Introduction to Piping

Department

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 Technical Fields

• Material Engineering
• Plant Layout
• Stress Analysis and Support
• PDMS SPEC/CATA
• Proposals

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 Material Engineering
• Development of Specifications (especially
PMS)
• Wall thickness Calculation
• PID Mechanization
• Preparation of MRs
• Piping VDR
• TBE Preparation

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 Plant Layout

• Development of Specifications
• Plot Plan Preparation
• 3D-Model Development
• Preparation of SSLD and NOCL
• Vendor document review
• Preparation of isometric and piping plan

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 Stress Analysis
• Stress analysis calculation by CaesarII
• Determination of piping loads on SSLD and
NOCL
• Support of piping
• Preparation of stress analysis report and
support list
• Preparation of support MTO

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Sample of Stress Analysis

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Sample of Stress Analysis

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 PDMS CATA/SPEC

• Admin of PDMS
• Development of PDMS SPEC
• Definition of piping missing components

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 Proposal Execution Process
• ITB
• Proposal KOM
• Clarifications with Owner
• Base of Proposal
• Man-hour estimation
• Preparation of Structures Configuration and loads
• CIV Required UG data
• EED Required UG data
• Piping MTO
• Estimation of Inch-Dia.
• Tie-in point list
• Cost estimation

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 Project Execution

• PPD Process Flow Chart for Basic Engineering

Design
• PPD Process Flow Chart for Detail Engineering
Design

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 Master Document List
Master Document List
• Conceptual Design
• Basic Design
• Detail Design

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 Master Document List
Type of Documents
• Specifications
• Plot Plan
• 3D-model
• Data Sheets
• Line List
• Piping Isometric
• Piping Plan
• Material Take off
• Material requisition
• TBE
• ITP
• Structural Single Line Diagram
• Equipment Study (nozzle orientation, Ladder, Platform and pipe clip)
• UG Route Study

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 Specification
• Piping Design Criteria
• Piping Material Specification
• Stress Analysis Specification
• Welding Specification
• Painting Specification
• Insulation Specification
• Steam Tracing Specification
• Steam Jacket Specification
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 Plot Plan
Overall Plot Plan
• Conceptual/Basic/Detail
• Prerequisite: PFD (basic)/PID (Detail), Equipment
List, Site visit report, consequence analysis,…
• Complex B.L., Main roads, coordination of units
B.L, buildings, gates, ramps, complex traces,…

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 Plot Plan
Zone/Unit Plot Plan
• Conceptual/Basic/Detail
• Prerequisite: PID, Equipment List, Site visit
report, consequence analysis,…
• Units B.L., Structures, piperacks, equipments,
access ways, equipment pits, equipment
installation elevation,…

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 Plot Plan
Plot Plan Review Meeting
• Multidisciplinary document
• Leadership of PEM
• PCD-EDX-006/ PCD-SAZ-002
• Meeting with owner is recommended

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 3D-Model
• Purpose: preparation an integrated model and
extraction documents
• PDMS
• Responsibility Matrix (PCD-EDX-004)
• 3D-model review in 3 stages: 30%, 60%, 90%
according to (PCD-EDX-007)
• Very important target in project

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 3D-Model
• 30% model review result:
- Issue of Single lines
- UG piping route study
- UG isometric (IFD)
- First MTO

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 3D-Model
• 60% model review result:
- AG Isometric (IFD)
- Piping Plan (IFD)
- Second piping MTO
- Stress analysis report (IFD)
- Support List and special support drawing
- Plot Plan (IFC)
- UG Isometric (IFC)

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 3D-Model
• 90% model review result:
- AG Isometric (IFC)
- Piping Plan (IFC)
- Third piping MTO
- Stress analysis report (IFD)
- Support List and special support drawing (IFC)

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 Line List Preparation
• Prerequisites
• Process information are required
• Prerequisite of other design activities
- PMS development
- Stress analysis activities
- Paint and insulation MTO
• Prerequisite of construction activities (Welding, NDT,
PWHT, hydro-test and cleaning)

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 Data Sheet Preparation

• About 21 documents
• Out put of material and stress analysis
• Some need to FSD data
• Sazeh format of data sheets

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 Requisitions, TBE and ITP

• More than 50 title of MR

• More than 50 title of TBE
• About 40 ITP

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 Internal Documents
• Structural Single Line Diagram
• Nozzle Orientation, Ladder, Platform and clip
information
• UG Route Study

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Review of Other Departments Documents

• P&ID
• Engineering Drawing
• Instrument Hook-Up
• Safety Layout
• Structure Drawing
• Civil UG Layout
• Vendor Drawings of RED, FEQ, EQP and INS

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