Innovative Wheels For Better Mobility

Alord Forged Alloy Wheel

History

Jan 2002 : Started Semi-Solid Aluminum Forged Wheel Projects

Apr 2004 : Acquired “ISO/TS16949 Quality System Certification”
Began supplying AL Wheel for HYUNDAI(OEM)
May 2005 : Began supplying AL Wheel Delivery for Tata Daewoo(OEM)
Mar 2006 : Acquired “LBF Test Certification”(Fraunhofer Institute)
Dec 2007 : Began supplying AL Wheel for KIA(OEM)
Feb 2009 : Developed Front & Rear HUB
Feb 2010 : Acquired “TUV TEST Certification”
Apr 2010 : Began supplying Aluminum HUB(10 tons~) to Watson & Chalin
Jul 2010 : Began supplying AL wheel for VOLVO TRUCKS(OEM)
Mar 2011 : Began supplying AL wheel for SCANIA TRUCKS(OEM)
Jun 2011 : Established Iksan Plant
Jul 2011 : Aluminum HUB for HYUNDAI(OEM) BUS developed & supplied
Mar 2012 : Aluminum HUB for DAEWOO BUS(OEM) BUS developed & supplied
Manufacturing Capability

Unit : EA

Year 2012 2013 2014

Annual Capa 360,000 360,000 480,000

Monthly Capa 30,000 30,000 40,000

※ Monthly Capa ※ Monthly Capa ※ Monthly Capa

- Iksan Plant : 10K - Iksan Plant : 10K - Iksan Plant : 20K
- Kimje Plant : 20K - Kimje Plant : 20K - Kimje Plant : 20K
Manufacturing Facilities & Equipment

Iksa Kimje Kimje

Description Remarks
Main Plant 2nd Plant 3 Plant
rd

Melting Furnace 1 2

Press Machine 2 4

X-RAY Non-Destructive
Testing M/C
1 1

Heat Treating Oven 1 2

Automatic Manual
Machining Line
(2 Lines) (6 Lines)

NDC M/C 1 3

Air Leak Tester 2 6

Lot Marking M/C 2 6

Fluorescence Test & Pre-

1 1
Treatment Facility
Manufacturing Process

Aluminum
AluminumIngot
Ingot Melting
Melting Semi-Solid
Semi-SolidForging
Forging

Raw
Raw Materials
Materials Furnace
Furnace Press
Press Machines
Machines
Manufacturing Process

X-RAY
X-RAYTest
Test Heat
HeatTreating
Treating Machining
MachiningLines
Lines

X-Ray M/C Heat

Heat Treating
Treating Oven
Oven Automatic
Automatic :: 22 Lines
Lines
Non-Destructive Test  Solution
 Solution Heat Treat
Heat Treat  Manual : 6 Lines
 Manual : 6 Lines
   Aging
 Aging   
Manufacturing Process

Leak
LeakTest
Test Fluorescence
FluorescenceTest
Test Pre-Treatment
Pre-Treatment

Pre-Treatment
Pre-Treatment Facility
Facility
Leak Test M/C 6kgf/ ㎤ Fluorescent Lamp    Surface Pre-Treatment
Surface Pre-Treatment
Inspection
Inspection // Packing
Packing
Testing Equipment & Machines

Description Iksan Plant Kimje Plant Remarks

Impact Testing Machine 1 1 1Ton

Cornering Fatigue Testing
1 1 89kN
M/C
Radial Fatigue Testing
1 1 220kN/2DRV
M/C
3D Measuring Machine 1 1 Aberlink

Universal Testing Machine 1 1 100KN

Hardness Tester 1 1 300kgf

Spectrometer 1 1 Metal/Material

Microscope 1 1 Optical

Salt Water Sprayer 1 1 KSM101

Testing Equipment & Machines

Cornering
CorneringFatigue
FatigueTesting
Testing
Impact
ImpactTesting
TestingMachine
Machine Radial
RadialFatigue
FatigueTesting
TestingM/C
M/C
M/C
M/C
Testing Equipment & Machines

3D Measuring Universal Testing Hardness Tester

Spectrometer Microscope S a l t Wa t e r S p r a y e r
 Comparison of AL Manufacturing Process

Casting Semi Solid Forging Forging

(ALord)
Low Pressure Die-Casting Process

Air
Mold Mold

Melting
Holder
Holder
Low
Pressurization
Material Material
Raw
Casting

Gate Press
DVF 8000 T
Squeeze Casting 2500 T 1st
Forging

Materials
Press
DVF 8000 T
2500 T Final Final
Forging Forging

High
Pressurization

Raw Casting Raw Raw

Casting Casting
Gate
Core Technology

Liquid Semi-Solid Solid

Pseudoplastic
Thixotrophic
High
Pressure
Casting
Special
Casting Semi-Solid Extrusion
Forging
Pull-Out
ALord Forging
General
Casting

ALord Semi-Solid Forging : Innovative Technology with Better Quality & Competitive Prices
Machines & Value Raw Tooling
Item Quality Process
Facilities Added Materials Cost
Liquid Forming Low Low Cost Low Easy Low Cost Low Cost
Semi-Solid Forming High Mid High Easy Low Cost Mid
Solid Forming High High Cost High Limited High Cost High Cost
 AL Manufacturing Process – Strength & Weakness

Item Low Pressure Casting Semi-Solid Forging Hot Forging

Item Low Pressure Casting Semi-Solid Forging Hot Forging

D.V.F
2,500 Ton

Press
8,000 Ton

Process
D.V.F
2,500 Ton

Casting
0.5~1kg/ ㎠

Limitation of Casting
 Defects such as Porosity Semi-Solid Forging based
on Forming Tech Near-Net Shape: Limited
Charac- & Shrinkage  Process : Complicated
 Direct Vertical Forging
teristics Depending on Molding  Excessive Materials Loss
 Rigid internal structure
Temperature  No shrinkage & porosity  Low Productivity
 Deviation of mechanical  Stable quality dispersion  Excessive Investment
Properties
Mechanical Properties

Semi-Solid Forging L.P.C

 Weight Reduction with Innovative AL Forging Tech

VEHICLE ->
LIGHT WEIGHT

Aiming at Becoming the Best FORGED ALUMINUM

WHEEL and HUB MAKER in the World---
ALord
BODY LIGHT
PARTS LIGHT WEIGHT
WEIGHT Aluminum Aluminum FRAME,
WHEEL,HUB, BRACKET,
KNUCKLE… PLATE…

▶ LIGHT WEIGHT
STEEL  ALUMINUM for LIGHTWEIGHT VEHICLE and
Fuel Efficiency, Extra PAYLOAD

▶ Cost Down
Hot-Forging (High Manufacturing Cost)  Semi-Solid Forging
(Simplified Manufacturing Process and Cost Effective)
 Specifi cati on List(I) - Wheel

Bolt Bolt Hole

Offset Hub Dia Bolt Hole Max Load
Size (inch) Hole Pattern TIRE Spec by TRA(=TIRE & RIM Association)
(mm) (mm) Dia(mm) (kg)
Type (Q'TY*mm)

115(Outset)
17.5X5.25 JIS 　 5X208 　 150 32.5 2500
　

17.5X6.0 105(Inset) JIS 5X208 150 32.5 1750

17.5X6.0 133 (Outset) ISO 6X205 161 26.75 215/70R 17.5, 225/80R 17.5, 225/90R 17.5 2,500

　 　 　 6X245 202 26.75 215/70R 17.5, 225/80R 17.5, 225/90R 17.5 2,500

　 　 　 10x225 176 26 215/70R 17.5, 225/80R 17.5, 225/90R 17.5 2,500

　 135 (Outset) JIS 6x222.25 164 32.5 215/70R 17.5, 225/80R 17.5, 225/90R 17.5 1,750

19.5X6.75 140 (Outset) ISO 8X275 221 24 225/70R 19.5, 245/70R 19.5, 9R 19.5 2,500

　 　 　 　 　 30 225/70R 19.5, 245/70R 19.5, 9R 19.5 2,500

　 　 　 　 　 32.5 225/70R 19.5, 245/70R 19.5, 9R 19.5 2,500

　 　 JIS 6x222.25 164 32.5 225/70R 19.5, 245/70R 19.5, 9R 19.5 2,500

19.5X7.5 155 (Outset) ISO 8X275 221 26 245/70R 19.5, 265/70R 19.5, 285/70R 19.5 3,300

　 　 　 　 　 32.5 245/70R 19.5, 265/70R 19.5, 285/70R 19.5 3,000

　 　 　 　 221.1 26 245/70R 19.5, 265/70R 19.5, 285/70R 19.5 3,000

22.5X11.75 0 (Inset) ISO 8X275 221 26 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 　 　 10X285.75 220.1 26 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 　 　 10X335 281.2 26 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 　 　 　 　 32.5 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 120 (Inset) ISO 10X285.75 220.1 26 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 　 　 10X335 281.2 26 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

　 　 　 　 　 32.5 365/70R 22.5, 385/65R 22.5, 425/65R 22.5 4,500

 Specifi cati on List(III) - Wheel

BOLT BOLT Hole HUB MAX

SIZE (inch) Bolt Hole
OFFSET (mm) Hole Pattern DIA TIRE Spec by TRA(=TIRE & RIM Association) LOAD
DIA(mm)
Type (Q'TY*mm) (mm) (Kg)

255/70R 22.5, 255/80R 22.5, 265/75R 22.5, 275/80R 22.5, 295/60R 22.5, 295/75R 22.5,
22.5x8.25 165 (Outset) ISO 10X335 281.2 26 3,550
295/80R 22.5, 305/75R 22.5, 305/85R 22.5, 11R 22.5, 12R 22.5

255/70R 22.5, 255/80R 22.5, 265/75R 22.5, 275/80R 22.5, 295/60R 22.5, 295/75R 22.5,
　 　 　 10X335 281.2 32.5 3,550
295/80R 22.5, 305/75R 22.5, 305/85R 22.5, 11R 22.5, 12R 22.5

255/70R 22.5, 255/80R 22.5, 265/75R 22.5, 275/80R 22.5, 295/60R 22.5, 295/75R 22.5,
　 　 JIS 　 8X285 　 221 32.5 3,550
295/80R 22.5, 305/75R 22.5, 305/85R 22.5, 11R 22.5, 12R 22.5

255/70R 22.5, 255/80R 22.5, 265/75R 22.5, 275/80R 22.5, 295/60R 22.5, 295/75R 22.5,
　 167 (Outset) ISO 10X285.75 220 26 3,550
295/80R 22.5, 305/75R 22.5, 305/85R 22.5, 11R 22.5, 12R 22.5

281.2 255/70R 22.5, 255/80R 22.5, 265/75R 22.5, 275/80R 22.5, 295/60R 22.5, 295/75R 22.5,
　 　 104(Inset) ISO 10X335 　 26 3,650
　 295/80R 22.5, 305/75R 22.5, 305/85R 22.5, 11R 22.5, 12R 22.5

　 　 　 　 　 32.5 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000

　
175 (Outset) ISO 10X335 281.2 26 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000
22.5X9.0

　
　 　 　 　 32.5 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000
281.2

　 　 　 10X285.75 220.1 26 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000

　 　 114(Inset) ISO 10X335 281.2 32.5 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000

　 10X335 281.2 26 295/60R 22.5, 295/75R 22.5, 305/75R 22.5, 305/85R 22.5, 315/80R 22.5, 12R 22.5 4,000

22.5X13.0 -14(Inset) ISO 10X285.75 220 26 425/65R 22.5, 445/65R 22.5 5,200

　 　 　 10X335 281.2 26 425/65R 22.5, 445/65R 22.5 5,200

 Specification Table for Aluminum Wheels

RIM SIZE (inch)

DISK SIZE
(inch) 5.25 6.00 6.00 6.75 7.50 8.25 8.25 9.00 11.75 11.75 13.00
ET115 ET105 ET135 ET140 ET155 ET165 ET104 ET175 ET120 ETO ET-14

17.5

19.5

22.5

22.5
ET167> ET114>

D415 D515 D580 D680

RING
Certificates for Quality System

ISO/TS16949
Customers