WELCOME

TO THE
CASE STUDY PRESENTATION

BREAKDOWN OF
UN-COILER PEELER TABLE
IN E R W PIPE PLANT

Presented By,
DATE : 19/11/2016 M P V NAIDU, Dy. Manager, E R W PIPE PLANT (O)
 DETAILS OF THE BREAK DOWN

DATE & TIME : 09/04/16, 8:00 AM

AREA : UNCOILER PEELER TABLE, ERWPP
TOTAL PRODUCTION DELAY : 16 hrs
 ROOT CAUSE ANALYSIS

CAUSE WHY ? WHY? ROOT CAUSE

THE PEELER OPERATOR THE PUSH PUSH BUTTONS

TABLE WAS NOT RETRACTED THE BUTTONS HAD NOT SUITABLE
IN HOME TABLE INCHING FOR THE
POSITION PARTIALLY ACTION PURPOSE
MILL HAS
STARTED POSITION OF
NO INTERLOCK ABSENCE OF
WITHOUT PEELER TABLE
WITH PEELR INTERLOCK OF
PEELER TABLE NOT
TABLE POSITION MILL RUN
IN HOME CONFIRMED
POSITION
TAIL END OF
CONSTANT NO PROTECTION NO PROTECTION
THE COIL
LOAD ON FOR THE PEELR FOR PEELER
PULLUNG THE
PEELER TABLE TABLE TABLE
PEELER TABLE
 DETAILS OF THE CORRECTIVE/PREVENTIVE ACTIONS

BREAK DOWN CORRECTIVE PREVENTIVE

DETAILS ACTIONS ACTIONS

• DAMAGE TO THE • FABRICATION OF FRESH • FABRICATION OF A

SLIDING PLATE OF SLIDING PLATE OF THE PROTECTIVE ROLL FOR
THE PEELER TABLE PEELER TABLE SAFEGUARDING THE PEELER
TABLE FROM THE IMPACT
• DAMAGE TO THE • FABRICATION OF THE
HYDRAULIC BRACKETS OF THE • REPLACEMENT OF THE PUSH
CYLINDER BRACKETS HYDRAULIC CYLINDERS BUTTON SWITCHES OF THE
PEELER TABLE RETRACTION
• DAMAGE TO THE • REPLACEMENT OF THE WITH SELECTOR SWITCHES.
TEFLON LINERS OF TEFLON LINERS OF THE
THE PEELER TABLE. PEELER TABLE. • INTERLOCKING THE HOME
POSITION OF THE PEELER
TABLE AND PROTECTIVE
ROLLS WITH THE MILL RUN
PERMISSIVES.
 INTERLOCKS

‘IN’ POSITION OF THE PEELER TABLE

- IN THIS POSITION ONLY COIL
CHARGING IS PERMITTED AND MILL
‘RUN’ PERMISSIVE IS NOT GIVEN

‘OUT’ POSITION OF THE PEELER TABLE

‘UP’ POSITION OF THE PROTECTIVE

ROLL
MILL RUN PERMISSIVE IS ONLY GIVEN
BY THE SYSTEM AFTER THE PEELER
TABLE IS IN THE ‘OUT’ POSITION AND
PROTECTIVE ROLL IS IN ‘UP’ POSITION.
 WE MAKE
ACCIDENT FREE PIPES

THANK
YOU
E R W PIPE PLANT
ROURKELA STEEL PLANT