Hydraulic Mining Excavator

CAT 6040

01. Introduction

Matthias Aust - 2013

CAT 6040 FS – Face Shovel Version Service Training

RH170B_FS_#170078_BMA Norwich Park

2
CAT 6040 – Backhoe Version Service Training

Cat-6040_#170091_Ravensworth North, Australia

3
Main Parts Service Training

Working Attachment

Superstructure

Undercarriage

4
Undercarriage Service Training

6
1. Load Roller
2. Carry Roller 7 2
3. Track Frame
4. Final Drive /
Sprocket / 3 4
5
Travel Motors
5. Idler Wheel
1
6. Track Chain
7. Carbody

5
Overview Superstructure Service Training

6
Overview Superstructure Service Training

1. Counterweight
2. Engine Radiators 11 11 4
3. Diesel Engines CAT /
Cummins
2
4. R.H Fuel Tank
5. L.H Fuel Tank
6. Battery 3
9
7. Terminal, Fuse and Relay
Compartment (X15 Cabinet)
Battery Isolation Switch Box 8
14
8. Logic Valves
10
9. Pump Drive Gearbox 17
7
1
10. Swing Gearbox x 3 18
12
11. Hydraulic Oil Coolers 3400 ltr. 6
12. Rotary Joint 13
8
13. Travel Valve L/H 2
14. Travel Valve R/H
15. Operators Cab
16. X1 Cabinet 3
17. Hydraulic Tank 15 9
18. High Pressure
Distribution Blocks
5

16

7
Electrical Cabinets Service Training

X10 Electrical Cabinet

X1 Electrical Cabinet

8
Attachments Service Training

Tri Power
Face Shovel

Stick
Cylinder Boom
Boom

Boom
Cylinder

Stick Stick Boom

Cylinder Cylinder

Back Hoe
Stick
Bucket 2x Bucket
Cylinder Cylinder

Clam
Cylinder

9
Pressures Service Training

Description Unit Valid for No. 170 060 and from 170 076

Pressure cut-off – main pumps Cylinders bar 300

Travel bar 350

Primary relief for main pumps bar 380

Secondary relief for Boom cylinders bar 360

Stick cylinders bar 360

Bucket cylinders bar 360

Clam cylinders (4-spool valve) bar 360

Clam cylinders (back wall) bar 330

Travel motors bar 360

Main pump control pressure bar 5– 43

Pilot pressure bar 35

Auxiliary pressure 1 bar 50

Auxiliary pressure 2 bar 60

Auxiliary pressure 3 bar 80

Swing system – working pressure max. bar 350

Swing system – charge pressure (approx.) bar 25

Swing system – safety valve (approx.) bar 22

Fan drive - pressure Hydraulic oil cooling bar 280

Engine cooling bar 280

Cooling circuit pressure Hydraulic oil cooling bar ≤5

Track tensioning system Change over valve bar 70

Pre-charge pressure of hydraulic accumulator Pilot pressure system - emergency lowering bar (N2) 30

Pre-charge pressure of hydraulic accumulator Ladder (Option) bar (N2) 65

Pre-charge pressure of hydraulic accumulator Track tensioning system bar (N2) 55

10
Cabin Interior Service Training

11