November 2011 Techno Training Center Kenji Okumura Comparison hydraulic circuit D375A-6 vs. -5E0
CLSS Control valve and a variable piston pump are employed and the hydraulic circuit is simplified and has higher pressure. Cooling fan circuit is same. Blade Piping ( Full U- Dual Tilt ) Ripper piping ( Variable giant ripper ) Power source for Pin puller cylinder comes from Steering hydraulic system.
Ripper piping to be installed
@ Osaka Plant PPC control piping Control pressure (yellow green) is generated by the Self Pressure Reducing Valve(7) and its source pressure comes from Cooling fan pump(6).
PPC lock valve(5) is
operated by the mechanical linkage with the PPC lock lever.
LS pressure line(green) is connected to Pump LS valve. Control levers & switches SINGLE
DUAL Blade lever and Ripper lever
Dual tilt lever
Horn
Single tilt lever Lock lever (PPC lock lever)
Control lever (Dual Tilt) A toggle switch
Keep pressing, move the lever
for Pitch dump or back. Control pressure measuring port
To PPC lock valve
Accumulator
From Self Pressure
Reducing valve PPC lock valve PPC lock valve is a mechanical type and connected with a mechanical linkage.
To PPC valves From Accumulator Parking lever D375A-6 Lock lever
OFF OFF
You can start the engine
ON when light on parking lamp ON and safety lamp.
Limit switch (11Y-06-22150)
Hydraulic pump (HPV190 ) Hydraulic pump
The hydraulic pump
( HPV190 ) is mounted on PTO.
It consists of impeller pump,
main pump, servo piston and LS valve. The LS differential pressure, △PLS is 20 Kg/cm2.
The swash plate angle
control, or LS valve function is to control Pump discharge amount proportionally to operated stroke of control lever. Hydraulic pump (HPV190) Pump outlet to Control valve
LS pressure line & LS valve
Pump pressure fed back to LS valve
Suction line Lever in Neutral position When lever is in Neutral, LS pressure becomes zero, so the Unload (pump) pressure pushes the spool(6) to right.
The pump pressure charges on the both end, large and small of Servo piston and the area ratio, 5 : 3 makes Minimum flow rate. △PLS = small, move to Max. Foe example, when lever moves to stroke end quickly, pump pressure drops and △PLS becomes small. The spool(6) is pushed back to left and the large end Servo pressure drains to tank. It makes pump flow rate increased. ( direction to Max. ) △PLS=large, move to Min. When lever returns almost to Neutral, pump pressure rises and △PLS becomes large, the spool(6) is pushed to right. Pump pressure flows into Servo large end and it makes pump flow rate decreases ( to Min. direction ). △PLS = 20K, balanced When a work equipment is moving with same speed, pump flow rate is constant. At this moment, the spool(6) is located in between position, to Max. and to Min.. Pump pressure flows into Servo large end partly and the rest drains. Servo large and small ends pressures are balanced 3 : 5. Control valve(CB22) Pressure compensation valves(13) are equipped only for the Dual tilt spec.. Other spools are not equipped with Pressure compensation valves.
Pressure compensation valves assure same flow rate to the both tilt cylinders to move with same speeds when Pitch dump or back is operated even when uneven load is on right and left sides of blade. LS relief & blade spool The maximum set pressure is made by LS relief valve and LS differential pressure ( Pump LS valve ).
Main relief is only for
peak cut function. Tilt & ripper spools Tilt line is equipped with Suction-Safety valve and Pressure compensation valve.
Ls pressure check plug ( Peak cut ) LS relief valve and main pressure sensor
To Pump LS valve As same as other CB22 valves, main pressure is adjusted by LS relief valve not by main relief valve. Main relief pressure = LS relief + LS differential set Hydraulic circuit ( Dual Tilt )
Only Tilt spools are equipped
with Pressure Compensation valves, so that LH and RH tilt cylinders move with same speed to same direction even when uneven loads are charged.
Other spools are blinded in the
places of Pressure Compensation valves, so simultaneous movement is not assured ( not necessary ). Unload valve
At HOLD (neutral ) position, LS pressure is zero. Pump flow rate becomes
minimum and the oil flow is drained from Unload valve(1). In this condition, Pump pressure is so called ‘Unload pressure’, 25 Kg/cm2. Right tilt operated :
Right tilt is operated
→PPC pressure out →Spool(1) moves →Pump pressure flows →Oil goes to Tilt cylinder
There is a load check
valve inside Spool(1). Working (LS) pressure(D) passes through inside Spool and goes to Pressure Compensation valve(3), Unload valve and LS valve of Pump.
Pump pressure(J) and LS
pressure(K=D) are balanced with the differential pressure set, 20 Kg/cm2. LS relief at blade tilt stroke end : Spool(1) is kept open. Oil stops to go to blade tilt but goes to inside Spool and then goes to LS relief valve and Pump.
The relief pressure is
set by the LS Relief valve + LS differential pressure, or by the spring of LS valve of Pump. 261K + 20K = 281 Kg/cm2 is the set pressure.
In the transition of Relief, Pump flow rate is still high and the excessive oil drains through Unload valve. Single tilt operated :
In the Single tilt mode,
Solenoid selector valve (1) is in neutral position. PPC output pressure goes to only PA4 and Pump oil flows only to L.H. tilt cylinder but no passage for PPC pressure to PA3 and PB3. R.H. tilt cylinder has no movement.
Press ↓↑key for illustration to move Dual tilt operated :
In the Dual tilt mode,
Solenoid selector valve (1) is in left position. PPC output pressure goes to PA4 and PB3. R.H. and L.H. both tilt cylinders moves in opposite way. Tilting speed and stroke are larger than Single mode.
Press ↓↑key for illustration to move Pitch is operated : In the Pitch mode, Solenoid selector valve (1) is in right position. PPC output pressure goes to PA4 and PA3 . R.H. and L.H. both tilt cylinders moves in same way to make Pitch movement, changing blade angle. Pressure Compensation valves work and assure same flow rate for the both line with uneven load and both cylinders move with same speed and direction. Press ↓↑key for illustration to move Dual tilt/ Pitch selector solenoid Self Pressure Reducing valve Set pressure by the Poppet(5) and Reducing valve spool(8) is 40.5 Kg/cm2.
Safety valve set
is 50 Kg/cm2.
Control pressure, PR is generated by reducing Fan pump pressure. Self Pressure Reducing valve From Fan Pump To To EPC valve PPC valve
To Fan Motor Blade starts to lower Blade PPC valve has a different spool for the Float position. The spool of ‘lower’ side is same with others but the ‘Raise’ side spool has a different structure. Chamber E Blade PPC ‘lower’ spool is starting to go down and the other side one is going up. At this moment the chamber E is connected to drain through a small orifice. There is no pressure in the chamber E.
Press ↓↑key for illustration to move Blade ‘Float’- hydraulic detent After the stroke end of lowering, pushing the lever more to lower side makes the ‘Float’ position. The PPC pressure P flows into the lower side B and the pressure oil P1 flows Chamber into the chamber E through a groove on the E Raise side spool.
This pressure keeps the lever in the Float
position without holding the lever by hand.
Press ↓↑key for illustration to move PPC valves Each PPC port is equipped with a pressure switch to send ON/OFF signal to WE controller.
When it is turned ON or lever is operated, the signal works for Hi idle cut (Auto-Decel.) cancelling, SSC working and working hours data collecting for VHMS.
FWD Left : Ripper Right : Blade Quick drop valve for faster speed & vacuum prevention Quick drop valve
D375A-6 @ Rokko Plant
Blade lift cylinder piston valve to reduce stroke end shock Pin puller cylinder Pin puller solenoid valve and cylinder D155AX-6 @ Rokko
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