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of RCC Structures
Practical Knowledge to do
× ×
Batching & Mixing 100% 95%
But, this
× × principle does
Transportation & Pouring 100% 95% not apply here!
× ×
Compaction 100% 95%
=
Scheduling
S.N. Activity Verifying document Performed by Approved by
Detailed
Contractor’s Employer /
1. Work schedule construction
Representative Engineer
schedule
Det. Sch./Planning Contractor’s
2. Monthly planning Site Engineer
report (Qty. based) Representative
Monthly Sch./
Contractor’s
3. Weekly planning Planning report Site Engineer
Representative
(Qty. based)
Timely supply of
Procurement Contractor’s
4. construction Delivery report
section Representative
materials
Supply &
Employee Line Contractor’s
5. Performance of
performance report management Representative
human resources
Job Description of Individual Mngmt. Team
Site Engineer
Location : Chisapani, Karnali
Responsible to : Contractor’s Representative
Responsible for : Supervision of Construction Works
Functional Relationship : Employer, Engineer’s Representative and QAE
Principal Functions : To carry out the day to day construction activities
Specific Activities : Making daily site diaries
Personal Qualification : Bachelor in Civil Engineering
Timing and Duration : 42 Months (Contracting Period)
Mechanical Engineer
Location : Chisapani, Karnali
Responsible to : Contractor’s Representative
Responsible for : Management for repair and maintenance of vehicle machines
Functional Relationship : Mechanical supervisors, Mechanist, Drivers and Operators
Principal Functions : To keep the vehicles, equipment, plant and tools in working order
Spec.limit Cond
Test No. of Spec./code Conduct Rem
Item Material Tests Requireme Qty. Equipment ucted
Frequency test Reference ed at arks
nt by
As per
Weight per
specified in Lab
running Site Lab
code for Staff
meter
different dia
No visible Lab
Bend test Site Lab
crack Staff
Universal
Tensile
Machine
Re bend Lab
No fracture Site Lab
test Staff
Quality Assurance Plan of Concrete M20/20
Spec.limit
No. of Spec./code Conduct Conduct Rema
Item Material Tests Requiremen Qty. Test Frequency Equipment
test Reference ed at ed by rks
t
Courtesy of Caltrans
~0.2g
Earthquake Failures in Bhuj, India (M7.6), Jan26, 2001
13823 Deaths
Earthquake Failure in Pakistan(M7.6) Oct 8, 2005
82,000 killed, 3,000,000 left homeless
Earthquake Failure in Newzealand (M7.4), Sep 4, 2010
No one death reported, $2.9 billion lost
Building Collapses without
Earthquake
14 Mar 2014,
Mumbai
24 Apr 2013,Bangladesh
(kills over 1100 person)
Building Collapses without Earthquake
During Concreting (Patan)
Riverside Building (Surkhet)
Riverside Building (Surkhet) Damaged by Flood (30 Shrawan 2071)
Riverside Building (Surkhet)
Hierarchy of Failures
I. Insufficient Supervision (Quality Control) in Construction
II. Insufficient Detailing in Drawings & Construction
III. Inadequate Structural Design
Design
Detailings
Supervision
(Quality Control)
• Name of Work :
Construction of Intake and its Protection Works
• Name of Contractor :
Marushin Shitaka Construction Company Inc., Japan
• Date of Agreement : 2067 Magh 20
• Date of completion : 2071 Asar 16
• Contract Amount : NRs. 1,04,90,30,312.18
• Final Expenditure : NRs. 1,00,33,73,449.67
29
Concrete Quality
Cement,
CA and FA water, admixtures etc
Batching, mixing, transporting, placing,
compacting, curing
For mw o rk, R ei nf o rci ng Bar, cove r bl o cks, Det ai l i ngs
Ingredient of Concrete
A.Cement
Grades of OPC
Reclassify by BIS for OPC into three different grades.
Classified based on compressive strength in 1987:
33 grade-Ordinary Portland Cement - IS:269-2013
43 grade-Ordinary Portland Cement - IS:8112-2013
53 grade-Ordinary Portland Cement - IS:12269-2013
In NS, there is only NS:49 which is equivalent to IS:269
Grades of PPC
There is no any grade of PPC
700
Reqd. max
600
Observed
max.
500
400
300
200
100
0
Jaypee Prism 43 ACC 43 Ultratech Ultratech Birla Birla
43 53 43 Gold 43 Gold PPC
Cement Brand
Test Certificate
28 days Compressive Strength OPC43
(Strength vs Production Time Period)
64.21
70
62.2
52.17
60
47.49
45.81
43.47
50 Old (>3month)
Strength, N/mm2
43
34.78
40 28.42 Fresh (1 Week)
28.42
30 Normal (5 Week)
20
10
0
Reqd.43 Prism 43 Jaypee 43 ACC 43
Cement Brand
Cement with Mfd. Date
(W.No. Month Year)
Jagadamba ULTRA
Premium Jagadamba ULTRA
W 10 M 3 Y 70 Premium
W 47 M 11 Y 69
Jagadamba ULTRA
Premium
W 4 M 4 Y 70
Cement without Mfd. Date
48.15
46.15
50
Comp. Strength (N/mm2)
37.12
40
35.45
34.11
31.77
32.1
33
27.09
30
24.75
24.08
21.4
22
18.06
18.06
17.05
16.05
20
16
10
0
Required Prism Jaypee ACC BirlaGold BirlaSamrat
Comp. Strength (N/mm2)
10
20
30
40
50
60
70
0
13.18
19.73
28.42
29.43
35.78
52.17
23.07
30.76
43.47
17.05
18.06
34.11
12.04
17.39
28.42
36.78
41.46
62.2
32.44
41.47
56.84
23.07
37.45
45.81
22.07
28.09
46.14
16.05
24.08
35.45
20.06
27.42
34.78
40.8
51.5
64.21
Cement Brand
28.09
40.79
47.49
21.4
32.1
48.15
24.75
31.77
46.15
33.44
3 day
41.8
55.51
33.44
40.13
58.19
25.41
32.1
44.14
7 day
32.08
38.79
Compressive Strength of Indian Cement
52.67
18.06
27.09
37.12
33.77
44.14
56.18
28 day
23.41
37.44
45.48
Strength of Nepali OPC Cements
50
3 Day 7 Day (Tested
28 Day in RJKIP, Chisapani)
46.01
44.81
44.74
43.47
42.8
40.79
41.8
43
39.46
38.79
38.11
37.45
40
34.11
34.11
34.11
34.08
33.44
33.44
33.44
32.77
33
30.09
31.1
Comp. Strength(N/mm2)
30.1
28.76
28.09
27.42
27.42
26.75
30
25.75
25.41
24.07
23.74
23.41
23.41
22.74
22.74
22.07
22.4
23
18.72
16.72
20
10
0
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Cement Brand
B. Coarse & Fine Aggregate
Aggregates
are inert granular materials such as sand,
gravel, or crushed stone
Main constituent of concrete (65 to 85%)
divided into two categories
◦ Based on size
Coarse Aggregate (Gravel)- > 4.75mm
Fine Aggregate (Sand)- ≤ 4.75mm
◦ Based on production
Single (natural)
Artificial (crushed)
Sampling of Coarse & Fine Aggregates
Sampling in SIP
Sampling in RJKIP
Sieve analysis of
Combined Aggregate (0-40mm)
Combined (0-40)mm
100
90
80
percentage passing(%)
70
60 upper limit
50 lower limit
40
30
actual curve
20
10
0
0.15 0.6 2.36 5 10 20 37.5 50
si eve si ze( mm)
47
CLAY CONTENT IN FINE AGGREGATES
Clay Content (%)
Max. Limit Clay Content
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
1 2 3 4 5 6 7 8
200
150 138
100
50
50 35 40 40
23 24 20
17 16 15
0
Agg.Crushing Ten % Fine Value Flakiness Index Elongation Index
Value (%) (KN) (%) (%)
A v. Strength (M Pa)
4 2 .7 2
4 2.3 4
50
3 7 .2 8
3 8 .9
3 4 .23
3 4 .1 6
3 0 .5 4
40
2 7 .5 3
30
20
10
0
M15 M20 M25 M40
Concrete Grade
C o m p re s s iv e s tre n g th (
Production
M20 time
(Cement 380kg/m3)
of Cement was
more 7 day strength
28 day strength
7 day av. Strength
28 day av. Strength
60
Quarry site Changed
50
40
30
20
10
0
0 500 1000 1500 2000 2500
Cube Id.
SINGLE VS CRUSHED AGGREGATES
A. Single (Natural)
Round Shape
High Strength
smooth surface
Less Bond because of less
Bonding Area
B. Crushed
Irregular Shape (may Flaky, Elongated)
Low Strength
Silica fume
Slag
Calcined shale
2.Concreting
Principle of Trial Mix
To achieve required strength with minimum
cement content
To achieve workability for concreting in the
site
Range of Slump Values
Slump (mm) 55 26 82 65 65
51.26
Required General Strength
Trial Mix Target Strength
50
43.03
Achieved Site Strength (2634no.)
37.33
Comp. Strength (MPa)
40
36.26
40
34.38
31.26
27.53
27.18
30
25
21.34
20
20
13.06
15
10
10
0
M10 M15 M20 M25 M40
Concrete Grade
Curing
7d/28d Strength Ratio
80 79.29
75.70 76.35
75
71.57
70
Ratio in %age
65
60
55
50
M15 M20 M25 M40
Concrete Grade
Curing Effect of M20 Concrete
(Cement350kg/m3)
40
36.44 Site Curing
35
Lab Curing
Comp. Strength (MPa)
29.04
30
25.63
25 22.88
20
15
10
0
7 day 28 day
Curing Period
Compliance of Strength as per IS 456:2000
Specified % age of cube Individual Mean of the Group of 4 Non-
Grade pass Test Overlapping
Results in Consecutive Test Results in N/mm2
M 15 Cube shall be ≥ fck-3 ≥ fck + 0.825 X established Std. Dev. or
pass more N/mm2 fck + 3 N/mm2 whichever is greater
M 20 than 95% of ≥ fck-4 ≥ fck + 0.825 X established Std. Dev. or
or total cubes N/mm2 fck + 4 N/mm2 whichever is greater
above
Table 8 Assumed Standard Deviation
(Clause 9.2.4.2 and Table 11)
Grade of concrete Assumed Std. Dev. (N/mm2)
M 10, M15 3.5
M20,M25 4.0
M30,M35,M40,M45,M50 5.0
If above condition does not satisfied, any NDT or Core Test shall be
carried out
3. Reinforcement bar
350
300
250
200
LOAD (KN)
150
100
50
0
0 20 40 60 80 100 120 140
DISP. (mm)
Mild, TOR, TOR Cari & TMT
TORCARI , Fe500
600 fu
fu TMT , Fe500
fy fy
Tensile stress (N/mm2 )
10 20 30 40
Elongation over gauge length ( 5.65Ø) %
VII. MILD, TOR, TORCARI & TMT
Special features from Ductile Detailing code NS
501:2058
(Copied from IS 13920:1993)
Clause 4.2
For all buildings which are more than 3
storeys height, the min. fck shall preferably
be M20
(From Amendment of IS code on 2 Mar 2002, word ‘preferably’
has been deleted)
Clause 4.3
Steel Rebar of fy=Fe415 or less only shall be
used
(From Amendment of IS code on 2 Mar 2002, TMT bars of Fe500
may also be used)
Tensile Stress, N/mm2
100
200
300
400
500
600
700
800
0
611
62 4
61 4
54 4
525
51 5
511
53 9
5 66
640
6 11
58 5
551
5 56
540
5 52
556
506
55 0
Yield Stress(fy)
5 99
5 31
55 8
5 19
5 23
5 42
51 8
A(TMT)
52 4
54 0
52 4
55 0
Diameter, mm
5 75
571
Ultimate Stress(fu)
596
5 82
621
572
6 26
5 97
546
5 82
531
52 9
521
52 9
572
5 10
5 38
566
5 37
32323228282828282525252525252525202020202020202020202020202016161616161616161212121212121212101010
Tensile Stress, N/mm2
0
100
200
300
400
500
600
700
481
32
612
484
32
616
521
32
642
506
28
619
505
28
621
498
28
609
Yield E
504
25
620
516
25
636
Stress(fy)
503
25
624
534
20
623
Diameter, mm
530
20
614
(TMT),1stUltimate
486
20
588
569
16
647
561
16
641
Lot Stress(fu)
564
16
635
472
12
553
509
12
605
529
12
623
E (TMT), 2nd Lot
Yield Stress(fy) Ultimate Stress(fu)
700
621
610
592
586
586
584
578
577
600
573
566
560
553
539
532
521
519
516
Tensile Stress, N/mm2
500
400
300
200
100
0
28 28 28 25 25 20 20 20 16 16 16 12 12 12 10 10 10
Diameter, mm
Tensile Stress, N/m m 2
J (TMT)
Yield Stress(fy) Ultimate Stress(fu)
700 664 661
659 648 648
641 639 646
623
582 592
600 575
564
554 558 558 559 552 553
523 533 523
519 521
499 489
485 487
500
400
300
200
100
0
32 32 32 25 25 25 20 20 20 16 16 16 12 12
Diameter, mm
Tensile Stress, N/m m 2
L (TMT)
Yield Stress(fy) Ultimate Stress(fu)
800
710 707 713
677 686
700 674
600 553
542 542 544 539 541
500
400
300
200
100
0
32 32 32 28 28 28
Diameter, mm
Tensile Stress, N/m m 2
100
200
300
400
500
600
700
800
0
529
32
645
542
32
659
547
32
668
431
28
544
577
28
692
574
28
690
Yield Stress(fy)
537
25
652
536
25
649
573
25
680
H (TMT)
523
20
Diameter, mm
621
468
20
569
404
Ultimate Stress(fu)
20
504
466
16
544
477
16
562
557
16
640
467
12
557
472
12
568
476
12
565
T e n s ile S tre s s , N /m
0
100
200
300
400
500
600
700
800
560
32
680
569
32
686
553
32
667
583
25
695
595
25
713
590
25
712
Yield Stress(fy)
561
20
677
555
20
671
546
20
665
538
16
633
582
16
Diameter, mm
685
577
16
K Steel (TMT)-Reidbar
683
Ultimate Stress(fu)
575
12
700
581
12
698
566
12
686
571
10
661
577
10
665
563
10
653
Introduction of Reid bar
Reidbar™ is a reinforcing
bar that can be cut at any
point along its length and
screwed into one of a
number of threaded
components.