5M1E STANDARDIZATION

Slide 1
 Standardized Work

Without Standardization

With Standardization

Slide 2
 Standardization

The purpose of standardization is to

reduce variation and stabilize, so as
to achieve a base from which to
grow and improve.
Purpose of Standardization

Slide 3
 Standardization

Why Is Standardization Important?

#1

JD
Powers
SAFETY QUALITY PRODUCTIVITY

COMMON DIRECTION

Slide 4
 Standardized Work

The documented, current best method

to Safely and Efficiently perform work
that meets the necessary level of Quality.

Slide 5
 Standardized Work

Standardized work is used when there is a definable, repeatable process.

Production Materials Office

\

Standardized Work Can Be Performed Everywhere!!!

Slide 6
 Standardized Work

Standardized Work Is A Baseline for Continuous

Improvement!!!

Improvement
Improvement
Improvement
Standardization
Standardization
Standardization
Standardization

Slide 7
 Standardization

World Class
n t
e
vem
r o
p
s Im
u
uo
n tin
C o
Change

“THE WEDGE” TO STABILIZE BEST PRACTICE

Slide 8
 Everyone can perform standardized work!!!

Team Members Team Leaders Group Leaders

Managers Engineers

Employees Should Be Involved In

Developing Standardized Work.
They Know The Job The Best!!!

Slide 9
 Each Individual Has Good Ideas.
If We Do Not Document The Best Methods,
Then We Are Not Fully Utilizing The Team’s Brainpower and
We Will Never Improve Or We May Actually Get Worse!!!

Slide 10
 Standardization

A Standard Is The Best Current Practice Based On Many People’s

Experience & Lessons Learned, so…

DON’T SHORTCUT THE STANDARD!!!

ut BAD THINGS COULD HAPPEN, ESPECIALLY

Standard SAFETY & QUALITY PROBLEMS
tc
or
Sh

IF YOU DON’T LIKE THE STANDARD, TRY TO CHANGE IT,

BUT NEVER SHORTCUT IT….

Slide 11
 MAKE RULE

TEACH RULE

KEEP RULE

!! ! DO
P LE TH
EX
AM TH E RIG
Y ING HT
B !!!
E AD
L

Slide 12
 Where do Risks Come From?
● Variation of 5M 1E
PROCESS
Material Method Man

Input Output Evaluation

Evaluation
Input

Measurement Machine Environment

Corrective Action Trouble-Shooting

Adjustment Common
CommonCauses
Causes Special
SpecialCauses
Causes
Adjustment

Cause Diagnosis
CauseAnalysis
Analysisof
ofVariation
Variation Diagnosis

• 5M 1E : MAN, MACHINE, MATERIAL, METHOD, MEASUREMENT, ENVIRONMENT

Slide 13
 Process Survey For 5M1E Standardization

Process Process AA Process BB CC

5M1E Man MC Method Material Man MC Method Material Man

Make Rule procedure MC Standards Job Standards Quality Standards Check Points

Keep Rule Records Records

Rule Compliance Rule Compliance

Slide 14