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JEDDAHAIRPORT-2

JEDDAH AIRPORT-2ISTP
ISTPPROJECT
PROJECT
Prepared by Dr. Omar Goorany
Overview
 INTRODUCTION & GENERAL PROJECT INFORMATION
 PLANT CAPACITES
 WASTEWATER INFLUENT & EFFLUENT PARAMETERS
 SCOPE OF WORKS
 PROCESS BLOCK DIAGRAMS
 SITE LOCATION AND INTERFACES
 GENERAL ARRANGEMENT LAYOUT
 ELECTRICAL WORKS
 COMPARISON WITH JAZAN STP PROJECT
 ESTIMATED MANPOWER
 MOBILIZATION AND SITE OFFICES
 DOR BETWEEN SSEM & WABAG
 EMPLOYER RESPONSIBILITY & EXCLUSIONS
INTRODUCTION
&
GENERAL PROJECT INFORMATION

32
INTRODUCTION & GENERAL PROJECT INFORMATION

Project Name  JEDDAH AIRPORT-2 ISTP

Owner  SWPC (SAUDI WATER PARTNERSHIP COMPANY)

 Jeddah Althaniya Water Company


Comprising of following Consortium:
Employer - Power and Water Utility Company for Jubail and Yanbu (Marafiq)
- AlAmwal AlKhaleejiah AlThania (Amwal AlKhaleej)
- Veolia Middle East (Veolia)

 ILF
Consultants
 Mott Macdonald

Main EPC Contractor  SSEM

Sub Contractor  WABAG

Technology Provider  RHDHV (NEREDA)


Project Location  New Jeddah Airport 2 ISTP is located in north Jeddah

Type of the Project  BOOT (Build, Own, Operate and Transfer) for 25 years

 Design, Engineering, Construction, Testing and Commissioning of Sewage Treatment Plant


in Jeddah Airport
Project Scope (EPC Part)
 Construction: 300,000 m3/day
 Testing and Commissioning: 50,000 m3/day

 30 Months Construction
Project Duration  Commencement Date: 01 st Aug. 2020
 Scheduled Project Commercial Operation Date: 31 st Jan. 2023

Warranty  24 Months after PCOD (Project Commercial Operation Date)


PLANT CAPACITIES

62
PLANT CAPACITIES

Design Average Daily Flow Peak Daily Flow


DESCRIPTION
(Normal Flow) (PF = 1.5)

Phase-1 300,000 m3/day 450,000 m3/day

Phase-2 200,000 m3/day 300,000 m3/day

Ultimate Plant capacity 500,000 m3/day 750,000 m3/day


WASTEWATER
INFLUENT & EFFLUENT PARAMETERS

82
A) INFLUENT PARAMETERS
Normal Flow Influent Wastewater
Range
Item Parameter Unit
Minimum Maximum
1 pH - 6 9
2 Temperature (of influent) °C 15 35
3 Total Suspended Solids, TSS mg/l 100 600
4 Chemical Oxygen Demand, COD mg/l 200 900
5 Biochemical Oxygen Demand, (5-day), BOD5 mg/l 100 450
6 Total Organic Carbon mg/l 100 400
7 Fat, Oil and Grease, FOG mg/l 10 300
8 Phenol mg/l 0 5
9 Detergents mg/l 5 15
10 Chlorides, Cl2 mg/l 500 1,000
11 Sulfate, SO4 mg/l 500 1,000
12 Ammonia Nitrogen, NH3-N mg/l 15 60
13 Phosphate, PO4-P mg/l 3 9
14 Total Kjeldahl Nitrogen, TKN mg/l 15 60 92
B) EFFLUENT PARAMETERS

Maximum allowable TSE


Item TSE Quality Parameter Unit
limits

1 Floatable Materials   None Detectable


2 pH - 6.0 -8.4
3 Turbidity NTU 5
4 Fats Oil & Grease (FOG) mg/l None Detectable
5 TSS mg/l 10
6 Biological Oxygen Demand (5-day) BOD5 mg/l 10
7 Total Organic Carbon, TOC mg/l 50
8 Ammonia (NH3-N) mg/l 5
9 Nitrate (NO3-N) mg/l 10
10 Fecal Coliform (E-Coli) MPN/100ml 2.2
11 Eggs of intestinal Worms (viable eggs) No./1,000ml ≤1
12 Total Phenol mg/l 0.002
13 Free Residual Chlorine mg/l 0.5 -1.5
14 Total Phosphorus mg/l 1
102
SCOPE OF WORKS

112
WATER STREAM
 MECHANICAL FINE SCREENS
 AERATED GRIT AND GREASE REMOVAL UNIT
 PRIMARY CLARIFIERS
 BUFFER TANK
 BIOLOGICAL REACTORS
 DISC FILTERS
 CHLORINATION SYSTEM

122
SLUDGE STREAM
 SLUDGE BALANCING TANK
 SLUDGE THICKENING SYSTEM
 HEAT EXCHANGERS/BOILERS
 ANAEROBIC DIGESTERS
 SLUDGE DEWATERING SYSTEM
 DEWATERED SLUDGE SILO
 GAS HOLDER
 GAS SCRUBBING SYSTEM
 SLUDGE DRYER
 DRIED SLUDGE SILO

132
OTHER PLANT COMPONENTS
 ODOR CONTROL SYSTEM
 PIPING, VALVES & FITTINGS
 TRANSFORMERS
 SWITCHGEARS
 MCCS
 DIESEL GENERATORS
 SCADA
 INSTRUMENTS
 CIVIL WORKS (TANKS & BUILDINGS)

142
PROCESS BLOCK DIAGRAMS

152
WATER STREAM
300 MLD Wastewater (Phase 1)
500 MLD Wastewater (Phase 2)
Peak Factor 1.5  Disposal to approved site
Bypass Screenings/Oil/Sand
(screenings, sand, oil)
Existing Flow Fine Screens
Distribution
Distribution Chamber & Grit & Oil Primary Clarifier
Chamber
Removal Unit
Primary
Sludge

Tertiary Disk
Biological Reactor Buffer Tank
Filtration
Jeddah Airport-1
Biological
Sludge

Chlorine Contact Final Collection TSE re-use point/JA2


Tank Channel ISTP outfall

162
SLUDGE STREAM

Biological
Primary Sludge
Sludge

Sludge Balancing
Tank Pre-Thickening Sludge Tank

Biogas Treatment
Sludge Thickener Biogas Biogas Storage
Desulfurization

Sludge Anaerobic Heating


Digester

Heating

Beneficial Sludge
Sludge Dewatering Sludge Drying
End User

23
Outfall / TSE Re-use Connection

182
SITE LOCATION AND INTERFACES

192
AirPort TO PROJECT SITE VIEW

JA 2 JA2 PLANT

Site
PROJECT SITE
View of NJBP and JA-2 Project

ite
2S
JA
SITE LOCATION OVER VIEW

JEDDAH
INFLUENT PS.
SUBSTATION

FLOW DISTRIBUTION JEDDAH


CHAMBER -
JA2 WN INFLUENT PS
DO
LAY SITE
& ICE
F
OF

nt
Pla
N ew n
2 o
JA ocati
NG L
XISTI
E
JA1 LANT
P
23Location - Interfaces
Site

DISTRIBUTION
CHAMBER
EXISTING
EXISTIN G ELECTRICAL
CONNECTION
EXISTING

BUILDING
ADMIN

CH4
CH3
CH1
POINT NO. EASTING NORTHING

JA2 ISTP ALLOCATED BOUNDARY

9 521027.10 2393957.81

10 521149.89 2393626.02

11 520663.83 2393446.13

12 520541.04 2393777.93
24Location - Interfaces
Site

DISTRIBUTION
CHAMBER
EXISTING
EXISTING ELECTRICAL
CONNECTION
EXISTING

BUILDING
ADMIN

CH4
CH3
CH2
CH1

POINT NO. EASTING NORTHING

JA2 ISTP ALLOCATED BOUNDARY

9 521027.10 2393957.81

10 521149.89 2393626.02

11 520663.83 2393446.13

12 520541.04 2393777.93
GENERAL ARRANGEMENT LAYOUT

252
64
58 57
67
03
04
05
13 13
08
06 68
07
12 09
14
17 18
56

15 15 50
57
16 16 16 16
52

17
18 19 19 19
24a
19a
24 24 24 20
26
25

23
21 21
23a
23 20a
20a
21 21
22
53
21 21
20a
38 20a
20
37
37 21 21
39

21 21
51
20a 20a
47
21 21
27
54 28
29
30a 32 30 63 59
42 42a
31

31a
43 34 34 61
44
65

8.00
35

8.00
66 40 40
41

48

48
40 40
26
ELECTRICAL WORKS

272
 Incoming Electrical Cable from Source Substation
(straight length approx. 900 m, size: 630 mm2)
 2.8MVA, 13.8kV Back Up Diesel Generator (4 nos.)
 13.8 kV Switchgear
 13.8 kV Ring Main units
 4.16 kV Switchgear
 Distribution Transformers
 Motor Control Centers
 MV/LV Soft Starters
 LV VFDs
 UPS
 Power and Control Cables
282
COMPARISON WITH JAZAN STP PROJECT

292
COMPARISON WITH JAZAN STP PROJECT

DESCRIPTION Jeddah Airport-2 ISTP Project Jazan STP

Average Capacity 300,000 m3/day 40,000 m3/day

Domestic
Type of Influent Domestic +
Industrial

Total Site Area 109 km2 125 km2

Total Operating Power 6.8 MW 5.0 MW

Concrete Quantity 60,000 m3 75,000 m3

Rebar Quantity 9,000 Ton 10,000 Ton

302
ESTIMATED MANPOWER

312
ESTIMATED MANPOWER

 Project Management and Engineer: 35 persons


 Electromechanical Installation Team and Supporting Staff: 250 persons
 Civil Engineers and Foremen: 15 persons
 Civil Skilled Manpower: 200 persons
 Civil Non-Skilled Manpower: 300 persons

 TOTAL MANPOWER: 800 persons

322
MOBILIZATION
and
SITE OFFICES

332
34 & Site Offices Area
Laydown

A OFFICE AREA

GATE GATE

B10 B6 A6 B LAYDOWN AREA


B8
B5
B7 A4
A7

B1 SE CR ETA RY
MAN AG ER
02/ 2
RO OM
ME ETI NG ROOM
ROO M
E NGI NEERS
R OO M
06
ENG INE ERS
ROO M
06
EN GINEERS
R OOM
06 ROO M

B7
0 3/2
06 K ITC HE N
0 1/2
R OOM

B2
COR RI DOR EME RG EN CY EXIT
WAITIN G

ME E TI NG ROOM ENGIN EE RS E NGI NEERS EN GIN EE RS EN GINEERS ENGINEER S E NGI NEE RS DO C. CO NTR OLLER

A1
M AIN ENTR ANC E R OOM R OO M
03/ 1 R OO M R OO M R OOM RO OM ROOM ROO M
0 4/2 0 4/3 0 4/4 04 / 5 06 07
04 / 1

WAIT ING
CORR IDO R

EN GINEER S
R OOM RO OM
0 1/1

B10
06
ENGIN EER S E NGINEERS E NG INEERS E NG INE ERS ENGINEER S
SE CR ETA RY R OOM RO OM ROOM ROO M ROOM
RO OM 0 5/2 0 5/3 0 5/4 05 / 5
02/ 1 05/1
MAN AG ER

R OOM ROOM R OO M R OOM R OOM ROOM R OO M ROOM ROOM RO OM


ENGIN EEER E NGI NE EER ENGINEEE R DOC./CONTR. ENG INEEER E NGI NE EER E NGI NEE ER DO C./ CONTR.
0 4/1 04 /2 0 4/3 0 4/3 05 K ITCHEN 04 /1 04/2 04 /3 04 /3 05 KIT CHE N

B4 A3 CORR IDO R
CO RR IDOR
COR RI DOR
CO RR IDO R

B3
JAN ITOR JAN ITOR
R OOM RO OM
R OOM
06 T OI LET RO OM
06 TOI LET
01 TOIL ET 01 TOIL ET
SE CR ETA RY RO OM SECRE TA RY ROO M
RO OM 03 M EET ING ROO M RO OM 03 M EE TIN GR OO M
02 02
MAN AGEM ENT MA NAGEM ENT

A2
C GUARD ROOM

A5 A5 D SUBCONTRACTOR

SITE OFFICES & LAYDOWN AREA


35 Site Office
SSEM

SSEM SITE OFFICE 34.5m x


16.0m = 552M²

Description Qty.

SECRETARY 2
AC3 AC1 AC1 AC1 AC1 AC1 AC1 AC1 AC1 AC1 AC1 AC1 AC1

MANAGER
MANAGER ROOM 2
02/2
ROOM
SECRETARY MEETING ROOM

01/2
ROOM
03/2
ENG. CUBICAL
ROOM
08 KITCHEN
MEETING ROOM 2
ROOM ROOM
06

SR. ENGINEER 5
CORRIDOR EMERGENCY EXIT
WAITING

SR. ENGINEERS SR. ENGINEERS SR. ENGINEERS SR. ENGINEERS SR. ENGINEERS
ENGINEER 5
ENG. CUBICAL
ROOM
MAIN ENTRANCE
MEETING ROOM
ROOM
03/1 ROOM
04/1
ROOM
04/2
ROOM
04/3
ROOM
04/4
ROOM
04/5
06 DOC. CONTROLLER
ROOM
07 ENGINEER 12 CUBICAL 1

AC3
ENGINEER 8 CUBICAL 1
WAITING
CORRIDOR

DOC.CONTROLLER 1
TOILET
ROOM ENG. CUBICAL ROOM
01/1

SECRETARY
ENGINEERS
ROOM
ENGINEERS
ROOM
ENGINEERS
ROOM
ENGINEERS
ROOM
ENGINEERS
ROOM
ROOM
06
09

KITCHEN 1
ROOM 05/2 05/3 05/4 05/5
05/1
02/1
MANAGER

AC3 AC3 AC3 AC3 AC3 AC3


TOILET 1
AC1

EF
EF

EF
AC1 AC1

CORRIDOR 2
36 Site Office
Employer

SITE OFFICE 17.5m x 8.0m =


140M²

Description Qty.
AC3 AC3 AC3 AC3 SECRETARY 1

ROOM ROOM ROOM ROOM ROOM MANAGEMENT (Attach Toilet) 1


04/1
ENGINEER 04/2
ENGINEER 04/3
ENGINEER 04/3
DOC./CONTR. 05 KITCHEN

MEETING ROOM 1
CORRIDOR
CORRIDOR

ENGINEER 3
JANITOR
ROOM
ROOM 06 TOILET
01
SECRETARY
ROOM
ROOM
03 MEETING ROOM
TOILET

DOC.CONTROLLER 1
02
MANAGEMENT

KITCHEN 1
AC3 AC1 AC2 AC2

TOILET 1

CORRIDOR 1
37 Site Office
SPWC

SITE OFFICE 17.5m x 8.0m =


140M²

Description Qty.
AC3 AC3 AC3 AC3 SECRETARY 1

ROOM ROOM ROOM ROOM ROOM MANAGEMENT (Attach Toilet) 1


04/1
ENGINEER 04/2
ENGINEER 04/3
ENGINEER 04/3
DOC./CONTR. 05 KITCHEN

MEETING ROOM 1
CORRIDOR
CORRIDOR

ENGINEER 3
JANITOR
ROOM
ROOM 06 TOILET
01
SECRETARY
ROOM
ROOM
03 MEETING ROOM
TOILET

DOC.CONTROLLER 1
02
MANAGEMENT

KITCHEN 1
AC3 AC1 AC2 AC2

TOILET 1

CORRIDOR 1
DOR BETWEEN SSEM & WABAG

382
DOR BETWEEN SSEM & WABAG

Sr. No Description SSEM WABAG

1 Process Engineering   X

2 Engineering for Electrical, Civil and Auxiliary Systems X  

3 Procurement of Main Process Equipment/Components   X

4 Procurement of Electrical, Civil, and Auxiliary system equipment / material X  

5 Construction Works X  

6 Installation Works X  

7 Testing and Commissioning X  

8 Supervision for Installation, Testing and Commissioning   X

392
EMPLOYER RESPONSIBILITY
&
EXCLUSIONS

402
EMPLOYER RESPONSIBILITY:
 Permits, Licenses and Approvals:
(i) Preliminary Industrial License from Ministry of Energy, Industry and
Mineral Resources (“MEIM");
(ii) Customs Duty Exemption from MEIM;
(iii) Municipality License from the Jeddah Municipality for the Site and
Plant (if required);
(iv) Preliminary Environmental Permit from the General Authority of
Meteorology and Environmental Protection;
(v) General Authority of Civil Aviation permit for the Project;

412
EMPLOYER RESPONSIBILITY:
 SEC Connection Fees
 Financing
 Insurances:
(i) Construction And Erection "All Risks" Insurance
(ii) Third Party Liability Insurance
(iii) Marine Transit Insurance
 Accommodation, Transportation and Catering for SWPC & Employer personnel and their
consultant.
 Mobilization and expenses of O&M staff for Testing and Commissioning.
 Furniture in Admin Building and other buildings.

422
EXCLUSIONS FROM EPC CONTRACT:
 ESIA study and SEC fees
 Paging (Public Address) System & Radio System
 Workshop Equipment, furniture, forklift and mobile equipment
 Preparation of fire risk assignment and FEED for fire protection system
 HCIS Studies implementation, related works and Assigning of HCIS approved consultant & contractor.
 EPC Contractor scope is limited inside the treatment plant boundary only, except the inlet waste water pipe
connection, treated water and Electrical cabling between substation and the plant and telecom line. EPC
Contractor shall not be responsible for the following:
• Site Access Road Outside the Site Boundary
• Construction of any Infrastructure outside the Boundary

432
THANKYOU
THANK YOU
442

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