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Training SENA Colombia – July, August 2017

Hyundai Engine & Transmissions Specifications

July 31th, August 1st, 2nd, 3th, 4th, 2017

Special Vehicle Team(Engine Business)
Hyundai Motor Company
Contents

TOPICS

1. Technical specifications for engines and transmissions models.

1.1. Technical Specifications for Hyundai/Kia engines.
1.1.1. Specifications of U2-1.6 Engine D4FB (Euro VI).
1.1.2. Specifications of A2 2.5 Engine D4CB (Euro V).
1.1.3. Specifications of T2 Engine (D4BB) (Euro I).
1.1.4. Specifications of KAPPA 1.4 Engine (Euro V).
1.1.5. Specifications of JA KAPPA 1.0 MPI Engine G3LA (LEV-3 ULEV 70).
1.1.6. Specifications of Nu 2.0 GASOLINE Engine (G4NH_AD LEV3 ULEV70).
1.2. Technical Specifications for Hyundai transmissions.
1.2.1. Specifications of 4WD T/M for A2 2.5 Engine.
1.2.2. Specifications of 6 Auto T/M for NU 2.0 Engine G4NH.
1.2.3. Specifications of 7 DCT for U2-1.6 Engine.
1.2.4. Specifications of CVT for Kappa 1.4 Engine.
2. Functioning systems for engines and transmissions models.
2.1. Engine mechanical system.
2.2. Engine lubrication system.
2.3. Engine cooling system.
2.4. Engine electric system.
2.5. Engine fuel system.
2.6. Engine injection system.
 1. Technical specifications for engines and
transmissions models.
1.1. Technical Specifications for Hyundai/Kia engines

July 31th, August 1st, 2nd, 3th, 4th, 2017

Special Vehicle Team(Engine Business)
Hyundai Motor Company
1.1.1. Specifications of U2-1.6 Engine D4FB (Euro VI)
Division Specifications Appearance
Fuel DIESEL
Injection type CRDI with EGR valve
No. of cyl. And configuration 4-in line
Aspiration e-VGT
Displacement (cc) 1,582
General Bore x Stroke (mm) 77.2 x 84.5
Compression ratio 16.0 : 1
Dry weight (kg), MT 156.8
Length 627.2
Dimension(mm) Width 645.1
Height 661.9
Rated power (PS/rpm) 136/4,000
Performance
Max torque (kg.m/rpm) 30.6/1,750~2,500
Cooling water capacity (ℓ) 2.45
Oil capacity (ℓ) 5.3
Governor ECU
13.5V-120A(NON-AMS)
Alternator
13.5V-130A(AMS)
12V-1.7kW(NON-ISG)
Starting motor
Specifications 12V-1.8kW(ISG)
Rated rpm 4,000
Fuel consumption (g/ps.h) 170.0
Camshaft DOHC
Intercooler Included
Distribution pulley with
Distribution system
tensioner bearing
1.1.2. Specifications of A2 2.5 Engine D4CB (Euro V)
Division Specifications Appearance
Fuel DIESEL
Injection type CRDI with EGR valve
No. of cyl. And configuration 4-in line
Aspiration VGT
Displacement (cc) 2,497
General Bore x Stroke (mm) 91 x 96
Compression ratio 16.4 : 1
Dry weight (kg) (238)
Length (560)
Dimension(mm) Width (747)
Height (735)
Rated power (PS/rpm) 170/3,800
Performance
Max torque (kg.m/rpm) 45/1,500
Cooling water capacity (ℓ) 4.9
Oil capacity (ℓ) 6.7
Governor ECU
Alternator 12V-100A
Starting motor 12V-2.2kW
Specifications
Rated rpm 3,800
Fuel consumption (g/ps.h) -
Camshaft DOHC
Distribution pulley with
Distribution system
tensioner bearing
1.1.3. Specification of T2 Engine (D4BB) (Euro I)
Division Specifications Appearance
Fuel DIESEL
Indirect Injection
Injection type
(Swirl chamber type)
No. of cyl. And configuration 4-in line
Aspiration N.A
Displacement (cc) 2,607
General Bore x Stroke (mm) 91.1 x 100
Compression ratio 22.0 : 1
Dry weight (kg) (195)
Length (655)
Dimension(mm) Width (662)
Height (641)
Rated power (PS/rpm) 79/4,000
Performance
Max torque (kg.m/rpm) 17/2,200
Cooling water capacity (ℓ) (4.5)
Oil capacity (ℓ) 5.7
Governor Built in Injection pump
Alternator 12V 75A

Specifications Starting motor 12V 2.0kW

Rated rpm 4,000
Horse Power (ps/rpm) 79/4000
Injection Pump Lineal
Distribution with timing
Distribution system
belt tensioner
1.1.4. Specifications of KAPPA 1.4 Engine (Euro V)
Division Specifications Appearance
Fuel GASOLINE
Injection type MPI
No. of cyl. And configuration 4-in line
Aspiration NA
Displacement (cc) 1,368
Bore x Stroke (mm) 72 x 84
General Compression ratio 10.5 : 1
Dry weight (kg, AT)
Length
83.3
421
엔진
Dimension(mm) Width 560 그림
Height 632

Injection
Electronic with
sensors and actuators (RB 용
Rated power (PS/rpm) 100/6,000 카파 엔진 )
Performance
Max torque (kg.m/rpm) 13.6/4,000
Cooling water capacity (ℓ) 1.9
Oil capacity (ℓ) 3.5
Governor ECU
Alternator 13.5V-90A
Specifications Starting motor 0.9kW
Rated rpm 6,000
Fuel consumption (ℓ/h) 5.17
Continuous Variable
Valve Timing
Valve Timing
1.1.5. Specifications of JA KAPPA 1.0 MPI Engine G3LA (LEV-3 ULEV 70)

Division Specifications Appearance

Fuel GASOLINE
Injection type MPI
No. of cyl. And configuration 3-in line
Aspiration NA
Displacement (cc) 998
General Bore x Stroke (mm) 71 x 84
Compression ratio 10.5 : 1
Dry weight (kg, AT) 76.2
Length 548
Dimension(mm) Width 629
Height 626
Rated power (PS/rpm) 67/5,500
Performance
Max torque (kg.m/rpm) 9.8/3,750
Cooling water capacity (ℓ) 1.25
Oil capacity (ℓ) 3.2
Governor ECU
13.5V-70A
Specifications Alternator
(130A)
0.9kW
Starting motor
(1.2kW)
Rated rpm 5,500
Fuel consumption (ℓ/h) 4.19
1.1.6. Specification of Nu 2.0 GASOLINE Engine (G4NH_AD LEV3 ULEV70)

Division Specifications Appearance

Fuel GASOLINE
Injection type MPI
No. of cyl. And configuration 4-in line
Aspiration NA
Displacement (cc) 1,999
General Bore x Stroke (mm) 81 x 97
Compression ratio 12.5 : 1
Dry weight (kg, AT) (110)
Length (475)
Dimension(mm) Width (603)
Height (661)
Rated power (PS/rpm) 149/6,200
Performance
Max torque (kg.m/rpm) 18.3/4,500
Cooling water capacity (ℓ) 2.1 (engine)
Oil capacity (ℓ) 4.0
Governor ECU
Alternator 13.5V-150A
Starting motor 12V-1.2kW
Rated rpm 6,200
Specifications Fuel consumption (ℓ/h) 6.45
Continuous Variable
Valve timing
Valve Timing
Acceleration Throttle body
Distribution pulley
Distribution system with tensioner
bearing
 1. Technical specifications for engines and
transmissions models.
1.2. Technical Specifications for Hyundai transmissions.

July 31th, August 1st, 2nd, 3th, 4th, 2017

Special Vehicle Team(Engine Business)
Hyundai Motor Company
1.2.1. Specifications of 4WD T/M for A2 2.5 Engine

Division Specification Appearance

Performance Max Torque (kgf.m) 26.0

Weight (Wet, kg) 46.2

Length (mm) 683.6

Distance between centers

76.0
General (M/Shaft – C/shaft, mm)

Control By lever and wire cable

Clutch disc and cover is

Clutch disc
assembled on the engine

SPEED GEAR RATIO

1 4.271

2 2.248

3 1.364
Change Gear
Gear ratio range 4 1.000
ratio
5 0.823

6 0.676

R 3.814
FINAL GEAR
3.727
RATIO
1.2.2. Specifications of 6 Auto T/M for NU 2.0 Engine G4NH

Division Specification Appearance

Performance Max Torque (kgf.m) 18

Select Manual select

Automatically electronic gear

Gear select
change

Direction Transverse transmission

General Control By lever and wire cable

Weight (Wet, kg) 82.3

Engine
165
Length (mm) 365 186mm
Distance between centers
186 Differential
(Engine-Differential, mm)
SPEED GEAR RATIO
1 4.400
2 2.726
Change Gear 3 1.834
Gear ratio range
ratio 4 1.392
5 1.000
6 0.774
R 3.440
1.2.3. Specifications of 7 DCT for U2-1.6 Engine

Division Specification Appearance

Performance Max Torque (kgf.m) 34.0

7 with manual
Speed
select

Dual-Double dry
Clutch system
disc function

By lever and wire

Control
cable
Engine
Transverse 191mm
General Direction
transmission
Differential

Weight (Wet, kg) 81.4

Length (mm) 385

Distance between centers

191
(Engine-Differential, mm)

Gear ratio range

Change Gear ratio 7.52
(Max ratio-Min ratio)
1.2.4. Specifications of CVT for Kappa 1.4 Engine

Division Specification Appearance

Performance Max Torque (kgf.m) 14.0

Hydraulic with
Functioning
electronic control

Transverse
Direction
transmission

Engine
Weight (Wet, kg) 70.7 165
General
165mm

Length (mm) 352 Differential

Distance between centers

165
(Engine-Differential, mm)

Gear ratio range

Change Gear ratio 7.95
(Max ratio-Min ratio)
 2. Functioning systems for engines and
transmissions models. (Please see the repair
manual for each engine and transmission).
2.1. Engine mechanical system.

2.2. Engine lubrication system.

2.3. Engine cooling system.

2.4. Engine electric system.

2.5. Engine fuel system.

2.6. Engine injection system.
July 31th, August 1st, 2nd, 3th, 4th, 2017
Special Vehicle Team(Engine Business)
Hyundai Motor Company