230L1E191 - Distributed Control Unit (DCU)

Distributed Control Unit
DCU
Schlumberger Private
Ref: 230L1E191
Herman Bruins
Maintenance Senior Instructor- Electronic
Schlumberger
Written by : Herman Bruins Date: Dec 21th, 2007

Reviewed by: Date: mmm ddth, yyyy
Approved by: Date: mmm ddth, yyyy
Distributed Control Unit (DCU)
Introduced in the 1990’s, the DCU

Replaces:
 Well Services RDA Devices:
– Remote Data Acquisition box Rate (RDA-R)
– Remote Data Acquisition box Sensor ( RDA-S)
– Junction Acquisition Box I and II (JAB II)
Adds:
 Distributed Control for SLB sub-systems:
– Sub-Systems on Stimulation Blending Equipment
– Sub-Systems on Cementing Equipment
– Sub-Systems on Fracturing Pumps
– Sub-Systems on Coiled Tubing Equipment
– Sub-Systems on Wireline Equipment
2 JHB
Revision: 1 21-Dec-2007
DCU-I (DIP360)
– First Generation
DCU-II (CSD363)
– Second Generation
– Footprint, Connector Layout and Firmware* compatible with DCU-I
DCU III (CSD364)

– Third Generation
– Footprint, Connector Layout and Firmware compatible with DCU-II
* Firmware: Fixed program on a processor board
3 JHB
Footprint & Connector Layout
4 JHB
DCU Hardware
First generation: DCU I (DIP360).

 Input channels:
– 8 Analog, 0-10V/0-20mA, 16-Bit ADC
– 8 Frequency, 4-8mA, 20kHz, 16-Bit Counter
– 2 Digital, 4-8mA
 Output channels:
– 2 Analog, 0-10V and 0-20mA, 12-Bit DAC
– 4 Digital, 4A, (Raw/Dirty Power)
 Communication ports:
– 2 Serial (RS-232),
– 1 CAN-bus.
Note: ADC: Analog Digital Conversion

DAC: Digital Analog Conversion
5 JHB
DCU Hardware
Second generation: DCU II (CSD363).
 Input channels:
– 8 Analog, Filtered*, 0-10V/0-20mA, 16-Bit ADC
– 2 Digital, 4A, (Raw/Dirty Power)
– 2 Digital/PWM, 4A, (Raw/Dirty Power)**
– 2 Serial (RS-232/RS-485) ***
– 2 CAN-bus channels ****
* Analog inputs filtered

** Processor support for PWM signals
*** Serial port 2 RS-232 / RS 485 configurable
**** Additional CAN-bus
6 JHB
DCU Hardware
Third generation: DCU III (CSD364).
 Input channels:
– 8 Analog, Filtered, 0-10V/0-20mA, 16-Bit ADC
– 4 Digital/PWM, 4A, (Raw/Dirty Power)*
– 2 Serial (RS-232/RS-485)
– 2 CAN-bus channels
– 1 Sofi-bus (provisional)**
– 1 Processor Control***
* All digital outputs support PWM signals

** Provisions made for Sofibus connectivity
*** Processor Control (Additional connector)
7 JHB
DCU Hardware
DCU I (DIP360).
 Processor:
– Intel 80C196, Advanced 16-Bit CHMOS Microcontroller, 16MHz, Integrated CAN* V2.0
DCU II (SCD363) and DCU III (SCD364).
 Processor
– Infineon C167CS, 16-bit CMOS Single-Chip Microcontroller, 33MHz, Dual integrated CAN,
4 - Channel PWM**
* CAN: Controller Area Network

** PWM: Pulse Width Modulation
8 JHB
DCU
Inputs
Analog (P2)
 8 Analog inputs.
– Voltage 0-10VDC
– Current 0-20mA (Jumpers are required to activate 500 current loop resistor)
• Load resistor 500converts 0-20mA to 0-10V
• ie:
– 4mA @ 500  V = 4 x 10-3 x 500 = 2V
– 20mA @ 500  V = 20 x 10-3 x 500 = 10V
Frequency (P4) / Digital (P10)

 8 Frequency inputs.
– Pulse 0-20kHz
– Current 4-8mA (Jumpers are required to limit current)
• Current limiting resistors convert 5, 12 & 24V pulses to 5mA
• ie:
– 5V @ 1k  I = 5 / 1000 = 5mA
– 12V @ 2.4k  12 / 2400 = 5mA
– 24V @ 4.8 k  24 / 4800 = 5mA
 2 Digital inputs.
– Current High/Low (Same specification as frequency inputs)
9 JHB
DCU Hardware
Analog Input (P2) DCU I
DCU I (DIP360).
V(in)
 8 Unfiltered inputs JP
10.2k, 0.1%
– 0-10V (R(i) = 13.6k)
287, 0.1%
– JP installed 0-20mA (R(i) = 500) V(out)
– 16 bit ADC (Analog Digital Converter)
3.4k, 0.1%
1uF 7.5V
232, 0.1%
AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8
JP6 JP7 JP10 JP11 JP15 JP14 JP18 JP19
+12V
+24V
CURRENT LOOP
1 P2
ANALOG INPUTS
10 JHB
DCU Hardware
Analog Input (P2) DCU II & III
DCU II (SCD363) and DCU III (SCD364).

V(in) 3.3k
+
JP -
 8 Filtered inputs (1.6Hz Low-pass RC filter) OPA4234
10.2k, 0.1%
– 0-10V (R(i) >10M) V(out)
– JP installed 0 - 20mA (R(i) = 500)
3.4k, 0.1%
7.5V
1k, 0.1%
1k, 0.1%
+ +
– 16 Bit ADC (Analog Digital Converter) -
33uF
-
1uF
JP6 JP7 JP10
JP12 JP11 JP15 JP14 JP18 JP19

JP8 JP9 24V
DCU II JP13 JP16 JP17 JP20 JP21

12V
ANALOG
INPUTS 1 P2
JP6 JP7 JP10
DCU III JP8 JP9

24V
JP13 JP16 JP17 JP20 JP21
12V
ANALOG
INPUTS 1 P2
11 JHB
DCU Hardware
Analog Input / Sensor Power connector (P2) Pin Assignment
DCU I, II and III

Input V(s) Sign Gnd
AD-1 1 2 3
AD-2 4 5 6
AD-3 7 8 9
AD-4 10 11 12
AD-5 13 14 15
Sign in
Gnd
V(s)
AD-6 16 17 18
AD-7 19 20 21
AD-8 22 23 24
GND 25 26
1
V(s)
Sign in
Gnd
1
12 JHB
DCU Hardware
Analog Input / Sensor power Jumpers

DCU I, II and III

+12V
+24V
Input V(s) 12/24 * Current JP8 JP9 JP12 JP13 JP16 JP17 JP20 JP21
CURRENT LOOP
Loop
DCU I
1 P2
AD-1 JP6 JP8 ANALOG INPUTS
AD-2 JP7 JP9

JP6 JP7 JP10
AD-3 JP10 JP12
JP8 JP9 24V
AD-4 JP11 JP13 JP13 JP16 JP17 JP20 JP21
DCU II 12V
AD-5 JP15 JP16 ANALOG

INPUTS 1 P2
AD-6 JP14 JP17

AD-7 JP18 JP20 JP6 JP7 JP10
AD-8 JP19 JP21 JP12 JP11 JP15 JP14 JP18 JP19

24V
JP8 JP9
12V
DCU III ANALOG

INPUTS 1 P2
* DCU I – V(s): 12 Volt (Top) / 24 Volt (Bottom)

DCU II & DCU III – V(s): 12 Volt (Bottom) / 24 Volt
(Top)
13 JHB
DCU Hardware
Frequency Input (P4) DCU I
DCU I (DIP360)
DCU I (DIP360) Output to
Input
Counter
Vcc
24V 4.7k
8 Inputs 1.9V
 Input Signal: 4 – 8mA 12V 2.4k
 Frequency max: 20kHz

Frequency 1 & 2
 Optical-Isolation, Common Ground
 16-bit Counter 12V 2.4k
Vcc
 Input 1 & 2: Jumper selectable 12 or 24 1.9V
Volt
 Input 3 to 8: 12 Volt only
Frequency 3 to 8
14 JHB
DCU Hardware
Frequency Input (P4) DCU II
DCU II (CSD363) Input

DCU II (CSD363) Output to
Counter
Vcc
24V 4.7k
8 Inputs 12V 2.4k 1.9V
5V
 Input Signal: 4-8mA 1.1k
 Frequency max: 20kHz

Frequency 1 & 2
Vcc
12V 2.4k
 16-bit Counter 1.9V
 Input 1-2: Jumper selectable 5, 12 or 24 Volt

 Input 3-6: 12 Volt only
Frequency 3 to 6
 Input 7-8: Jumper selectable 0-700mVAC* or 12 Vcc
12V 2.4k
Volt 1.9V
0-700mV 499
Frequency 7 & 8
* Support for Magnetic pickup signals
15 JHB
DCU Hardware
Frequency Input (P4) DCU III
DCU III (CSD364) Output to
Input
Counter
Vcc
DCU III (SCD364) 24V 4.7k
12V 2.4k 1.9V
5V 1.1k
8 Inputs
 Input Signal: 4-8mA Frequency 1 & 2
 Frequency max: 20kHz 12V 2.4k 2.4k

Vcc
1.9V
 16-bit Counter
 Input 1-2: Jumper selectable 5, 12 or 24 Volt Frequency 3 to 6
 Input 3-6: Jumper selectable 24 or 12 Volt* 24V 4.7k

Vcc
 Input 7- 8: Jumper selectable 0-700mVAC, 5, 12V 2.4k 1.9V
12 or 24 Volt 5V 1.1k
0-700mV 499
Frequency 7 & 8
•Support for 24V pulse signals on FR3, 4, 5 and 6.

For 12V pulse signals Jumpers need to be installed.
16 JHB
DCU Hardware
Frequency Input / Sensor Power connector (P4) pin assignment
DCU I, II and III
SHTDWN
Sign in
Input V(s) Sign Gnd Shutdown
FRIN1* 2 Switch 1-2 for FR-1
FRIN2** 4 Switch 3-4 for FR-2
FR-1 5 6 7 8
FR-2 9 10 11 12
FR-3 13 14 15 16
V(s)
Gnd
FR-4 17 18 19 20
FR-5 21 22 23 24
FRIN2
FR-6 25 26 27 28 FRIN1 FR1 FR2 FR3 FR4 FR5 FR6 FR7 FR8
12 VDC LED
24 VDC LED
P4
FR-7 29 30 31 32 1
FR-8 33 34 35 36 FIN1 FIN2 FIN3 FIN4 FIN5 FIN6 FIN7 FIN8
12V - LED 38 37
24V - LED 40 39
* FR1 to Counter via P4-1/2

**FR2 to Counter via P4-3/4
17 JHB
DCU Hardware
Frequency Input current limiting & Sensor Power jumpers DCU I
DCU I
Input Sensor Power Signal
12V 24V 12V 24V
FR-1 JP22R JP22L JP23R JP23L
FR-2 JP24R JP24L JP25R JP25L
FR-3 X X
DCU I
FR-4 X X
FR-5 X X
FR-6 X X
FR-7 X X
FR-8 X X
•JPxxL (Left), JPxxR (Right)

18 JHB
DCU Hardware
Frequency Input current limiting & Sensor Power jumpers DCU II & DCU III
DCU II and III

Input Sensor Power Signal
12V 24V 700mVA 5V 12V 24V
C
FR-1 JP22B JP22T JP34 JP23B JP23T
T
FR-2 JP24B JP22T JP35 JP25B JP25T DCU II
T
FR-3 X JP45
FR-4 X JP46
FR-5 X JP47
FR-6 X JP48
FR-7* X JP38L JP38R
FR-8* X JP39L JP39R DCU III
FR-7** X JP38L JP38 JP49R JP49L
* DCU-II R
** DCU-III
FR-8**(Top), JPxxB
•JPxxT X JP39L
(Bottom), JPxxL JP39
(Left), JPxxR JP50R JP50L
(Right) R
19 JHB
DCU Hardware
Digital Input (P10) DCU I, II and III
DCU I, II, III JP26 JP27

Vcc
24V 4.7k
V(s)
12V 2.4k
2 Inputs DIN-1 JP30
Sign +
 Input Signal: 4-8mA
Sign -
 Optical-Isolated Gnd
JP31
 Supports sinking* or sourcing* sensors

1
Vcc
24V 4.7k
DIGITAL INPUTS
JP30
V(s)
JP33 JP29 JP28 12V 2.4k
DIN-2 JP32
JP32
Sign +
Sign -
Gnd
JP33
*Sinking: Sensor pulls signal to ground.

*Sourcing: Sensor supplies power
20 JHB
DCU Hardware
Jumper configuration Digital Input (P10) DCU I, II and III
Sinking Sensor
Sinking Sensor
 Pressure switch (V(s) = 24V, DIN2) JP28 JP29
Vcc
24V 4.7k
– Jumper: JP28T to JP29T
V(s)
 Pressure switch (V(s) = 12V,DIN2) 12V 2.4k
–
DIN-2 JP32
Jumper: JP28B to JP29B
Sign +
Sign -
Gnd
JP33
Pressure Activate Switch
Sourcing Sensor
Sourcing Sensor
 Proximity switch 3-wire (V(s) = 24V,DIN1)
– Jumper: JP26 JP27
Vcc
24V 4.7k
• JP26C to JP26T (Vs=24VDC) V(s)
• JP27C to JP27T(Sign 24 V pulse)
12V 2.4k
• JP31 (GND) DIN-1 JP30
Sign +
Sign -
Gnd
JP31
*Sinking: Sensor pulls signal to ground. Prox

*Sourcing: Sensor supplies power Switch
21 JHB
DCU Hardware
Digital Input / Sensor Power connector (P10) Pin Assignment
DCU I, II and III
Input DIN-1 DIN-2
1
V(s) 1 5
V(s)1 Sig+1
Sig-1 Gnd
Sig+ 2 6 V(s)2 Sig+2
Sig-2 Gnd
Sig- 3 7 Gnd Gnd
Gnd 4 8
Gnd 9 10
22 JHB
DCU Hardware
Analog Output Connector (P3)
DCU I, II & III

0-10V V I 0-20mA
 2 Dual Analog
– 0-20mA (12 Bit resolution)
IC
– 0-10 Volt (12 Bit resolution) -
x1 0-10V
+
1
0-20mA (1) Gnd
0-10V (1) Gnd
0-20mA (2) Gnd
0-10V (2) Gnd
Gnd Gnd
P3
Analog Output
Note: Power supplied to 12-bit Digital to Analog converter, Volt to

Current converter and Unity Gain Follower is 24VDC regulated
23 JHB
DCU Hardware
Digital Output Connector (P5)
DCU I
 4 Digital (Solid State switch) V(b) V(b) V(b) V(b)
– Pulse: 12 Volt (Battery/Dirty Power)
– I(max): 4 A
P5
DCU II & III 1
 4 Digital (Solid State switch) Gnd Gnd Gnd Gnd
– Pulse / PWM: 12 Volt (Battery/Dirty Power)

– I(max): 4 A
OUT1 OUT2 OUT3 OUT4
P5
1
DIGITAL OUTPUT
24 JHB
DCU Hardware
Signal Level – Digital Output
DOUT-1
Signal Digital Output

Solenoid 1
 Switched output DOUT-2

Solenoid 2
– 0 or 12 Volt
– Uses: 100%
• Open 50%
• Close 0%
 PWM Time based pulses

– Frequency 33 Hz
– Pulse width 10 – 90 %
– Uses:
• Proportional valve
• Engine throttle 10% 30% 50% 70% 90% 25%
 Maximum voltage 100%
– DCU I, II and III pre-revision AM 12 50%
Volt 0%
– DCU III revision AM and later 24 Volt PWM – Frequency 33 Hz
25 JHB
DCU Hardware
Serial Communication (P9)
DCU I 1
 Serial 1: (RS232)
 Serial 2: (RS232) RS232
DCU II & III
1
 Serial 1: (RS232)
 Serial 2: (RS232 or RS485) RS232
JP42
LOAD
JP41
JP44
JP43
JP40
Note: Serial1 is connected to Micro Processor serial I/O communication port
26 JHB
DCU Serial Communication
Signal Level RS-232
RS232 – Standard
 Defines the voltage levels, referenced to a common
ground, that correspond to logical one and logical
zero.
+15V Space
– Logical one (Mark) = - Voltage (Off) Start

LSB
1 1 0 0 1 0 1
MSB
0 Stop
– Logical zero (Space) = + Voltage (On)

Function: On
– Open circuit max: 25Volt
+3V
– Common signal levels: ±5V, ±10V, ±12V, and ±15V Gnd Start b0 b1 b2 b3 b4 b5 b6 b7 Stop
– Invalid signal level range from +3 to -3V -3V
– DCU uses ±12V Function: Off
 Network - Point-to-Point serial communication

Idle Idle
– Serial 1: -15V
Time
Mark
• DCU to Application LSB: Least Significant Bit Signal levels RS232 Serial Communication
MSB: Most Significant Bit
• DCU to Upstream (Daisy-chained) DCU
• CPU to Application (J1 installed)
– Serial 2:
• DCU to Downstream (Daisy-chained) DCU
• DCU to Application (Troubleshooting using DCU Shell)
27 JHB
DCU Serial Communication
Signal Level RS-485
RS485 – Standard
Space
Space
 Specifies a differential form of signalling. The dif-
Mark
ference between wires U- and U+ indicates a logic Mark Space Mark
U+ Mark Mark
1 level, the reverse polarity indicates logic 0.
U- Idle Idle
– Logical one (Marking, OFF) = U+ > U- 1 1 0 0 1 0 1 1
Stop
Start
– Logical zero (Spacing, ON) = U+ < U-
– Minimum V: 0.2 Volt T
– V referred to common ground between +12 and -7
Volt.
– Common V signal levels: 5V
– 35 Mbit/s up to 10 mtr
– 100 kbit/s up to 1200 mtr
 Network topology
– Point to Point
– Bus
28 JHB
DCU Hardware
Serial Communication connector (P9) pin assignment
DCU I, II and III

Input / Output Serial 1 Serial 2
T(x) 1 6
R(x) 3 8
1
T(x)1 Gnd
Gnd 2 7 Shutdown
R(x)1
Shutdown 4 9 Gnd T(x)2 \ Comm A

Gnd R(x)2 / Comm B
Comm A* 6 Shutdown Gnd
Comm B* 8
Gnd 5 10
* DCU II and III:

Serial 2 configured for RS485 communication.
29 JHB
DCU Hardware
Serial Communication (P9) Jumpers
Serial 2: DCU II and III 5V
Signal RS232 RS485

RS485
1.5k
Pull Up Resistor
Tx JP43 (Bottom) JP40
R(x)2 R(x)2
Rx JP44 (Bottom) JP43 JP44
RS485
120
T(x)2 A
Load Resistor
Comm: A JP43 (Top) T(x)2 B
Comm: B JP44 (Top) JP41

JP42
RS485 T(x)2
Pull up JP40
1.5k
Pull Down Resistor
Pull Down JP41

Load JP42
RS232
JP42
LOAD
JP41
JP43
JP44
JP40
30 JHB
DCU Hardware
CAN Network Communication (P1/P6)
DCU I
 CAN 1: (P1) Connection to CAN-Bus
CANL CANH GND
P1
DCU II & III 1
 CAN 1: (P1) Connection to CAN-Bus CAN 1

 CAN 2: (P6) Connection to secondary CAN-Bus JP51
DCU III Only
DCU III
CANL CANH GND
 CAN-Bus termination resistor (120 Ohm) selectable via jumper: P6
– CAN 1: JP51
– CAN 2: JP52 1
CAN 2
JP52
DCU III Only
31 JHB
DCU Hardware
Signal level CAN
CAN – Standard
 Specifies a differential form of signalling. The difference between wires
CAN-HI and CAN-LO indicates a logic 1 level or logic 0.
– CAN-HI: 2.75 to 4.50 Volt
– CAN-LO: 2.25 to 0.50 Volt
– V: 0.5 to 4.0 Volt
– 125 kbit/s up to 1600 ft (500 m) CAN-HI
0.5V 4.0V
CAN-HI
 Network topology
– Bus
CAN differential signals
32 JHB
DCU Hardware
Power (P8)
DCU I, II & III

 12VDC regulated
– Supplies 12VDC Sensor Power via Input connectors
– Supplies power to most DCU components via an on-board
12V GND 24V GND
12VDC to 5VDC step down chip
P8
 24VDC regulated DC/DC INPUT
– Supplies 24VDC Sensor Power via Input connectors

– Supplies power to the analog output related components
33 JHB
DCU Hardware
Power distribution (P7, P11)
DCU I, II & III (Pre-Rev AM)

P11 P7
+ OUT -
V(out)
 12VDC Un-regulated/Dirty
POWER
{
+ IN -
– Protected by: 1,500V transient zener diodes (D8,D9) that
V(in)
break-down at 19VDC. (1.5KE20A)
1
– Input 12VDC distribution.
– Supplies 12VDC Unregulated/Dirty power to digital
outputs.
P11-2 P11-4
P7-1 P7-3
+V UNREG to Digital outputs
D8 D9
EGND
P7-2 P7-4
0.1F 1M
34 JHB
DCU Hardware
Power distribution (P7, P11)
DCU III (Revision AM or later) P11 P7
+ OUT -
V(out)
POWER
 12-24VDC Un-regulated/Dirty {
+ IN -
V(in)
– Protected by 1,500V transient zener diodes (D8,D9) that
1
1
break-down at 25.7VDC. (1.5KE27A)
– Input 12-24VDC for distribution
– 12 or 24VDC Unregulated/Dirty power to digital outputs.
P11-2 P11-4
P7-1 P7-3
+V UNREG to Digital outputs
D8 D9
EGND
P7-2 P7-4
0.1F 1M
35 JHB
DCU
Control Jumpers
Control Jumpers
 JP1
– JP1 is the BootStrap Jumper, when installed the MicroProccessor expects
the startup commands from the serial communication port. This jumper
is used to load firmware into memory.
 Unit Type JP2 (RDA S), JP3 (RDA R), JP4 (JAB II) and JP5 (DCU)
– Unit type jumpers are used by the firmware to indicate which sub-
routines of the control program needs to be executed. (See firmware for
function)
 Memory selection (JP36 and JP37)
– Memory selector jumpers are used to select Memory (JP36 Flash, JP37
RAM)
 JP34 DOUBLER (DCU I only)
– JP34 is used on the DCU I in combination with the unit type jumpers.
(See firmware for function)
36 JHB
DCU
Status BAR
The status BAR LEDs are controlled by the firmware.

 Process status:
– SER 1 (LED0 and LED1)
• LED0 (SER 1 TX) indicates transmission of data on Serial port 1
• LED1 (SER 1 RX) indicates reception of data on Serial port 1
• LED2 (SER 2 TX) indicates transmission of data on Serial port 2
• LED3 (SER 2 RX) indicates reception of data on Serial port 2
– CAN 1 (LED4 and LED5)
• LED4 (CAN 1 TX) indicates transmission of data on CAN port 1
• LED5 (CAN 1 RX) indicates reception of data on CAN port 1
• LED6 (UNIT STS1) / Hart beat 1/second, indicates firmware routine executing.
• LED7 (UNIT STS2) Not used.
– CAN 2 (LED8 and LED9), DCU II & DCU III
• LED8 (CAN 2 TX) indicates transmission of data on CAN port 2
• LED9 (CAN 2 RX) indicates reception of data on CAN port 2
37 JHB
DCU
Status BAR
The status BAR LEDs are controlled by the firmware.

 Error status:
– Sequential LED0, LED1,…, LED9 indicates firmware incorrectly
configured.
38 JHB
DCU
Filter board (DCU I)
Filter board
 DCU filter board

– Mounted below DCU-I
 Function
– Provides analog input filtering for DCU-I
– Analog input signals conditioning
– Configuration jumpers to select Voltage
or Current sensors.
39 JHB
DCU
Support boards (I-O)
DCU I-O
 CSD362
– 16 Digital outputs to control additional
valves, solenoids etc…
 CSD362-B
– 16 Digital outputs to control additional
valves, solenoids etc…
– 16 Digital inputs to provide feedback for
valves.
40 JHB
DCU
EtherNET CAN GateWay
Ethernet CAN GateWay (ECGW)

 Configuration
– Master
– Slave
 Function
CAN to EtherNET converter
41 JHB
DCU
Break-out board
Break-out board
 DCU Break-out board

– Installed on top of a DCU
– 110 Screw terminals for Input and
Outputs
– 5, 12 and 24Volt power for DCU and
sensors
– Signals conditioning
– Diagnostic leds
– Configuration jumpers
– Input power 24VDC
42 JHB
DCU
Programmable Logic Controller
DCU performs the same function as a Programmable

Logic Controller (PLC) would.
 Firmware controls Inputs and Outputs.
 One board performs most functions
 Consistent foot print and I-O connector positions for
different generations DCU’s
 Better control of firmware
43 JHB
DCU Firmware
Download/Configuration Hardware
DCU I
 Not supported
DCU II & III
 Required:
– Computer
– CAN adapter (Softing)
– Serial cable (DB9 – 10-pin AMP)
– CAN network cable (DB9F – 4-pin Phoenix)
– CAN Terminator (2 * 120 Ohm)
– DCUWizard (InTouch)
– Firmware (InTouch)
44 JHB
DCU Firmware
Communication Hardware
CAN communication
 Computer
– Win2000, WinXP
– Serial port
 CAN adapter
– Softing adapters
• CANusb
• CANcard2
• CANpci
• CAN104
 CAN adapter drivers
– CAN Layer 2 V4.11 drivers
45 JHB
DCU Firmware
Communication Cables Serial
DCU Communication Cables

 Serial cable (DB9 – 10-pin AMPMODU Mod IV)
 Serial cable (DB-9F – 7-pin Jupiter (WS-Standard))
Serial DB- AMPMOD Jupiter
Cable 9F U Mod IV
Tx 2 3 3
Rx 3 1 1
Gnd 5 2 2
46 JHB
DCU Firmware
Communication Cables CAN
CAN Communication Cables

 CAN network cable (DB9 – 4-pin Phoenix)
 Terminator
CAN DB-9F Phoeni Jupiter
x
CAN-HI 7 2 3
CAN-LO 2 3 1
GND 3/6 1 2
POWER 4
Function DB-9M DB- Function DB-9M DB-
9F 9F
Reserved 1 1 GND 6 6
CAN-LO 2 2 CAN-HI 7 7
GND 3 3 Reserved 8 8
Reserved 4 4 CAN-V+ 9 9
47 JHB Shield 5 5 120Ohm 2 7

DCU Firmware
DCU I
Required:
 DCUWizard (InTouch)
 HMI (Human Machine Interface)
 CAN Adapter
 Serial and CAN Communication Cable and Terminator
Acquisition (Schlumberger RDA Protocol):
 Firmware: JAB 3.x
 Jumper JP34 (DOUBLER) and.
– DCU Type: RDA-S (JP2), Acquires data from: 4 Frequency + 8 Analog inputs
– DCU Type: RDA-R (JP3), Acquires data from: 8 Frequency + 4 Analog inputs
– DCU Type: JAB II (JP4), Acquires data from: 8 Frequency + 4 Analog inputs
and Simulates a SIM for CTSI via CAN.
Control:
 Firmware: DCU 5.3
 Jumper: JP5 (DCU)
 Configuration via DCUWizard or HMI as per maintenance
manual
48 JHB
DCU Firmware
DCU II & DCU III
Firmware download:
Required:
– DCUWizard CAN Adapter
– Serial and CAN Communication Cable and Terminator
– Jumper (JP1 for serial download)
Acquisition Firmware:
– DCU2_CMTxxx / DCU3_CMTxxx (Cementing Blending/Pumping Equipment)
– DCU2_FRCxxx / DCU3_FRCxxx (Stimulation Blending Equipment)
Control Firmware:
– DCU2_CMTxxx / DCU3_CMTxxx (Cementing Blending/Pumping Equipment)
– DCU2_FRCxxx / DCU3_FRCxxx (Stimulation Blending Equipment)
– FPC (Fracturing Pumping Units)
– Shutdown
– X11 (Coiled Tubing Unit)
– ??? (Wireline)
49 JHB
DCU Firmware
DCU II & III Acquisition
Supported Protocol:
– Schlumberger RDA Protocol (12-bit) via RS232
– Schlumberger Extended RDA Protocol (16-bit) via RS232
– CTSI CAN protocol (SDS)
Required:
– XxxCAT (FracCAT, CATMonitor)
– Serial Communication cable.
– Firmware:
• DCU II
– DCU2FRCxxx (preferred)
– DCU2CMTxxx
• DCU III
– DCU3FRCxxx (preferred)
– DCU3CMTxxx
Configuration:
– Jumper:
• JP2 (RDA-S): 12-bit / 16-Bit - 6 Frequency + 6 Analog
• JP3 (RDA-R): 12-bit - 8 Frequency + 4 Analog
• JP4 (JAB II): 12-bit – 4 Frequency + 8 Analog and CTSI via CAN
50 JHB
DCU Firmware
DCU II & III Stimulation Blending Equipment
Supported Protocol:
– CAN protocol (SDS)
Required:
– DCU Wizard
– HMI for Stimulation Blending Equipment (POD, PCM, LTM)
– CAN Adapter (CANusb, CANcard2,CANpci, CAN104)
– CAN Communication cable.
– Firmware:
• DCU II
– DCU2FRCxxx
• DCU III
– DCU3FRCxxx
Configuration:
– Jumper:
• JP5 (DCU)
– Firmware (As per Equipment manual):
• Address
• Attribute
• Serial Number
51 JHB
DCU Firmware
DCU II & III Cement Blending Equipment
Supported Protocol:
Required:
– DCU Wizard
– HMI for Cement Blending Equipment (Truck, TruckLite, Skid, SkidLite)
– Firmware:
• DCU II
– DCU2CMTxxx
• DCU III
– DCU3CMTxxx
Configuration:
– Jumper:
• JP5 (DCU)
• Address
• Attribute
• Serial Number
52 JHB
DCU Firmware
DCU III Fracturing Pumping Units
Supported Protocol:
– J1939 Protocol over CAN. (ECM communication)
Required:
– DCU Wizard
– HMI for Fracturing Pumping Units (FPC)
– CAN Adapter (CANusb, CANcard2,CANpci,
CAN104)
– Firmware:
• DCU III
– DCU3_Fpc364R_xxx
Configuration:
– Jumper:
• JP5 (FPC Master DCU)
• JP4 (FPC Slave DCU)
• Address
• Attribute
• Serial Number Configuration / Download
53 JHB
DCU Firmware
DCU III Coiled Tubing Units
Supported Protocol:
Required:
– HMI for X-11 Units (OpsCAB)
– Firmware:
• X11
– DCU3_X11x_xxxx
Configuration:
– Jumper:
• JP2 (X-11 BOP)
• JP3 (X-11 Injector)
• JP4 (X-11 HPU)
• JP5 (X-Reel)
• JP1, JP2, JP3, JP4, JP5 (X-11 Control panel)
54 JHB
DCU
DCU Standard enclosures
DCU enclosures:
– ROSE Part#: 02162609.00
– Dimension: 10.24 x 6.30 x 3.58” (260 x 160 x 91mm)
– Equipped with:
• DCU Board with Power supply (SLB Part#: 564735000)
• 12 / 24 VDC LED indicators
• Jupiter connectors and/or cable glands depending on
model.
– Enclosure models:
• DCU STANDARD BOX (564732000)
• DCU SENSOR BOX (568273000)
• DCU RATE BOX (570257000)
• DCU 4 x 4 Box (570341000)
• DCU Express (570342000)
• DCU Shutdown
55 JHB
DCU
DCU Standard Enclosure Power Supply
DCU Board with Power supply: 10 9 8 7 6 5 4 3 2 1
 Hardware:
– DCU I, II or III
– CD/DC Converter 12 to 24V with
conditioning board (50Watt)
12 TO 12 VOLT
– CD/DC Converter 12 to 12V with CONVERTER
conditioning board (50Watt) CIRCUIT BREAKER

7.5 AMP
12 TO 24 VOLT
– Circuit Breaker (7.5A) CONVERTER
56 JHB
DCU
DCU Standard Enclosure Power Supply Wiring
RED/WHT +12 IN WHT +24 IN
RED "LINE"
RED "LOAD"
GRN GND GRN GND
CIRCUIT BREAKER
BLK POWER OUT - 7.5 AMP BLK POWER OUT -
RED POWER OUT + RED POWER OUT +
12/12 VOLT 12/24 VOLT

CONVERTER CONVERTER
LINE LOAD
GN GN
CANLCANHD CANLCANHD UNIT TYPE
P9 P6 1 P1 P9
JP2 BLK 12/12 -IN
SER TX1
JP3 P11 P7
SER RX1
JP4 SER TX2 BLK 12/24 -IN
PROFIBUS CAN 2 CAN 1 JP5 RS 232
+ OUT-
SER RX2
JP42
JP31 JP27 JP26 JP2-RDA S CAN TX1 LOAD RED 12/12 +IN
POWER
JP36
JP37
JP52 JP51 JP3-RDA R CAN RX1

JP30 JP4-JAB II STS1
STS2 RED 12/24 +IN
JP41
JP43
JP44
JP40
+ IN -
DIGITAL INPUTS
FLASH JP5-DCU
JP33 JP29 JP28 RA CAN TX2
M CAN RX2
JP32 CSD364
P8
DCU SENSOR
GRN 12/24 -OUT
GN
SLB P/N: 100338940-AA
P10
24V D
P3 ADDRESS : N/A WHT 12/24 +OUT
DC/DC INPUT
ATTRIBUTE: N/A
SW VER: FRCXXX GRN 12/12 -OUT
GN
12V D
RED/WHT 12/12 +OUT
ANALOG
OUTPUTS JP1 P5
SER LOADER
OUT4
P12
DIGITAL OUTPUT
+24
OUT3
JP34
JP23
JP22
FREQ1 +12
+24
OUT2
FREQ2
JP 35
JP25
JP24
+12 JP6 JP7 JP10

JP50
FREQ 8
JP39 JP12 JP11 JP15 JP14 JP18 JP19
OUT1
0-700MV JP8 JP9

JP38
JP45
JP46
JP47
JP48
FREQUENCY INPUTS FREQ 7 JP13 JP16 JP17 JP20 JP21

JP49
ANALOG
P4 INPUTS P2
+12V +24V
57 JHB
DCU
DCU Standard enclosures
 DCU STANDARD BOX (SLB Part#: 564732000)

– ROSE Part#: 02162609.00
– Dimension: 10.24 x 6.30 x 3.58” (260 x 160 x 91mm)
– Equipped with:
• Power
• 7.5 Ampere breaker
• Termination block
• 12 / 24 VDC LED indicators
• DCU I, II or III
• Jupiter connectors and/or cable glands depending on
model.
– Enclosure models:
• DCU STANDARD BOX (564732000)
• DCU SENSOR BOX (568273000)
• DCU RATE BOX (570257000)
• DCU 4 x 4 Box (570341000)
• DCU Express (570342000)
• DCU Shutdown
58 JHB

230L1E191 - Distributed Control Unit (DCU)

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230L1E191 - Distributed Control Unit (DCU)

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Distributed Control Unit

Written by : Herman Bruins Date: Dec 21th, 2007

Introduced in the 1990’s, the DCU

DCU III (CSD364)

* Firmware: Fixed program on a processor board

Footprint & Connector Layout

First generation: DCU I (DIP360).

Note: ADC: Analog Digital Conversion

Second generation: DCU II (CSD363).

* Analog inputs filtered

Third generation: DCU III (CSD364).

* All digital outputs support PWM signals

* CAN: Controller Area Network

Frequency (P4) / Digital (P10)

– 16 bit ADC (Analog Digital Converter)

DCU II (SCD363) and DCU III (SCD364).

 8 Filtered inputs (1.6Hz Low-pass RC filter) OPA4234

JP6 JP7 JP10

JP12 JP11 JP15 JP14 JP18 JP19

DCU II JP13 JP16 JP17 JP20 JP21

JP6 JP7 JP10

DCU III JP8 JP9

DCU I, II and III

AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8

AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 AIN8

DCU I, II and III

AD-1 JP6 JP8 ANALOG INPUTS

AD-2 JP7 JP9

AD-4 JP11 JP13 JP13 JP16 JP17 JP20 JP21

AD-5 JP15 JP16 ANALOG

AD-6 JP14 JP17

AD-8 JP19 JP21 JP12 JP11 JP15 JP14 JP18 JP19

DCU III ANALOG

* DCU I – V(s): 12 Volt (Top) / 24 Volt (Bottom)

 Frequency max: 20kHz

 Input 1 & 2: Jumper selectable 12 or 24 1.9V

DCU II (CSD363) Input

8 Inputs 12V 2.4k 1.9V

 Frequency max: 20kHz

 Input 1-2: Jumper selectable 5, 12 or 24 Volt

* Support for Magnetic pickup signals

12V 2.4k 1.9V

 Frequency max: 20kHz 12V 2.4k 2.4k

 Input 3-6: Jumper selectable 24 or 12 Volt* 24V 4.7k

 Input 7- 8: Jumper selectable 0-700mVAC, 5, 12V 2.4k 1.9V

•Support for 24V pulse signals on FR3, 4, 5 and 6.

DCU I, II and III

FR-8 33 34 35 36 FIN1 FIN2 FIN3 FIN4 FIN5 FIN6 FIN7 FIN8

* FR1 to Counter via P4-1/2

12V 24V 12V 24V

•JPxxL (Left), JPxxR (Right)

DCU II and III

DCU I, II, III JP26 JP27

 Supports sinking* or sourcing* sensors

JP31 JP27 JP26 JP28 JP29

*Sinking: Sensor pulls signal to ground.

Pressure Activate Switch

*Sinking: Sensor pulls signal to ground. Prox

DCU I, II and III

Input DIN-1 DIN-2

Sig- 3 7 Gnd Gnd

DCU I, II & III

Note: Power supplied to 12-bit Digital to Analog converter, Volt to

 4 Digital (Solid State switch) Gnd Gnd Gnd Gnd