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This document summarizes a lecture on supply chain management. It discusses key concepts like change management, supply chain analysis, the components of a supply chain, and supply chain management. It also covers knowledge exchange and enabling technology within supply chains and some of the issues affecting supply chain management, such as information technology.
This document summarizes a lecture on supply chain management. It discusses key concepts like change management, supply chain analysis, the components of a supply chain, and supply chain management. It also covers knowledge exchange and enabling technology within supply chains and some of the issues affecting supply chain management, such as information technology.
This document summarizes a lecture on supply chain management. It discusses key concepts like change management, supply chain analysis, the components of a supply chain, and supply chain management. It also covers knowledge exchange and enabling technology within supply chains and some of the issues affecting supply chain management, such as information technology.
AIOU FALL 2015 Learning Objectives Change Management Supply Chain Analysis Supply Chains & SCM Supply Chain Management (SCM) Issues Affecting Supply Chain Management Types of E-Commerce SCM Factors Supply Chain Distribution Integrated SCM Definition of Change Management Managing the process of implementing major changes in IT, business processes, organizational structures, and job assignments to reduce the risks and costs of change, and to optimize its benefits. What Does Change Management Require?
A commitment from top management and an
organizational design to plan the future of IT and IS within the business.
Change management involves analyzing and
defining all changes facing the organization, and developing programs to reduce the risks and costs, and to maximize the benefits of change. End User Resistance New ways of doing things creates resistance among employees.
Thisis the biggest obstacle to the
implementation of new information systems. End User Implications Dealing with end user resistance: Proper education and training. Direct end user participation before implementation helps insure that the end users assume ownership of a system, and that its design meets their needs Supply Chain Analysis Supply Chain Analysis involves working across multiple enterprises or companies (Inter-enterprise) to shorten the supply chain time in the delivery of goods and services to the consumer or customer. The demand uncertainty in supply chains can be addressed by faster response times. A basic product supply chain can afford longer lead times and batch manufacturing of large lot sizes to meet the demand. A supply chain that produces fashion, electronic, or mass customization products must respond quickly and be more agile. Most supply chains are moving in the direction of supporting more rapid changing of demand by the consumer or customer. Supply Chain Analysis Value Chain Analysis is used to identify a variety of potential sources of economic advantage. The analysis looks at a firm’s major activities as steps or transformative stages at each of which the goods gain value. The added value may take the form of a complex operation upon the goods or simply moving them from one place to another. This analysis is done in order to understand the behavior of costs and the existing and potential sources of differentiation from others in the market. It determines how the firm's own value chain interacts with the value chains of suppliers, customers and competitors. Companies seek to gain competitive advantage from such analysis by finding out how to do some or all of these activities at lower cost, or with greater differentiation, than competitors’. Supply Chains & SCM A supply chain is the network of all the activities involved in delivering a finished product/service to the customer Sourcing of: raw materials, assembly, warehousing, order entry, distribution, delivery Supply Chain Management is the vital business function that coordinates all of the network links Coordinates movement of goods through supply chain from suppliers to manufacturers to distributors Promotes information sharing along chain like forecasts, sales data, & promotions Components of a Supply Chain External Suppliers– source of raw material Tier one supplier supplies directly to the processor Tier two supplier supplies directly to tier one Tier three supplier supplies directly to tier two Internal Functions include – processing functions Processing, purchasing, planning, quality, shipping External Distributors transport finished products to appropriate locations Logistics managers are responsible for traffic management and distribution management Components of a Supply Chain External Distributors transport finished products to appropriate locations Logistics managers are responsible for managing the movement of products between locations. Includes; traffic management – arranging the method of shipment for both incoming and outgoing products or material distribution management – movement of material from manufacturer to the customer A Basic Supply Chain Applying the Supply Chain Management Approach Supply chain management, also known as Supplier-Retailer Collaboration (SRC) or Efficient Consumer Response (ECR), is an idea that has gained considerable attention. In the US, supply chain management projects are often allied with efforts to create so-called ‘virtual corporations,’ i.e., a more opportunistic approach to collaboration. The early efforts in this area involved the implementation of proprietary Electronic Data Interchange (EDI) projects for large firms and industries. Applying the Supply Chain Management Approach When considering supply chain management from a logistics perspective, you will find two areas that have a considerable impact on the efficiency and effectiveness of the operations being performed: product logistics and information logistics. While product logistics is concerned with the flow of physical goods along the supply chain, information logistics reflect the need for handling the information flow and administrative tasks around the products. Applying the Supply Chain Management Approach
Beyond the improvement of physical logistics, the flow of
information between the parts involved in collaboration, and the handling of administrative issues, play an important role for succeeding. Reducing non value-added activities by using information technology will result in cost reduction, improved data accuracy, and less paper work Knowledge exchange and enabling technology The exchange of knowledge and information between the partners participating in the improvement of a supply chain is a precondition for success. Depending on the chosen collaborative level, this may include the free access to analytical sales data, sales forecasts and internal logistics figures, but even more qualitative information regarding purchasing behavior, consumer requirements and changing demands. This information flow improves the planning ability throughout the entire supply chain, and allows fast responses to changes in environmental dynamics and variations in demand. Knowledge exchange and enabling technology For this reason, proprietary EDI first justified its cost— among large corporations this is one of the most common tools employed to allow information exchange at the required pace and intensity. Several studies, conducted in many different industries, have shown that the electronic exchange of primarily quantitative data (but even quantitative information) works very effectively if the necessary preconditions are satisfied. The ability of retailers and suppliers to integrate effectively within improved supply chains requires two basic elements —Electronic Point of Sales (EPoS) data, and (EDI). Knowledge exchange and enabling technology The data scanned at the retailer’s points of sale can be used for managing the physical flow from the retailer’s regional distribution centers to the stores and to improve the retailer’s warehousing at regional and store level. In this case, the data need not necessarily be transferred to the supplier but can be used to develop sales forecasts that enable the supplier to better plan its own operations. When a direct-store-delivery system is in place, the data can even be used to improve the planning of deliveries to the retailer’s stores. When sales forecasts are compiled and orders placed upon the basis of gathered data from PoS, we talk about Computed Assisted Ordering (though the existing ordering procedures are not necessarily replaced by EDI). Supply Chain Management (SCM) SCM, aims to improve coordination and competitiveness beyond the enterprise level to include relationships between companies. We can identify supply chains in virtually every industry linking the procurement processes, transformation of raw materials into finished products, and delivery of the product to customers through a distribution system. The supply chain of a packaged consumer goods manufacturer, for instance, comprises manufacturing, packaging, distribution, warehousing and retailing. Managing this involves the coordination of the inventory and production capacity availability across several organizations to produce products that can satisfy forecasted demand in an environment with a high level of uncertainty. While derived from and mainly studied in the manufacturing context, SCM can equally well apply in any other service industry and may specifically relate to the management of information rather than materials. Supply Chain Management (SCM) Recently SCM has become a ‘hot’ topic for a number of different reasons. These include the trend towards multi-site operations with independent entities involved in the production and delivery process, new and increasingly competitive marketing channels, and the electronic marketplace. The extension of extranets to efficiently enable instant communication of activity along the chains at low cost is having far- reaching effects. Issues Affecting Supply Chain Management
Information technology – enablers include the Internet, Web, EDI,
intranets and extranets, bar code scanners, and point-of-sales demand information E-commerce and e-business – uses internet and web to transact business Types of E-Commerce E-commerce is defined as the use of the Internet and the Web to transact business Two types of e-commerce are Business-to-business (B2B) and Business-to-consumer (B2C) Types of E-Commerce Business-to-Business (B2B) Evolution: Automated order entry systems started in 1970’s Electronic Data Interchange (EDI) started in the 1970’s Electronic Storefronts emerged in the 1990’s Net Marketplaces emerged in the late 1990’s
Benefits of B2B E-Commerce
Lower procurement administrative costs, Low-cost access to global suppliers Lower inventory investment due to price transparency/reduced response time Better product quality because of increased cooperation between buyers and sellers, especially during the product design and development Types of E-Commerce Business-to-Consumer (B2C): On-line businesses try to reach individual consumers B2C revenue model sources Advertising – Web site offers providers and opportunity to advertise Subscription –Web site charges a subscription fee for access to the site Transaction – company receives a fee for executing a transaction Sales – a means of selling goods, information, or service directly to customers Affiliate – companies receive a referral fee for directing business to an affiliate SCM Factors SCM must consider the following trends, improved capabilities, & realities: Consumer Expectations and Competition power has shifted to the consumer Globalization – capitalize on emerging markets Government Regulations and E-Commerce issues of Internet government regulations Environment Implications of E-Commerce recycling, sustainable eco-efficiency, and waste minimization Global SCM Factors Managing extensive global supply chains introduces many complications Geographically dispersed members - increase replenishment transit times and inventory investment Forecasting accuracy complicated by longer lead times and different operating practices Exchange rates fluctuate, inflation can be high Infrastructure issues like transportation, communication, lack of skilled labor, & scarce local material supplies Product proliferation created by the need to customize products for each market Supply Chain Distribution Warehouses involved in supply chain distributions and include Plant warehouses Regional warehouses Local warehouses Warehouses can either be General – used for long-term storage Distribution– used for short-term storage, consolidation, and product mixing Supply Chain Distribution Radio Frequency Identification Technology (RFID) – automated data collection technology which relies on radio waves to transfer data between reader and RFID tag Third-party Service Providers – ease of developing an electronic storefront has allowed the discovery of suppliers from around the world Integrated SCM Implementing integrated SCM requires: Analyzing the whole supply chain Starting by integrating internal functions first Integrating external suppliers through partnerships Manufacturer’s Goals Supplier’s Goals Reduce costs Increase sales volume Reduce duplication of effort Increase customer loyalty Reduce cost Improve quality Improve demand data Reduce lead time Improve profitability Implement cost reduction program Involve suppliers early Reduce time to market Supply Chain Measurements Measuring supply chain performance Traditional measures include; Return on investment Profitability Market share Revenue growth Additional measures Customer service levels Inventory turns Weeks of supply Inventory obsolescence Supply Chain Performance Measurement Customer demands for better-quality requires company’s to develop ways to measure improvements Some measurements include Warranty costs Products returned Cost reductions allowed because of product defects Company response times Transaction costs Current Trends in SCM Increased use of electronic marketplace such as E-distributors – independently owned net marketplaces having catalogs representing thousands of suppliers and designed for spot purchases E-purchasing – companies that connect on-line MRO suppliers to business who pay fees to join the market, usually for long-term contractual purchasing Current Trends in SCM Increased use of electronic marketplace such as Value chain management – automation of a firm’s purchasing or selling processes Exchanges – marketplace that focuses on spot requirements of large firms in a single industry Industry consortia – industry-owned markets that enable buyers to purchase direct inputs from a limited set of invited suppliers SCM Across the Organization
SCM changes the way companies do business.
Accounting shares SCM benefits due to inventory level decreases Marketing benefits by improved customer service levels Information systems are critical for information sharing through POS data, EDI, RFID, the Internet, intranet, and extranets Purchasing is responsible for sourcing materials Operations use timely demand information to more effectively plan production schedules E-business Opportunities: Reduce Facility Costs Eliminate retail/distributor sites Reduce Inventory Costs Apply the risk-pooling concept Centralized stocking Postponement of product differentiation Use Dynamic Pricing Strategies to Improve Supply Chain Performance E-business Opportunities:
Supply Chain Visibility
Reduction in the Bullwhip Effect Reduction in Inventory Improved service level Better utilization of Resources Improve supply chain performance Provide key performance measures Identify and alert when violations occur Allow planning based on global supply chain data Review of Lecture Change Management Supply Chain Analysis Supply Chains & SCM Supply Chain Management (SCM) Issues Affecting Supply Chain Management Types of E-Commerce SCM Factors Supply Chain Distribution Integrated SCM The End