For Approval: G3516A Engine Control Panel Banglacat LTD

IJsselstein - The Netherlands
Tel: +31 (0) 30 68 69 111

Fax: +31 (0) 30 68 70 517
mail@terbergcontrolsystems.nl
For Approval
G3516A Engine control panel
latest modify's
this drawing remains the intellectual property of
Main contractor : BanglaCAT Ltd. Terberg Control Systems. subsidiares and subcontractors.
No:
data:
0.4
10.02.2010
and may not be reproduced or transmitted in any way
whatsoever without express written permission drawing number:
of the above.
104001 E1.CTRL
P.O. box :
Address : 1st Floor, 4 Mohakhali Commercial Area Project : COMBI
City : 1212 Dhaka Bangladesh Address :
Telephonenumber: +880288598123 Location :

Faxnumber : +88028857650 Country :
Contact : Mr. Asish Nath Telephonenumber :
Electrical Faxnumber :
subcontractor : Terberg control systems Contact :
0 1 2 3 4 5 6 7 8 9
Pageindex
Section Page Page header Section Page Page header
E1 CTRL 101 Front page E1 CTRL 197.2 Ethernet switch 5P
E1 CTRL 102 Index E1 CTRL 199.3 5,7" TOP 1/2
E1 CTRL 103 Index E1 CTRL 199.4 5,7" TOP 2/2
E1 CTRL 104 Revision overview E1 CTRL 200.2 CAN network structure
E1 CTRL 110 Reference E1 CTRL 201 TEC control module
E1 CTRL 111 Earthing E1 CTRL 202 TEC power organiser LV
E1 CTRL 113 General info terminalstripcode E1 CTRL 203 TEC outputs
E1 CTRL 118.1 Cabinet front view E1 CTRL 210 TEC digital inputs DI 0.0 0.7
E1 CTRL 119 Wiring numbers E1 CTRL 211 TEC digital inputs DI 1.0 1.7
E1 CTRL 120 Supply voltage E1 CTRL 212 TEC relay outputs DO 0.0 0.7
E1 CTRL 123.2 Panel ventilation E1 CTRL 213 TEC relay outputs DO 1.0 1.7
E1 CTRL 123.6 Panel lighting socket E1 CTRL 214 TEC analog inputs AI 0.0 0.7
E1 CTRL 123.7 Anticondensation heater E1 CTRL 215 TEC analog outputs AO 0.0 0.3
E1 CTRL 125.3 Battery charger 30A E1 CTRL 220 CAN_DIN16 digital inputs DI 6.0 6.7
E1 CTRL 126 Supply voltage 24VDC E1 CTRL 221 CAN_DIN16 digital inputs DI 7.0 7.7
E1 CTRL 131 IEC Emergency stop circuit E1 CTRL 253 Digital interface
E1 CTRL 135 Synchronising breaker control E1 CTRL 262 Flash light
E1 CTRL 140 Voltage regulator E1 CTRL 263 Partlist
E1 CTRL 141 Engine starting/ignition control E1 CTRL 264 Partlist
E1 CTRL 142 Interconnection EMCPII E1 CTRL 265 PS terminal strip power supplies
E1 CTRL 143 Electronic Ignition Control E1 CTRL 266 TEC Terminal strip
E1 CTRL 145 Woodward speedcontrol Proact 1/2 E1 CTRL 267 253K Terminal strip
E1 CTRL 146 Woodward speedcontrol Proact 2/2 E1 CTRL 268 X31 Terminal strip
E1 CTRL 147 CIM module E1 CTRL 269 X35 Terminal strip
For Approval
E1CTRL 150 Auxiliary contacts E1CTRL 270 X40 Terminal strip
101 103
revision. date engineer drawing : TVS page header : Index
IJsselstein (the Netherlands) 10.02.2010 MLI design : TVS
COMBI article number : GRP =
0.4
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517 0.3 09.02.2010 MLI instruction : TCS page's 71
0.2 01.02.2010 MLI plotdate : 15.02.2010
Engine control panel drawing : 104001 E1.CTRL
page : 102
0 1 2 3 4 5 6 7 8 9
Pageindex
E1 CTRL 271 X42 Terminal strip
102
For Approval 104
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0 1 2 3 4 5 6 7 8 9
Revision overview
Revision number Date Engineer Comment
0.1 29.01.2010 MLI For approval

103
For Approval 110
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0 1 2 3 4 5 6 7 8 9
LINENUMBER Applied wire's color
0 1 2 3 4 5 6 7 8 9 control voltage : 24/230/240VAC line red

control voltage : 24/230/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3
analogue signals : grey
mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow
minimum wire diameter :

where not specified mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber
104 111
r date engineer drawing : Page header: drawing version

GRP =
evision design :
Tel.:+31 (0) 30 68 69 111 Page's
IJsselstein (the Netherlands)
Fax.: +31 (0) 30 68 70 517
instruction : engine control Drawing : E1.CTRL version number V 0.0 : Engineering issue
plotdate : Page:
version number V 1.0 : Construction issue
Pagenumb version number V 2.0 : Commissioning issue
Example symbols code Example code er version number V 3.0 : Final issue
Number of pages
Contactnumbers
18K3
7.21 2
the panels are built according to:
18F6
18 = page number - IEC 604391
7 = page number E = part name - EN418
2 = linenumber
K = relay - IEC 602041
F = circuitbreaker
For Approval
6 = linenumber
B16A = B characteristic 16 Amps
104 111
revision. date engineer drawing : TVS page header : Reference
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0 1 2 3 4 5 6 7 8 9
direct to earthrail in
busbar section
min. 6mm² earthrail mounting plate
shield CAN cable to next panel
¤ wire installed besides CAN cable to next panel
(6mm²)
¤ wireshield CAN
installed cable CAN
besides to previous panel
cable to previous panel (6mm²)
0VDC (6mm²)
door (6mm²)
cable gland plate
roof (6mm²)
PE TNS
PEN TNC
showed in the drawing as follow
SWA
¤ RAIL
¤ or ¤ or
110
For Approval 113
revision. date engineer drawing : TVS page header : Earthing
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0 1 2 3 4 5 6 7 8 9
-V
-H
-P
-P
-LA
-T
-19
-19
-25
-25
-X
-X
-X
-X
-X
-X
-X
Intentionally left blank

-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
-X
111
For Approval 118.1
-X
-X
revision. date engineer drawing : TVS page header : General info terminalstripcode
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0 1 2 3 4 5 6 7 8 9
FRONT VIEW REAR VIEW
123.2M4
165.0 165.0
262H1
TERBERG
430.0
131S2
199.3U0
650.0
COMBI
dimensions hxwxd
2000x800x1000mm
cable cable
entry:exit:Bottom Bottom
paint RAL 7035
protection class IP54
123.2M4 panel ventilator

131.1S8 emergency stop push button
199.3U0 5,7"TOP
262H1 Flash light
22M1 panel ventilator
22M3 panel ventilator
22M1 22M3
1789.0
2000.0
113
For Approval 119
revision. date engineer drawing : TVS page header : Cabinet front view
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0 1 2 3 4 5 6 7 8 9
wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100
101 up to 150
151 up to 200
201 up to 250
251 up to 300
301 up to 350
351 up to 400
401 up to 450
451 up to 500
501 up to 550
551 up to 600
601 up to 650
651 up to 700
701 up to 750
751 up to 800
801 up to 850
851 up to 900
901 up to 950
951 up to 1000
1001 up to 1050
1051 up to 1100
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
118.1 120
revision. date engineer drawing : TVS page header : Wiring numbers
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Engine control panel drawing : 104001 age's
page
E1.CTRL
71 : 119
0 1 2 3 4 5 6 7 8 9
11/202.1 21/202.6
12/202.1 22/202.6
13/202.1 23/202.6
14/202.1 24/202.6
1 3 5 1 3 5
13 21 13 21 1 N. 11
120F7
120F1 14 22 120F4 14 B16A+N 2 N 12 14
MS3259 MS325 N 6kA 30mA
N 210.5 1216 100kA 150.1
6,309,00 100kA 2 4 6 2 4 6
GENERATOR BUSBAR 22 230VAC
MEASURING MEASURING CONTROL
SUPPLY SUPPLY SUPPLY
210.5
¤ RAIL ¤ RAIL
-XG L1 L2 L3 N ¤ -XB L1 L2 L3 N ¤
4
3
123.2.0
123.2.0
supply from supply from

generator side busbar side
400VAC/50Hz 400VAC/50Hz
119
For Approval 123.2
revision. date engineer drawing : TVS page header : Supply voltage
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page
E1.CTRL
71 : 120
0 1 2 3 4 5 6 7 8 9
120.7/3 3/123.6.0
L230VAC
120.8/4 4/123.6.0
N230VAC
1.5mm² 1.5mm²
123.2S4 1
THERMOSTAT
VENTILATION
TC
2
66
¤ RAIL
-V 3 ¤
¤ RAIL
22M1 L N ¤
L N
WE1P WE1P
22M1_11
WE1P
22M1_13
123.2M4 M
+PWR/22.1 22M1_12 +PWR/22.2
110/120m³/h ~
+PWR/22.1 230VAC/50Hz
reverse PE
power panel control panel

ventilation ventilation front
front side
120
For Approval 123.6
revision. date engineer drawing : TVS page header : Panel ventilation
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page
E1.CTRL
71 : 123.2
0 1 2 3 4 5 6 7 8 9
L230VAC
123.2.9/3 3/123.7.0
123.2.9/4 4/123.7.0
N230VAC
1.5mm²
¤ RAIL
-V 1 ¤ V 2
123.6S1
door
switch
123.6H1
panel lighting
socket
123.2
For Approval 123.7
revision. date engineer drawing : TVS page header : Panel lighting socket
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page : 123.6
0 1 2 3 4 5 6 7 8 9
123.6.9/3 3/125.3.0
L230VAC
123.6.9/4 4/125.3.0
N230VAC
1.5mm²
123.7S1 1
THERMOSTAT
HEATER
TO
2
65
¤ RAIL
-V 4 ¤
L
123.7E1
N
anticondensation
heater
123.6
For Approval 125.3
revision. date engineer drawing : TVS page header : Anticondensation heater
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page : 123.7
0 1 2 3 4 5 6 7 8 9
L230VAC
123.7.9/3 3
123.7.9/4 4
N230VAC
101
1.5mm² 16mm²
1 11
125.3T1 L N ¤
125.3V4 125.3F8
¤ RAIL 60A B40A 2 12 14
230VAC/24VDC 6kA
30A
OFF 150.1
ON
BATTERY
CHARGER
CRANK 7
BATTERIES
24VDC 24VDC
6mm² 6mm² 104
104/126.0 16mm²
102/126.0
WDU 35
+ -X35 1
102
-X
Battery set
6mm² 16mm² 1 11 2 x 12V
B40A
16mm² 6mm² 125.3F4 280Ah
B20A 2 12 14
6kA
150.1
CONTROL
BATTERIES
103
126X1
126.1
6mm² 24VDC 6 6mm²
BD40
+
¤
125.3B4 -X
2x12V
12Ah
-X35

2
6mm²
WDU 35
16mm²
0VDC 6/126.0
battery charger control engine

power supply batteries crank
batteries
123.7
For Approval 126
revision. date engineer drawing : TVS page header : Battery charger 30A
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page : 125.3
0 1 2 3 4 5 6 7 8 9
125.3.5/104 104
+24VDC
125.3.5/102 102
+24VDC
6mm² 6mm²
1 1 11 1 11
126F1 126F3 126F6
B16A 2 B6A 2 12 14 B6A 2 12 14
6kA 6kA 6kA
150.1 150.3
PANEL SUPPLY COMMON SUPPLY COMMON SUPPLY

24VDC 24VDC 24VDC
INTERNAL EXTERNAL
5
2.5mm²
126X1 5 15 105
125.3.1
24VDC 5
BD40 5/131.0 15/197.2.0
1.5mm² 1.5mm²
-X31 1 -X31 3
-X31 1 -X31 3
-X31 2 -X31 4
-X31 2 -X31 4
1.5mm² 1.5mm²
125.3.5/6 6/131.0
0VDC common supply common supply
24VDC 24VDC
previous panel next panel
125.3
For Approval 131
revision. date engineer drawing : TVS page header : Supply voltage 24VDC
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0 1 2 3 4 5 6 7 8 9
126.2/5 5/135.0
+24VDC
-X40 5
-X.
-X40 1 -X40 3
21 1
131K4
-X -X 131.4 engine
1 1. 22 2
S1
201 ESPB -X 2 -X 2.
wall 205 210
mounted -X.
-X -X
12 14 1 1. 22 24 21
131K8 131K8 131K5
131.8
S1 131.8 131.5
11 ESPB 2 2. 21 22
-X40 6
-X -X
-X40 2 -X40 4
203 206
1 1.
131S2
door 2 2.
202 204 207 208 209 211

131U0 A1 T11 T12 T22 T21 T31 T32 13 23
Omron G9S2002
A2 14 24
213
212
99/199.4.3
A1 A1 A1 A2
131K4 131K5 131K6 131K8
A2 A2 A2 A1
126.9/6 6/135.0
0VDC emergency emergency emergency emergency emergency emergency
stop relay stop push button stop contacts stop contacts stop contacts stop engine
ABB.KC631Z24VDC ABB.KC631Z24VDC OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V
13 14 13 14 212.4 14 14
33 34 33 34 12 11 142.3 12 11 131.1
43 44 212.1 43 44 24
21 22 131.4 21 22 131.4 22 21 131.3
126 135
revision. date engineer drawing : TVS page header : IEC Emergency stop circuit
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0 1 2 3 4 5 6 7 8 9
131.9/5 5/140.0
+24VDC
5 5
212K3 212K4
212.3 212.4
1 3 1 3
ACB ACB
breaker close UVT
110 111 5 5
210.7
92
30Q0 C1 30Q0 D1 30Q0 U1 30Q0 14 30Q0 13
110 111 51 92 52

+PWR/30.0 +PWR/30.1 +PWR/30.2 +PWR/30.5 +PWR/30.5
close UVT motor status

+PWR/30.0 +PWR/30.1 +PWR/30.2
61 62 63
30Q0 C2 30Q0 D2 30Q0 U2
6 6 6
131.9/6 6/140.0
0VDC ACB ACB 24VDC ACB
breaker breaker common breaker
close open UVT breaker closed
131
For Approval 140
revision. date engineer drawing : TVS page header : Synchronising breaker control
0.4
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0 1 2 3 4 5 6 7 8 9
135.9/5 5/141.0
+24VDC
212.6 212.6 212.7 A1 A1

215.3 215.3
72 73 74 140K4 140K5
A2 A2
70 71
white white grey
¤ RAIL
72 73 74 215 216 214

-X43 1 3 4 5 6 7 8 9 10 ¤
droop current PMG power input + field

CDVR BATT+ COM1 EXDIS FRES FSD ALM DS50 VDCB VDCA ¤transformer 5A
CB1 CB2 PM1 PM2 PM3 F1 F2
P128 P1212 P1211 P1210 P96 P97 P98 P125 P124 P129 P123 P126 P122 P121 P62 P63 P61 P65 P64
(+) () () () (+) () (+)
Q C D E S T X W V Z Y A B J K H G F
M
CT1 CT2 PmGA PmGB PmGC F+ F
()
CDVR subd 9 p. female
P127 TX RX GND
P CAT Digital voltage regulator 1 2 3 4 5 6 7 8
Caterpillar delivery
CDVR BATT P42 P43 P45
-X43 2
135.9/6 6/141.0
0VDC CDVR CDVR CDVR CDVR CDVR CDVR CDVR CDVR
power signal excitation fault fault alarm signal Voltage
supply voltage disable reset shutdown output voltage adjust
common () common (+)
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11 210.8 12 11 211.1
135
For Approval 141
revision. date engineer drawing : TVS page header : Voltage regulator
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0 1 2 3 4 5 6 7 8 9
140.9/5 5/142.0
+24VDC 1,5mm²
5
212K1
212.1
1 3
1.5mm²
217
-X47 1 WDU 4
-X 2
MGV1
-X 1
WDU 4
-X47 2
1.5mm²
140.9/6 6/142.0
0VDC gas valve 1
140
For Approval 142
revision. date engineer drawing : TVS page header : Engine starting/ignition control
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0 1 2 3 4 5 6 7 8 9
141.9/5 5/143.0
+24VDC
218 220 222

11 11 11
212K5 131K6 213K4
212.5 131.6 213.4
12 14 211.2 12 14 12 14
43
219 221 223
1,5mm² 1mm² 1,5mm² 1,5mm²
white blue white white
-X45 1 2 3 5 6 7 8
REF *)Refer to CAT EMCP II drawing RENR592601

-EMCPII 2 14 13 36 2 RM2 keysw -EMCPII D+ D B01¤
38
spare (to configure)
off/reset RM16
38
auto
*Caterpillar delivery
start
cooldown/stop RR
control mode section to be installed
near EMCP
EMCP II Keyswitch engine

RM1
BATT
2
GSC client
earth
connection
N/A
2x4mm²
¤ RAIL
141.9/6 6/143.0
0VDC engine EMCP emergency EMCP EMCP engine
run common stop engine reset datalink crank speed
shutdown to EMCP N/A via Proact II
N/A
141
For Approval 143
revision. date engineer drawing : TVS page header : Interconnection EMCPII
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0 1 2 3 4 5 6 7 8 9
142.9/5 5/145.4
+24VDC
A1 A1 A1
143K2 143K5 143K6
A2 A2 A2
143S1 3
11
pulse 213K3
inside panel 4 213.3
12 14 213.6 213.7
reset
127 128
RESET
IGNITION
FAILURE
224 225 226 227
-X42 1 -X42 2 -X42 3 -X42 4 -X42 5 -X42 6
-X50 8 10 9 11 6 7 4 5 -X50 12 13 14
215 256 255 214 213 213 103 252 266 263 264 265
h F L J C D A+ B T d G K
CDL + CDL
EIS module
142.9/6 6/146.0
0VDC EIS EIS EIS EIS EIS EIS DDT Catlink
reset shutdown ignition alternative warning shutdown connector
timing lamp
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11 211.7 12 11 211.8 12 11
142
For Approval 145
revision. date engineer drawing : TVS page header : Electronic Ignition Control
0.4
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0 1 2 3 4 5 6 7 8 9
Woodward ProAct II speedcontrol Ground connection to be made

through cable from control
TYPE: 8405039
chassis to engine chassis.
1 (+) 2 () 7 (+) 8 (0) peed switches 5 6 10 (+) 11 ()
9 () GND 3 4
1,5mm²
yellow/green
actuator actuator pickup

driver position ¤ RAIL
feedback
PROACT 3 5 6
-X44 1 2 3
1mm²
blu
228 229 230
A2 A2 A2
145K4 145K5 145K6
A1 A1 A1
143.9/5 5/146.7
engine engine proact
crank overspeed common
speed fault
OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V OMR.G2R1SN24DC+V
14 14 14
12 11 210.3 12 11 212.4 12 11 211.4
24
22 21 210.4
143
For Approval 146
revision. date engineer drawing : TVS page header : Woodward speedcontrol Proact 1/2
0.4
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0 1 2 3 4 5 6 7 8 9
12 (+) 13 () 14 (+) 15 () 16 17 18 19 20 21 22 23 24 (+) 25 () G
1,5mm²
blu
PROACT 13 14 ¤ 17 20 23 24 25
-X44 4 5 ¤ -X44 6 7 8 -X44 9 10
231
1mm² 2 11
blu 146F8
123 122 121 B6A
6kA
1 12 14
150.3
GOVERNER
SUPPLY
61 60 123 122 121 1,5mm²

215.1 215.1 213.2 213.1 212.8 blu
145.6/5 5/147.0
+24VDC
143.9/6 6/147.0
0VDC speed idle alt fuel on supply
load rated dynamics run voltage
ref
145
For Approval 147
revision. date engineer drawing : TVS page header : Woodward speedcontrol Proact 2/2
0.4
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0 1 2 3 4 5 6 7 8 9
146.9/5 5/150.0
+24VDC
147U2 147U4
220.1 40
221.1 1
1 1 4 CATlink(shield)
2
2 1 +24VDC
3
3 2 EMCP diagnostic fault
¤ RAIL 4
4 3 High coolant temp alarm
5
5 14 Overspeed fault
-X98 1 ¤
6
6 13 Overcrank fault
7
-X TSI18 ¤ 7 12 Low oil pressure fault
8
8 11 High coolant temp fault
9
9 10 System not in auto alarm
10
10 9 Low oil pressure alarm
11
11 8 Low coolant temp alarm
12
12 7 -0VDC
CAT wiring
12 10x 6
250V/1A
146.9/6 6/150.0
0VDC CAT data link
CUSTOMER INTERFACE MODULE EIS STANDARD

* Caterpillar delivery
*Panel mount
146
For Approval 150
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0 1 2 3 4 5 6 7 8 9
147.9/5 5/199.3.0
+24VDC
11
120F7
120.8
12 14
86
11
125.3F4
125.3.4
12 14
87
11
125.3F8
125.3.8
12 14
88 89
11 11
126F3 126F6
126.3 126.6
12 14 12 14
90
11
146F8
146.8
12 14
91/210.6
147.9/6 6/197.2.0
0VDC CB
power
supplies
off/failed
147
For Approval 197.2
revision. date engineer drawing : TVS page header : Auxiliary contacts
0.4
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page : 150
0 1 2 3 4 5 6 7 8 9
126.5/15 15
+24VDC
197.2U0 2 Switch 5 port

IESW5WAVE
Pwr Ethernet Ethernet Ethernet Ethernet Ethernet
3 1 1 2 3 4 5
¤ RAIL
LAN1 LAN2
199.3.4 201.3
150.9/6 6/199.3.0
0VDC ethernet ethernet ethernet ethernet ethernet ethernet
switch to 12"TOP to TEC connection connection spare
previous next
panel panel
150
For Approval 199.3
revision. date engineer drawing : TVS page header : Ethernet switch 5P
0.4
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page : 197.2
0 1 2 3 4 5 6 7 8 9
150.9/5 5/199.4.0
+24VDC Connection
CAN 1
in out
199.3U0
199.4.0 +24V H L 5,7" TOP 1 of 2
CAN 1
Power Operating panel
5,7" TOP Run Terberg
CAN Control Systems
DIN address 2 + 3
V2.3
DOUT address 2
I
0 2 CAN1 Rx Tx GND
O
COM1 Ethernet COM3 RS232 Device USB Host USB
x10 x1
COM2
Bitrate Address
Rx Tx GND RTS CTS +
0V
LAN1
197.2.2
197.2.9/6 6/199.4.0
0VDC ethernet
to switch
197.2
For Approval 199.4
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page
E1.CTRL
71 : 199.3
0 1 2 3 4 5 6 7 8 9
199.3.9/5 5/201.0
+24VDC
5.
199.4.1
199.3U0
199.3.0
5,7" TOP 2 of 2
Front panel Front panel
Digital inputs Digital inputs Digital outputs
1 1
3.3 3.2 3.4 3.1 3.0 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2.0 2.6 2.5 2.4 2.3 2.2 2.1 2.0
96 97
199.4S1
24 14
199.4.1
5. 23 13
1 0 2
99
131.6
199.3.9/6 6/201.0
0VDC selector selectorlocal
switch switch emergency
up down stop
199.3
For Approval 200.2
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page
E1.CTRL
71 : 199.4
0 1 2 3 4 5 6 7 8 9
# = engine number
CTRL
5,7" TOP 199.1U0
(IP: 192.168.0.#)
LAN
shielded
ethernet switch 197.2U0
shielded
ETHERNET
TEC
201U0
(IP: 192.168.1.#)
CAN1 CAN2 CAN3
ADDRESS
DIN2+3 5,7" TOP 199.3U0
DOUT2
ADDRESS 4
DIN 220U0
CAN TO OTHER INSTALLATIONS
199.4
For Approval 201
revision. date engineer drawing : TVS page header : CAN network structure
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0 1 2 3 4 5 6 7 8 9
199.4.9/5 5/210.0
+24VDC
H L H L
-TEC ¤ ¤ -TEC ¤ ¤
¤ RAIL ¤ RAIL
L
CAN 1
H
L
Connection
internal H
201U0 H L H L H L
202.0203.0 RxA RxB TxA TxB
210.0211.0 +
212.0 RS232 I Power
CAN 1 CAN 2 CAN 3
213.0 Power RS485 O Run
214.0
215.0 Low Battery I I I
COM0 RS232 COM1 COM1 COM1
CAN1 O O O
Service Monitor RS485
CAN2
CAN3
Bitrate Bitrate Bitrate

Reset
Engine Control 0 1
Enable reset R1
Processor
Ethernet
Terberg CE x10 x1
Control Systems Address
Download watchdog
R2 V1.3

R1 R2 Ethernet TEC 1 of 9
LAN2
197.2.3
199.4.9/6 6/203.0
0VDC 24VDC ethernet CAN 1 CAN 3 network CAN 3 network
power supply to switch network previous next
to E1.LV_AUX
200.2
For Approval 202
revision. date engineer drawing : TVS page header : TEC control module
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0 1 2 3 4 5 6 7 8 9
120.2/11 11 120.9/21 21
120.2/12 12 120.9/22 22
120.2/13 13 120.9/23 23
120.2/14 14 120.9/24 24
201U0 TEC 2 of 9
201.0
VGREF VG1 VG2 VG3 VBREF VB1 VB2 VB3
Generator Voltage Busbar Voltage
Generator Current
G Engine
Protection Current
IG11 IG12 IG21 IG22 IG31 IG32 IP11 IP12 IP21 IP22 IP31 IP32
4mm² 101 102 103 Generator CT's Differential CT's

LV X11:1/3/5
104 104 104
X11:2/4/6/¤ connection
G3516A -IG 11 -IG 1 21 -IG 1 31 -IG 1 ¤ MV X11:1/2/3/4/5/6 X15:1/2/3/4/5/6

¤ RAIL
PT's: 1/1 20T5
CT's: 2000/5A
1030 eKW
In: 1860A
from current
transformers PWR
CT's: 2000/5A
201
For Approval 203
revision. date engineer drawing : TVS page header : TEC power organiser LV
0.4
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0 1 2 3 4 5 6 7 8 9
201U0 TEC 3 of 9
201.0
Earth
Fault
+ + + + +
93
212.2
201.0/6 6/210.0
0VDC generator
protection
202
For Approval 210
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0.4
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page
E1.CTRL
71 : 203
0 1 2 3 4 5 6 7 8 9
201.0/5 5/211.0
203.9/6 6/212.0
-X60 1
-X. .
11 21 13 11
145K4 145K5 120F1 140K4
145.4 145.5 120.2 140.4
12 14 22 24 14 12 14
-X. .
236
-X60 2 13
120F4
120.5
14
150.4 135.4
91 92
232 233 234 235 237 238
0 1 2 3
201U0 4 5 6 7
201.0
I 0.0 I 0.1 I 0.2 I 0.3 I 0.4 I 0.5 I 0.6 I 0.7
24V
PNP
PNP PNP PNP PNP

NPN NPN NPN NPN
NPN
0V
TEC 4 of 9
oil level low spare crank engine CB CB generator CDVR

detection terminated overspeed generator power breaker fault
and busbar supplies closed shutdown
measuring off/failed
off/failed
[125] [0] [12] [14] [391] [1] [32] [146]
203
For Approval 211
revision. date engineer drawing : TVS page header : TEC digital inputs DI 0.0 0.7
0.4
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page : 210
0 1 2 3 4 5 6 7 8 9
210.9/5 5/212.0
+24VDC
-X60 3 -X60 5
-X. . -X. .
11 11 11 11
140K5 145K6 143K2 143K5
140.5 145.6 143.2 143.5
12 14 12 14 12 14 12 14
-X. . -X. .
-X60 4 -X60 6
142.1
43
239 240 241 242 243 244 245

201U0 8 9 10 11 12 13 14 15
201.0
I 1.0 I 1.1 I 1.2 I 1.3 I 1.4 I 1.5 I 1.6 I 1.7
TEC 5 of 9
CDVR EMCP spare proact pyrometer pyrometer EIS EIS

alarm common common alarm shutdown shutdown warning
shutdown fault
[147] [233] [0] [36] [] [] [143] [144]
210
For Approval 212
revision. date engineer drawing : TVS page header : TEC digital inputs DI 1.0 1.7
0.4
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0 1 2 3 4 5 6 7 8 9
201U0 30VDC / 12A 30VDC / 12A 30VDC / 12A 30VDC / 12A 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A
TEC 6 of 9
201.0 240VAC / 12A 240VAC / 12A 240VAC / 12A 240VAC / 12A 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A
CB ACB ACB
breaker synchronising open
allowed pulse
to close
O 0.0 O 0.1 O 0.2 O 0.3 O 0.4 O 0.5 O 0.6 O 0.7
C C C C C C C C
K0 K1 K2 K3 K4 K5 K6 K7
0 0 0 0 0 0 0 0
C NO C NO C NO C NO C NO C NO C NO C NO
95
211.9/5 5/212.5 203.4/93 93/212.3 212.2/93 212.1/5 5/212.8 140.1/72 212.5/5 5/213.1
246 249
43 13
131K4 131K5
131.4 131.5
44 14
emergency emergency
stop contacts stop contacts
73 74 121
140.2 140.3 146.6
250
11
145K5
145.5
12 14
engine
overspeed
247 248 251 252
8 8 8 A1
212K1 212K3 212K4 212K5
7 7 7 A2
210.1/6 6 /213.0
0VDC gas valves generator generator engine CDVR CDVR fuel on
breaker close breaker open run excitation fault run
disabled reset
[24] [10] [57] [9] [4]
OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.LY2I4N24DC+V OMR.G2R1SN24DC+V
3 3 3 14
1 5 141.0 1 5 135.1 1 5 135.2 12 11 142.0
4 4 4 [47] [48] [21]
For Approval
2 6 2 6 2 6
211 213
revision. date engineer drawing : TVS page header : TEC relay outputs DO 0.0 0.7
0.4
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page : 212
0 1 2 3 4 5 6 7 8 9
201U0 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A 30VDC / 5A

TEC 7 of 9
201.0 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A 240VAC / 5A
O 1.0 O 1.1 O 1.2 O 1.3 O 1.4 O 1.5 O 1.6 O 1.7
C C C C C C C C
K8 K9 K10 K11 K12 K13 K14 K15
0 0 0 0 0 0 0 0
C NO C NO C NO C NO C NO C NO C NO C NO
212.9/5 5/213.5 213.4/5 5/213.7 213.5/5 5/220.0
122 123 140 127 128 149

146.5 146.3 253.0 143.3 143.4 262.1
253 254
A1 A1
213K3 213K4
A2 A2
212.9/6 6 /220.0
0VDC alt idle/rated EIS EMCP ventilation EIS EIS alarm
dynamics reset reset fan ignition alternative flash light
[163] auto timing
[22]
OMR.G2R1SN24DC+V OMR.G2R1SN24DC+V
14 14
12 11 143.1 12 11 142.4
[28] [3] [] [18] [28] [137]
212
For Approval 214
revision. date engineer drawing : TVS page header : TEC relay outputs DO 1.0 1.7
0.4
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page : 213
0 1 2 3 4 5 6 7 8 9
-X X X X ¤ -X X X X ¤ -X X X X ¤ -X X X X ¤ -X X X X ¤
¤ RAIL ¤ RAIL ¤ RAIL ¤ RAIL ¤ RAIL
201U0 0+ 0 0 1+ 1 1 2+ 2 2 3+ 3 3 4+ 4 4 5+ 5 5 6+ 6 6 7+ 7 7
201.0
AI 0.0 AI 0.1 AI 0.2 AI 0.3 AI 0.4 AI 0.5 AI 0.6 AI 0.7
v2.1 v2.1 v2.1 v2.1 v2.1

PT100PB PT100PB PT100PB mA PT100PB PT100PB mA mA
mA mA mA mA mA
0..20mA 0..20mA 0..20mA
0..10V 0..10V 0..10V
+ + +
V V V
-20.. V -20.. V -20.. V -20.. V -20.. V
+150C +150C +150C
PB +150C +150C
PB PB
PB PB PB PB PB
TEC 8 of 9
stator winding stator winding stator winding spare generator aftercooler spare spare
temperature L1 temperature L2 temperature L3 bearing water inlet
temperature temperature
non drive end
[19] [20] [21] [0] [78] [25] [0] [0]
213
For Approval 215
revision. date engineer drawing : TVS page header : TEC analog inputs AI 0.0 0.7
0.4
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0 1 2 3 4 5 6 7 8 9
201U0 TEC 9 of 9
201.0
0..20mA 0..20mA 0..20mA 0..20mA
-10..+10V -10..+10V -10..+10V -10..+10V
AO 0.0 AO 0.1 AO 0.2 AO 0.3
0 0+ 1 1+ 2 2+ 3 3+
0.5mm² 0.5mm²
grey grey
60 61 70 71
146.1 146.1 140.6 140.6
signal to CDVR spare spare

engine speed Voltage
controller adjust
[122] [121] [0] [0]
214
For Approval 220
revision. date engineer drawing : TVS page header : TEC analog outputs AO 0.0 0.3
0.4
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0 1 2 3 4 5 6 7 8 9
213.9/5 5/221.0
+24VDC
147U2
147.2 13 16 19 22 28 31 34 37
CIM direct wired to
RELAY BOARD
CIM relais board
14 17 20 23 29 32 35 38
Connection
TEC CAN 1
in out
255 256 257 258 259 260 261 262

220U0
221.0 + H L 0 1 2 3 4 5 6 7
I 6.0 I 6.1 I 6.2 I 6.3 I 6.4 I 6.5 I 6.6 I 6.7
CAN_DIN16
¤
Terberg
Control Systems
Bitrate Address
I
O 0 4 Power
Run
CAN
x10 x1
213.9/6 6/221.0
0VDC low low system high low oil fail to overspeed high
coolant oil not coolant press start shutdown coolant
temp press in auto temp shutdown shutdown temp
alarm alarm alarm shutdown alarm
[] [] [] [] [] [] [] []
215
For Approval 221
revision. date engineer drawing : TVS page header : CAN_DIN16 digital inputs DI 6.0 6.7
0.4
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page : 220
0 1 2 3 4 5 6 7 8 9
220.9/5 5
+24VDC
-X60 7 -X60 9 -X60 11 -X60 13 -X60 15 -X60 17
147U2
-X. . -X. . -X. . -X. . -X. . -X. .
147.2 37
CIM direct wired to
RELAY BOARD
CIM relais board
P
38
-X. . -X. . -X. . -X. . -X. . -X. .
-X60 8 -X60 10 -X60 12 -X60 14 -X60 16 -X60 18
263 264 265 266 267 268 269 270

220U0
220.0 8 9 10 11 12 13 14 15
I 7.0 I 7.1 I 7.2 I 7.3 I 7.4 I 7.5 I 7.6 I 7.7
CAN_DIN16
Terberg
Control Systems
220.9/6 6/253.0
0VDC EMCP generator jacket gas gas field field spare
diagnostic air filter water pressure pressure auxillaries auxillaries
fault differential level low high run fail
switch low
[] [242] [141] [122] [123] [89] [79] [0]
220
For Approval 253
revision. date engineer drawing : TVS page header : CAN_DIN16 digital inputs DI 7.0 7.7
0.4
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0 1 2 3 4 5 6 7 8 9
221.9/6 6/262.0
0VDC
213.5/140
A1 A2
A1
253K1
A2
11
253K1
253.1
12 14
253K
ventilation
fan
auto
WEI.MRS24VDCKL
14
12 11 253.1
221
For Approval 262
page header : Digital interface
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
0.4
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70111 09.02.2010 MLI instruction : TCS p
517 0.3
ATS panel drawing : 104001 age's
page
71 : 253
0.2 01.02.2010 MLI plotdate : 15.02.2010 E1.CTRL
0 1 2 3 4 5 6 7 8 9
213.8
149
*panel mounted
262H1
Amber
253.9/6 6
0VDC alarm
flash light
253
For Approval 263
revision. date engineer drawing : TVS page header : Flash light
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0 1 2 3 4 5 6 7 8 9
Partlist
Part Numb. Definition Ordercode Page
=E1+CTRL. 4 TS Baying external connector external 1808800490 =E1+CTRL/118.1.325

=E1+CTRL. 4 TS Baying bracket 1808800430 =E1+CTRL/118.1.325
=E1+CTRL. 0 Partial mounting plate 800x1000 1809673680 =E1+CTRL/118.1.325
=E1+CTRL. 1 Functional space divider 800x425 1809673480 =E1+CTRL/118.1.325
=E1+CTRL. 1 Frame TS 2000x800x1000 ex. Mountingplate 1807821770 =E1+CTRL/118.1.325
=E1+CTRL. 2 Side cover TS 2000x1000 1808100235 =E1+CTRL/118.1.325
=E1+CTRL. 1 Drawing holder A4 3730021322 =E1+CTRL/118.1.325
=E1+CTRL120F1 1 Motor starter 6,39 100kA 0100579110 =E1+CTRL/120.1
=E1+CTRL120F1 1 auxiliary contact 1NO+1NC left side 0100579169 =E1+CTRL/120.1
=E1+CTRL120F4 1 Motor starter 1216 50kA 0100579136 =E1+CTRL/120.4
=E1+CTRL120F4 1 auxiliary contact 1NO+1NC left side 0100579169 =E1+CTRL/120.4
=E1+CTRL120F7 1 RCD B16A 6kA 30mA 0102701340 =E1+CTRL/120.7
=E1+CTRL120F7 1 auxiliary contact 1NO/NC 0308027860 =E1+CTRL/120.7
=E1+CTRL123.2S4 1 Thermostat 060 C No (cooling) 3040009795 =E1+CTRL/123.2.4
=E1+CTRL123.2M4 1 Ventilator reverse 110/120 m/h 204x204mm 230V 3040011963 =E1+CTRL/123.2.4
=E1+CTRL123.2M4 1 Exhaust filters 105x105mm 3040011968 =E1+CTRL/123.2.4
=E1+CTRL123.6H1 1 panellighting with socket/PE en PL 24W/230V 3730099903 =E1+CTRL/123.6.1
=E1+CTRL123.6H1 1 connectioncable 3m for panellighting 3730099902 =E1+CTRL/123.6.1
=E1+CTRL123.7S1 1 Thermostat 060 C NC (heating) 3040009796 =E1+CTRL/123.7.1
=E1+CTRL123.7E1 1 Heating element 150W with terminals 3040012699 =E1+CTRL/123.7.1
=E1+CTRL125.3T1 1 Batterycharger 24V/30A 3554402030 =E1+CTRL/125.3.1
=E1+CTRL125.3V4 1 Diodebox with 2 diode 60A 3930000001 =E1+CTRL/125.3.4
=E1+CTRL125.3F4 1 Circuit breaker 1P B20A 610kA 0107580566 =E1+CTRL/125.3.4
=E1+CTRL125.3F4 1 auxiliary contact 1NO/NC 0308160000 =E1+CTRL/125.3.4
=E1+CTRL125.3B4 2 Leadaccu 12V 12A/h Vds 3040000230 =E1+CTRL/125.3.4
=E1+CTRL125.3F8 1 Circuit breaker 1P B40A 610kA 0107580590 =E1+CTRL/125.3.8
=E1+CTRL125.3F8 1 auxiliary contact 1NO/NC 0308160000 =E1+CTRL/125.3.8
=E1+CTRL126X1 1 BD 40A 3320563720 =E1+CTRL/126.1
=E1+CTRL126F1 1 Circuit breaker 1P B16A 610kA 0901062286 =E1+CTRL/126.1
=E1+CTRL131U0 1 Emergency relay 24VDC 3630002522 =E1+CTRL/131.0
=E1+CTRL131S2 1 Emergency stop red 40mm 0901273031 =E1+CTRL/131.2
=E1+CTRL131S2 1 Holder for 3 blocks 0901272677 =E1+CTRL/131.2
=E1+CTRL131S2 2 contact block 1NC without holder 0901272674 =E1+CTRL/131.2
=E1+CTRL131S2 1 Pushbutton cover (yellow) 0200200104 =E1+CTRL/131.2
=E1+CTRL131K4 1 Auxiliary relay 3NO+1NC 0100587287 =E1+CTRL/131.4
=E1+CTRL131K5 1 Auxiliary relay 3NO+1NC 0100587287 =E1+CTRL/131.5
=E1+CTRL131K6 1 Relay 24VDC 3630002198 =E1+CTRL/131.6
=E1+CTRL131K6 1 Relaybase 3630003103 =E1+CTRL/131.6
=E1+CTRL131K8 1 Relay 24VDC 2xNO/2xNC 3630002218 =E1+CTRL/131.8
=E1+CTRL140K5 1 Relaybase 3630003103 E1+CTRL/140.5
=E1+CTRL143S1 1 2 pos. keyswitch spring return 0901273032 =E1+CTRL/143.0
=E1+CTRL143S1 1 contact block 1NO without holder 0901271482 =E1+CTRL/143.0
262 264
revision. date engineer drawing : TVS page header : Partlist
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0 1 2 3 4 5 6 7 8 9
Partlist
=E1+CTRL143S1 1 Holder for 3 blocks 0901272677 =E1+CTRL/143.0

=E1+CTRL145K5 1 Relay 24VDC 2xNO/2xNC 3630002218 =E1+CTRL/145.5
=E1+CTRL197.2U0 1 Switch 5xRJ45 3488896940 =E1+CTRL/197.2.0
=E1+CTRL197.2U0 1 Patch cable 2m 3488808850 =E1+CTRL/197.2.0
=E1+CTRL199.3U0 1 5,7" TOP mounted complete V2.3 3885900923 =E1+CTRL/199.3.0
=E1+CTRL199.3U0 1 Patch cable 3m 3488808860 =E1+CTRL/199.3.0
=E1+CTRL201U0 1 Tec mounted complete V1.3 3887100913 =E1+CTRL/201.0
=E1+CTRL212K1 1 Relay 24VDC 2NO/2NC 3630002839 =E1+CTRL/212.1
=E1+CTRL201U0214U1 1 Pickyback for PT100 (20..+150) 3881100921 =E1+CTRL/214.1
=E1+CTRL220U0 1 Inputcart 16 3880100921 =E1+CTRL/220.0
=E1+CTRL253K1 1 Terminal relay 24VDC 0206323364 =E1+CTRL/253.1
=E1+CTRL262H1 1 Flashlight 24V/1W/amber 0102380087 =E1+CTRL/262.1
263
For Approval 265
0.4
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page : 264
0 1 2 3 4 5 6 7 8 9
PS terminal strip power supplies =E1+CTRLPS
Page
path
No
Bridge
1 2 3 4 PE 1 2 3 4 PE
1 2 3 4 PE 1 2 3 4 PE
L1 L2 L3 N ¤ L1 L2 L3 N ¤
L1 L1
=PWR =PWR
-XG -XB
264
For Approval 266
page header : PS terminal strip power supplies
revision. date
10.02.2010
engineer
MLI
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design
:
:
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TVS
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drawing : 104001 E1.CTRL
page : 265
0 1 2 3 4 5 6 7 8 9
TEC Terminal strip =E1+CTRLTEC
Page
path
No
Bridge
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 PE 1 2 PE
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 PE 1 2 PE
X X X ¤ X X X ¤ X X X ¤ X X X ¤ X X X ¤ CAN3L ¤ ¤ CAN3L ¤ ¤
X CAN3H ¤ CAN3H ¤
=CAT =PREVIOUS =NEXT

-X -TEC -TEC
265
For Approval 267
page header : TEC Terminal strip
revision. date
10.02.2010
engineer
MLI
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design
:
:
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TVS
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page : 266
0 1 2 3 4 5 6 7 8 9
253K Terminal strip =E1+CTRL253K
Page
path
No
Bridge
266
For Approval 268
page header : 253K Terminal strip
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
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page : 267
0 1 2 3 4 5 6 7 8 9
X31 Terminal strip =E1+CTRLX31
Page
path
No
Bridge
1 2 1 2
1 2 1 2
1 2 3 4
1 3
=PREV =NEXT
-X31 -X31
267
For Approval 269
page header : X31 Terminal strip
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
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page : 268
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2
1 2
=CAT
-X
268
For Approval 270
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
0.4
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page : 269
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 3 4 1 2
1 2 3 4 1 2
=EXT =CAT
-X -X.
269
For Approval 271
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
0.4
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page : 270
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 3 4 5 6
1 2 3 4 5 6
8 10 9 11 6 7
-X50
270
For Approval 272
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
0.4
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page : 271
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 3 4 5 6 7 8 1 2
1 2 3 4 5 6 7 8 1 2
BATT+BATT COM1EXDIS FRES FSD ALM DS50 VDCBVDCA ¤
BATT+
-CDVR
271
For Approval 273
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
TVS
TVS
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page : 272
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 3 1 2 4 5 6 1 2
1 2 3 1 2 4 5 6 1 2
3 5 6 13 14 ¤ 17 20 23 24 25
-PROACT
272
For Approval 274
revision. date
10.02.2010
engineer
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:
:
TVS
TVS
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page : 273
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 3 5 6 7 8
1 2 3 5 6 7 8
2 14 13 2 38 RM2 keysw
=CAT_ENGINE
-EMCPII
273
For Approval 275
revision. date
10.02.2010
engineer
MLI
drawing
design
:
:
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TVS
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page : 274
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2
1 2
2 1
=CAT
-X
274
For Approval 276
revision. date
10.02.2010
engineer
MLI
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design
:
:
TVS
TVS
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page : 275
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
1 2 1 2 2 4 1 2 3 4 1 2 2 4 1 2 3 4
1 2 1 2 2 4 1 2 3 4 1 2 2 4 1 2 3 4
=OIL =CAT
-X. -X.
275
For Approval 277
revision. date
10.02.2010
engineer
MLI
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design
:
:
TVS
TVS
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page : 276
0 1 2 3 4 5 6 7 8 9
Page
path
No
Bridge
TSI18 ¤
TSI18
=CAT
-X
276
For Approval +PWR/1
revision. date
10.02.2010
engineer
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design
:
:
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TVS
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page : 277
IJsselstein - The Netherlands
Tel: +31 (0) 30 68 69 111
Fax: +31 (0) 30 68 70 517
mail@terbergcontrolsystems.nl
For Approval
G3516A Power panel
latest modify's
this drawing remains the intellectual property of
Main contractor : BanglaCAT Ltd. Terberg Control Systems. subsidiares and subcontractors.
No:
data:
0.4
10.02.2010
and may not be reproduced or transmitted in any way
whatsoever without express written permission drawing number:
of the above.
104001 E1.PWR
P.O. box :
Address : 1st Floor, 4 Mohakhali Commercial Area Project : COMBI
City : 1212 Dhaka Bangladesh Address :
Telephonenumber: +880288598123 Location :

Faxnumber : +88028857650 Country :
Contact : Mr. Asish Nath Telephonenumber :
Electrical Faxnumber :
subcontractor : Terberg control systems Contact :
0 1 2 3 4 5 6 7 8 9
Pageindex
E1 PWR 1 Front page
E1 PWR 2 Index
E1 PWR 10 Reference
E1 PWR 11 Earthing
E1 PWR 13 General info terminalstripcode
E1 PWR 18 Cabinet front view
E1 PWR 19 Wiringnumbers
E1 PWR 20 Output current sensing
E1 PWR 21 Supply voltage
E1 PWR 22 Panel ventilation
E1 PWR 30 Breaker control
E1 PWR 31 Partlist
E1 PWR 32 X0 connection generator side
E1 PWR 33 0X0 connection busbar side
1
For Approval 10
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Power panel drawing : 104001 E1.PWR
page : 2
0 1 2 3 4 5 6 7 8 9
LINENUMBER Applied wire's color
0 1 2 3 4 5 6 7 8 9 control voltage : 24/230/240VAC line red

control voltage : 24/230/240VAC neutral red
control voltage : PE ground green/yellow
control voltage : 24VDC blue
control voltage : 5VAC purple
external voltage orange
18F6
B16A current transformers : black
6kA ground : green/yellow
volt free signals : white
RELAY 18K3
18K3
analogue signals : grey
mains/generator : L1 brown
18K3 18E6 mains : L2 black
mains : L3 grey
mains : Neutral light blue
Start mains : PE ground green/yellow
minimum wire diameter :

where not specified mains wire 2,5mm²
Symbols code CT's 4,0mm²
1 2
7.2
control wire 1,0mm²
5 6 I/O 0,5mm²
Pagenumber before 9.1 Next pagenumber
2 11
r date engineer drawing : Page header: drawing version

GRP =
evision design :
Tel.:+31 (0) 30 68 69 111 Page's
Fax.: +31 (0) 30 68 70 517
instruction : engine control Drawing : E1.CTRL version number V 0.0 : Engineering issue
plotdate : Page:
version number V 1.0 : Construction issue
Pagenumb version number V 2.0 : Commissioning issue
Example symbols code Example code er version number V 3.0 : Final issue
Number of pages
Contactnumbers
18K3
7.21 2
the panels are built according to:
18F6
18 = page number - IEC 604391
7 = page number E = part name - EN418
2 = linenumber
K = relay - IEC 602041
F = circuitbreaker
For Approval
6 = linenumber
B16A = B characteristic 16 Amps
2 11
revision. date engineer drawing : TVS page header : Reference
0.4
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Engine control panel drawing : 104001 E1.PWR
page : 10
0 1 2 3 4 5 6 7 8 9
direct to earthrail in
busbar section
min. 6mm² earthrail mounting plate
shield CAN cable to next panel
¤ wire installed besides CAN cable to next panel
(6mm²)
¤ wireshield CAN
installed cable CAN
besides to previous panel
cable to previous panel (6mm²)
0VDC (6mm²)
door (6mm²)
cable gland plate
roof (6mm²)
PE TNS
PEN TNC
showed in the drawing as follow
SWA
¤ RAIL
¤ or ¤ or
10
For Approval 13
revision. date engineer drawing : TVS page header : Earthing
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Engine control panel drawing : 104001 E1.PWR
page : 11
0 1 2 3 4 5 6 7 8 9
11
For Approval 18
revision. date engineer drawing : TVS page header : General info terminalstripcode
0.4
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page : 13
0 1 2 3 4 5 6 7 8 9
13
For Approval 19
revision. date engineer drawing : TVS page header : Cabinet front view
0.4
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page : 18
0 1 2 3 4 5 6 7 8 9
wire numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
1 up to 50
51 up to 100
101 up to 150
151 up to 200
201 up to 250
251 up to 300
301 up to 350
351 up to 400
401 up to 450
451 up to 500
501 up to 550
551 up to 600
601 up to 650
651 up to 700
701 up to 750
751 up to 800
801 up to 850
851 up to 900
901 up to 950
951 up to 1000
1001 up to 1050
1051 up to 1100
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
18 20
revision. date engineer drawing : TVS page header : Wiringnumbers
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Power panel drawing : 104001 age's
page
E1.PWR
71 : 19
0 1 2 3 4 5 6 7 8 9
L1.1/21.3
L2.1/21.3
L3.1/21.3
N.1/21.3
30Q0
30.0
ACB
In = 2000A
65kA
L1.2/21.0
L2.2/21.0
L3.2/21.0
N.2/21.0
4mm²
20T5
2000/5A
S2 S2 S2
L1 L2 L3 (2000/5)
S1 S1 S1
¤ RAIL ¤ RAIL
-0X0 L1 L2 L3 N ¤ -X0 L1 L2 L3 N ¤ 101 102 103 104 104 104
-0X0 L1 L2 L3 N ¤ -X0
-201U0 -IG 1 IG 1 IG 1
LOAD TAKE OFF L1 L2 L3 N
GENERATOR SIDE
Ring gear
VR 183 teeth
connection to generator output current

lineup busbar caterpillar sensing
3516A
400V 3p+n 50Hz
1030 eKW
P.F.=0,8
19
For Approval 21
revision. date engineer drawing : TVS page header : Output current sensing
0.4
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page : 20
0 1 2 3 4 5 6 7 8 9
20.9/L1.2 L1.1 20.9/L1.1 L1.1

20.9/L2.2 L2.1 20.9/L2.1 L2.1
20.9/L3.2 L3.1 20.9/L3.1 L3.1
20.9/N.2 N.1 20.9/N.1 N.1
¤ RAIL ¤ RAIL
-120F1 2 4 6 N ¤ -120F4 2 4 6 N ¤
supply to supply to
control panel control panel
generator side busbar side
230/400VAC/50Hz 230/400VAC/50Hz
20
For Approval 22
revision. date engineer drawing : TVS page header : Supply voltage
0.4
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page
E1.PWR
71 : 21
0 1 2 3 4 5 6 7 8 9
+CTRL/123.2.+CTRL/123.2.+CTRL/123.2.2
WE1P WE1P WE1P
22M1_11 22M1_12 22M1_13
WE1P_22M1_1
cable
L N L N
22M1 M 22M3 M
110/120m³/h ~ 110/120m³/h ~
230VAC/50Hz 230VAC/50Hz
PE PE
power panel
ventilation
21
For Approval 30
revision. date engineer drawing : TVS page header : Panel ventilation
0.4
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page
E1.PWR
71 : 22
0 1 2 3 4 5 6 7 8 9
+CTRL/135.1 +CTRL/135.2 +CTRL/135.3 +CTRL/135.4 +CTRL/135.4

110 111 51 52 92
-CP 212K33 -CP 212K43 -CP 126X15 -CP 126X15 -CP 201U0I0.6
110 111 5 5 92
30Q0
20.5 C1 D1 13 14
U1
2000A
CLOSE UVT MT ACB 2000A 65kA/s ON
C2 D2 U2
-CP 126X16 -CP 126X16 -CP 126X15
61 62 63

+CTRL/135.1 +CTRL/135.1 +CTRL/135.2
ACB ACB ACB ACB

breaker breaker breaker breaker
close open motor closed
22
For Approval 31
revision. date engineer drawing : TVS page header : Breaker control
0.4
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page
E1.PWR
71 : 30
0 1 2 3 4 5 6 7 8 9
Partlist
=E1+PWR. 2 TS Systeemchassis 17x73x800 1808612080 =E1+PWR/18.58

=E1+PWR. 4 TS Systeemchassis 17x73x800 1808612180 =E1+PWR/18.58
=E1+PWR. 3 TS Mountingrail 20x75x800 without 1804398500 =E1+PWR/18.58
=E1+PWR. 8 TS snapon nut M8 1808800808 =E1+PWR/18.58
=E1+PWR. 3 TS Mountingrail 1804579000 =E1+PWR/18.58
=E1+PWR. 2 PS rail 800mm 1804362000 =E1+PWR/18.58
=E1+PWR. 4 TS Mountingrail 25x35x800 1808612780 =E1+PWR/18.58
=E1+PWR. 8 TS snapon nut M8 1808800808 =E1+PWR/18.58
=E1+PWR. 14 Isolator 45M10 ISOTP 3320548560 =E1+PWR/18.58
=E1+PWR20T5 3 Current transformers 2000/5A 3070012003 =E1+PWR/20.5
=E1+PWR22M1 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E1+PWR/22.1
=E1+PWR22M1 1 Exhaust filters 204x204mm 3040011703 =E1+PWR/22.1
=E1+PWR22M3 1 Ventilator 110/120 m/h 204x204mm 230V 3040011704 =E1+PWR/22.3
=E1+PWR22M3 1 Exhaust filters 204x204mm 3040011703 =E1+PWR/22.3
=E1+PWR30Q0 1 ACB 2000A 3p HR Horiz. 3000058971 =E1+PWR/30.0
=E1+PWR30Q0 1 Motor operator 24/30V 3000000194 =E1+PWR/30.0
=E1+PWR30Q0 1 Under voltage release 24V 3000000177 =E1+PWR/30.0
=E1+PWR30Q0 1 Shunt open or closing release 24V 3000000157 =E1+PWR/30.0
=E1+PWR30Q0 1 electrical signalling of CB open/closed 3000000147 =E1+PWR/30.0
30
For Approval 32
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page : 31
0 1 2 3 4 5 6 7 8 9
X0 connection generator side =E1+PWRX0
Page
path
No
Bridge
L1 L2 L3 N PE
L1 L2 L3 N PE
L1 L2 L3 N ¤
L1
=GENERATOR_SIDE
-X0
31
For Approval 33
page header : X0 connection generator side
revision. date
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engineer
MLI
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:
:
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drawing : 104001 E1.PWR
page : 32
0 1 2 3 4 5 6 7 8 9
0X0 connection busbar side =E1+PWR0X0
Page
path
No
Bridge
L1 L2 L3 N PE
L1 L2 L3 N PE
L1 L2 L3 N ¤
L1
=LOAD_TAKE_OFF
-0X0
32
For Approval
page header : 0X0 connection busbar side
revision. date
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engineer
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drawing : 104001 E1.PWR
page : 33

For Approval: G3516A Engine Control Panel Banglacat LTD

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IJsselstein - The Netherlands

Tel: +31 (0) 30 ­68 69 111

City : 1212 Dhaka Bangladesh Address :

Telephonenumber: +880­2­8859812­3 Location :

E1 CTRL 101 Front page E1 CTRL 197.2 Ethernet switch 5P

E1 CTRL 102 Index E1 CTRL 199.3 5,7" TOP 1/2

E1 CTRL 103 Index E1 CTRL 199.4 5,7" TOP 2/2

E1 CTRL 104 Revision overview E1 CTRL 200.2 CAN network structure

E1 CTRL 110 Reference E1 CTRL 201 TEC control module

E1 CTRL 111 Earthing E1 CTRL 202 TEC power organiser LV

E1 CTRL 113 General info terminalstripcode E1 CTRL 203 TEC outputs

E1 CTRL 135 Synchronising breaker control E1 CTRL 262 Flash light

E1 CTRL 140 Voltage regulator E1 CTRL 263 Partlist

E1 CTRL 141 Engine starting/ignition control E1 CTRL 264 Partlist

E1 CTRL 147 CIM module E1 CTRL 269 X35 Terminal strip

E1 CTRL 271 X42 Terminal strip

E1 CTRL 272 X43 Terminal strip

E1 CTRL 273 X44 Terminal strip

E1 CTRL 274 X45 Terminal strip

E1 CTRL 275 X47 Terminal strip

E1 CTRL 276 X60 Terminal strip

E1 CTRL 277 X98 Terminal strip

0.1 29.01.2010 MLI For approval

LINENUMBER Applied wire's color

0 1 2 3 4 5 6 7 8 9 control voltage : 24/230/240VAC line red

minimum wire diameter :

r date engineer drawing : Page header: drawing version

Pagenumb version number V 2.0 : Commissioning issue

shield CAN cable to next panel

¤ wire installed besides CAN cable to next panel

cable gland plate

Intentionally left blank

paint RAL 7035

protection class IP54

123.2M4 panel ventilator

supply from supply from

power panel control panel

battery charger control engine

PANEL SUPPLY COMMON SUPPLY COMMON SUPPLY

202 204 207 208 209 211

ABB.KC6­31Z­24VDC ABB.KC6­31Z­24VDC OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

30Q0 C1 30Q0 D1 30Q0 U1 30Q0 14 30Q0 13

110 111 5­1 92 5­2

close UVT motor status

30Q0 C2 30Q0 D2 30Q0 U2

212.6 212.6 212.7 A1 A1

72 73 74 215 216 214

droop current PMG power input + field ­

CB1 CB2 PM1 PM2 PM3 F1 F2

CDVR BATT­ P4­2 P4­3 P4­5

218 220 222

REF *)Refer to CAT EMCP II drawing RENR5926­01

EMCP II Keyswitch engine

-X42 1 -X42 2 -X42 3 -X42 4 -X42 5 -X42 6

Woodward ProAct II speedcontrol Ground connection to be made

1 (+) 2 (­) 7 (+) 8 (0) peed switches 5 6 10 (+) 11 (­)

actuator actuator pickup

12 (+) 13 (­) 14 (+) 15 (­) 16 17 18 19 20 21 22 23 24 (+) 25 (­) G

-X44 4 5 ¤ -X44 6 7 8 -X44 9 10

61 60 123 122 121 1,5mm²

CUSTOMER INTERFACE MODULE ­EIS STANDARD

197.2U0 2 Switch 5 port

Pwr Ethernet Ethernet Ethernet Ethernet Ethernet

Tel: +31 (0) 30 68 69 111

Telephonenumber: +880288598123 Location :

ABB.KC631Z24VDC ABB.KC631Z24VDC OMR.G2R1SN24DC+V OMR.G2R2SN24DC+V

110 111 51 92 52

droop current PMG power input + field

CDVR BATT P42 P43 P45

REF *)Refer to CAT EMCP II drawing RENR592601

1 (+) 2 () 7 (+) 8 (0) peed switches 5 6 10 (+) 11 ()

12 (+) 13 () 14 (+) 15 () 16 17 18 19 20 21 22 23 24 (+) 25 () G

CUSTOMER INTERFACE MODULE EIS STANDARD

CDVR EMCP spare proact pyrometer pyrometer EIS EIS

=E1+CTRL. 4 TS Baying external connector external 1808800490 =E1+CTRL/118.1.325

=E1+CTRL143S1 1 Holder for 3 blocks 0901272677 =E1+CTRL/143.0

PS terminal strip power supplies =E1+CTRLPS

TEC Terminal strip =E1+CTRLTEC

253K Terminal strip =E1+CTRL253K

X31 Terminal strip =E1+CTRLX31

X35 Terminal strip =E1+CTRLX35

X40 Terminal strip =E1+CTRLX40

X42 Terminal strip =E1+CTRLX42

X43 Terminal strip =E1+CTRLX43

BATT+BATT COM1EXDIS FRES FSD ALM DS50 VDCBVDCA ¤

X44 Terminal strip =E1+CTRLX44

X45 Terminal strip =E1+CTRLX45

X47 Terminal strip =E1+CTRLX47

X60 Terminal strip =E1+CTRLX60

X98 Terminal strip =E1+CTRLX98

Telephonenumber: +880288598123 Location :