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Srishti Mehra (61)

Aatish Wadhwa (78)
Payal Prasad (83)
Kanishi Shah (97)
Abhiruchi Sharma (104)
Harsh Somaya (109)
m !

2 ëstablished in 1987 as a member of Onida

group.
2 Major supplier to Onida, LG, Sharp and
BPL.
2 ISO 9001:2000 Standard Certified.
V


 Owner

 Production manager

 epartment supervisor

 Labourers/workers
m



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| 




2 Speakers.
2 Hi-fi speakers.
2 Woofers.
2 Public address systems.
2 ome tweeters.
m 

 

 


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 mm

2 Labor intensive.
2 Availability of generators.
2 ëfficient planning and control.
2 ëffective supervision.
2 Scheduling.
2 Cost control.
| 
   

2 Located about a kilometer away from the

Vasai railway station.
2 It is close to the Onida factory.
2 The raw materials supplied come from elhi
and the local Vasai markets.
2 Cheap labour available.
2 Capacity for expansion.
|   

2 The factory had a small- scale

production.
2 The facilities provided by the company
was suitable for the employees.
2 It had an organised and everything was
in close access of the employees.
 STORE
ROOM  3 4

""# TESTING
ROOM
EXTENDED
DINING SHED
!
1 2

HALL

R.M STORE R.M

FINISHED
STORE
LADI OFFICE GOODS
GENTS STORE
ES

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GENERATORS
TRAINI SECURITY
METER METER NG GATE
ROOM ROOM
Õ  

  

 
Material Raw material
Machines handling and Finished
equipments goods storage

ëxtended
Canteen Gangways
Shed

Receiving and Utilities :

Power
despatching Toilets, water
generators
points coolers etc.
m  

     

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2 Chassis.
2 Glue 525.
2 Cyano glue.
2 Nozzle.
2 Voice coil centering gig.
2 Spider.
2 Braided wire.
2 Paper cone.
2 Ink.
| 



2 There were many process into the

manufacturing of speakers
2 As we know now that it was a product
layout, now we will see what type of
production process it is.
A+B Glueing Bonding Gluing

Spider Seat
Labeling Curing
Gluing

Sound
Fixing Fast Gluing
Generation
Heating Soldering Braiding

Trimming Absorption ust Cap Fixing

Magnetization Polarity Testing

Sample Stamping
Packaging
Checking
| 
  
P
A
S A
S
T C
S
K
O ë
' (   A
R  & & 
|  M
G
ë B
I
S L
N
Y
G
 ÚmÕ 
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IMPROVëS SPëë OF PRO UCTION: In this factory the speed of

production was increased due to the product layout and a combination of about
30000 speakers were produced in assembly line 1 ,2 and 3.

MINIMISëS CLëRICAL WORK: The conveyer belts help to reduce the work
and increase production.

PROVI ëS ëASY AN ëCONOMICAL SUPëRVISION: In this factory only 3

supervisors were required which made it very economical too.

FACILITATëS PLANNING
 ÚmÕ 
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INVOLVëS HIGH INITIAL CAPITAL INVëSTMëNT: In order to follow the

product layout a lot of capital is needed.It is expensive too.

INFLë
IBLë NATURë: Changes in the production cannot be made easily.

| 
 


|



MACHINë IS NëVëR KëPT I Lë

UNIFORM PRO UCT
FLë
IBILITY OF PLANT AN MACHINëRY
LëSS COST
LëSS MANUFACTURING LëA TIMë.
  
    
2 


 


Transferring boxes from

one place to another.
Feasible for small units.
Medium- sized trolleys are
used by the factory.
|



2 Flat transport
structure
2 Made of wood.
2 Used to transfer Work
in progress in
organization.
2 Goods can be even
stored for time- being.
§ 
 

ü Continuous
movement of
material.

üMass production
process.
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+ 
* ,"
›  
2 Capable of installing new assembly line.
2 For greater expansion, new location has
to be found.
2 The company has already acquired a
land in Noida and it plans to start with
the production from 2012.
2 Working on ISO 14000 environmental
standards.
ÕV