Академический Документы
Профессиональный Документы
Культура Документы
GENESIS University
Agenda
Captain :
The wind is
picking up
lets set sail
No time, we
have to row
JIT AUTONOMATION
Activity Owner
1. Maximize OEE • Collaboration of Production
(elimination of the six big losses) and Maintenance
2. Planned/scheduled • Maintenance
maintenance
3. Autonomous maintenance • Production
4. Failure elimination through • Maintenance & Engineering
Preventive/Predictive
maintenance
5. Easy to manufacture product • Product Engineering
design
6. Education • All of the above
1 Major defects 40
EXPOSED DEFECTS
MAJOR DEFECTS
HIDDEN DEFECTS
TPM AUTONOMOUS
MINOR DEFECTS MAINTENANCE APPROACH
-Defect prevention
6. Process Quality Assurance -Attain a highly reliable process
Stage 2
-Eliminate contaminants
2. Eliminate Sources of Contamination -Improve maintainability
Check hydraulics
Fuel pressure Cleanliness
contamination lubrication
point here.
CLEAN TO INSPECT
INSPECT TO DETECT
Changing Changing
Equipment (invigorating)
DETECT TO CORRECT &
People
the Work-
place
Achievement of:
$
CORRECT TO PERFECT Zero Accidents,
Zero Defects, and
Zero Breakdowns
Lubricating plan
Object:1 Type: Hydraulic Press
Location Lubricant Sort
Tellus 46 Hydraulic Oil
1 Omala Lubricating Oil
C 10 Spindel Oil
2
300 Grease
3
1. Why
Does the
2. Why
machine stop Because
Because of the spindle
overburden gets hot
Construction allows
swarf to fall into corners
to change filter
remove screws
to change filter
just take it out
• Development of lubrication
standards
• Operators set rules by themselves:
what, where, reason, methods,
timeframe
• Check all lubrication points and
surfaces
• People understand the importance
of lube tasks
• Difficult to lube and inspection areas
are corrected
• Carry out cleaning and lubrication
tasks with greater confidence and
ability
• Time required must be part of the
daily schedule
CAUTION
Machine
out of order
Tools Gauges
MAX
MIN
os
Person Equipment
• Enhanced technical knowledge • Like-new condition
of the equipment • Problems made visible and
• Direct involvement in the identified immediately
training elaboration (self- • Small problems are corrected
learning) and never allowed to grow into
• Speed the knowledge transfer larger problems
• Encouraged to teach what they • Zero breakdowns
have learned • Zero defects
– Teaching motivates an
improvement in morale
• Provides a greater ability for
the Operator to make
improvements
• Develops skills in problem
solving
• Zero injuries
Solenoid fixing cap missing - replaced New pipe and fitting to cylinder