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COMPRESSOR
BASICS -
ELECTRIC
21st MAY , 2003 AIF-TRAINING 1
Compressor Basics - Electric
s i c
Ba
Compressor
tri cs
Ele c
Voltage
Udc
Ex: 12 Volt
Time
Voltage is polarised with + and -
• Examples : Batteries
Rectified power supplies ; 12….24 V
• Applications : Electronic instrument supplies
Control equipment
Supply for pressure transmitter, etc...
• Safety : Voltages up to 24 VDC are safe, higher voltages can be
dangerous for people.
Uf =Phase voltage = UL
3-Phase Y 3-Phase Delta √3
In a net 3 x 400 V UL = 400 V and Uf = 230 V
21st MAY , 2003 AIF-TRAINING 10
Compressor Basics - Electric
Power factor - cos ϕ
Reactance
X
X
Uac Z
R
Resistance
ϕ R
I = Current in Ampere
U = Voltage in Volt
Z = Impedance in Ohm
= Sqrt (R² + X²) where X is the reactance
• Power in a single phase system
P = U x I x cos ϕ
• Power in a three phase system
P = UL x IL x cosϕ x Sqrt (3) with
P = Power in Watt ( other units as stated above)
L1
PS
L2
400 V
V1 400 V
U1
Terminal box
U2 V2 V
0
23 Un
W2 U2 V2
W2
400 V
U1 V1 W1
W1
U v1-v2
= Un/root 3 Power = Pn
3
21st MAY , 2003 AIF-TRAINING 15
Compressor Basics - Electric
Motor connection in Delta
400 V
U2 V1
40
Terminal box
0
Un
V
U1 W2 U2 V2
V2
400 V
W2 W1
U1 V1 W1
400 V
Uw1-w2 = Un Power = Pn
21st MAY , 2003 AIF-TRAINING 16
Compressor Basics - Electric
• TORQUE
• A turning force applied to a shaft , tending to cause
rotation . Torque is equal to the force applied , times the
radius through which it acts.
• Continuous [rated]torque
• The maximum torque a motor can deliver continuously
• Starting [breakaway] torque
• The torque required to start a machine /
compressor from stand-still. It is always greater
than the torque required to maintain motion.
Tnom
RPM
Torque curve (∆ )
Loaded compressor
SIEMENS
3 f Mot 1LA8 315 4AB91 - Z
V Hz A KW cos ϕ t/m IA / In IP 55
400 ∆ 50 430 250 0,87 1488
+/- 10 %
460 ∆ 60 430 285 0,87 1784
• Example : IP 55
Protected against water jet
Protection against dust
SIEMENS
3 f Mot 1LA8 315 4AB91 - Z
V Hz A KW cos ϕ t/m IA / In IP 55
400 ∆ 50 430 250 0,87 1488
+/- 10 %
460 ∆ 60 430 285 0,87 1784
140
120
100
80
60
40
20
0
A E B F H
Ambient temp °C Temp increase °C Thermal margin °C
Definition …???
What ??
• The service factor of an electric motor is :
•A multiplier which, when applied to the related power,
indicates a permissible higher loading
which may be carried out,
on condition that the maximum ambient temperature
limit of 40 °C is not exceeded
MARKET DRIVEN
1000
Kg
500
Kg
1900 1910 1920 1930 1940 1950 1960 1970 1980 1990
• High efficiency
• No oversizing for efficiency and starting torque
• Class F winding
• High protection degree (IP55)
• Long life time for bearings and windings
Minimum 40 000 hours
• Service factor
Motor protection
• THERMAL RELAY
- A bimetallic element is heated by the line
current, to actuate the protection mechanism
Motor protection
• MAGNETIC RELAY
- Respond to magnetic field set up by the line
current
- Almost no time function
Power supply
PTC
Conditioning relay
Alarm Trip
Sensor PT 1000
2200
2100
2000
1900
1800
1700
Ohm
1600
1500
1400
1300
1200
1100
1000
900
0
10
30
50
70
90
0
0
10
11
13
15
17
19
-1
2
°C
Readings in Ohm
PRIMARY
Uin Uout 230 1-35 & 33-2
380 32-38
440 31-35
460 33-35
575 34-35
F2 110 3-4 & 5-6
SEC
220 4-5
Important
• Always take out fuses F1,F2,F3 before commissioning
• Measure Uin and make primary connections acc table
• Put F1,F2 in place and measure Uout
• If Uout is correct, close F3; otherwise adjust connections
21st MAY , 2003 AIF-TRAINING 55
Compressor Basics - Electric
Part of wiring diagram
• Secondary 24 V ac may
never be grounded
• secondary is protected by
two circuit breakers
control of
Y - D starter
Important
Take care of
interfacing
connections
to be in phase with
Auxiliary inputs
Relay contact
outputs
C
Measurement in Volts DC
A
Sensor must remain connected to Elektronikon
1
X
1
F21A OVERLOAD RELAY-FAN MOTOR-M28. [b ]
K31 T i m e r e la y w a t e r s h u t - o f f v a lv e
S2 MUSHROOM-SHAPED PUSH BUTTON
EMERGENCY STOP F3 1
S6 SELECTOR SWITCH 415 VAC, 3PH, 50HZ, BHEL
T1 MAIN TRANSFARMER
T2 TRANSFORMER 110V AC / 24 V AC LT LINE FROM THE [f] 2
33
Q28 MINIATURE CIRCUIT BREAKER FOR FAN MOTORS
A AMMETER
30 32 31
[e ]
230V 50Hz
L2 F1 SOCKET FOR
K 0 5 A i r P r e s s . H ig h /A ir P r e s s . L o w r e la y S6 F
62
L3 LAPTOP.
F2
K 0 6 D r y e r + fa n s ta r t 1 : s u p p ly v o lt a g e
F6
K 0 7 A u t o m a t ic o p e r a t i o n r e l a y 2 4 2 : gro u n d U < [l]
K 0 8 G e n e r a l a la r m r e la y M
3 : o u tp u t AIR DRYER
K 0 9 G e n e r a l s h u t - d o w n r e la y 3 1
4 : s e a le d w ith d u m m y 109
1~
START / STOP / TRIP SCHEME.
2 X 1 /1 2 P r i n t e d c ir c u i t b o a r d c o n n e c t o r s
G
S ta r t b u tt o n (+) START STOP/TRIP
24
CONTROL CIRCUIT.
P r o g r a m m e d S to p b u t to n A 1
HT SW.GEAR
1x1 1x1
[ l] I n c a s e o f H i g h V o l t a g e s u p p ly K21
2
63 65
f o r th e d r iv e m o t o r , u s e a A 2
H
s e p a r a t e 3 - p h a s e s u p p ly f o r K14 K15
C U S T O M E R 'S IN S T A L L A T IO N
2
t h e f a n m o t o r a n d s i n g le - p h a s e K13
s u p p ly f o r th e r e g u la t o r . 0 2 /2
F6 U n d e r v o l t a g e r e la y 1X4 X 1X4 X
F21 O v e r lo a d r e la y c o m p r e s s o r m o t o r
X X X X
1x1 1x1
2
X X
9 5
64 66
K21 C o m p r e s s o r m o to r s t a r te r F 2 1 I>
9 6 I
S 1 ' R e m o te s ta r t b u tt o n
53
[n ] T o a v o id E l e c t r o M a g n e t ic
S 2 ' R e m o te e m e rg e n c y s t o p b u tto n In te rfe r e n c e : s c r e e n e d c a b le s h a ll CLOSING
SHUNT
/TRIP
S 3 ' R e m o te / lo c a l p r e s s . s e n s i n g b e u s e d a n d e a r th e d . COIL. COIL. 1X1
S 5 ' R e m o te s e t p o in t c h a n g e 1
[o ] F o r f ie l d w i r in g : U S E C O P P E R W I R E O N L Y
415 v 31
tig h te n in g t o r q u e fo r b o lts :
J
m e t r ic t h r e a d s i z e M 5 : 5 N m ( 4 l b f t ) (-) F1 2
110 VAC
m e t r ic t h r e a d s i z e M 6 : 8 N m ( 6 l b f t )
A (F)
L1
m e t r ic t h r e a d s i z e M 8 : 2 0 N m ( 1 5 l b f t ) NTPC`S INSTALLATION
1
L2
PROTECTIONS. 1
F2
C .P .E . = C u s to m e r P r o v id e d E q u ip m e n t
(F)
2
K
32
T1
[l]
[t] MAIN ELECTRIC MOTOR SPACE HEATERS TO BE 1 3 5 2 1 13
1X1 1X1 PE
POWERED DIRECTLY FROM CUSTOMER'S HT SWITCH CT
GEAR WITH NECESSARY INTERLOCKS. 2 2 14 [b ] 2
(THIS IS NOT IN ACIL SCOPE.)
2 4 6 1X 3 L
Q 28
1X3
(T 1 ) (T 3 ) ( T 2 )
U 1 W 1 V 1
M
3 M
PE
M
3 M 28
F a n m o to r c ir c u it
o n ly fo r u n it s
M 1 w it h o u t c o m p r . m o t o r
C o m p re s s o r m o to r
[m ] N
N TPC
NATIONAL THERMAL POWER CORPORATION LTD.
R 96
R IH A N D S U P E R T H E R M A L P O W E R P R O JE C T .
Space
2 x 5 0 0 M .W .
O
Heater
T o b e in s t a l le d b y c o s t u m e r [ n ] 0 2 /0 1 BHARAT HEAVY ELECTRICALS LTD.
P R O JE C T E N G IN E E R IN G M A N A G E M E N T ,
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
R22
R23
R25
N E W D E L H I , I N D IA .
R24
R26
R27
R28
R29
R30
R31
R32
R33
R34
X
X
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X
3
FINISH :
Not to be used without the permission of
Ref.no.
Scale 1: 1 Compare -
9096 3823 00
R
Drawn
SGK. Blank no. Replaces
-9823 1897 32
ATLAS COPCO (I) LTD Blank wt.
Std.chd. finished wt. Designation Sheet
Transferred to Kg. Kg. (1/1)
(1/2
Note: Position: Modified from: Date: Intr/Appd:
Appurtenant drawings and documents.
Design chd. Prod.chd. Appd. Date
DD
07/0
/M
2/0
M/Y
3Y A1 90919
1515 ----
000005.
0
A000000
CT.03.1118.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 A
A U X I L IA R Y I N P U T S
EC drain (warning)+
Remote load/unload
1X1 02/43 1X1 1X1 1X1
Remote start/stop
Starter feedback
( link = remote )
( closed = load )
1
Emergency stop
1
Automatic operation
6 6 6
General warning
230VAC 3A AC15
230VAC 6A AC15
31 1X1
EC dryer
Motor running
1
Load-Unload
230VAC 10A
230VAC 10A
230VAC 10A
11 6 3
S2 32 15 C
1 X 6 X 1 X 6 X 1 X 6 X 1X 6 X 1X 6 X 1X 6 X 1X 6 X 1X 6 X
54 T31
X X X X X X X X X X X X X X X X
2 12 1 2 S3 53 53 5 3 5 3 53 53 5 3 5 3
X X X X X X X X
02/43 K13
F3 F4 16
53
53
1X1 6 1 X7 1 X7 1 X7 1X 7 1X 7
1 1 X X X X X
F21
44
X X X X X X X X X X
11 13 15 1 7 19 Q2 5
X X X X X
(F) (F)
53
(G) I> 13
[r]
11
13
15
17
19
1X1 K13 K13 K13 K13 K13 S 14 0 2 /3 9
45 K21 2X 1 2
1
2X 1 2
4
2X 1 2
7 D
2X7 17
33 2X8 5 0 2 /3
39 13 53 S1' 13 13 S3' 13
F6 S5' 13 Q4 1 13
C1 p
K01 K21 F21A
K04 K0 7 K0 8 K0 9 K1 1 K1 3
14 14 14 U < 14
[r ]
14 54 0 2 /3 14
24 VAC
F21A
415 v 31
X
X X
A1 5 4
X
53
12
14
16
18
20
1 X4
REFER FROM
1X1 1X1
2 0 2 /3 9 E
X
F1 [r]
110 VAC
X X
3 3 3
X
1 X7 1 X7 1 X7 1X 7 1X 7
(F) 9 X X X X X
SHEET 1/2
[g ]
X X X X X X X X X X
12 14 16 1 8 20
L1
X X X X X
1 1x1
100 1X 5
1x1 0 2 /2 2
64
60
T3 9
L2
F2
1 3 A1 A1 A1 1 X 6 X
X
X
1 X 6 X
X
X
1 X 6 X
X
X
1 X 6 X
X
X
1X 6 X
X
X
1X 6 X
X
X
1 X6 X
X
X
1X 6 X
X
X
1X 6 X
X
X
K21 T1 K15 5 5 56 57 5 8 5 9 60 62 6 3 6 4
X X X X X X X X X
(F) 3 A1 40 1X1
6
2 YS1 8
K13 A2 A2 A2
1K 13 F
32
T1 A2 K2
A1 A1
1X1
S10 14 63 X
2X 9 1 2 3 4 5 6 7 8 9 10 11 12 13
[s ] T2 K14 1 8 0 2 /5 1 2X11
DI02
24 V a c
DI01
DI03
DI04
DI05
DI06
DI07
DI08
DI09
DI10
A2 A2
Supply
M1 M1 M1 F5 8
M 5
2
NO
9 8 7 6 5 4 3 2 1
6
ON OFF TRIP 2
1X 5 K04
(F) Y1 K11 A1 C
9
PE F AN 21 13 2X12
A1 K2 K1 0 2 /2 0 L /U L G
7 NC
RED GREEN YELLOW
K31 22 14
12 11
NO NO
10 9 8 7 6 5 4 3 2 1
1 X4 A2 A2 re m o te e m e rg e n c y s to p C
K05 M K IV D K07
C
A P L /A P H A U T .O P E R A T I O N
1X1 1X1 X 1X1 1X1 1X1 1X1 NC NC
14 13
NO NO
X X
2 2 7 99 7 7 1X 4 1X 6 K06
H
X
K2 K1 X
X
X X
X
X
D R Y E R (+ F A N ) K08
4 4 5 4 C C
X X
N O NC NO NC NO NC
/ST A R T G . W A R N IN G
3
4
1 2
1 3
C U S T 'S - C U S T 'S - NC NC H
HT PANEL HT PANEL S2'
[g ]
16 15
11 1 5
K09 NO
14 C U S . H T P A N EL 2X10 G . S H U TD O W N C
45 NC
NO
1 2 3 4 5 6 7 8 9
1X 4 1X 6 3 K01 1 X7
C
X X
0 2 /3 2
X X X X
4 5 5 5 B LO C KIN G
X X
2X 1 1 NC
02 /38 3 2X 3
1X4 NO E1 I/ O I
4 K02
0 2 /3 8 0 2 /1 7 C
K Y
9
NC
0 3 /0 2 3
2X10 2X12 NO
1 ...
0 2 /3 8 2X9
[r] 0 2 /5 3 5
C K03
D
0 2 /4 1 [r] NC
20A
[r] 0 2 /1 2 2X 2 0 3 /0 8 J
13
15
16
45
11
12
14
3
3
4
5
6
6
6
7
7
R S 4 85
2X1
1X7
1X0
1X3
1X6
1X9
1X4
1X5
24
31
44
71
73
53
53
53
55
56
58
59
63
66
12
14
15
18
19
98
L1
L2
L3
L3
32
45
53
53
53
53
54
57
60
62
64
65
67
11
13
16
17
20
96
97
99
0
1
1
1
2
2
2
2
2
3
3
3
4
5
6
6
6
7
7
7
9
L1
L2
LA N
9
2X 5 2X6 2X 7 2X8
9
[g ] [g ]
1 ...
1 ...
Sign P01
Sign P02
Sign P03
Sign P04
Sign T01
Sign T02
Sign T03
Sign T04
Sign T05
Sign T06
Sign T07
Sign T08
Sign T09
Sign T10
20A
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
Gnd
V+
V+
V+
V+
K
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4
10B
11A
10A
12A
3D
3C
1D
2D
4D
6A
7A
8A
9A
1B
2B
3B
4B
5B
6B
7B
8B
9B
1C
2C
4C
5C
6C
1A
2A
3A
4A
5A
TO SCANNER
L
B C D
90
E
7
E
7
9
6
7
1X 1 8 1X 1 7 1 X1 1 0 2 /2 2 0 2 /2 9 02/3 5
53
62
24
2 1 3 2 1 3 2 1
2
1X11
1X10
109
108
110
111
0 1 /1 0 T o b e in s t a l l e d b y c u s t o m e r [ n ]
90
E
7
E
7
9
B C
0 2 /4 6 0 2 /4 9
N
A
20A
20A
20A
20A
20A
20A
20A
20A
20A
20A
20A
20A
N T PC
R IH A N D S U P E R T H E R M A L P O W E R P R O JE C T .
71
73
10A
11A
12A
10B
E
1C
3C
4C
6C
1B
2B
3B
5B
7B
9B
3A
4A
6A
7A
9A
2C
5C
4B
6B
8B
1A
2A
5A
8A
90
2 x 5 0 0 M .W .
7
9
E
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 A B C A B C 2 1 3 A B C O
M u u u u u u u u BHARAT HEAVY ELECTRICALS LTD.
1 P P P P P R O JE C T E N G I N E E R IN G M A N A G E M E N T ,
PT1000 PT1000 PT 1000 PT1000 P T1000 PT1000 P T1000 PT 1000
N E W D E L H I, IN D IA .
Y 1 Y 51 M 40 TT 2 9 TT 11 TT 18 TT 21 TT 51 TT 58 TT 59 TT 44 PT 29 PD T 02 PT 49 PT 18
NTPC DRG. NO. : 1230-001-10PE-PVM-B- .
L o a d in g C o o li n g w a t e r G e a rm o to r C om pressor out E le m e n t 1 o u t E l e m e n t 2 in E le m e n t 2 o u t c o o li n g w a t e r C o o lin g w a t e r I C C o o l in g w a t e r A C O il C o m p re s s o r o u t D P a ir f ilt e r O il I n t e r c o o le r P
s o l e n o id v a lv e s o l e n o i d v a lv e d ry e r te m p . s e n s o r te m p . s e n s o r te m p . s e n s o r te m p. se n so r in l e t o ut tem p. sen sor o u t te m p . se n so r te m p. se nso r p r e s s . tr a n s d u c e r p r e s s . tr a n s d u c e r p r e s s . tr a n s d u c e r p re s s . tr a n s d u c e r BHEL BHEL
: 200 : PE-VO-200-555- .
JOB NO. DRG. NO.
AC 1350K AC 1356K AC 1356K
Tolerance if not indicated
00
Mach.surf./drilled
according to punched holes
Sheet metal
flame cutted holes
Welding
flame cutting
REVISION
DN:PNA900000 Q
Class 2 Class 3 Class 4
Name PA
WIR
RIN
TNGAM
DIA
E GRAM FOR CONTROL PANEL XA 125
2 See drg.
(FOR area
ZR 355 AIR COMPRESSOR.)
M/s. ATLAS COPCO INDIA LTD.
Not to b e u sed with out th e p ermission of
Confidential Property of ATLAS COPCO INDIA LTD.
3
FINISH :
Ref.no.
Scale 1:1 Compare -
9096 3823 00.
R
Drawn
SGK. Blank no. Replaces
-9823 1897 32
ATLAS COPCO (I) LTD Blank wt.
Std.chd. finished wt. Designation Sheet
Transferred to Kg. Kg. (1/2
(2/1)
Note: Position: Modified from: Date: Intr/Appd:
Appurtenant drawings and documents.
Design chd. Prod.chd. Appd. Date
DD/MM/YY
07/02/03 A1 9511
10959----
0000
005.
A000000
CT.03.1118.00
Elektronikon MkIV
State-of-the-art
compressor control
•A mechanical switch's setpoint can drift over •Electronic sensors maintain setpoint with same
its lifetime accuracy throughout lifetime
•A mechanical switch requires inaccurate •Electronic sensors’ setpoint is easily adjusted through
manual adjustment the Elektronikon faceplate
•The reaction of the control system to a process •Reaction of the Elektronikon system is very fast
deviation is slow with electropneumatic control insuring tight system pressure band and assured
compressor protection [ better response time ]
•Display versus switch readout of parameter
has deviation •The process value readout is a function of the sensor’s
electrical signal
Chapter 1
New
Features
Chapter 2
Hardware
Version C Version B
•4 pressure input •4 pressure input
•8 RTD temp inputs •10 RTD temp inputs
•10 digital inputs •10 digital inputs
•9 digital outputs •9 digital outputs
•No RS485 (no VSD) •RS485 (VSD)
•CAN connection •CAN connection
•I/O expansion port •I/O expansion port
21st MAY , 2003 AIF-TRAINING 83
INSTRUMENTATION & ELECTRONICS
Elektronikon MKIV The family
• COM Box :
• MODBUS to CAN 1900 0711 41
• COM1(RS232) to CAN 1900 0711 41
• PROFIBUS to CAN 1900 0711 42
• Communication with compressor network
& customers system
• modbus, profibus, ethernet to be
downloaded
Updated !
21st MAY , 2003 AIF-TRAININGUpdated ! 89
INSTRUMENTATION & ELECTRONICS
Communication modules
• All modules are DIN rail mounted
• All modules require 24 Vac power supply
• Communication modules are only available as sales kit:
Combox-S (CAN to Serial)
• For external communication via Modbus
• To connect old units (MkI/II/III and E/P) to the CAN network
• To connect ES100/300 to the CAN network
Combox-P (CAN to Profibus)
• For external communication via Profibus
Combox-E (CAN to Ethernet)
• For external communication via Ethernet
• Will also be used for the AIRmonitor (communication to
Internet for Service contracts)
Extra Inputs,
P&T Sensors Relay Outputs Outputs or both
Digital Inputs 24Vac
(some module types
= CABLE 1622 0661 01, -02, -03 require external
To be ordered seperately. power supply, others
3 lengths available. get there power from
Number ofmodules
Updated ! is limited by 1622 0661 00 the Main Controller)
Updated !
Hardware
• INTERESTING TO KNOW :
• Supply drop-out
• The device will operate without disturbance with a supply voltage drop-out of
40 ms every second.
Chapter 3
Main functions
Control
Load/no load
fixed speed
machines
or
System pressure
– For VSD
• By speed control between min and max speed VSD
(in this zone the MkIV tries to reach the set point) pressure
• By stop/start (and unload for Z VSD) < min speed control
– Required pressure band (and set point for VSD’s) to be specified
• Choice between local and remote control
21st MAY , 2003 AIF-TRAINING 100
INSTRUMENTATION & ELECTRONICS
Compressor monitoring
The MkIV has following monitoring functions:
• Status of the compressor
– Voltage on/off
– Loaded/unloaded/stopped
– Warnings and shutdown
• Control mode
– Forced unload/automatic
– Local/remote control
• Measured values
– Pressures/temperatures/…
– Speed of the motor and accumulated volume for VSD’s
– “Running”/”Loaded”/”Module” hours
– Number of motor starts
– …
For details: see MkIV Instruction Books
Chapter 4
Special options (sales kits):
sequencing + external communication
Without MCC
With MCC
• Purpose
– Pressure band reduction => energy savings
– Equal wear of the compressors
• Limitations
– Max. 4 compressors
– Of the 4 compressors max. 1 can be a VSD
Comp 1
Typical overall
pressure band 1.5 With MCC overall
Comp 2
Avg pressure bar system pressure
Comp 3
can be drastically
reduced
External communication
• There are 3 ways to go to the customer’s plant management system (DCS):
– Via Modbus with Combox-S
– Via Profibus with Combox-P
– Via Ethernet with Combox-E
• 1 Combox is enough for a complete CAN network
• Combox is sold as a sales kit (not a machine option)
• Functionality:
– Monitoring of all compressors in the network:
• compressor status
• all measured values
– Control of all compressors in the network:
• Start/stop
• Forced unload/automatic
• Change of pressure band (and set point for VSD)
• Remote speed control (for VSD)
For details => see User Guide on Elektronikon software market
Chapter 5
The CAN network
Controller Area Network (CAN) is an ISO approved standard for a low cost
real time communication protocol. It has a relatively high transmission speed (up
to 1Mbps). It is a fault tolerant and robust system.
CAN was initially developed by Bosch for in-vehicle data transfer and was
defined in 1984
CAN
Combox Combox
ES002
Conversion Box Conversion Box
“Communication” “Communication”
RS232 RS232
Relay(s)/Wiring
COM1
Combox
CAN
Conversion Box
“Communication”
Combox Combox
ES002
Conversion Box Conversion Box
“Communication” “Communication”
RS232 RS232
Customer’s LAN
Relay(s)/Wiring
COM1
Electro
Mk1..3 Pneumatic
E/P Central
RS232C Hard wired Control Unit
Mk1…3 E/P
COM-Box
Locate in any of
the cubicle, or
outside
Customer PLC
e.g. Simatic S7
Profibus Network
Mk1…3 E/P
System Bus
(CAN)
CAN cable : LAPP cable UNITRONIC BUS-CAN – AC p/nr : 0017 2610 10
2x2x0.34mm²
Alternative : Belden3106A – AC p/nr : 1900 0707 92 (300M)
E-Box
Locate in any of
Internet the cubicle, or
Explorer outside
• Digital communication
Communication and control of the regulator is done remotely by digital, potential
free, contacts or switches. An operator in a remote station can control the machine
and see the status of the digital outputs that are free for use. Could also mean
control or monitoring by a PLC or similar device.
• Network communication
Communication and control of the regulator is done remotely over a computer local
area network connection. This could mean central control using an Atlas Copco ES
product, including the new MCC, or network monitoring using our standard protocol
conversions modules or the new e-Box and monitor over the world wide web.
Description Remarks
Instruction HowtowiretheCAN
Instruction MCCoperationandinstructionmanual
Chapter 6
Flexibility + Remote monitoring +
Operating costs
Automatic restart
after power failure
as standard
•Modbus
•Profibus
•Ethernet
Saves energy
Chapter 7
MK-IV REGULATOR
ENERGY SAVER
The new ES Millennium series monitoring •Web services will be fee related based on
level of services contracted with local
•Based on the CRC hardware platform from Oil Free customer centers
•Can be combined with sequencing, each is upgradable
to the next series with software