Академический Документы
Профессиональный Документы
Культура Документы
SMAW
HISTORY OF WELDING
1782- PRO.G.LICHTENBERG- ELECTRIC FUSION 1801- Sir HUMPHERYDAVY- ARC TWO POLES 1860- WILDE - ELECTRIC WELDING 1907- OSCAR KJELLBROG-FLUXCOATED 1909- STROH MENGER - HEAVY COATED 1912- US PATENT MECHANICALPROPERTIES 1918- AO SMITH/USA - CELLUOSIC COATING
TYPES OF COVERING
Based of covering: > Rutile electrodes > Basic coated electrodes > Cellulose coated electrode >Iron powder,iron oxide electrodes
Based on application: > carbon-manganese steel electrodes AWS A5.1 > Stainless steel electrodes A5.4 > Low alloy steel electrodes A5.5 > Copper & Copper alloy electrodes A5.6 > Aluminium & Aluminium alloy electrodes A5.10 > Nickel & Nickel alloy covered electrodes A5.11 > Hardfacing electrodes A5.13 > Covered electrodes for cast iron A5.15
CHARACTERISTICS OF ELECTRODES Rutile Electrodes: > Quite & smooth arc > Excellent slag removal > Fine ripples > Medium penetration > Thick slag > Good running Cellulose Electrode: > Forceful & noisy arc > Friable slag > Coarse ripples > Deep penetration > Thin slag cover > More gas shield > vertical down
Basic Electrodes: > Adequate penetration > Slag removal is good > Contains more iron powder > Good mechanical Properties
PURPOSE OF FLUX COATING >> Gas shielding of arc >> Stabilizes the arc
mechanical properties
>> Gives good appearance & penetration >> Welding in all position is easy >> Compensates for oxidation loss
E6010
Electrode
60 Psi
70
80 90 100 110 120
Welding position
E8018-B1H4R
Electrode 80,000 Psi All position
1-F,H,V,OH 2-F,H , 4-F,H,VD,OH
0 CELLULOSE SODIUM CELLULOSE POTASSIUM DCEP
Difful. H
SUF %Mn %Ni
Moisture Resistant
%Cr %Mo %V
A1 B1 B2 B3 C1 C2 C3 2-1/2 3-1/4 1
1.2 2.00 0.15
1/2 1-
1 2 3 4 5 6 7 8
TITANIA SODIUM TITANIA POTASSIUM IRON POWDER TI LOW HYDROGN Na LOW HYDROGEN K Fe POWDER Fe OXIDE Fe POWDER LOW H2
2-1/4 1
D1& D2
.25 .35
0.50
0.30
0.20
0.10
Metal Transfer
Factors influencing metal transfer: > Surface tension > Force of gravity > Magnetic forces > Metallurgical factors Surface tension forces: > Holds the liquid metal droplet to the tip. Force to be overcom Force of gravity: > Position of welding Flat --- Helps in metal transfer Overhead--Negative influence oppose metal transfe Magnetic forces: >Lorentz & Pinch forces. Metallurgical factors: > Gases in liquid metal droplet explode > The stream of gases carry metal droplets
Metal Transfer
Medium Current
Medium Voltage
SAFETY ACCESSORIES >> Welding hand screens & helmet >> Chipping goggles.
>> Apron
>> Jacket
>> Gloves
>> Sleeves >> >> >> Leggings Shoes Cap
015Mts
15--30Mts
30-75Mts 400 Amps 300 Amps 300 Amps 175 Amps 150 Amps 100 Amps 75 Amps
EQUIPMENT AND ACCESSORIES USED IN THE PROCESS >> Power source >> Electrode holder
>> Lugs
POWER SOURCE
>>
>> >>
Type of current---- AC or DC
Current requirement Positon of welding
RECOMMENDED SHADE NUMBER OF THE COLOURED GLASSES Range of welding current(Amps) Upto 100 Amps 100300 Amps Above 300 Amps
Shade No.
ELECTRODE MANUFACTURE:
>> Wire procurement - 8mm wire >> Wire drawing(mm) - 6.3, 5, 4, 3.15 & 2 > Wire straightening & cutting > Weighing machine > Sewing > Dry mixer > Wet mixer > slug press > Extruder > Conveyor > Eccentricity > End chamfering > Name printing > Backing & drying > packing
WELDING TECHNIQUES
>> Touch & Retract method
Welding Positions
GROOVE WELD
Vertical position(3F)
Overhead position(4F)
4. ARC
TOO LONG:
Thank you
SELECTION OF ELECTRODES
>> Composition or Strength of BM.
>>
>>
Whenever welding is done in outdoor work, this process is very useful as a diesel generator welding set can be used. Used for hardfacing & repair welding
>>
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Thank you