PAKISTAN MACHINE TOOL FACTORY

COMPANY PROFILE

June 05, 2007

PAKISTAN MACHINE TOOL FACTORY (PVT) LTD.

COMPANY PROFILE
STATUS SET UP SHARE CAPITAL TOTAL AREA Factory Colony MANPOWER 177 Acres 45 Acres As on 31-5-2007 (Nos.) 1- Regular/ Contract Officers 3- Casual Workers 232 902 ---------------2239 ---------------2- Regular/ Contract Workers 1105 Private Limited Company Fully Owned by Government of Pakistan 1968 Rs 292 million fully subscribed by Government of Pakistan through SEC.

Apr 27, 2012

COMPANY PROFILE (Contd.)

FACILITIES
1- FACTORY. Integrated production facilities including variety of conventional and CNC Machine Tools Like Turning, Shaping, Milling, Grinding, Gear Cutting, Spark Erosion, Hobbing, Forging, Heat Treatment And Quality Assurance Equipment Etc. 2- OTHERS. Colony, Canteen, Dispensary, School QUALITY RECOGNITION. ISO-9001:2000 Certified PRODUCTS. Tractor parts, Automotive Transmission Parts, Machine Tools, Defence Hard Ware, Die-Cast Products, Etc. CUSTOMERS. Tractor Assemblers,Automobile/ Motorcycle Assemblers, Defence Org., Pak Railways, SSGC, PAEC, KRL, OGDC, etc. MAJOR STRENGTHS. Precision engineering facilities, diversification capabilities, skilled manpower

PAKISTAN MACHINE TOOL FACTORY (PVT) LTD.

IMPORTANT MILESTONES
1964 The Project approved by NEC 1968 Inauguration & Trial Production 1970 1975 Start of Regular Production Incorporated as Private Limited Company

1986 Implementation of BMR Programme for tractor parts 1991 Start of UNIDO TA Project 1995 1997 2005 Completion of UNIDO TA Project Establishment of Electronic Lab. ISO 9001:2000 Certification Implementation of BMR Programme for motorcycle parts

CAPABILITIES & FACILITIES

1. PRODUCT DESIGNING

* Conventional and Computer Aided Design (CAD)

2. MACHINING * Turning upto Dia 1000mm : Conventional, NC, and CNC Length 4000mm * Milling : Conventional and CNC Spline Milling, and Thread Milling * Drilling Max. Dia 50mm : Conventional and Deep Hole Drilling * Boring Max Dia 620mm : Jig Boring (Vertical and Horizontal) & CNC * Shaping upto 650 x 500 : Conventional & Planing * Broaching (Vertical) * Gearing * Cold Rolling * Grinding Max Module = 10 : Plain and Splined Bores : Shaping, Hobbing, Teeth Grinding Shaving, St. Bevel and Spiral Bevel Generation

Max Dia = 120mm : Spline Rolling Max Dia = 480mm : Centerless, Cylindrical, Internal and Surface
Apr 27, 2012

3. FORGING * Free Forging : * Die Forging : Upto 25 Kg weight & 350 mm Dia 4. DIE CASTING Upto weight 11 Kg (Alum) & 40 Kg (zinc)

Drop Hammers upto 3000 kg, Presses, Furnaces and Shot Blasting Machines Pressure Die Casting Machines upto locking force 700 M. Ton

5. HEAT TREATMENT Normalizing, Tempering, Gas Carborising, Nitriding, Induction Hardening, Flame Hardening 6. SURFACE TREATMENT Bright Chrome Plating, Cadmium Plating, Nickel Plating, Hard Chrome, Electro-Galvanising, Anodizing, Phosphating, Sand & Shot Blasting 7. MATERIAL TESTING Mechanical, Chemical, Metallographic
Apr 27, 2012

8. TOOL DESIGN Conventional and Computer Aided Design (CAD) * Dies : Pressure Die Casting Dies, Forging Dies and Sheet Metal Dies * Jigs & Fixtures * Cutting Tools * Measuring Gauges * Equipments 9. TOOL ROOM : : : Turning Tools, Milling Cutters, Hobs, Reamers etc Snap Gauges Form Gauges and Plug Gauges Various Mechanical Devices

Die Sinking, Spark Erosion, Jig Boring, Sharpening, Template Grinding 10. QUALITY ASSURANCE Quality Checking Devices including Coordinate Measuring Machine, Gear Profile Testing Machine, Metrology Lab, etc. 11. TRAINING Training for Apprentices as, Machinist, Draughtsman, Welder, Fitter etc.
Apr 27, 2012

PRODUCT RANGE

TRANSMISSIONS FOR
MF 240/260 MF 375/385 Fiat 480 Fiat 640 U - 530 Bedford Truck Nissan Truck PMTF is engaged in manufacture of wide range of Gears/Shafts since 1970 and is a major/regular supplier of Massey Ferguson and Fiat Tractor components to local OEMs
Apr 27, 2012

TRANSMISSIONS
For Locomotives
HAU / HPU-20 EE 554 D 29 D 77 HBU 20 GE 752 ALU GE-761 ALCO GMU 30

High-Tech Pinions/Gears for Traction Motors/Axles of Locomotives

Apr 27, 2012

TRANSMISSION COMPONENTS OF MOTORCYCLES Crank Case & Covers

DIE CAST COMPONENTS

Gas Meter Parts (G4 & G 1.6) Honda Motorcycle Wheel Parts (CD 70 & CG 125) Suzuki Motorcycle Wheel Parts Wheel parts of Chinese branded Motorcycles Suzuki Engine Parts

MACHINE TOOLS
MILLING MACHINE MODEL LK6

MILLING MACHINE MODEL LK4

Table Size:1300x330 mm Universal,Horizontal & Vertical Main Motor : 5 HP

Table Size:1050x225 mm Universal,Horizontal & Vertical Main Motor : 3 HP Apr 27, 2012 With Accessories

MACHINE TOOLS

PRECISION CENTRE LATHE MODEL C4C,C4D & C4F

Center to Center Distance C4C:750 mm C4D: 1000 mm C4F: 1500 mm Swing over bed:365 mm Main Motor : 4 HP with Accessories

Apr 27, 2012

MACHINE TOOLS
RADIAL DRILLING MACHINE MODEL LD1 TURRET MILLING MACHINE MODEL LK5

Working Surface:700 x 800 mm Drilling Capacity in Cast Iron: 32 mm Boring Capacity: 65 mm with Accessories

Table Size:1065 x 225 mm Main Motor: 1.5 KW with Accessories

Apr 27, 2012 Apr 27, 2012

VERTICAL MILLING & BORING MACHINE LH 4

MACHINE TOOLS

ENGRAVING MACHINE MODEL LP2

Table Size:1050x225 mm Main Motor : 3 HP With Accessories

Table Size:500x200 mm Motor : 0.3 HP Pantograph Ratio: 1: 1 to 1:50 With Accessories

Apr 27, 2012 Apr 27, 2012

MACHINE TOOLS
SPECIAL PURPOSE MACHINES FOR SURGICAL INSTRUMENTS
Slitting Machine Model LS1 S00 Milling Machine Model LK3 H13 Duplex Milling Machine Model LS1 M00

Table Size : 700 x 180 mm Main Motor : 2HP With Accessories

Table Size : 700 x 180 mm Main Motor : 2HP With Accessories

Table Size : 700 x 180 mm Main Motor : 2HP Apr 27, 2012 With Accessories

MACHINE TOOLS
CNC TURNING CENTRE MODEL: LC6 N01

SLANT BED WITH SERVO MOTOR DISTANCE BETWEEN CENTERS 750 mm MACHINE DIMENSION 3000 x 1000 x 1800 mm

MACHINE TOOLS
DESKTOP CNC MILLING MACHINE MODEL: LN2 V00 FEAUTURES 2D / 3D Graphics CAM Software Use Educational / Industrial Purpose

CNC FEAUTURES
CAM user friendly software with 3D graphical ISO format machine programming using G & M Codes. Accurate Tool Path graphics continuously displayed line by line during program write, Test Run & Manufacturing Links with major CAD / CAM packages.

ELECTRICALLY OPERATED MECHANICAL DISPENSING PUMP MODEL: PF1-M05/M11 SINGLE/DOUBLE NOZZLE

SPECIAL PRODUCTS
Mortar Guns

Caliber 60 mm Length of Barrel 724 mm Max Range 2000 M Rate of Fire 8 Round/Minute Type of Firing Mech. Manual Total Weight 16Kg

81 mm 1450 mm 5000 M 15 Round/Minute Automatic 42 Kg

120 mm 1746 mm 9000 M 12 Round/Minute Manual / Automatic 402 Kg Apr 27, 2012

SPECIAL PRODUCTS
ROCKET LAUNCHER (RPG 7)

Caliber of Rifle 40 mm Length. Of Grenade Launcher 950 mm Weight of Launcher 6.3 Kg Max aimed Range 500 M Rate of Fire 4-6 Round/Minutes Armour penetration 300 mm Shipping volume 0.21 M

Caliber of Recoilless Rifle Weight of Recoilless Rifle Rate of Fire Armour penetration

106 mm 429 Kg 4-6 Round/Minutes 500 mm

Length. Of Recoilless Rifle Max Range Direct Fire Max Range Indirect Fire Shipping volume

3332 mm 2012 M 7680 M 3M

Apr 27, 2012

HISTORICAL OPERATING RESULT

S ALES
88 ,88 88 8 88 8 88 8 88 8 88 8 88 8 88 8 88 8 88 8
8 88 8 8 8 88 8 88 8 88 8 88 8 88 8 88 8 88 8 88 8 88 8 8 8 88 8 8 88 8 88 8 88 8 88 88 8 8 88 8

Mill Rs

YEARS
* Estd

*8888

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

HISTORICAL OPERATING RESULT

PRODUCT ION
88 8 88 8 88 8 88 8

Mill Rs

88 8 88 8 88 8 88 8 88 8

YEARS
* Estd

At Const ant Value

At Current Value

*8888

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

HISTORICAL OPERATING RESULT

PRE-TA X PRO FIT & LO SS

8 8 8 8 8 8 Mill Rs 8 8 (8 ) 8 88 88 88 88 (8 ) 8 (8 ) 8
( 8) 88 88 88 8 88 88 88 88 8 8 8 88 88 88

(8 8 )

YEA RS

* Estd

*8888

(8 8 )

(8 8 )

(8 8 )

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

(8 8 )

HISTORICAL OPERATING RESULT

RET AINED EARNING

88 8
8 8 8 88 8

88 8 88 8
8 8 88 8 88 8 8 8 8 8 8 8 (8 8 ) (8 8 )

Mill Rs

88 8 8 8 (88 ) (888 )
) (8 8 (8 8 )

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

88 88

YEARS
* Estd

88 88

(8 8 )

*8888

PRODUCT MIX

PMTF PRODUCTS - MIX

MACHINE TOOLS 3% SPECIAL PRODUCTS 10% DIE CAST 16%

TRANSMISSION 30%

MACHINE TOOLS 5%

SPECIAL PRODUCTS 61%

DIE CAST 6%

TRANSMISSION 69%

1986-87 (Rs 461 Million) Assy Products : 64% Vendor Parts : 36%

2005-06 (Rs 928 Million) Assy Products : 15% Vendor Parts : 85%

EXPORTS

TO FRIENDLY COUNTRIES DURING PERIOD 1975-2007

S.N 1. 2. 3. 4. 5. 6. PRODUCT DISCRIPTION Recoilless Rifle 106 MM Mortar 120 MM Mortar 81 MM Mortar 60 MM Rocket Launcher RPG-7 Spares of above products Total USD QTY. IN Nos. 971 93 451 635 722 Lot SALES VALUE In USD 26,547,789 2,259,000 4,568,836 1,219,935 1,631,720 1,600,000 37,827,280

Offers submitted,under negotiation/consideration by various friendly countries : USD 2.44 Million

MAJOR CUSTOMERS

Major Customers
TRANSMISSIONS

1. Millat Tractors Ltd 2. Al-Ghazi Tractors Ltd. 3. Universal Tractors Ltd. 4. Pakistan Railways
DIE-CASTINGS

1. 2. 3. 4. 5. 6.

Sui Southern Gas Company Atlas Honda Limited Suzuki Motor Cycle Company Delta Innovation Ltd. Dewan Motorcycles Ltd. Suzuki Motor Company Ltd

Major Customers
SPECIAL PRODUCTS 1. 2. 3. 4. Armed Forces Civil Armed Forces Pakistan Ordnance Factories Friendly Countries

MACHINE TOOLS 1. 2. 3. 4. Government Agencies/Research Organizations Public Sector Companies (e.g. Pakistan Steel, SSGC, NRL, OGDC etc.) Vocational Training Institutes Private Organizations (Automotive, Pharmaceutical, Textile, Process Industries etc.)

MACHINERY & EQUIPMENTS

MACHINERY/EQUIPMENTS INSTALLED IN PMTF

G O P IS M C IN S/ E U M N R U -W E A H E Q IP E T QY T (N s o) 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

B a h g la in /S a in /R g lo g ro c in /P n g h p g iflin /S ttin - B a h gM s ro c in /C - P n gM s la in /C -O e th rs T rn g u in - S a P c io L th s m ll re is n a e - O e C n e tio a L th s th rs o v n n l a e - T rre L th s u t a e - C CL th s N a e - C p in L th oy g a e - N L th s C a e

D rillin a dB rin g n o g - B rin m c in o g ah e - D e H leD gm c in e p o rillin a h e - S a E s nm c in p rk ro io a h e - C n rin &F c gm c in s e te g a in a h e - O e D gm c in s th r rillin a h e

MACHINERY/EQUIPMENTS INSTALLED IN PMTF

8 M g a in illin /S w g - C CM gM c in N illin a h e - C CM c in gC n r N a h in e te - T re dM gM c in h a illin a h e - B rin &M gM s o g illin /C - S w g u o M c in a in /C t ff a h e - O e M gM s th r illin /C 8 8 8 8 8 8 8 8 8 8 8 8

Gin in r d g - C lin ric l/U iv rs l G d gM s y d a n e a rin in /C - I te a G d gM s n rn l rin in /C - S rfa eG d gM s u c rin in /C - H n gM s o in /C - O e G d gM s th r rin in /C G a /S lin sC ttin er p e u g - R c ty eS a e ak p hp r -C u rS a e irc la h p r - S ig t B v l G a c ttin m c in tra h e e e r u g a h e - S ira B v l G a c ttin m c in p l ee e r u g a h e - C ldR llin M c in o o g ah e - G a H b in M c in e r o b g ah e - G a S a in M c in e r hv g ah e - O e G a gM c in s th r e rin a h e

8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

MACHINERY/EQUIPMENTS INSTALLED IN PMTF

8 Die Casting 8 Heat Treatment - Pit type furnaces - SQFs - Rotary furnace - Induction Hardening 8 Forging - Board Drop Hammers - Pneumatic Hammers - Press (Trimming/Forging) - Furnaces for forging/Normalizing 8 Other Auxiliary/Miscellaneous Machines and Equipment 8

8 8 8 8 8 8 8 8 8 8 8 8 8 8 88 8

Total

88 8

MARKET SCENARIO

MARKET SCENARIO OF AUTOMOTIVE SECTOR

PRO JECTEDD AN O AU M TIV V ICLES EM D F TO O E EH
TRACTORS
8, 8 88 8 8, 8 88 8 8, 8 88 8
8,8 8 88 8, 8 88 8

MOTORCYCLES
8 8,88 ,88 8 8 8,88 ,88 8
88, 8 ,8 88 8

ACTUAL
8, 8 88 8 8, 8 88 8 8, 8 8 88 8, 8 88 8 8, 8 88 8

8, 8 88 8 8, 8 88 8

QTY in Nos

8, 8 88 8 8, 8 88 8 8, 8 88 8 8, 8 88 8 8, 8 88 8 -

QTY IN Nos

88 8 8, 88 88 8 8, 88 88 8 8, 88 88 8 8, 88 -

ACTUAL

8 88 8 8, 8 88 8 8,8 8 8 88 8 8, 8

8 88 8 8, 8 8 88 8 8, 8 8 88 8 8, 8

8, 8 88 8 8, 8 88 8 8, 8 88 8

Projected

8 , 8 8 , 8 8 88 8 8 88 8 88 8 88 8 8 , 8 8 , 8

Projected
8 88 8 8, 8

8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 88 88 88 88 88 88 88 88 88 88 88 88

8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 88 88 88 88 88 88 88 88 88 88 88 88

YEARS

YEARS

TRUCKS, BUSES & LCVs

88 8 8, 88 8,88 88 8,88 88
8, 8 88 8 8, 8 88 8

PASSENGER CARS
88 8 8,88 88 8 8,88
8 88 8 8, 8

8,88 88 8,88 88 8,88 88 8,88 88 8,88 88 8,88 88 88 8 , 8 8, 8 88 8 88 8 , 8 8,8 8 8 8 8, 8 88 8 8 ,88 88 8, 8 88 8 8, 8 888

8, 8 88 8

QTY in Nos

QTY in Nos

8,88 88

ACTUAL

88 8 8,88 88 8 8,88 88 8 8,88 88 8 8,88 8,88 88 -

ACTUAL
8888 8, 8 888 8 8, 8 8 88 8 8, 8 8, 8 88 8 8, 8 88 8 8 888 8, 8

8 88 8 8, 8

888 8,8 8

Projected

8, 8 88 8 8, 8 88 8

Projected
8, 8 8 88

8, 8 88 8

8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 88 88 88 88 88 88 88 88 88 88 88 88

8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 8-8 88 88 88 88 88 88 88 88 88 88 88 88

YEARS

YEARS

PRODUCT DIVERSIFICATION

RODUCT DIVERSIFICATION
Since its inception, PMTF has kept on diversifying its products in line with market need. Presently it is engaged in manufacturing of a wide range of products relating to machine tools, automotive transmissions, and defence. Keeping in view current market trends / needs, PMTF can further diversify its products by utilizing existing production facilities and balancing / adding facilities wherever required. This will substantially increase its annual turnover and improve its operating results.

 PMTF has vast experience for manufacture of transmission and axle components and their assemblies for trucks and tractors. It can join hand with a foreign partner for production of complete tractor to fill the gap in present demand and supply. PMTF has been manufacturing wheel parts of motorcycles. It has also developed certain engine parts. During last few years a number of assemblers have entered into the local market and addressed the market segment needing low priced motorcycles. PMTF can focus on assembly of complete Sports Motorcycles for the market segment of youngsters. This motorcycle of good quality with reasonable price can attract this

PROSPECTS OF PRIVATIZATION

PROSPECTS OF PRIVATIZATION
The following strengths of PMTF can be further exploited after privatization: Good reputation in the market. Long term goodwill with a number of regular customers. Manufacturing skill and know-how. Proximity with large number of Automotive Assemblers (like Pak Suzuki, Indus Motors.) Operational results can be further improved by taking actions as under: National Highway, Port Bin Qasim. Integratedof production facilities for improving quality and productivity. gradation Production Facilities. Abundant Landbalancing the strength of employees to reduce wage bill and increase Rationalizing / for expansion.

Apr 27, 2012