SESSION-1

STEAM TURBINE & AUXILIARIES

Problem

Measures Taken

1. A lot of matching is required at site at matingAt site, girder to endwall surfaces like wall-girder, packer to module etc, due toblue matching can be lack of surface finish during manufacturing stage.avoided, 0.2mm feeler gaps This increases overall cycle time for assembly at sitecan be allowed. Tightening and wastage of man power. The same is to beof bolts and seal welding ensured during manufacturing stage to minimize sitewill suffice. Anchor plates matching. . matching will have to be done at site. For Birsinghpur and other sites. maintaining catenary of machine, packers seating surfaces may have to be blue matched at sites.

2. LP inner outer and LP inner inner casing axialMinor adjustments can be keys thickness finalized during shop assembly notdone at sites. Oversize matching during erection due to permissible sitesupply of keys is not adjustments. Hence it is suggested that the axial keyrequired. are also to be finalized at site i.e. over size keys areHowever, sites can give to be supplied along with set temporary keys. more detailed feedback in Birsinghpur and other sites. this regard.

Problem

Measures Taken

3. The auxiliary coupling bolts for HP/IP and IP/LPAlready implemented for couplings are supplied 08 nos. and 09 nos.all future sets.100% respectively. During swing check at HP front afterauxiliary coupling bolts stretching of supplied aux. coupling bolts andwill be supplied rechecking the same after tightening of all the coupling bolts (after reaming/honing and final alignment), deviation observed from initial values achieved. This leads to re-opening of IP casing and face matching of IP coupling. Hence it is suggested that total no of auxiliary coupling bolts(16 nos. for HP/IP and 18 nos. for IP/LP couplings) are to be supplied to check the swing values at HP front with stretching of all the coupling bolts to avoid this problem.(this problem leads to delay in turbine box-up by one month) Rihand, Birsinghpur

Problem

Measures Taken

4. STG deck inserts (MechanicalUnit has agreed to include 100 mm Embedment), Drawing No.2-13100-87156size plates in their scope of supply. Rev 01: Part nos.05 to 118 have beenSuch special plates generally not shown as customer scope. This being anavailable will henceforth be EPC contract it is in the scope of the region.supplied from unit. Part no.95 (Quantity 5 nos.) plate 100X250X600 & part no.96 (Quantity 4 nos.) plate 100X200X300 is not so easily available and are difficult to fabricate. Birsinghpur, Sipat, Bellary 5. Implementation of BOI such as InsulationCan be implemented on customer of Turbine and associated piping needs todemand against cost differential. be improved. In fact the type of insulationCeramic type blanket insulation for may be changed from present spray type toturbine has already been offered for castable or ready to assemble insulation2x250 MW Neyvelli project as per pads in order to avoid environmental /customer requirement at additional health issues. price. Ramagundam and other sites

Problem

Measures Taken

6. Special Auxiliary Bearing for No-1Use of device made by PSWR, as an journal for SWING CHECK for 500MWalternative to aux. bearing under trial set may be designed & supplied by mfg.at Rihand & Vindhyachal. On unit. successful feedback from site, PS & STE will review and decide for future Talcher and other sites 7.Site suggested that the thermalIsolated case. insulation (Glass Wool) supplied forFor all other projects, supply, storage turbine and turbine piping etc. should beand application are in vendors scope. of the same density. It is very difficult forSuggestion of workshop participants for site to store the glass wool density wiseusing common density instead of 100 & separately & during actual use of the150 kg/m3 at present has also been wool it is difficult to ascertain thedeliberated with PEM representative erectors people for taking the wool ofattending workshop and participants required density. Also site should be ablewere conveyed various constraints to pick up the wool as and when requiredagainst this suggestion. from the vendor. TDL Panipat

Problem

Measures Taken

8.Radiographic test requirement shall be reducedSuch requirement is as per NTPC from 100 % for all the piping in TG Integraltender document. Unit informed piping. Instead 100% RT shall be for Jacking oilpresent FWS addresses 10% to lines and other lines, only 10% shall be adopted.100% requirement. This will save lot of inspection time and thus toBellary site to provide specific details achieve Milestone readiness in advance wherein they desire RT quantum Bellary reduction for consideration of the unit. 9.Governing system, hydraulic governing , viewSite participants informed that in glass is provided to know the bellow condition210/250MW sets, these are not being during operation. In old units, toughened glass isprovided and unit can consider need provided compatible to CF system. Recentof uniformity, whether blanking can projects acrylic material is been supplied which isbe permitted for 500MW sets or reacting with CF resulting in softening andtoughened glasses compatible to CF leakage. system will be provided. Unit will Site has now covered with metal sheet of 5mmdeliberate on same and take suitable decision based on workshop thickness and Unit to provide quality glass. Same type of problem is faced in CF 32bar filterfeedback and intimate concerned vent glass. These vent glasses also need to besites accordingly. changed with toughened glass. Talcher -3,4,5&6

Problem

Measures Taken

10. Package no. 75704/1 (LP casing assy.) whichRaw material receipt includes loose items of LP turbine usually got delayedconstraints, temporarily delayed leads to delay in LP casing assembly in turn causingsupplies for a while and such over all delay of the project. Supply of the same is tosituation is being avoided now. be ensured during dispatch of pedestals itself. Birsinghpur and other sites 11. LPBP rack fittings and EHTC block internal lockFeedback has been given to nuts found loose requiring readjustment ofShop and Quality for the characteristics at site. Locally arranged at site. needful. Improvement needed in Packing & dispatch Mejia 12. TG integral piping supplied by vendor of sizesElbows supplied by vendor M/s 50mm Nb and below could not be bend at site withBend joints, Bhopal. Bend test the conventional Hyd. bending machine. Crack foundwill be included in Quality Plan. in the Jacking oil line during bending. The sameFeedback is being given to bending machine has produced perfect bends forCQS Bhopal to ensure bend pipes supplied for seal oil system by HWR directly.ability requirement is being met. ELBOWS were used and thus causing great increase in welding joints and delays. Mejia

Problem

Measures Taken

13. LPBP stop valve servomotor oil leak duringInput will be obtained from first charging The 3 no bushes for servo bottomtechnicians who visited Mejia site long studs was found protruded and the O ringand will be deliberated in RCA supplied found not endless and damaged. Thecommittee. bushes were machined and new O ring from customer arranged. Services of HWR technicians (for unit-1 overhaul) were used. Repetitive for both valves and control valve also developed leakages during operation Mejia 14. EHTC of Governor System found defective.EHTC coil has been brought by The HWR technicians could not rectify thesite representative for inspection problem. The small spool rod ( between plungerand rectification at Haridwar. coil to the piston top ) found bend. After makingRectification done. the same straight the EHTC could be madeSite to give feedback to Unit and CQ whether problem is resolved operative. However problem reappeared again. and need further help, if any Mejia

Problem

Measures Taken

15. Leakages from governor components. TheThis is being taken up in RCA Trip valve bottom flange, all the test valves ofcommittee. More care will be taken ESV & IVs, Speeder gear etc is having oilduring assy. & testing. leakage. The quality of sealing chords needAdditional quantity of O-rings and to be checked. The leakages within a verychords will be given to sites as short period of operation is causing concern commissioning spares as requested by Mejia and other sites participants. Sites to contact Haridwar unit for their requirements and CQ if required.

Problem

Measures Taken

16. IPCV &IV-1 problem of operation. IV-1Shop record of coupling dimension to found closing after full opening during firstbe sent to site. commissioning The coupling end square nut Cap nut sizes and coupling logsheet length was increased by ~4mm to get thewill be provided to site prior to erection correct value and servomotor assy. IPCV 1commencement. found having free actuator movement beforeIdentification will be more clear from opening of valve, The same was rectified byunit i.e. Left, Right, Nos. etc. introducing a 3 mm washer in the coupling. Also the valve found mal functioning. The pilot top bearing found damaged ( with balls falling from race). A new equivalent bearing was procured locally. Mejia and other sites

Problem

Measures Taken

17. Seal steam fouling with pedestal casing guideDrawing modified. key block. The Key block was ground to accommodate the seal steam pipe also the additional bends/elbows were used to reroute the seal steam pipe to gland. Mejia, Ib Valley 18. In ST front bearing pedestal, each of the fourThis appears to be error at site nos. holes provided in the yoke (itemno.32) for since the cap is being sent fixing parting plane bolts (itemno.33) are offsetassembled at works. After with respect to the respective threaded holesdismantling at site, the bearing provided in the pedestal parting plane by 7-cap might have been 8mm. Due to this, the process of assembly assembled in reverse /disassembly of the yoke is cumbersome/orientation. complicated & time consuming for site. This isHowever, unit shall obtain related to a vital component and hence totalfurther feedback from site in inspection and quality control should bethis regard. CQ will also exercised prior to dispatch. facilitate the same. New Parli

Problem

Measures Taken

19. Foundation bolt (M64x1580mm) of drg. no.Protection of threads was 0124-04-11000, threads of one no. bolt not turnedinadequate. Matter discussed properly and hence threaded properly and hencewith Dispatch section to ensure nut could not be threaded up to required depth.use of plastic net and buffer Haridwar representative visited site & grindedbetween bolts to avoid collision locally during movement. Parichha 20. Outer face of inlet insert of HP insert assemblyAdequate protection to the (Drg no. 1-10514-14000) outside the sealing ringsurface shall be ensured from area is uneven up to 1mm due to damage in itsunit. outer periphery all around its circumference. Haridwar representative visited site & rectified threads Parichha 21.The axial clearance between the groove given inFeedback shared with CFFP to the bearing pedestal and the casing protrudingtake care of additional material portion is 10mm.(zone 9&10L of drg no. 0-11801-in future. 01000). Due to casing protruded portion not beingDuring discussions, this was chamfered, the clearance is less than that isagreed to be taken up in RCA required. Casing area grinded to achieve thecommittee with involvement of required clearances GM(Q), CFFP, Haridwar. Parichha, Unchahar, Rihand

Problem

Measures Taken

22. Radial clearance of 3 mm between casing &During discussion, it has been pedestal (section-AA of drg 0-11801-01000) wasagreed to be deliberated in to be maintained but when casing was alignedRCA committee. the radial clearance was 0mm on one side and 5 mm on the other side. Pedestal grinded to achieve the required clearances Parichha 23. The 6th, 7th & 8th stages of LPT blades of LPFeedback will be obtained from inner-outer casing (Drg No. 9-10304-12000),technicians who visited site. bottom half on both rear and front sides, haveAt Unchahar site the problem dents on its surfaces. Total blades were 27 nos.has not been repeated. Haridwar team visited site & rectified blade dents. Parichha 24. The taper hole diameter of 20mm (section-EEHuman error. of drg no. 0-10612-01000) of IP inlet insert wasQC checks introduced in route drilled but the hole for leak off is not provided incard. lower IP inlet insert Haridwar team visited site & drilled the required holes Parichha, Unchahar

Problem

Measures Taken

25. Item 48 LP front wall of drg no. 0-10739-Isolated case. 01000 is fouling with LP radial key blockSites to provide additional assembly. The assembly of key block has beendetails like sketch, photographs done as per drg no. 0-10744-01000 of LP casingin such cases for better assembly. The stiffener plate were cut downunderstanding and resolution suitably so that side wall could be assembledfrom unit. with LP girders Parichha 26. In section-QQ of LP casing assembly (DrgAdditional QC check to be no. 0-107-4401000), axial keyway width for (oneincorporated key out of 4 keys) after assembly of girder andDuring deliberation, it was front wall is 49.98mm but key supplied are ofagreed that this will be width 43 mm. 1 no Key of 52mm was supplied bydiscussed in RCA committee. BHEL Haridwar Parichha, Unchahar

Problem

Measures Taken

27. While assembly of LP inner -inner casing , 25Checking at shop after nos. of studs were fouling with inner casing topensuring 100% use of all half (Drg no. 0-107-43-04000). Also holes/slot tofasteners. be provided in LP inner casing upper half forJacking bolts assembly from locking of washer is absent. Moreover, LP innershop will be ensured before -outer casing bottom half along with inner-innerdispatch. has been transported without jack bolts Holes inFeedback of unit technicians inner-inner casing upper half provided for partingvisit to sites will be utilized plane studs be enlarged by 2-3mm to removetowards preventive measures. fouling of casing. Haridwar team rectified the problem Parichha 28.LP shaft seal: The slots provided for fixing ofFeedback shared with QC-SC. keys have depth 10-12mm against 25 mm(DrgDrg clarity has been given to no. 0-107-10-30014) Depth was increased bysubcontractor and being grinding / cutting the material & achieve properrevised for better matching understanding. Parichha, TDL Panipat

Problem

Measures Taken

29. In section-BB of LP inner-outer casingTrial assembly of diffuser is assembly (drg no. 0-10741-04000), afterdone at works with all centering of diffuser it was observed that holesfasteners. provided were not matching with that of LP inner-Sites to give feedback with outer casing. 15 nos. of holes were not matchingdetailed sketches for unit on Generator side and 5 nos. holes on Turbineunderstanding showing side. Holes in diffuser were enlarged to removemismatch locations and extent the mismatch in centerline of the threaded holesof the same. in inner-outer casing. Sites to adopt suitable wedging Parichha, TDL Panipat and trials to get the best assembly.

30. The key way provided in the casing does notDrawing shall be reviewed to match with keyway provided in IP inlet insert, ifprovide better understanding alignment is done as per drg no. 0-10612-01000.and to avoid similar error in Separate keyway in casing to matchfuture. corresponding groove provided in IP inlet insert were made Parichha

Problem

Measures Taken

31. Aux. Oil Pumps supplier-Mather & Platt, PuneInteraction done with supplier In Unit No 3 during pump in service abnormalto prevent recurrence. CQ noise was noticed in Pump Sl.No.43805001/1,Secunderabad is being Pump was opened for inspection & followinginformed for needful. observation made - Impeller locking nut with shaft was not found locked properly resulting in lockQuality plan shall be reviewed nut getting loosened & impeller rubbing withto avoid repetition of such pump casing at bottom side.events. - Pump back plate LG-2 holding brass sleeve found cracked near grub screw for locking purpose - Thrust ball bearing found jammed resulting in abnormal sound during pump running. - Pump back plate (cracked), brass sleeve & bearing required replacement. - Pump Sl.No 43805001/2 was opened to check Impeller locking & Impeller casing. (Pump casing) was found cracked on mounting flange at topside Casing replaced from Pump Sl.No 43805001/3. Rihand

Problem

Measures Taken

32. In Turbine as well as GeneratorMatter has been taken up in RCA coupling faces, coupling radial,committee and interaction with sites and Journal radial run outs observedunit will continue. beyond 0.02 specified Engg.Run out values beyond permissible limits requirements in Unit No III & IV sites have to inform through email /fax/ Rihand and other sites telephone to Engg and QA of Haridwar prior to taking up any rework. Unit will depute representative to analyse the issue and to know differences, if any in measurement practices at shops and sites. 33.Three(3) nos. holes of LP casingIsolated case base plate were sent with diameter. 66mm instead of diameter. 78+1mm.Pkg no:75101,item no:02(drg. No-1-10723-25000) Required size holes were made at local workshop. Sometimes it is very difficult to get the facility for machining such a heavy job at site. Talcher

Problem

Measures Taken

34. No clearance between the Hyd.Missed operation is due to human Barring Gear wheel(pgma-11501) &failure. QC took care by making a check guide cover(item no-11 of 0-11653-list in advance. 27000) of front pedestal cover. Cover bore dia.475mm, barring gear wheel diameter. 480mm. Incomplete machining. Required bore diameter on the cover made by grinding at site and clearance achieved. Very difficult to achieve required. machining by manual grinding - Talcher

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Measures Taken

35. Only one set of O-rings (item no-02&03) &Agreed sealing rings (item no-05&06) for hyd. Test & steamCBOM for 250 / 500 MW sets blowing arrangement of valves are supplied for allshall be revised. the units. Pkg no-75319drg. No-1-12023-05000,1-In the meanwhile, present 12024-05000,1-12025-05000,1-12026-05000,1running sites can get the 12050-25000 & 1-12062-01000. Required Materialssame by putting request to arranged at site. These consumables are requiredHaridwar unit. to be supplied by Mfg. Unit . One set for each unit is essential for smooth & successful conducting of tests. Talcher and other sites 36. Edge of inlet pipe of ESV casing was not perfectAdditional care shall be taken by (tapered face). Difficult in joint fit-up. Edgeunit. correction was made perfectly by manual grinding. Perfect machining is to be carried out at works. Delay in erection activities due to rectification work
Talcher

Problem

Measures Taken

37. Assembly problem of IP Turbine due to supplyTo avoid mix up proper of wrong fitted keys & spacers. Required materialidentification shall be marked on arranged by Haridwar unit & correct assembly ofkeys and packers. IPT completed successfully at site. During packing & dispatch correct material/ parts to be identified & supplied for the equipment. Talcher 38. Face run out of and parallelism problem facedFeedback noted by unit. at TAPP for LP 1&2 rotors at all four faces. The same has been corrected at site. Same is to be ensured during manufacturing/ slow speed balancing at unit. Tarapur 39. Mismatch between Equipment drg andProblem due to customer Customer layout drg. have been observed in manydrawing mirror image betweeen cases e.g. PW Unit, Oil Supply rack for ESV /CV,Unit 3 and 4. Turbine Cladding, Seal Oil in Oil Canal, CRH &Feedback noted by unit. HRH Piping Support EP. Drawings of Tarapur shall be Tarapur corrected so as in future similar sets, problem may not recur.

Problem 40. Control Oil Pump (Imported from KSB Germany) not developing pressure. One pump has been sent to KSB Pune for testing. Results awaited. Tarapur

Measures Taken
Being investigated by vendor. Site informed likely delay in oil flushing activity

41. In LP shaft sealing, the dimension E of Proper sequence of operation to be keyway is 29mm whereas E of key is 42 followed by sub contractor. Feed mm. (drg. No. 0-107-44-18000)& (drg. No. back shared with QC-SC 0-107-64-18000) 7 nos. keys machined TDL Panipat, Parichha 42. In LP casing assembly, there is Drawing of compensator to be mismatch in holes of inner guide plate of reviewed to include the tech. diffuser U/H & LP shaft seal compensator requirement of the order of 3-4mm in all holes .The holes M/s Lonestar, Chennai is the were enlarged supplier and CQS Chennai will be TDL Panipat, Suratgarh (all units) given feedback.

Problem 43. Wrong machining of Flange item no. 01 of drg. No. 1-10740-02500(atmospheric relief diaphragm) Assembly is done by using longer bolts with spring lock washer since the modification/ rectification is not possible (SAR HWF-004 dated : 3/08/2004 ) Talcher 44. SUGGESTION (Talcher) Spare Lead diaphragm(2 nos per unit) may be supplied for all the future projects for emergency requirements till handing over.

Measures Taken
Site representative provided sketch during meeting and it has been agreed to take up in RCA committee.

Suggestion has been accepted by unit. Sites to contact Haridwar unit for needful.

45. 1)20 mm gap observed between collar of Feedback has been noted by screw and bracket. (2)Beam could not be unit and problem has not inserted into support since dimensions of recurred. beam and support are equal. Unit action:1) 20mm washers provided. 2) Plate welded on beam at one end was cut and removed for insertion of beam and replaced later. (Drg.no.0-12321-25000) Simhadri

Problem 46. Radial clearances of LP turbine found less than design values which necessitated grinding/cutting of fins. Radial and axial offset noticed in the inner dia of guide blade carriers of LPT 4th,5th and 6th stages Rihand, Vindhyachal, Mejia and other sites 47. IPSVs failed to open in Unit-4 due to suspected problem in the valve block assembly of the supply rack. After replacing it by other valve block assembly, IPSVs opened Rihand 48. M42 tapped holes missing in pedestal 3 and 4. 4 no holes not available and 3 holes did not have threads Rihand

Measures Taken
Repetitive problem. Grinding data has to be provided to Haridwar unit for RCA committee. It has been agreed that Sh B Murmu of PSSR will provide data of Talcher, Simhadri site and Sh O D Sharma of PSWR will provide data of Rihand & Vindhyachal sites. Valve block assy has been replaced from Vindhyachal site. Failed assy is presently at Haridwar unit. Unit will inspect and re-test the same. Procedure/ document will be revised accordingly. Sub-contracted item. Left over operations did not get recorded. Scope clarity between shop & sub-contractor as well as route card entries are being ensured to avoid recurrence.

Problem

Measures Taken

49. LP girder holding bolts- all round clearanceIt will be taken up in RCA found only 1.5 mm instead of 6-7 mm as percommittee. design Rihand 50. Step of 0.02 mm height in the IP rotor frontFeedback will be coupling face resulting in high value of coupleddeliberated in unit. runout and swing check of HP front after coupling bolt elongation Rihand further

51. Some components of overspeed trip releaseAssembly is being ensured at device were found not assembled when receivedworks prior to dispatch. from works necessitating it to be sent back to works Rihand 52. Thermal insulation data sheet for turbineUnit has agreed with site needs to be revised as it is not suitable for thefeedback and will examine the present design . No space for sufficient insulationissue thickness on shaft seal casings of HPT and IPT Rihand and other sites

Problem

Measures Taken

53. Thickness of insulating sleeve on test oil pipe inSite representative gave detailed MOP becomes very less after machining to thefeedback on the same. present drawing size which may result in the sleeve getting damaged in short time and part of itIncrease in diameter near traveling to the overspeed bolts causing mal-emergency governor side shall operation of overspeed protection as well as failurebe reviewed suitably by Engg. of insulation between HP rotor and MOP. Rihand 54.Fouling of the stiffener plates of the LP rotorLifting beams specifications have lifting beam with EOT crane main hook been modified. necessitating grinding and cutting of the inner stiffener plate Rihand 55. Fouling of the IP shaft support console on frontDrawing revision side with slings while placing the rotor on stand.considered. Necessitated in cutting the console top in taper fashion ( chamfering of about 50 mm width) to accommodate the slings Rihand will be

Problem

Measures Taken

56. Non availability of shaft lifting device for IPUnit will examine request from rotor rear end. This is essential for removal ofsites. bearing no. 3 when LP rotor is decoupled from IP rotor Rihand and other sites

Problem

Measures Taken

57. Casing exhaust portion of HPT was foulingIsolated case with the front bearing pedestal support blocksNot repeated in subsequent provided for hydraulic jacks on both sides. Thesets chamfering on the corners of the support blocks of FB pedestal was increased by 30mm on both sides. (Drg.no. 0-11601-27000) Simhadri 58. Baffle strip is to be provided in the gapCustomer scope between TG deck and oil canal. These strips are(part of Civil work) not shown in the civil drgs. Baffle strips provided at site. Baffle strips are not in Hardwar scope of supply. (Drg.no.0-131-00-81001) Simhadri 59. Orientation of gland steam inlet pipe is shownDrawing revised. on LHS whereas the correct orientation of seal steam inlet is on the RHS. Assembly of shaft seal casings will be done keeping inlet steam connection on RHS. (Drg.no. 1-10710-09000 ; 110711-09000) Simhadri

Problem

Measures Taken

60. Supplied flexible bends had an arm length ofDocument has already been 1800mm whereas drg. Shows from valve centre torevised to have flexible bends flexible bend with drain header connection asarm length 1200 mm 1205mm. Drain pipe line arm length is to be increased to the required dimension by using extra elbows. (Drg.no. 0-13112-81004) Simhadri 61. Lube piping scheme for all bearing pedestalsDocuments has been revised return oil lines shows 2 temperature stubs in each return oil line whereas lub oil piping layout shows only one stub on each return oil line. Site provided 7 nos. of stubs and weld on lube oil return lines. (Drg.no. 2-131-00-81101; 0-13111-81003) Simhadri 62. Refer lub oil piping layout.Nb-150 drain lineDocuments has been revised can't be connected with Nb-200 flange due to nonavailability of sufficient space at that location. Site made Nb-200 flange with 150mm eccentric opening to suit Nb-150 pipe. (Drg.no. 0-1311181003,81004; 9-139-36-01000) Simhadri

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Measures Taken

63. Control fluid supply line to duplex filter atSite routed pipes to be erected ele.12.7M was fouling with LP Bypass up streamonly after erection of critical line to LP bypass valve no.01 Control fluid supplypipes line was cut and re-routed. Pipes Nb-50 & below are site routed and are to be erected after critical piping erection.(0-13155-81006) Simhadri 64. Line filters for oil flushing of lub oil system areDesign has been modified now getting damaged frequently due to inadequateusing perforated sheet as per strengthening. Site locally manufactured thesesite recommendations. line filters with perforated sheet fitted out side the mesh .Feed back given to concerned personnel. (Drg.no. 1-11717-18000; 2-11648-27000) Simhadri

Problem

Measures Taken

65. Groove provided on bearing shell on bottom half below the bearing liner is extended andIsolated Case connected to the groove provided for O-ring on one of the jacking oil port openings. O-rings may get damaged. Unit to suggest rectification procedure. Under cut area may be built up by TIG wire ER 70S. (Drg.no. 0-1170327000) Simhadri 66. Pressure switch MAV82CP011 is of the rangeNot required. Added on request -1 to +1kg/sq cm which will not be able to detectof NTPC and later withdrawn fall in vacuum due to higher hysterisis. Unit toby NTPC supply 2 nos. pressure switches of range -5 mBar. No such pressure switches available. Change over of exhausters may be done using discrepancy signals Simhadri

Problem

Measures Taken

67. Heavy leakage was observed from theFabrication drawing has been bottom side of LP/Generator pedestal throughrevised welding joints between the vertical stiffeners and base plate on both LHS & RHS. Stiffeners were also not welded from inside Welding done at site by Haridwar team (Drg.no. 0-11803-02000) Simhadri 68. As per PEM drg, there is no pressure gaugeDuring discussions, it was tapping with root valve after the isolation valve ofconveyed that PEM was not ECW piping to exciter cooler but as per Haridwarprovided this input and it is drg, pressure points are in PEM scope. Sitebeing taken care now. provided the above. (Drg.no. PD-DG-186-1790101) Simhadri

Points agreed during discussions 1. 2. 3. 4. 5. 6. Runout & swing check measurement instructions will be made available to sites from Haridwar unit Swing check device of PSWR - Dimensions to be provided to Haridwar unit by the PSWR for review. For MS and HRH strainer welding, supply of two packets of Nicro-82 welding electrodes per unit will be supplied. All sites to provide package nos. in SARs/ CARs/ MDRs raised. Unit informed that they are not receiving Field Quality Plans from Power sector Regions for vetting and comments, if any. PS Regional HQs may take note of this for needful. Product Engg groups at Haridwar will identify list of Corporate Standards requiring reference at site. This list will be provided to Power Sector Regions. In turn, PS-Regions/sites will arrange for these standards at the sites.

THANK YOU