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OFFICERS/SUPERVISORS LEVEL.
SN. DESCRIPTION OF ITEM PERIODICITY
SI CSI DIVISONAL
OFFICER
1 Points and locks Monthly Quarterly Yearly
2 Point transmission Monthly Quarterly Yearly
3 Crank handle interlocking Monthly Quarterly Yearly
4 Track Circuits Monthly Quarterly Yearly
SI CSI DIVISONAL
OFFICER
29 Signalling equipment
Testing & inspection
Yearly Quarterly Monthly
• Required items
– Drop across feed end choke.
– Voltage at feed end on track
– Voltage across choke
– Physical checking of bond wire and boot leg
– Check double bond wire and double bond jumpers are provided
– Reference of message & given to whom in case of any defect.
Electrically operated Point Machine
• Reliability Items
– Measurement of normal working current & Voltage (Volt and
Amps) in “N” & “R” position
– Checking and cleaning of commutator
– Check bracket, rodding, play of cotter pins and replace if
necessary
– Measurement of current by putting obstruction in points for
clutch adjustment Amp.) in “N” & “R” position
– Check the timer relay's timing for point operation (Seconds)
– Tighten of all nuts, check nuts & bolts
– Check all grease nipples are in good condition. Recommended
type of grease should be used
– Check gasket is in proper place in point machine cover
– Reference of message and given to whom in case of any defect
INSULATION JOINT/GLUED JOINT
• Joint No
• Type of joint
• Track Circuit No.
• Check packing at insulation joint
• Check insulation resistance with multimeter
• Check spacing of sleepers
• Check type and position of pendrol clip
• Periodicity of inspection
– ESM - Fortnightly
– JE - Monthly
– SE - Quarterly
RELAY ROOM/CABIN
• Safety items
– Check Boom Locking arrangement of both side boom.
– Check for proper adjustment of gate lamps and check for proper
adjustment of warning bell.
Periodicity: MSM-Fortnightly, JE-MSE-Quarterly
• Reliability item
– Check for wear & tear of wire & its alignment & replace defective wire.
– Check working of winch, lifting barrier & its interlocking mechanism.
Periodicity: MSM-Half yearly, JE-Yearly , SE-Yearly.
• Required item
– Check that both booms are working together and check that counter
weight in moving freely.
– Lubricate all moving parts.
Periodicity: MSM –Half Yearly, JE – Yearly , SE – Yearly
HAND PLUNGER LOCK
Items to be checked Items to during inspection
• Check that signal arm is securely fixed in ‘ON’ position and back
light blanks.
• Check that spindle stud and counter weight lever connections are
oiled and working freely.
• Check counter weight is in correct position and check lock nuts on
adjustable joints for tightness.
• Check and clean roundals.
• Check the condition of post, ladder, platform and guides.
• Check the height of founts and focussing of signal.
• Where double wire signal mechanism is used, check lubrication of
all parts.
• Reference of message and given to whom in case of any defect.
Periodicity (MSM – Fortnightly, JE – Monthly, SE – Quarterly)
ARM CIRCUIT BREAKER
Items to be checked Items to during inspection
• Clean circuit breaker with brush & contacts with chamois leather,
clean all holes & provide oil.
• Check all moving parts, clean oil holes & lubricate with oil.
• Check mechanical connections for proper alignment & free
movement of armature spring.
• Clean contacts & adjust, if required.
• Tighten all terminal screws, lock nuts & split the pins.
Periodicity (ESM – Fortnightly, JE – Monthly, SE – Quarterly)
• Test for each control separately to see that signal goes to ‘ON’
immediately.
• Test that it is not possible to take off signal without taking off control if
wire is pulled slowly.
• Measure voltage at reverser (monthly) and check Coil insulation (Qtr)
• Check effectiveness of dashpot & ensure proper oil level.
• Check that position of operating & spectacle lever to ensure that
arrow mark on them coincide with that of bridge.
• Reference of message and given to whom in case of any defect.
Periodicity : (ESM – Monthly, JE – Monthly, SE – Quarterly)
BATTERY SET / BATTERY CHARGER
Items to be checked Items to during inspection
• S.No. Load
• Capacity Date of installation
• Charger make Date of installation of charger
• Initial specific gravity Circuit
• No. of cells Standard Charging Current
• Charger Rating Charger S.No.
• Cell No.
– Voltage
– Specific Gravity
This is to be checked for all Cells
• Total Voltage Charging Current
• Charger Output Charger vary & its working
• Cleaning of battery & its terminal Topping up of battery
• Reference of message & given to whom in case of defect
Solar Panel Maintenance
• Items to be checked Items to during inspection
• Circuit
• Peak Voltage
• Date of installation of solar panel
Check that solar panel is properly fixed either on post or on roof as
required.
• Check all nuts & bolts are tight.
• C heck that wiring & termination are proper.
• Clean the panel with soft cloth to avoid scratch on the glass of panel.
• Check functioning of charger controller,.
• Output voltage of panel.
• Charging current.
Periodicity (ESM – Fortnightly, JE – Monthly, SE – Quarterly)
DIESEL GENERATOR
Items to be checked Items to during inspection
• Capacity
• Date of installation
• Replacement of Mobil oil and clean fuel tank.
• Fuel filter replace.
• Exhaust Silencer check after 250 hours.
• Replacement of fuel filter element after 500 hours.
• Replacement of mobil oil filter after 250 hours.
• Replacement of Air Cleaner element, check carbon brush and chance if
required after 800 hours.
• Complete overhauling after 1000 hours.
• Check mobil oil level. If required top up.
• Check water level in radiator or drum.
• Check fuel in tank.
• Cleaning of engine.
• Testing of diesel generator for 10 minutes.
• Check & clean the air cleaner element if required.
• Check all external nuts, bolts, keys etc.
• Check grease in the fan.
• Check voltage on load & on no load.
Periodicity: ESM/DG Mechanic – Fortnightly, JE – Monthly, SE – Yearly.
SIGNAL MACHINE
Items to be checked Items to during inspection