The advantage of rolling forge

• High Efficiency
One or two parts are finished in one rotation of the roller, 2-12 parts
are finished one minute. It can save the machining cycle time also.
• Save Material
Rolling forge made by wedge rolling technology have high precision
and can be made with various shapes like tapered flange or right-
angle flange. It saves 10-20% material than die forging and 20-40%
than bar cutting in average.
• Good Quality
The part's mechanical property can be raised by 25% synthetically
resulting from complete steel fiber and the grain refining after rolling.
• Lower cost
For the above reasons, the cost can be reduced 20-40% comparing
with the traditional bar machining.
 Rolling Forge Machine
Area: 6500 m2
Machine quantity: 60 machines,3 forge lines
Employees: 150 Shifts: 3
Production: 1800,000 pieces a year

H1200 rolling forge machine

Rolling forge Rolling forge raw camshaft

Rolling Forge Workshop
 Rolling forge process

material
cutting induction
checking rolling forge
heating

straightening raw bar of

normalizing &detecting camshaft
 Finished machine
Area:8000 m2
3 produce lines
Employees: 120 Shifts: 3
Production: 500,000 pieces a year

INSTRUMENT
ADCOLE MODEL-911
Made in USA
2002

Cam grinding machine

Cam grinding machine
JUNKER JUN5000/10 SCHAUDT CF-61
Made in Germany
Made in Germany
2002
2002
Machining Workshop Overlooking
 camshaft machining process
center
Raw bar of rough
drilling& lobe milling
camshaft grinding
turning

induction Crack
Finished Checking
hardening& detecting
grinding
tempering

marking&
packing
 Checking machine

Hardness measurement Metallography Microscope Electronic strength

HRC,HB,HV instrument
Olympus PMG3 Japan
Future FV700,Japan Made in China
 Checking Machine

3D-Coordinate measuring machine Instrument for camshafts

Made in china ADCOLE MODEL-911
Made in USA
Comparison with the traditional
machining  Size of Weight Raw’s Mechanical
Example lay-off (kg) turning character
Time
Steyr 6 Rolling forge Ф65×715 18.63 16.5min. The mechanical
cyl. character
camshaft Bar Ф65×985 25.64 24.5min. improve 25% ;
  Metallograph
Results efficiency refine than the
Material Save 27.3% improve 48% bar.
Caterpillar Ф65×615 15.89 12min.
6 cyl.
Rolling forge
camshaft Bar φ65×876 22.81 19min.

Results Material Save 30.3%

efficiency
improve 58%
 Sample
Cutting Rolling forge Turning

Steel bar ： Raw camshaft Semi-finished camshaft

φ65×715 φ65×985 φ61.8×980

Steyr 6 cyl. Camshaft

 Sample
Cutting Rolling forge Turning

Steel bar ： Raw camshaft Semi-finished camshaft

φ65×615 φ65×876 φ62.2×872

Caterpillar 6 cyl. Camshaft

 Different state camshafts

Rolling forged

Turned

Lobe milled

Lobe grinded

Material : SAE1080 CF53 45 20Cr …