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Principle
Digital scroll compressor is the constant compressor and refrigerant bypass type. It means that even on the partial load, Compressor rotates continuously with fixed RPM and refrigerant just goes back to suction pipe without compression. COP is too low. However Inverter compressor controls the RPM of motor on the partial load.
Loading
Compression
Refrigerant Discharge
Cycle
Unloading
Compression
Refrigerant By-pass
Cycle
Working
PWM Valve
Working
The cycle of Loading / Unloading as shown below repeats according to operation rate. Efficiency is very low on the partial load because of invalid working.
- 100% operation : Loading 20s & Unloading 0s - 90% operation : Loading 18s & Unloading 2s - 50% operation : Loading 10s & Unloading 10s Cycle time : 20s
90% Operation
50% Operation
20S
20S
20S
20S
20S
20S
18S 2S
18S 2S
18S 2S time
10S 10S
10S 10S
Loading : ( 10 sec / 20 sec ) Unloading : ( 10 sec / 20 sec ) 50% Loss Low efficiency
Working
Unloading means that when engine cycles 2000 RPM, and then suddenly the clutch pedal is released. It is like idling of an engine. You can hear the high level idling noise. In case of digital scroll compressor, high frequency noise occurs during unloading time.
PWM VALVE off Compression PWM VALVE on Unloading Loading PWM VALVE on
idling of an engine
idling of an engine
RPM
Issues
Owing to the often on/off of solenoid valve, the reliability can be decreased by time. Solenoid valve is a mechanical part. It can be damaged by abrasion or clogging. Operation of s/valve Reliability of Valve
Decreasing Reliability by so many on/off times
S/Valve
Off Loading
Reliability
Reliability
On/Off times
On
Unloading
* S/valve must be on/off 1 time in 20 sec except full operation * During 12hr/day for 2 year operation,
s/valve repeats on/off almost 1.6 million times.
Issues
Scroll compressor is a high precision assembly. As repeating on/off of s/valve, upper fixed scroll would repeat as well. As a result, reliability and capability will decrease due to abrasion of equipment.
Fixed Scroll Up and Down
Gap
Basic Comparison
System control method
Control
In order to control the cycle of Loading & Unloading, every 2seconds increases until 20 seconds. Total is 11 steps. After all, not linear control, step control.
100%
Capacity
Step control
20%
High
Profitable Growth B3X
Load
Low
Basic Comparison
Part Load operation method
Control
Usually CAC is not operated under full load condition. Operating method under partial load of bypass type scroll compressor - 90% operation : Loading 18s & Unloading 2s Its not the direct control - 50% operation : Loading 10s & Unloading 10s of motor RPM. - 30% operation : Loading 6s & Unloading 14s Cycle time : 20s
Operation Range
20
40
60
80
100
120
140
160
180
Capacity (100%)