Вы находитесь на странице: 1из 27

DYEING

Dyeing is the process of importing color to a textile material in loose fibre, yarn, cloth or garment form by treatment with a dye and necessary chemicals.

Dyeing can be done by three major methods. i.e Batch application Semi-continous method, ex are CPB. Continous method, ex are PDPS,PDS,PS.

CLASSIFICATION OF DYE CLASSES:


Substrate
Cotton Reactive dyes Vat dyes Direct dyes Disperse dyes Acid dyes Metal complex dyes Basic dyes

Dyes

Polyester Wool ,Nylon Acrylic

DyStar DYES Dyes For Cellulosics


DYE RANGES

DYE
VAT

RANGES Indantherene Mikethren Caledon SF

Levafix CA
Levafix Remazol REACTIVE Remazol RGB Remazol RR Procian HE Procian H-EXL

Indigo for denim


Sirius

Direct

Sirius L
Sirius KFC Sirius Black

Procian XL+

Dyes For Polyester


RANGES Dianix E Plus Dianix K Dianix CC DISPERSE DYES Dianix Plus

Dianix UN-SE
Dianix S Dianix XF/SF Dianix Luminous Dianix AM

Dyes For Wool


DYES LEVELLING ACID DYE RANGES Telon Telon W HALF MILLING & MILLING ACID DYE Telon A Telon S-WP Telon M Isolan 1:2 MCD Isloan S

Isolan 2S
REACTIVE Realan Realan EHF

Dyes For Polyamide


DYES LEVELLING ACID DYES RANGES Telon

HALF MILLING & MILLING ACID DYES

Telon A Telon M Isolan Isolan (NHF-S) Isolan S Isolan 2S

1:2 MCD

DISULpHONIC ACID DYES

Telon CD

Dyes For Acrylic


DYES RANGES Astrazon CATIONIC DYES Astrazon Liquid Astrazon Micro Astrazon A

AUXILIARIES
Dispersing and sequestering agents
Dispersing agent with levelling properties. Non ionic , polyglycol ether based. Prevents filtration of dyes. Stable to acids,alkalis,salt and hard water Sequestering agent with dispersing ,oil suspending and buffering ability. Complexes heavy metal ions in a wide pH range. Can be used in vat, disperse and acid dyeing bath.

Sera Gal P-LP

Sera Quest C-PX

Sera Quest MPP

Sequestering agent with dispersing ,oil suspending and buffering ability. Complexes heavy metal ions in a wide pH range. Can be used in acid and neutral liqours.

auxiliaries
Sera Sperse C-SN
Protective colloid and sequestering agent. polymeric carboxylic acid,anionic. Prevents Ca & Mg ions from complexing with anionic dyes.

Sera Sperse M-IS

Low foaming dispersing agent and excellent protective colloid. Suitable in HT dyeing Prevents dye agglomeration while cooling.

Sera Sperse M-IW

Dispersing sgent. Alkyl polyglycol ether,nonionic. Very good dispersing action with cationic dyes. Stabilizes dipersion mixtures.

Levelling agents
Sera gal C-RFX
Special product for dyeing of greige cotton. Anionic compound. Simultaneous sequestering,levelling,dispersing and crease preventing property.

Sera gal C-VP

Efficient levelling agent for vat dyeing. Compatible with anionic and nonionic auxiliaries. Stable to alkalis and electrolyte at temp upto 115C.

Sera gal M-IP

Antimigration agent,polacrylate. Suitable for dyeing with vat and disperse dyeing. Retards migration of dyestuff during continous dyeing.

Levelling agents
Sera Gal N-LP
Levelling agent for dyeing polyamide. Retards the uptake of dyes by polyamide fibers.

Sera Gal W-UL

Levelling agent for dyeing wool. Compatible with acid,metal complex and chrome dyes. Accelerates wetting out of wool.

Sera Gal P-EW

Dyeing accelerator for PET fiber. Contains dispersants and levelling agent. Used mainly in dyeing of polyester/wool blend.

Process control chemicals


Diaserver JpH 150
Highly effective buffer for alkaline dyeing Provides a soft handle and reduces abrasive damage compared to the acid dyeing process.

Sera Con M-LU

Mild oxidising agent,anionic. Oxidising agent for vat dyeing in continous processes. Protect dyeing against reduction when alkaline printing pastes are used.

Sera Con M-TC

Acid buffer to set pH at 3-5 Complexing and dispersing properties in pretreatment and washing processes.

Reserving and aftertreatment agents


Sera fast C-NC
Improves wash fastness of cellulosics fibers dyed and printed with direct dyes. Formaldehyde free cationic fixing agent.

Sera Fast C-RD

Highly effective aftersoaping formulation for reactive dyestuffs. Prevents re-exhaustion of hydrolysed and unfixed dyestuff onto the fiber. Reduces total water hardness.

Sera Sperse DEW

M-

Dispersing and leveling agent . Act as leveling and penetrating agent for the dyeing of cellulosic fibers with direct dystuffs.

Wetting agents and detergents


Low foaming universal detergent. Applicable for pretreatment of all types of fibers Have excellent cleaning effect.

Sera Wash NEC

C-

Sera Wet C-AS

Wetting agent for pretreatment and dyeing. Stable in alkaline solution.

Deaerators/defoamers
Sera Air M-TOP
Deareator with foam reducing effect. Highly stable to all chemicals used in finishing.

Sera Foam M-HTS

Highly effective defoamer for pretreatment,dyeing,printing and finishing. Silicon free, nonionic in nature.

DYEING CONCEPTS
1) 2) 3) 4) 5) For Reactive Dyes Eco wash concept. (using Sera Fast CRD) Combined Scouring and dyeing concept. (using Sera Gal CRFX) Levafix CA dyeing concept. Remazol RGB/ Ultra RGB dyeing concept. Remazol RR dyeing concept.

1) 2) 3) 4) 5) 6) 7) 8)

For PET Dyeing Dianix S Dianix Microliquids. U.V Absorber Dianix CC Dianix PLUS Dianix Scour PLUS Alkaline PLUS Controlled coloration with OPTIDYE P.

Reactive Dyeing Concepts


Eco Wash Concept:

Chemical Used Sera Wash CRD. Washing at 60C for upto 3% shades. Highly effective After-soaping formulation for reactive dyestuff. Prevents Re-Exhaustion of unfixed dyestuff.

Combined Scouring & Dyeing Concept:

Chemical Used SeraGal CRFX. Applicable for Dark/Black shades.

Complete range of dyes for economical shades on cotton knit, fabric & yarn. Very good build up in deep shades & High reproducibility. Meets requirements of major ecology standards.

Remazol RGB/Ultra RGB Excellent performance at lowest process cost.

Suitable for Exhaust(50C & 60C) Cold-pad-batch Pad-dry-pad-steam Pad-dry-steam E-control Printing

REMAZOL RR
Maximum reproducibility in critical trichromatic shades. Very reliable application in exhaust dyeing Good coverage & levelling properties Good build-up

Easy to wash off


Meets the requirements of major ecology standards

Levafix CA
Flexible dyes can be combined with many types of reactive dyes Universal dyes, All-rounders for use in
Exhaust(50c,60c or 80c) Cold pad-batch Continuous processes

Good reproducibility & reliable application Excellent wash-off properties Good perspiration wet light fastness; good oxidative wash fastness (multiple wash cycles) Low staining of synthetic fibres High fixation yield; AOX-free Can be combined with Remazol & Levafix dyes Meets requirements of major ecology standards

Polyester Dyeing Concept


Dianix S Economical range of High Energy powder & liquid dyestuff with high fastness to contact heat Wide range of colour gamut for exhaust, continuous & printing. Excellent build-up and economical dye recipes Good all-round colour fastness.

Dianix micro-liquids
A) Printing application: High sublimation fastness Good wash off properties during reduction clearing. Suitable for HT and High pressure fixation. B) Continous dyeing: Suitable for : High end garments Military articles Workwear.

U.V absorber
Sera fast P-APS: Highly cost effective UV absorber for a wide range of dyes. Improves light fastness of dyeing on PET. No negative impact on dispersion stability. Stable under acid and alkaline dyeing conditions.

Dianix CC
Compatible range of economical, medium-energy dyes for rapid, reliable exhaust and continuous dyeing of polyester and its blends with other fibres Excellent build-up and economical dye recipes High productivity in exhaust dyeing through optimized rapid dyeing Good all-round colour fastness. Compatible rates of adsorbtion Compatible one-tone build up. Compatible & rapid diffusion. Compatible stability to pH variation.

Dianix scour plus


Scouring, Dyeing and Reduction clearing in one bath. Process benefits are: Time and water saver. High productivity Lower effluent load. Sera auxiliaries recommended are: Sera Gal C-NEC: scouring agent. Sera Gal P-LP: leveling agent with dispersing properties.

Alkaline plus
Diaserver JPH 150 is used. Accurate control on dyebath pH over the range of 8.7-9.5. Effective saponification of of oligomers by alkali in the product. No effect on color yeild. Produces softer handle and reduced abrasion damage as compared to conventional one.

Controlled coloration with optidye P


Optidye P optimises processes using: Dyeing rate of fiber ( V value) Machine flow rates and cycles times Auxiliaries used. It also determines process parameters: Begin and End of critical temp range. Heating rate within/outside the critical range Time at max temperature.

Вам также может понравиться