Академический Документы
Профессиональный Документы
Культура Документы
Introduction
Supplier Development
Develop a relationship for flawless launch My experience with 5S
Why is 5S important?
Commitment within manufacturers own plants Role out to supplier base Another efficiency tool in the tool box
Open the lead to eliminating additional waste Relatively easy to implement
Limited resources
Major Benefits of 5S
Tangible measurables
Case study examples Reduces downtime Improves efficiency and productivity Improves delivery times and assists in reducing costs Improves safety / Reduces accidents
Major Benefits of 5S
Intangible measurables
Enhances operational control of processes Improves product quality Creates a positive work environment
First impressions
Customers Employees
You never get a second chance to create a first impression.
5S
Sort -
Workplace Organization
Eliminate what is not needed A place for everything and everything in its place
Straighten -
Disposal by:
Disposal method:
Posting date:
1. Discard 2. Return 3. Move to red-tag storage site 4. Move to separate storage site 5. Other Disposal date:
SORT
CATEGORIZE NECESSARY ITEMS:
* RARELY USED * OCCASIONALLY USED * FREQUENTLY USED
IDENTIFICATION LINES
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STRAIGHTEN
VISUAL LOCATIONS
PW2000 FIXTURES
SHINE
ELIMINATE DIRT
SWEEP
BUILD VALUE IN EQUIPMENT CLEANING AS A FORM OF INSPECTION
CLEAN
ASSIGN 3S RESPONSIBILITIES
NAME Ken Sonya Paul Ross Mell Cathy Jesse Roger Ken D. Douglas M T W T F S Su
ASK WHY
STANDARDIZE
A State
CHECK ON 3S MAINTENANCE LEVEL
INTEGRATE 3S DUTIES INTO REGULAR WORK DUTIES
5 Point Checklist
1. 2 3. 4. 5.
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5 Minute 5S
3 3 2 3 4 3.0
2 3 2 1 4 2.4
7:30 - 7:35
1S organize 2S orderliness 3S cleanliness 4S standardize 5S discipline
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MANAGERS COMMITTED TO 5S
PROPER TRAINING
5S
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SUSTAIN
CORRECT PROCEDURES BECOME A HABIT BUY-IN FROM ALL WORKERS
Displays history
Gives people information management wants them to know Displays status Drives maintaining the status quo Can be interesting to look at
Visual Control Provides current, up to date information Gives people information they need to know to be successful Displays abnormalities to anyone clearly Drives improvement Can alert, prevent, and provide fail-safe processes