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Introduction
RCM is a process used to determine what must be done to ensure that any physical asset continues to do what its users need it for in a certain operating context.
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Introduction
RCM analysis provides a structured framework for analyzing the functions and potential failures of physical assets (such as an airplane, a manufacturing/production line, an oil refinery, a telecommunication system, etc.)
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Introduction
RCM used to develop a scheduled maintenance plan that will provide an acceptable level of operability, with an acceptable level of risk, in an efficient and cost-effective manner.
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DEFINE
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Identify Functions
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ANALYZE
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Identify Functional Failures Identify and Evaluate (Categorize) the Effects of Failure
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ACT
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DEFINE
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DEFINE
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DEFINE
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Identify Functions
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ANALYZE
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ANALYZE
Functional Failures Example
Functional Failure A. Unable to discharge at all. B. Fluid flow restricted. 1. To maintain C. Fails to contain the discharge flow of 500 g fluid. pm +/- 10%. D. Discharge flow exceeds 505 g pm. E. Discharge flow drops below 495 g mp.
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Function
ANALYZE
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ANALYZE
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For example, if you run out of gas in your car, then: Local Effect: Fuel injectors fail to supply gas to the engine. Next Level Effect: Engine stops working.
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ANALYZE
3)
ANALYZE
Function Functional Failure 1. To deliver oil from tank T1 to tank T2 at not less than 1000L/min. A. Oil Leak. B. No oil delivered. C. Deliver less than 1000L/min. Failure Mode A.1. Crack. A.2. Screws in the joints not tightened correctly. A.3. Screws broke. B.1. Impeller comes adrift. B.2. Impeller jammed by foreign objects. B.3. Motor burned out. B.4. Inlet valve jammed. B.5. Bearing seized. C.1. Impeller worn. C.2. Partially blocked suction line. C.3. Motor slowing down. C.4. Inlet valve partially clogged.
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ACT
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Aircraft And Aerospace Industry Nuclear Industry RCM in chemical industries Process/Oil & Gas RCM applied in a hospital In a company of water distribution
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