115 Volt GED Series Model 5305A: S/N 279409 & UP

Service Manual
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115 Volt GED Series

Model 5305A
p/n 5305A-90052
S/N 279409 & UP 20150828
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_________________
INSTALLATION DATE
______________________________________________________
MAKE/MODEL SERIAL NUMBER
______________________________________________________
SELLER
______________________________________________________
ADDRESS CITY/STATE/ZIP
______________________________________________________
NOTES:
English to Metric Conversions

1 gal/m = 3.7843 L/m
1 hp = .7457 kw
100 psi = 6.8964 bar
1 ft = .3048 m
1 in = 2.54 cm
1 lb = .4536 kg
(˚F – 32)
= ˚C
1.8

Table of Contents
Specifications��1
Final Assembly��3
Hose Assembly��4
Gun & Wand Assembly��5
Trigger Gun��6
General Assembly��7
Assembly, Control Panel��9
Coil Outlet, Metering Valve Assembly��10
Flow Diagram - Combination��11
Flow Diagram - Trigger Gun��12
Valve, Metering��13
Electrical Schematic��14
Float Tank Assembly��15
Float Valve��16
Water Pump��17
Pump Maintenance��18
Plunger Service, Removal, Installation��19
Packing Service��20
Head Installation - Torgue Sequence��21
Pump��22
Exploded View��23
Pump Kits��24
Unloader Assembly��26
Parts List��28
Maintenance - Exploded View��29
Trouble Shooting��30
Pre-Cleaner Assembly��31
Oil Burner��32
Blower Fan Replacement, Transformer Test, ��33
Bus Bar Alignment��33
Burner Gun Removal & Replacement, Accessories,��34
Elctrode Adjustment��34
Burner Maintenance��35
Fuel Filter, Adjustment Air Band , Fuel Pressure��35
Fuel Filter��36
Specifications, Trouble Shooting��36
Maitennace Schedule��37
Burner Exploded View��38
Coil Assembly��40
Troubleshooting��41
Pump��41
Burner��43
Water Heater��45
Warranty��48
Contents
Machine Record
Month/Day/Year Operating Hours Maintenance Performed

Specifications
PERFORMANCE
Discharge Volume 5.0 gal /m / 18.9 L/m
Pump Head Pressure 3000 psi / 207 bar
Temperature Rise
Standard 105˚F @ 5.0 gal/m / 41˚C @ 18.9
Combustion Smoke/Bacharach Scale #1 OR #2 SMOKE
Carbon Monoxide Allowed 0.01%
Draft/Stack Installation 0.2” – 0.04” WC READING
Heat Input 547,400 Btu/h / 137,944 kcal/h
GENERAL
Minimum Inlet Water Pressure 10 psi / 2.8 bar
Over 65 psi / 4.5 bar may require water inlet regulator
Stack Size 8” OD / 203 mm OD
Fuel Tank Capacity 12 gal / 45 L
Spray Tips Yellow (#5.5 - 15˚) p/n JA0-15055-2
Impact Nozzle #42 Orifice p/n J05-00342
Trigger Gun & Wand p/n J06-00158-B
Hose Assembly p/n 2102-00710
Coil
Standard 14” OD x 1/2” ID x 158’ Schedule 80
Coil Back Pressure (New) 5 psi / 0.34 bar
Coil Back Pressure Requiring Descaling 50 psi / 3.40 bar
Belts
Pump p/n R02-00748
Engine p/n R02-00238
ELECTRICAL
Machine Voltage 12vDC / 115v 60Hz 1Ph Controls
Specifications 1
PUMP ENGINE
Engine F05-00529
Engine Horsepower 18 hp / 13 kw
Engine Fuel Gasoline
Engine Make Kohler
Muffler p/n F05-00491-04
Oil Alert yes
Amp 25
BURNER
Burner Part Number V00-17379-2
Burner Type Pressure Atomizing
Fuel Type Kerosene, #1 or #2 Diesel
Fuel Pressure 125 PSI / 9 BAR
Fuel Pump (Suntec) P/N V00-14283
Motor Voltage 115v 1PH 60hz
Motor Speed 3250 RPM
Horsepower 1/4 HP
Fan Size 6”
Burner Nozzle
Burner Nozzle 3.50 Gallon per Hour 80 Degree B
p/n V3.50 80DB
Fuel Pressure 125 Psi
2 Specifications
Final Assembly
MODEL 5305A
INFORMATIVE
HOUR
DISCHARGE
METER
HOSE
BURNER
SWITCH
FUEL TANK
WATER
INLET
COMBI METERING
VALVE
PRESSURE
GAUGE
CHEMICAL
METERING
10-26-052 Z08-03402I
Final Assembly 3
ITEM PART NUMBER PART DESCRIPTION QTY.
NO.
Hose Assembly
1 J06-00104E ASSEMBLY, WAND - 42" 1
2 J06-00158 GUN, TRIGGER 1
3 W04-24225-A COUPLER, 1/4F X 1/4FNPT 1
1
3401-00709A PART LIST
ITEM PART NUMBER PART DESCRIPTION 2
1 W04-31231-B Coupler, 3/8F X 1/2MNPT

2 K02-031100E5 Assembly, Hose – 3/8X 100’
4120-00902P PART LIST ASSEMBLY, CHEMICAL HOSE

p/n 4120-00902P
ITEM PART NUMBER PART DESCRIPTION

ITEM PART
PART DESCRIPTION QTY.
1 C04-00131 Screen, Chemical

NO. NUMBER
HOSE, POLYBRAID -
1 Z01-08413-2 1
1/4" X 84"
2 C04-00131 STRAINER, W/CHECK 1
2 Z01-08413-2 Hose, Poly Braid – 84”
4 Trigger Gun & Wand

Gun & Wand Assembly
Trigger Gun & Wand 5

11
Trigger Gun
BREAKDOWN, GUN - TRIGGER
EXPLODED VIEW - P/N J06-00158
SPECIFICATIONS 1 2 3 4 6 7
MAXIMUM VOLUME..............10.0 GPM / 37.9 LPM 5
MAXIMUM PERSSURE.........5000 PSI / 344.7 BAR
RATED TEMPERATURE....................300 F / 150 C
WEIGHT........................................1.8 LBS. / 0.8 KG
INLET .........................................3/8" NPT FEMALE
OUTLET......................................1/4" NPT FEMALE
BEVEL SIDE DISHED SIDE
YG3500 TOWARDS BALL TOWARDS BALL
REPAIR INSTRUCTIONS KIT, REPAIR PART - NUMBER J06-99158C

1. Remove screws from handles and remove handle
housings.
2. With 18mm socket remove retainer being careful 12 18 13 3 19 5
to catch the spring and ball as they fall out of the
housing. 14
3. Remove and replace parts with those found in the
kit.
4. Assembly in reverse order. 6
15
WARNING: 16
DO NOT USE ACID CONCENTRATES
THROUGH THE GUN 17
WARNING: 2
Never secure trigger gun in an open 8
postion (trigger pulled back) by
means other than the operator's hand. 4
Bodily harm may occur if the operator
loses control of the trigger gun. 1
CAUTION:
Always engage trigger safety latch
when not in use.
19 7 10 9
PART LISTS
1 C07-01300-08 O-RING - 1/16CS X 5/16ID 1

2 C07-01425 FILTER, WATER 1
3 J06-00121-07 O-RING - 3/32 CS X 1/8 ID 1
4 J06-00121-15 BALL, SS 5/16 1
5 J06-00132-19 SCREW, SELF TAP - 3.5MM X 18MM 7
6 J06-00158-01 FITTING, DISCHARGE - 1/4 FNPT 1
7 J06-00158-02 PIN, TRIGGER - 5MM X 27.5MM 1
8 J06-00158-03 CAM 1
9 J06-00158-04 TRIGGER 1
10 J06-00158-05 LATCH, SAFETY 1
11 J06-00158-06 FITTING, INLET - 3/8 FNPT 1
12 J06-00158-08A SEAT, VALVE 1
13 J06-00158-09 WASHER, FLAT 1
14 J06-00158-10 WASHER, FLAT - BRASS 1
15 J06-00158-11 HOUSING, VALVE 1
16 J06-00158-12A RETAINER, VALVE 1
17 J06-00158-13 SPRING, COMPRESSION 1
18 J06-00158-14 PIN, VALVE - 4MM X 44MM 1
19 J06-99158A HOUSING, HANDLE 1
6 Trigger Gun & Wand

General Assembly
19 17 6 29 3 28 26
2
14
39
12
13
42 37
25
23
24
43
27
38
33
22
1 5
32
31
4
18 15
21
30 8 16
40 7/16"
38" 48"
General Assembly 7
ASSEMBLY, GENERAL
8/28/2015
ITEM NO. PART NUMBER PART DESCRIPTION QTY.
1 4205A-00126 ASSEMBLY, FUEL TANK 1

2 4205A-00322 WELDMENT, COVER-CONTROL 1
3 5305A-00124 ASSEMBLY, FLOAT TANK 1
4 5305A-00302 ASSEMBLY, CONTROL PANEL 1
5 5305A-00501D ASSEMBLY, PUMP 1
6 5305A-00515 ASSEMBLY, UNLOADER - TRIGGER, COMBI 1
7 5305A-00525 ASSEMBLY, COIL OUTLET 1
8 5305A-00657 ASSEMBLY, PRE-CLEANER 1
9 C05-00270-1 NUT, GARDEN HOSE 1
10 C05-00270-2 ADAPTER, SWIVEL 1
11 C05-00271 WASHER, GARDEN HOSE 1
12 E04-00006-58 BUSHING, PIPE - 5000PSI 1
13 E10-00005-5 TEE, PIPE - HI PRESSURE 1
14 F04-00312 CONN, COND 3/8 FLEX X 3/8 X 90 D 1
15 F05-00112 GENERATOR 1
16 H03-31311 BOLT,J-5/16-18UNC x 3 1/2 2
17 H04-19011 SCREW, SELF TAP 5
18 H04-31301 SCREW, CAP - 5/16 X 3/4 8
19 H04-31306 SCREW, CAP - 5/16 X 3/4 4
20 H06-25003 NUT, HEX 4
21 H06-31300 NUT, LOCK - 5/16" 6
22 H06-37500 NUT,LOCK-3/8-16UNC HEX 4
23 K02-03234A1 ASSEMBLY, HOSE - 3/8 x 34"" 2
24 K02-03248A1 ASSEMBLY, HOSE - 3/8 x 48" 1
25 K23 HOSE, LOW PERMEATION, BLACK 2
26 K33-01800 HOSE, WATER - 3/8 X 18" 3
27 K60-01200 HOSE, WATER - 5/8 X 12" 1
28 K60-01400 HOSE, WATER - 5/8 X 14" 1
29 K60-01800 HOSE, WATER - 5/8 X 18" 1
30 R03-00641 PULLEY, V-AK41H 1
31 R03-00646-1 PULLEY,V-AK46H 1
32 R03-00747 PULLEY,DBL V-2BK47H 1
33 R03-75100 PULLEY, DBL V 1
34 R04-00001 BUSHING, PULLEY 1
37 W02-00031 CLAMP, HOSE 6
38 W02-00032 CLAMP, HOSE 8
39 W02-00033-P CLAMP, HOSE 4
40 W02-10019-8 BARB, HOSE 2
41 W02-10025-8 BARB, HOSE 1
42 Y01-00123 ACCUMULATOR 1
43 Z01-04213-2 HOSE, POLYBRAID 3
8 General Assembly
Assembly, Control Panel
15
3
13
14
16
6
5 18
17
1
ASSEMBLY, CONTROL PANEL

2/28/2008
ITEM
NO. PART NUMBER PART DESCRIPTION QTY.
1 4205A-00301 WELDMENT,PANEL CONTROL 1

2 4205A-00351 ASSEMBLY, METERING 1
3 5305A-00350 ASSEMLBY, METERING 1
PRESSURE
4 E06-00003 COUPLING,FULL 1
5 F04-00411 BUSHING, STRAIN RELIEF 2
6 F04-00420 BUSHING, INSULATION 1
7 F04-00450 GROMMET 1
8 F04-00610 TERM, FORK 3
9 F04-00611 TERMINAL, QUICK 2
DISCONNECT
10 F04-00612 TERMINAL,RING-16-14 WIRE 1
11 F04-00615 TERM, SPLICE 4
12 F04-00616 TERM, INSULATOR 4
13 F04-00700 SWITCH, ROCKER - 115VAC 1
14 F07-00020 METER, HOUR 1
15 K02-02224A2 ASSEMBLY, HOSE 1
16 W02-00033-P CLAMP, HOSE 1
17 Y02-00015 GAUGE, PRESSURE 1
18 Z01-00613-2 HOSE, POLYBRAID 1
Control panel 9
Coil Outlet, Metering Valve Assembly
31
10 Control Panel
K02-02224A2
1/4" x 24 1/2
DISCHARGE
HOSE
INLET
CHEMICAL INPUT
COIL
Z01-03613-2

Y01-00033
(4205A)
K02-03234A1
CHEMICAL 3/8" x 34
SOURCE
(5305A)
K60-01700 K02-03248-1
3/8" x 48
K33-04800
3/8" x 48
WATER
INLET
21
K33-01800
3/8" x 18 K02-03234A1
K60-01200 3/8" x 34
5/8" x 12
Z01-03613-2
1/4" x 36
Flow Diagram - Combination
Control panel 11
12
DISCHARGE
HOSE
INLET
COIL
Control Panel
YO1-00033
CHEMICAL
(4205A)

INPUT
K02-03234A1
(5305A)
K60-01700
5/8" x 17
WATER
INLET
66
K33-01500
3/8" x 15
K60-01200 K02-03234A1
5/8" x 12 1/2 3/8" x 34
Z01-03613-2
1/4" x 36
Flow Diagram - Trigger Gun
Valve, Metering
Meteing valve 13
Electrical Schematic
TOGGLE VACUUM TEMP

SWITCH SWITCH CONTROL
FUEL
SOLENOID
115 VAC
HOUR BURNER
METER MOTOR
115 VAC
IGNITION
TRANSFORMER
115 VAC
BURNER AND CONTROLS

TOGGLE SWITCH
FLOW SWITCH
FUEL SOLENOID
TEMPERATURE CONTROL
HOUR METER
GENERATOR GENERATOR
115 VAC
TOGGLE FLOW
SWITCH SWITCH
FUEL
SOLENOID
115 VAC
BURNER
MOTOR
115 VAC
IGNITION
TRANSFORMER
115 VAC
GENERATOR
115 VAC BURNER AND CONTROLS
TOGGLE SWITCH
FLOW SWITCH
FUEL SOLENOID
GENERATOR
33
14 Electrical Schematic
Float Tank Assembly
5 3 4
13
14
10
11
9 2
12
16
ASSEMBLY, FLOAT TANK 15

2/28/2008

NO.
1 5305A-04120 WELDMENT, TANK - FLOAT 1
2 6181-00549 RESTRICTOR - 27/64 1
3 AR14-00300 ROD,THREAD 1/4-20UNC X 3 1
4 C03-00620-Q VALVE, FLOAT 1
5 C03-00622-B BALL,FLOAT-PLASTIC 1
6 C04-00120 FILTER, SOAP SCREEN 1
7 E08-00016-4 ELBOW, 1/2FNPT 1
8 E08-00016-4T ELBOW, 1/2" FNPT 1
9 E09-00002-P PLUG, PIPE - NYLON 1
10 E10-00005-4 TEE, PIPE 2
11 E13-00010-2 NIPPLE, PIPE - 1/4" 1
12 E15-00010-48 NIPPLE, CLOSE - 1/2"NPT 2
13 E15-00080-P NIPPLE, PIPE - 1/2MNPT X 8" 1
14 F04-00761B SWITCH, VACUUM 1
15 W02-10025-8 BARB, HOSE 2
16 W02-10030-8 BARB, HOSE 2
Float Tank Assembly 15

Float Valve
5
1 6
2
Only Replaceable Part
Is The plunger With Seals
Float Ball and Stem Found
In The Assembly Where
Float Valve Used.
3
1
7
VALVE, FLOAT
p/n C03-00620-Q
ITEM
PART NUMBER PART DESCRIPTION QTY.
NO.
1 -------------- HOUING-VALVE 1
2 -------------- ARM,PLUNGER 1
3 -------------- NUT,WING 1
4 -------------- ARM,BALL 1
5 C03-99620-Q PLUNGER 1
6 -------------- LINK,PLUNGER 1
7 --------------- ARM,PLUNGER 1
8 ---------------- WASHER, FIBER 1
9 ----------------- NUT, HEX 1
16 Float Tank Assembly

Water Pump
10 3 11
2
1
15
4 12
13
14
8 5 9
ASSEMBLY, PUMP
p/n: 5305A-00501D
8/28/2015

NO.
1 E04-00016-58 BUSHING, 3/8 - 1/4 1
CROSS, PIPE - HIGH
2 E07-00006-5 1
PRESSURE
3 E08-00006-48 ELBOW, PIPE 1
4 E08-00011-58 ELBOW, PIPE 1
5 E08-00016-4 ELBOW, 1/2FNPT 1
6 E08-00016-4T ELBOW, 1/2" FNPT 1
7 E14-00010-68 NIPPLE, HEX - 3/8MNPT 1
8 E15-00018-48 NIPPLE, BRASS 1/2" 1
9 E15-00025-48 NIPPLE, BRASS 1/2" 1
10 K21-02214-1/4 ASSEMBLY, HOSE-OIL, DRAIN 1
11 N07-00224 PUMP, WATER 1
12 N07-40046-P MOUNT, PUMP w/HOLE 1
13 W02-10016-8 BARB, HOSE 1
14 W02-10025-8 BARB, HOSE 1
15 Y02-00010 GAUGE, PRESSURE - 5000PSI 1
Water Pump 17
Pump Maintenance
Pump Maintenance
General
PACKING EXTRACTION KIT P/N Z09-00028
COMPLETE TOOL KIT P/N Z09-00021
Valve Service
1. Remove the plugs holding the valve assemblies.
2. Remove and discard o-rings from the plugs. Clean plugs with
solvent or soap and water. Allow to dry.
3. Using needle nose pliers, fingers, or hook shaped tool,
remove the valve assemblies from the head. Remove and
discard the o-rings from the valve assemblies and/or head.
Examine each valve assembly and discard damaged parts.
Refer to the PUMP BREAKDOWN for part numbers of any
replacement items.
4. Clean any accumulated debris from the valve cavities and
flush with water.
5. Wash the valve assemblies in clean water and rinse. While
still wet, test each valve assembly by sucking on the valve
seat. A properly sealing valve will allow a good vacuum to
be developed and maintained, while a malfunctioning valve
will not. Good valve assemblies should be set aside for
3
installation in step 7.
1
6. Malfunctioning valve assemblies must be replaced. 6
7
7. Lubricate a new o-ring with the pump crankcase oil and install 2
into valve cavity in the head. Install a good valve assembly 6
into the cavity as illustrated.
8. Lubricate a new o-ring with pump crankcase oil and place on
a plug cleaned in step 2 above.
9. Install a plug into the pump head. Tighten plug by hand.
10. Torque the plug to the value indicated in the TORQUE section
of the pump specifications.
11. Repeat steps 7 through 11 for remaining valve assemblies.
Head Removal
1. Remove the cap screws holding the pump head to the
crankcase. A metric tool is required for this step. Be careful
not to lose the washer on each cap screw.
2. Remove the head by rotating the crankshaft and tapping
the head away from the crankcase with a soft mallet. Keep
rear surface of the head parallel to the front surface of the
crankcase to prevent binding on the plungers.
3. Once the head is removed, protect the plungers from damage.
18 Pump Maintenance
Plunger Service, Removal, Installation
Plunger Service
1. Remove pump head per HEAD REMOVAL.
2. Remove any packings and retainers left on the plungers by pulling them straight off.
3. Examine each plunger, looking for a smooth surface free of any scoring, cracks, or pitting. Any
defective plungers should be removed per PLUNGER REMOVAL.
4. Discard and replace any defective plungers.
5. Reinstall the plunger per PLUNGER INSTALLATION.
6. Reinstall head per HEAD INSTALLATION.
Plunger Removal
NOTE: When the plunger screw is removed, it is important to install new o-ring, anti-extrusion, and copper
washers.
1. When the plunger screw is removed, it is important to install a new o-ring, anti-extrusion, and
copper washers.
2. Remove the plunger retaining screw by turning counterclockwise. Remove and replace copper
washer.
3. Remove and discard o-ring and anti-extrusion ring from retainer screw.
4. Remove the plunger from the cross head and examine it for cracks, scoring, or pitting.
5. Remove and discard copper flinger washer, clean with solvent and allow to dry.
Plunger Installation
1. Install the copper flinger washer onto the cross head.
2. Slide the plunger onto the crosshead.
3. Lubricate an o-ring with crankcase oil and install into the groove on the plunger screw. Install the
anti-extrusion ring into the groove next to the o-ring. NOTE: The o-ring should be nearest the
screw head and the anti-extrusion ring nearest the threads.
4. Apply a drop of thread sealant to the threads of the retainer screw.
5. Thread the plunger retainer screw into the cross head making sure the copper flat washer is
installed onto the screw.
6. Torque the plunger retainer screw to the value indicated in the torque section of the pump
specifications.
PumpMaintenance
Pump Maintenance 19
2
Packing Service
Packing Service
1. Remove the head per PUMP HEAD REMOVAL.
2. Remove any packings and female adapters left on the plungers by pulling them straight off. Insert
proper packing extractor onto the extractor hammer. Insert packing extractor and tool through the
packings and adapters remaining in the head. Tighten the hammer and remove the remaining
items in the head. Remove packings and o-rings from adapters. Discard the o-rings and packings.
3. Clean the packing canities in the head and rinse with clean water.
4. Clean exposed plungers. Clean male and female adapters with soap and water and allow it to dry.
5. Examine male and female adapters, discard worn items. Trial fit the female adapters into the head
checking for binding or damage. Discard and replace damaged items
6. Lubricate packing cavities in the head and all packings and adapters with pump crankcase oil.
7. Lay head on the bench with packing cavities up. Install one male adapter in each cavity with the
flat side down.
8. Install one v-packing into each cavity with the lips pointing down. A packing insertion tool of the
appropriate size is recommended for this operation.
9. Install the re-stop ring with the lips pointing down.
10. Install a front female adapter into each cavity with the flat side up. Make certain the adapter goes
all the way down into the cavity.
11. Install the low pressure packing with the flat side down.
12. Install the rear female adapter into each cavity with the lips pointing down.
13. Lubricate o-rings with pump crankcase oil and install one into the groove of each adapter.
14. Install one adapter and o-ring into each cavity with the flat side up. Each adapter and o-ring
assembly should push into the head to approximately 1/16 inch of being flush with the surface of
the head. Only hand pressure should be required to perform this operation. This step is VERY
IMPORTANT. If the rear female adapter does not fit is obtained, proceed to step 16. If a proper fit
is not obtained, remove the female adapters from the offending cavity and reinstall items per steps
8 through 15.
15. Install head per HEAD INSTALLATION.
24 Pump
20 PumpMaintenance
Maintenance
Head Installation - Torgue Sequence
Head Installation
1. Prepare pump head per instructions in PACKING SERVICE.
2. Rotate the plungers so the outer plungers are projecting the same distance from the crankcase.
3. Lubricate the exposed plungers with crankcase oil.
4. Start the head onto the plungers and, using a soft mallet, tap the head evenly until it comes in
contact with the crankcase.
5. Start the cap screws through the head and into the crankcase. Do not forget the lock washer on
each screw.
6. Tighten all cap screws by hand.
7. Torque the cap screws to the value indicated in the TORQUE section of PUMP SPECIFICATIONS.
Torque the cap screws in the order listed below.
3
1
6
5
2
4
5
3
8
1
2
7
4
6
Pump Maintenance 21
5.
Maximum Volume (GPM) 4.5 4.0
6
Max. Discharge Pressure 17
Pump
3500 3500
(PSI) 00
Specifications
Maximum Pump Speed
1125
14
1450
Pump Specifications
p/n N07-00224, N07-00225
(RPM)
Maximum Inlet Pressure

50
125 PSI
20140530 N07-00225 (TSS1511)
Maximum Inlet Vacuum 9 ft. water (7.9 in. Hg)
N07-00224
TSS1021 224 Bore 310 .787 in. / 20 mm
N07-00225 98 126 204
TSS1511 13 3 Stroke176 .472 in.106
/ 12 mm
35
Crankcase Oil Capacity 40.6 oz.
71
36Crankshaft Rotation Clockwise & Counterclockwise
176 Maximum Fluid

19
37 165˚F
Temperature 13
75
105
Inlet Port Thread 1/2-14 BSPP-F
12
Discharge
M10 XPort
1.5 Thread 3/8-19 BSPP-F
12
8 15
11 Shaft Diameter .945 in. / 24 mm
105 30
159 103 42
Weight 32 lbs.
24 27 145
Dimensions 12.2 x 9.2 x 6.9 in.
Water Pump N07-00011, N07-00016, N07-00024
PERFORMANCE PARTS PACKAGES
Pump Specifications
PERFORMANCE TORQUE
PARTS PACKAGES
Discharge Volume 4.0 GPM / 15.0LPM Part No. Description Item QTY
Part No.
Plug (Item 41)Description Itemft lbs /QTY
Discharge Volume N07-00224 N07-00225
5.6 GPM / 21.2LPM Valve 95.9 130 N-M
Pump Model
PumpPump
Head Head
Pressure
Pressure TS1021 2700PSI TS1511
3500PSI / 241.0BARN07-99001
/ 172.0BAR N07-99001
Mount
Valve Assemblies
to CrankcaseValve
(ItemAssemblies
24) 29.4 ft lbs / 40 N-M
5.
Maximum Volume (GPM) 4.5 4.0 Ass’y,
Connecting Rod capAss’y, check valve
to Connecting 3939 6
GENERAL
GENERAL 6 check valveRod 14.7 ft lbs2/ 20 N-M
(Item 8
Max. Discharge Pressure 17 O-Ring 39A 66
3500 Clockwise/
Clockwise/ 3500 O-Ring 37
Crankshaft
Crankshaft (PSI)
Rotation
Rotation 00
Counterclockwise
Counterclockwise *Plunger Screw to Crosshead(Item 42) 14.7 ft lbs / 20 N-M
Maximum Pump Speed 141450 N07-99004F
N07-99086 Kit,Retainer
Plugs &&O-Ring
O-Rings
Maximum
Maximum Speed Speed 1125 1450 RPMRPM 1450
(RPM) 50
Maximum Pumped Rear Crankcase cover to Crankcase
Maximum Pumped Fluid Fluid 165˚F / 74˚C Plug, Pipe
O-Ring 7.3 ft lbs
4125 6 3/ 10 N-M
Maximum 165˚F / 74˚C (Item 27)
Temp.Temp.Inlet Pressure 125 PSI
Maximum Inlet Vacuum -9 in9-9ft.inwater

HG@ HG@ 75˚F
75˚F(7.9 to Hg)
to in. O-ring
Head to Crankcase (Item 38)
O-Ring 4022.1 6 3/ 30 N-M
26 ft lbs
116 PSI
116 PSI
Inlet Pressure
Inlet Pressure Bearing Retainer (Item 1) 14.7 ft lbs / 20 N-M
Bore -0.3 BAR .787
-0.3 @ in.
BAR @/ to
24˚ 20
24˚mm
to N07-99086 Retainer & O-Rings
Retainer 27 3
8 BAR 8 BAR
Stroke .472 in. / 12 mm Oil Level Indicator (Item 29) 14.7 ft lbs / 20 N-M
Weight
Weight (Wet)(Wet) 32.0 32.0
lbs / lbs / 14 kg
14 kg N07-99097 O-Ring
Plunger Packing 25 3
Crankcase Oil Capacity 40.6 oz. Drain Plug (Item 13) 14.7 ft lbs / 20 N-M
LUBRICATION O-RingO-Ring 2625 33
Crankshaft Rotation
LUBRICATIONClockwise & Counterclockwise Plug to Head (Item 33) 29.4 ft lbs / 40 N-M
Oil Change
*Note: When plunger nut is removed, install a new copper washer
Maximum Fluid O-Ring
Retainer 2726 33
Oil Change After 1st 50 hrs and 500 hrs and flinger washer to ensure proper fit and seal of ceramic plunger.
IntervalTemperature After 1st 50 hrs and165˚F 500 hrs
Interval Each time the plunger screw is torqued, copper washers form to plunger.
Oil Type SAE 20, SAE 30 (non-detergent) N07-99097 Packing,
Plunger
If same copper washers V
arePacking
reused cracking or a 28
poor seal 3may result.
Oil TypeInlet Port Thread 1/2-14 BSPP-F
SAE 20, SAE 30 (non-detergent)
Crankcase Adapter, Male
Crankcase
Discharge 40.6 flBSPP-F
oz / 1.2LT O-Ring 2529 33
CapacityPort Thread 40.63/8-19
fl oz / 1.2LT
Capacity
Shaft Diameter .945 in. / 24 mm N07-99084 Plugs & O-Rings
O-Ring 26 3
TORQUE
Weight TORQUE 32 lbs.
Plug V
Packing, 2839 36
Valve Plug 72 ft lbs / 10.0 kg M
Valve Plug Dimensions 12.2 x 9.2 72xft6.9
lbs in./ 10.0 kg M
Mount to Crankcase 32 ft lbs / 2.2 kg M O-RingMale
Adapter, 2940 36
Mount to Crankcase 32 ft lbs / 2.2 kg M
Connecting Rod cap to Connecting N07-99096 Plunger Packing w/ Retainer
Connecting 15 ft lbs / 1.6 kg M
Rod Rod cap to Connecting N07-99084 Plugs & O-Rings
Rod TORQUE 15 ft lbs / 1.6 kg M
*Plunger Screw to Crosshead 15 ft lbs / 2.0 kg M
*Plunger Screw Plug 39 6
Valve Plug (Item 41)to Crosshead 95.9 ft15lbs ft /lbs
130 / 2.0
N-Mkg M
Rear Crankcase cover to Crankcase 8.0 ft lbs / 1.0 kg M
Mount Rear Crankcase cover
to Crankcase to Crankcase
(Item 24) 29.48.0 ft lbs
ft 22.0
lbs / 1.0
/ ft40 N-Mkg M
Head to Crankcase lbs / 2.0 kg M
Head to Crankcase
*Note: When plunger nut is removed, install a22.0 newftcopper
lbs / 2.0 kg M and
washer
Connecting
*Note:flingerRodwasher
When cap totoConnecting
plunger nut is removed,Rodfit
install a new of copper
ensure proper and seal 14.7 ft lbs / washer
ceramic 20 N-Mand
plunger.
(Item 8
flingerEach
washer
timeto ensure
the proper
plunger screwfitisand seal ofcopper
torqued, ceramic plunger.
washers form to plunger.
Each timeIf same
the copper
plungerwashers
screw isare reusedcopper
torqued, cracking or a poor
washers form seal
to may result.
plunger.
If same
*Plunger copper
Screw to washers are reused
Crosshead(Item 42)cracking or14.7 a poor
ft lbsseal/ 20 may
N-M result.
Rear Crankcase cover to Crankcase

7.3 ft lbs / 10 N-M
(Item 27)
Head to Crankcase (Item 38) 22.1 ft lbs / 30 N-M

22 Pump
Bearing Retainer (Item 1) 14.7 ft lbs / 20 N-M
Exploded View
p/n N07-00224, N07-00225
N07-00224
TSS1021
N07-00225
TSS1511
20140530
20140225
Item Part No. Description Item Part No. Description

1 N07-40018 Screw, Cap 25 N07-40016 O-Ring
2 N07-40020 Retainer, Bearing – Closed 26 N07-40015 Adapter, Female – Rear 20mm
3 N07-40021 O-Ring 27 N07-40012A Packing, V – Low Pressure
4 N07-60022 Bearing, Roller 28 N07-34013 Adapter, Female – Front
5 N07-40024 Dipstick, Oil 29 N07-40062 Ring, Restop
6 N07-40023 Crankcase 30 N07-40012 Packing, V – High Pressure
7 N04-60038 Crosshead 31 N07-99007 Adapter, Male – 20mm
8 N07-40034 Cover, Crankcase 32 N07-20049 Plug, Pipe
9 N07-70025 O-Ring 33 N07-20050 Plug, Pipe
10 N07-16026 Cover, Rear – O-Ring 34 N07-20051 Washer, Flat
11 N07-60027 Screw, Cap 35 N07-20011 Washer, Flat
12 N07-20029 Indicator, Oil Level 36 N07-22401 Head, Pump – Brass
13 N07-20030 Plug, Pipe 37 N07-40003 Washer, Flat
14 N07-20042 Washer, Flat 38 N07-40002 Screw, Cap
15 N07-40032 Pin, Crosshead 39 N07-99001 Kit, Valve (6)
16 N07-40053 Ring, Retaining 39A N07-20004 O-Ring
17 N07-40031 Crankshaft (N07-00225) 40 N07-20009 O-Ring
17 N07-60031 Crankshaft (N07-00224) 41 N07-22410 Plug, Pipe
18 N07-40033 Key 42 N07-20043 Screw, Plunger
19 N07-40019 Retainer, Bearing – Open 43 N07-20028 O-Ring
*20 N07-40035 Shim 44 N07-20041 Ring, Anti-Extrusion
*21 N07-40045 Seal, Oil 45 N07-40040 Plunger – 20mm
22 N07-40046 Mount, Pump 46 N07-20039 Washer, Flat – Copper

23 N07-40047 Washer, Lock 47 N07-99002 Seal, Oil – (3 in Kit)
24 N07-40048 Screw, Cap 48 N07-40044 Bushing
Pump 23
4.0
6
17
3500
PUMP KITS
00
14
1450
Pump Kits
50 PARTS PACKAGES
125 PSI PARTS PACKAGES

Part No. Description
PARTS PACKAGES Item QTY
PARTS PACKAGES
9 ft. water (7.9 in. Hg) Kit N07-99001 Part No.
N07-99001 Description
Valve Assemblies Item QTY
Part No. PARTS PACKAGES
Description Item QTY
Part No.
Valve
Ass’y, Assemblies
check valve 39Item 6QTY
.787 in. / 20 mm N07-99001 ValvePARTS
Assemblies
Part No.
Valve PACKAGES
Assemblies Item QTY
Ass’y, check valve
O-Ring 39
39A 6
.472 in. / 12 mm N07-99001 Ass’y,
Valve PARTS PACKAGES
check valve
Assemblies 39 6
Part No.
N07-99002 Ass’y,
Oil checkPACKAGES
Description
PARTS
Seals
O-Ring valve 39
Item
39A 6
6QTY
40.6 oz. Part No. O-Ring
Ass’y, PARTS
Description PACKAGES
check valve 39A
3939A
Item 6
6 6 QTY
N07-99001
N07-99002 O-Ring
Valve
Oil
Oil Seals
SealsAssemblies 47Item 3 QTY
Part No.
OilValve
Seals
kwise & Counterclockwise Kit N07-99002 N07-99001
N07-99002
Part No.
N07-99003
O-Ring
Oil PARTS
Description
Ass’y,
Crankshaft
Oil SealscheckSeal
PACKAGES
Assemblies
Seals valve
39A
39
47 Item 6
36QTY
N07-99001 Valve
OilAss’y,
Seals Assemblies
N07-99002
N07-99001 Oil Seals
Oil PARTS
check
Seals
Valve PACKAGES 4747
valve
Assemblies 39Item 3 63 6
Part
N07-99003 No. O-Ring
Description
Crankshaft
Seal, Seal
Crankshaft 39A
1239 2 6QTY
165˚F N07-99003 Ass’y,
Crankshaft check
Sealvalve
N07-99003 OilCrankshaft
Seals check
O-Ring
Ass’y, Seal
valve 4739A39 3 66
N07-99002
N07-99001
Part No.
N07-99004F OilValve
Kit,
Seal, Seals
Plugs Assemblies
Description
& O-Ring
Crankshaft 12 Item 2 QTY
Kit N07-99003 N07-99003
N07-99002
O-Ring
Seal, Crankshaft
Crankshaft
Oil Seals Seal 12 39A 2 6
1/2-14 BSPP-F N07-99001
N07-99004F Seal,
O-Ring
Oil
Kit,
Plug, Crankshaft
Seals
Ass’y,
Valve
Plugs
Pipe check
& valve
Assemblies
O-Ring 4112
4739A
39 63266
N07-99002
N07-99004F Kit,Oil Seals
Plugs & O-Ring
N07-99004F
N07-99002 Seal,
Oil
Kit,
Oil Crankshaft
Seals
Plugs
Seals &Seal
O-Ring 1247 2 3
3/8-19 BSPP-F N07-99003 Crankshaft
O-Ring
Plug,
O-ring Ass’y,
Pipe check valve 40 39A
41 39 6 6 6
Kit N07-9904F N07-99004F
N07-99003
Oil
Plug,
Kit,
Seals
Pipe & O-Ring
Plugs
Crankshaft
Plug,
Oil
Kit, Seals
Plunger Seal
Pipe Screw &
41 47
41
6 3
47 39A 6263 6
N07-99002
N07-99006 Seal,
Oil
O-ring Crankshaft
Seals
O-Ring 12
40
.945 in. / 24 mm N07-99003 Crankshaft Seal
O-ring
“O-Rings” 4012 6 2
N07-99003 Plug,
Seal,Pipe
O-ring Crankshaft
Crankshaft
Kit, Plunger Seal
Screw & 41 40 6 63
N07-99004F
N07-99002
N07-99006 Kit, Plugs
OilOil
Seals &
Seals O-Ring 47
Kit, Plunger
Seal,
Screw,
“O-Rings” Screw &
Crankshaft
Plunger 4212 32
32 lbs. N07-99006
N07-99004F Kit,
O-ring
Seal,Plunger
Plugs & Screw
O-Ring
Crankshaft & 40 12 6 2
N07-99006
N07-99003 “O-Rings”
Plug, Pipe
Crankshaft
Oil Seals Seal 41 47 6 3
N07-99004F “O-Rings”
Kit,
Screw,
Washer, Plugs
Plunger& O-Ring
FlatScrew 42
14 3
12.2 x 9.2 x 6.9 in. Kit N07-99006 N07-99006N07-99003 Screw,
N07-99004F
Kit, Plunger
Plug,
Kit,
O-ring
“O-Rings”
Screw,
Pipe
Plunger
Plugs
Seal, & O-Ring
Crankshaft
Crankshaft
Plunger
&
Seal 42404112
42
3 66 2
Washer, Flat
Plug, Pipe
O-Ring 14
43 41 336
N07-99004F O-ring
Washer,
Kit,
Plug,
Screw,
Kit, FlatCrankshaft
Plunger
Pipe
Plunger
Plugs Screw & 1440
42 41 12 3 3 66 2
N07-99006 O-Ring
Seal,
Washer,
O-ring
Ring, Flat& O-Ring
Anti-extrusion 43
4414
40 336
“O-Rings”
Kit, Plunger Screw &
N07-99004F O-Ring
N07-99006 O-ring
Washer,
Plug,
Screw,Kit,
O-Ring
Kit, Flat
Pipe
PlugsScrew
Plunger
“O-Rings”Plunger & O-Ring
&
43
1443
42
4041 3
3 366
N07-99006 Ring,
Washer, Anti-extrusion
Flat 44
46 33
Kit,Anti-extrusion
Ring, Plunger Screw &
“O-Rings”
O-Ring 44424041 3
43 3 66
N07-99006 O-ring
Screw,
Ring,Plug,Plunger
Pipe
Anti-extrusion 44
N07-99007 Washer,
“O-Rings”
Adapter,
Washer, Flat
Male
Flat 14
46 333
Screw,
Washer,
Kit, Plunger
Flat
Plunger Screw & 4614 42 3 3 6
95.9 ft lbs / 130 N-M Ring, Anti-extrusion
O-ring
Washer, Flat 44 46 40 3
N07-99006
N07-99007 Screw, Plunger
O-Ring
Adapter,
Adapter,
“O-Rings”
Washer,
Male
Male
Flat
43
44 42
14 6333
3
N07-99007 Adapter,
Washer, Kit,
O-Ring Male
Plunger
Flat Screw & 46 43 3 3
29.4 ft lbs / 40 N-M N07-99007
N07-99006
N07-99010 Adapter,
Washer,
Ring,
Rear
Adapter, Male
Flat
Anti-extrusion
Screw, Plunger
Adapters
Male 44
44 1442 6333
“O-Rings”
O-Ring 43 3
N07-99007 Adapter,
Adapter,
Ring, Male
Male
Anti-extrusion 44 6 3
N07-99010 Adapter,
O-Ring
Washer,
RearWasher,
Screw,
Adapter, Male
Flat
AdaptersFlat
Plunger
Female 2644
46431442 336 33 3
14.7 ft lbs / 20 N-M N07-99010 RearRing, Anti-extrusion
Adapters 44 3
N07-99010 Adapter,
Washer,
Rear
Ring, Male
Flat
Adapters
Anti-extrusion 44 46
44 6 33
N07-99007 Adapter,
O-Ring
Washer,
Adapter,
O-Ring Male
FemaleFlat 26
2546 4314 3 3 3
Washer, Flat 3
Kit N07-99007 N07-99010
N07-99007
N07-99028
Adapter,
RearWasher,
Adapter,
Ring,
Plunger
O-Ring
Female
Adapters
Adapter,
Adapter, Male
Female
Flat
Male
Anti-extrusion
O-Ring
Packing
26
26
4446
3
4443 36333 3
Male w/ Retainer
25
14.7 ft lbs / 20 N-M N07-99007 Adapter,
O-Ring 25 3
Adapter,
Adapter,
O-Ring Female
Male 2644 3 6
N07-99007
N07-99010
N07-99028 Adapter,
Rear
Washer,
Plunger
O-Ring Ring, Flat w/ Retainer 25
Male
Adapters
Anti-extrusion
Packing 4644 13 3 3
N07-99028 Adapter,
Plunger Male w/ Retainer 2544
Packing 6
N07-99010
N07-99028 O-Ring
Rear
PlungerAdapters
Adapter, Packing
Male w/ 25
Retainer 44 3 6
N07-99007 Adapter,
Adapter,
O-Ring
Packing, Female
Washer, Male
Flat
V-Lo Press 26
25
26 46 13 3
N07-99010 Rear Adapters
O-Ring
7.3 ft lbs / 10 N-M N07-99028
N07-99010 Plunger
Adapter,
O-Ring
Rear Packing
Female
Adapters w/ Retainer 252526 1 3
1
N07-99007 O-Ring
Adapter,
Adapter,
Packing,
Retainer, Male
V-Lo
PackingMale
Press 2544
26
27 13 6
Kit N07-99010 NOTE: Order
N07-99028
Adapter,
Packing,
O-Ring
O-Ring
Packing,
Adapter,
Plunger
V-LoFemale
V-Lo
Press
Female
Packing Press
2625
25
w/ Retainer28
26 1 33
26 44 111
26 3 6
22.1 ft lbs / 30 N-M N07-99010
three for Rear
Adapter, Adapters
Adapter,
Retainer, Male
Packing
Female 27
NOTE: Order O-RingPacking
Retainer, 27 25 1 3
complete
N07-99028 pump. Packing,
Plunger
Retainer,V-Lo Press
Packing
Packing w/ 26
Retainer 27 1
14.7 ft lbs / 20 N-M
NOTE: three
NOTE:
Order
N07-99010
for
Order
O-Ring
O-Ring
Adapter,
Rear
Adapter,
Ring, Restop Female
Adapters
Female 25
28
29 2526 11133
N07-99028
three for Plunger
Adapter, Packing
Female w/ Retainer
28 1
completethree
N07-99028 pump.
for Retainer,
O-Ring
Adapter,
Plunger Packing
Female
Packing 2728
w/ Retainer 2525 1 1
NOTE:
complete Order
pump. Packing,
O-Ring
Ring,
Packing,RestopV-Lo
Adapter,
V-Hi Press
Female
Press 26
29
30 26 11 3 3
complete O-Ring 25 1 1
14.7 ft lbs / 20 N-M three forpump. Ring, Adapter,Restop
Packing,
Ring,
O-Ring Female
V-Lo
Restop
29
28
Pressw/ Retainer 26
29 1
25 25 1111 3
Kit N07-99028 N07-99028
complete pump.
NOTE: Order
Retainer,
Plunger
O-Ring
Packing,
Adapter,
Packing,
Packing,
Packing
Packing
V-Hi
Male
V-HiV-Lo
Press
PressPress
27
30
31
3027 26 1 1
14.7 ft lbs / 20 N-M Ring, Restop
Retainer,
Packing, Packing
V-Hi Press 29 30 1
three for
N07-99028
N07-99069
NOTE: Order Packing,
Adapter,
O-Ring
Plunger
Retainer
Adapter, & V-Lo
Female Press w/ Retainer
Packing
O-Rings
Male 28
31 2625 11111
complete Retainer,
Adapter, MalePacking 31 27 1 1
three pump.
NOTE: Order
for Packing,
Adapter, V-Hi
Retainer, Press
Female
Male 30 28
31 1
2625 31111 1
29.4 ft lbs / 40 N-M N07-99069
NOTE: Order Ring, O-Ring
Retainer
Packing, &Packing
Restop
Packing, V-Lo
O-Rings
V-Hi Press
Press 29
30 27
three
complete
N07-99069 for
pump. Adapter,
Retainer Female
& O-Rings 28 1
Adapter,
Ring, Male
Restop 3129 1
a new copper washer N07-99069
three for
complete Retainer
pump. Packing,Adapter,
Packing,
Retainer,
Ring, & Packing
O-Rings
Female
V-Hi
Packing,
V-Hi PressPress
V-Lo
Press 30
30 282726 31111 1
eal of ceramic plunger. NOTE: pump.
complete Ring,Restop
Order Packing, Restop
V-Hi Press
29
30 29 3 11
N07-99069 Retainer
Packing, & O-Rings
V-Hi Press 30
per washers form to plunger. three for Ring,
Adapter,
Ring, Restop
Adapter, Male
Retainer,
Packing,Restop Female
V-Lo Packing
Press 31
29
27 292827 313 11 1
NOTE:pump.
complete Packing,
OrderRing, Restop V-Hi Press 29 30 3 1
g or a poor seal may result. Packing,
Adapter,
Ring, V-Hi
Restop
Packing, Press
Male
V-Hi Press 302931 3 3 1
N07-99069
N07-99071 Retainer
three for Packing, Ring, & O-Rings
Restop
Adapter,
Adapter, Front
V-Lo Female
Press 27 2928 3 11 1
30
Adapter,
Packing, V-LoMale
Press 27 31 3 1
complete pump.
N07-99069 Ring, Restop
Retainer
Packing, &V-Hi
O-Rings
V-Lo Press 2927 3
N07-99071 Adapter,
Packing,
Packing, Male
V-Hi
Ring,V-Lo
Adapter,
Packing, Press
Restop
Front Press
Press 30
27 313029 33311 1
N07-99069
N07-99071 Retainer
Adapter, & O-Rings
Front
Packing,
Packing, V-Lo
V-HiPress
Press 27 3
N07-99071
N07-99069 Adapter,
Retainer
Ring, Restop
Adapter,
Packing,
Packing,
Adapter, Front
&Male
V-Lo O-Rings
FemaleV-Hi
PressPress 293130 333 1 1
27
26
30
Kit N07-99069 N07-99071
Packing,
Packing,
Adapter,
Ring,
Packing,
Packing,
V-LoV-Hi
Front
Restop
V-Lo
V-Hi
Press
Press
Press
27 30
29
27
3
30 31 3333 1
3
N07-99069 Packing,
Retainer V-Lo
Adapter,
Adapter, Press
&Male
Female O-Rings 27
26
Ring, Restop
Adapter, Female 26 29 3 3
Packing,
Packing,
Adapter,
Ring, V-Lo
V-LoPress
Female
Restop Press 272627
29 3 33
N07-99071
N07-99069 Adapter,
Packing, Front
Retainer V-Hi
ACCESSORIES Press
& O-Rings 30 3
Packing, V-Lo Press 27 3
N07-99071 Adapter,
Adapter,
Packing,Female
Front
V-Lo Press 26 27 3
Packing,
Ring, V-Lo
Restop
Packing,
ACCESSORIES Press
V-Hi Press 272930 333 3
OilN07-99071
– Case (6) One Pint Adapter,
Bottles Front
ACCESSORIES p/n N07-OILCA
N07-99071 Packing,
Adapter,
Adapter, V-Lo
V-LoPress
ACCESSORIES
Front
Female 2727
26 3
Packing,
Ring, Restop Press 29 3 3 3
Oil – Case
Bottle (6)
(1) One
One PintPacking,
Pint Bottles
Bottle V-Lo
ACCESSORIES Press p/n 27
p/n N07-OILCA
N07-OILCA-13
Case (6) One PintAdapter,
Oil –N07-99071 Bottles
Packing,
Adapter, Female
Packing,V-Lo
FrontPress
V-Lo Press p/n26
27N07-OILCA
27
33
3
Oil – Case (6) One
Oil – Bottle (1) One Pint Pint Bottles
Adapter,
Bottle Female p/n26 p/n N07-OILCA
N07-OILCA-13
Oil –
OilOil Bottle
– Case (1)
(6) (1) One
One Pint Bottle
Adapter,
PintPint Female
ACCESSORIES
Bottles
Packing, p/n
p/nN07-OILCA-1
26N07-OILCA 3
–N07-99071
Bottle One Bottle V-Lo
Adapter, Press
Front p/n27 N07-OILCA-13
Kit N07-99071 ACCESSORIES
Oil – Bottle (1) One Pint Adapter,
Bottle
Packing, Female
V-Lo Press p/n N07-OILCA-1
2627 3 3
Oil – Case (6) One Pint Bottles ACCESSORIES p/n N07-OILCA
Oil –– Bottle
Case (6) ACCESSORIES
Adapter, Female 26 3
Oil (1) One
One Pint
Pint Bottles
Bottle p/np/n N07-OILCA
N07-OILCA-1
Oil – Case (6) One Pint Bottles p/n N07-OILCA
Oil
Oil –– Bottle
Case (6) (1) One
One Pint ACCESSORIES
Pint Bottles
Bottle p/np/nN07-OILCA-1
N07-OILCA
Kit N07-OIL CA Kit N07-OIL CA-1 Oil – Bottle (1) One Pint Bottle p/n N07-OILCA-1
Oil – Bottle (1) One Pint BottleACCESSORIES p/n N07-OILCA-1
Oil – Case (6) One Pint Bottles p/n N07-OILCA
OilOil
– Bottle
– Case(1)(6)One
OnePint
PintBottle
Bottles p/n N07-OILCA-1
p/n N07-OILCA
Oil – Bottle (1) One Pint Bottle p/n N07-OILCA-1
24 Pump
Pump Maintenance Record
Oil Change
Month/Day/Year Operating Hours Oil Brand & Type
Pump Service
Month/Day/Year Operating Hours Type of Service
14 Pump Maintenance Records

Pump Maintenance 25
Unloader Assembly
Relief Valve
2 WARNING: The relief valve

6 has been factory
set and is a field
10 nonadjustable part.
Please contact
the factory before
setting the valve
and will void the
manufacturer
warranty.
If pressure from should

exceed safe limits
it will automatically
open to relieve
dangerous system
4 pressure overloads
which can harm
9 equipment and can
5
also be dangerous
1 for the operator.
8 Caution: Inspect relief

valve annually for
any obstruction.
3
Valvua de alivio
7 ADVERTENCIA: La válvula
de descarga ha sido
ajustado de fábrica
y es un campo
no ajustable. Por
favor, póngase en
contacto con el
fabricante antes
de la válvula y se
anulará la garantía
ASSEMBLY, UNLOADER - TRIGGER, COMBI del fabricante.
S/N 272369 & UP
08-13-2014 Si la presión de prueba
debe superar
límites, se abrirá
automáticamente
ITEM PART NUMBER PART DESCRIPTION QTY. a aliviar sistema
NO.
p e l i g r o s o
1 5305A-00514 BRACKET, UNLOADER 1 sobrecargas de
2 C03-00509-45 VALVE, RELIEF - SS 1 presión que pueden
dañar equipos y
3 C03-00810 VALVE, AIR 1
también puede ser
4 C07-04504-MA VALVE UNLOADER 1 peligroso para el
5 E04-00002-58 BUSHING, PIPE 1 operador.
CROSS, PIPE - HIGH
6 E07-00006-5 PRESSURE 1 Precaución: Inspeccionar
7 E08-00011-58 ELBOW, PIPE 3 la válvula de alivio al
8 E10-00003-5 TEE, PIPE 1
año para cualquier
obstrucción.
9 W02-10021-8 BARB, HOSE 1
10 Y01-00123 ACCUMULATOR 1
26 Unloader Valve
Specifications
Valve, Unloader
p/n C07-04504M-A
Specifications
Maximum Flow 10.5 gal/m / 40L/m
Unloading Press
Rated 4050 psi / 280 bar
Max 4500 psi / 310 bar
Maximum
195˚F / 88˚C
Temperature
Weight 1.54 lbs / 700 G
Bypass 3/8 FNPT
Inlet 3/8 FNPT
Discharge 3/8 MNPT
GENERAL PUMP A member of the Interpump Group
PULSAR4HPM
Trapped Pressure Unloader Valve
DIMENSIONS
SELECTION AND OPERATION

SELECTION
This product is intended to be incorporated on a finished machine. This product is to be used with clean fresh water, for use involving different or
corrosive liquids, contact the GP Customer Service Department. Appropriate filtration should be installed when using impure liquids. Choose the valve
appropriate to the working data of the pump (permissible pressure, flow and rated temperature of the system). The pressure of the pump must not
exceed the maximum pressure of the valve.
OPERATION
The valve regulates the maximum pressure of the system by varying the flow discharged by the bypass. The adjustment is made by altering, by means
of a piston, the position of a sphere which partially closes the bypass opening. The valve is sensitive to water flow. At gun opening, the water flows
through the valve which maintains the system in pressure until the gun closes, the interruption of the flow provokes the complete aperture of the
bypass which allows to discharge the flow at low pressure. At gun closure, the special mechanism of zero setting, which does not include a check
valve, keeps in connection the delivery line and the bypass line, in that way permitting to lower the pressure all around the system and not only in the
source line of the valve.
INSTALLATION
This valve, on a system that produces hot water, must be fitted upstream from the source of heat. On a system that generates hot water, it is advisable
to use accessories that limit the accidental increase of fluid temperature. Always install a safety valve. We recommend the use of a nozzle with flow
rate which allows a regular discharge from the valve bypass of at least 5% of the flow supplied by the pump. In order to achieve a constant pressure
Unloader Valve 27
and easy adjustment. If the nozzle wears out, the pressure decreases. To reset pressure back to working level, it is necessary to replace the worn
nozzle. When a new nozzle is fitted, resetting of the system to its original working pressure is required.
DISCHARGE SYSTEM AND WATER ADDUCTION
Valve,
PartsUnloader
List
p/n C07-04504M-A
Item Part Number Description Qty Kit

1 C07-04504-11 Guide, Piston 1
2 C07-04504-01 O-Ring 2 *
3 C07-04504-09 Piston – SS 1
4 C07-04504-02 Ring, Back-Up 1 *
5 N07-20028 O-Ring 1 *
6 ------------------- Housing 1
7 C07-04500A-05 Kit Seat & O-Ring 1 *
7A C07-02300-08 O-Ring 1/16CS x 11/16OD 1
9 C07-04500-03 Ball, SS-13/32 1
10 C07-04504-03 Spring, 1.6x11x20MM 1
11 C07-04504-04 Coupling, Inlet 3/8 NPT 1
12 N16-28110084 Washer, Flat 2
13 C07-04504-05 Plug-3/8NPT 2
14 C07-04504-07 Ring, back-up 1 *
15 P04-00215 O-Ring, 1.78 x 6.07mm 1 *
16 C07-04504-08 O-Ring, 3 x 6mm 2 *
17 C07-04504-12 Valve, Check 1
18 C07-01009A-18 Spring, Compression 1
19 C07-04504-16 O-Ring, 1/16cs x 5/8 1 *
20 C07-04504M-10 Fitting, Outlet – 3/8”M 1
21 C07-04504-14 Nut, Hex 2
22 C07-04504-13 Follower, Spring 1
23 C07-04504-15 Nut, Hex - Brass 1
24 C07-04500-13 Spring, Comp. Blue 1
Kit, Repair - Parts
C07-9904504 *
Package
ATTENTION: the nut in position 21 is a mechanical security device that limits the
maximum pressure; it must absolutely NOT be removed.
MAINTENANCE STANDARD: every 400 working hours, check and lubricate the seals with
water resistant grease.
NOTE: CONVERTING
C07-04504-A to C07-04504M-A
Replace outlet fitting item #24 p/n C07-04500-17 with item #20 C07-04505M-10
NOTE: Outlet connection fittings will have to be changed.
28 Unloader Valve
Weight 1.5 Lbs.
Maintenance - Exploded View

PARTS LIST
Valve, Unloader
p/n C07-04504M-A
ITEM PART # DE
1 Y60014631 Pis
2* Y10306401 O-
3 Y60002151 Pis
4* Y10402100 Ba
5* 701111 O-
6 Y60013635 Ho
7* Y60025920 Se
FLOW SENSITIVE
9* Y14746100 Ba
10 Y60041051 Sp
11 Y60013731 Inl
13 Y60002531 Gr
14* Y10400601 Ba
15* Y10305101 O-
16* Y10321300 O-
17 Y60005299 Sh
18 Y60005351 Sp
19* Y10306601 O-
20 Y60103931 Ni
21 Y11457400 He
22 Y60001131 Sp
23 Y11457631 He
24 Y60003361 Sp
30 Y10440900 Se
* YKITPULSAR4
UNLOADER
General PumpPRESET AT FACTORY – DO NOT READJUST
Unloading Adjustment
is a member of – Adjustment only after repair or replacement Ref 300938
the Interpump Group
1. Install an appropriate pressure gauge in pump head outlet. The gauge should
have a range twice the operating pressure.
2. Install the spray nozzle in the end of the wand.
3. Ensure the relief valve is set properly.
4. Loosen top lock nut (upper Item 21) and turn the nut (lower Item 21) counter
clockwise until minimum spring tension.
5. With machine turned on, open the trigger gun, start the pump, and observe
pressure gauge reading. Slowly loosen the nut (lower Item 21) until pressure
starts to drop on the gauge.
6. Tighten adjusting nut (lower Item 21) on the unloader. Pressure should start to
increase. Tighten adjusting nut (lower Item 21) until pressure stops climbing.
7. Close and open the trigger gun to check unloading pressure and bypass function
of the unloader valve. The unloading pressure should not exceed operating
pressure more than 400 PSI.
8. Lock the setting by tightening the lock nut (upper Item 21).
Unloader Valve 29
Trouble
Valve,Shooting
Unloader
p/n C07-04504M-A
Fuel Filter V04-00308
Troubleshooting
Trouble Possible Cause Remedy
Frequent valve recycles Damaged check valve O-ring Remove and replace
Leaking connections Check or renew

Restricted bypass or too small Clean or adapt
diameter of passage diameter
the bypass hose
Valve does not reach
Piston O-rings worn out Remove and replace
pressure
Debris between seat and Clean the seat

shutter
Seat worn out Remove and replace
Nozzle worn out Remove and replace
Incorrect choice of nozzle Fit with smaller nozzle
There is not a minimum of 5%

High pressure peaks at
of total flow Reset Correctly
gun closure
discharged in bypass
Change type of valve
Excessive flow in bypass
or adjust passages
Adjustment with spring totally Loosen adjustment
compressed screw and eventually
fit with smaller nozzle
Valve does not
discharge
Jammed check valve Jammed check valve
at low pressure at gun
closure
Debris on check valve Clean
Maintenance Procedures
Every 400 working hours, check and lubricate the seals with water resistant
grease with water resistant grease.
30 Unloader Valve
Pre-Cleaner Assembly
3
6 7
8
9
1
4
11
10
e
ASSEMBLY, PRE-CLEANER
8/28/2015
y
e
NO.
e
1 5355-00130 WELDMENT, FRAME 1
2 53052V-10134 WELDMENT, MOUNT 1
3 5305A-00105 WELDMENT, CHASSIS - COIL 1
4 5305A-00401 ASSEMBLY, BURNER-OIL 1
ENGINE, GAS - 18HP,
5 F05-00529
Kohler
1
6 H04-31326 CAP, SCREW 4
7 H05-31300 WASHER, FLAT - 5/16 4
8 H06-31300 NUT, LOCK - 5/16" 8
9 H06-37500 NUT,LOCK-3/8-16UNC HEX 3
10 H06-50001 NUT, 1/2 - 20UNF 8
11 H10-50000 MOUNT, SHOCK 4
Pre-Cleaner Assembly 31
Oil Burner
5
7 4
ASSEMBLY, BURNER-OIL
2/27/2008
ITEM
PART NUMBER PART DESCRIPTION QTY.
NO.
1 E08-00006-2 ELBOW, PIPE 1
2 E13-00040-2 NIPPLE, PIPE 1
3 V00-17379-2 BURNER, OIL 1
4 V04-00308 FILTER, FUEL 1
5 V3.50 80DB NOZZLE, BURNER 1
6 W02-10019-8 BARB, HOSE 1
7 W02-10031 BARB, HOSE 1
32 Oil Burner
Blower Fan Replacement, Transformer Test,
Blower Fan Replacement Bus Bar Alignment
1. Shut off power to the burner and disconnect wires.
2. Loosen the two screws securing blower motor and fan to the housing.
3. Remove the blower.
4. Install the blower onto the shaft and place .030 feller gauge on the motor as shown, sliding blower
until it contacts feeler the gauge. Rotate wheel until set screw is centered on the flat of the motor
shaft. Tighten set screws onto motor shaft.
5. Reinstall motor and blower assembly.
6. Reconnect wires and turn on power.
Transformer Test
1. Remove burner junction box cover.
2. Turn on burner and make sure ignition transformer is receiving rated voltage.
3. Turn off burner.
4. Loosen screw and swing transformer away from burner gun assembly.
5. Turn on burner.
6. Short the high voltage terminals.
7. Open gap by drawing screwdriver away from one electrode while touching the other.
8. The spark should jump between 5/8 inches and ¾ inches, if it doesn’t jump, replace the
transformer.
9. Turn burner off.
10. Partially close transformer. Check if buss bars align and contact transformer electrodes. If buss
bars do not contact, see Buss Bar Alignment.
11. Close transformer, reposition retainer clip and tighten screw.
WARNING
Use screwdriver
with a well insulated
handle to avoid
shock.
Buss Bar Alignment

1. With burner off, loosen screw and swing the transformer away from burner gun assembly.
2. Inspect the buss bars and transformer electrodes for pitting or corrosion.
3. Partially close the transformer. Check if the buss bars contact and are in alignment with
transformer electrodes.
4. Proper adjustment is obtained by gently bending the buss bars until they spring against, parallel,
and are in full contact with the transformer electrodes.
5. With buss bars aligned, carefully close and fasten the transformer.
22 Oil Burner Maintenance

Oil Burner 33
Burner Gun Removal & Replacement, Accessories,
Elctrode Adjustment
Burner Gun Removal & Installation
1. Disconnect the fuel line from the burner gun assembly oil line fitting. Loosen the other end of the
line and swing line out of the way.
2. Remove the retaining nut.
3. Loosen screw and swing transformer away from burner gun assembly.
4. Carefully remove the burner gun assembly.
1) Check and replace electrode insulators if cracked.
2) Clean burnt buss bars.
3) Clean carbon off electrodes.
4) Clean carbon off oil nozzle (use caution not to scratch face of nozzle or orifice).
5) Check for a loose oil nozzle. Note: Check with dealer and/or replace nozzle with proper
nozzle.
5. Gently replace burner gun assembly in air tube. CAUTION: Do not force. Forcing will cause
electrode misalignment.
6. Reinstall the retaining nut.
7. Reinstall the oil line making sure both ends are tight.
8. Partially close transformer. Check if buss bars align and contact the transformer electrodes. If
buss bars do not contact, see Buss bar Alignment.
9. Close transformer, reposition retainer and tighten screw.
Accessories
p/n Y01-00041 Gauge-0- 200 PSI
p/n Z09-00004 Bacharach Smoke Tester
p/n Y01-00090 Allen Wrench 1/8” #8
p/n z01-00092 Fuel Nozzle Changing Wrench
Z01-000
Electrode Assembly Adjustment
1. Loosen screws holding electrode assemblies.
2. Raise electrode tips 5/32” above surface plane or end of oil nozzle.
3. Place each electrode tip 5/16” from center of spray nozzle hole, maintaining previous
measurement.
4. Spread electrode tips to 1/8” gap maintaining previous measurements.
5. When the proper measurements are obtained, gently tighten screws that hold electrode assembly
in place. CAUTION: Do not over tighten, as this will cause the electrode insulator to fail.
34 Oil Burner
Oil Burner Maintenance Burner Maintenance
Oil Fired Fuel Filter, Adjustment Air Band , Fuel Pressure
Cleaners
Air Band Adjustment
Note: The air band adjustment on this burner has been preset at the factor (elevation approximately 1400
feet). On equipment installed where elevation is substantially different, the air band(s) must be readjusted.
1. Loosen the cap screw retaining the air bands.
2. Move the air bands as indicated below with the machine in operation. Note: The air band should
be set so the exhaust gives the smoke spot specified in the GENERAL section of the MACHINE
SPECIFICATIONS on a Shell-Bacharach scale. If a smoke tester is not available, a smoky
exhaust, oily odor, or sweet smell indicates insufficient air while eye-burning fumes indicate too
much air.
3. Tighten the cap screw retaining the air bands.
Fuel Pump Filter

Suntec Pump
1. Shut off fuel supply.
2. Loosen the 4 screws holding the cover to the fuel pump housing.
3. Take cover and cover gasket off and pull strainer off of pump housing.
4. Clean out any dirt remaining in the bottom of strainer cover. If there is evidence of rust inside of
the unit, be sure to remove water in supply tank and fuel filter.
5. Turn on fuel supply. Failure to do so will result in fuel pump damage.
Fuel Pump Pressure Adjustment

1. Install a 0-200 PSI Pressure Gauge.
2. Remove Plug on top of the fuel pump.
3. Insert a 1/8” Allen Wrench and turn clockwise to increase pressure and counter clockwise to
decrease.
4. Remove Gauge and reinstall plug.
PART NUMBER
V00-14283-5
PART NUMBER
V00-14283-2
Oil
OilBurner
BurnerMaintenance
Maintenance 35
21
Fuel Filter
FILTER,
FIL TER, FUEL
Specifications,
Filter,Trouble
P/N Fuel
V04-00308 Shooting
p/n V04-00308
3 1/4" Vent Plug
Outlet Inlet
5 1/2" (6 1/2" Required For

Element Removal)
Drain Port
ALL DIMENTIONS ARE
IN INCHES UNLESS OTHERWISE
Specifications
NOTED. 25.4 MM = 1 INCH
SPECIFICATIONS
SPECIFICATIONS
Maximum Flow 15 GPM / 57 LPM
• MAXIMUM FLOW Maximum Filtration 2 Microns 15 GPH / 57 LPM
• MAXIMUM FILTRATION 2 MICRONS
Maximum Temperature 212˚F / 100˚C
• MAXIMUM TEMPERATURE 212°F / 100°C
• WEIGHT Weight 1.0lbs / 340km 1.0 LBS. / 340 GM
• INLET 1/4 NPT
Inlet ¼ NPT
• OUTLET 1/4 NPT
Outlet ¼ NPT
All dimensions are in inches unless otherwise noted.
TROUBLE
TR SHOOTING
OUBLE SHOO TING
25.4 mm = 1 inch
MaintenanceTROUBLE
Procedures POSSIBLE CAUSE REMEDY
Priming the machine
1. Fuel bowl leaking. A. Deteriorated gasket. A. Remove and Replace Gasket.
Shut off the fuel tank valves. Spin offB.the
Housing
clearCracked.
bowl, fill with clean fuel B.andRemove
coat and
theReplace
round Housing.
gasket (3)
C. Bowl rim cracked, nicked, or scratched. C. Remove and Replace Bowl.
with fuel. Reinstall the clear bowl and tighten ¼ to 1/3
D. Gasket missing. turns after the gasket
D. Replace Gasket. upper housing.
contacts the
Turn on the fuel tank valves. Start the machine and
E. Loose Fuel check that there are no
Bowl. leaks.Fuel Bowl Onto Filter.
E. Tighten
2. Air leaking into system A.Loose Valve Assembly. A.Tighten Valve Assembly.
Draining water
(indicated by air bubbles in bowl B. craked Component. B. Inspect Filter Bowl, Filter Housing,
Check theduring
collection bowl daily. Drain
operation). C. off water
loose contaminants by unscrewing
Filter bowl. the clear bowl turning
and Gasket.
counter-clockwise. Start the machine and allow air to purge from the fuelC.system Tighten prior
Fuel Bowl Onto Fuel Filter.
to operating the
equipment.
Element replacement frequency

Frequency of element replacement is determined by contamination level in the fuel. Replace the
element every 500 hours.
Note: Foul smelling diesel fuel is an indication of microbiological contamination. A change in fuel source
is recommended. Always carry a spare filter element as one tank full of contaminated fuel will plug the
fuel filter element prematurely.
Element replacement procedure

1. Shut off the fuel tank valves.
2. Unscrew the clear bowl turning counter-clockwise.
3. Remove and discard the filter element.
4. Follow listed procedures under “PRIMING.”
36 Fuel Filter
Maitennace Schedule
Filter, Fuel
p/n V04-00308
100 HRS
EVRERY
Maintenance Schedule
Weekly
FILTER,
FILTER, FUEL
BREAKDOWN - P/N V04-00308
Gaskets MAINTENA
MAINTEN PROCEDURES
ACE PROCEDURES EXPLODED
EXPLODED VIEW
Inspect for deterioration or tearing. ●
PRIMING THE MACHINE
Remove and
Shut off the fuelreplace.
tank valves. Spin off the element, fill with clean
●
fuel and coat the square gasket (3) with fuel. Reinstall the
Bowls element and tighten 1/4 to 1/3 turns after the gasket contacts
Inspect rim
the upper of bowlTurn
housing. to insure
on theitfuel
is free
tankofvalves.
nicks,Start the 10 7
machineor scratches.
and check that there are no leaks. ●
cracks, 6
Filter2.Element
DRAINING WATER
Check the
Inspect forcollection
damagebowl daily. Drain off water contaminants
or deterioration. ●
by opening the head vent and then the drain. If more than 1/8 1
Remove andisreplace.
cup of fluid drained, follow the priming instructions,
8
otherwise, close the vent and drain. Start the machine and allow
Fuel Bowl
air to purge from the fuel system prior to operating the
Ifequipment.
contaminants are found, check more
●
frequently.
3. ELEMENT REPLACEMENT FREQUENCY
Frequency of element replacement is determined by con- 4
PART LIST
tamination level in the fuel. Replace the element upon power
loss of the engine (if so equipped) or every 500 hours
ITEM PART
whichever NUMBER
comes first. PART DESCRIPTION QTY
NOTE: Foul smelling diesel fuel is an indication of microbio-
1 V04-00308-02
logical contamination. A change Housing, Upper
in fuel source is recommended. 1
Always carry a spare element as one tank full of contaminated
2 will
fuel V04-00308-07 Assembly,
plug the fuel filter element Drain
prematurely. 1 5
3 V04-00308-K Bowl, Amber – 3” 1
4. ELEMENT REPLACEMENT PROCEDURE:
41. Shut off the fuel tank valves.
V04-00308-01 Element, Filter 1
2. Unscrew the amber bowl from the fuel filter.
53. Unscrew
V04-00308-05 O-Ring
and discard the filter from–the
3/32CS x 2 1/2ID
upper housing. 1 3
4. Follow listed procedures under “PRIMING”.
6 V04-01300-08 O-Ring – 1/16CS x 5/16ID 1
9
7 ------------------ Plug, Pipe 1
MAINTENANCE
MAINTEN ANCE SCHEDULE
8 V04-00308-03 Ring, Flat 1
2
9 V04-00308-K
GASKETS: WEEKLY Bowl
Kit, Replacement 100 HRS 1
1. Inspect for deterioration or tearing.
*
10 V04-00308-04
2. Remove
BOWLS:
and Replace. Vent Plug & O-ring
* 1
Inspect rim of bowl to insure it is free

of nicks, cracks, or scratches.
*
Troubleshooting PARTS LIST

FILTER ELEMENT:
1. Inspect for damage or deterioration. * 1 V04-00308-02 HOUSING, UPPER 1
2. Remove
Fuel bowl leaking
FUEL BOWL:
and Replace. (500 hours) *
Deteriorated gasket 2 V04-00308-07 Remove and
ASSEMBLY, DRAIN 1
If contaminants are found, check

frequently.
Housing
more cracked * 3
4
Remove and replace housing
V04-00308-06
V04-00308-01
BOWL, AMBER - 3"
ELEMENT, FILTER
1
1
Bowl rim cracked, nicked, ors cracked Remove and replace bowl
5 V04-00308-05 O-RING - 3/32CS X 2 1/2ID 1
Gasket missing 6 Replace gasket

O-RING - 1/16CS X 5/16ID
C07-01300-08 1
NOTE:
intervals stated are for normal Loose fuel bowl Tighten fuel bowl onto filter
7 V04-00308-08 PLUG, PIPE 1
operating conditions. the
intervals suggested may be shiortened or lengthened as 8 V04-00308-03 RING, FLAT 1
determined
Air leaking intoby existing conditions.
system 9 V04-00308-K KIT, REPLACEMENT 1
Inspect filter bowl, filter housing,
BOWL
(indicated by air bubbles Cracked component 10
and gasket
V04-00308-04 ASSEMBLY, VENT 1
in bowl during operation)
Loose filter bowl Tighten fuel bowl onto fuel filter
Loose valve assembly Tighten valve assembly
Fuel Filter 37
Burner Exploded View
Burner
438Water Pump
Burner Breakdown Parts List
p/n V00-17379-2
Item Part No. Description 18 V00-13279 Coupling, Shaft
1 V00-13360 Screw, Thread Cutting 19 V00-14283 Pump, Fuel
2 V00-13038 Clip, Hold Down 20 F04-00974 Solenoid, Oil – 115v
3 F04-00517 Box, Junction 20a V13-00653 Coil, Solenoid – 230v
4 H04-19000 Screw, Thread Cutting 21 V00-13064-1 Connector, Flare
5 H04-16401 Screw, Machine 22 V00-02668 Band, Air – Outer
6 F04-00512 Cover, Junction Box 23 V00-2669 Band, Air – Inner
7 F04-00315 Nut, Hex 24 V00-20372 Housing, Fan
8 H05-87500 Washer, Flat 25 V00-30535-43 Assembly, Burner Gun
9 V00-20358 Transformer, Ignition 26 V00-13003 Cone, Air – 3 9/16
10 V00-13045 Screw, Thread Cutting 27 V00-12484 Gasket, Flange
11 F04-00316 Nipple, Chase 28 4140-00440 Weldment, Air Tube
12 F04-00310 Connector, Conduit 29 V00-12699 Screw, Thread Cutting
13 F05-12310 Conduit, Electrical 30 H04-31302 Screw, Set
14 V00-13392 Cover, Slot 31 V00-20289 Fan w/Item 30
15 V00-14296 Nut, Hex 32 V00-21126 Motor, Electric – 1/4HP 115v
16 H04-31310 Screw, Cap 33 V00-13121 Strain Relief, Cord
Burner Gun Breakdown Parts List

p/n V00-30535-43
Item Part No. Description
1 V00-100631 Stem, Electrode – RH
2 V00-12574 Insulator, Electrode
3 V00-12408 Bushing, Insulator
4 V00-12694 Screw, machine
5 H04-19002 Screw, Set
6 V00-12695 Screw, Machine
7 V00-13110 Nut, Pal
8 V00-12231 Bar, Bus – 2” Straight
9 V00-21410-13 Assembly, Oil Pipe
10 V00-13407 Plate, Baffle – 2”
11 V00-14310 Support, Electrode
12 V00-14442 Spring, Electrode Support
13 H04-16400 Screw, Thread Cutting
14 V00-100632 Stem, Electrode – LH
15 V00-12988 Adapter, Nozzle
WaterBurner
Pump 539
Coil Assembly
8
4 3
8
2
EXHAUST END VIEW
9
1
10
2
5
8
8
SIDE VIEW
6
6
8
EXPLODED ISO VIEW BURNER END VIEW
COIL,RELACEMENT
p/n 5305A-00105
ITEM PART NUMBER

NO.
PART LIST
PART DESCRIPTION QTY.
ITEM PART NUMBER WELDMENT, HEAD -
PART DESCRIPTION QTY
1 4120-00116 1
BURNER
1 2 4205A-00111
4120-00116 WELDMENT,
HEAD, BURNER COIL - 18" 1 1
3 5305A-00102 WELDMENT, 1
2 4205A-00111 WRAPPER
WELDMENT, COIL- UPPER
– 18” - 1
4 550-00117 WELDMENT, HEAD 1
3 5305A-00102 WELDMENT,
EXHAUST
WRAPPER - UPPER 1
5 AS14-03002-PBR WRAPPER,COIL(LOWE 1
R) 1
4 550-00117
6 E06-00002 HEAD, COUPLING,
WELDMENT HALF 2
7 E15-00035-1 NIPPLE, SCH80 1 1
5 8 H04-19011WELDMENT,
AS1403002PBR SCREW,WRAPPER
SELF TAP - LOWER
6
9 Z01-05001 INSULATION, CERAMIC 1
6 10 Z01-05005 COUPLING,
E06-00002 INSULATION,
HALFCERAMIC 1 2
7 E15-00035-1 NIPPLE, PIPE- 3 1/2 1
8 H04-19011 SCREW, SELF TAP 6
40 Coil Assembly
Troubleshooting
Pump
Oil leaking in the area of Worn crankshaft seal, bad bearing, Remove and replace.
water pump crankshaft grooved shaft, or failure of retainer
o-ring.
Excessive play on Defective bearings. See “Worn bearing.”

crankshaft
Excess shims. Set up crankshaft.
Loud knocking in pump Loose connecting rod screws. Tighten connecting rod screws per PUMP
SPECIFICATIONS
Worn connecting rod. Replace connecting rod per PUMP MAINTENANCE.
Worn bearings. Replace bearings per PUMP MAINTENANCE.
Loose plunger bushing screw. Tighten plunger screw per PUMP SPECIFICATIONS.
Oil leaking at the rear Damaged or improperly installed oil Replace gasket or o-ring.
portion of the pump gauge window gasket or rear cover.
Oil gauge loosed. Tighten oil gauge.
Rear cover screws loose. Tighten rear screws to torque values in PUMP
SPECIFICATIONS.
Pump overfilled with oil, displaced Drain oil. Refill to recommended oil level as stated in
through crankcase breather hole in OIL LEVEL in PUMP MAINTENANCE.
oil cap/dipstick.
Water in crankcase May be caused by humid air Maintain or step up lubrication schedule.
condensing into water inside.
Worn or damaged plunger screw Remove and replace. See PLUNGER SERVICE in
o-ring. PUMP MAINTENANCE.
Worn bearing Excessive belt tension. See BELT TENSION in MACHINE MAINTENANCE.
Oil contamination. Check oil type and change intervals per PUMP
SPECIFICATIONS.
Short bearing life Excessive belt tension. See BELT TENSION in MACHINE MAINTENANCE.
Misalignment between pump and Re-align pump and motor.
motor.
Oil has not been changed on Check oil type and change intervals per PUMP
regular basis. SPECIFICATIONS.
Short seal life Damaged plunger bushing. Replace plunger bushing.

Worn connecting rod. Replace connecting rod.
Excess pressure beyond the Match pressure stated in PUMP SPECIFICATIONS.
pump’s maximum rating.
High water temperature. Lower water temperature stated in PUMP
SPECIFICATIONS.
Troubleshooting 41
Pump Troubleshooting Continued
Dirty or worn check Normal wear. Remove and replace.

valves
Debris. Check for lack of water inlet screens.
Presence of metal Failure of internal component. Remove and disassemble to find probable cause.
particles during oil
change
New pump. New pumps have machine fillings and debris
and should be drained and refilled per PUMP
SPECIFICATIONS.
Water leakage from Worn packing. Install new packing.

under head
Cracked/scored plunger. Remove and replace plunger.
Failure of plunger retainer o-ring. Remove and replace plunger retainer o-ring.
Loud knocking noise in Pulley loose on crankshaft. Check key and tighten set screw.
pump
Defective bearing. Remove and replace bearing.
Worn connecting rod, crankshaft, Remove and replace.
or crosshead.
Frequent or premature Scored, damaged, or worn plunger. Remove and replace plungers.
failure of the packing
Overpressure to inlet manifold. Reduce inlet pressure.
Abrasive material in the fluid being Install proper filtration on pump inlet pumping.
pumped.
Excessive pressure and/or Check pressures and fluid inlet temperature. Be sure
temperature of fluid being pumped. they are within specified range.
Over pressure of pumps. Reduce pressure.
Running pump dry. Do not run pump without water.
Low Pressure Dirty or worn check valves. Clean/replace check valves.

Worn packing. Remove and replace packing.
Belt slipping. See BELT TENSION in MACHINE MAINTENANCE.
Improperly sized spray tip or See MACHINE SPECIFICATIOSN for specified spray
nozzle. tip or nozzle.
Inlet filter screen is clogged. Clean inlet filter screen.
Pitted valves. See VALVE SERVICE in PUMP MAINTENANCE.
Erratic pressure; pump Dirty or worn check valves. Clean/replace check valves.
runs rough
Foreign particles in valve
assemblies.
High inlet water temperature. See temperature in PUMP SPECIFICATIONS.
42 Troubleshooting
Pump Troubleshooting Continued
Excessive vibration Dirty or worn check valves See “Dirty or worn check valves.”
Scored plungers Abrasive material in fluid being Install proper filtration on pump inlet plumbing.
pumped.
Fitted plungers Cavitation. Decrease inlet water temperature and/or increase inlet
water pressure.
Cavitation High inlet fluid temperature, low Lower inlet fluid temperature and raise inlet fluid
inlet pressure. pressure.
Burner
Burner will not ignite Electrodes out of alignment. See “ADJUSTING ELECTRODE ASSEMBLY” in
BURNER MAINTENANCE SECTION.
Electrode insulator failure. Remove and replace if there are breaks, cracks,
or spark trails.
Water flow switch not closing. Adjust, repair, or replace switch.
Vacuum switch not closing. Adjust, repair, or replace switch.
Temperature control switch not closing. Adjust or replace the TEMPERATURE CONTROL.
Fuel solenoid valve not opening. Clean, repair, or replace solenoid.
Weak transformer. Clean and check transformer terminals. Check
transformer for spark pre “TRANSFORMER
TEST” in BURNER MAINTENANCE SECTION.
Faulty cad cell (if equipped). Clean and test cad cell, replace if required.
Faulty primary control (if equipped). Replace primary control.
Burner motor thermal protector locked See “Burner motor thermal protector locked out.”
out.
Wiring. All wire contacts are to be clean and tight. Wire
should not be cracked or frayed.
Burner switch. Test switch operation. Remove and replace as
necessary.
Pump pressure. See “Low fuel pressure.”
Venting. A downdraft will cause delayed ignition. Soot
deposits on the coil and burner can interrupt air
flow, and cause shorting of the electrodes. Clean
as required.
Sooting. Soot deposits on the coil and burner can interrupt
air flow, and cause shorting of the electrodes.
Clean as required.
No fuel. See “No fuel.”
Troubleshooting 43
Burner Troubleshooting Continued
No fuel Clogged fuel filter. Remove and replace filter per FUEL FILTER
SECTION.
Fuel leak. Repair as necessary.
Kinked or collapsed fuel line. Remove and replace fuel line.
Low fuel pressure. See “Low fuel pressure.”
Faulty burner oil pump. Adjust pressure or replace.
Air leak in intake lines. Tighten all fittings.
Clogged burner nozzle. Remove and replace (do not clean).
Low fuel pressure Clogged fuel filter. See “No Fuel.”

Clogged fuel pump filter screen. Remove pump cover and clean strainer using a
brush and clean fuel oil, diesel oil or kerosene.
Fuel oil too viscous. Operate a lighter oil or in warmer area.
Air leaks in intake lines. Tighten all fittings.
Kinked or collapsed fuel line. Remove and replace.
Burner shaft coupling slipping. Remove and replace.
Fuel nozzle worn. Remove and replace with specified nozzle on
BURNER ASSEMBLY.
Faulty oil pump. Remove and replace.
Pulsating pressure Partially clogged fuel pump strainer Remove and replace strainer per FUEL PUMP
or filter. FILTER in OIL BURNER MAINTENANCE section.
Air leaking around fuel pump cover. Check fuel pump cover screws for tightness and
damaged gasket.
Unit smokes Improper fuel. Refuel with FUEL specified on MACHINE

SPECIFICATIONS.
Air to burner insufficient. See AIR BAND ADJUSTMENT in OIL BURNER
MAINTENANCE section.
Fuel nozzle interior loose. Replace nozzle.
Water in fuel Inspect fuel filter for water presence.
Gun out of alignment. Bend oil pipe to center burner nozzle.
Burner motor thermal Low voltage. Voltage must match those specified in the
protector kicked out BURNER section of MACHINE SPECIFICATIONS
section.
Fuel too viscous. See “Low fuel pressure.”
Fuel pump defective. Check that fuel pump turns freely.
Motor defective. Call service technician or take motor to repair/
warranty station.
44 Troubleshooting
Burner Troubleshooting Continued
Delayed ignition (rumbling, Dirty or damaged electrodes. Clean or replace.

noise starts)
Air adjustment open too far. Readjust per AIR BAND ADJUSTMENT in OIL
BURNER MAINTENANCE section.
Poor fuel spray pattern. Remove and replace with fuel nozzle specified in
BURNER ASSEMBLY.
Incorrect electrode setting. Readjust per ADJUSTING ELECTRODE
ASSEMBLY in OIL BURNER MAINTENANCE
section.
Weak transformer. See TRANSFORMER CHECK on OIL BURNER
MAINTENANCE section.
Burner does not electrically Burner motor reset button tripped. Reset if necessary. CAUTION: Do not keep
come on hitting the “reset” button if you have oil pressure
you are just filling the burner combustion chamber
with oil and if ignited will cause an explosion.
High limit temp control reset tripped if Reset if necessary.
so equipped.
Water Heater

Machine will not rise to Low fuel pressure. See BURNER on MODEL
operating temperature SPECIFICATIOSN for specified pressure.
Water in fuel piping. Drain fuel tank and remove and replace
filter per FUEL FILTER INSERT.
Fuel filter clogged. Remove and replace fuel filter element per
FUEL FILTER INSERT.
Poor combustion. See “Poor combustion.”
Improper fuel supply. Use fuel specified in BURNER section of
the MODEL SPECIFICATIONS.
Temperature control inoperative (if See TEMPERATURE CONTROL INSERT.
equipped).
Machine overheats Insufficient water. See “Low operating pressure” on MACHINE

TROUBLESHOOTING insert.
Temperature control inoperative. See TEMPERATURE CONTROL INSERT.
the MODEL SPECIFICATIONS.
Dry steam (very little Insufficient water. See “Low operating pressure” on MACHINE
moisture, very hot steam) TROUBLESHOOTING insert.
the MACHINE SPECIFICATIONS.
Improper fuel pressure. See BURNER on MODEL
SPECIFICATIONS for specified pressure.
Troubleshooting 45
Water Heater Troubleshooting Continued
Machine smokes (sweet Improper fuel supply. Use fuel specified in BURNER section of
smelling exhaust) MODEL SPECIFICATIONS.
Insufficient combustion air. See AIR BAND ADJUSTMENT on OIL
BURNER MAINTENANCE insert.
Leaking fuel system. Correct leakage problem.
Clogged or improper burner nozzle. Remove (DO NOT CLEAN) and replace
nozzle per BURNER ASSEMBLY INSERT.
Loose burner nozzle. See BURNER MAINTENANCE insert.
Machine fumes (exhaust Too much combustion air. See BURNER TROUBLESHOOTING insert.
burns eyes)
Improper fuel pressure. See FUEL on MODEL SPECIFICATIONS
for specified pressure.
Excessive oil dripping from Loose nozzle. See BURNER TROUBLESHOOTING insert.
laydown coil condensate.
Fuel pressure too high. See FUEL PRESSURE ADJUSTMENT
section on BURNER MAINTENANCE insert.
Burner nozzle defective. Remove and replace with appropriate
nozzle found on the BURNER ASSEMBLY
or BREAKDOWN insert.
Incorrect burner nozzle. Remove and replace with appropriate
nozzle found on the BURNER ASSEMBLY
or BREAKDOWN insert.
Poor combustion Low fuel pressure. See “Low fuel pressure” on BURNER
Improper fuel supply. See “Low fuel pressure” on BURNER
Insufficient combustion air. See AIR BAND ADJUSTMENT section on
OIL BURNER MAINTENANCE.
46 Troubleshooting
Tank Assembly 47
Warranty
Warranty Policy
Machines are guaranteed to be free from defects in material or workmanship
under normal use and service for period of one year after delivery from the
factory. Any part (other than vendor items) that is determined to be warranty
will be repaired or replaced at NO CHARGE provided the warranty
registration form is filled out in its entirety and the part is sent back freight
prepaid. Any replacement parts accepted as warranty will be returned to
you freight prepaid.
Our heating coil will carry a seven-year prorated warranty credit. The
manufacturer will repair or replace the coil without charge for five years
after delivery date from the factory for any defect in the coil that was caused
by workmanship or defective steel. After the five years have expired, the
credit will be prorated as follows:
First 5 years 100% Credit

Years 6 & 7 50% Credit
After 7 Years No Credit Allowed
All parts supplied to us by other manufacturers will be subject to their

guarantee and warranty. Generators, motors, and engines are required by
vendors to be repaired or replaced by authorized warranty repair stations.
The manufacturer will assist you in locating warranty stations around the
country in cases where that is necessary. Select items carry a six-month
warranty such as unloaders, triggers guns, etc.
The manufacturer, at its option, will repair or replace defective parts only,
and does not allow for field labor charges for removal, installation, analysis,
travel expense, or special freight expenses incurred for replacement parts.
Warranty does not apply to normal wear and tear including, but not limited
to, freezing damage, freight damage, damage caused by misuse or
misapplication, chemical related failures, contaminated filters and screens,
moisture related fuel pump failures, stuck check valves, pump packings or
seals, nozzles or orifices, paint, hoses, and gauges.
48 Warranty
For full warranty information, contact your delivering distribu-
tor or contact the manufacturer at info@warrantysvc.com

115 Volt GED Series Model 5305A: S/N 279409 & UP

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Service Manual

115 Volt GED Series

S/N 279409 & UP 20150828

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English to Metric Conversions

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1 W04-31231-B Coupler, 3/8F X 1/2MNPT

4120-00902P PART LIST ASSEMBLY, CHEMICAL HOSE

ITEM PART NUMBER PART DESCRIPTION

1 C04-00131 Screen, Chemical

2 Z01-08413-2 Hose, Poly Braid – 84”

4 Trigger Gun & Wand

Trigger Gun & Wand 5

REPAIR INSTRUCTIONS KIT, REPAIR PART - NUMBER J06-99158C

ITEM PART NUMBER PART DESCRIPTION QTY.

1 C07-01300-08 O-RING - 1/16CS X 5/16ID 1

6 Trigger Gun & Wand

ITEM NO. PART NUMBER PART DESCRIPTION QTY.

1 4205A-00126 ASSEMBLY, FUEL TANK 1

ASSEMBLY, CONTROL PANEL

1 4205A-00301 WELDMENT,PANEL CONTROL 1

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TOGGLE VACUUM TEMP

BURNER AND CONTROLS

ASSEMBLY, FLOAT TANK 15

ITEM PART NUMBER PART DESCRIPTION QTY.

Float Tank Assembly 15

16 Float Tank Assembly

ITEM PART NUMBER PART DESCRIPTION QTY.

Maximum Inlet Pressure

176 Maximum Fluid

Maximum Inlet Vacuum -9 in9-9ft.inwater

Rear Crankcase cover to Crankcase

Head to Crankcase (Item 38) 22.1 ft lbs / 30 N-M

Item Part No. Description Item Part No. Description

16 N07-40053 Ring, Retaining 39A N07-20004 O-Ring

17 N07-40031 Crankshaft (N07-00225) 40 N07-20009 O-Ring

17 N07-60031 Crankshaft (N07-00224) 41 N07-22410 Plug, Pipe

18 N07-40033 Key 42 N07-20043 Screw, Plunger

19 N07-40019 Retainer, Bearing – Open 43 N07-20028 O-Ring

*20 N07-40035 Shim 44 N07-20041 Ring, Anti-Extrusion

*21 N07-40045 Seal, Oil 45 N07-40040 Plunger – 20mm

22 N07-40046 Mount, Pump 46 N07-20039 Washer, Flat – Copper

125 PSI PARTS PACKAGES

14 Pump Maintenance Records

2 WARNING: The relief valve

If pressure from should

8 Caution: Inspect relief

SELECTION AND OPERATION

Item Part Number Description Qty Kit

Maintenance - Exploded View

Leaking connections Check or renew

Debris between seat and Clean the seat

Nozzle worn out Remove and replace

Incorrect choice of nozzle Fit with smaller nozzle

There is not a minimum of 5%

Buss Bar Alignment

22 Oil Burner Maintenance

Fuel Pump Filter

Fuel Pump Pressure Adjustment

5 1/2" (6 1/2" Required For