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MADE IN GERMANY
For almost 40 years, WITTE has specialised in developing and manufacturing precision
gear pumps. Each pump is precisely tailored to the customer’s process and needs.
WITTE engineers and designers develop custom gear pumps for use in standard or
limit ranges.
WITTE has its own subsidiaries in the USA, China and Malaysia, as well as a number
of agents representing it worldwide.
2 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Gear pumps for chemicals 3
Best Practice ChemCore®
4 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Best Practice ChemCore ®
5
Product overview
ChemCore® series chemical Every day brings something new. The chemical industry is constantly chang-
pumps are predominately used ing. Continuous research and development in this sector creates a constant Standard chemical pump Chemical pump for fine ChemCore® LZ: Custom OEM solutions
as metering or transfer pumps. flow of new products, materials and possibilities. The wide range of appli- metering Drop-in-Replacement
Different designs are available cations, processes and materials is ever growing. And new processes are Stainless-steel chemical Mini chemical pumps for pre- Replacement solution from Custom gear pumps. Preci-
based on the requirements and always placing high demands on people and machinery. pumps for standard applica- cise fine metering. WITTE for your Hermetic sely adapted to your applica-
application. tions and demanding tasks. LZ gear pump. tion.
The chemical industry supplies the basis and raw materials for semi-finished
Pages 8-9 Pages 10-11 Pages 12-13 Pages 14-15
and end products across a wide range of sectors. All industries – be they
agricultural, pharmaceutical, food or plastics – use chemical products.
The challenge of new things is what drives us: to create new solutions that
only then make new processes possible. Metering systems WITTE Core Command®
6 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Product overview 7
Standard chemical pump
CHEMICALS PHARMACEUTICALS POLYMERS FOOD
AND COSMETICS
The ChemCore® gear pump series The versatile spectrum of use for Technical designs Operating parameters
was specially developed for the these pumps ranges from organic
requirements of the chemical in- and inorganic chemicals and food-
dustry. This series is used to pump grade lubricants to polymers and HOUSING VISCOSITY
and transfer low-to-medium viscous pharmaceutical products. Stainless steel · tantalum · titanium · Hastelloy® · ceramic 0.5 to 1,000,000 mPa s
media and takes care of metering
and transfer tasks. An extensive modular system pro- GEARS TEMPERATURE
vides optimal material pairings for Stainless steel, Ferralium®, Ferro-Titanit®, Hastelloy®, etc. Up to 350°C · higher temperatures upon request
corrosive or abrasive media. optionally available with coating · spur gearing
SUCTION PRESSURE
FRICTION BEARINGS
From vacuum to max. 15 bar, higher with magnetic drive
Carbon · NiAg (nickel silver) · silicon carbide · zirconia · tool steel ·
alum. bronze · optionally available with coating DISCHARGE/DIFFERENTIAL PRESSURE
Single internal, single external or double mechanical seal · stuffing The values listed are maximum values and
box · magnetic coupling must not coincide under certain circumstances.
Applications
Alcohols · additives · bases · esters · glycerine · resins · hardeners · isocyanates · monomers · oils · phenols · acids · biodiesel · bitumen · tar · hot melt · adhe-
sives · waxes · etc.
POLYMERS
FOOD
Plant oils · butter · margarine · flavourings · chocolate · fondant · liquorice · chewing gum · vitamins · syrup · gelatine · etc.
8 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Standard chemical pump 9
Chemical pump for fine metering
CHEMICALS PHARMACEUTICALS POLYMERS FOOD
AND COSMETICS
The Mini series is based on the This pump type excels at maximum Technical designs Operating parameters
ChemCore® series and extends the metering precision. The pumps are
range with pumps for extremely used for metering additives into ex-
fine metering tasks. Amounts from truders, among other applications. HOUSING VISCOSITY
0.2 cm3/rev. to 2.95 cm3/rev. can be Stainless steel · tantalum · titanium · Hastelloy® 0.5 to 1,000,000 mPa s
pumped.
GEARS TEMPERATURE
1.4112 · and also all other processable ceramic and metal materials, Up to 350°C · higher temperatures upon request
such as 1.4571, Ferralium®, Ferro-Titanit®, Hastelloy®, etc. · optional-
ly available with coating SUCTION PRESSURE
Carbon · NiAg (nickel silver) · silicon carbide · zirconia · tool steel · DIFFERENTIAL PRESSURE
alum. bronze · special materials · optionally available with coating
Up to max. 120 bar
SEALS The values listed are maximum values and must not coincide under
certain circumstances.
Stuffing box · magnetic coupling · radial shaft seal ring
PUMP SIZES
HEATING
From 0,2 ccm/rev. to 2,95 ccm/rev.
Steam · water · heat transfer oil · electric
Applications
Alcohols · additives · bases · esters · glycerine · resins · hardeners · isocyanates · monomers · oils · phenols · acids · biodiesel · bitumen · tar · hot melt · adhe-
sives · waxes · etc.
POLYMERS
PS · PET · PC · PA · PMMA
FOOD
Plant oils · margarine · flavourings · chocolate · fondant · liquorice · chewing gum · vitamins · syrup · gelatine · etc.
10 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Chemical pump for fine metering 11
NEW
WITTE now offers all users and At WITTE you receive the complete Technical designs Operating parameters
operators of Hermetic-LZ pump including coupling connecti-
gear pumps an alternative solution on with identical dimensions. This is
- our new ChemCore® LZ series. a double advantage for our custo- HOUSING VISCOSITY
The LZ series, which was taken out mers, because the system does not 1.4571 · others on request 0.5 to 5,000,000 mPas
of the Hermetic range in 2018, is have to be extensively modified and
still in operation in many plants. the core components come from GEARS TEMPERATURE
However, replacement pumps from the established WITTE modular 1.4112 · others on request Up to 350 °C
the original manufacturer are no system.
FRICTION BEARINGS PRESSURE
longer available.
Carbon · NiAg (nickel-silver) · silicon carbide (SiC) · zirconium oxide 25 bar · 40 bar
(ZrO2) · alum. bronze
DISCHARGE/DIFFERENTIAL PRESSURE
SEALS
25 bar · 40 bar
Single or double mechanical seal · others on request
PUMP SIZES*
* In addition to the possibility of a 1:1 exchange, we naturally offer you the option of using a pump
optimised on the basis of the actual operating data
Applications
Alcohols · additives · bases · esters · glycerine · resins · hardeners · isocyanates · monomers · oils · phenols · acids · biodiesel · bitumen · tar · hot melt · adhe-
sives · waxes · etc.
FOOD
Plant oils · margarine · flavourings · chocolate · fondant · liquorice · chewing gum · vitamins · syrup · gelatine · etc.
WITTE offers modified chemical tunity to test this prototype, and Technical designs* Operating parameters*
pumps for OEM customers. These then the results are discussed and
pumps are usually specially tailored optimised together. The pumps can
to the customer’s requirements. also be fitted with the customer’s HOUSING VISCOSITY
WITTE works with the customer name plate if desired and delivered 1.4301 20 to 500 mPas
to analyse the pumping task and quickly by order contract.
draw up an initial solution. A pump GEARS TEMPERATURE
Applications
A pump for metering foam into a water jet in order to produce fire extinguishing foam on fire engines.
14 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Metering systems 15
Metering systems/technology
CHEMICALS PHARMACEUTICALS POLYMERS FOOD
AND COSMETICS
Gear pumps are highly suitable for Once defined, the mass flow meter Sample structure of a metering system
precise volumetric metering with instantly forwards even the smallest
high reproducibility. When used in changes in flow to the connected
combination with a mass flow meter drive unit and regulates the volu-
and a control system, a self-regu- metric flow so that it always stays
lating, absolutely precise pumping within the tolerance range.
unit is created. A wide range of Mass flow meter: Pump control
interfaces can be used to program Mass flow meter for precise WITTE Core Command®:
the mass flow meter. measurement of the mass flow. Operating unit (HMI) for the SPS
pump control. The control system
Supply tank: determines the balance between
Container with medium. the set and actual quantity and
regulates the frequency converter
accordingly.
Overpressure valve:
Overpressure/safety valve
Motor/drive:
Speed-controlled motor
Pump:
Chemical pump for precise
metering of low-viscous media
16 Portfolio brochure for WITTE gear pumps for CHEMICALS Thema Chemical pump in the metering system 17
WITTE Core Command® Features
Pump control for your gear pump
WITTE PUMPS & TECHNOLOGY standards. The system is based on Control to flow with external flow sensor Manual operation
GmbH is not only a manufacturer of Siemens PLC S7-1200.
gear pumps, but at the same time Precise metering tasks can be realised with Manual speed setting without modulating
a system supplier offering complete It is operated via a touch-sensi- volume flow meters. duty. The pump only delivers at the previously
solutions from a single source. tive 7-inch panel,which provides set speed.
sufficient space to read off all the
The pump control WITTE Core necessary information at a glance Control via PC/software update Datalogging
Command® serves to expand and to carry out parameterisation
your gear pump and can be easily conveniently by finger input. Updates or maintenance work can be carried Data logging records pump speed, flow rate,
integrated into your process. out conveniently via a PC. The controller does and outlet pressure throughout operation.
The control system is housed in a not necessarily have to be removed from the
This type of control is specially small control cabinet that complies operational environment.
adapted for use with WITTE gear with the current industry standard.
pumps, but can also be used with Due to its small dimensions, it Batch operation Optional: EX version, connection to industrial bus
pumps from other manufacturers. can be flexibly positioned in the
immediate vicinity of the pump.
The control system consists of In batch mode, a previously defined quantity The control can also be designed for ATEX
the state-of-the-art components is conveyed. Presetting of mass throughput zones. Optionally, it can be docked to different
according to the current industry and target quantity. The start is initiated by an industrial bus systems such as Canbus or
external enable signal (TTL 0..5V). Conveying Profibus.
stops when the target quantity is reached.
Overrun compensation of the fluid quantity by Efficiency indicator
automated teach-in.
Interpretation of the operating condition or the
Autotuning wear condition of the pump. If the efficiency
deviates from the ideal line or needs to be
Tool for automated finding of the correct readjusted, this is an indicator of incipient
control parameters. wear.
18 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Gear pump control unit 19
0
Size/pumped amount/dimensions
-14
80
80
24
0
0-1
-14
0-2
4-2
42
-18
3500
-28
22
1.3
00
00-
Diagram is valid for
000
re
3.2
Co
6.1
12.
3000
suction pressure m
re
for standard ChemCore® gear pumps he
ore
Co
ore
of 1 bar abs C
em
C
volume flow rate (l/min)
em
Ch
em
Pump sizes
2500
Ch
Ch
Speed limit Speed limit 0
-11
PUMP SIZE SPECIFIC VOLUME FLOW RATE PUMP SIZE SPECIFIC VOLUME FLOW RATE 2000
for bearings of for bearings
6 - 110
carbon or ceramic of tool steel 71
(CCM/REV) (L/H)*1 (CCM/REV) (L/H)*1 re
Co
1800
em
ChemCore® 1,28-22-6 1,28 20–200 ChemCore® 176-70-70 176 990–9900 1600 Ch
a s]
1400 specific flow rate (cm3⁄rev.)
[P
ChemCore® 2,78-22-13 2,78 40–400 ChemCore® 371-90-90 371 1.600–16.200
sity
1200
sco
ChemCore® 4,7-22-22 4,7 70–700 ChemCore® 716-110-110 716 2.500–25.300
ple
-90
Als o no
ase
-90
c vi
of te
71
d
1000
or xce
e3
ChemCore® 10,2-28-28 10,2 140–1.400 ChemCore® 1.342-140 -140 1.342 3.800–37.800
ami
vis ed
o r
cos th
900
mC
Dyn
itie e s
Che
s 0 pee
ChemCore 25,6-36-36
®
25,6 280–2.800 ChemCore 3.200-180-180
®
3.200 6.900–69.100 800
,1 P d li
a s mit
700
ChemCore® 46,3-45-45 46,3 410–4.100 ChemCore® 6.100-224-224* 2 6.100 11.000–106.000
600
!
70
-70-
265
ChemCore® 92,6-56-56 92,6 650–6.500 ChemCore® 12.000-280-280* 2 12.000 17.000–170.000
76
re 1
(0,
500
1P
mCo
as
Che
* 1 The pumped amount depends on the product being pumped and the operating conditions.
)
400
0,1
(1,9
*2 Only available as custom solution
5
)
0,2
L1
6-56
5
300
D
2,6-5
0,5
re 9
L mCo
0,7
1P
Che
5
as
200
1,5
-45
ore 4 6,3-45
2,5
F 100
C hemC
-36-36
5
re 25,6
7,5
10
o
ChemC
Pa
s
15
H 50
A* E C
25
3
40
8
10,2-28-2
50
ChemCore
100
75 Pa
J 30 273
150
s
M 20
7-22-22
250
I
ChemCore 4,
500
100 0
150
-22-13
0
ChemCore 2,78
10
250
Pa
0
250
s
500
100
ChemCo re 1,2 8-2 2-6
0
5
G
00
150 000
25
00
Pa
s
1
K 0,5
0,1
0,01
B K1 0
*3 Heating
5
10
20
30
40
50
100
200
300
400
500
600
700
800
900
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
ChemCore® dimensions speed(1/min)
ChemCore® 1,28-22-6 200 116 112 80 20/15 11 18 40 110 9 83 110 120 147 85 6 kg
ChemCore® 2,78-22-13 200 116 112 80 20/15 11 18 40 110 9 86,5 113,5 127 154 85 6 kg
ChemCore® 4,7-22-22 200 180 112 80 21,3 11 18 40 110 9 91 118 136 163 85 6 kg
ChemCore 10,2-28-28
®
235 208 138 108 33,7 16 22 40 130 11 109 138 160 189 105 15 kg
ChemCore® 25,6-36-36 250 214 152 114 48,3 19 16 60 140 12 124 157 188 221 110 20 kg
ChemCore 46,3-45-45
®
234 244 176 134 60,3 24 25 75 170 14 148 186 226 265 13,.5 26 kg
ChemCore® 92,6-56-56 360 264 210 168 60,3 32 27 100 220 20 195,5 239,5 289,5 333,5 160 50 kg
ChemCore® 176-70-70 350 346 258 208 76,1 38 27 115 250 22 225,5 275,5 338,5 388,5 191 125 kg
ChemCore® 371-90-90 498 416 300 269 88,9 48 42 130 310 28 265 329 405 469 237 220 kg
ChemCore® 716-110-110 470 488 380 310 114,3 60 42 180 410 28 319 478 384 543 287 340 kg
ChemCore 1.342-140-140
®
600 538 454 340 168,3 70 47 230 430 28 410 457 612 669 344 500 kg
ChemCore® 3.200-180-180 800 *1 590 440 219,1 *2 65 285 520 33 617 617 902 902 450 700 kg
20 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Size/pumped amount/dimensions 21
Seals
Synchronous magnetic coupling Radial shaft seal ring
Each rotating pump has a drive shaft Different systems are used depending on the pump type and application
that must be sealed somehow. A wide area. The selection of seal types is determined by the process parameters.
range of systems and seals can be Pressure, temperature and viscosity are crucial factors that affect or limit Single stuffing box Double stuffing box
used for this purpose. the seal selection.
PRESSURE SUCTION SIDE Max. 30 bar(a) Vacuum to max. 15 bar(a)
* In the case of a blocked stuffing box, a corresponding supply or sealing system is required depending on the pump inlet pressure.
TEMPERATURE (°C) Max. 300 °C Max. 250 °C
The pressure of the sealing medium should be at least 1 bar higher than the max. occurring pump inlet pressure.
22 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Seal range 23
ChemCore® with magnetic coupling
CHEMICALS PHARMACEUTICALS POLYMERS FOOD
AND COSMETICS
26 Portfolio brochure for WITTE gear pumps for CHEMICALS Topic Quality management 27
WITTE WORLDWIDE
info@witte-pumps.de
www.witte-pumps.com