JSC "AMKODOR - Holding Managing Company"

OKP RB 28.92.24.000

SELF-PROPELLED VIBRATORY COMPACTOR

AMKODOR 6811

LOG BOOK

6811.00.00.000FO

Minsk 2018
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 CUSTOMER QUESTIONNAIRE
JSC "AMKODOR - Holding Managing Company"

Dear customer! JSC "AMKODOR - Holding Managing Company" would like to get your feedback
about our product. It will help us better understand your requirements and expectations.

Your feedback would be appreciated.

Pleas rate the quality of our machine on the scales below:

Product name:

Design scale Importance scale

5 points agreeably surprised 5 points very important
4 points better than expected 4 points important
3 points as expected 3 points important
as the case may require
2 points irritated 2 points slightly important

1 point unacceptable 1 point not at all important

Customer's rating
Item Rating Rating
on the design scale on the importance scale
Terms of delivery of the equipment
Convenience of maintenance and operation
Reliability
Repairability
Availability of spare parts
Terms of delivery of spare parts
Design and ergonomics
Operational performance and cost effectiveness

Feel free to write your suggestions and advice below:

Thank you for your participation.

You can also specify the region where your center is located.

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 NOTE FOR THE CUSTOMER

SALES OF THE PRODUCTION OUTSIDE CIS COUNTRIES WITHOUT PRIOR APPROVAL OF THE MANUFACTURER IS
PROHIBITED

PRODUCT ASSURANCE MANAGEMENT:

HEAD OF THE PRODUCT ASSURANCE MANAGEMENT, DEPUTY HEAD OF THE PRODUCT ASSURANCE MANAGEMENT:
Tel.: (+375 17) 285-69-26

PRODUCTION SUPPORT SERVICE:

HEAD OF THE PRODUCTION SUPPORT SERVICE: Tel. (+375 17) 292-20-01

“AMKODOR-PINSK” LLC
HEAD OF THE PRODUCT ASSURANCE MANAGEMENT QC DEPARTMENT: (+375 165) 37-13-50
WARRANTY SERVICE: (+375 165) 37-13-67

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 Table of Contents
1 GENERAL NOTES ...........................................................................................................................................6
2 GENERAL PRODUCT INFORMATION .........................................................................................................6
2.1 PURPOSE OF THE PRODUCT...................................................................................................................................................................... 7
3 BASIC SPECIFICATIONS ................................................................................................................................7
4 SCOPE OF SUPLY ..........................................................................................................................................10
5 ...........................................................................................................................................................................11
6 PRESERVATION ...................................................................................................................................11
7 ACCEPTANCE CERTIFICATE ............................................................................................................. 12
8 PRODUCT WHILE IN-SERVICE RECORD ........................................................................................ 12
9 PRODUCT OPERATION LOG ....................................................................................................................... 15
10 MAINTENANCE LOG........................................................................................................................... 16
11 WORKS DURING OPERATION .......................................................................................................... 17
12 CLAIM RECORDS ........................................................................................................................................ 18
13 STORAGE ...................................................................................................................................................... 19
14 SPECIAL NOTES ......................................................................................................................................... 20
15 PRODUCT CONDITION AND LOG KEEPING CONTROL....................................................................... 20
APPENDIX A ..................................................................................................................................................... 21
Appendix B .........................................................................................................................................................23
APPENDIX B .....................................................................................................................................................25

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 1—Fig ure
1 GENERAL NOTES 1—Table-2

1.1 The log book shall be always stored with the product.
1.2 Instructions for the personnel responsible for the operation of the product and keeping the log
book:
- before operating the product, read the operating documentation carefully;
- when filling in the log book, do not use pencil, erasable ink. Do not erase the records;
- an incorrect record must be carefully crossed out. The correct record shall be written near and
verified by the responsible person;
- surname and initials are written next to the signature (it is allowed to use representative seal
instead of signature);
- machine operation records shall be made in the same units as for the operational life;
- if the machine is transferred to another facility, final total records on the number of running hours
shall be verified by seal of the transferring facility;
- provide the manufacturer with a feedback by the form included in this log book (Appendix A) at
least once a year.
1.3 in case of sending individual assembly units for repair, include the corresponding log books
(technical certificates) or a copy from the machine log book with indication of hours of operation from
the moment of the installation on the machine, as well as technical condition certificates for these units.
1.4 After the tables of sections 8-12 are filled, further records should be kept on additional sheets
based on the form of the corresponding table.
1.5 Violation of the record keeping requirements may cause rejection of claims from the operating
organization.

2 GENERAL PRODUCT INFORMATION

Product name and code: Self-propelled vibratory compactor
AMKODOR 6811___________Configuration code____________________

Technical regulations: TU BY 100135676.070-2012

JSC "AMKODOR - Holding Managing Company"

Address: ul. P. Brovki 8, 220013, Minsk, Republic of Belarus

Manufacturing company name: “AMKODOR-PINSK” LLC

Address: ul. Dostoevskogo 7, Zapadny Promuzel 225710, Pinsk
Brest Region, Republic of Belarus

Year of manufacture: 20____.

Identification number >_______________________<

Engine number ___________________________

Machine colour: yellow.

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 2.1 PURPOSE OF THE PRODUCT
AMKODOR 6811 is a self-propelled vibratory compactor (hereinafter referred as to "compactor") is
designed for construction of automobile roads and railways, airfields, dams and other earthwork
structures.
The compactor with a smooth vibration drum is designed for layer-by-layer compaction of loose,
sandy and very coarse soils, road base materials, improved soils and gravel (crushed stone)-sand
mixtures.
The compactor is designed for operation in areas with moderate climate and ambient temperatures of
40ºС to -5ºС or with tropical climate and ambient temperatures of 45ºС to -5ºС.
Climatic version of the compactor: U1 or T1 as per GOST 15150-69.
The compactor has one driving drum and wheel unit. The drum and the wheel unit have hydrostatic
drives and parking brake. The drum has an embedded hydrostatically driven vibrator. The compactor
has a cabin with operator position.

3 BASIC SPECIFICATIONS
3—Figure 3—Table

Basic specifications of the compactor are specified in Table 3.1.

Other specifications, basic parameters and dimensions are specified in the Operating Manual
6811.00.00.000RE

Table 3.1 — General specifications

Parameter name Value
Operating weight, kg: 16000

Design weight, kg 15500

Compacted area width, mm 2200

Drum linear pressure, kg/cm2 45.2

Compaction control device Available

Number of operating personnel 1

Dimensions
Overall dimensions, mm:

length 5975

width 2465

height (without flashing beacon) 3150

Engine
Model D 260.1

Rated power, kW* 114

Rated revolutions, rpm 2100

Electrical starting system with remote control from the

Engine start system* operator position

Fuel consumption, l/h 18.6**

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 Table 3.1 (continuation)
Parameter name Value
Transmission
Type Hydrostatic
Maximum movement speed, km/h:
operating mode 0 - 6.6
traveling mode 0 - 14.0
Minimum turning radius by outer track contour, m
6.6
Frame tilting angle ±10º
Base, mm 3030
Drum diameter, mm 1500
Tire size, inch 21.3R24 NS12
Number of tires 2
Tire pressure, MPa 0.22
Max. gradeability, % 36
Roll stability angle 15º
Steering control
Turn system Articulated frame
Transmission type Hydrostatic
Frame articulation angle relative to the compactor longitudinal
axis ±35°
Drum vibrator
Vibration frequency, Hz 30/36
Driving force, kN 280/200
Vibration amplitude, mm 1.8/0.9

Electrical system
Electrical wiring type Single-wire
Voltage, V 24

Tank capacities
Fuel tank, l 200
Hydraulic tank, l 90
Engine cooling system, l 31
Engine lubrication system, l 18

Ergonomics
Total vibration acceleration acting on the operator's hands, аvhd , < 2.5
ms-2

Vibration acceleration acting on the operator's body, аwd, ms- <0.5

2

Guaranteed sound power level, LWA, dB 109

Declared sound pressure level, LpA, dB 79.5

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 Table 3.1 (end)
Parameter name Value
Reliability indicators
80% of the first overhaul period**, h
8000

Service life, years 8

Notes:
*For reference (from the engine documentation).
** May increase or decrease depending on the work type and operator's qualification.

Information on the content of precious materials and non-ferrous metals in the compactor is provided
in Appendix B.
 4 SCOPE OF SUPLY
Scope of supply of the compactor is specified in Table 4.1.

Table 4.1 — Scope of supply

Product designation Product name Qty. Note

AMKODOR 6811 Self-propelled vibratory compactor 1

1
Single SPTA set as per the 6811.00.00.000ZI list. Bag in the cabin
set
For packaging of
— Amkodor brand bag (or case ТО-18.00.00.003E)
documentation
Operational documentation
6811.00.00.000RE Operating manual 1
By request (for
6811.00.00.000PS Technical certificate 1
export)
6811.00.00.000FO Log book 1 Except for export
Included in the
6811.00.00.000ZI SPTA set list 1
SPTA set
6811.00.00.000SK Service book 1
Included in
— Acceptance certificate 1
the log book
Supplied with the
— Diesel D-260.1. Technical certificate 1
engine
260-0000100RE Diesel engine D-260.1 and its modifications. Operating manual 1
Operating manual for air conditioners ALEX ORIGINAL ТА-1011. Supplied with the
— 1
Technical certificate conditioner*
Density indicator IP-21. Technical certificate, technical description, Supplied with the
IP-21.00.00.000PS 1
operating manual product

Supplied with the

Warranty certificate for the battery
— 2 battery

— Hydraulic motor MK47 Poclain technical certificate 1 Provided **

Hydraulic motor 310.3.56. or 310.4.56, Technical certificate (OAO
— PMS) or Hydraulic motor А1-56/32. Horda-Gidravlika technical 2 same as above
certificate
— Hydraulic motor 303.3.112. Technical certificate (OAO PSM) 1 »»
Pump NP112. Technical certificate (Hydrosila JSC) or Pump HP P8
— 1 »»
115. Technical certificate (Bondioli)
Dosing pump STA ON 400 G4, Technical certificate (OGNEBENE)
or DOC 400 FE, Technical certificate (Saleo LLC)
— or 1132 400 Н ОN, Technical certificate (Prva Petoletka) 1 »»

Hydraulic distributor RPE3. Technical certificate (ARGO HYTOS) or

— 4 »»
DS3, Technical certificate (DIPLOMATIC)
Axle 28.32+ТВ172. Technical certificate (Carraro) or 151.7.3005А
— 1 »»
(KhTZ) or 192.97.000.071 (DANA)
— Water heater HIDRONIC M-II* 1 »»
— Air heater AIRTRONIC* 1 »»
— Diesel fuel in-line heater NOMACON PP-202* 1 »»

Notes:
**If the compactor is equipped with the specified equipment.
**Documentation for the components is provided if included in the scope of supply by the manufacturer. List of
operational documents supplied with the compactor is also provided in the factory packing list included in the
documentation package. The package (bag) is in the cabin.

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 5 RESOURCES, SERVICE AND STORAGE LIFE, MANUFACTURER
(SUPPLIER) WARRANTIES
5 —Fig ure 5—Table

5.1 RESOURCES, SERVICE AND STORAGE LIFE

5.1.1 80% of the first overhaul period and service life of the compactor are specified in Table 3.1.
5.1.2 Storage life of the product preserved by the manufacturer: 1 year (unless otherwise specified
in the supply contract).
The specified resources, service and storage life are valid provided that the owner observes the
requirements of the compactor operational documentation.

5.2 MANUFACTURER (SUPPLIER) WARRANTIES

5.2.1 Manufacturer guarantees proper operation of the compactor during the warranty term
provided that the customer observes the rules for operation, maintenance, transportation and storage
specified in the operational documentation.
5.2.2 Warranty service life is specified in the supply contract (agreement). The service life of the
compactor for Belarusian customers is specified in accordance with the Presidential Decree of the
Republic of Belarus No. 186 of 27 March 2008. Warranty term begins from the date of commissioning
of the machine, but not later than 6 months from the date of purchase.
The warranty does not cover components with a guarantee period shorter than the machine itself, as
well as wear and replacement parts such as: rubber rings, filter elements, lamps, electric fuses, diesel
engine belts, bucket teeth, wiper brushes, tires (warranty within the manufacturer's warranty), as well as
coolants, oils, working fluids, lubricants, fuel and plastic lining elements.
The following cases are not covered by the warranty:
- failure of electronic parts due to disconnection of the battery during engine operation;
- failure of the generator caused by incorrect wiring.
The date of commissioning of the compactor is specified by the customer in the warranty card.
Warranty card form is provided in the Appendix B. If there is no such record, the warranty term is
counted from the date of purchase of the compactor from the manufacturer or seller (supplier) on the
basis of the corresponding marks in the warranty card or payment documents.

6 PRESERVATION
Preservation conditions are specified in Table 6.1.

Table 6.1 — Preservation

Validity Position,
Date Work description period, surname,
years signature
The AMKODOR 6811 compactor was preserved at
“AMKODOR-PINSK” LLC according to the requirements of the 1
applicable technical documentation

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 7 7
ACCEPTANCE CERTIFICATE —Fig ure 7—Table-2

ACCEPTANCE CERTIFICATE
Self-propelled vibratory compactor
AMKODOR 6811 Configuration code
product name designation
> <
id no.
has been manufactured and accepted in accordance with the mandatory requirements of state (national)
standards and applicable technical documentation and considered serviceable.

Head of the product assurance

management:
seal here
personal signature print full name

year, month, date

8 PRODUCT WHILE IN-SERVICE RECORD

Table 8.1 Product while in-service record
Hours in service Signature of
Date of
Date of Place of Cause of person in charge
withdraw since placed in since last
installation installation withdrawal of installation
al service repair (withdrawal)

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 Table 8.2 Receipt and transfer of the product

Company, position and

Basis (document signature
Product
Date name, number and Note
condition
date) handed over accepted

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 Table 8.3 Attachment of the product during operation

Position, Basis (document name, number

Product (component) name and date)
surname and Note
and designation
initials Attachment Detachment

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 9 PRODUCT OPERATION LOG
Table 9.1 Operation log
Time Hours in service Position,
surname and
signature of
Work Performed
Date Work time the person in
purpose beginning completion of
since last repair
since placed in by
of work work service charge of
logbook
recording

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 10 MAINTENANCE LOG
Before reaching 4000 hours of operation (inclusive), maintenance records shall be made in the service book
6811.00.00.000SK. Further records shall be made in Table 10.1 and in the additional sheets (based on Table
10.1) if the table is filled.

Table 10.1 Maintenance log

Hours in service Position, surname and signature

Basis (document
Date Maintenance type name, number and Note
since last since placed in date)
performed checked
repair service

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 11 WORKS DURING OPERATION
Table 11.1 Work log
Position, surname and signature
Date Work description and cause Note
performed checked

Table 11.2 Special notes on operation and emergencies

Position, surname
Special notes on operation
Date Actions taken and signature of the
and emergencies
person in charge

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 12 CLAIM RECORDS
12—Figure 12—Table

For Belarusian consumers, claims on the product quality shall be made by the machine owner and
reviewed by the seller and the manufacturer in accordance with the legislation of the Republic of Belarus
and the Resolution of the Council of Ministers of the Republic of Belarus No. 952 of 27 June 2008.
For consumers of imported machines, claims regarding the product quality shall be made in
accordance with the supply contract (agreement) and legislation of the importing countries.
THE MANUFACTURER IS NOT RESPONSIBLE AND DOES NOT ACCEPT CLAIMS IN THE FOLLOWING
CASES:
• violation by the customer the rules of operation, maintenance, transportation and storage specified in
the operating documentation;
• dismounting components, units and assemblies or modification of the product without prior approval
by the manufacturer;
• indirect selling the product (claims shall be sent to the organization that sells it).

Table 12.1 Claim records

Claim number and
Brief description of the claim Actions taken by the manufacturer
date

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 13 STORAGE
Table 13.1 Storage
Date
acceptance for withdrawal Storage conditions Storage type Note
storage from storage

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 14—Fig ure
14 SPECIAL NOTES 14—Table

15 PRODUCT CONDITION AND LOG KEEPING CONTROL

Table 15.1 Product condition and log keeping control

Conclusion and rating

Corrective action
Control Position of the Signature of the
Date record and
type person in charge person in charge
product log book signature
condition keeping

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 APPENDIX A
15

(recommended)
Feedback form

(product name and index)

1. ID number (No.) ______________ Date of manufacture __________________
2. Product performance ___________________________________________________
3. Total time since new ______________________
4. Types, frequency and number of maintenance works performed
______________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
5. Number and types of repair works performed ___________________
_______________________________________________________________________
6. Components replaced during repair in operation ____
_____________________________________________________________________________________________
_____________________________________________________________________________________________
7. Changes in the design of the product and its components made during operation and repair;
objectives and results ___________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________

8. Design defects found and corrective actions taken _______

_____________________________________________________________________________________________
_____________________________________________________________________________________________
9. Your ideas on further improvement of the product quality __________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Date of completion ______________________
10. Your mail address ________________________________________________________
11. Position, surname and signature of the person completed the feedback form
________________________
_____________________________________________________________________________________________

Address for feedbacks: “AMKODOR-PINSK” LLC

Ul. Dostoevskogo 7, Zapadny Promuzel 225710, Pinsk, Brest Region, Republic of Belarus

Notes

1 Each feedback item values are specified for the time in operation.
2 When filling in items 4 to 7, specify the time of operation in hours after which the works were
performed or the defects were found.
3 Please provide us with feedback at least once every year.

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 Appendix B
(mandatory)
Information on the content of precious materials and non-ferrous metals in the
AMKODOR 6811 compactor.
Table B.1 Precious material content

Weigh, g
Name of the assembly unit or Withdrawal
Precious metal in the Note
instrument in one piece act number
product
Switch 11.3704-01 Silver 0.2497 0.2497
Switch VK12-1 Silver 0.01295 0.0518
Switch VK1212.3737 Silver 0.7835 0.7835
Unified switches
3037-02 Silver 0.0318 0.0318
3037-10 Silver 0.1877 0.1877
Unified switches
3812.3710-02 Silver 0.0381 0.0762
3812.3710-10 Silver 0.2460 0.492
3812.3710-11 Silver 0.2460 0.2460
Ignition switch G2101.3704 Silver 0.15232 0.15232
Switches
P147M-04 Silver 0.32412 0.32412
P147M-06 Silver 0.43216 0.43216
P147M-09 Silver 0.32412 0.64824
Switch 0974-01 Silver 0.0614 0.0614
Generator G994.3701-01 Silver 0.457442 0.457442
Liquid temperature indicator sensor DUTZh
Silver 0.0117 0.012641
Fuel level sensor ADYuI Silver 0.0486 0.0486
DUMP-03 Palladium 0.0034 0.0034
Ruthenium 0.0014 0.0014
Liquid temperature alarm sensor DATZh
Silver 0.0010 0.0010
Hydraulic indicator sensor Gold 0.0006145 0.0006145
DGS—M-311-24-01 Silver 0.0159095 0.0159095
Pressure indicator sensor Silver 0.0476 0.0476
DD-10-02 Palladium 0.0031 0.0031
Ruthenium 0.0009 0.0009
Hand brake indicator light relay breaker
RS493 Silver 0.0565 0.0565

Signaling indicator relay 733.3747-10 Silver 0.0279 0.0279

Relay 901.3747 Silver 0.1321 0.6605
Relay 711.3747-11 Silver 0.1321 0.1321
Relay 738.3747-20 Silver 0.2128 0.2128
Diode KD226B Silver 0.0001 0.001
Gold 0.0005 0.005
Diode module MD4-5 Silver 0.001 0.001
Alarm signal indicator SA-1 Silver 0.002 0.002
Gold 0.0015 0.0015
Alarm beacon MS-2-24-0 Gold 0.0021469 0.0021469
Silver 0.0105599 0.0105599
Accumulated hour meter Silver 0.0076 0.0076
SVN-1-24 Gold 0.0035 0.0035
Instrument package KD8000 Silver 0.0184 0.0184

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 Table B.1 (end)

Weigh, g
Name of the assembly unit or Withdrawal
Precious metal Note
instrument in the act number
in one piece
product
Temperature indicator receiver EI8058
Silver 0.027 0.027

Window washer SEAT-04 Silver 0.1364 0.1364

Palladium 0.0172 0.0172
Ruthenium 0.0770 0.0770
Starter operation and interlock control Gold 0.00396176 0.00396176
unit BUS-2 Silver 0.05054058 0.05054058
Palladium 0.004294 0.004294
Spark plug control unit BUS-4 Gold 0.00411910 0.00411910
Silver 0.03446720 0.03446720
Palladium 0.001048 0.001048
Ruthenium 0.0004356 0.0004356
Density indicator IP-21. Gold 0.00015 0.00015
Silver 0.00023 0.00023
TOTAL: Gold: 0.0210
Silver: 7.6334
Palladium: 0.0290
Rhutenium: 0.0797

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 APPENDIX B
(mandatory)
Warranty card
“AMKODOR-PINSK” LLC
ul. Dostoevskogo 7, Zapadny Promuzel 225710, Pinsk, Brest Region, Republic of Belarus
Tel./Fax (0165) 37-13-63
current account 3012251002160 in Savings Bank Belarusbank JSC, branch 121, code 834
WARRANTY CARD No. ________

AMKODOR 6811 Self-propelled vibratory compactor

product name, type and model

date, month and year of manufacture

> <
id no.

The product meets the requirements of the drawings, the characteristics specified in this document and the
technical requirements TU BY 100135676.070-2012.
Serviceability of the product is guaranteed for:
months, hours
other warranty liabilities

(full name, position) (signature)

seal here
Head of the product assurance
management:
(signature)

date of acceptance at manufacturer's warehouse

full name, position signature

seal here

date of sale /supply/ of the product by the seller /supplier/

full name, position signature

seal here

date of sale /supply/ of the product by the seller /supplier/

full name, position signature

seal here
(date of commissioning)

full name, position signature

seal here

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 REVISION HISTORY SHEET

Sheets Nos.

Notification Revision
Revision No. Signature Print full name Date
replaced new canceled No. date

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 Total in the log book
Numbered __28__ pages

position signature print full name

seal here

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