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C O L U M B U S M c K I N N O N C O R P O R AT I O N

RIGGING
GUIDE
A HANDBOOK FOR RIGGING & HOISTING APPLICATIONS

DISCLAIMER:
THIS GUIDE IS INTENDED FOR GENERAL INFORMATION PURPOSES
ONLY. IT SHOULD NOT BE ASSUMED THAT THIS MATERIAL COVERS ALL
REGULATIONS OR STANDARDS. THIS INFORMATION IS NOT A SUBSTITUTE
FOR REVIEW OF THE APPLICABLE GOVERNMENT REGULATIONS AND
STANDARDS AND SHOULD NOT BE CONSTRUED AS LEGAL ADVICE OR
OPINION BY COLUMBUS MCKINNON CORPORATION, OSHA, ASME OR
WSTDA. THE AUTHOR AND PUBLISHER CANNOT GUARANTEE CORRECTNESS
OR COMPLETENESS AND ACCEPTS NO RESPONSIBILITY IN THE USE OR
MISUSE OF THIS INFORMATION.
TABLE OF CONTENTS
SLINGS
Sling Information ��������������������������������������������������������������������������������� 4
Basic Hitches �������������������������������������������������������������������������������������� 5
Chain Slings ��������������������������������������������������������������������������������������� 6
Web Slings ��������������������������������������������������������������������������������������� 10
Roundslings �������������������������������������������������������������������������������������� 18
Wire Rope Slings ������������������������������������������������������������������������������ 20
RIGGING HARDWARE & USE
Hoist Ring & Eye Bolt Use ������������������������������������������������������������������ 28
Shackles ������������������������������������������������������������������������������������������ 30
Shackle & Sling Use �������������������������������������������������������������������������� 33
Synthetic Attachments������������������������������������������������������������������������� 36
Master Links ������������������������������������������������������������������������������������� 38
Hook Use ����������������������������������������������������������������������������������������� 39
Wire Rope Clips �������������������������������������������������������������������������������� 40
Turnbuckles �������������������������������������������������������������������������������������� 41
Clamp Use & Safety �������������������������������������������������������������������������� 42
REFERENCE
Tension Calculator ����������������������������������������������������������������������������� 44
Load Angle Tension Chart ������������������������������������������������������������������� 46
Drifting Loads ����������������������������������������������������������������������������������� 47
D/d Ratios ���������������������������������������������������������������������������������������� 49
Leverage ����������������������������������������������������������������������������������������� 50
Pulling Force ������������������������������������������������������������������������������������� 51
Basic Knots �������������������������������������������������������������������������������������� 52
Hitch Reductions ������������������������������������������������������������������������������� 53
Choke Reductions ����������������������������������������������������������������������������� 54
Equations ����������������������������������������������������������������������������������������� 56
Material Weights �������������������������������������������������������������������������������� 57
Calculating Weight, Area, Volume & Circumference ��������������������������������� 57
Pre-Operational Inspection Checklist ����������������������������������������������������� 58
HAND SIGNALS �������������������������������������������������������������������� 59
CONVERSION CHART ���������������������������������������������������������� 66
TRAINING ������������������������������������������������������������������������������ 67
SLINGS 4

SLING INFORMATION
All sling working load limits are based on items being in acceptable
condition for use per ASME B30.9, OSHA 1910.184 and the
manufacturer's recommendations.
Rigging equipment is subject to misuse and wear. It is required by ASME
and OSHA that rigging equipment be inspected on a regular basis by
a competent person designated by the employer. Columbus McKinnon
Corporation recommends a rigger inspect rigging equipment before each
use. Do not use slings or rigging equipment that is damaged or worn
beyond the manufactures recommendations. Refer to OSHA and
applicable ASME standards for rejection criteria.
WLL’s are based on the following factors:
1. Type of hitch 4. Angle of loading
2. Material strength 5. Diameter of curvature (D/d)
3. Design factor 6. Fabrication efficiency
ASME B30.9-1.7.1 Identification Requirements
All slings shall be marked to show:
1. Sling size 4. M
 anufacturer name (CM)
2. Sling reach and grade of sling
3. Working load limit 5. N
 umber of branches
(all slings must be rated
by their weakest component)
Additional marking requirements for:
Wire Rope: diameter or size
Web Slings: synthetic web material used
Chains: grade, chain size, number of legs, length/reach, serial number
Permanently affixed sling ID tags are required
per ASME B30.9 and OSHA 1910.184.

30º 30º
ALWAYS READ
THE TAG!

ASME B30.9-1.5.3 states “Horizontal sling angles less than 30º shall not
be used as recommended by the sling manufacturer or a qualified person.”
SLINGS 5

BASIC HITCHES
VERTICAL

120°
or
greater
90°

Chain Sling Wire Rope/ Web/


Web Sling Round Sling
(eye & eye) (endless)

CHOKER
Sling tags and chart working
load limits are based on the 120° 90°
or
angle of choke to be 120º greater
or higher

+/- 5º +/- 5º

BASKET
Working load limit
is based on both
legs being within
5º of vertical.
Horizontal
Angle
90º (60°, 30°)
SLINGS 6

CHAIN SLINGS  (GRADE 80) 

120°
or
greater

90°
60° 45° 30°

Working Load Limit (lbs.)


Chain Single Double (2 Legs)
Size (1 Leg) or Basket
(in.) Choker
Vertical Single
Endless 60º 45º 30º
7/32 2,100 1,700 3,600* 3,000 2,100
9/32 3,500 2,800 6,100* 4,900 3,500
5/16 4,500 3,600 7,800* 6,400 4,500
3/8 7,100 5,700 12,300* 10,000 7,100
1/2 12,000 9,600 20,800* 17,000 12,000
5/8 18,100 14,500 31,300* 25,600 18,100
3/4 28,300 22,600 49,000* 40,000 28,300
7/8 34,200 27,400 59,200* 48,400 34,200
1 47,700 38,200 82,600* 67,400 47,700
1-1/4 72,300 57,800 125,200* 102,200 72,300
* Also applies to Double Endless Slings at 60º. Do not use Double Endless Slings at angles less than 60º.
Based on OSHA and ASME B30.9 standards - Always use the sling tag for the Working Load Limits.
Factory assembled HERC-ALLOY 800 or HERC-ALLOY 1000 chain slings have the “HERC-ALLOY 800”
or “HERC-ALLOY 1000” trademark on serial number tags and on the sling hooks. On chain sizes 9/32"
through 1-1/4" (9/32" through 3/4" for HA1000), links are embossed with grade symbol “HA-800” or
“HA-1000”. This data applies to Herc-Alloy 800 & Herc-Alloy 1000 Chain only. Ratings apply to both factory
assembled slings and slings assembled with Hammerlok coupling links, Clevlok hooks, or Lodelok hooks.

Single Leg Choker Double Leg Basket


(Vertical) Sling Sling Sling Sling
SLINGS 7

CHAIN SLINGS  (GRADE 80)   

60° 45° 30°

Working Load Limit (lbs.)


Chain Triple or Quadruple (3 or 4 Legs) Bridle Sling
Size or Double Basket Sling
(in.)
60º 45º 30º
7/32 5,500 4,400 3,200
9/32 9,100 7,400 5,200
5/16 11,700 9,500 6,800
3/8 18,400 15,100 10,600
1/2 31,200 25,500 18,000
5/8 47,000 38,400 27,100
3/4 73,500 60,000 42,400
7/8 88,900 72,500 51,300
1 123,900 101,200 71,500
1-1/4 187,800 153,400 108,400
Based on OSHA and ASME B30.9 standards - Always use the sling tag for the Working Load Limits.
Factory assembled HERC-ALLOY 800 or HERC-ALLOY 1000 chain slings have the “HERC-ALLOY 800” or
“HERC-ALLOY 1000” trademark on serial number tags and on the sling hooks. On chain sizes 9/32" through
1-1/4" (9/32" through 3/4" for HA1000), links are embossed with grade symbol “HA-800” or “HA-1000”.
This data applies to Herc-Alloy 800 & Herc-Alloy 1000 Chain only. Ratings apply to both factory assembled
slings and slings assembled with Hammerlok coupling links, Clevlok hooks, or Lodelok hooks.

Triple Leg Quadruple Leg Double Basket


Bridle Sling Bridle Sling Sling
SLINGS 8

CHAIN SLINGS  (GRADE 100)   

120°
or
greater

90° 30°
60° 45°

Working Load Limit (lbs.)


Chain Single
(1 Leg) Double (2 Legs)
Size or Basket
(in.) Vertical Choker
Single
Endless 60º 45º 30º
7/32 2,700 2,100 4,700* 3,800 2,700
9/32 4,300 3,500 7,400* 6,100 4,300
5/16 5,700 4,500 9,900* 8,100 5,700
3/8 8,800 7,100 15,200* 12,400 8,800
1/2 15,000 12,000 26,000* 21,200 15,000
5/8 22,600 18,100 39,100* 32,000 22,600
3/4 35,300 28,300 61,100* 49,900 35,300
7/8 42,700 34,200 74,000* 60,400 42,700
* Also applies to Double Endless Slings at 60º. Do not use Double Endless Slings at angles less than 60º.
Based on OSHA and ASME B30.9 standards - Always use the sling tag for the Working Load Limits.
Factory assembled HERC-ALLOY 800 or HERC-ALLOY 1000 chain slings have the “HERC-ALLOY 800”
or “HERC-ALLOY 1000” trademark on serial number tags and on the sling hooks. On chain sizes 9/32"
through 1-1/4" (9/32" through 3/4" for HA1000), links are embossed with grade symbol “HA-800” or
“HA-1000”. This data applies to Herc-Alloy 800 & Herc-Alloy 1000 Chain only. Ratings apply to both
factory assembled slings and slings assembled with Hammerlok coupling links, Clevlok hooks,
or Lodelok hooks.

Single Leg Choker Double Leg Basket


(Vertical) Sling Sling Sling Sling
SLINGS 9

CHAIN SLINGS  (GRADE 100) 

60° 45° 30°

Chain Working Load Limit (lbs.)


Size Tripe or Quadruple (3 or 4 Legs) Bridle Sling
(in.) or Double Basket Sling
60º 45º 30º
7/32 7,000 5,700 4,000
9/32 11,200 9,100 6,400
5/16 14,800 12,100 8,500
3/8 22,900 18,700 13,200
1/2 39,000 31,800 22,500
5/8 58,700 47,900 33,900
3/4 91,700 74,900 53,000
7/8 110,900 90,600 64,000
Based on OSHA and ASME B30.9 standards - Always use the sling tag for the Working Load Limits.
Factory assembled HERC-ALLOY 800 or HERC-ALLOY 1000 chain slings have the “HERC-ALLOY 800”
or “HERC-ALLOY 1000” trademark on serial number tags and on the sling hooks. On chain sizes 9/32"
through 1-1/4" (9/32" through 3/4" for HA1000), links are embossed with grade symbol “HA-800” or
“HA-1000”. This data applies to Herc-Alloy 800 & Herc-Alloy 1000 Chain only. Ratings apply to both
factory assembled slings and slings assembled with Hammerlok coupling links, Clevlok hooks,
or Lodelok hooks.

Triple Leg Quadruple Leg Double Basket


Bridle Sling Bridle Sling Sling
SLINGS 10

WEB SLINGS  EYE-AND-EYE SLING 


EE LIGHT DUTY (CLASS 5) (1-PLY & 2-PLY)

90º
120º

Synthetic Working Load Limit (lbs.)


Sling Size Vertical Vertical Basket
(in.) Choker
(1 Leg) 90º
  1-PLY, CLASS 5, EE LIGHT DUTY
1 1,100 880 2,200
1-1/2 1,600 1,280 3,200
1-3/4 1,900 1,520 3,800
2 2,200 1,760 4,400
3 3,300 2,640 6,600
4 4,400 3,520 8,800
5 5,500 4,400 11,000
6 6,600 5,280 13,200
  2-PLY, CLASS 5, EE LIGHT DUTY
1 2,200 1,760 4,400
1-1/2 3,300 2,640 6,600
1-3/4 3,800 3,040 7,600
2 4,400 3,520 8,800
3 6,600 5,280 13,200
4 8,200 6,560 16,400
5 10,200 8,160 20,400
6 12,300 9,840 24,600
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 11

WEB SLINGS  EYE-AND-EYE SLING 


EE LIGHT DUTY (CLASS 5) (1-PLY & 2-PLY)

60º 45º 30º

Synthetic Working Load Limit (lbs.)


Sling Size Double (2 Legs)
(in.) 60º 45º 30º
  1-PLY, CLASS 5, EE LIGHT DUTY
1 1,905 1,555 1,100
1-1/2 2,771 2,262 1,600
1-3/4 3,291 2,687 1,900
2 3,810 3,111 2,200
3 5,716 4,666 3,300
4 7,621 6,222 4,400
5 9,526 7,777 5,500
6 11,431 9,332 6,600
  2-PLY, CLASS 5, EE LIGHT DUTY
1 3,810 3,111 2,200
1-1/2 5,716 4,666 3,300
1-3/4 6,582 5,373 3,800
2 7,621 6,222 4,400
3 11,431 9,332 6,600
4 14,202 11,595 8,200
5 17,666 14,423 10,200
6 21,304 17,392 12,300
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 12

WEB SLINGS  EYE-AND-EYE SLING 


EE HEAVY DUTY (CLASS 7) (1-PLY & 2-PLY)

90º
120º

Synthetic Working Load Limit (lbs.)


Sling Size Vertical Vertical Basket
(in.) Choker
(1 Leg) 90º
  1-PLY, CLASS 7, EE HEAVY DUTY
1 1,600 1,280 3,200
1-1/2 2,300 1,840 4,600
1-3/4 2,700 2,160 5,400
2 3,100 2,480 6,200
3 4,700 3,760 9,400
4 6,200 4,960 12,400
5 7,800 6,240 15,600
6 9,300 7,440 18,600
8 11,800 9,440 23,600
10 14,700 11,760 29,400
12 17,600 14,080 35,200
  2-PLY, CLASS 7, EE HEAVY DUTY
1 3,100 2,480 6,200
1-1/2 4,700 3,760 9,400
1-3/4 5,400 4,320 10,800
2 6,200 4,960 12,400
3 8,800 7,040 17,600
4 11,000 8,800 22,000
5 13,700 10,960 27,400
6 16,500 13,200 33,000
8 22,700 18,160 45,400
10 28,400 22,720 56,800
12 34,100 27,280 68,200
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 13

WEB SLINGS  EYE-AND-EYE SLING 


EE HEAVY DUTY (CLASS 7) (1-PLY & 2-PLY)

60º 45º 30º

Synthetic Working Load Limit (lbs.)


Sling Size Double (2 Legs)
(in.) 60º 45º 30º
  1-PLY, CLASS 7, EE HEAVY DUTY
1 2,771 2,262 1,600
1-1/2 3,984 3,252 2,300
1-3/4 4,676 3,818 2,700
2 5,369 4,383 3,100
3 8,140 6,646 4,700
4 10,738 8,767 6,200
5 13,510 11,029 7,800
6 16,108 13,150 9,300
8 20,438 16,685 11,800
10 25,460 20,786 14,700
12 30,483 24,886 17,600
  2-PLY, CLASS 7, EE HEAVY DUTY
1 5,369 4,383 3,100
1-1/2 8,140 6,646 4,700
1-3/4 9,353 7,636 5,400
2 10,738 8,767 6,200
3 15,242 12,443 8,800
4 19,052 15,554 11,000
5 23,728 19,372 13,700
6 28,578 23,331 16,500
8 39,316 32,098 22,700
10 49,189 40,158 28,400
12 59,061 48,217 34,100
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 14

WEB SLINGS  ENDLESS SLING 


EN LIGHT DUTY (CLASS 5) (1-PLY & 2-PLY)

120º
90º

Synthetic Working Load Limit (lbs.)


Sling Size Vertical Basket
(in.) Endless Vertical Choker 90º
  1-PLY, CLASS 5, EN LIGHT DUTY
1 2,200 1,760 4,400
1-1/2 3,200 2,560 6,400
1-3/4 3,800 3,040 7,600
2 4,400 3,520 8,800
3 6,600 5,280 13,200
4 8,800 7,040 17,600
5 11,000 8,800 22,000
6 13,200 10,560 26,400
  2-PLY, CLASS 5, EN LIGHT DUTY
1 4,400 3,520 8,800
1-1/2 6,600 5,280 13,200
1-3/4 7,600 6,080 15,200
2 8,800 7,040 17,600
3 13,200 10,560 26,400
4 16,400 13,120 32,800
5 20,400 16,320 40,800
6 24,600 19,680 49,200
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 15

WEB SLINGS  ENDLESS SLING 


EN LIGHT DUTY (CLASS 5) (1-PLY & 2-PLY) (TYPE V)

60º 45º 30º

Synthetic Working Load Limit (lbs.)


Sling Size Two Leg or Single Basket
(in.) 60º 45º 30º
  1-PLY, CLASS 5, EN LIGHT DUTY
1 3,810 3,111 2,200
1-1/2 5,542 4,525 3,200
1-3/4 6,582 5,373 3,800
2 7,621 6,222 4,400
3 11,431 9,332 6,600
4 15,242 12,443 8,800
5 19,052 15,554 11,000
6 22,862 18,665 13,200
  2-PLY, CLASS 5, EN LIGHT DUTY
1 7,621 6,222 4,400
1-1/2 11,431 9,332 6,600
1-3/4 13,163 10,746 7,600
2 15,242 12,443 8,800
3 22,862 18,665 13,200
4 28,405 23,190 16,400
5 35,333 28,846 20,400
6 42,607 34,784 24,600
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 16

WEB SLINGS  ENDLESS SLING 


EN HEAVY DUTY (CLASS 7) (2-PLY)

120º
90º

Synthetic Working Load Limit (lbs.)


Sling Size Single Vertical Basket
(in.) Endless Vertical Choker 90º
1 6,200 4,960 12,400
1-1/2 9,400 7,520 18,800
1-3/4 10,800 8,640 21,600
2 12,400 9,920 24,800
3 17,600 14,080 35,200
4 22,000 17,600 44,000
5 27,400 21,920 54,800
6 33,000 26,400 66,000
8 42,350 33,880 84,600
10 52,900 42,320 105,800
12 63,500 50,800 127,000
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 17

WEB SLINGS  ENDLESS SLING 


EN HEAVY DUTY (CLASS 7) (2-PLY) (TYPE V)

60º 45º 30º

Synthetic Working Load Limit (lbs.)


Sling Size Two Leg or Single Basket
(in.) 60º 45º 30º
1 10,738 8,767 6,200
1-1/2 16,281 13,262 9,400
1-3/4 18,706 15,271 10,800
2 21,477 17,534 12,400
3 30,483 24,886 17,600
4 38,104 31,108 22,000
5 47,457 38,744 27,400
6 57,156 46,662 33,000
8 74,801 59,812 42,300
10 91,623 74,801 52,900
12 109,982 89,789 63,500
Always verify information on sling tag
© Copyright 2004 by Web Sling & Tie Down Association
SLINGS 18

ROUNDSLINGS
FOR VERTICAL & CHOKER HITCHES

120º

Working Load Limit (lbs.) Minimum Diameter


Size Decimals Fractions
Vertical Choker (in.) (in.)
1 2,600 2,100 .5 1/2
2 5,300 4,200 .625 5/8
3 8,400 6,700 .75 3/4
4 10,600 8,500 .875 7/8
5 13,200 10,600 1 1
6 16,800 13,400 1.125 1-1/8
7 21,200 17,000 1.375 1-3/16
8 25,000 20,000 1.25 1-1/4
9 31,000 24,800 1.5 1-1/2
10 40,000 32,000 1.625 1-5/8
11 53,000 42,400 2 2
12 66,000 52,800 2.125 2-1/8
13 90,000 72,000 2.5 2-1/2
Always verify information on sling tag
Never choke into the eye of hooks, bows of shackles and
shackle pins and/or other rigging hardware.

© Copyright 1994 by Web Sling & Tie Down Association


SLINGS 19

ROUNDSLINGS
FOR BASKET HITCHES

90º 60º 45º 30º

Working Load Limit (lbs.) Minimum Diameter


Size Basket Decimals Fractions
90º 60º 45º 30º (in.) (in.)
1 5,200 4,500 3,700 2,600 .625 5/8
2 10,600 9,200 7,500 5,300 .875 7/8
3 16,800 14,500 11,900 8,400 1.0625 1-1/16
4 21,200 18,400 15,000 10,600 1.25 1-1/4
5 26,400 22,900 18,700 13,200 1.375 1-3/8
6 33,600 29,100 23,800 16,800 1.625 1-5/8
7 42,400 36,700 30,000 21,200 1.625 1-5/8
8 50,000 43,300 35,400 25,000 1.875 1-7/8
9 62,000 53,700 43,800 31,000 2 2
10 80,000 69,300 56,600 40,000 2.375 2-3/8
11 106,000 91,800 74,900 53,000 2.75 2-3/4
12 132,000 114,300 93,300 66,000 3 3
13 180,000 155,900 127,300 90,000 3.5 3-1/2
Always verify information on sling tag
Never choke into the eye of hooks, bows of shackles and
shackle pins and/or other rigging hardware.

© Copyright 1994 by Web Sling & Tie Down Association


SLINGS 20

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EIPS – MS – IWRC
(extra improved plow steel, mechanical splice,
independent wire rope core)

120º 90º

Wire Rope Working Load Limit (tons)


Size
(in.) Vertical Single Basket
(1 Leg) Choker 90º
1/4 0.65 0.48 1.30
5/16 1.00 0.74 2.00
3/8 1.40 1.10 2.90
7/16 1.90 1.40 3.90
1/2 2.50 1.90 5.10
9/16 3.20 2.40 6.40
5/8 3.90 2.90 7.80
3/4 5.60 4.10 11.00
7/8 7.60 5.60 15.00
1 9.80 7.20 20.00
1-1/8 12.00 9.10 24.00
1-1/4 15.00 11.00 30.00
1-3/8 18.00 13.00 36.00
1-1/2 21.00 16.00 42.00
1-5/8 24.00 18.00 49.00
1-3/4 28.00 21.00 57.00
1-7/8 32.00 24.00 64.00
2 37.00 28.00 73.00
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 21

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EIPS – MS – IWRC
(extra improved plow steel, mechanical splice,
independent wire rope core)

60º
60º

Wire Rope Working Load Limit (tons)


Size Two Chokers
(in.) Basket 60º Basket 30º
60º 30º
1/4 1.10 0.65 0.82 0.48
5/16 1.70 1.00 1.30 0.74
3/8 2.50 1.40 1.80 1.10
7/16 3.40 1.90 2.50 1.40
1/2 4.40 2.50 3.20 1.90
9/16 5.50 3.20 4.10 2.40
5/8 6.80 3.90 5.00 2.90
3/4 9.70 5.60 7.10 4.10
7/8 13.00 7.60 9.70 5.60
1 17.00 9.80 13.00 7.20
1-1/8 21.00 12.00 16.00 9.10
1-1/4 26.00 15.00 19.00 11.00
1-3/8 31.00 18.00 23.00 13.00
1-1/2 37.00 21.00 28.00 16.00
1-5/8 42.00 24.00 32.00 18.00
1-3/4 49.00 28.00 37.00 21.00
1-7/8 56.00 32.00 42.00 24.00
2 63.00 37.00 48.00 28.00
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 22

3 – LEG BRIDLE  6x19 and 6x36 Class 


EIPS – MS – IWRC
(extra improved plow steel, mechanical splice,
independent wire rope core)

Horizontal
Angle

Wire Rope Working Load Limit (tons)


Size
(in.) Vertical 60º 45º 30º
1/4 1.90 1.70 1.40 0.97
5/16 3.00 2.60 2.10 1.50
3/8 4.30 3.70 3.00 2.20
7/16 5.80 5.00 4.10 2.90
1/2 7.60 6.60 5.40 3.80
9/16 9.60 8.30 6.80 4.80
5/8 12.00 10.00 8.30 5.90
3/4 17.00 15.00 12.00 8.40
7/8 23.00 20.00 16.00 11.00
1 29.00 26.00 21.00 15.00
1-1/8 36.00 31.00 26.00 18.00
1-1/4 44.00 38.00 31.00 22.00
1-3/8 53.00 46.00 38.00 27.00
1-1/2 63.00 55.00 45.00 32.00
1-5/8 73.00 63.00 52.00 37.00
1-3/4 85.00 74.00 60.00 42.00
1-7/8 97.00 84.00 68.00 48.00
2 110.00 95.00 78.00 55.00
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Values listed in US tons.
SLINGS 23

4 – LEG BRIDLE  6x19 and 6x36 Class 


EIPS – MS – IWRC
(extra improved plow steel, mechanical splice,
independent wire rope core)

Horizontal
Angle

Wire Rope Working Load Limit (tons)


Size
(in.) Vertical 60º 45º 30º
1/4 2.6 2.2 1.8 1.3
5/16 4.0 3.5 2.8 2.0
3/8 5.7 5.0 4.1 2.9
7/16 7.8 6.7 5.5 3.9
1/2 10.0 8.8 7.1 5.1
9/16 13.0 11.0 9.0 6.4
5/8 16.0 14.0 11.0 7.8
3/4 22.0 19.0 16.0 11.0
7/8 30.0 26.0 21.0 15.0
1 39.0 34.0 28.0 20.0
1-1/8 48.0 42.0 34.0 24.0
1-1/4 59.0 51.0 42.0 30.0
1-3/8 71.0 62.0 50.0 36.0
1-1/2 84.0 73.0 60.0 42.0
1-5/8 98.0 85.0 69.0 49.0
1-3/4 113.0 98.0 80.0 57.0
1-7/8 129.0 112.0 91.0 64.0
2 147.0 127.0 104.0 73.0
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Values listed in US tons.
SLINGS 24

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EEIPS – MS – IWRC
(extra extra improved plow steel, mechanical splice, independent wire rope core)

90º
120º

Wire Rope Working Load Limit (tons)


Size
(in.) Vertical Single Basket
(1 Leg) Choker 90º
1/4 0.71 0.52 1.40
5/16 1.10 0.81 2.20
3/8 1.60 1.20 3.20
7/16 2.10 1.60 4.30
1/2 2.80 2.00 5.50
9/16 3.50 2.60 7.00
5/8 4.30 3.20 8.60
3/4 6.20 4.50 12.00
7/8 8.30 6.10 17.00
1 11.00 8.00 22.00

Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 25

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EEIPS – MS – IWRC
(extra extra improved plow steel, mechanical splice, independent wire rope core)

60º 60º

Wire Rope Working Load Limit (tons)


Size Two Chokers
(in.) Basket 60º Basket 30º
60º 30º
1/4 1.20 0.71 0.90 0.52
5/16 1.90 1.10 1.40 0.81
3/8 2.70 1.60 2.00 1.20
7/16 3.70 2.10 2.70 1.60
1/2 4.80 2.80 3.50 2.00
9/16 6.10 3.50 4.50 2.60
5/8 7.50 4.30 5.50 3.20
3/4 11.00 6.20 7.90 4.50
7/8 14.00 8.30 11.00 6.10
1 19.00 11.00 14.00 8.00

Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 26

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EIPS – MS – Fiber Core
(extra improved plow steel, mechanical splice, fiber core)

120º 90º

Wire Rope Working Load Limit (tons)


Size
(in.) Vertical Single Basket
(1 Leg) Choker 90º
1/4 0.56 0.42 1.10
5/16 0.87 0.66 1.70
3/8 1.20 0.94 2.50
7/16 1.70 1.30 3.40
1/2 2.20 1.60 4.40
9/16 2.70 2.10 5.50
5/8 3.40 2.60 6.80
3/4 4.80 3.70 9.70
7/8 6.60 5.00 13.00
1 8.30 6.40 17.00
1-1/8 10.00 8.10 21.00
1-1/4 13.00 9.90 26.00
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 27

WIRE ROPE SLINGS  6x19 and 6x36 Class 


EIPS – MS – Fiber Core
(extra improved plow steel, mechanical splice, fiber core)

60º
60º

Wire Rope Working Load Limit (tons)


Size Two Chokers
(in.) Basket 60º Basket 30º
60º 30º
1/4 0.97 0.56 0.73 0.42
5/16 1.50 0.87 1.10 0.66
3/8 2.20 1.20 1.60 0.94
7/16 2.90 1.70 2.20 1.30
1/2 3.80 2.20 2.90 1.60
9/16 4.80 2.70 3.60 2.10
5/8 5.90 3.40 4.50 2.60
3/4 8.40 4.80 6.30 3.70
7/8 11.00 6.60 8.60 5.00
1 14.00 8.30 11.00 6.40
1-1/8 18.00 10.00 14.00 8.10
1-1/4 22.00 13.00 17.00 9.90
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
RIGGING HARDWARE & USE 28

HOIST RING & EYE BOLT USE


SHOULDER EYE BOLTS WORKING LOAD LIMIT
ANGLE TO HORIZONTAL

75º (True Vertical)
No Reduction 55% of full
rated load
65º
35% of full
rated load

45º
25% of full
rated load

Less than
45º
DO NOT USE

WARNING
DO NOT USE AT ANGLES LESS THAN 45º

Always consult manufacturer's loads charts before using eye bolts.

HEAVY DUTY® HOIST RINGS*

1800

3600

Hoist rings will not yield to heavy side pulling within their rated capacity.
Hoist Rings pivot 1800 and swivel 3600 to compensate for pitch, roll and sway when lifting loads.
RIGGING HARDWARE & USE 29

HOIST RING & EYE BOLT USE


MINIMUM ENGAGEMENT DEPTH
Hoist rings and eye bolts should be
threaded into the surface a minimum
of 1-1/2 times the thread diameter.
NEVER USE washers
or spacers between the
mounting surface and
the bushing flange

Minimum Minimum
Engagement Depth Engagement Depth
1-1/2 x diameter 1-1/2 x diameter
diameter

diameter

Example:
The minimum engagement depth for an eye bolt with a 1/2" diameter would be 3/4"

ALWAYS PULL LOAD IN THE PLANE OF THE EYE


Never go below 45° side pull

CORRECT

CORRECT
INCORRECT

INCORRECT
CORRECT Bolt will bend!

SIDE LOADING
Vertical pull should be
used whenever possible.
Only shoulder eye bolts
may be side loaded.

NON-SHOULDERED
EYE BOLT
Vertical pull only

* per ASME B30.26-2.9.4.2 “when used in a tapped blind hole, the effective thread length shall
be at least 1-1/2 times the diameter of the bold for engagement in steel... For other thread
engagements or in other materials, contact the eye bolt manufacturer or a qualified person”
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 30

SHACKLES
CARBON
Shackles are designed and rated for in-line applied tension. You can
attach multiple slings in the body of a shackle without reducing the
capacity, provided that the shackle is symmetrically loaded and the
included angle does not exceed 120º.

Size

Pin Diameter

Size WLL WLL Pin Dia. W dim.


(in.) (tons) (lbs.) (in.) (in.)
3/16 1/3 667 0.25 0.38
1/4 1/2 1,000 0.31 0.47
5/16 3/4 1,500 0.38 0.53
3/8 1 2,000 0.44 0.66
7/16 1-1/2 3,000 0.50 0.72
1/2 2 4,000 0.63 0.84
5/8 3-1/4 6,500 0.75 1.06
3/4 4-3/4 9,500 0.88 1.28
7/8 6-1/2 13,000 1.00 1.44
1 8-1/2 17,000 1.13 1.72
1-1/8 9-1/2 19,000 1.25 1.84
1-1/4 12 24,000 1.38 2.03
1-3/8 13-1/2 27,000 1.50 2.25
1-1/2 17 34,000 1.63 2.41
1-5/8 20 40,000 1.75 2.66
1-3/4 25 50,000 2.00 2.94
2 35 70,000 2.25 3.28
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 31

SHACKLES
SUPER STRONG CARBON
Higher WLL than Standard Carbon
Shackles are designed and rated for in-line applied tension. You can
attach multiple slings in the body of a shackle without reducing the
capacity, provided that the shackle is symmetrically loaded and the
included angle does not exceed 120º.

Size

Pin Diameter

Size WLL WLL Pin Dia. W dim.


(in.) (tons) (lbs.) (in.) (in.)
3/16 1/2 1,000 0.25 0.38
1/4 3/4 1,500 0.31 0.47
5/16 1 2,000 0.38 0.53
3/8 1-1/2 3,000 0.44 0.66
7/16 2 4,000 0.50 0.72
1/2 3 6,000 0.63 0.84
5/8 4-1/2 9,000 0.75 1.06
3/4 6-1/2 13,000 0.88 1.28
7/8 8-1/2 17,000 1.00 1.44
1 10 20,000 1.13 1.72
1-1/8 12 24,000 1.25 1.84
1-1/4 14 28,000 1.38 2.03
1-3/8 17 34,000 1.50 2.25
1-1/2 20 40,000 1.63 2.41
1-5/8 24 48,000 1.75 2.66
1-3/4 30 60,000 2.00 2.94
2 35 70,000 2.25 3.28
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 32

SHACKLES
ALLOY
Shackles are designed and rated for in-line applied
tension. You can attach multiple slings in the body
of a shackle without reducing the capacity, provided
that the shackle is symmetrically loaded and
the included angle does not exceed 120º.
Size

Pin Diameter

Size WLL WLL Pin Dia. W dim.


(in.) (tons) (lbs.) (in.) (in.)
3/8 2 4,000 0.44 0.66
7/16 2.6 5,200 0.50 0.72
1/2 3.3 6,600 0.63 0.84
5/8 5 10,000 0.75 1.06
3/4 7 14,000 0.88 1.28
7/8 9.5 19,000 1.00 1.44
1 12.5 25,000 1.13 1.72
1-1/8 15 30,000 1.25 1.84
1-1/4 18 36,000 1.38 2.03
1-3/8 21 42,000 1.50 2.25
1-1/2* 25 50,000 1.63 2.41
1-1/2** 30 60,000 1.63 2.41
1-5/8* 29 58,000 1.75 2.66
1-5/8** 35 70,000 1.75 2.66
1-3/4* 34 68,000 2.00 2.94
1-3/4** 40 80,000 2.00 2.94
2* 43 86,000 2.25 3.28
* Screw Pin & Round Pin style only
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 33

SHACKLE AND SLING USE

USING MULTIPLE
SLINGS
Multiple slings within the body
of a shackle shall not exceed
120º included angle

120º

INCLUDED ANGLE
30º 30º

SIDE LOADING
When side loading a shackle with a single sling, the rated WLL will be reduced in accordance
with the manufacturer's recommendation or a qualified person. ASME B30.26 recommends
reducing the capacity of a side loaded shackle from 30% to 50% as shown below.

WLL REDUCTIONS
FOR ALL SHACKLE STYLES SIZES 3/16" TO 3"

Angles Working Load 0% WLL Reduction
in Degrees Limit Reduction
0˚ to 10˚ 0% 45º
11˚ to 20˚ 15% 30% WLL Reduction

21˚ to 30˚ 25%


31˚ to 45˚ 30%
46˚ to 55˚ 40%
56˚ to 70˚ 45% 90º
50% WLL Reduction
71˚ to 90˚ 50%

NEVER SIDE LOAD


ROUND PIN SHACKLES
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 34

SHACKLE AND SLING USE

CONNECTING SLINGS TOGETHER

A shackle may be used to


connect slings together.
NEVER TIE SLINGS TOGETHER
OR DIRECTLY TO LIFTING BOLTS /LUGS

PROTECT YOUR SLING


FROM CORNERS & SHARP EDGES
These safe practices apply to all types of slings

Sharp corners can cut into slings


resulting in high risk of failure and
permanent damage to the sling.

To protect the sling, Change the


sharp edges and corners profile of a corner
that come in contact in contact with a
the sling should be sling to a radius
padded with material of with padding.
sufficient strength.
RIGGING HARDWARE & USE 35

SHACKLE USE

Attach multiple sling legs to the bow, When point loading shackle
not to the pin. This can damage and to shackle, connect:
weaken the sling. Bow to Bow or Bow to Pin

The bow of shackle


Loading should stay should be put into the bit
centered and/or in line. of a choke.

1" shackle
with
3/4" wire rope

The shackle must be equal to or To avoid pinching and binding of synthetic


larger than the wire rope diameter. slings, shackle must be large enough.

BEARING STRESS
(REF. WSTDA 4.7.1.1 – 4.7.1.3)
Recommended Bearing Stress
Actual Value of 7,000 Lbs. / sq.in. or less
Width

3) Bearing Stress at
2) Load Bearing Area = Hardware connection
1) Effective Width = Hardware diameter x Sling Load (IN POUNDS)
Shackle Width x .75 Effective Contact Width Load Bearing Area
RIGGING HARDWARE & USE 36

WEBLOK

ASSEMBLY
For use with round slings, web slings and high-performance synthetics. Simply connect a sling to the synthetic sling attachment
of the Weblok and a master link or other rigging attachment to the Hammerlok portion to efficiently and safely lift your load.
For synthetic-to-synthetic Webloks, simply attach a sling to both ends.

OPTIONAL
OPTIONAL
UNIQUE
UNIQUEDOUBLE
DOUBLELOAD
LOADPIN
PINRETENTION
RETENTION
SAFETY
SAFETYIS
ISAATOP
TOPPRIORITY
PRIORITY
When working with synthetic slings, CM Weblok assemblies
When working with synthetic slings, CM Weblok assemblies
allow for quick, easy and safe sling attachment. CM Webloks
allow for quick, easy and safe sling attachment. CM Webloks
are available with either single or double load pin retention,
are available with either single or double load pin retention,
depending on your application.
depending on your application.
Retention Component 1:
Retention Component 1:
Traditional stud tube and spring
Traditional stud tube and spring
assembly engages the center
assembly engages the center
of the load pin.
of the load pin.

Retention Component 2:
Retention Component 2:
Load pin is designed to act
Load pin is designed to act
like a bolt, featuring a capped
like a bolt, featuring a capped
SYNTHETIC TO ATTACHMENT end and lock nut.
SYNTHETIC TO SYNTHETIC
end and lock nut.
WITH DOUBLE RETENTION WITH SINGLE RETENTION

SYNTHETIC TO ATTACHMENT SYNTHETIC TO SYNTHETIC


SINGLE RETENTION DOUBLEWITH SINGLE RETENTION
RETENTION WITH DOUBLE RETENTION
SINGLE RETENTION DOUBLE RETENTION

SYNTHETIC TO ATTACHMENT SYNTHETIC TO SYNTHETIC


non Corporation
A AAA A Columbus Columbus McKinnonColumbus
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McKinnon Corporation
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A A DOUBLE ARETENTION McKinnon
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EA E
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Columbus
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GLE RETENTION B B B Amherst, NY NY
Amherst, USAUSA
SINGLE
SINGLE RETENTIONH RETENTION
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RETENTION DOUBLE RETENTION
C CCC C SINGLE
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D D
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C C D C D CA A A
D DD D DA A
D D D A D
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at any time.

at any time.

G G G G C C GG
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F FFF
information is loaned for mutual assistance and is subject to recall by CMCO at any time.

information is loaned for mutual assistance and is subject to recall by CMCO at any time.

G FG
at any time.

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hereon. This
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NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION

for mutual

for mutual
drawing

DESIGN5:1 FACTOR PRODUCTSINGLECODE DOUBLE SINGLE


SIZE SIZE SIZE 4:1SINGLE A DOUBLE C B D C A E D B F E C GF D HGE Weight HF Weight
hereon. This
assistance
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R PRODUCT CODE 5:1 4:1 RETENTION A BRETENTION


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DESIGN
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PRODUCTCODE CODE
PRODUCT CODE
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SINGLE DOUBLE SINGLE


5:1RETENTIONDOUBLE RETENTION
assistance

OR PRODUCT CODE SIZE FACTOR5:14:1 PRODUCT 4:1SINGLE 4:1 RETENTION A BRETENTION C D E F G H Weight
anything

material disclosed

DESIGN 5:1
material disclosed

CODE
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TOR
DESIGN
PRODUCT FACTOR
PRODUCT
CODE CODEPRODUCT CODE C RETENTION RETENTION DOUBLE
RETENTION RETENTION
A AA BA BB DC ADD ED BEE FE CFFG F DGGG H E HLOCKNUT
HF LOCKNUTG3/8 H WEIGHT
5,000 3/8 6,2505,000 877010-2
6,250 877010-4
877010-2 0.80 877010-41.31 3.30 0.80 0.93 1.31 2.00 3.30 3.18 0.93 4.90 2.00 1.00 3.18 4.90
2.03
disclosed

5:1
disclosed

DESIGN FACTOR 4:1 PRODUCT CODE


SPECIFICATIONS
disclosed

CB C
hereon. This

LOCKNUT WEIGHT WEIGHT


LOCKNUT WEIGHT
loaned

loaned
TECHNICAL

TECHNICAL
TECHNICAL

Single Double H LOCKNUT WEIGHT RETENTION RETENTION


to manufacture

Single Single Double Double


Single Double SIZE 3/8 3/8
5,000 5,000 3/8
6,250 6,2505,000
877010-2 877010-2
6,250
877010-4 A
877010-4
877010-2
0.80 B 1.31 C
0.80 3.30D
877010-4
1.31 0.93 E3.30
0.80 F0.93
2.00 1.31 G
2.00
3.18 3.30 H
3.18
4.900.93 LOCKNUT
4.90
2.00
1.00 1.00
3.18
2.03 WEIGHT
4.90
2.03
for mutual

disclosed

A BA CB DC A ED B FE C G F D G H E LOCKNUT
HF LOCKNUT 5/8
G WEIGHT 10,000
H WEIGHT 5/8
LOCKNUT 12,500
10,000
WEIGHT 12,500
877020-2 877020-4
877020-2 0.99 877020-41.52 4.100.99 1.38
1.52 2.75
4.10 4.13
1.38 6.08
2.75 1.25
4.13 6.08
4.56
loaned
TECHNICAL

1 5:1 WEBLOK
Single 4:1 Double ASSEMBLY
Double Single Double
or used

or used

Retention Retention
manufacture

Single Single Double


Single Double SIZE5/8 A 0.80B 1.52 C877020-4 D 1.38 E0.99 F1.52 G4.104.48 H LOCKNUT WEIGHT
or usedisto

or usedisto

3/85:1 3/4
5/85,000 6,250 877010-2 877010-4 1.31 3.30 0.93 2.00 3.18 4.90 1.00 2.03 7.78
mutual

RetentionRetention Retention
Retention
Retention Retention 10,000 4:110,000
15,000 5/8
12,500
3/4 12,500
18,750 10,000
877020-2
15,000 877020-2
12,500
877020-4
877025-2
18,750 877020-4
877025-4 877020-2
0.99
877025-2 0.99
1.10 4.10
877025-4 1.52
2.13 5.584.10
1.10 1.38
2.75
1.55
2.13 2.75
4.13
2.75
5.58 4.13
6.081.38 7.78
1.55 6.08
2.75 1.38
1.25
2.75 1.25
4.13
4.56
4.48 6.08
4.56
6.96
4:1 5:1 WEBLOK ASSEMBLY
4:1 Retention Single Double
in the material

in the material
or used
material

Retention
material disclosed

Retention Retention
information

information
or usedisto

RetentionRetention Retention
Retention
Retention Retention 5/8 5:1
3/4 10,00025,000
3/4
15,000
7/8 4:1 12,500
15,000 3/4 31,250
18,750
7/8 877020-2
18,750
15,000
877025-2
25,000 877020-4
877025-2
18,750
877025-4
31,250
877030-2 877025-4
877030-4 877025-2
1.10
877030-2 0.99 2.13 1.52
1.10
1.41 4.10
877025-4
5.58
877030-4 2.13 1.55
2.00 1.38
5.325.58
1.10
1.41 2.75
1.55
2.75
1.92
2.002.13 4.13
2.75
4.48
3.75 5.586.00
5.32 6.08
4.48
7.781.55 8.14
1.92 1.25
7.78
2.75 1.75
1.38
3.75 4.56 11.00
1.38
4.48
6.96
6.00 7.78
6.96
8.14
SPECIFICATIONS
in the material

867010-2 867010-4 2.332.33 1.05 1.050.93 0.53 1.16 3.15 4.48 1.00
be reproduced

1/4-20 UNC
be reproduced

1.49
disclosed

Retention Retention
information

rights in the

rights in the

867010-2
50 6,250 867010-2 7,850
867010-4867010-4
867010-2 1.05
2.33 867010-4
0.93 0.53
0.93 2.331.16
0.53 1.05 3.15
1.160.933.15
4.480.53 4.48
1.001.16 1/4-20
1.00
3.15 1/4-20
UNC
4.48 UNC1.00
1.49 1/4-20
1.49 UNC 1.49877030-2
rights in theTECHNICAL
loaned
for

Working Load Limit (lbs.) Product Code3/4 15,000


7/8 18,750
25,000 17/8 877025-2
31,250
25,000 877025-4
31,250 877030-4
877030-2 1.10 2.13 Dimensions
1.41 5.58
877030-4
2.00 1.92 1.55
5.32 (in.)
1.41 2.75
1.922.00 4.48
3.755.327.45 7.78
6.00
1.921/4-20 1.38
8.14
3.75UNC 6.96 10.84
1.75
6.00 11.00
8.14
SPECIFICATIONS
AND/OR

AND/OR

7/8 25,000 31,250


Double 877030-2 877030-4 1.41 1.05 2.00 5.32 3.75 6.00 8.14 1.75 11.00
AND/OR

0867010-2
867010-2 867010-4 2.33 1.05 0.93 0.53 1.16 3.15 4.48 1.00
reproduced

1/4-20 1UNC
reproduced

1.49
40,000 50,000
40,000 N/A50,000 877035-4 N/A 1.85 877035-42.89 7.151.85 2.37
2.89 4.74
7.15 2.37 10.84
4.74 2.25
7.45 22.79
be reproduced

3/8 6,250 7,850 867010-2 867010-4 2.33 0.93 0.53 1.16 3.15 4.48 1.00
in the

850 6,250
0867020-2 867010-2
867020-2 7,850
867010-4867010-4
867010-2
867020-4 2.33 3.57 1.05
2.33 867010-4
1.55 0.93
1.05 1.35 0.53
0.93 2.33
0.88 1.16
0.53 1.05
1.74 3.15
1.16
0.93
4.32 3.15
4.480.53
6.19 4.48
1.001.16
1.251/4-20
1.00
3.15 1/4-20
UNC
3/8-16 4.48
UNC UNC
1.00
1.49 1/4-20
3.961.49 UNC 1.49
is loaned

65012,500 867020-215,650
867020-4867020-4
867020-2
3.57 1.55
3.57 867020-4
1.35
1.55 0.88
1.35 3.571.74
0.88 1.55 4.32
1.741.354.32
6.190.88 6.19
1.251.74 3/8-16
1.25
4.32 3/8-16
UNC
6.19 UNC1.25
3.96 3/8-16
3.96 1UNC 3.96
of CMCO.

of CMCO.

7/8 125,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 11.00
AND/OR
or used

40,000 50,000
40,000 N/A50,000 877035-4 N/A 1.85 877035-4
2.89 7.15
1.85 2.372.89 4.747.1510.84
7.45
2.373/8-16
10.84
4.74UNC 2.25
7.45 11.9610.84
22.79
reproduced

3/8 6,250
13/8-16 40,000 7,850 50,000867010-2 N/A 867010-4
877035-4 2.33 1.85 1.052.89 0.93 7.150.532.37 1.16 3.15
4.74 4.48
7.45 1.00 1/4-20
2.25 UNC
22.79
is to

1-1/4 60,000 1-1/4 75,000


60,000 N/A75,000 877040-4 N/A 1.98 877040-43.22 8.001.98 2.70
3.22 5.75
8.00 8.88
2.70 11.96
5.75 2.31
8.88 33.30
technical

50
technical

0,650 867020-2
12,500
867020-2 867020-2
867025-2 15,650 867020-4
Size
867020-4867020-4
867020-2
867025-4 3.57 3.57
4.31 1.55
3.57 1.55
867020-4
1.78 1.35
1.55 1.35
1.55 0.88
1.35 0.88
3.57
1.04 1.74
0.88 1.74
1.55
2.02 4.32
1.744.32
1.35
5.47 4.32
6.19 6.19
0.88
7.61 6.19
1.25 1.25
5/8
1.74
1.383/8-16
1.25
4.32 12,500
3/8-16
UNC
1/2-13 6.19UNC
UNC 15,650
UNC
1.25
3.96 3.96 867020-2
Retention
3/8-16
6.623.96 UNC 867020-4
3.96 3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 Weight
This drawing and/or technical information is the property of CMCO.

This drawing and/or technical information is the property of CMCO.


of CMCO.

may not rights

may not rights


or used
rights
in the material

45018,750
867025-2 867025-223,450
867025-4867025-4
867025-2
4.31 1.78
4.31 867025-4
1.55
1.78 1.04
1.55 4.312.02
1.04 1.78 5.47
2.021.555.47
7.611.04 7.61
1.382.02 1/2-13
1.38
5.47 1/2-13
1UNC
7.61 UNC1.38
6.62
40,000
1-1/4 1/2-13
6.62
60,000 UNC
50,000
1-1/4 75,000 6.62
N/A
60,000 N/A 877035-4
75,000 877040-4 1.85
N/A 2.89
1.98 7.15
877040-4
3.22 2.37
8.00
1.98 4.74
2.703.22 7.45
5.75 10.84
8.0011.96
8.88
2.70 2.31 2.25
11.96
5.75 33.30 22.79
2.31
8.88 11.9633.30
technical

technical

Design Factor 1-1/4 60,000 75,000 N/A 877040-4 1.98 3.22 8.00 2.70 5.75 8.88
information

technical

5/8 12,500 15,650 867020-2 867020-4 3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 3/8-16 UNC
proprietary

proprietary

50 867025-2 867025-4 4.31 1.78 1.55 1.04 2.02 5.47 7.61 1.38
3/41/2-131/2-13
18,750 UNC 23,450 6.62 867025-2 867025-4 4.31 1.98 1.78 1.55 1.04 2.02
2.70 5.47 7.61 1.38
11.96 1/2-13 2.31 UNC
This drawing and/or technical information is the property of CMCO.

Single Double
may not rights

,45018,750
867025-2
0867030-2 867025-2
867030-2 23,450
867025-4867025-4
867025-2
867030-4 4.31 5.00 1.78
4.31 867025-4
2.25 1.55
1.78 1.92 1.04
1.55 4.31
1.05 2.02
1.04 1.78
1.83 5.47
2.02
1.55
5.15 5.47
7.611.04
7.60 7.61
1.382.02
1.75 1.38
5.47 1/2-13
UNC
5/8-11 7.61
UNC UNC
1.38
6.62 1/2-13
8.966.62 UNC N/A 6.62
DRAWING

DRAWING
DRAWING

(in.) 1-1/4 60,000 Load Pin


75,000 877040-4 3.22 Dimensional8.00 5.75 8.88 33.30 (lbs.)
be reproduced

information

technical

not be

not be

50030,000 867030-237,500
867030-4867030-4
867030-2
5.00 2.25
5.00 867030-4
1.92
2.25 1.05
1.92 5.001.83
1.05 2.25 5.15
1.831.925.15
7.601.05 7.60
1.751.83 5/8-11
1.75
5.15
proprietary

5/8-11
UNC
7.60 UNC1.75
8.96
proprietary

5/8-11
8.96 UNC 8.96
Standard Dimensional Standard Dimensional
proprietary

Units Dimensional Units


Design Factor Product Code Dimensions 4.31(in.)
property

property

3/4 18,750 23,450 867025-2 A867030-4


867025-4 B 5.00 C1.78 1.55UnitsD1.05
1.04 2.02 E 5.15 5.47 F Units 1.75
INCH 7.61 1.38GColumbus
1/2-13 H Columbus
UNC
Tolerances Unless Tolerances Unless
and/or

and/or

00 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75
7/8 5/8-11
30,000 UNC 37,500 8.96 867030-2 2.25 1.92 1.83 7.60 5/8-11 UNC
AND/OR

DRAWING

INCH
reproduced

Otherwise
StandardSpecified Otherwise
StandardSpecified
0,50030,000
867030-2
N/A N/A867030-237,500
867030-4867030-4
867030-2
867035-4 5.00 5.86 2.25
5.00 867030-4
2.74 1.92
2.25 2.37 1.05
1.92 5.00
1.25 1.83
1.05 2.25
2.31 5.15
1.83
1.92
6.57 5.15
7.601.05
9.67 7.60
1.751.83
2.255/8-11
1.75
5.15 5/8-11
UNC
5/8-11 7.60
UNC UNC
1.75
8.96 5/8-11
16.188.96 UNC 16.18 8.96
Dimensional Dimensional
not be
proprietary

Dimensional Units Dimensional


Design Factor Product Code Dimensions (in.)
Standard Dimensional

Retention Retention
Dimensional
property

McKinnon Corporation
McKinnon Corporation
00040,000 N/A50,000
867035-4867035-4
N/A 5.86 2.74
5.86 867035-4
2.37
2.74 1.25
2.37 5.862.31
1.25 2.74 6.57
2.312.376.57
9.671.25 9.67
2.252.31 5/8-11
2.25
6.57 5/8-11
UNC
9.67 UNC2.25
16.18 5/8-11
16.18 UNC Tolerances Unless Tolerances Unless Tolerances Unless

Kit 867030-2
and/or

and/or

Size 5:1 4:1 Hoist &Weight


and/or

17/8 30,000 37,500 867030-4 5.00 2.25 .0251.92 .X 1.05 1.83 5.15 INCH 7.60Columbus1.75 McKinnon
5/8-11 UNC- Americas
0" to 60" OverINCH 60" 0"INCH
to 60" Over 60"
CMCO.

and may

and may

Otherwise Specified Otherwise Specified


00 N/A 867035-4 5.86 2.74 2.37 1.25 2.31 6.57 9.67 2.25 5/8-11
40,000 UNC 50,00016.18 N/A 867035-4
Otherwise
StandardSpecified
0"5.86
to 60" .XXOver2.74 0" to 60" 2.37 1.25 2.31 6.57 9.67 2.25 5/8-11 UNC 16.18 McKinnon Corporation
Dimensional
THISclaims

THISclaims

Dimensional Units Rigging


only and

only and

Columbus McKinnon Columbus


Corporation
0,00040,000
N/AN/A 50,000
N/A 867035-4867035-4
867040-4 N/A 5.86 7.04 2.74
5.86 867035-4
3.00 2.37
2.74 2.70 1.25
2.37 5.86
1.53 2.31
1.25 2.74
2.63 6.57
2.31
2.37
7.41 6.57
9.671.25
10.92 9.67
2.252.31
2.315/8-11
2.25
6.57 5/8-11
UNC
3/4-16 9.67
UNC UNC
2.25
16.18 5/8-11
25.3516.18 UNC 25.35 16.18 Corporation
.X .020 .020 .025
technical

Tolerances Unless

Size &Weight
drawing

drawing
and/or

is the

is the

000 N/A
60,000 N/A 867040-4
75,000 867040-4
N/A 7.04 3.00
7.04 867040-4
2.70
3.00 1.53
2.70 7.042.63
1.53 3.00 7.41
2.632.70
10.92
7.411.53 10.92
2.312.63 3/4-16
2.31
17.413/4-16
3/4-16
UNC
10.92 UNC2.31
25.35 3/4-16
25.35 UNC
Over 60" 0" to 60" Over 60"
CMCO.

60" .015 INCH .XX


and may

Amherst, NY -USA
may not rights

40,000 50,000 N/A 867035-4


Otherwise Specified
0"5.86 2.74 2.37 1.25 2.31 6.57 10.92 9.67 2.25 5/8-11 UNC 16.18
(CMCO) claims

(CMCO) claims

.010 .010 .015


Hoist Rigging Americas
claims

Hoist & Rigging - Americas


00 N/A N/A(in.) 867040-4 7.04 3.00 3.002.70 1.53 2.63 7.41 10.92 2.31 UNC 25.35 (lbs.)
and

Columbus McKinnon Corporation


1-1/4 7.4160,000 75,000 25.35N/A 867040-4 7.04 3.00 2.70 1.53 2.63 .0157.41 2.31 3/4-16 UNC
.X.025 .020 .025 .X .020 .025
technical

.X .020 .XXX
THIS

.010 COLUMBUS McKINNONCOLUMBUS McKINNON


This drawing

This drawing

,00060,000 N/A 867040-4


75,000 867040-4
N/A 7.04 3.00
7.04 867040-4
2.70 1.53
2.70 7.042.63
1.53 3.00 7.41
2.63
2.7010.92
7.411.53 10.92
2.312.63
drawing

3/4-16
2.31 3/4-16
UNC
10.92 UNC
2.31
25.35 3/4-16 UNC 25.35
is the
proprietary

Standard Dimensional to 60" .XXOver .005


60" .010 .XXX .005
Dimensional UnitsUnits
(CMCO)

(CMCO)

.010 .015 .XX .010


Amherst, NYAmherst,
-USA NY USA
claims

Standard Dimensional
StandardUnless
Dimensional Standard Dimensional
the user.information

the user.information

.XX .010 Ang .015


Dimensional Dimensional
Units Dimensional Units Hoist & Rigging Americas
(in.)
THISof

(lbs.)
Tolerances 0 30' ThirdAngAngle 0Projection 0 30' Third Angle Projection
DRAWING

1-1/4Columbus
60,000 75,000 N/A 867040-4 7.04 3.00 2.70 1.53 2.63 7.41 10.92 2.31Amherst,3/4-16 NY UNC
0 30' 30' C O R P O R A T I ON C O R P O R A T I ON

5:1 Single Double


only

only

.X .020 .XXX.025 .010 COLUMBUS McKINNON


COLUMBUS McKINNON
only

.XXX COLUMBUS McKINNON


Synthetic5:1 to Attachment
This drawing
not be

Tolerances Unless
Tolerances Unless INCH
Tolerances Unless
proprietary

information

information

Standard Dimensional .005 .010 .005


Otherwise Specified Dimensional Units .XXX .005
Standard .010
Dimensional
Dimensional Units
the user. This

the user. This


(CMCO)

RECEIVING

RECEIVING

DimensionalINCH INCH INCH USA


property
RECEIVING

StandardSpecified
Dimensional
StandardUnless Standard Dimensional .XX .010 AngUnless.015
Otherwise Otherwise Dimensional
Specified Dimensional
Units
Otherwise Units
Specified Dimensional Units McKinnon Corporation
the user.information

30' Material: Material:


(CMCO) of

Tolerances Third Angle 0Projection 0 Description:


30' Third Angle Projection Description:
AColumbus BAmericas C& McKinnon DCorporation EMaterial: Standard:F GMaterial:
Description: H Locknut
0 Tolerances 0 30' 0 Third
30' Angle Projection
0 30' Ang 30' C O R P O R A T ICO
ONR P O R A T I O N C O R P O R A T I ON

Single Double
and/or

Ang
only

Tolerances Unless
INCH INCH
Tolerances Unless
0" to 60" Specified
Over 60" Tolerances Unless
Columbus Columbus
McKinnon McKinnon
Corporation
Columbus
Corporation COLUMBUS McKINNON
information

information

Otherwise INCH
is theinformation

.XXX Otherwise
.005
Standard .010
Dimensional
INCH INCH Dimensional Units Specified
property
the user. This

0" to 60" Specified


Over
0" to
60"60" Specified
Over 60" 0" to 60" Specified
Over 60"
RECEIVING

Hoist & Rigging - Americas


4:1 Retention Retention &McKinnon - Corporation
Otherwise Otherwise Otherwise Material: Description: Columbus McKinnon Corporation
Description:
AAmherst, B C&Rigging DCorporation Standard:
EMaterial: Material F G No:Description: H Locknut
0 Tolerances0 Unless
30' Third Angle Projection
Corporation

Corporation

Standard:
and/or

.X .020 60" .025 Ang 30' C O R P O R A T I ON


0".025
to.020 Over.025
60" Hoist
Columbus & Rigging
Hoist
Columbus -Rigging
McKinnon McKinnon Americas
CorporationHoist
Columbus
Corporation - Americas
McKinnon INCH 0" to 60" Specified
Over 60"
information
may

.X .020
0" to.X60".010Over 0" to
60"60" Over 60" .X .020
0" to 60" .025
Over 60" Otherwise
Amherst,
Hoist & NY NY
Rigging -USA
Americas
4:16,250 Third Angle Retention Retention
claims

.XX .015
Hoist & Rigging
Columbus - Americas
McKinnon Corporation
only and

technical

technical
Corporation

Corporation

.X .XX .015 .020 .025 Standard: Standard:


Corporation

.XX.X .010
.020 .X.005 .010 .020.010 .015 .XX.X .010 .015 Hoist & Amherst,
NY
Rigging
Hoist USA
& -Rigging
Americas -USA Amherst,
Americas
Hoist NY -USA
Rigging Americas No: Material .X .020
0" to 60" .025
3/8 7,850 COLUMBUS
867010-2 McKINNON
867010-4 NYR867010-4
USAUSA Amherst, NY2.33 1.05 0.93No: 8/11/17 0.53 No:1.168/11/17 3.15 4.48 Hoist 1.00 1.49
drawing
is the

.025 .025 .020 .025 Over 60"


for engineering

for engineering

.XXX
COLUMBUS COLUMBUSMcKINNON McKINNON
COLUMBUS Amherst,
McKINNON
(CMCO) claims

.XX .010 .015 Amherst, NY -USA


& Rigging Americas .XX.X .010 .015
and

.XXX .005 .XXX .010.005 .015 .XXX


.0100 30'.010 .XX .005 .010
technical

CMCO to

Amherst, Amherst,
NY USA
CMCO to
Corporation

.XX Ang .010 .XX .015


Projection .010 .015 NY USA Standard: Material MaterialLSWDM .020 .025
THIS

0 30'
COLUMBUS McKINNON C O R P O R A T I ON Material No:Modeled:
This drawing

Third AngleThird
Projection
Angle Projection Third Angle Projection Modeled: COLUMBUS LSWDM McKINNON
engineering

engineering

.XXX .005 .010


for engineering

Ang.XXX 0 30' Ang.XXX0 30'0.010


30' 0 30'
.010 Ang .XXX 0 30' C O R P O RCA O
0 30' TRI O
PN O R A T I ON C O R P O R A T I ON .XX .005
.XXX .010
COLUMBUS COLUMBUSMcKINNON McKINNON
COLUMBUS McKINNON
PERSONS

PERSONS

Amherst, NY USA
Synthetic to5/8
Attachment
PERSONS
(CMCO)

.005 .005 .005 .010 .010 .015


and/or to

and/or to
information

CMCO to

Material: Ang ThirdThird


Angle
0 30' Projection Description:
0 30' C O R P O R A T I ON Material No: Third 8/11/17
Angle Projection
only

Modeled: 8/11/17
Modeled: LSWDM 8/11/17 LSWDM
COLUMBUS LSWDM
McKINNON Ang.XXX 0 30' 0 30' C O R P O R A T I ON
TO McKinnon

TO McKinnon

Material: Material: Third Angle Projection


Angle
Material: Projection Third Angle Projection Description: Modeled: Drawn: 8/11/17 LSWDM
Drawn: LSWDM 8/11/17
engineering

Ang 0 30'Ang 0 30' 0 30'Description:


Description:
0 30' Ang 0 30' C O R P O RCA O
0 30' TRI O
PNO R A T I ON C O R P O R A T I ON .005 .010
12,500 15,650 867020-2 Description: 867020-4
from CMCO

- R867020-4
from CMCO

Synthetic to Attachment 3.57 - 1.55 - 1.35 0.88 1.74 8/11/17 4.32 6.19 1.25 3.96
information

PERSONS
RECEIVING
This

information
and/or to

Material: Description: -Material:


Third Angle Projection Description: Ang 0 30' 0 30' C O R P O R A T I ON
McKinnon

McKinnon

Modeled: 8/11/17 LSWDM


8/11/17 LSWDM LSWDM
McKinnon

Standard:
Material: Material: Material: Description:Description: - - - - - Drawn: Drawn:
Approved:8/11/17- LSWDMDrawn:
Approved:
8/11/17 LSWDM 8/11/17 LSWDM
toinformation

forfrom

forfrom
from CMCO

Standard: Standard: Standard:


TOuser.

Material: Description:
McKinnon

Standard: 8/11/17 LSWDM


Corporation

- -- - - - - - - - - - - - - -- - Standard:
Drawn:
- Approved: Approved:
- - Chattanooga
- - Authority: 8/11/17 LSWDMFormat Number:LSWDMFormat Number:
8/11/17
This drawing

This drawing

Material No: No: - - Approved: Design 8/11/17 LSWDM


Design Authority: Chattanooga
confidence

confidence

Standard: Standard: Standard:


forfrom
TOuser.

Material No:
Material Material No:
3/4 18,750 23,450 867025-2 867025-41.05 R867025-4 4.31 1.78 1.55 1.04 2.02 5.47 7.61 1.38 6.62
permission

permission
Columbus

Columbus

3/8 6,250 7,850 867010-2 867010-4 2.33 0.93 0.53 1.16 3.15 4.48 1.00 1/4-20
AUNC 1.49Sheet
Corporation

- Standard:
A
technical
the

Material No: No: - - - -- - - - - - - - - - - - - - - - - -- - Approved: Design 8/11/17


Authority: Chattanooga
LSWDM
Design Authority: Chattanooga
This drawing

Format Number: Format Number:


confidence

confidence

Design - - project:
Authority:
- Material No: - -
Chattanooga Format Number:
confidence

Material No:
Material Material No: Original Original project:
TLPDX TLPDX
10/27/2016
permission

permission

Modeled:
Columbus

Columbus
permission

NOTICE

NOTICE
for engineering

Columbus
NOTICE

3/8 6,250
Modeled:
7,850
Modeled: 10/27/2016 10/27/2016
Modeled:
867010-2 867010-4
TLPDX 10/27/2016 TLPDX
2.33 1.05 0.93 0.53 1.16 3.15 4.48 1.00 1/4-20 UNC 1.49
1 Sheet
1.05 AA1.83 A A7.60
technical
to the

Design Authority:
- Material No: Chattanooga project: Number: 1:2
Format
confidence

Modeled: 10/27/2016 TLPDX - - ECN-- - - - Rev. - - ECN-


Description -
of change
Rev. - - -
Description -- -
of change
Date Original
By Original
project:
Date project:
- scale:
Original By-
10/27/2016
Original
1:2
Original scale:
TLPDX
permission

Modeled:
engineering

Columbus
NOTICE

Drawn: 10/27/2016 TLPDX


PERSONS

Modeled: 10/27/2016
Modeled:10/27/2016 TLPDX
10/27/2016
Modeled: TLPDX 10/27/2016 TLPDX
10/27/2016TLPDX
7/8 30,000 37,500 867030-2 867030-4 R867030-4 5.00 2.25 1.92 5.15 1.75 11 8.96
CMCO

Drawn: Drawn: 10/27/2016


TLPDX
Drawn: TLPDX -
ECN -
ECN
Rev. -
Description ECN of change
Rev.ofDescription
change -
Rev. Description
Date -
of change
Date
By Original
By
Original project:
Original
scale: Date scale: 1:2
By 1:2
Original scale: 1:2
10/27/2016 TLPDX Modeled: 10/27/2016 TLPDX
TOMcKinnon

Drawn: Drawn: 10/27/2016 TLPDX


CMCO
from and/or

Approved:
3.96 1
- - - - Approved:
-Drawn: Approved: - 10/27/2016
10/27/2016
- Drawn: 10/27/2016 TLPDX
Drawn: TLPDX
10/27/2016 TLPDX 10/27/2016
10/27/2016TLPDX
TLPDX
- - 5/8
- 12,500 15,650 Approved:
10/27/2016
TLPDX 867020-2
TLPDX 867020-4 ECN Rev. Description of change Date By Original scale: 1:2
3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 3/8-16 UNC
McKinnon

Drawn: 10/27/2016TLPDX TLPDX


This drawing and/or

- - - -- - Approved:
- Approved: 10/27/2016 TLPDX - - - - - Approved: 10/27/2016
5/8 12,500 15,650 Chattanooga
867020-2 867020-4 3.57
867035-4 1.55 R867035-4
1.35 0.88 1.74 4.32 6.19 2.311.25 6.573/8-169.67
UNC 3.96
forfrom

- Design Design - Authority: Format Number: Sheet Sheet


- - - - - - 1 - Approved:
- - Authority:
Design 40,000 - -
10/27/2016
Chattanooga
Authority: Approved:
10/27/2016
TLPDX
Chattanooga
Design 50,000
TLPDX
Authority:
Chattanooga
Format N/A
10/27/2016
Chattanooga
Number:
Format TLPDX
Number: Format Number:
- - Format - -Number:- -
Sheet
1 Sheet - -
Sheet
- - Approved: 10/27/2016 TLPDX Format Number: 5.86 2.74 2.37 1.25 2.25 16.18
A 867025-4
This drawing

- - - -- - - Design Design Authority: FormatFormat Number: Design Authority: Chattanooga


confidence

- OriginalOriginal- project: ChattanoogaChattanooga Chattanooga 1 1 1


75,000AA AAA AA4.31
- - - - - - - - Authority:
- Design Authority:
- - Designproject:
Authority: Number:
Format Number: Sheet Sheet Sheet
permission
Columbus

project:
Original project: Original
11 1111 Chattanooga
A
Designproject:
Authority: Format Number:
confidence

Original project: - - - - - - - - 11- -


3/4 - - -
18,750
- Original
23,450 867025-2 Original
867040-41.78 1.55 1.04 2.02 5.47 7.61 1.38 7.411/2-13UNC 6.62
permission

1-1/4 Original- scale:


60,000 1:2 1:2
N/A R867040-4 7.04 3.00 2.70 1.53 2.63 10.92 2.31 25.35
Columbus

nge Date ByOriginal project:


Original project: Original project:
NOTICE

-
hange
Rev. -
Description -of change
Date By
Date By- scale:
Original
Date scale: By- 1:2Original scale: 1:2
fange
change 3/4
Rev. DescriptionDate Date
of change By
Date 18,750
ByOriginal
By
Original
scale: 23,450
scale:
Original
Date scale:By 1:2Original1:2 867025-2
1:2 scale: 867025-4
1:2
-
ECN
ECN
-
Rev. -
Description of change 1
Rev. Description of change
1 1 -
Date
Date
By1-
By
Original
Original project:
scale:
Original scale:
1:2
1:2
4.31 1.78 1.55 1.04 2.02 5.47 7.61 A
1.38 1/2-13UNC 6.62
7/8 Synthetic
30,000 to Synthetic
37,500 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75 5/8-11UNC 8.96
7/8 30,000 37,500 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75 5/8-11UNC 8.96
3/8 5,000 N/A 877010-2 877010-4 R867010-4 0.80 1.31 3.30 0.93 2.00 3.18 4.90 1.00 2.03
1 40,000 50,000 N/A 867035-4 5.86 2.74 2.37 1.25 2.31 6.57 9.67 2.25 5/8-11UNC 16.18
1 40,000
5/8 50,000
10,000 N/A
N/A 867035-4
877020-2 5.86
877020-4 2.74 R867020-4
2.37 1.25
0.99 2.31
1.52 6.57
4.10 9.67
1.38 2.752.25 4.13 5/8-11UNC
6.08 16.18
1.25 4.56
1-1/4 60,000
3/4 75,000
15,000 N/A
N/A 867040-4
877025-2 7.04
877025-43.00 2.70 1.53 2.63 7.41 10.92 2.31 4.483/4-16UNC 25.35
1-1/4 60,000 75,000 N/A 867040-4 7.04 3.00 R867025-4
2.70 1.10
1.53 2.13
2.63 5.58
7.41 1.55
10.92 2.75
2.31 7.78
3/4-16UNC 1.38
25.35 6.96
Synthetic to7/8
Synthetic25,000 N/A 877030-2 877030-4 R867030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 11.00
Synthetic to Synthetic
1 40,000 N/A N/A 877035-4 R867035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 22.79
3/8 5,000 6,250 877010-2 877010-4 0.80 1.31 3.30 0.93 2.00 3.18 4.90 1.00 – 1.00
3/8 5,000
1-1/4 6,250
60,000 877010-2
N/A 877010-4
N/A 0.80
877040-4 1.31 R867040-4
3.30 0.93
1.98 2.00
3.22 3.18
8.00 4.90
2.70 5.751.00 8.88 –11.96 1.00
2.31 33.30
5/8 10,000 12,500 877020-2 877020-4 0.99 1.52 4.10 1.38 2.75 4.13 6.08 1.25 – 1.25
5/8 10,000 12,500 877020-2 877020-4 0.99 1.52 4.10 1.38 2.75 4.13 6.08 1.25 – 1.25
3/4 15,000 18,750 877025-2 877025-4 1.10 2.13 5.58 1.55 2.75 4.48 7.78 1.38 – 1.38
3/4 15,000 18,750 877025-2 877025-4 1.10 2.13 5.58 1.55 2.75 4.48 7.78 1.38 – 1.38
7/8 25,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 – 1.75
7/8 25,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 – 1.75
1 40,000 50,000 N/A 877035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 – 2.25
1 40,000 50,000 N/A 877035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 – 2.25
RIGGING HARDWARE & USE 37

QUICK CONNECT HOOKS


Ideal for use with synthetic slings, CM Quick Connect
Hooks are the quickest and easiest way to add hooks
to any synthetic sling by eliminating the need for additional
hardware or assembly tools. Designed with a large bearing
surface, these hooks prevent the sling from bunching,
allowing the sling to be used at full capacity. And,
for easy selection, Quick Connect Hooks are color coded
to match common industry synthetic sling capacities.

COLOR CODED TO MATCH COMMON


SYNTHETIC SLING CAPACITIES

WLL: 2,600 LBS.


WLL: WLL: WLL:
5,300 LBS. 8,400 LBS. 13,200 LBS.

SPECIFICATIONS

Working Dimensions (in.)


Latch Weight
Color Load Limit Product Code
Kit (lbs.)
(lbs.) A B C D E F G H I J
2,600 M85030 4X85030 0.770 3.530 0.794 2.884 1.500 1.500 0.418 0.938 0.813 0.580 1.450
5,300 M85060 4X85060 1.034 4.589 1.040 3.751 1.625 1.875 0.553 1.200 1.188 0.865 3.735
8,400 M85090 4X455329 1.208 5.410 1.172 4.325 1.875 2.375 0.640 1.500 1.250 1.043 5.835
13,200 M85120 4X455329 1.384 6.141 1.392 5.026 2.125 2.625 0.744 1.750 1.438 1.200 8.282

FLAT EYE RIGGING HOOKS


Designed specifically for use with synthetic slings,
CM Flat Eye Rigging Hooks provide a wide, smooth,
load-bearing surface that won’t damage synthetic
material, promoting longer sling life. The flat eye
opening eliminates bunching and pinching of the
synthetic sling, ensuring the sling can be used
at full capacity.

SPECIFICATIONS
Weight
Working Product Code Dimensions (in.)
(lbs.)
Load Limit
(tons) Without Latch without with
With Latch A B D F G K L O R T W
Latch Kit Latch Latch
1-1/2 M8503 M8403 4X1303 2.38 1.20 3.37 0.75 0.94 0.71 5.36 0.97 3.98 0.97 1.50 1.16 1.25
3 M8505 M8405 4X1305 3.79 1.88 4.25 1.13 1.26 0.94 7.21 1.21 5.31 1.21 2.50 2.82 3.00
5 M8507 M8407 4X1307 5.53 2.84 5.11 1.63 1.44 1.38 9.27 1.47 7.06 1.47 4.00 5.50 5.90
RIGGING HARDWARE & USE 38

MASTER LINK
DUAL RATED FOR USE WITH HA800 OR HA1000

WORKING LOAD LIMIT: 5,400 TO 187,800 LBS.

BENEFITS & FEATURES


 Accepts both Herc-Alloy® 800 & 1000 B

chain and components


 Durable orange powder coated finish C A

 May be used for mechanical


and welded sling assemblies
 100% proof tested
Can be used with included

 4:1 design factor


angles up to 120°

120º

Type and Size of


Nominal Dimensions (in.) Grade 80 Chain Sling
Working (in.)
Trade
Load Product Weight
Size
Limit Code Material Inside Inside (lbs.)
(in.)
NOTE: Standard sizes dual(lbs.) Diameter
rated through 1-3/4" only. Special sizes not dual rated. Length Width Single Double
A B C

Standard Sizes (DUAL RATED THROUGH 1-3/4" SIZE ONLY)


13/32 5,400 555231 0.41 3.00 1.50 0.33 7/32 & 9/32 7/32
1/2 8,600 555232 0.56 5.00 2.50 1.02 3/8 9/32
3/4 17,600 555235 0.75 5.50 2.75 2.08 1/2 3/8
1 30,000 555238 1.00 7.00 3.50 4.59 5/8 & 3/4 1/2
1-1/4 45,200 555240 1.25 8.75 4.38 9.31 7/8 5/8
1-1/2 70,600 555243 1.50 10.50 5.25 15.60 1 3/4 & 7/8
1-3/4 105,900 555246 1.75 12.00 6.00 24.40 1-1/4 1
2* 88,900 554949 2.00 14.00 7.00 38.00 1-1/4 1
2-1/4* 125,200 554951 2.25 16.00 8.00 55.00 – 1-1/4
2-3/4* 187,800 554957 2.75 16.00 9.00 84.84 – –
Special Sizes (NOT DUAL RATED)
1 18,200 554969 1.00 8.00 4.00 5.25
1-1/4 22,800 554942 1.25 12.00 6.00 12.08
1-1/2 36,700 554944 1.50 14.00 7.00 20.16
N/A N/A
1-1/2 42,900 554970 1.50 12.00 6.00 17.60
1-3/4 57,100 554945 1.75 14.00 7.00 27.92
2 77,800 554952 2.00 16.00 8.00 43.00
NOTE: Standard sizes dual rated through 1-3/4" only. Special sizes not dual rated.
RIGGING HARDWARE & USE 39

HOOK USE

X X
HOOK LATCHES NEVER TIP LOAD
A HOOK!

CORRECT INCORRECT
Hook latches (when required) must be in
good working condition. If not, the hook
should be removed from service. INCORRECT CORRECT

DUPLEX HOOKS SELECTING


Must be loaded equally on both sides THE RIGHT SIZE

X
HOOK/SLING
Be sure the component is
of adequate size and shape
so that it can be properly
seated in the saddle of
hook or lifting device.

CORRECT INCORRECT

90º MAX
INCLUDED ANGLE
FOR HOOKS

120º

90º Use a shackle when working


with low horizontal angles.
Shackles can be used with
angles up to 120°.

45º 45º

Always verify manufacturer's information prior to use.


RIGGING HARDWARE & USE 40

WIRE ROPE CLIPS

Rope Torque
Turnback
Diameter No. of Clips (ft.-lbs. )
(in.)
(in.) (unlubed bolts)
1/8 2 3-1/4 4-1/2
3/16 2 3-3/4 7-1/2
1/4 2 4-3/4 15
5/16 2 5-1/4 30
3/8 2 6-1/2 45
7/16 2 7 65
1/2 3 11-1/2 65
9/16 3 12 95
5/8 3 12 95
3/4 4 18 130
7/8 4 20 225
1 5 26 225

PROPER USE OF WIRE ROPE CLIPS


Live Side

Dead End
NOTE:  Mechanical spliced or flemished eyes slings are the preferred method of wire rope sling construction.
OSHA does not allow the use of clips to form the eyes of wire rope slings.

WARNING
NEVER INSTALL THE U-BOLT ON THE LIVE SIDE!

INCORRECT

IMPROPER USE
OF WIRE ROPE CLIPS
INCORRECT

Always verify manufacturer's information prior to use.


RIGGING HARDWARE & USE 41

TURNBUCKLES

Hook & Hook


Hook & Eye

Jaw & Jaw


Jaw & Eye
Eye & Eye

Working Load Limit (lbs.)


Size End Fitting Types
(in.) Hook & Eye Eye & Eye, Eye & Jaw,
Hook & Hook Jaw & Jaw
1/4 400 500
5/16 700 800
3/8 1,000 1,200
1/2 1,500 2,200
5/8 2,250 3,500
3/4 3,000 5,200
7/8 4,000 7,200
1 5,000 10,000
1-1/4 6,500 15,200
1-1/2 7,500 21,400

WARNING
TURNBUCKLES TO BE USED FOR
IN-LINE LOADING ONLY
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 42

CLAMP USE & SAFETY


FACTORS TO CONSIDER
WHEN SELECTING A CLAMP:
• Weight of material
• Hardness of material
• Type of material
• Orientation & position of material
• Can material be marked? Is a non-marking clamp required?
Max plate hardness is 300 Brinell (32HRc)
(For clamps with teeth – If hardness exceeds 300 brinell
a non-marking clamp will be needed.)

VERTICAL PLATE CLAMPS


FOR LIFTING PLATES
• For lifting long plates,
two clamps and a lifting
beam must be used
• For lifting short plates,
a single clamp can be used

Clamps have maximum and


minimum loading.
If minimum loading is not marked
on clamp, never lift below 20%
of the maximum WLL.
P late at full depth and
Never side load clamp that does lever locked in position
not have a hinged hook ring.

VERTICAL PLATE CLAMPS Lifting sling must be


vertical for all positions
FOR TURNING OVER PLATES
• Plate must be in contact
with back of clamp

If locking lever is uppermost it


is necessary to lift the clamp
when sliding onto the
plate to allow free
movement of the jaw

Ensure full depth of grip with Take extra care when clamp takes
locking lever in locked position least weight at “top dead center”
RIGGING HARDWARE & USE 43

CLAMP USE & SAFETY

HORIZONTAL PLATE CLAMPS


• For lifting long plates,
two clamps and a lifting
or spreader beam
must be used FOR LIFTING
• For lifting short plates, LONG PLATES
a single clamp FOR LIFTING
can be used SHORT PLATES
•D  O NOT USE 4 LEG SLINGS
•D  O NOT USE ENDLESS
CHAIN SLINGS

GIRDER/SECTION CLAMPS
• For long girders use 2 clamps and a lifting beam
• For short sections one clamp may be used

Jaw should be in contact


with sufficient area to
grip load safely

Front clamp should be


in contact with load

• DO NOT USE A VERTICAL CLAMP


TO LIFT I-TYPE BEAMS

SCREWLOK BEAM CLAMPS


• The tips of the side plates
should touch the beam flange.
The load is transmitted into the
beam and away from the edge
• Used for attaching hoists
to I-beams.
• DO NOT USE AS A LIFTING
DEVICE TO LIFT I-BEAMS CORRECT INCORRECT
REFERENCE 44

TENSION CALCULATOR
BY USING ANGLES Horizontal
Here is how to calculate the tension on a sling L.A.F.
Angle
when used at angles other than 90° vertical.
30º 2.00
35º 1.742
Step 1:
40º 1.555
Identify the Load Angle Factor (L.A.F.) based on
the horizontal angle. 45º 1.414
50º 1.305
Step 2: 55º 1.221
Use the formula below 60º 1.155
(Weight ÷ No. of legs) x L.A.F. 65º 1.104
70º 1.064
Example: If the load weight is 8,000 lbs.
and three (3) slings are used 75º 1.035
at a 60º angle each: 80º 1.015
(8,000 ÷ 3) x 1.155 = 3,080 lbs. 85º 1.004
Therefore, each leg will have 90º 1.00
3,080 lbs. of tension.

Note: When using 3 or 4 leg


slings, it is possible that
only 2 of the legs may
see loading. Therefore,
it is common practice to
calculate tensions using
only 2 legs to be sure no
overload occurs.

Horizontal
Angle

Always verify calculations with a qualified person.


REFERENCE 45

TENSION CALCULATOR
BY USING MEASUREMENTS
When working in the field, determining the exact horizontal angles can be difficult.

We can calculate the tension based on what


information we do know, and apply this formula:

(Weight ÷ Number of legs) x (S ÷ H)

Example: T he load weight is 12,000 lbs. and two (2) slings are used.
You measure up the sling 48" (the “S” dimension) and then measure
straight down and get a 30" measurement (the “H” dimension)

(12,000 ÷ 2) x (48 ÷ 30) = 9,600 lbs. of tension per leg


6,000 x 1.6 = 9,600 lbs. of tension per leg (1.6 is the calculated L.A.F.)

Therefore, each leg will have 9,600 lbs. of tension.

S
H

Note: When using 3 or 4 leg slings, it is possible that only 2 of the legs
may see loading. Therefore, it is common practice to calculate
tensions using only 2 legs to be sure no overload occurs.
Always verify calculations with a qualified person.
REFERENCE 46

LOAD ANGLE TENSION CHART

Load on Each Leg (lbs.)


Share
of Sling Angle (Load Angle Factor)
Load
(lbs.) 30º 45º 60º 75º 90º
(2) (1.414) (1.155) (1.035) (1)
100 200 141 116 104 100
200 400 283 231 207 200
300 600 424 347 311 300
400 800 566 462 414 400
500 1,000 707 578 518 500
600 1,200 848 693 621 600
700 1,400 990 809 725 700
800 1,600 1,131 924 828 800
900 1,800 1,273 1,040 932 900
1,000 2,000 1,414 1,155 1,035 1,000
1,100 2,200 1,555 1,271 1,139 1,100
1,200 2,400 1,697 1,386 1,242 1,200
1,300 2,600 1,838 1,502 1,346 1,300
1,400 2,800 1,980 1,617 1,449 1,400
1,500 3,000 2,121 1,733 1,553 1,500
1,600 3,200 2,262 1,848 1,656 1,600
1,700 3,400 2,404 1,964 1,760 1,700
1,800 3,600 2,545 2,079 1,863 1,800
1,900 3,800 2,687 2,195 1,967 1,900
2,000 4,000 2,828 2,310 2,070 2,000
2,100 4,200 2,969 2,426 2,174 2,100
2,200 4,400 3,111 2,541 2,277 2,200
2,300 4,600 3,252 2,657 2,381 2,300
2,400 4,800 3,394 2,772 2,484 2,400
2,500 5,000 3,535 2,888 2,588 2,500

Always verify tension calculations with a qualified person.


REFERENCE 47

DRIFTING LOADS
To calculate the amount of tension on chainfalls used
in angular rigging applications, the following formula
should be used:

TENSION ON CHAINFALL “A” =


(Load Weight x DB x LA) ÷ (H x DT)

TENSION ON CHAINFALL “B” =


(Load Weight x DA x LB) ÷ (H x DT)

DT
DA DB

LA LB
Tension on
Tension on Chainfall “B”
Chainfall “A”

LOAD
WEIGHT

The CM Hurricane 360° hand chain hoist is ideal for load drifting

NOTE: THIS FORMULA IS BASED ON BOTH


CHAINFALLS POSITIONED AT THE SAME ELEVATION

Always verify calculations with a qualified person.


REFERENCE 48

EXAMPLE OF A LOAD DRIFT


WITH VALUES USED:
DA = 36" DB = 60" DT = 96"
LA = 96" LB = 120" H = 60"
Load Weight = 1,500 lbs.

EXAMPLE CALCULATIONS
Tension for CM Hurricane 360° Chainfall “A” =
(Load x DB x LA) ÷ (H x DT)
(1,500 lbs. x 60" x 96") ÷ (60" x 96")
(8,640,000) ÷ (5,760)
1,500 lbs. of tension on CM Hurricane 360° Chainfall “A”

Tension for Hurricane 360° Chainfall “B” =


(Load x DA x LB) ÷ (H x DT)
(1,500 lbs. x 36" x 120") ÷ (60" x 96")
(6,480,000) ÷ (5,760)
1,125 lbs. of tension on CM Hurricane 360° Chainfall “B”

WARNING!
AN ENGINEER SHALL ANALYZE
YOUR SUPPORT STRUCTURE
BEFORE DRIFTING LOADS

Always verify calculations with a qualified person.


REFERENCE 49

D/d RATIOS
These charts show reductions in working load limits when using basket type slings.

ALLOY CHAIN D/d RATIOS


This chart shows reductions in working load
limits of a basket type alloy chain sling based
on D/d ratio. Consult with the manufacturer for
any D/d ratio below 2:1.

D/d Ratio % Rated Capacity d


6 and above 100
5/1 90
4/1 80
3/1 70 D
2/1 60
Note:
“D” = Diameter of the object contacting the sling
“d” = Diameter of the link body
Source: National Association of Chain Manufacturers

WIRE ROPE D/d RATIOS


Wire rope capacities are reduced when wire rope
sling body is bending around a sharp corner.

D/d Ratio % Rated Capacity


25/1 100%
20/1 92%
10/1 86%
4/1 75%
2/1 65%
d
1/1 50%

Note:
“D” = Diameter of the object contacting the sling D
“d” = Diameter of the wire rope
REFERENCE 50

LEVERAGE
To calculate the amount of handle force required to raise
a load, one of the following formulas should be used:

HF x HL = (Load Weight ÷ 2) x TL

HF = [(Load Weight ÷ 2) x TL)] ÷ HL

Example: How much handle force is required to raise load 3 in.?


List of known values:
HF = ?
HL = 48 in.
LOAD WEIGHT = 1,200 lbs.
TL = 5 in.
HF = [(Load Weight ÷ 2) x TL)] ÷ HL
HF = [(1,200 ÷ 2) x 5)] ÷ 48
HF = (600 x 5) ÷ 48
HF = (3,000) ÷ 48
HF = 62.5 lbs.

HF
Handle Force

LOAD
WEIGHT
HL
Handle Length

TL
Toe Length

Always verify calculations with a qualified person.


REFERENCE 51

PULLING FORCE
To calculate the pulling force required to move a load on a level or inclined plane, use
the corresponding formula below:

TO MOVE A LOAD ON A LEVEL PLANE


F = CF X W LOAD
WEIGHT

TO MOVE A LOAD ON AN UPHILL INCLINE


F = [(CF x W) x (H ÷ L)] + [(V ÷ L) x W]
Note: For inclines greater than 45º F
from horizontal this formula will
not produce accurate results L
WE OAD
IGH
T
V L

TO MOVE A LOAD ON DOWNHILL


F = [(CF x W) x (H ÷ L)] - [(V ÷ L) x W]
Coefficient of Friction
F = Force required to move load for Popular Surfaces*
CF = Coefficient of friction Wood on wood 0.50
W = Load weight Wood on metal 0.30
Wood on concrete 0.45
V = Vertical distance in feet (height) Concrete on concrete 0.65
H = Horizontal distance in feet (run) Metal on concrete 0.60
* Values apply to hard, clean surfaces sliding Steel on steel 0.20
against one another. Actual CF values may
differ depending on actual application Cast iron on steel 0.25
surface conditions.
Load on wheels 0.05
Always verify calculations with a qualified person. Load on ice 0.01
REFERENCE 52

BASIC KNOTS

FOR USE WITH ROPE ONLY


TYPICALLY USED FOR TAGLINES
(DO NOT TIE KNOTS IN SLINGS)

SQUARE KNOT
Can be used for tying two ropes of same
diameter together.

SHEET BEND
The sheet bend is used for
joining ropes of different
sizes together, providing
they are light or medium size.

BOWLINE
A bowline is used to secure
a loop in a piece of rope.
This knot will not slip
regardless of load.

CLOVE HITCH
This knot using half hitches is
often used for
securing round objects like bars,
rails and pipes.
REFERENCE 53

HITCH REDUCTIONS

°
90
VERTICAL Hitch ratings on tags must be lowered when:

gr or 0°
te r
12
ea
• Angles are introduced
• Tight chokes are made
•D
120°
 /d ratio for full working load
or does not match specifications of sling
greater
90°
Horizontal
Angle
(60°, 30°)
120°

100% 50%
of Rated Capacity of Rated Capacity

CHOKER
12or ter
gr


ea

Based on rated choke capacity.

Greater 30° to 59° 0° to 29°


than
90

90° to 120° 60° to 89°


°

120°

100% 87% 74% 62% 49%


OF RATED OF RATED OF RATED OF RATED OF RATED
Ho Ang 30°

CAPACITY CAPACITY CAPACITY CAPACITY CAPACITY


riz le )
(60

on
°,

See pages 55 & 56 for more information


tal

BASKET When a sling is rigged at


an angle, reduction of the
working load limit of the hitch
C
12or ter
gr

must be done to account for


0
ea

higher tensions.
60º
30º
90º
Ho
riz
on
tal
An

100% 87% 50%


of Rated Capacity of Rated Capacity of Rated Capacity
REFERENCE 54

CHOKE REDUCTIONS

100% 180º

87%
120º

90º

74%
60º

30º
62%

49%

Choker Hitch Rated Capacity Adjustment


Angle of Choke % of Rated Capacity
Over 120º 100%
90º to 120º 87%
60º to 89º 74%
30º to 59º 62%
0º to 29º 49%
REFERENCE 55

CHOKE REDUCTIONS
TO CALCULATE ADJUSTED CHOKER RATINGS
Use the formula below:

RC = C x R
RC: Reduced Choker Rating
C: Choker Rating
R: Rated Capacity Sling Tag with
Choker Rating

Angle of Choke

Choke

Example:
Choker rating on tag: 6,000 lbs.
Angle of Choke: 37° (62% reduction)
RC = C x R
RC = .62 x 6,000
RC = 3,720
Reduced Rating: 3,720 lbs.

30° to 59° 0° to 29°


90° to 120° 60° to 89°

87% 74% 62% 49%


OF RATED OF RATED OF RATED OF RATED
CAPACITY CAPACITY CAPACITY CAPACITY
Always verify calculations with a qualified person.
REFERENCE 56

EQUATIONS
HOW TO DETERMINE THE DIMENSIONS
OF A RIGHT ANGLE TRIANGLE:

a = c2-b2 c2 -b2 = a2
c b = c2-a2 a2 -c2 = b2
a
c = a2+b2 a2+b2 = c2

UNIT OF MEASURE CONVERSIONS

Units of Measure
1 US pound (lb.) = 16 oz.
1 US pound (lb.) = .45 kg
1 kilogram (kg) = 2.2 lb.
1 kilogram (kg) = 35 oz.
1 kilogram (kg) = 1,000 grams
1 US ton (short) = 2,000 lbs.
1 US ton (short) = .91 metric tons
1 US ton (short) = 907 kg.
1 metric ton = 2204.62 lb.
1 metric ton = 1.102 US tons
1 metric ton = 1,000 kg.
1 liter = .264 gallons (US)
1 liter = 1.06 quarts
1 US (liq) gallon = 4 quarts
1 US (liq) gallon = 3.8 liters
1 US gallon water = 8.3 lb.
1 cubic ft. of liquid = 7.5 US gallons

Always verify calculations with a qualified person.


REFERENCE 57

MATERIAL WEIGHTS
Weight (lbs.)
Material
Per Cu. Ft. Per Cu. In.
Aluminum 165 0.0955
Brass 535 0.3096
Brick Masonry (common) 125 0.0723
Bronze 500 0.2894
Cast Iron 480 0.2778
Cement (portland, loose) 94 0.0544
Concrete (stone aggregate) 144 0.0833
Copper 560 0.3241
Earth (dry) 75 0.0434
Earth (wet) 100 0.0579
Ice 56 0.0324
Lead 710 0.4109
Snow (fresh fallen) 8 0.0046
Snow (wet) 35 0.0203
Steel 490 0.2836
Tin 460 0.2662
Water 62 0.0359
Gypsum Wall Board 54 0.0313
Wood (pine) 30 0.0174

CALCULATING WEIGHT
AND VOLUME
WEIGHT = Volume x Material Weight per x Cu. Inch or Foot
CUBE: CYLINDER:
VOLUME = A x B x C VOLUME = πr2 x H

C
H

B
A r Radius

Always verify calculations with a qualified person.


REFERENCE 58

PRE-OPERATIONAL
INSPECTION CHECKLIST
FOR HOISTS AND OVERHEAD CRANES

ITEM ACTION
TAGGED CRANE Check that crane or hoist is not tagged with
OR HOIST an out-of-order sign.
WARNING & Check that warning and other safety labels are
SAFETY LABELS not missing and and safety labels are legible.
CONTROL Confirm that hoist motion matches control mark-
DEVICES ings.
Check for damage, cracks, nicks, gouges and
HOOK deformations of the throat opening. Check for wear
on saddle or load bearing point, and any twisting.
Refer to manufacturer’s operator manual.

HOOK LATCH If a hook latch is required, check for


proper operation.

LIMIT Check that the upper limit device stops the lifting
SWITCHES motion of the hoist load block before striking any
part of the hoist or crane.
UNUSUAL Check for any unusual sounds from the crane
SOUNDS or hoist mechanism during operation.

OIL LEAKAGE Check for any sign of oil leakage on the


crane and on the floor beneath the crane.
Check for cracks, nicks, gouges, wear and stretch.
HOIST CHAIN Check that the chain is in the upper and lower
sprockets and in the chain guide.

WIRE ROPE Check for broken wires, broken strands, kinks, and
any deformation or damage to the rope structure.

REEVING Check that the wire rope is properly reeved and


that rope parts are not twisted around each other.

BRAKES Check that all motions do not have excessive


drift and that stopping distance is normal.
HOUSEKEEPING Check area for accumulation of material to prevent
& LIGHTING tripping or slipping. Check area for poor lighting.

Name: Date:

Clock No.: Time:


HAND SIGNALS 59

HAND SIGNAL KNOWLEDGE


This is not a substitute for government standards or regulations.
Review all applicable ASME and OSHA standards and regulations.
Please review all excerpts regarding signal person requirements
from OSHA 1926.1400 Cranes and Derricks at www.ohsa.gov

• Signal person must know all signals for mobile cranes,


tower crane and overhead cranes.
• Charts must be posted on equipment or
conspicuously posted near hoisting operations.
• Must know basic understanding of crane operation.
• Lift director appoints a qualified signal person.
• Signal person and crane operator must identify
each other prior to giving any signals.
• Modification to any signals must be agreed upon with the crane operator,
lift director and signal person and can not conflict with standard signals.
• Only one person can give signals. Unless it is for an emergency stop signal
– Anyone can give that signal.
• Signals shall be continuous during crane operation. If at any time a signal
is not understood, is not clear, disrupted or audible the crane operator
is to stop movement and no response shall be made by the operator.
• All signals are given from the operators perspective.
Example: Swing left you would extend your right arm
so operator would swing left.
• Voice signals must have three elements
- Direction or function
- Speed or distance
- Stop command of prior function
Example: “Hoist 40', 30', 20', 10', 5' stop! Swing right 90 degrees, slowly,
slowly, slowly, stop! Lower 40', 30', 20', 10' slowly, slowly, stop!”
• When moving a crane into position the following horn
or audible signals shall be used.
- Stop: One short audible signal
- Go Ahead: Two short audible signals
- Back up: Three short audible signals

• When in communication with more than one crane, a procedure


or system must be used for identifying the crane the signal is for.
HAND SIGNALS 60

HAND SIGNALS
FOR MOBILE, OVERHEAD, GANTRY & TOWER CRANES
An operator should respond to signals only from the signal
person directing the lift. However, the operator should obey
an EMERGENCY STOP from any person at all times.

USE MAIN HOIST USE WHIPLINE


Tap fist on head, (AUXILIARY HOIST)
then use regular signals. Tap elbow with one hand, then use
regular signals.

HOIST LOWER
With forearm vertical With arm extended downward and
and forefinger pointing up, move hand forefinger pointing down, move hand
in small horizontal circle. in small horizontal circle.
HAND SIGNALS 61

RAISE BOOM LOWER BOOM


Arm extended and Arm extended and
fingers closed with fingers closed with
thumb pointing upward. thumb pointing downward.

RAISE BOOM & LOWER BOOM &


LOWER LOAD RAISE LOAD
Arm extended and thumb pointing up, Arm extended and thumb pointing
flex fingers in and out as long as load down, flex fingers in and out as long
movement is required. as load movement is required.
HAND SIGNALS 62

HAND SIGNALS

SWING EXTEND BOOM


Arm extended, with (TELESCOPING BOOMS)
fingers in direction of With both fists in front
swing of boom. of body with thumbs pointing outward.

RETRACT BOOM MOVE SLOWLY


(TELESCOPING BOOMS) (EXAMPLE - “HOIST SLOWLY”)
With both fists in front of body with Use one hand to give any motion
thumbs pointing toward each other. signal and place
the other hand motionless
in front of the hand giving the motion
signal.
HAND SIGNALS 63

EXTEND BOOM RETRACT BOOM


(TELESCOPING BOOMS) (TELESCOPING BOOMS)
ONE HAND SIGNAL: ONE HAND SIGNAL:
One fist in front of the One fist in front of the
chest with the thumb tapping the chest with the thumb pointing outward
chest. and heel
of fist tapping the chest.

STOP EMERGENCY STOP


Arm extended and palm down, move With both arms extended and palms
arm horizontally back and forth. down, move arms horizontally back
and forth.
HAND SIGNALS 64

HAND SIGNALS

TRAVEL TRAVEL
ONE TRACK BOTH TRACKS
(LAND CRANES ONLY) (LAND CRANES ONLY)
Indicate track to be locked by raising Use both fists in front of
fist on that size. Rotate other fist in front body, making a circular
of body in direction that opposite track motion about each other, indicating
is to travel (from the crane operator’s direction of
perspective). travel, forward or backward.

TRAVEL/BRIDGE TRAVEL DOG EVERYTHING


With arm extended forward and hand Clasp hands in front
open and slightly raised, making a of the body.
pushing motion in the direction
of travel.
HAND SIGNALS 65

MULTIPLE TROLLEYS MAGNET IS


Hold up one finger for DISCONNECTED
block marked “1” and Crane operator spreads
two fingers for block both hands apart with
marked “2”. Regular palms up.
hand signals to follow.

TROLLEY TRAVEL
With palm up, fingers
closed and thumb pointing in the
direction of motion, jerk hand
horizontally.
CONVERSION CHART
FRACTION/DECIMAL/MILLIMETER

Imperial Metric Imperial Metric


Fraction Decimal mm Fraction Decimal mm
(in.) (in.) (in.) (in.)
1/64 0.0156 0.3969 33/64 0.5156 13.0969
1/32 0.0313 0.7938 17/32 0.5313 13.4938
3/64 0.0469 1.1906 35/64 0.5469 13.8906
1/16 0.0625 1.5875 9/16 0.5625 14.2875
5/64 0.0781 1.9844 37/64 0.5781 14.6844
3/32 0.0938 2.3813 19/32 0.5938 15.0813
7/64 0.1094 2.7781 39/64 0.6094 15.4781
1/8 0.125 3.175 5/8 0.625 15.875
9/64 0.1406 3.5719 41/64 0.6406 16.2719
5/32 0.1563 3.9688 21/32 0.6563 16.6688
11/64 0.1719 4.3656 43/64 0.6719 17.0656
3/16 0.1875 4.7625 11/16 0.6875 17.4625
13/64 0.2031 5.1594 45/64 0.7031 17.8594
7/32 0.2188 5.5563 23/32 0.7188 18.2563
15/64 0.2344 5.9531 47/64 0.7344 18.6531
1/4 0.25 6.35 3/4 0.75 19.05
17/64 0.2656 6.7469 49/64 0.7656 19.4469
9/32 0.2813 7.1438 25/32 0.7813 19.8438
19/64 0.2969 7.5406 51/64 0.7969 20.2406
5/16 0.3125 7.9375 13/16 0.8125 20.6375
21/64 0.3281 8.3344 53/64 0.8281 21.0344
11/32 0.3438 8.7313 27/32 0.8438 21.4313
23/64 0.3594 9.1281 55/64 0.8594 21.8281
3/8 0.375 9.525 7/8 0.875 22.225
25/64 0.3906 9.9219 57/64 0.8906 22.6219
13/32 0.4063 10.3188 29/32 0.9063 23.0188
27/64 0.4219 10.7156 59/64 0.9219 23.4156
7/16 0.4375 11.1125 15/16 0.9375 23.8125
29/64 0.4531 11.5094 61/64 0.9531 24.2094
15/32 0.4688 11.9063 31/32 0.9688 24.6063
31/64 0.4844 12.3031 63/64 0.9844 25.0031
1/2 0.5 12.7 1 1 25.4

66
TRAINING 67

TRAINING
OPPORTUNITIES
AT OUR FACILITY / AT YOUR FACILITY / ONLINE
At Columbus McKinnon, we are committed to promoting the safe and efficient
use of overhead cranes and rigging equipment. Our professionally developed
courses consist of lecture and hands-on training, highlighting
safe rigging, maintenance and lifting which include how to:
 Properly secure loads
 Conduct overhead crane, hoist & rigging gear inspections
 Properly select and apply rigging equipment
 Troubleshoot & repair mechanical and electrical systems
 Disassemble, inspect, adjust and reassemble
all CMCO hoists
 Reduce downtime and maximize production
 Prevent injuries and deaths
 Meet OSHA or ASME requirements
 Achieve crane and rigging certification
Classes are led by professional full-time instructors with years of industry
experience. All are members of national industry-related committees.
TRAINING 68

AVAILABLE
COURSES
SOME OF OUR AVAILABLE COURSES INCLUDE:
 Qualified Rigger
 Rigging Gear Inspection
 Rigging and Crane Operator Train the Trainer
 Crane Operator Safety Training
 Chain & Wire Rope Hoist Technician Certification
 Chain Hoist Technician Certification
 Utility Hoist Maintenance & Certification
 Cargo Securement
For complete course listing, course descriptions
and pricing please visit: training.cmworks.com
Ph. (800) 888-0985 or (716) 689-5400 · Fax (716) 689-5644
columbusmckinnon.com

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CMRG-0920 DP 20M BB

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