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RIGGING
GUIDE
A HANDBOOK FOR RIGGING & HOISTING APPLICATIONS
DISCLAIMER:
THIS GUIDE IS INTENDED FOR GENERAL INFORMATION PURPOSES
ONLY. IT SHOULD NOT BE ASSUMED THAT THIS MATERIAL COVERS ALL
REGULATIONS OR STANDARDS. THIS INFORMATION IS NOT A SUBSTITUTE
FOR REVIEW OF THE APPLICABLE GOVERNMENT REGULATIONS AND
STANDARDS AND SHOULD NOT BE CONSTRUED AS LEGAL ADVICE OR
OPINION BY COLUMBUS MCKINNON CORPORATION, OSHA, ASME OR
WSTDA. THE AUTHOR AND PUBLISHER CANNOT GUARANTEE CORRECTNESS
OR COMPLETENESS AND ACCEPTS NO RESPONSIBILITY IN THE USE OR
MISUSE OF THIS INFORMATION.
TABLE OF CONTENTS
SLINGS
Sling Information ��������������������������������������������������������������������������������� 4
Basic Hitches �������������������������������������������������������������������������������������� 5
Chain Slings ��������������������������������������������������������������������������������������� 6
Web Slings ��������������������������������������������������������������������������������������� 10
Roundslings �������������������������������������������������������������������������������������� 18
Wire Rope Slings ������������������������������������������������������������������������������ 20
RIGGING HARDWARE & USE
Hoist Ring & Eye Bolt Use ������������������������������������������������������������������ 28
Shackles ������������������������������������������������������������������������������������������ 30
Shackle & Sling Use �������������������������������������������������������������������������� 33
Synthetic Attachments������������������������������������������������������������������������� 36
Master Links ������������������������������������������������������������������������������������� 38
Hook Use ����������������������������������������������������������������������������������������� 39
Wire Rope Clips �������������������������������������������������������������������������������� 40
Turnbuckles �������������������������������������������������������������������������������������� 41
Clamp Use & Safety �������������������������������������������������������������������������� 42
REFERENCE
Tension Calculator ����������������������������������������������������������������������������� 44
Load Angle Tension Chart ������������������������������������������������������������������� 46
Drifting Loads ����������������������������������������������������������������������������������� 47
D/d Ratios ���������������������������������������������������������������������������������������� 49
Leverage ����������������������������������������������������������������������������������������� 50
Pulling Force ������������������������������������������������������������������������������������� 51
Basic Knots �������������������������������������������������������������������������������������� 52
Hitch Reductions ������������������������������������������������������������������������������� 53
Choke Reductions ����������������������������������������������������������������������������� 54
Equations ����������������������������������������������������������������������������������������� 56
Material Weights �������������������������������������������������������������������������������� 57
Calculating Weight, Area, Volume & Circumference ��������������������������������� 57
Pre-Operational Inspection Checklist ����������������������������������������������������� 58
HAND SIGNALS �������������������������������������������������������������������� 59
CONVERSION CHART ���������������������������������������������������������� 66
TRAINING ������������������������������������������������������������������������������ 67
SLINGS 4
SLING INFORMATION
All sling working load limits are based on items being in acceptable
condition for use per ASME B30.9, OSHA 1910.184 and the
manufacturer's recommendations.
Rigging equipment is subject to misuse and wear. It is required by ASME
and OSHA that rigging equipment be inspected on a regular basis by
a competent person designated by the employer. Columbus McKinnon
Corporation recommends a rigger inspect rigging equipment before each
use. Do not use slings or rigging equipment that is damaged or worn
beyond the manufactures recommendations. Refer to OSHA and
applicable ASME standards for rejection criteria.
WLL’s are based on the following factors:
1. Type of hitch 4. Angle of loading
2. Material strength 5. Diameter of curvature (D/d)
3. Design factor 6. Fabrication efficiency
ASME B30.9-1.7.1 Identification Requirements
All slings shall be marked to show:
1. Sling size 4. M
anufacturer name (CM)
2. Sling reach and grade of sling
3. Working load limit 5. N
umber of branches
(all slings must be rated
by their weakest component)
Additional marking requirements for:
Wire Rope: diameter or size
Web Slings: synthetic web material used
Chains: grade, chain size, number of legs, length/reach, serial number
Permanently affixed sling ID tags are required
per ASME B30.9 and OSHA 1910.184.
30º 30º
ALWAYS READ
THE TAG!
ASME B30.9-1.5.3 states “Horizontal sling angles less than 30º shall not
be used as recommended by the sling manufacturer or a qualified person.”
SLINGS 5
BASIC HITCHES
VERTICAL
120°
or
greater
90°
CHOKER
Sling tags and chart working
load limits are based on the 120° 90°
or
angle of choke to be 120º greater
or higher
+/- 5º +/- 5º
BASKET
Working load limit
is based on both
legs being within
5º of vertical.
Horizontal
Angle
90º (60°, 30°)
SLINGS 6
120°
or
greater
90°
60° 45° 30°
120°
or
greater
90° 30°
60° 45°
90º
120º
90º
120º
120º
90º
120º
90º
ROUNDSLINGS
FOR VERTICAL & CHOKER HITCHES
120º
ROUNDSLINGS
FOR BASKET HITCHES
120º 90º
60º
60º
Horizontal
Angle
Horizontal
Angle
90º
120º
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 25
60º 60º
Based on OSHA standards - Always use the sling tag for the
working load limits or consult sling manufacturer.
Note: Rated loads based on a minimum D/d of 25:1
Values listed in US tons.
SLINGS 26
120º 90º
60º
60º
45º
25% of full
rated load
Less than
45º
DO NOT USE
WARNING
DO NOT USE AT ANGLES LESS THAN 45º
1800
3600
Hoist rings will not yield to heavy side pulling within their rated capacity.
Hoist Rings pivot 1800 and swivel 3600 to compensate for pitch, roll and sway when lifting loads.
RIGGING HARDWARE & USE 29
Minimum Minimum
Engagement Depth Engagement Depth
1-1/2 x diameter 1-1/2 x diameter
diameter
diameter
Example:
The minimum engagement depth for an eye bolt with a 1/2" diameter would be 3/4"
CORRECT
CORRECT
INCORRECT
INCORRECT
CORRECT Bolt will bend!
SIDE LOADING
Vertical pull should be
used whenever possible.
Only shoulder eye bolts
may be side loaded.
NON-SHOULDERED
EYE BOLT
Vertical pull only
* per ASME B30.26-2.9.4.2 “when used in a tapped blind hole, the effective thread length shall
be at least 1-1/2 times the diameter of the bold for engagement in steel... For other thread
engagements or in other materials, contact the eye bolt manufacturer or a qualified person”
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 30
SHACKLES
CARBON
Shackles are designed and rated for in-line applied tension. You can
attach multiple slings in the body of a shackle without reducing the
capacity, provided that the shackle is symmetrically loaded and the
included angle does not exceed 120º.
Size
Pin Diameter
SHACKLES
SUPER STRONG CARBON
Higher WLL than Standard Carbon
Shackles are designed and rated for in-line applied tension. You can
attach multiple slings in the body of a shackle without reducing the
capacity, provided that the shackle is symmetrically loaded and the
included angle does not exceed 120º.
Size
Pin Diameter
SHACKLES
ALLOY
Shackles are designed and rated for in-line applied
tension. You can attach multiple slings in the body
of a shackle without reducing the capacity, provided
that the shackle is symmetrically loaded and
the included angle does not exceed 120º.
Size
Pin Diameter
USING MULTIPLE
SLINGS
Multiple slings within the body
of a shackle shall not exceed
120º included angle
120º
INCLUDED ANGLE
30º 30º
SIDE LOADING
When side loading a shackle with a single sling, the rated WLL will be reduced in accordance
with the manufacturer's recommendation or a qualified person. ASME B30.26 recommends
reducing the capacity of a side loaded shackle from 30% to 50% as shown below.
WLL REDUCTIONS
FOR ALL SHACKLE STYLES SIZES 3/16" TO 3"
0º
Angles Working Load 0% WLL Reduction
in Degrees Limit Reduction
0˚ to 10˚ 0% 45º
11˚ to 20˚ 15% 30% WLL Reduction
SHACKLE USE
Attach multiple sling legs to the bow, When point loading shackle
not to the pin. This can damage and to shackle, connect:
weaken the sling. Bow to Bow or Bow to Pin
1" shackle
with
3/4" wire rope
BEARING STRESS
(REF. WSTDA 4.7.1.1 – 4.7.1.3)
Recommended Bearing Stress
Actual Value of 7,000 Lbs. / sq.in. or less
Width
3) Bearing Stress at
2) Load Bearing Area = Hardware connection
1) Effective Width = Hardware diameter x Sling Load (IN POUNDS)
Shackle Width x .75 Effective Contact Width Load Bearing Area
RIGGING HARDWARE & USE 36
WEBLOK
™
ASSEMBLY
For use with round slings, web slings and high-performance synthetics. Simply connect a sling to the synthetic sling attachment
of the Weblok and a master link or other rigging attachment to the Hammerlok portion to efficiently and safely lift your load.
For synthetic-to-synthetic Webloks, simply attach a sling to both ends.
OPTIONAL
OPTIONAL
UNIQUE
UNIQUEDOUBLE
DOUBLELOAD
LOADPIN
PINRETENTION
RETENTION
SAFETY
SAFETYIS
ISAATOP
TOPPRIORITY
PRIORITY
When working with synthetic slings, CM Weblok assemblies
When working with synthetic slings, CM Weblok assemblies
allow for quick, easy and safe sling attachment. CM Webloks
allow for quick, easy and safe sling attachment. CM Webloks
are available with either single or double load pin retention,
are available with either single or double load pin retention,
depending on your application.
depending on your application.
Retention Component 1:
Retention Component 1:
Traditional stud tube and spring
Traditional stud tube and spring
assembly engages the center
assembly engages the center
of the load pin.
of the load pin.
Retention Component 2:
Retention Component 2:
Load pin is designed to act
Load pin is designed to act
like a bolt, featuring a capped
like a bolt, featuring a capped
SYNTHETIC TO ATTACHMENT end and lock nut.
SYNTHETIC TO SYNTHETIC
end and lock nut.
WITH DOUBLE RETENTION WITH SINGLE RETENTION
at any time.
G G G G C C GG
hereon. This drawing and/or technical information is issued in
F FFF
information is loaned for mutual assistance and is subject to recall by CMCO at any time.
information is loaned for mutual assistance and is subject to recall by CMCO at any time.
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at any time.
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NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION
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DESIGN
ORPRODUCT FACTOR
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for mutual
OR PRODUCT CODE SIZE FACTOR5:14:1 PRODUCT 4:1SINGLE 4:1 RETENTION A BRETENTION C D E F G H Weight
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DESIGN
PRODUCT FACTOR
PRODUCT
CODE CODEPRODUCT CODE C RETENTION RETENTION DOUBLE
RETENTION RETENTION
A AA BA BB DC ADD ED BEE FE CFFG F DGGG H E HLOCKNUT
HF LOCKNUTG3/8 H WEIGHT
5,000 3/8 6,2505,000 877010-2
6,250 877010-4
877010-2 0.80 877010-41.31 3.30 0.80 0.93 1.31 2.00 3.30 3.18 0.93 4.90 2.00 1.00 3.18 4.90
2.03
disclosed
5:1
disclosed
CB C
hereon. This
loaned
TECHNICAL
TECHNICAL
TECHNICAL
disclosed
A BA CB DC A ED B FE C G F D G H E LOCKNUT
HF LOCKNUT 5/8
G WEIGHT 10,000
H WEIGHT 5/8
LOCKNUT 12,500
10,000
WEIGHT 12,500
877020-2 877020-4
877020-2 0.99 877020-41.52 4.100.99 1.38
1.52 2.75
4.10 4.13
1.38 6.08
2.75 1.25
4.13 6.08
4.56
loaned
TECHNICAL
1 5:1 WEBLOK
Single 4:1 Double ASSEMBLY
Double Single Double
or used
or used
Retention Retention
manufacture
or usedisto
3/85:1 3/4
5/85,000 6,250 877010-2 877010-4 1.31 3.30 0.93 2.00 3.18 4.90 1.00 2.03 7.78
mutual
RetentionRetention Retention
Retention
Retention Retention 10,000 4:110,000
15,000 5/8
12,500
3/4 12,500
18,750 10,000
877020-2
15,000 877020-2
12,500
877020-4
877025-2
18,750 877020-4
877025-4 877020-2
0.99
877025-2 0.99
1.10 4.10
877025-4 1.52
2.13 5.584.10
1.10 1.38
2.75
1.55
2.13 2.75
4.13
2.75
5.58 4.13
6.081.38 7.78
1.55 6.08
2.75 1.38
1.25
2.75 1.25
4.13
4.56
4.48 6.08
4.56
6.96
4:1 5:1 WEBLOK ASSEMBLY
4:1 Retention Single Double
in the material
in the material
or used
material
Retention
material disclosed
Retention Retention
information
information
or usedisto
RetentionRetention Retention
Retention
Retention Retention 5/8 5:1
3/4 10,00025,000
3/4
15,000
7/8 4:1 12,500
15,000 3/4 31,250
18,750
7/8 877020-2
18,750
15,000
877025-2
25,000 877020-4
877025-2
18,750
877025-4
31,250
877030-2 877025-4
877030-4 877025-2
1.10
877030-2 0.99 2.13 1.52
1.10
1.41 4.10
877025-4
5.58
877030-4 2.13 1.55
2.00 1.38
5.325.58
1.10
1.41 2.75
1.55
2.75
1.92
2.002.13 4.13
2.75
4.48
3.75 5.586.00
5.32 6.08
4.48
7.781.55 8.14
1.92 1.25
7.78
2.75 1.75
1.38
3.75 4.56 11.00
1.38
4.48
6.96
6.00 7.78
6.96
8.14
SPECIFICATIONS
in the material
867010-2 867010-4 2.332.33 1.05 1.050.93 0.53 1.16 3.15 4.48 1.00
be reproduced
1/4-20 UNC
be reproduced
1.49
disclosed
Retention Retention
information
rights in the
rights in the
867010-2
50 6,250 867010-2 7,850
867010-4867010-4
867010-2 1.05
2.33 867010-4
0.93 0.53
0.93 2.331.16
0.53 1.05 3.15
1.160.933.15
4.480.53 4.48
1.001.16 1/4-20
1.00
3.15 1/4-20
UNC
4.48 UNC1.00
1.49 1/4-20
1.49 UNC 1.49877030-2
rights in theTECHNICAL
loaned
for
AND/OR
0867010-2
867010-2 867010-4 2.33 1.05 0.93 0.53 1.16 3.15 4.48 1.00
reproduced
1/4-20 1UNC
reproduced
1.49
40,000 50,000
40,000 N/A50,000 877035-4 N/A 1.85 877035-42.89 7.151.85 2.37
2.89 4.74
7.15 2.37 10.84
4.74 2.25
7.45 22.79
be reproduced
3/8 6,250 7,850 867010-2 867010-4 2.33 0.93 0.53 1.16 3.15 4.48 1.00
in the
850 6,250
0867020-2 867010-2
867020-2 7,850
867010-4867010-4
867010-2
867020-4 2.33 3.57 1.05
2.33 867010-4
1.55 0.93
1.05 1.35 0.53
0.93 2.33
0.88 1.16
0.53 1.05
1.74 3.15
1.16
0.93
4.32 3.15
4.480.53
6.19 4.48
1.001.16
1.251/4-20
1.00
3.15 1/4-20
UNC
3/8-16 4.48
UNC UNC
1.00
1.49 1/4-20
3.961.49 UNC 1.49
is loaned
65012,500 867020-215,650
867020-4867020-4
867020-2
3.57 1.55
3.57 867020-4
1.35
1.55 0.88
1.35 3.571.74
0.88 1.55 4.32
1.741.354.32
6.190.88 6.19
1.251.74 3/8-16
1.25
4.32 3/8-16
UNC
6.19 UNC1.25
3.96 3/8-16
3.96 1UNC 3.96
of CMCO.
of CMCO.
7/8 125,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 11.00
AND/OR
or used
40,000 50,000
40,000 N/A50,000 877035-4 N/A 1.85 877035-4
2.89 7.15
1.85 2.372.89 4.747.1510.84
7.45
2.373/8-16
10.84
4.74UNC 2.25
7.45 11.9610.84
22.79
reproduced
3/8 6,250
13/8-16 40,000 7,850 50,000867010-2 N/A 867010-4
877035-4 2.33 1.85 1.052.89 0.93 7.150.532.37 1.16 3.15
4.74 4.48
7.45 1.00 1/4-20
2.25 UNC
22.79
is to
50
technical
0,650 867020-2
12,500
867020-2 867020-2
867025-2 15,650 867020-4
Size
867020-4867020-4
867020-2
867025-4 3.57 3.57
4.31 1.55
3.57 1.55
867020-4
1.78 1.35
1.55 1.35
1.55 0.88
1.35 0.88
3.57
1.04 1.74
0.88 1.74
1.55
2.02 4.32
1.744.32
1.35
5.47 4.32
6.19 6.19
0.88
7.61 6.19
1.25 1.25
5/8
1.74
1.383/8-16
1.25
4.32 12,500
3/8-16
UNC
1/2-13 6.19UNC
UNC 15,650
UNC
1.25
3.96 3.96 867020-2
Retention
3/8-16
6.623.96 UNC 867020-4
3.96 3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 Weight
This drawing and/or technical information is the property of CMCO.
45018,750
867025-2 867025-223,450
867025-4867025-4
867025-2
4.31 1.78
4.31 867025-4
1.55
1.78 1.04
1.55 4.312.02
1.04 1.78 5.47
2.021.555.47
7.611.04 7.61
1.382.02 1/2-13
1.38
5.47 1/2-13
1UNC
7.61 UNC1.38
6.62
40,000
1-1/4 1/2-13
6.62
60,000 UNC
50,000
1-1/4 75,000 6.62
N/A
60,000 N/A 877035-4
75,000 877040-4 1.85
N/A 2.89
1.98 7.15
877040-4
3.22 2.37
8.00
1.98 4.74
2.703.22 7.45
5.75 10.84
8.0011.96
8.88
2.70 2.31 2.25
11.96
5.75 33.30 22.79
2.31
8.88 11.9633.30
technical
technical
Design Factor 1-1/4 60,000 75,000 N/A 877040-4 1.98 3.22 8.00 2.70 5.75 8.88
information
technical
5/8 12,500 15,650 867020-2 867020-4 3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 3/8-16 UNC
proprietary
proprietary
50 867025-2 867025-4 4.31 1.78 1.55 1.04 2.02 5.47 7.61 1.38
3/41/2-131/2-13
18,750 UNC 23,450 6.62 867025-2 867025-4 4.31 1.98 1.78 1.55 1.04 2.02
2.70 5.47 7.61 1.38
11.96 1/2-13 2.31 UNC
This drawing and/or technical information is the property of CMCO.
Single Double
may not rights
,45018,750
867025-2
0867030-2 867025-2
867030-2 23,450
867025-4867025-4
867025-2
867030-4 4.31 5.00 1.78
4.31 867025-4
2.25 1.55
1.78 1.92 1.04
1.55 4.31
1.05 2.02
1.04 1.78
1.83 5.47
2.02
1.55
5.15 5.47
7.611.04
7.60 7.61
1.382.02
1.75 1.38
5.47 1/2-13
UNC
5/8-11 7.61
UNC UNC
1.38
6.62 1/2-13
8.966.62 UNC N/A 6.62
DRAWING
DRAWING
DRAWING
information
technical
not be
not be
50030,000 867030-237,500
867030-4867030-4
867030-2
5.00 2.25
5.00 867030-4
1.92
2.25 1.05
1.92 5.001.83
1.05 2.25 5.15
1.831.925.15
7.601.05 7.60
1.751.83 5/8-11
1.75
5.15
proprietary
5/8-11
UNC
7.60 UNC1.75
8.96
proprietary
5/8-11
8.96 UNC 8.96
Standard Dimensional Standard Dimensional
proprietary
property
and/or
00 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75
7/8 5/8-11
30,000 UNC 37,500 8.96 867030-2 2.25 1.92 1.83 7.60 5/8-11 UNC
AND/OR
DRAWING
INCH
reproduced
Otherwise
StandardSpecified Otherwise
StandardSpecified
0,50030,000
867030-2
N/A N/A867030-237,500
867030-4867030-4
867030-2
867035-4 5.00 5.86 2.25
5.00 867030-4
2.74 1.92
2.25 2.37 1.05
1.92 5.00
1.25 1.83
1.05 2.25
2.31 5.15
1.83
1.92
6.57 5.15
7.601.05
9.67 7.60
1.751.83
2.255/8-11
1.75
5.15 5/8-11
UNC
5/8-11 7.60
UNC UNC
1.75
8.96 5/8-11
16.188.96 UNC 16.18 8.96
Dimensional Dimensional
not be
proprietary
Retention Retention
Dimensional
property
McKinnon Corporation
McKinnon Corporation
00040,000 N/A50,000
867035-4867035-4
N/A 5.86 2.74
5.86 867035-4
2.37
2.74 1.25
2.37 5.862.31
1.25 2.74 6.57
2.312.376.57
9.671.25 9.67
2.252.31 5/8-11
2.25
6.57 5/8-11
UNC
9.67 UNC2.25
16.18 5/8-11
16.18 UNC Tolerances Unless Tolerances Unless Tolerances Unless
Kit 867030-2
and/or
and/or
17/8 30,000 37,500 867030-4 5.00 2.25 .0251.92 .X 1.05 1.83 5.15 INCH 7.60Columbus1.75 McKinnon
5/8-11 UNC- Americas
0" to 60" OverINCH 60" 0"INCH
to 60" Over 60"
CMCO.
and may
and may
THISclaims
only and
Tolerances Unless
Size &Weight
drawing
drawing
and/or
is the
is the
000 N/A
60,000 N/A 867040-4
75,000 867040-4
N/A 7.04 3.00
7.04 867040-4
2.70
3.00 1.53
2.70 7.042.63
1.53 3.00 7.41
2.632.70
10.92
7.411.53 10.92
2.312.63 3/4-16
2.31
17.413/4-16
3/4-16
UNC
10.92 UNC2.31
25.35 3/4-16
25.35 UNC
Over 60" 0" to 60" Over 60"
CMCO.
Amherst, NY -USA
may not rights
(CMCO) claims
.X .020 .XXX
THIS
This drawing
3/4-16
2.31 3/4-16
UNC
10.92 UNC
2.31
25.35 3/4-16 UNC 25.35
is the
proprietary
(CMCO)
Standard Dimensional
StandardUnless
Dimensional Standard Dimensional
the user.information
the user.information
(lbs.)
Tolerances 0 30' ThirdAngAngle 0Projection 0 30' Third Angle Projection
DRAWING
1-1/4Columbus
60,000 75,000 N/A 867040-4 7.04 3.00 2.70 1.53 2.63 7.41 10.92 2.31Amherst,3/4-16 NY UNC
0 30' 30' C O R P O R A T I ON C O R P O R A T I ON
only
Tolerances Unless
Tolerances Unless INCH
Tolerances Unless
proprietary
information
information
RECEIVING
RECEIVING
StandardSpecified
Dimensional
StandardUnless Standard Dimensional .XX .010 AngUnless.015
Otherwise Otherwise Dimensional
Specified Dimensional
Units
Otherwise Units
Specified Dimensional Units McKinnon Corporation
the user.information
Single Double
and/or
Ang
only
Tolerances Unless
INCH INCH
Tolerances Unless
0" to 60" Specified
Over 60" Tolerances Unless
Columbus Columbus
McKinnon McKinnon
Corporation
Columbus
Corporation COLUMBUS McKINNON
information
information
Otherwise INCH
is theinformation
.XXX Otherwise
.005
Standard .010
Dimensional
INCH INCH Dimensional Units Specified
property
the user. This
Corporation
Standard:
and/or
.X .020
0" to.X60".010Over 0" to
60"60" Over 60" .X .020
0" to 60" .025
Over 60" Otherwise
Amherst,
Hoist & NY NY
Rigging -USA
Americas
4:16,250 Third Angle Retention Retention
claims
.XX .015
Hoist & Rigging
Columbus - Americas
McKinnon Corporation
only and
technical
technical
Corporation
Corporation
.XX.X .010
.020 .X.005 .010 .020.010 .015 .XX.X .010 .015 Hoist & Amherst,
NY
Rigging
Hoist USA
& -Rigging
Americas -USA Amherst,
Americas
Hoist NY -USA
Rigging Americas No: Material .X .020
0" to 60" .025
3/8 7,850 COLUMBUS
867010-2 McKINNON
867010-4 NYR867010-4
USAUSA Amherst, NY2.33 1.05 0.93No: 8/11/17 0.53 No:1.168/11/17 3.15 4.48 Hoist 1.00 1.49
drawing
is the
for engineering
.XXX
COLUMBUS COLUMBUSMcKINNON McKINNON
COLUMBUS Amherst,
McKINNON
(CMCO) claims
CMCO to
Amherst, Amherst,
NY USA
CMCO to
Corporation
0 30'
COLUMBUS McKINNON C O R P O R A T I ON Material No:Modeled:
This drawing
Third AngleThird
Projection
Angle Projection Third Angle Projection Modeled: COLUMBUS LSWDM McKINNON
engineering
engineering
PERSONS
Amherst, NY USA
Synthetic to5/8
Attachment
PERSONS
(CMCO)
and/or to
information
CMCO to
Modeled: 8/11/17
Modeled: LSWDM 8/11/17 LSWDM
COLUMBUS LSWDM
McKINNON Ang.XXX 0 30' 0 30' C O R P O R A T I ON
TO McKinnon
TO McKinnon
- R867020-4
from CMCO
Synthetic to Attachment 3.57 - 1.55 - 1.35 0.88 1.74 8/11/17 4.32 6.19 1.25 3.96
information
PERSONS
RECEIVING
This
information
and/or to
McKinnon
Standard:
Material: Material: Material: Description:Description: - - - - - Drawn: Drawn:
Approved:8/11/17- LSWDMDrawn:
Approved:
8/11/17 LSWDM 8/11/17 LSWDM
toinformation
forfrom
forfrom
from CMCO
Material: Description:
McKinnon
- -- - - - - - - - - - - - - -- - Standard:
Drawn:
- Approved: Approved:
- - Chattanooga
- - Authority: 8/11/17 LSWDMFormat Number:LSWDMFormat Number:
8/11/17
This drawing
This drawing
confidence
Material No:
Material Material No:
3/4 18,750 23,450 867025-2 867025-41.05 R867025-4 4.31 1.78 1.55 1.04 2.02 5.47 7.61 1.38 6.62
permission
permission
Columbus
Columbus
3/8 6,250 7,850 867010-2 867010-4 2.33 0.93 0.53 1.16 3.15 4.48 1.00 1/4-20
AUNC 1.49Sheet
Corporation
- Standard:
A
technical
the
confidence
Design - - project:
Authority:
- Material No: - -
Chattanooga Format Number:
confidence
Material No:
Material Material No: Original Original project:
TLPDX TLPDX
10/27/2016
permission
permission
Modeled:
Columbus
Columbus
permission
NOTICE
NOTICE
for engineering
Columbus
NOTICE
3/8 6,250
Modeled:
7,850
Modeled: 10/27/2016 10/27/2016
Modeled:
867010-2 867010-4
TLPDX 10/27/2016 TLPDX
2.33 1.05 0.93 0.53 1.16 3.15 4.48 1.00 1/4-20 UNC 1.49
1 Sheet
1.05 AA1.83 A A7.60
technical
to the
Design Authority:
- Material No: Chattanooga project: Number: 1:2
Format
confidence
Modeled:
engineering
Columbus
NOTICE
Modeled: 10/27/2016
Modeled:10/27/2016 TLPDX
10/27/2016
Modeled: TLPDX 10/27/2016 TLPDX
10/27/2016TLPDX
7/8 30,000 37,500 867030-2 867030-4 R867030-4 5.00 2.25 1.92 5.15 1.75 11 8.96
CMCO
Approved:
3.96 1
- - - - Approved:
-Drawn: Approved: - 10/27/2016
10/27/2016
- Drawn: 10/27/2016 TLPDX
Drawn: TLPDX
10/27/2016 TLPDX 10/27/2016
10/27/2016TLPDX
TLPDX
- - 5/8
- 12,500 15,650 Approved:
10/27/2016
TLPDX 867020-2
TLPDX 867020-4 ECN Rev. Description of change Date By Original scale: 1:2
3.57 1.55 1.35 0.88 1.74 4.32 6.19 1.25 3/8-16 UNC
McKinnon
- - - -- - Approved:
- Approved: 10/27/2016 TLPDX - - - - - Approved: 10/27/2016
5/8 12,500 15,650 Chattanooga
867020-2 867020-4 3.57
867035-4 1.55 R867035-4
1.35 0.88 1.74 4.32 6.19 2.311.25 6.573/8-169.67
UNC 3.96
forfrom
project:
Original project: Original
11 1111 Chattanooga
A
Designproject:
Authority: Format Number:
confidence
-
hange
Rev. -
Description -of change
Date By
Date By- scale:
Original
Date scale: By- 1:2Original scale: 1:2
fange
change 3/4
Rev. DescriptionDate Date
of change By
Date 18,750
ByOriginal
By
Original
scale: 23,450
scale:
Original
Date scale:By 1:2Original1:2 867025-2
1:2 scale: 867025-4
1:2
-
ECN
ECN
-
Rev. -
Description of change 1
Rev. Description of change
1 1 -
Date
Date
By1-
By
Original
Original project:
scale:
Original scale:
1:2
1:2
4.31 1.78 1.55 1.04 2.02 5.47 7.61 A
1.38 1/2-13UNC 6.62
7/8 Synthetic
30,000 to Synthetic
37,500 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75 5/8-11UNC 8.96
7/8 30,000 37,500 867030-2 867030-4 5.00 2.25 1.92 1.05 1.83 5.15 7.60 1.75 5/8-11UNC 8.96
3/8 5,000 N/A 877010-2 877010-4 R867010-4 0.80 1.31 3.30 0.93 2.00 3.18 4.90 1.00 2.03
1 40,000 50,000 N/A 867035-4 5.86 2.74 2.37 1.25 2.31 6.57 9.67 2.25 5/8-11UNC 16.18
1 40,000
5/8 50,000
10,000 N/A
N/A 867035-4
877020-2 5.86
877020-4 2.74 R867020-4
2.37 1.25
0.99 2.31
1.52 6.57
4.10 9.67
1.38 2.752.25 4.13 5/8-11UNC
6.08 16.18
1.25 4.56
1-1/4 60,000
3/4 75,000
15,000 N/A
N/A 867040-4
877025-2 7.04
877025-43.00 2.70 1.53 2.63 7.41 10.92 2.31 4.483/4-16UNC 25.35
1-1/4 60,000 75,000 N/A 867040-4 7.04 3.00 R867025-4
2.70 1.10
1.53 2.13
2.63 5.58
7.41 1.55
10.92 2.75
2.31 7.78
3/4-16UNC 1.38
25.35 6.96
Synthetic to7/8
Synthetic25,000 N/A 877030-2 877030-4 R867030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 11.00
Synthetic to Synthetic
1 40,000 N/A N/A 877035-4 R867035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 22.79
3/8 5,000 6,250 877010-2 877010-4 0.80 1.31 3.30 0.93 2.00 3.18 4.90 1.00 – 1.00
3/8 5,000
1-1/4 6,250
60,000 877010-2
N/A 877010-4
N/A 0.80
877040-4 1.31 R867040-4
3.30 0.93
1.98 2.00
3.22 3.18
8.00 4.90
2.70 5.751.00 8.88 –11.96 1.00
2.31 33.30
5/8 10,000 12,500 877020-2 877020-4 0.99 1.52 4.10 1.38 2.75 4.13 6.08 1.25 – 1.25
5/8 10,000 12,500 877020-2 877020-4 0.99 1.52 4.10 1.38 2.75 4.13 6.08 1.25 – 1.25
3/4 15,000 18,750 877025-2 877025-4 1.10 2.13 5.58 1.55 2.75 4.48 7.78 1.38 – 1.38
3/4 15,000 18,750 877025-2 877025-4 1.10 2.13 5.58 1.55 2.75 4.48 7.78 1.38 – 1.38
7/8 25,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 – 1.75
7/8 25,000 31,250 877030-2 877030-4 1.41 2.00 5.32 1.92 3.75 6.00 8.14 1.75 – 1.75
1 40,000 50,000 N/A 877035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 – 2.25
1 40,000 50,000 N/A 877035-4 1.85 2.89 7.15 2.37 4.74 7.45 10.84 2.25 – 2.25
RIGGING HARDWARE & USE 37
SPECIFICATIONS
SPECIFICATIONS
Weight
Working Product Code Dimensions (in.)
(lbs.)
Load Limit
(tons) Without Latch without with
With Latch A B D F G K L O R T W
Latch Kit Latch Latch
1-1/2 M8503 M8403 4X1303 2.38 1.20 3.37 0.75 0.94 0.71 5.36 0.97 3.98 0.97 1.50 1.16 1.25
3 M8505 M8405 4X1305 3.79 1.88 4.25 1.13 1.26 0.94 7.21 1.21 5.31 1.21 2.50 2.82 3.00
5 M8507 M8407 4X1307 5.53 2.84 5.11 1.63 1.44 1.38 9.27 1.47 7.06 1.47 4.00 5.50 5.90
RIGGING HARDWARE & USE 38
MASTER LINK
DUAL RATED FOR USE WITH HA800 OR HA1000
120º
HOOK USE
X X
HOOK LATCHES NEVER TIP LOAD
A HOOK!
CORRECT INCORRECT
Hook latches (when required) must be in
good working condition. If not, the hook
should be removed from service. INCORRECT CORRECT
X
HOOK/SLING
Be sure the component is
of adequate size and shape
so that it can be properly
seated in the saddle of
hook or lifting device.
CORRECT INCORRECT
90º MAX
INCLUDED ANGLE
FOR HOOKS
120º
45º 45º
Rope Torque
Turnback
Diameter No. of Clips (ft.-lbs. )
(in.)
(in.) (unlubed bolts)
1/8 2 3-1/4 4-1/2
3/16 2 3-3/4 7-1/2
1/4 2 4-3/4 15
5/16 2 5-1/4 30
3/8 2 6-1/2 45
7/16 2 7 65
1/2 3 11-1/2 65
9/16 3 12 95
5/8 3 12 95
3/4 4 18 130
7/8 4 20 225
1 5 26 225
Dead End
NOTE: Mechanical spliced or flemished eyes slings are the preferred method of wire rope sling construction.
OSHA does not allow the use of clips to form the eyes of wire rope slings.
WARNING
NEVER INSTALL THE U-BOLT ON THE LIVE SIDE!
INCORRECT
IMPROPER USE
OF WIRE ROPE CLIPS
INCORRECT
TURNBUCKLES
WARNING
TURNBUCKLES TO BE USED FOR
IN-LINE LOADING ONLY
Always verify manufacturer's information prior to use.
RIGGING HARDWARE & USE 42
Ensure full depth of grip with Take extra care when clamp takes
locking lever in locked position least weight at “top dead center”
RIGGING HARDWARE & USE 43
GIRDER/SECTION CLAMPS
• For long girders use 2 clamps and a lifting beam
• For short sections one clamp may be used
TENSION CALCULATOR
BY USING ANGLES Horizontal
Here is how to calculate the tension on a sling L.A.F.
Angle
when used at angles other than 90° vertical.
30º 2.00
35º 1.742
Step 1:
40º 1.555
Identify the Load Angle Factor (L.A.F.) based on
the horizontal angle. 45º 1.414
50º 1.305
Step 2: 55º 1.221
Use the formula below 60º 1.155
(Weight ÷ No. of legs) x L.A.F. 65º 1.104
70º 1.064
Example: If the load weight is 8,000 lbs.
and three (3) slings are used 75º 1.035
at a 60º angle each: 80º 1.015
(8,000 ÷ 3) x 1.155 = 3,080 lbs. 85º 1.004
Therefore, each leg will have 90º 1.00
3,080 lbs. of tension.
Horizontal
Angle
TENSION CALCULATOR
BY USING MEASUREMENTS
When working in the field, determining the exact horizontal angles can be difficult.
Example: T he load weight is 12,000 lbs. and two (2) slings are used.
You measure up the sling 48" (the “S” dimension) and then measure
straight down and get a 30" measurement (the “H” dimension)
S
H
Note: When using 3 or 4 leg slings, it is possible that only 2 of the legs
may see loading. Therefore, it is common practice to calculate
tensions using only 2 legs to be sure no overload occurs.
Always verify calculations with a qualified person.
REFERENCE 46
DRIFTING LOADS
To calculate the amount of tension on chainfalls used
in angular rigging applications, the following formula
should be used:
DT
DA DB
LA LB
Tension on
Tension on Chainfall “B”
Chainfall “A”
LOAD
WEIGHT
The CM Hurricane 360° hand chain hoist is ideal for load drifting
EXAMPLE CALCULATIONS
Tension for CM Hurricane 360° Chainfall “A” =
(Load x DB x LA) ÷ (H x DT)
(1,500 lbs. x 60" x 96") ÷ (60" x 96")
(8,640,000) ÷ (5,760)
1,500 lbs. of tension on CM Hurricane 360° Chainfall “A”
WARNING!
AN ENGINEER SHALL ANALYZE
YOUR SUPPORT STRUCTURE
BEFORE DRIFTING LOADS
D/d RATIOS
These charts show reductions in working load limits when using basket type slings.
Note:
“D” = Diameter of the object contacting the sling D
“d” = Diameter of the wire rope
REFERENCE 50
LEVERAGE
To calculate the amount of handle force required to raise
a load, one of the following formulas should be used:
HF x HL = (Load Weight ÷ 2) x TL
HF
Handle Force
LOAD
WEIGHT
HL
Handle Length
TL
Toe Length
PULLING FORCE
To calculate the pulling force required to move a load on a level or inclined plane, use
the corresponding formula below:
BASIC KNOTS
SQUARE KNOT
Can be used for tying two ropes of same
diameter together.
SHEET BEND
The sheet bend is used for
joining ropes of different
sizes together, providing
they are light or medium size.
BOWLINE
A bowline is used to secure
a loop in a piece of rope.
This knot will not slip
regardless of load.
CLOVE HITCH
This knot using half hitches is
often used for
securing round objects like bars,
rails and pipes.
REFERENCE 53
HITCH REDUCTIONS
°
90
VERTICAL Hitch ratings on tags must be lowered when:
gr or 0°
te r
12
ea
• Angles are introduced
• Tight chokes are made
•D
120°
/d ratio for full working load
or does not match specifications of sling
greater
90°
Horizontal
Angle
(60°, 30°)
120°
100% 50%
of Rated Capacity of Rated Capacity
CHOKER
12or ter
gr
0°
ea
120°
on
°,
higher tensions.
60º
30º
90º
Ho
riz
on
tal
An
CHOKE REDUCTIONS
100% 180º
87%
120º
90º
74%
60º
30º
62%
49%
0º
CHOKE REDUCTIONS
TO CALCULATE ADJUSTED CHOKER RATINGS
Use the formula below:
RC = C x R
RC: Reduced Choker Rating
C: Choker Rating
R: Rated Capacity Sling Tag with
Choker Rating
Angle of Choke
Choke
Example:
Choker rating on tag: 6,000 lbs.
Angle of Choke: 37° (62% reduction)
RC = C x R
RC = .62 x 6,000
RC = 3,720
Reduced Rating: 3,720 lbs.
EQUATIONS
HOW TO DETERMINE THE DIMENSIONS
OF A RIGHT ANGLE TRIANGLE:
a = c2-b2 c2 -b2 = a2
c b = c2-a2 a2 -c2 = b2
a
c = a2+b2 a2+b2 = c2
Units of Measure
1 US pound (lb.) = 16 oz.
1 US pound (lb.) = .45 kg
1 kilogram (kg) = 2.2 lb.
1 kilogram (kg) = 35 oz.
1 kilogram (kg) = 1,000 grams
1 US ton (short) = 2,000 lbs.
1 US ton (short) = .91 metric tons
1 US ton (short) = 907 kg.
1 metric ton = 2204.62 lb.
1 metric ton = 1.102 US tons
1 metric ton = 1,000 kg.
1 liter = .264 gallons (US)
1 liter = 1.06 quarts
1 US (liq) gallon = 4 quarts
1 US (liq) gallon = 3.8 liters
1 US gallon water = 8.3 lb.
1 cubic ft. of liquid = 7.5 US gallons
MATERIAL WEIGHTS
Weight (lbs.)
Material
Per Cu. Ft. Per Cu. In.
Aluminum 165 0.0955
Brass 535 0.3096
Brick Masonry (common) 125 0.0723
Bronze 500 0.2894
Cast Iron 480 0.2778
Cement (portland, loose) 94 0.0544
Concrete (stone aggregate) 144 0.0833
Copper 560 0.3241
Earth (dry) 75 0.0434
Earth (wet) 100 0.0579
Ice 56 0.0324
Lead 710 0.4109
Snow (fresh fallen) 8 0.0046
Snow (wet) 35 0.0203
Steel 490 0.2836
Tin 460 0.2662
Water 62 0.0359
Gypsum Wall Board 54 0.0313
Wood (pine) 30 0.0174
CALCULATING WEIGHT
AND VOLUME
WEIGHT = Volume x Material Weight per x Cu. Inch or Foot
CUBE: CYLINDER:
VOLUME = A x B x C VOLUME = πr2 x H
C
H
B
A r Radius
PRE-OPERATIONAL
INSPECTION CHECKLIST
FOR HOISTS AND OVERHEAD CRANES
ITEM ACTION
TAGGED CRANE Check that crane or hoist is not tagged with
OR HOIST an out-of-order sign.
WARNING & Check that warning and other safety labels are
SAFETY LABELS not missing and and safety labels are legible.
CONTROL Confirm that hoist motion matches control mark-
DEVICES ings.
Check for damage, cracks, nicks, gouges and
HOOK deformations of the throat opening. Check for wear
on saddle or load bearing point, and any twisting.
Refer to manufacturer’s operator manual.
LIMIT Check that the upper limit device stops the lifting
SWITCHES motion of the hoist load block before striking any
part of the hoist or crane.
UNUSUAL Check for any unusual sounds from the crane
SOUNDS or hoist mechanism during operation.
WIRE ROPE Check for broken wires, broken strands, kinks, and
any deformation or damage to the rope structure.
Name: Date:
HAND SIGNALS
FOR MOBILE, OVERHEAD, GANTRY & TOWER CRANES
An operator should respond to signals only from the signal
person directing the lift. However, the operator should obey
an EMERGENCY STOP from any person at all times.
HOIST LOWER
With forearm vertical With arm extended downward and
and forefinger pointing up, move hand forefinger pointing down, move hand
in small horizontal circle. in small horizontal circle.
HAND SIGNALS 61
HAND SIGNALS
HAND SIGNALS
TRAVEL TRAVEL
ONE TRACK BOTH TRACKS
(LAND CRANES ONLY) (LAND CRANES ONLY)
Indicate track to be locked by raising Use both fists in front of
fist on that size. Rotate other fist in front body, making a circular
of body in direction that opposite track motion about each other, indicating
is to travel (from the crane operator’s direction of
perspective). travel, forward or backward.
TROLLEY TRAVEL
With palm up, fingers
closed and thumb pointing in the
direction of motion, jerk hand
horizontally.
CONVERSION CHART
FRACTION/DECIMAL/MILLIMETER
66
TRAINING 67
TRAINING
OPPORTUNITIES
AT OUR FACILITY / AT YOUR FACILITY / ONLINE
At Columbus McKinnon, we are committed to promoting the safe and efficient
use of overhead cranes and rigging equipment. Our professionally developed
courses consist of lecture and hands-on training, highlighting
safe rigging, maintenance and lifting which include how to:
Properly secure loads
Conduct overhead crane, hoist & rigging gear inspections
Properly select and apply rigging equipment
Troubleshoot & repair mechanical and electrical systems
Disassemble, inspect, adjust and reassemble
all CMCO hoists
Reduce downtime and maximize production
Prevent injuries and deaths
Meet OSHA or ASME requirements
Achieve crane and rigging certification
Classes are led by professional full-time instructors with years of industry
experience. All are members of national industry-related committees.
TRAINING 68
AVAILABLE
COURSES
SOME OF OUR AVAILABLE COURSES INCLUDE:
Qualified Rigger
Rigging Gear Inspection
Rigging and Crane Operator Train the Trainer
Crane Operator Safety Training
Chain & Wire Rope Hoist Technician Certification
Chain Hoist Technician Certification
Utility Hoist Maintenance & Certification
Cargo Securement
For complete course listing, course descriptions
and pricing please visit: training.cmworks.com
Ph. (800) 888-0985 or (716) 689-5400 · Fax (716) 689-5644
columbusmckinnon.com