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Lattice Girders

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Contents

Introduction������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������3
Fields of Application�����������������������������������������������������������������������������������������������������������������������������������������������������������������������������4
Main Advantages����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������4
System Description������������������������������������������������������������������������������������������������������������������������������������������������������������������������������4
System Components����������������������������������������������������������������������������������������������������������������������������������������������������������������������������5
Specifications 3-Bar Girders����������������������������������������������������������������������������������������������������������������������������������������������������������������6
Specifications 4-Bar Girders����������������������������������������������������������������������������������������������������������������������������������������������������������������8
Joint and Foot Plates��������������������������������������������������������������������������������������������������������������������������������������������������������������������������10

Introduction

Lattice Girders have been developed the shotcrete lining; porous zones and DSI Underground Systems is the
for special demands in the field of shotcrete spray shadows are avoided. market leader in development and
Tunneling. The system has been manufacturing of ground support
extensively tested and used successfully The load-bearing capacity of Lattice elements since 1922, providing designs
for numerous tunnel projects throughout Girders has been investigated in and products for Lattice Girders used in
the world. terms of various loading tests and by SEM/NATM construction.
numerical analysis. Flexibility regarding
Lattice Girders ensure an immediate geometry and bearing capacity
support in the open span area. Contrary characterizes this passive support
to standard solid-web girders, Lattice system for underground applications.
Girders are entirely integrated in

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Fields of Application Main Advantages

■■ SEM/NATM excavation ■■ Immediate support in the excavation ■■ Optimum bond and interconnection
■■ Passive support system for the area with the shotcrete lining
excavated cross section ■■ Partial static support action even ■■ Simple adjustment and shaping to the
■■ Profile template for the excavation without shotcrete embedding excavation geometry
geometry ■■ Utilization as a true-to-form template ■■ Ideal bearing for spiles and lagging
■■ Bearing for pre-support elements for shotcrete application boards
■■ Easy and quick assembly ■■ Spiles may be installed both above or
■■ Simple handling and installation by a through the lattice girders
small crew ■■ No need for investment in major
equipment

System Description

■■ Load-bearing elements according to ■■ 3-bar girder: single bar by default at ■■ Load transmission even before
the particular demands in Tunneling the excavation side shotcrete application
■■ Application in combination with ■■ 4-bar girder: application as wallplate ■■ Integral part of the shotcrete lining
shotcrete beam or stiff cross girder reinforcement
■■ Spatial 3-bar or 4-bar girder ■■ Caverns with side drifts: combined ■■ Proven bond according to the design
construction, connected via stiffening use of 3-bar and 4-bar bar girders principles of reinforced concrete
elements (spiders) ■■ Assembly of the full girder profile by
■■ Reduction of girder buckling lengths connecting single girder elements
by stiffeners

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System Components

Region Girder Bars Stiffeners (Spiders) Connections Welding Process


■■ Smooth special grade ■■ ASTM A572 grade 70 ■■ Plates: ■■ According to AWS
reinforcing steel steel grade ASTM A36 requirements for gas
■■ ASTM A572 or higher metal arc welding
grade 65 ■■ Connecting bolts: (GMAW)
North America ■■ Yield strength ASTM A325N or higher ■■ Certified welders in
≥ 70 [ksi] (480 [MPa]) accordance with
■■ Tensile strength AWS D1.1
≥ 80 [ksi] (550 [MPa])
■■ Elongation ≥ 10%

■■ Ribbed reinforcing steel ■■ B 500 B (DIN 488-1 ■■ Plates: S235 ■■ DSI Underground
■■ B 500 B or higher or OENORM B 4700) (EN 10025-2) factory specification
(DIN 488-1 or ■■ Connecting bolts:
Europe (OENORM B 4700) 8.8 (EN ISO 898-1)
or higher

Allowable tightening torques and mounting pre-load for set metrical screws: see VDI guideline No. 2230, sheet 1

Lattice girder types with different rebar diameters and dimensions, hence equivalent design values (e.g. Wx), are possible

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Specifications 3-Bar Girders

S2

e
1
S
x
H

H1

S3
y
B

Gurtstab S2 Aussteifungselement (Spinne)

Gurtstab S3

30 - 50

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Specifications 3-Bar Girders

US Customary Units
Bar Size Weight 2)
CP Size H 1 1)
H B e lx S x 3) ly S y 3)
S3 S2 S1
[mm] [in] [#] [#] [in] [lb/ft] [in] [in] [in] [in4] [in3] [in4] [in3]
6 8 6.72 3.70 2.01 3.441 1.716 2.324 1.180
50 1.97 0.39 3.94
6 10 8.26 3.94 1.88 4.676 2.226 2.395 1.216
6 8 6.95 4.50 2.42 5.544 2.295 5.064 1.846
70 2.75 6 10 0.39 8.59 4.77 5.50 2.20 7.375 2.886 5.135 1.867
8 11 11.93 5.16 2.69 12.108 4.465 8.226 2.991
6 8 7.07 5.50 2.94 8.937 3.036 8.950 2.526
95 3.75 6 10 0.39 8.70 5.77 7.09 2.59 11.741 3.751 9.028 2.548
8 11 12.05 6.16 3.18 18.883 5.854 14.840 4.188
6 8 7.94 6.25 3.37 12.182 3.636 13.906 3.210
115 4.50 6 10 0.47 9.58 6.52 8.66 2.91 15.849 4.416 13.985 3.229
8 11 12.92 6.91 3.63 25.208 6.953 23.342 5.390
6 8 7.76 6.87 3.67 15.015 4.088 13.906 3.211
130 5.12 6 10 0.47 9.39 7.14 8.66 3.15 19.379 4.929 13.977 3.229
8 11 12.73 7.53 3.93 30.623 7.794 23.342 5.390
1) Designation: PH1-S3-S2, e.g. P130-20-30 or CPS1-S3-S2, e.g. CP130-6-8
2) Approximate weight including spiders (average values without joint and foot plates)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber

SI Units
Designation 1)
Type S1 S2 S3 Weight 2) H B A W x 3) Ix
[PS1-S3-S2] (H1) [mm] [mm] [mm] [kg/m] [mm] [mm] [cm2] [cm3] [mm4]
P50-20-25 10 25 20 10.2 95 11.19 28 148
P50-20-30 10 30 20 11.9 100 13.35 38 193
P50-20-36 10 36 20 14.3 106 16.46 42 246
50 100
P50-25-30 10 30 25 14.7 105 16.89 42 255
P50-25-36 10 36 25 17.1 111 20.00 58 336
P50-30-36 10 36 30 20.5 116 24.32 64 424
P70-20-25 10 25 20 10.4 115 11.19 37 239
P70-20-30 10 30 20 12.1 120 13.35 51 306
P70-20-36 10 36 20 14.5 126 16.46 54 383
70 140
P70-25-30 10 30 25 14.9 125 16.89 56 398
P70-25-36 10 36 25 17.3 131 20.00 77 517
P70-30-36 10 36 30 20.7 136 24.32 83 644
P95-20-25 10 25 20 10.8 140 11.19 49 384
P95-20-30 10 30 20 12.5 145 13.35 66 485
P95-20-36 10 36 20 14.9 151 16.46 69 598
95 180
P95-25-30 10 30 25 15.3 150 16.89 72 625
P95-25-36 10 36 25 17.7 156 20.00 100 799
P95-30-36 10 36 30 21.1 161 24.32 107 986
P115-20-25 12 25 20 11.0 160 11.19 58 525
P115-20-30 12 30 20 12.7 165 13.35 78 658
P115-20-36 12 36 20 15.1 171 16.46 82 804
115 220
P115-25-30 12 30 25 15.5 170 16.89 86 842
P115-25-36 12 36 25 17.9 176 20.00 120 1,070
P115-30-36 12 36 30 21.3 181 24.32 126 1,312
P130-20-25 12 25 20 11.2 175 11.19 66 644
P130-20-30 12 30 20 12.9 180 13.35 87 805
P130-20-36 12 36 20 15.3 186 16.46 91 980
130 220
P130-25-30 12 30 25 15.7 185 16.89 96 1,027
P130-25-36 12 36 25 18.1 191 20.00 134 1,299
P130-30-36 12 36 30 21.5 196 24.32 141 1,589
1) Designation: PH1-S3-S2, e.g. P130-20-30 or CPS1-S3-S2, e.g. CP130-6-8
2) Approximate weight including spiders (average values without joint and foot plates)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber

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Specifications 4-Bar Girders

S2

S1

H1
H

y
B

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Specifications 4-Bar Girders

US Customary Units

Bar
CP Size H 1 1)
S1 Size S2 Weight 2) H B A Bars lx S x 3) ly S y 3)

[mm] [in] [mm] [#] [lb/ft] [in] [in] [in2] [in4] [in3] [in4] [in3]
5 7.61 5.19 1.2 6.42 2.47 3.40 1.72
6 8.88 5.44 1.8 9.77 3.59 4.55 2.31
100 3.94 10 7 10.23 5.69 3.94 2.4 14.04 4.94 5.75 2.92
8 13.43 5.94 3.1 19.34 6.52 6.97 3.54
10 17.16 6.44 4.9 33.50 10.41 9.34 4.75
5 7.88 6.76 1.2 11.54 3.42 7.32 2.66
6 9.14 7.01 1.8 17.32 4.95 10.03 3.65
140 5.51 10 7 10.51 7.26 5.51 2.4 24.55 6.77 12.98 4.72
8 13.71 7.51 3.1 33.38 8.90 16.10 5.86
10 17.42 8.01 4.9 56.39 14.10 22.65 8.24
5 8.51 8.34 1.2 20.28 4.64 12.85 3.63
6 9.78 8.59 1.8 30.13 6.70 17.82 5.03
180 7.09 10 7 11.15 8.84 7.09 2.4 42.29 9.14 23.34 6.58
8 14.35 9.09 3.1 56.94 11.99 29.32 8.27
10 18.06 9.59 4.9 94.44 18.89 42.33 11.94
5 9.80 9.91 1.2 28.45 5.55 19.84 4.58
6 11.06 10.16 1.8 42.06 8.01 27.71 6.40
220 8.66 12 7 12.43 10.41 8.66 2.4 58.75 10.93 36.57 8.44
8 15.63 10.66 3.1 78.74 14.32 46.29 10.65
10 19.34 11.16 4.9 129.41 22.51 67.88 15.68
1) Designation: PH1-S2, e.g. P140-30 or CPH1-S2, e.g.CP100-8
2) Approximate weight including spiders (average values without joint and foot plates)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber

SI Units
Desig. 1)
Type S1 S2 Weight 2) H B A W x 3) W y 3)
[PS1-S2] (H1) [mm] [mm] [kg/m] [mm] [mm] [cm2] [cm3] [cm3]
P100-20 10 20 12.6 140 12.57 65 41
P100-25 10 25 18.2 150 19.63 103 57
100 100
P100-30 10 30 25.0 160 28.27 151 72
P100-36 10 36 34.8 172 40.72 223 90
P140-20 10 20 13.1 180 12.57 90 65
P140-25 10 25 18.7 190 19.63 141 94
140 140
P140-30 10 30 25.5 200 28.27 206 124
P140-36 10 36 35.2 212 40.72 301 162
P190-20 10 20 13.8 230 12.57 121 90
P190-25 10 25 19.4 240 19.63 190 132
190 180
P190-30 10 30 26.2 250 28.27 275 178
P190-36 10 36 36.0 262 40.72 399 238
P230-20 12 20 14.4 270 12.57 146 115
P230-25 12 25 19.9 280 19.63 229 170
230 220
P230-30 12 30 26.7 290 28.27 331 233
P230-36 12 36 36.5 302 40.72 479 316
P260-20 12 20 14.7 300 12.57 164 115
P260-25 12 25 20.2 310 19.63 258 170
260 220
P260-30 12 30 27.0 320 28.27 373 233
P260-36 12 36 36.8 332 40.72 539 316
1) Designation: PH1-S2, e.g. P140-30 or CPH1-S2, e.g.CP100-8
2) Approximate weight including spiders (average values without joint and foot plates)
3) Quotient moment of inertia and maximum distance from the neutral axis to the outer fiber

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Joint and Foot Plates

3-Bar Girders (SI Units) Wallplate Beams

Type Angle Connections Foot Plates ■■ 4-bar girders can be used as wallplate
Designation Angle Steel Cut Length G 2)
Size G beams for crown drives
(W x L x t) 1) (W x L x t) ■■ Installation of 90° axial rotated 4-bar
[PH1] [mm] [mm] [kg] [mm] [kg] girders in the longitudinal direction
1.7 ■■ Wallplate beams serve as bearing and
P50 110 100 x 100 x 10 0.8
1.7 profile template for installation of the
2.1 girder arch
P70 138 2.1 140 x 140 x 10 1.6 ■■ Bend-proof frontal connection allows
2.1 free crown advancing
2.5 ■■ At the same time, wallplate beams
P95 165 2.5 145 x 180 x 10 2.1 are considered as statically effective
80 x 120 x 10
2.5 reinforcement for the foot beam
3.0
P115 200 3.0 165 x 220 x 10 2.9
3.0
3.2
P130 210 3.2 180 x 220 x 10 3.2
3.2
1) Cut with 60° miter, weight: 15 [kg/m]
2) Weight per single angle – angle connections consist of 4 angle plates

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Joint and Foot Plates

3-Bar and 4-Bar Girders (US Customary Units)

Joint Plate Foot Plate Joint Plate Foot Plate


CP Size Size Length Unit Size Unit CP Size Size Length Unit Size Unit
Weight Weight Weight Weight
[mm] [in] [in] [lb] [in] [lb] [mm] [in] [in] [lb] [in] [lb]
4 9/16 3.2 5 1/4 5.6
50 3/8x5x5 2.7
4 9/16 3.2 5 1/2 5.9
5 5/16 3.5 100 5 3/4 6.1 1/2x5x7 5.0
70 5 1/2 3.7 3/8x6x6 3.8 6 6.4
L4x3x3/8
5 3/4 3.9 6 1/2 6.9
6 9/16 4.4 6 3/4 7.2
95 6 3/4 4.6 3/8x7x8 6.0 7 7.5
7 1/16 4.8 140 7 1/4 7.7 1/2x7x9 8.3
7 11/16 8.0 7 1/2 8.0
3/8x8x9
115 7 13/16 8.1 8.1 8 8.5
1/2 L5x3x1/2
8 1/8 8.4 8 3/8 8.9
L5x3x1/2
8 1/8 8.4 8 5/8 9.2
3/8x8x9 1/2x8x10
130 8 5/16 8.6 8.1 180 8 7/8 9.5 11.9
1/2 1/2
8 3/4 9.3 9 1/8 9.7
9 5/8 10.3
9 15/16 10.6
10 3/16 10.9
220 10 7/8 11.1 5/8x10x12 21.2
10 11/16 11.8
11 3/16 11.9

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Please note:
This brochure serves basic information DSI Tunneling LLC
purposes only. Technical data and information
1032 East Chestnut Street
04470-1/05.19-web sc

provided herein shall be considered


non-binding and may be subject to change KY 40204 Louisville
without notice. We do not assume any liability USA
for losses or damages attributed to the use
of this technical data and any improper Phone +1-502-473 1010
use of our products. Should you require E-mail dsiunderground@dsiunderground.com
further information on particular products,
please do not hesitate to contact us. www.dsitunneling.com

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