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Contents
About us����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 4
DYNA Force® Sensors for Load Monitoring������������������������������������������������������������������������������������������������������������������������������������������ 5
DYWIDAG Micropiles – GEWI® Pile������������������������������������������������������������������������������������������������������������������������������������������������������ 8
DYWIDAG Micropiles with DYWI® Drill Hollow Bar����������������������������������������������������������������������������������������������������������������������������� 10
DYWIDAG Tie Rods���������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 12
DYWIDAG Soil Nails��������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 16
DYWIDAG Rock Bolts������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 20
DYWIDAG THREADBAR® Anchors����������������������������������������������������������������������������������������������������������������������������������������������������� 22
DYWIDAG THREADBAR® Anchors – Removable������������������������������������������������������������������������������������������������������������������������������� 23
Bar Properties������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 26
Hardware Properties��������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 27
DYWIDAG Strand Anchors����������������������������������������������������������������������������������������������������������������������������������������������������������������� 28
DYWIDAG Strand Anchors Properties������������������������������������������������������������������������������������������������������������������������������������������������ 29
Geotechnical Equipment�������������������������������������������������������������������������������������������������������������������������������������������������������������������� 34
3
About us
DSI’s anchor and piling systems and
related products are used for a wide
variety of geotechnical applications
such as the stabilization of slopes and
excavations, substructure foundation
needs as well as the counteraction of
uplift forces for both new structures
and for the rehabilitation of existing
structures.
4
DYNA Force® Sensors for Load Monitoring
Introduction
On many occasions during the depending on the method used. monitor forces during the service life
construction and service life of a DYWIDAG has been involved in the of the structure. Valuable information
structure, it is beneficial to know the development, testing and execution about load distribution can be obtained
force in the tension element of the post- of DYNA Force® to measure the force if sensors are placed along the bond
tensioning system. Although there are in the tendon. DYNA Force® is utilized length of ground anchors or soil nails.
many methods to measure the tendon for ground anchors, soil nails, in cable DYNA Force® can be used for bare,
force, most of them are cumbersome, stay bridges and structures to measure epoxy-coated and greased-sheathed
expensive, and the accuracy differs the forces during construction and to steel.
5
DYNA Force® Sensors for Load Monitoring
Sensor Outside
Strand Size Strand Grade Sensor Inside Diameter Sensor Length
Diameter
[in] [mm] [ksi] [MPa] [in] [mm] [in] [mm] [in] [mm]
0.5" - 0.62" 12.7 - 15.7 270 1,860 0.79 20 1.42 36 5.20 132
#18 - #20 57 - 63 80 - 100 552 - 690 2.87 73 5.71 145 12.20 310
6
DYNA Force® Sensors for Load Monitoring
Remote Load Monitoring of Ground Anchors at Willow Island Hydroelectric Project, West Virginia, USA
DSI supplied twenty-eight 59-0.6"
strand anchors for the stability and
safety of the dam at the Willow Island
Hydroelectric project in West Virginia,
USA. Rock mass was excavated to
allow for the installation of a power
generator.
DYNA Force® for rock anchor at Willow Island Hydroelectric Project, West Virginia, USA
A GEWI® Pile is a drilled and grouted GEWI® Pile with Single GEWI® Pile with Double
micropile, with a diameter of less than Corrosion Protection (SCP) Corrosion Protection (DCP)
12 inches. It is centrally reinforced with
either one or a group of DYWIDAG DYWIDAG DYWIDAG
THREADBARS. The deformations on THREADBAR® THREADBAR®
the bar transfer the load into the
surrounding grout body and friction Hex Nut Hex Nut
transfers the load from the grout into Bearing Plate Bearing Plate
the ground.
Hex Nut Hex Nut
Drilling:
Concrete Concrete
■■ Compact lightweight drilling
Structure Structure
equipment allows for pile installation
even in areas with low headroom
■■ Small economic drill hole diameters Shop grouted
■■ Drill holes can be placed closely to Corrugated
Plastic Sheathing
existing walls or structures
■■ Vibration free drilling prevents damage
to adjacent structures
End Cap
8
Project References DYWIDAG Micropiles
Client ETCO Homes Inc., USA +++ General Contractor Wieland-Davco Corporation, USA +++ Subcontractor DVertical Earthworks, Inc.,
USA +++ Consulting Engineers Earth Support Systems Inc., USA
Owner Ministry of Transport, major projects department, Netherlands +++ General Contractor JV A4 Burgerveen – Leiden, consisting of
BAM Civiel, BAM Wegen, VTN Verkeers- & Besturingstechniek bv and Van Oord, all of them Netherlands +++ Subcontractor BAM
Speciale Technieken, Netherlands +++ Engineering BAM Infraconsult bv, Netherlands
9
DYWIDAG Micropiles with DYWI® Drill Hollow Bar
Drilled Hole
Cement Grout
(injected during
drilling process)
Coupler
Drill Bit
10
DYWIDAG Micropiles with DYWI® Drill Hollow Bar
Owner Bosa Development California II, Inc, British Columbia, Canada +++ Main Contractor Bosa Development California II, Inc, British
Columbia, Canada +++ Execution Condon-Johnson & Assoc. Inc., San Diego, CA, USA
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DYWIDAG Tie Rods
Bearing Plate
Hex Nut
■■ Stock length up to 60ft
■■ Bars conform to ASTM A615 or
ASTM A722
■■ ASTM A615 bars are about 50% less
weight than A36 bars
■■ ASTM A722 bars are about 70% less Spacer Plate (optional)
weight than A36 bars
■■ Available with many options for
corrosion protection
■■ DYWIDAG Tie Rods can be tensioned
for sheet pile alignment Beam Support (optional)
■■ The DYWIDAG Tie Rod system is
approved by many construction
Sheet Pile
authorities worldwide
12
DYWIDAG Tie Rods
Corrosion Protection
Corrosion Protection plays an important
role in the longevity of the Tie Rod
system. DSI offers various options for
corrosion protection in order to meet
specific project requirements.
■■ Hot Dip Galvanizing* ■■ Polyken 980/955 tape coating ■■ Double Corrosion Protection (DCP)
per ASTM A123 / ASTM A153 system
Protective Cap
Hex Nut
Seal
13
Project References DYWIDAG Tie Rods
Owner Trident Seafoods Inc., USA +++ General Contractor Western Marine Construction, Inc., USA +++ Consulting Engineers Northern
Geotechnical Engineering, Inc., USA
Client Port of Newport, USA +++ General Contractor NATT McDougall Company, USA +++ Contractor DBM Contractors, Inc., USA +++
Architect KPFF Consulting Engineers, Inc., USA
14
Project References DYWIDAG Tie Rods
Owner US Navy, Naval Base Guam, USA +++ General Contractor Black Construction Corporation, Guam, USA +++
Architect-Engineers Wilson Okamoto Corporation, Honolulu, Hawaii, USA
Owner Gallozzi Group, Italy +++ General Contractor Impresa Pietro Cidonio S.p.A., Italy +++ Architect (Marina Buildings) Santiago
Calatrava, Spain
15
DYWIDAG Soil Nails
Bevel
Washers Shotcrete
Bearing
Plate SEE PAGE 10 FOR ADVANTAGES
Nut ® AND CHARACTERISTICS OF DYWI®
DYWI Drill
Hollow Bar Cement Grout Coupler DRILL HOLLOW BAR SYSTEM
Drill Bit
Bevel
Washers Shotcrete
DYWIDAG DCP Soil Nail for the most aggressive Soil Conditions
Bearing
Plate
DYWIDAG
Cement Grout Centralizer THREADBAR® End Cap
Nut
Studs
Bevel
Washers Shotcrete Corrugated Plastic Sheathing
(grouted at DSI prior to
shipment to site)
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DYWIDAG Soil Nails
Centralizers
Centralizers made from PVC are
available for all hole diameters and nail
configurations. They are typically used
with THREADBAR® and DCP Soil Nails.
Drill Bits
Drill bits for DYWI® Drill Hollow Bars are
available for varying ground conditions.
THREADBAR® with Centralizer Various Style Drill Bits for DYWI® Drill Soil
Nails
17
Project References DYWIDAG Soil Nails
Owner Long Beach City Council, USA +++ General Contractor Drill Tech Drilling and Shoring Inc., USA +++
Engineering Kleinfelder, USA
Owner California Department of Transportation (CALTRANS) Los Angeles Metropolitan Transportation Authority (Metro) +++
General Contractor Kiewit Pacific Company, USA +++ Retaining Walls Subcontractor Drill Tech Drilling and Shoring, Inc., USA
18
Project References DYWIDAG Soil Nails
General Contractor Consortium: Manhatten Construction Company, Rayco Construction and 3i Construction, all Dallas, Texas, USA +++
Contractor Craig Olden Co., Little Elm, Texas, USA +++ Architect HKS Sports & Entertainment Group, Inc., Dallas, Texas, USA +++
Engineer Graham & Associates, Inc., Illinois, USA
Owner Washington State Department of Transportation (WDOT), Olympia, USA +++ General Contractor Mowat Construction Company,
Woodinville, WA, USA +++ Contractor Drilling Work Northwest Cascade, Inc., Puyallup, WA, USA
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DYWIDAG Rock Bolts
Advantages and Characteristics
■■ High loads with small drill hole ■■ Coarse thread is insensitive to rough ■■ Good mixing of resin cartridges with
diameters handling the thread deformations of the bar
■■ Continuous bar thread allows cutting ■■ High bond along the bar length for ■■ Resin or expansion shells allow for
at any point and length adjustment on anchoring into resin or cement grout quick loading of the bolt
site
Bearing Plate
Bevel Washers
DYWIDAG
THREADBAR® Cement Grout
Hex Nut
Bearing Plate
Bevel Washers
DYWIDAG Slow Setting Resin
THREADBAR® or Cement Grout Fast Setting Resin
Hex Nut
Bearing Plate
Bevel Washers
DYWIDAG
THREADBAR® Cement Grout Expansion Shell
Hex Nut
20
Project References DYWIDAG Rock Bolts
Owner City of New York, Department of Design and Construction, NY, USA +++ General Contractor LAWS Construction,
Pleasantville, NY, USA +++ Contractor JANOD Construction Inc., USA +++ Engineers Langan Engineering & Environmental Services,
New York, NY, USA
Owner Brewster Travel Canada, Canada +++ General Contractor PCL Constructors Inc., Canada +++ Subcontractor Josef Gartner
GmbH, USA, BOVA Steel Inc. and BAT Construction Ltd., both Canada +++ Consulting Engineers Read Jones Christoffersen Consulting
Engineers (RJC), Canada +++ Architect Sturgess Architecture, Canada +++ Engineering (Geotechnics) Thurber Engineering Ltd., Canada
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DYWIDAG THREADBAR® Anchors
Bearing Washer
Cover Cap
Corrosion Corrosion
Inhibiting Inhibiting Cement
Grease Grease Grout
or Cement or Cement (shop Cement
Grout Grout injected) Tape Seal Grout
22
DYWIDAG THREADBAR® Anchors – Removable
Introduction
Removal of anchors over their full length
or partial length is often a requirement
where the steel of the anchor could
interfere with future underground
installations such as gas or water
utilities. DSI´s Removable THREADBAR®
Anchors offer a proven solution for
projects that require anchor removal.
Grout
Bearing Plate
DYWIDAG
Angle Pipe THREADBAR® Coupler
23
Project References DYWIDAG THREADBAR® Anchors
Owner Trinity Properties, USA +++ General Contractor Swinerton Incorporated, USA +++ Subcontractor Malcolm Drilling Company, Inc.,
USA +++ Engineering Brierley Associates Corporation, USA +++ Architect Arquitectonica International Corporation, USA
General Contractor Joint Venture Clark/McCarthy, USA +++ Subcontractor Condon-Johnson & Associates, Inc., USA +++
Architect Rafael Viñoly Architects and Lee, Burkhart, Liu, Inc., both USA +++ Structural Engineering Tuan and Robinson Structural
Engineers, Inc., USA
24
Project References DYWIDAG THREADBAR® Anchors
Owner WTCMF - World Trade Center Memorial Foundation, USA +++ General Contractor E.E. Cruz / Nicholson Construction Company,
JV, USA +++ Architect Handel Architects LLP, Davis Brody Bond, LLP (Associate Architect), both USA +++
Consulting Engineers Mueser Rutledge Consulting Engineers, USA +++ Engineering WSP Cantor Seinuk, USA
Owner Governo do Estado de Goiás, Brazil +++ General Contractor Egesa Engenharia S.A., Brazil +++
Subcontractor EMBRE - Empresa Brasileira de Engenharia e Fundações and SETE Engenharia, both Brazil +++
Engineers EMBRE - Empresa Brasileira de Engenharia e Fundações, Brazil
25
Bar Properties
[mm] [in] [mm] [ksi] [MPa] [in2] [mm2] [kips] [kN] [lbs/ft] [kg/m]
#6 19 0.86 22 100 690 0.44 284 44.0 196 1.50 2.23
#7 22 0.99 25 100 690 0.60 387 60.0 267 2.04 3.04
#8 25 1.12 28 100 690 0.79 510 79.0 351 2.67 3.97
#9 29 1.26 32 100 690 1.00 645 100.0 445 3.40 5.06
#10 32 1.43 36 100 690 1.27 819 127.0 565 4.30 6.40
#11 36 1.61 41 100 690 1.56 1,006 156.0 694 5.31 7.90
#14 43 1.86 47 100 690 2.25 1,452 225.0 1,001 7.65 11.38
#18 57 2.50 64 100 690 4.00 2,581 400.0 1,779 13.60 20.24
#20 63 2.72 69 100 690 4.91 3,168 491.0 2,184 16.70 24.85
26
Hardware Properties
B
Anchor Nut H Hex Nut
A B/2 B/2
Bearing Washer
ØC
Wedge Washer Coupler Bevel Washers
ØW ØV
DYWIDAG nuts and couplers develop full load of the bar nominal ultimate load.
27
DYWIDAG Strand Anchors
9 Strand Anchorage
Bearing Plate Greased and Hot Melt-Plastic Extruded Strand (Unbonded Length)
Wedges
Post-Grout Line (optional)
Centralizer
Wedge Plate
Wedge Plate Bearing Plate with Trumpet Greased and Hot Melt-Plastic Extruded Strand (Unbonded Length)
Wedges
Corrugated Plastic Sheathing
Centralizer
Spacer
Cover Cap (optional)
End Cap
28
DYWIDAG Strand Anchors Properties
DYWIDAG Strand Anchors utilize 0.6" dia. 7-wire, Low Relaxation 270ksi Strand conforming to ASTM A416 (bare strand) or
ASTM A882 (epoxy coated strand).
Prestressing Force
Number of Nominal Cross Ultimate Strength Nominal Weight
Strands Section Area (Aps) (Fpu x Aps) (bare steel only)
0.80 Fpu x Aps 0.70 Fpu x Aps 0.60 Fpu x Aps
[ea] [in ]2
/ [mm ] 2
[kips] / [kN] [kips] / [kN] [kips] / [kN] [kips] / [kN] [lbs/ft] / [kg/m]
1 0.217 / 140 58.6 / 261 46.9 / 208 41.0 / 182 35.2 / 156 0.74 / 1.09
2 0.434 / 280 117.2 / 521 93.7 / 417 82.0 / 365 70.3 / 313 1.48 / 1.64
3 0.651 / 420 175.8 / 782 140.6 / 625 123.0 / 547 105.5 / 469 2.22 / 3.27
4 0.868 / 560 234.4 / 1,043 187.5 / 834 164.1 / 730 140.6 / 626 2.96 / 4.46
5 1.085 / 700 293.0 / 1,303 234.4 / 1,043 205.1 / 912 175.8 / 782 3.70 / 5.51
6 1.302 / 840 351.6 / 1,564 281.3 / 1,251 246.1 / 1,095 210.9 / 938 4.44 / 6.55
7 1.519 / 980 410.2 / 1,825 328.2 / 1,460 287.2 / 1,277 246.2 / 1,095 5.18 / 7.74
8 1.736 / 1,120 468.8 / 2,085 375.0 / 1,668 328.1 / 1,460 281.3 / 1,251 5.92 / 8.78
9 1.953 / 1,260 527.4 / 2,346 421.9 / 1,877 369.2 / 1,642 316.4 / 1,408 6.66 / 9.97
12 2.604 / 1,680 703.2 / 3,128 562.6 / 2,503 492.3 / 2,190 422.0 / 1,877 8.88 / 13.24
15 3.255 / 2,100 879.0 / 3,910 703.2 / 3,128 615.3 / 2,737 527.4 / 2,346 11.10 / 16.52
19 4.123 / 2,660 1,113.4 / 4,953 890.7 / 3,962 779.4 / 3,467 668.0 / 2,972 14.06 / 20.98
27 5.859 / 3,780 1,582.2 / 7,038 1,265.8 / 5,631 1,107.6 / 4,927 949.4 / 4,223 19.98 / 29.76
37 8.029 / 5,180 2,168.2 / 9,645 1,734.6 / 7,716 1,517.8 / 6,751 1,301.0 / 5,787 27.38 / 40.78
48 10.416 / 6,720 2,812.8 / 12,512 2,250.2 / 10,009 1,968.9 / 8,758 1,687.7 / 7,507 35.52 / 52.83
54 11.718 / 7,560 3,164.4 / 14,076 2,531.5 / 11,261 2,215.1 / 9,853 1,898.6 / 8,446 39.96 / 59.38
61 13.237 / 8,540 3,574.6 / 15,901 2,859.7 / 12,721 2,502.2 / 11,131 2,144.8 / 9,540 45.14 / 67.12
A ps = Area Prestressing Steel
Fpu = Minimum Ultimate Strength
Please consult your local sales office for systems exceeding 61 strands.
Wedge Plate G
HDPE Corrugated Trumpet Pipe
Max. No.
Sheating Outside Wedge Plate Dimensions
of Strands*
Outside Diameter Diameter
Size ØG ØG
[ea] [in] [mm] [in] [mm] H [in] H [mm]
H
Des. [in] [mm]
3 2" 2.44 62 4.50 114 4.69 119 1.80 46
4 2.5" 2.92 74 4.50 114 4.69 119 1.80 46 Bearing Plate
6 2.5" 2.92 74 4.50 114 5.61 142 2.40 61 Trumpet Pipe
7 3" 3.60 91 4.50 114 5.61 142 2.40 61 O.D.
Please consult your local sales office for systems exceeding 27 strands.
Bearing plates sizes are dependent on project specific conditions.
DSI staff can assist with sizing of bearing plates.
29
Project References DYWIDAG Strand Anchors
General Contractor Hayward Baker, Inc., USA +++ Engineering Burns Cooley Dennis, Inc., USA
General Contractor Hayward Baker Inc., USA +++ Subcontractor Hayward Baker Inc., USA +++
Geotechnical Consulting Shannon & Wilson, Inc., USA
30
Project References DYWIDAG Strand Anchors
Owner Golden Gate Bridge, Highway and Transportation District, San Francisco, CA, USA +++ Engineer Jacobs Civil Inc. in association with
Thomas Jee Associates, Inc., CA, USA +++ General Contractor Shimmick Construction Company, Inc./Obayashi Corporation, a Joint
Venture, San Francisco, CA, USA +++ Subcontractor and Tiedown Anchor Installer Drill Tech Drilling and Shoring, Antioch, CA, USA
DSI Unit DYWIDAG-Systems International USA Inc., Long Beach, Western Division USA
DSI Scope Supply, installation, stressing and grouting
DYWIDAG Products 110t 37-Ø 15.2 mm multistrand tendons, 11t Ø 32 and 36mm THREADBAR® system; supply of 145t pre-assemb-
led Ø 15.2 mm epoxy coated strand tiedown anchors manufactured as follows:
32 DYWIDAG Strand Anchors with 7 strands, 24 anchors with 15 strands, 24 anchors with 19 strands and 56 anchors with 45 strands
Owner Central Hudson Gas & Electric, Poughkeepsie, NY, USA +++ General Contractor Construction Drilling Inc., North Adams, MA,
USA +++ Consulting DTA Engineers of New York, Inc., USA
31
32
9/11 Memorial & Museum
33
Geotechnical Equipment
Stressing Equipment
DSI has a large inventory of stressing
equipment that enables our customers
to test and lock off bar and strand
tendons of any size. The stressing jacks
are complemented by stressing chairs,
pulling heads and hydraulic pumps for
safe and efficient stressing operations. 1,500 kN Jack (2-7 Strands)
equipped with EZ Chair
Customized equipment has been
provided for many jobs with difficult
access or for high capacity anchors.
110 MP Bar Jack Our in house engineering staff is well
(1", 1¼" and 1 " suited to work with you on your job
Gr. 150 bars) specific details and requirements.
34
35
DYWIDAG-Systems DSI Canada ARGENTINA
International USA Inc. Civil Ltd.
AUSTRALIA
320 Marmon Drive Eastern Division AUSTRIA
Bolingbrook, IL 60440 37 Cardico Drive BELGIUM
Phone (630) 739-1100 Gormley, ON L0H1G0
Phone (905) 888-8988 BOSNIA AND HERZEGOVINA
Toughkenamon, PA BRAZIL
Phone (610) 268-2221 St. Bruno, QC
CANADA
Phone (450) 653-0935
McLean, VA CHILE
Phone (302) 293-2377 E-Mail ecd@dsiamerica.com CHINA
Pompano Beach, FL COLOMBIA
Phone (954) 532-1326 Western Division
C O S TA R I C A
19433 96th Av. Suite 103
Mansfield, TX Surrey, BC V4N 4C4 C R O AT I A
Phone (817) 473-6161 Phone (604) 888-8818 CZECH REPUBLIC
Calgary, AB DEANMARK
Long Beach, CA
Phone (562) 531-6161 Phone (403) 291-4414 EGYPT
ESTONIA
Tucker, GA E-Mail wcd@dsiamerica.com
Phone (770) 491-3790
FINLAND
FRANCE
Kent, WA GERMANY
Phone (253) 859-9995
GREECE
E-Mail dsiamerica@dsiamerica.com G U AT E M A L A
HONDURAS
HONG KONG
INDIA
INDONESIA
I T A LY
IRAN
J A PA N
KOREA
LEBANON
LUXEMBOURG
M A L AY S I A
MEXICO
NETHERLANDS
NIGERIA
N O R W AY
OMAN
PA N A M A
PA R A G U AY
PERU
POLAND
PORTUGAL
Q ATA R
RUSSIA
SAUDI ARABIA
SINGAPORE
SOUTH AFRICA
S PA I N
SWEDEN
SWITZERLAND
TA I W A N
THAILAND
Please note: TURKEY
This brochure serves basic information U N I T E D A R A B E M I R AT E S
04170-1US/08.16-web sc