FQ3600208683 01001

AGRAMKOW
AGRAMKOW Fluid Systems A/S

Augustenborg Landevej 19
DK-6400 Sønderborg
Tel +45 74 12 36 36
Fax +45 74 43 36 46
agramkow@agramkow.com
www.agramkow.com
Instructions
SARA-MAX-F Evacuation and charging station
For flammable refrigerants
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SARA-MAX
AGRAMKOW
Content
Application ��4
Safety regulations��6
Customer’s responsibility:��6
Operator’s responsibility:��7
Maintenance’s responsibility:��7
General warnings:��8
General refrigerant properties and first aid ��9
Properties of R600a, R152a and R290:��9
First aid to injuries caused by R600a, R152a or R290 contact:��9
Properties of mineral, ester andPAG oil:��9
First aid to injuries caused by mineral, ester or PAG oil contact:��9
Properties of R22:�� 10
First aid to injuries caused by R22 contact:�� 10
Properties of R502:�� 10
First aid to injuries caused by R502 contact:�� 10
Properties of R134a:�� 11
First aid to injuries caused by R134a contact:�� 11
Properties of R404A / R407A&B&C / R410A:�� 11
First aid to injuries caused by R404A / R407A&B&C / R410A contact: �� 11
Properties of R402A&B:�� 12
First aid to injuries caused by R402A&B contact:�� 12
Properties of R408A / R409A:�� 12
First aid to injuries caused by R408A / R409A contact:�� 12
EC Declaration of Conformity�� 13
Installation �� 14
Transport �� 15
Installation of the SARA-MAX-F charging and evacuation station�� 15
Self-evacuation of the station�� 19
Connection of the refrigerant supply�� 24
Calibration of the charging gun�� 26
Connecting the SARA-MAX-F to the network �� 30
Connecting the option printer�� 33
Connecting the option scanner�� 35
Connecting the option PLIS �� 37
Short-form instructions �� 39
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SARA-MAX
AGRAMKOW
Station front�� 39
Rear�� 40
Operation desk front�� 41
Operation desk rear�� 42
Mechanical�� 43
Operation �� 44
Setting up a process channel and carry out the first process using the HMI �� 44
Setting up a process channel and carry out the first process using the web inter-
face�� 52
Language and unit selection�� 65
Language and unit selection using the HMI�� 65
Language and unit selection using the web interface�� 67
User, add or edit a user�� 70
User, add or edit a user using the HMI�� 70
User, add or edit a user using the web interface�� 72
Gun disconnection at process end, auto disconnect or disconnect by acknowl-
edge �� 77
Bar code�� 79
Bar code layout �� 79
Agramkow Length, Mask and Model definition�� 80
Bar code length �� 80
Bar code Mask�� 80
Agramkow Model definition�� 80
Scanner set-up �� 81
Easy Set-up of a bar code using the HMI�� 83
Advanced Set-up of the global mask and storing a bar code using web inter-
face�� 88
Set-up of the local mask and storing a bar code �� 97
Set-up of the local mask and adapt the amount from the bar code �� 99
Set-up of the local mask and adapt the amount from a second bar code��102
Scan the compressor bar code and verify or adapt the amount��104
Switching the station off ��109
Trouble shooting ��111
Basic��111
Station faults SF��111
Accessing the Station faults settings��118
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SARA-MAX
AGRAMKOW
Process faults PF ��120
Maintenance ��122
TPM��122
Reset TPM on the HMI��132
Reset TPM on the network ��133
Set of spares��134
Touch control ��135
Station pressure release before maintenance non flammable refrigerant ��137
Station pressure release before maintenance flammable refrigerant ��141
Switch off the SARA-MAX ��144
Options ��145
Specifications��146
Safety system specifications ��149
TÜV Statement of Conformity ��154
F:\RAC\Instruktioner\203-400082A-00 28/01-2008 iii

SARA-MAX-F
AGRAMKOW
Application
We would like to congratulate you on your decision to purchase the SARA-MAX-F evacu-
ation and charging station. SARA-MAX-F is applied to charge systems with flammable
refrigerant.
The SARA-MAX-F is specifically developed for fast, effective and safe refrigerant charging,
with the charging gun connected to Your cooling circuit, a sequence of operations are car-
ried out.
The sequence of operations for SARA-MAX-F is according to the following:
Evacuation
Vacuum check
Charging
Process end
In the sequence evacuation all air and moisture is removed from the cooling circuit, this
sequence can optional be based on time or pressure. When the cooling circuit is evacu-
ated the SARA-MAX-F monitor the vacuum level in sequence vacuum check, to ensure that
no leaks are to be found in the connected cooling circuit. Optionally the sequence second
evacuation can be applied, to obtain the optimal vacuum level in the connected cooling cir-
cuit before the refrigerant is charged. With the cooling circuit approved sequence charging
is carried out, the cooling circuit is charged with the preset amount and type of refrigerant.
When the cooling circuit is charged with refrigerant the possibility to pause the process for
welding is given. In sequence process end the charging gun is automatically disconnected
from the cooling circuit. The SARA-MAX-F is ready to be connected on the next cooling
unit.
With a charging speed exceeding 20 gram per second, adjustable timers and settings, the
SARA-MAX-F charging and evacuation station will fit perfectly in Your existing production
environment. For safe operation by handling flammable refrigerant the SARA-MAX-F con-
stantly monitor the gas concentration and the ventilation flow.
The SARA-MAX-F evacuation and charging station is made for operation with flammable
refrigerants R600a (isobutane) or R290 (propane) according to VGB20. Refrigerant classifi-
cation for R600a and R290 is group 3.
The SARA-MAX-F evacuation and charging station is only to be used with refrigerant type
according to the nameplate.
The SARA-MAX-F is NOT made for operation in explosion-proof areas, instead the inside of
the mechanical cabinet is designed for EX –ZONE: 2. The SARA-MAX-F will be installed by a
production line and will charge refrigerant in liquid state into the connected cooling circuits.
The connection to the cooling circuit is made by a charging gun.
The SARA-MAX-F is available in two versions, one with built in SAFE-EN and one with-out.
No matter which version is installed, it’s the user of the SARA-MAX-F who is responsible,
that the total installation comply with and is certified in accordance to demands (standards
e.g. ATEX and local authorities) of equipment in use of flammable refrigerant, including daily
operation and maintenance.
If the SARA-MAX-F is equipped with SAFE-EN system, the equipment is a part of the total
installation, covering the equipment itself and the tray in the charging (production) area. All
AGramkow installation guidelines must be followed exactly. The Agramkow guidelines do
support an overall TÜV certification of the complete installation.
If the SARA-MAX-F do not include a built in SAFE-EN the equipment must be monitored and
controlled by an overall SAFE system.
F:\RAC\Instruktioner\203-400084A-05 1/05-2018 4
SARA-MAX-F
AGRAMKOW
AGramkow do support an overall SAFE-EN system, supporting an complete TÜV certifica-
tion of the installation, pls consult your local Agramkow partner for further information and
support.
AGRAMKOW Fluid Systems A/S offer the safety system SAFE-EN, this system covers the
complete gas installation and can be implemented with all variations of gas supply systems.
If SAFE-EN is Your Choice, AGRAMKOW Fluid Systems A/S assist with factory layouts, that
let SAFE-EN monitor all eventually gas leaks and control the entire gas installation to avoid
any explosion danger.
As options the SARA-MAX-F can be equipped with a bar code reading system, printer, extra
evacuation gun or evacuation and charging gun and no-refrigerant-release system. See
chapter Options for further details on options if included.
If the SARA-MAX-F charging and evacuation station is built in conformity with the COUN-
CIL DIRECTIVE on mutual approximation of the laws of the Member States on the safety of
machines, the EC Declaration of Conformity is placed in this chapter.
Please note that this EC Declaration is only a part of the complete declaration re-
quired to start up your production. The final declaration cannot be issued before the
entire installation is approved by a professionally skilled person or by local authori-
ties, depending on National regulations.
This instruction includes the symbols below:
References to other sections, drawings etc.

Special information about important features.
Information about the risk of mechanical break-down or personal injury.
!
This instruction is only for your information. Alterations reserved. Direct
or indirect damages or injuries by use of this instruction, no responsibility is covered by
Agramkow. No part of this instruction may be reproduced, changed or translated without
authorisation by
AGRAMKOW Fluid Systems A/S.
Catalogues, brochures and written documentation including information and technical data
such as drawings and proposals must be checked at purchase before acceptance and
usage. AGRAMKOW Fluid Systems A/S and AGRAMKOW Fluid Systems A/S employees
cannot be held responsible for this instruction or other support unless the latter have been
acting purposely or very carelessly. AGRAMKOW Fluid Systems A/S make reservations
to make alterations in the products without prior notice within appropriate and acceptable
limits - also after receipt of order.
DK-6400 Sønderborg
Manufacturer: Tel +45 74 12 36 36
Fax +45 74 43 36 46
agramkow@agramkow.com
www.agramkow.com
SARA-MAX-F
AGRAMKOW
Safety regulations
Before installation of this charging and evacuation station
is made, the customer must work out a safety plan, which
covers against all risk from the complete gas installation.
This SARA-MAX-F is approved as stand-alone charging and
evacuation station. Additionally Agramkow offers the safety
system SAFE-EN, this system covers the complete gas in-
stallation and can be implemented with all variations of gas
supply systems. If SAFE-EN is your choice, Agramkow assists
with factory layouts that let SAFE-EN monitor all eventually
gas leaks and controls the entire gas installation to avoid any
explosion danger
Attention!
At mix production charging flammable and non-flammable
! refrigerant in one area there is a risk of failure. In this case the

repair area must be approved area for handling flammable
refrigerant. Actual refrigerant can be detected by measuring
the pressure in the refrigerant circuit.
The SARA-MAX-F evacuation and charging station is built according to the newest tech-
nique and is safe for operation. Nevertheless, danger could still arise, if incorrectly operated
by non trained personnel, or if used for the wrong purpose.
The SARA-MAX-F serves the sole purpose of charging non-charged cooling circuits with
flammable and non-flammable refrigerants after the cooling circuit has been evacuated. Any
other use, apart from this, is considered as not conforming to regulations and is entirely at
the risk of the operator. Agramkow Fluid Systems A/S cannot be held liable for any damage
resulting from the aforementioned misuse.
Customer’s responsibility:
• Leakage’s that can cause explosive danger must be evacuated, concealed or elimi-
nated!
• Precautions must account for the worst condition.
• Antistatic clothing must be used wherever necessary.
• New equipment may only be used if concluded by the risk assessment.
• Confusion of the connections to a machine must be impossible.
• The risk of explosion must be minimised and necessary precautions must be taken
to avoid the dispersion of a possible explosion to minimise the damage.
• If necessary the employees must be alarmed visually and/or acoustically and leave
the area before an explosion could evolve.
• Maintained escape routes must be ready in an appropriate number.
• The safety must be inspected before usage the first time.
1. Functions to be inspected/tested periodically
2. Also to be tested after repair and maintenance works
SARA-MAX-F
AGRAMKOW
3. Repair and maintenance to be scheduled (see hereto DS/EN 60079-17)
4. To be done by a competent person (by experience, education or alternatively, a
3rd party, TÜV, local authority etc.)
• Energy supply to safety devices/systems must be assured at failure in primary power
supply.
• Safety devices/systems must be manually interruptible by a competent person (un-
less this causes a special danger).
• At emergency stop any accumulated energy must be released or isolated.
• Risk assessment of work area, evaluation of the risk of explosion.
1. Possibility of occurrence of an explosive atmosphere
2. Likelihood of presences of sources of ignition
3. The processes and the media presence
4. The sizes of the expected consequences
5. The risk assessment to be reviewed at changes in process/equipment or at
accidents, but min. every 3 year
• Avoiding and protection against explosions.
1. It must be prevented that an explosive atm. occur
2. It must be avoided to ignite an occurring explosive atm.
3. Harmful consequences of an explosion must be limited
4. The priority must be in mentioned order !
• Demand for protection remedies.
• Appropriate technical surveillance equipment must be installed when people are oc-
cupied in explosive areas.
• Demand for appropriate education of the employees.
• Demand for written work instructions (as concl. in the risk ass.)
• Demand for special work permits prior to any work in explosive environments.
• Responsible person to be defined.
• Zone classification and marking of any explosive area.
Operator’s responsibility:
• Demand for appropriate education.

• Demand for written work instructions.
Maintenance’s responsibility:
• Only skilled personal to perform service of the equipment.

• Skilled personal must be trained/educated in use and service of the equipment.
SARA-MAX-F
AGRAMKOW
General warnings:
• Disconnect always-live parts by switching off the main switch (and lock) before per-
forming service.
• Pressure less always device (pneumatic, hydraulic, accumulator etc) before servicing.
SARA-MAX-F
AGRAMKOW
General refrigerant properties and first aid
Properties of R600a, R152a and R290:
R600, R152a and R290 is extremely flammable, therefore all ignition
! sources must be avoided !
Escaping liquid R600a, R152a or R290 will evaporate and mix with air and
! thus create an explosive mix.
Contact with liquid R600a, R152a or R290 may result in serious eye inju-
! ries or frozen skin injuries.
First aid to injuries caused by R600a, R152a or R290 contact:

Frozen skin or eye injuries are to be rinsed carefully with lots of tempered
water (37°C). A doctor is to be contacted immediately.
Breathing trouble can be avoided by going outside in fresh air.
If any leaks occur - when working with R600a, R152a or R290 - thor-
oughly ventilate the room.
Properties of mineral, ester andPAG oil:

Skin contact causes a degreasing of the skin and can at long skin con-
! tact, result in skin irritation such as e.g. itching skin.
! Eye contact causes irritation of tissue or eye liquid.
Inhalation of high concentrations of ester oil will cause irritated mucous
! membranes in the throat and in the breathing organs, and at really large
concentrations for a longer, period it will cause inflammation of the lungs.
First aid to injuries caused by mineral, ester or PAG oil contact:

At eye contact, rinse the eye with lots of water for at least 15 minutes and
contact a doctor.
Breathing trouble can be avoided by going outside in fresh air, and after-
wards a doctor should be contacted.
At skin contact, the skin should be washed with soap and water. After that
the skin should be smeared with skin cream.
SARA-MAX-F
AGRAMKOW
Properties of R22:
! Skin contact cools the skin and causes a degreasing of the skin.
! Eye contact may cause freezing damage of tissue or eye liquid.
Inhalation of high concentrations of R22 will cause dizziness, and at very

! large concentrations it might cause death.
First aid to injuries caused by R22 contact:

At eye contact, rinse the eye with lots of water for at last 15 minutes, and
contact a doctor.
At skin contact, the skin should be smeared with lanolin-based cream.
Properties of R502:
! Skin contact cools the skin and causes a degreasing of the skin.
Inhalation of high concentrations of R502 will cause dizziness, and at

! very large concentrations it might cause death.
First aid to injuries caused by R502 contact:

contact a doctor.
At skin contact, the skin should be smeared with lanolin-based cream.
SARA-MAX-F
AGRAMKOW
Properties of R134a:
! Liquid R134a may cause frozen spots on the skin.
Spray or evaporated liquid in the eyes may cause frozen damage in the
! eyes.
The actual toxicity is very low, but high concentrations may cause inhala-
! tion trouble, unconsciousness and sudden heart attack.
First aid to injuries caused by R134a contact:

contact a doctor.
At skin contact, rinse the skin with lots of water. Contact a doctor if the
skin irritations do not stop after rinsing with water.
At leaks with R134a, make sure the room is ventilated thoroughly.
Properties of R404A / R407A&B&C / R410A:

Skin contact cools the skin and causes redness of the skin. Risk of frost-
! bite. In case of repeat contact: dry and chapped skin.
Inhalation of high concentrations R404a / R407A&B&C / R410A will cause

! dizziness, and at very large concentrations it might cause death.
First aid to injuries caused by R404A / R407A&B&C / R410A contact:

At eye contact, rinse the eye with lots of water for at least 15 minutes
while keeping the eyelids wide open, to allow evaporation of product and
contact a doctor.
wards a doctor must be contacted.
At skin contact, rinse with lukewarm running water. Consult with a doctor
in case of persistent pain or redness.
SARA-MAX-F
AGRAMKOW
Properties of R402A&B:
! Liquid R402A&B may cause frozen spots on the skin.
Spray or evaporated liquid in the eyes may cause frozen damage in the
! eyes.
The actual toxicity is very low, but high concentrations may cause inhala-
! tion trouble, unconsciousness and sudden heart attack.
First aid to injuries caused by R402A&B contact:

contact a doctor.
At skin contact, rinse the skin with lots of water. Contact a doctor if the
skin irritations do not stop after rinsing with water.
At leaks with R402A&B, make sure the room is ventilated thoroughly.
Properties of R408A / R409A:

Skin contact cools the skin and causes redness of the skin. Risk of frost-
! bite. In case of repeat contact: dry and chapped skin.
Inhalation of high concentrations R408A or R409A will cause dizziness,

! and at very large concentrations it might cause death.
First aid to injuries caused by R408A / R409A contact:

At eye contact, rinse the eye with lots of water for at least 15 minutes
while keeping the eyelids wide open, to allow evaporation of product and
contact a doctor.
wards a doctor must be contacted.
At skin contact, rinse with lukewarm running water. Consult with a doctor
in case of persistent pain or redness.
EC Declaration of Conformity
PROMAX-F
PROMAX-F2
PROMAX-F2P
The manufacturer:
PROMAX-F2P
PROMAX-F IVCS
PROMAX-S
DK - 6400 Sonderborg PROVAC-EX
RECOVERY UNIT W. CONTROL
declares under our responsibility that the SAFE-BOX
product, which this declaration relates, is in SAFE-EN
conformity with the Essential Requirements of SARAMAX-F
all European Directives applicable to it. SARAMAX-F2
VACON-EX
Directive no: Directive title Date of issue

On the harmonisation of the laws of the Member States relating to equipment
2014/34/EU and protective systems intended for use in potentially explosive atmospheres 26 Feb. 2014
(recast)
On the harmonisation of the laws of the Member States relating to

2014/30/EU 26 Feb. 2014
electromagnetic compatibility (recast).
On the harmonisation of the laws of the Member States relating to the

2014/35/EU making available on the market of electrical equipment designed for use 26 Feb 2014
within certain voltage limits.
2006/42/EC On machinery, and amending Directive 95/16/EC (recast) 17 May 2006
The technical dossier required, has been compiled by the signatory below and is available for
inspection by the relevant enforcement authorities. We hereby also declare conformance to the
above mentioned directives
Place of Issue:
6400 Sonderborg, DK
AG590-460002A-02
Date of Issue: Morten Klietsch

11-09-2018 Technology Manager Appliance
DK - 6400 Sonderborg
SARA-MAX-F
AGRAMKOW
Installation
Agramkow or an Agramkow partner MUST always perform installation and start up of the
equipment.
Installation not including SAFE monitor and control systems by Agramkow, it’s the custom-
ers responsibility that the total installation is in accordance to demands (standards e.g.
ATEX and local authorities) of equipment in use of flammable refrigerant.
The section "Installation" describes the following:

• Transport
• Installation of the SARA-MAX-F charging and evacuation station
• Self-evacuation of the station
• Connection of the refrigerant supply
• Calibration of the charging gun
• Connecting the SARA-MAX-F to the network
• Connecting the option printer
• Connecting the option scanner
• Connection the option PLIS, Production Line Information System.
It is of great importance to carry out the installation in the

above-mentioned order.
Use the included pen to activate the touch-screen.
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SARA-MAX-F
AGRAMKOW
Transport
!
When transporting the SARA-MAX-F, use only suitable transpor-
tation vehicles with sufficient transport capacity.
Pay attention to the markings "Top", "Breakable" and "Protect against rain" on the transpor-
tation box.
Installation of the SARA-MAX-F charging and evacuation station

• Open the transportation box.
• Check the contents of the delivery.
• osition the station in the place prepared for the purpose. This place should be plane
P
and free of vibrations.
• Consider the best location for the bottle cabinet and the SARA-MAX-F charging and
evacuation station, taken the best ergonomic work site for the operator into consider-
ation. If the station is located directly by the production line use the park adapters on
the front to park the charging and optional evacuation guns. If the station is located
in a distance from the production line arrange the charging and optional evacuation
gun in a balance block, which is ergonomically correct for the operator on the work
site. The charging and optional evacuation gun is as standard connected to the right
side of the station. However, the connection can easily be moved to the left side of
the station. When the station is fitted with the option of oil charging, the hose con-
nector must be mounted in upward direction.
• If an external gas sensor is to be connected make this connection now, we refer to
the E-PLAN drawing included in this instruction.
• If a zero-potential OK signal from a factory safety system is to be connected make
this connection now, we refer to the E-PLAN drawing included in this instruction.
This signal will activate control off at the SARA-MAX-F charging and evacuation sta-
tion in case of a gas leak detected by the factory safety system.
• Connect the green and yellow ground cable to factory ground.
• Plug the supplied electrical cable into the socket at the charging station. Fit a plug at
the other end of the cable, and then connect it to mains.
 Work on electrical parts must only be carried out by an electri-

cian.
!
Check that the electrical power supply is the same as the supply
specified on the station.
SARA-MAX-F
AGRAMKOW
• onnect the SARA-MAX-F to a ventilation unit approved for flammable refrigerant,
C
using the ø100 connection on the back of the station. We refer to the section Solu-
tion for EX classified production included in this instruction.
• Connect the ventilation connection between the SARA-MAX-F and the bottle cabi-
net using the ø100 connection on the back of the station. The two red air hoses,
the green and yellow ground cable, the two wire from the pressure sensor and the
refrigerant supply hoses are run inside the ventilation hose. Connect the two red
air hoses on the quick closing valve in the cabinet, connect the cable to the cabinet,
connect the two wire from the pressure sensor and connect the refrigerant supply
hoses at the cabinet outlet. We refer to the section Solution for EX classified produc-
tion included in this instruction.
Main ventilation connection
Ventilation between the

SARA-MAX-F and the bot-
tle cabinet
• Check the oil level in the vacuum pump. If oil has to be added, add oil according to the
vacuum pump operation manual; see the documentation components CD on the last
page of this binder.
Oil fill plug
Maximum oil level mark
Minimum oil level mark
Oil drain plug
SARA-MAX-F
AGRAMKOW
Minimum oil level is 0.5 litre
 Maximum oil-level is 1.3 litre

Oil: N62
Order 290-0001280 for 1 litre
• Connect the air supply at the pressure air inlet located on the back of the station. The
supply air must not be lubricated.
Use 8 mm air hose simply push on the hose at the adapter, and ensure that the air
pressure is between 6 and 10 bar.
If you pressed the Emergency stop button, turn the red part right
to release it.
!
Do not connect the refrigerant yet! It is dangerous to perform
SELF-EVACUATION!
• When all standards and demands from local authorities are fulfilled regarding the in-
stallation, switch on the station on the main ON/OFF switch located on the right side
of the charging and evacuation station. The charging and evacuation station will now
automatically load its configuration files.
• Activate the ON switch on the HMI. The alarm horn will now be switched on, several
faults will occur, and the vacuum pump will start.
Activate the ON switch on the HMI.
SARA-MAX-F
AGRAMKOW
• heck the direction of rotation on the vacuum pump. In case of incorrect direction,
C
turn off the station on the main ON/OFF switch and swap two phases. Now switch
on the station and check the direction of rotation again.
Direction of rotation
 Work on electrical parts must only be carried out by an electri-

cian.
Since the charging and evacuation station has just been trans-
 ported, its piping system will contain moisture, which is the rea-
son for the fault "SF32". "Inadmissible vacuum in module, object =
ME1" will occur several times. Press the RESET button on the HMI
when this fault occurs. Fault "SF40, media inlet pressure too low,
object = ME1" is active because no refrigerant supply has been
connected yet.
Reset
Press the RESET button on the HMI.
SARA-MAX-F
AGRAMKOW
Self-evacuation of the station

Before the station is charged with the first refrigerant, a self-evacuation must be carried
out to avoid moisture and non condensable gases in the refrigerant. The station offers two
forms of self-evacuation: Self-evacuation only of the piping system of the station by option
flammable refrigerant, or self-evacuation of the piping system of the station including the
supply line to the station by option non flammable refrigerant. If the supply line must be
evacuated as well, connect the refrigerant supply line to the charging and evacuation sta-
tion if not yet connected. Use the flexible hoses fitted on the station for connection. If steel,
copper or other non-flexible pipes are used, the station must be fixed to the foundation. The
supply line must not be pressurized with refrigerant pressure if it is going to be self-evacu-
ated.
Only choose self-evacuation if the charging station does not
contain any refrigerant. If there is refrigerant in the system, the
! included pressure switch will detect the pressure and self-evacu-
ation cannot be carried out.
Menu
Press "Menu" on the HMI to access the

"Main Menu".
Activate "Maintenance" on the touch-screen

to access the maintenance menu. Use the
included pen to activate the touch-screen.
User: maint
Password: passMaint
To access the maintenance menu, you must

login, activate the “User” line on the touch-
screen, and type “maint”, then press enter.
Activate the “Password” line and type
“passMaint”, then press enter.
Press “Login”.
Use the included pen to activate the letters
on the touch-screen. When activated, they
will turn black.
Please note the login is case sensitive.
SARA-MAX-F
AGRAMKOW
+ Device
The display will show the following possibili-
ties. Press "Gun Modules" on the touch- + Modules
screen, and then press enter.
+ Gun Modules
+ Device
+ Modules
Press "Charging gun [0]", and then press
enter. - Gun Modules
+ Charging gun [0]
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
Press "Service", and then press enter. General
Station faults
Temperature
+ Service
Charge valves
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
General
Press "Self evacuation", and then press Station faults
enter. Temperature
- Service
Calibration
Self evacuation
Recover
Charge valves
SARA-MAX-F
AGRAMKOW
Select the media in question. Tick off the

box "Evacuate inlet" if the supply line needs
to be evacuated by option non flammable
refrigerant. The box "Evacuate inlet" can not
be activated by option flammable refriger-
ant. Make sure that the refrigerant supply
line is connected and not pressurized by
refrigerant pressure, then press "Start".
Connect a test container to the charging

and evacuation gun, and press "Start" on
the gun. Self-evacuation will be carried out.
During the evacuation process, the evacu-

ation level in mbar and the time in sec will
be displayed. At any time you can press
the Stop button on the gun to interrupt the
process, and then the Start button to re-
lease the gun from the test container.
When the preset evacuation level is

reached, press the Start button on the
charging gun to end the process. The
evacuation end level and the elapsed time
will be displayed.
SARA-MAX-F
AGRAMKOW
When the Start button has been pressed,

"Process end" will be displayed. Press the
Start button on the charging gun to release
the gun from the test container and return to
main display.
If the SARA-MAX-F is equipped with two

charging and evacuation guns repeat the
step Self-evacuation choosing Charging
gun [1] in Gun Modules.
To prepare the SARA-MAX-F charging and
evacuation station for media connection,
switch the station off.
Press OFF to switch the station off.
Menu

"Shut down Menu".
SARA-MAX-F
AGRAMKOW
Activate "Shut down Menu" on the touch-

screen to access the shut down menu.
Use the included pen to activate the touch-
screen.
Activate "Yes" on the touch-screen to shut

down the station.
The station will close the charging applica-

tion, but the SAFE module will still monitor
the ventilation capacity and start the alarm
if a gas leak appear.
The SARA-MAX-F charging and evacuation

is in stand-by mode, ready for refrigerant
connection.
SARA-MAX-F
AGRAMKOW
Connection of the refrigerant supply
The SARA-MAX-F charging and evacuation station is supplied either with refrigerant supply
from a bottle, or refrigerant supply from a line. In both cases prepare the flammable refriger-
ant outlet by mounting one of the included adapters. The included adapters are delivered
respectively with 7/8” and 5/8” pipe thread and male HK3 couplings.
Mount the included adapter
with gasket on the refriger-
ant supply. 7/8”pipe thread
or 5/8”pipe thread with
male HK3 conecter 7/8” pipe thread
Supply the charging and

evacuation station with
refrigerant in liquid state,
red handle active
5/8” pipe thread

If the SARA-MAX-F charging and evacuation station is supplied
with refrigerant from a bottle, this refrigerant bottle must be se-
! cured against fall over with a chain or like. If the supply bottle is
equipped with a one way valve an accumulator must be build into
the supply, this option is available by AGRAMKOW.
The temperature of the room where the refrigerant supply bottle is

placed, must be sufficient to ensure the charging station is sup-
plied with refrigerant in liquid state. The station will only operate
supplied with refrigerant in liquid state.
• Connect the refrigerant supply to the station

Refrigerant female HK3 conecter.
In case option non flammable re-
frigerant is applied, it is allowed
to place this refrigerant bottle
behind the cabinet, secured with
the chain
The flammable refrigerant sup-

ply bottle must be placed in
the monitored cabinet, adapt
the supply hose using the 8mm
straight pipe connector
 An expert must check tube connections and hose connections.

(Leakage test according to EN 378-3 & 4).
Encl. A must be completed before test run. We refer to the section
! Solution for EX classified production included in the last section

of this instruction.
SARA-MAX-F
AGRAMKOW
• Open the door to the mechanical part of the station and locate the air regulator to ad-
just the outlet refrigerant pressure. The outlet refrigerant pressure must comply with
the below table. The outlet refrigerant pressure is only to be adjusted during charg-
ing, during charging the pressure is indicated on the gauge.
Type of refrigerant Adjust outlet pressure to:

R600a (isobutane) 16 bar
R290 (propane) 20 bar
R134a 20 bar
R404A, R407A, R407B, R407C, R502 and R22, 25 bar
R410A 35 bar
Activate the ON switch on the HMI. The

alarm horn will now be switched on, several
faults will occur, the vacuum pump will start,
and the media will enter the station. Press
reset several times to acknowledge the
faults.
Activate "Bottle change" on the touch-

screen to enter the refrigerant amount in the
connected supply bottle. Use the included
pen to activate the touch-screen.
Activate the yellow field and enter the

refrigerant amount in the connected sup-
ply bottle, tare weight. To reset the bottle
amount activate "New bottle" on the touch-
screen. By option flammable combined with
non flammable supply activate next to enter
the weight of the second bottle. The SARA-
MAX-F charging and evacuation station will
automatically give notice when a change of
the supply bottle is needed.
All connections have now been made, and you are ready to calibrate the charging gun to
achieve the best charging accuracy.
SARA-MAX-F
AGRAMKOW
Calibration of the charging gun
Calibration of the charging gun is carried out to achieve the best charging accuracy. A
valve delay must be calculated for every charging valve, and massleft must be calculated
for every gun. The valve delay is the response time for the charging valves in the gun, and
the massleft is the refrigerant amount which is recovered by the vacuum pump at every
cycle. For this calibration, you must have a test container suitable for the refrigerant amount
and type which the charging station is going to charge, and with couplings suitable for the
charging gun. The test containers must be capable of holding 3 times the charging amount,
and under no circumstances a refrigerant density of more than 330 gram per litre must be
exceeded. By recovering the refrigerant from the test container layer of ice must be avoided.
You will need a recovery station for emptying the test container by option non flammable
refrigerant, and facility to empty the test container by option flammable refrigerant. We fur-
thermore recommend to have a scale with resolution of at least 0.1±0.05 gram to check the
weight of the test container.
Menu

"Main Menu".
Press "Maintenance" on the touch-screen to

access the maintenance menu. If the station
has been switched off, type "maint" in the
"User" line and "passMaint" as the pass-
word.
SARA-MAX-F
AGRAMKOW
+ Device
ties. Press "Gun Modules", and then press + Modules
enter. + Gun Modules
+ Device
Press "Charging gun [0]", and then press + Modules
enter. - Gun Modules
+ Charging gun [0]
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
Station faults
Temperature
+ Service
Charge valves
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
General
Station faults
Press "Calibration", and then press enter.
Temperature
- Service
Calibration
Self evacuation
Recover
Charge valves
SARA-MAX-F
AGRAMKOW
In "Mode", choose "ChargeOnValve1". In
"Charge amount", choose a typical amount
which the station has to charge, and make
sure that the test container can hold at least
4 times this amount. In "Count", specify the
number of times this amount is going to be
charged during the calibration. Usually 4
times is sufficient. Make sure that the test
container can hold this amount.
Press "Start" on the display.
Connect the charging gun to the test

container, and press "Start" on the gun.
The test container is evacuated and then
charged 4 times with the charging amount.
During this process the station will au-
tomatically calculate the valve delay and
massleft. The media pressure is displayed
and the charged amount can be followed on
the display.
When charging has been completed, the

charging gun will be recovered.
SARA-MAX-F
AGRAMKOW
Press the "Start" button on the charging

gun to release the gun and end the process.
When "Start" is activated on the charging

gun for release, the program will automati-
cally return to the user display. We recom-
mend that you verify the charging accuracy
by evacuating the test container, tare the
scale with the evacuated test container,
and then charge the container with a typical
amount. Check the charged amount on the
scale. You can evacuate the container by
starting a charge routine on the container,
and then interrupt the process when the
step evacuation has ben completed.
Repeat this routine choosing "Charging Gun
[1]" to calibrate the second charging gun.
SARA-MAX-F
AGRAMKOW
Connecting the SARA-MAX-F to the network
The web interface of the SARA-MAX-F charging and evacuation station extends the func-
tionality of the MPC using a standard HTML browser (i.e. Microsoft Explorer), which is avail-
able through the Ethernet connection of the MPC. This web interface enables configuration
of the SARA-MAX-F parameters, view and printing of error logs, view and control of inputs
and outputs, TPM management and receipt of an e-mail in case of a fault. If you want to set
up a permanent connection to the SARA-MAX-F charging and evacuation station, we rec-
ommend that you order an IP address from your network administrator. In all other cases,
use the dynamic IP address automatically detected by the MPC
Connect a crossed Ethernet cable to the

plug located above the vacuum pump on
the station and to your local network. The
green LED on the back of the HMI will be lit
to indicate that the connection is OK.
Green LED
Menu

"Main Menu".
Hint: By pressing the "Menu" in 10 seconds
the automatically detected IP address is
displayed.
Press "Maintenance" on the touch-screen to

access the maintenance menu. If the station
has been switched off, type "maint" in the
"User" line and "passMaint" as the pass-
word.
+ Device
+ Modules
ties. Press "Device", and then press enter.
+ Gun Modules
SARA-MAX-F
AGRAMKOW
- Device
+ IO board [0]
Keypad
Touch control
Press "Control Panel" and then press enter. Controller
Control panel
User login
+ Modules
+ Gun Modules
Press "Network properties".
Press “AX887961”. on the touch-screen.
Press “Enter”.
SARA-MAX-F
AGRAMKOW
Now draw the windows Input Panel down to

be able to se all the options.
If you want to set-up a permanent connec-

tion to the SARA-MAX charging and evacu-
ation station we recommend you order an
IP address from your network responsible,
mark Specify an IP adress, type the address
and other desired windows parameters and
then press “Enter” and “OK” . In all other
cases use the dynamic IP address automat-
ically detected by the MPC.
10.35.16.7
Dynamic IP
When the IP address is stored, return to the

“Main menu”.
In this display the active IP address will be
displayed by pressing the “Menu” button in
10 seconds. Menu
Start your browser and in the address line

type the IP address, in this example
http://10.35.16.7 and then press enter on
your keyboard. Your browser will find the
SARA-MAX index page on http://10.35.16.7/
index.html on your local network
SARA-MAX-F
AGRAMKOW
Accessing the MPC via a computer with the
correct password will give you total ac-
cess to configuration of the SARA-MAX-F
parameters, view and printing of error logs,
view and control of inputs and outputs, TPM
management and receipt of an e-mail in
case of a fault. We strongly recommend
that only the product manager is allowed
to access this level with write access.
See section "User, add or edit a user".
Connecting the option printer

If the printer is supplied with the SARA-MAX-F charging and evacuation station, the station
is set up to this printer, and you only have to connect the printer to the plug located above
the vacuum pump on the station. To set up the option printer, access the HMI as described
in section "Connecting the SARA-MAX-F to the network".
Activate "Login"
In line "User", type "maint".

In line "Password", type "passMaint".
Then activate "Login".
If you want to set up a permanent connec-

tion to the SARA-MAX charging and evacu-
ation station, we recommend that you order
an IP address from your network adminis-
10 35 16 55
trator. Select "Specify an IP adress", type
in the address, and then press "Apply". In
all other cases use the dynamic IP address
automatically detected by the MPC. In this
example the address is 10.35.16.55.
SARA-MAX-F
AGRAMKOW
Activate "Setup".
Activate "Scanner/Printer".
Set up the type of printer, TML60II or

TMU220
In "Mode", you can activate the printer as

follows: Never, Always, OnFail and OnPass.
SARA-MAX-F
AGRAMKOW
Connecting the option scanner
If the scanner is supplied with the SARA-MAX-F charging and evacuation station, the station
is set up to this scanner, and you only have to connect the scanner to the COM1 or COM2
on the HMI. To set up the option scanner, access the HMI as described in section "Connect-
ing the SARA-MAX-F to the network".
CAN + 24 V outlet
USB
Ethernet
Connect the
COM2 COM1
CAN + 24 V supply
Connect the
Emergency
stop
Activate "Login".
SARA-MAX-F
AGRAMKOW

Activate "Setup".
Activate "Scanner/Printer"
Setup the type of scanner and data for

the scanner. Users can be setup to login
by means of a bar code, and the charging
channels can be selected with a bar code.
SARA-MAX-F
AGRAMKOW
Connecting the option PLIS
For fully automation of the process the PLIS, Production Line Information System must be
installed on a PC, the channel selection is then made by barcode, and all achieved process
data are logged and stored for complete traceability. To be able to use all benefits of the
PLIS system the station must be connected to Ethernet, PLIS 4, if connection is made by
COM 1 or Com 2, the limitation is the MAX 95 protocol, and PLIS version 2, 3 and 4 can be
used.
To set up the option PLIS, access the HMI as described in section “Connecting the SARA-
MAX to the network”.
Activate "Login".
User: maint
Password: passMaint

Activate "Setup".
SARA-MAX-F
AGRAMKOW
Activate "PLIS"
If the HMI is connected to Ethernet you can

make the connection by typing the IP ad-
dress of the logger PC or activate “Detect”
by which the station automatically detect
the IP address of the logger PC on the net,
then write the IP address in space “IP”. This
connection require PLIS 4.
If the connection is made by COM 1 or COM
2 the limited MAX 95 protocol is used and
Baudrate is standard set to 9600. Connec-
tion on COM 1 or COM 2 require PLIS 4 or
earlier versions.
Press “Save” to establish the connection.
HINT!
When the station is setup to select the proc-
ess channel by barcode, you might consider
if the operator still are allowed manually to
select a process channel. The option to lock
and release this in made at “SETUP, Gen-
eral, Manual Mode” where the selection are
made between “Always, Never and by fault”.

If Station Setup is changed after connection to PLIS is estab-
lished, you must disconnect and connect to PLIS again to gain
access.
SARA-MAX-F
AGRAMKOW
Short-form instructions
Station front
1. Operation desk (HMI)
2. Emergency stop
3. Lamp tower (option)
4. Main On-Off switch
5. Lock for door to the electrical part
6. Lock for door to the mechanical part
7. Charging gun
8. Cabinet for flammable supply
8
3
3
1
2 4
5
5
7
6
39
SARA-MAX-F
AGRAMKOW
Rear
1. EX ventilation connection ø100
2. EX ventilation connection ø100 for flammable supply cabinet, both the two refrigerant
supply hoses, the two wire from the pressure sensor and the two air hoses for the
quick closing valve is led in the hose
3. Plug for mains
4. PG for gas sensor connection to factory safety system
5. Vacuum gauge
6. Exhaust filter for vacuum pump
7. Air supply connection
8. Vacuum pump
9. PG for external gas sensor connection (option)
3
4
9
8 1
40
SARA-MAX-F
AGRAMKOW
Operation desk front
1. HMI, Human Machine Interface
2. Display
3. Power indicator LED
4. IrDA communication
5. Menu
6. ESC
7. Move the cursor up
8. Move the cursor right
9. Enter
10. Move the cursor down
11. Move the cursor left
12. Reset, alarms and TPM
13. Control On
14. Control Off (stand-by)
15. Emergency stop
1 2 3
15 4
5
6
7
14 8
13 12 11 10
41
SARA-MAX-F
AGRAMKOW
Operation desk rear
1. USB
2. USB
3. Ethernet
4. RS232 and RS485 for printer or scanner
5. RS232 for printer or scanner
6. Dip-switch for CAN or Ethernet
7. CAN + 24V output
8. CAN + 24V input (supply) for I/O module
9. Fuse (supply)
10. Connector for emergency stop
1
6 7 8 9
5 10
2 3 4
42
SARA-MAX-F
AGRAMKOW
Mechanical
1. Ventilation 12. Safety valve media 2
2. Quick closing valve media 1 13. Pressure sensor media 2
3. Safety valve media 1 14. Media connectors gun 2
4. Pressure sensor media 1 15. Piston displacement measure media 2
5. Media connectors gun 1 16. Filter media 2
6. Piston displacement measure media 1 17. Valve terminal media 2, Festo
7. Filter media 1
8. Valve terminal media 1, Festo
9. Process air pressure adjust
10. Gas sensor internal
11. Quick closing valve media 2
8 17
6 15
1 2 3
2 4 5 6 7 8 9 10 11 12
10
A A
3
B B
12
4 13
C
1 5 16 14 C
7
D D
E E
F F
G Matr. spec: Design: by: BJL G

Changed: by:
Surface
treatment: Approved: 04-09-2008 by: BJL
Title: Projection: Scale:
SARA-MAX-F accumulator kit, 0,32L, viton
Option accumulator inlet

1:2
Item No.: 203-020026A

ITEM Vare nummer DESCRIPTION QTY. Drawing number:
NO.
1 065-2255722 T-stykke SS-16M0-3 1 203-110026A -00
H 2 065-2255763 Rørstykke ø16 1
H
3 066-2255561 Male adaptor 16mm - 3/4" 1
4 065-0219003 1/2" kobberskive 1
DK-6400 Sonderborg, Denmark File and pathname:
CONFIDENTIAL: Property of AGRAMKOW A/S, DENMARK. Not to be handet over to, copied or used by
5 071-2020032 Akkumulator 0,32 L NBR 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
43
SARA-MAX-F
AGRAMKOW
Operation
The SARA-MAX charging and evacuation station is at delivery set-up with standard timers
and features to comply with the standard control requirements, never the less all timers and
features can be changed allowing the station to fit exactly to the actual environment, e.g. the
evacuation can be controlled either on level or time and the charging gun can automatically
disconnect at process end or be paused until the operator acknowledge disconnection.
This chapter assume the SARA-MAX charging and evacuation

station is installed according to chapter "Installation".
Setting up a process channel and carry out the first process using the
HMI
• Switch on the station on the main ON/OFF switch.

• Activate the ON button on the HMI.
• Activate the Reset button on the HMI. Reset
• Activate the Menu button on the HMI. Menu
Activate "Settings" on the touch-screen to

access the settings menu. Use the included
User: maint
Password: passMaint
Press “Login”.
will turn black.
44
SARA-MAX-F
AGRAMKOW
+ Channels
+ Barcode
ties. Press "Channels" on the touch-screen,
+ Process settings #0
and then press enter.
+ Fault settings machine
- Channels
Channel setting
Press "Channel setting", and then press
Channel modes
enter.
A “ID” (Identification Number) is attached to

every process channel, it is recommended
always to adapt a numerical value as “ID”.
The “ID” is the first entered numbers or let-
ters by naming the channel.
As standard one channel is included, by
using the “Edit/view” this channel can be
modified. By pressing “Search/New” a
numerical display allow selecting the chan-
nel number, all stored settings of a selected
channel can be deleted by activating the
“Delete channel”.
Enter the highlighted channel “ID” (in this
example 1) and press “Search/new”
Channel 1 is selected, and the possibility to

edit this channel is made by activating “Edit/
view”. To create a new channel enter a new
“ID” number ( in this example 10) and press
“Search/new”
45
SARA-MAX-F
AGRAMKOW
As channel 10 is a new “ID” press “Yes” to

designate the new channel.
Local [10]
Press “Channel select” to enter the basic

settings of the new channel 10. If previous a
channel was stored as default, the possibil-
ity to adapt all settings from this channel by
pressing “Get default” is given.
Name: In the line “Name” the channel name

is to be stored, it is recommended to give
the channel a name which include the media 10
and the amount, this name is displayed
when the channel is in use.
Text: The possibility to enter a searchable
text is given in this line.
Program Id: Select among the preset op-
tions. One or two media charging.
Evac. Gun: If the SARA-MAX is supplied
with option additional evacuation gun and it
is to be used in combination with the actual
channel, tick off “Enable Evacuation gun”.
Press “Next”
46
SARA-MAX-F
AGRAMKOW
Tick off “Enable vacuum” if the channel is to
include step evacuation, and tick off “En-
able - Retry” if the channel permit retry of
the evacuation step if the first failed.
In line “Set1 Evacuation level” set-up the
evacuation level which must be reached
within the time “Step31_T”, and set-up the
“Set2 Vacuum test level” which is the level
the cooling circuit must stay below in the
“Step33_T”.
In line “Mode Level/Time controlled” specify
if the step evacuation is to be controlled by
level ore time, if level is selected the execu-
tion of the program will continue as soon as
the level is reached, if time is selected the
program will stay is step evacuation until the
level is reached and the time has run out.
Press “Next” to specify the time.
In line "Step31_T" the time for step evacua-

tion is set-up. The volume and the dryness
of the actual cooling circuit are influencing
factors on this time, 15 seconds should be
sufficient to evacuate a volume of 2.5 litres
to an evacuation level of 5 millibar.
In line "Step32_T" the vacuum test time is
set-up, this is the time where the evacua-
tion level in the cooling circuit is monitored
to exclude the possibility of a leaky cooling
circuit.
In line "Step33_T" enable second evacua-
tion is activated, the second evacuation is
carried out if the cooling circuit passed the
vacuum test.
Press "Next" to specify amount.
Tick off "Enable charging" if the channel is

to include step charging.
In line "Deviation mode" select between
Gram or Percent.
In line "Charging amount" select the media
amount to charge, and in "Upper devia-
tion" and "Lower deviation" select the limits
which is accepted. If the charging accuracy
is outside these limits the alarm is activated.
Press "Next".
47
SARA-MAX-F
AGRAMKOW
Locked: here the possibility to lock the
actual channel to a single type of compres-
sor is given, the compressor identification is 10
made by a barcode.
Mass left correction: If by using this chan-
nel you by experience often charge exactly
to the “Lower deviation” limit, the possibility
to add a amount of refrigerant is possible
here.
Linked (unit 2): If the unit to charge with
this channel always has two compressors
you can link two channels here.
Optional (Skip): By tick off you enable the
user the possibility to skip the linked chan-
nel. Press “Next”.
Only use these settings if a bar code scan-

ner is connected, otherwise press "Next" to
enable welding. In line "Steps:" press "Add" 10
the number of cooling circuit which has to
be charged in order, and in line "Models:"
add the number of models which is to be
connected to the actual channel. With line
"Id:" active scan the bar codes which refer
to the actual charging channel. By chang-
ing the value in line "Charge amounts:" the
channel specified media amount will be
replaced with the media amount included in
the bar code. Press "OK" when the settings
are completed.
Press "Next" to specify welding.
10
Tick off "Enable welding" if the program has

to be paused after the step media charging.
To continue the process after the program
has been paused the "START" button on the
gun must be activated.
Press "Save Item" to store the settings.
Activate the Menu button on the HMI. Menu
48
SARA-MAX-F
AGRAMKOW
Activate "Process view" on the touch-

screen to access the process menu.
Media tab
The SARA-MAX is ready to perform a proc-

ess, press the actual media tab to get the
detailed view, and then the blue icon to
select the process channel.
Enter the channel name and activate "Se-

lect".
Connect the charging and optionally the

evacuation gun and press "Start" on the
charging gun.
49
SARA-MAX-F
AGRAMKOW
The Charging gun will clamp and the SARA-

MAX check if the connection is tight and if
the connected cooling circuit is charged.
Step evacuation is carried out, pressure and
time limits are displayed as well as the ac-
tual pressure and time values. The process
can be interrupted at any time by pressing
the "Stop" button on the charging gun.
The step Vacuum Test is carried out, here

it is specified the vacuum level may not ex-
ceed 7.0 millibar within 5 seconds, and the
actual values are displayed
If the process fail to comply with the limits

and "Enable - Retry" is ticked off on the
channel, the possibility to retry is given.
Press the "Start" on the charging gun to
retry or "Stop" to interrupt the process.
When the step evacuation is completed and

if "Enable - Second evacuation" is ticked
off on the channel, the second evacuation is
carried out.
50
SARA-MAX-F
AGRAMKOW
When the connected cooling circuit is able

to maintain the specified evacuation level it
is approved for media charging, the SARA-
MAX automatically proceed with the step
charging. The limits and the actual values
are displayed during the step.
The process is ended and the SARA-MAX

automatically recover the charging gun
and check it is de-pressurized, the actual
charged amount is displayed as well as the
acceptable limits. Press the "Start" button
on the charging gun to un-clamp the gun.
While un-clamping the "ADC disconnect"

is displayed and the SARA-MAX is ready to
perform the next process.
If the same channel is to be used again con-

nect the charging and optionally the evacu-
ation gun and press "Start" on the charging
gun, otherwise press the blue icon to select
a new process channel.
51
SARA-MAX-F
AGRAMKOW
Setting up a process channel and carry out the first process using the
web interface

station is installed according to chapter "Installation", and con-
nected to the network.
• Switch on the station on the main ON/OFF switch.

• Activate the ON button on the HMI.
• Activate the Reset button on the HMI.
• Connect the SARA-MAX to the network as described in section "Installation"
Activate "Login"
52
SARA-MAX-F
AGRAMKOW

Activate “Setup”.
53
SARA-MAX-F
AGRAMKOW
Activate the "Channel" tab.
54
SARA-MAX-F
AGRAMKOW
Select a channel number, activate "Select"

and then press "Edit/View"
55
SARA-MAX-F
AGRAMKOW
If the SARA-MAX is supplied with option

additional evacuation gun and it is to be
used in combination with the actual chan-
nel, tick off "Evac. gun: Enabled". In the line
"Name" the channel name is to be stored, it
is recommended to give the channel a name
which include the media and the amount,
this name is displayed when the channel is
in use.
In line "Text" local information can be
stored. In line "Program Id:" it is set-up if
the channel is to be used with more types of
media.
By activating the "Mass left correction:" the
possibility to add a specified media amount
using this channel is given.
By ticking off the "Enabled" box at "Linked:"
the possibility to link charging channels is
given, apply the channel number which is to
be linked to this channel.
Activate the "Compressor check" tab.
56
SARA-MAX-F
AGRAMKOW
Only use these settings if a bar code scan-

ner is connected. In line "Steps:" press
"Add" the number of cooling circuit which
has to be charged in order, and in line
"Models:" add the number of models which
is to be connected to the actual channel.
With line "Id:" active scan the bar codes
which refer to the actual charging chan-
nel. By changing the value in line "Charge
amounts:" the channel specified media
amount will be replaced with the media
amount included in the bar code. Press
"OK" when the settings are completed.
Activate the "Evacuation" tab.
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Tick off "Enable vacuum" if the channel is to

include step evacuation, and tick off "En-
able - Retry" if the channel permit retry of
the evacuation step if the first failed.
Tick off "enable second evacuation", the
second evacuation is carried out if the cool-
ing circuit passed the vacuum test.
In line "Mode Level/Time controlled" specify
if the step evacuation is to be controlled by
level ore time, if level is selected the execu-
tion of the program will continue as soon as
the level is reached, if time is selected the
program will stay is step evacuation until the
level is reached and the time has run out.
In line "Level (Set1:)" set-up the evacuation
level which must be reached within the time
"Time:", and set-up the "Level (Set2:)" Vac-
uum test level which is the level the cooling
circuit must stay below in the time "Time:".
In line time by "2. Evacuation" set-up the
time for the 2. Evacuation if to be used.
Activate the "Charging media 1" tab.
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Tick off "Enable charging" if the channel is

to include step charging.
In line "Deviation mode" select between
Gram or Pro cent.
In line "Media:" select the media.
In line "Charging amount" select the media
amount to charge, and in "Upper devia-
tion" and "Lower deviation" select the limits
which is accepted. If the charging accuracy
is outside these limits the alarm is activated.
Activate the "Extern welding" tab.
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Tick off "Enable welding" if the program has

to be paused after the step media charging.
To continue the process after the program
has been paused the "START" button on the
gun must be activated.
Press "Save Item" to store the settings.
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• Activate the Menu button on the HMI. Menu
Activate "Process view" on the touch-

screen to access the process menu.
Media tab

ess, press the actual media tab to get the
detailed view, and then the blue icon to
select the process channel.
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Enter the channel name and activate "Se-

lect".
Connect the charging and optionally the

evacuation gun and press "Start" on the
charging gun.
The Charging gun will clamp and the SARA-

MAX check if the connection is tight and if
the connected cooling circuit is charged.
Step evacuation is carried out, pressure and
time limits are displayed as well as the ac-
tual pressure and time values. The process
can be interrupted at any time by pressing
the "Stop" button on the charging gun.
The step Vacuum Test is carried out, here

it is specified the vacuum level may not ex-
ceed 7.0 millibar within 5 seconds, and the
actual values are displayed
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If the process fail to comply with the limits

and "Enable - Retry" is ticked off on the
channel, the possibility to retry is given.
Press the "Start" on the charging gun to
retry or "Stop" to interrupt the process.
When the step evacuation is completed and

if "Enable - Second evacuation" is ticked
off on the channel, the second evacuation is
carried out.
When the connected cooling circuit is able

to maintain the specified evacuation level it
is approved for media charging, the SARA-
MAX automatically proceed with the step
charging. The limits and the actual values
are displayed during the step.
The process is ended and the SARA-MAX

automatically recover the charging gun
and check it is de-pressurized, the actual
charged amount is displayed as well as the
acceptable limits. Press the "Start" button
on the charging gun to un-clamp the gun.
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While un-clamping the "ADC disconnect"

is displayed and the SARA-MAX is ready to
perform the next process.
If the same channel is to be used again con-

nect the charging and optionally the evacu-
ation gun and press "Start" on the charging
gun, otherwise press the blue icon to select
a new process channel.
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Language and unit selection
The SARA-MAX charging and evacuation station enables language and unit selection. The
active language by delivery is specified by order, the following options are available: English,
German, Italian, Spanish, Portuguese, Chinese and Korean. The units are by delivery set-up
to SI-units, the following units are available:
Unit Name
Celsius
Temperature: Fahrenheit
Kelvin
Millibar
Bar
Pascal
Vacuum:
Kilo Pascal
Torr
PSI
Gram
Kilogram
Mass:
Pound
Ounce
Bar Pascal
Kilo Pascal
Pressure: Torr
Kilo Torr
PSI
Gram per Second
Kilogram per minute
Flow:
Pound per minute
Ounce per minute
Language and unit selection using the HMI
Menu

"Main Menu".
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The display will show the following possibili- + Device

ties. Press "Modules" on the touch-screen,
+ Modules
+ Gun Modules
+ Device
- Modules
+ Control Modules
Press "Control Modules", and then press + Vacuum Module [0]

enter. + Vacuum Module [1]
+ Charge Module [0]
+ Vacuum Module [1]
+ Gun Modules
- Control Modules
General
Digital IO
Station Faults
Temperature
Press "HMI Setting", and then press enter. HMI Setting
TPM
Exception log
Plis
Plis synchronize
+ Vacuum Module [0]
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Select the language and units, and then

press "Menu" to access the "Main Menu".
Use the included pen to activate the touch-
screen.
Language and unit selection using the web interface

station is installed according to the chapter "Installation", and
connected to the network.
Activate "Login"
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Select the language and units, and then

press "save", the language and the units are
updated to the selection on the HMI.
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User, add or edit a user
To secure the use of the charging station, accessing the station is dived into five levels, al-
lowing the advanced user to access all settings, and in the other end of the scale the opera-
tor can not make any changes. The five levels are: Operator, Quality Manager, Maintenance,
Service and Administrator. By delivery the user Maintenance with password "passMaint" is
set up, distinguish between capital and small characters.
User, add or edit a user using the HMI

Menu

"Main Menu".
Activate "Login" on the touch-screen to ac-

cess the login menu.
User: maint
Password: passMaint
Press “Login”.
will turn black.
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Activate "Login" again on the touch-screen.

It is now possible to select "Login", "Add
user", "Edit user" and "Log out". Activate
"Add user".
In line "User:" type the name of the user,

keep this name short as the user must type
this by log in. There is not distinguished
between capital or small letters, then press
enter.
In line "User full name:" type the name of
the user, there is not distinguished between
capital or small letters, then press enter.
In line "Barcode:" it is possible to add a bar
code to use by log in, the mask must have
been set up previously.
In line "Access level:" pick the level the user
is aloud to access.
In line "Time out:" choose the time the sta-
tion is untouched before the user automati-
cally is logged off. In case of 0 the user is
only logged off if the station is switched off.
Activate "Save" to store the user.
Activate "ESC" when the users have been
set-up or modified.
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User, add or edit a user using the web interface

station is installed according to the chapter "Installation", and
connected to the network.
Activate "Login"
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In line “User”, type “maint”.

In line “Password”, type “passMaint”.
Then activate “Login”.
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Activate "Users"
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Activate "Add new user"
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In line "User name:" type the name of the

user, keep this name short as the user
must type this by log in. There is not distin-
guished between capital or small letters. In
line "Full name:" type the name of the user,
there is not distinguished between capital or
small letters. In line "Barcode:" it is possible
to add a bar code to use by log in, the mask
must have been set up previously.
In line "Access level:" pick the level the user
is aloud to access.
In line "Timeout:" choose the time the sta-
tion is untouched before the user automati-
cally is logged off. In case of 0 the user is
only logged off if the station is switched off.
Activate "Save" to store the user.
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Gun disconnection at process end, auto disconnect or disconnect by
acknowledge
At process end it is convenient the charging and optionally evacuation gun disconnect from
the cooling circuit automatically, setup this feature in General settings of the actual gun. The
setup can be done either from the HMI or by network connection.
Menu

"Main Menu".

User: maint
Password: passMaint

Press “Login”.
will turn black.
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+ Device
screen, and then press enter. + Gun Modules
+ Device
+ Modules
Press "Charging gun [0]", and then press
enter. If an evacuation gun is included the - Gun Modules
option to setup is displayed here. + Charging gun [0]
Charging gun [1]
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
General
Press "General", and then press enter. Station faults
Temperature
+ Service
Charge valves
+ Charging gun [1]
In the first box "Enabled" is ticked off if the

gun is active.
In the second box "ADC (Auto disconnect)"

is ticked off if the gun is supplied with ADC.
In the third box "ADC Auto mode" is ticked

off, if the gun is allowed to disconnect from
the cooling circuit at process end automati-
cally, if not ticked of the gun automatically
disconnect by activating start at process
end.
In the fourth box "NRR" (None Refrigerant

Release) is ticked of if only NRR is supplied.
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Bar code
The SARA-MAX charging and evacuation station enables scanning of bar code labels,
the bar code can be identifying a specific charging channel using the channel data, or the
charging amount can be included in the bar code. The station enables scanning of several
bar codes in succession which makes it possible to identify more types of compressors in
the same product.
Bar code layout

By designing a product bar code it is important to observe the following guidelines:
• elect a well-known code type. Example: Code 128 or code 39. Agramkow scanner
S
decodes UPC/EAN Code 39 Full ASCII and UCC/EAN Code 128 Full ASCII. Select a
code density not less than 0.35. It is important for the reading reliability.
• The code has to be printed in a very good quality (dpi 600).
• y use of handheld scanner it is convenient to the employe to locate the bar code at
B
the same position every time, and by use of a stationary scanner the label direction
must be vertical as well.
• y designing of the serial number you have to be aware of how to identify the “mod-
B
el”, by “model” means process identification. - i.e. if the same product is divided in
two models only because of the colour or other ‘non process’ depended features, -
it will be a good idea to design the bar code so the same set of limits will be used for
both products (see example below). To support this selection the Agramkow devel-
oped Mask technology allow definition of specified read places in the complete bar
code for identification.
• Design your bar code to meet the future trends.
Example of product bar code:
AAAABCDDEFGGGGGGG
Serial number 7 digits
Refrigerant 1 digit
Colour 1 digit
Accessories 2 digits
Compressor 1 digit
Voltage 1 digit
Model 4 digits
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Agramkow Length, Mask and Model definition
To increase the bar code flexibility Agramkow stations include Mask technology. By use of
Mask technology Agramkow makes it possible to define specified read places in the com-
plete bar code for identification, still controlling start, stop characters as well as the check-
sum to avoid incorrect readings of broken labels.
To make use of this feature the definition of the bar code length, without start and stop char-
acters, and which specified read places to read must be defined.
Bar code length

The definition of the barcode length is the number of characters in the complete bar code
without start and stop characters. This Length of the bar code example one below (Agram-
kowx) is 9 and in example two below (1537Comp1543c) the length is 13.
Bar code Mask

The bar code mask define specific places in the complete bar code. To select the actual
place these are identified by their numerical place in the complete bar code. In example one
below a specification of places could be 2,3,8 (separated by a decimal point), this will give
the readout “g r w”, where the same specification in example two below will give the readout
“53p”. To readout the complete barcode in example one the mask 1,2,3,4,5,6,7,8,9 is used.
If the actual product contain a compressor numbered 15 in the production, the logic choice
of mask in example two below is 5,6,7,8,9,10 this will give the readout “Comp15”
Agramkow Model definition

The previous definitions for readout is called “model”, and the purpose is to be able to link
different models with specific charging channels. In the last example the readout (model)
was “Comp15”, this model can be linked to any defined charging channel. By using the
unique Agramkow mask technology it is possible to link different models to one and the
same charging channel.
Example one Example two
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station is installed according to chapter "Installation", and the
scanner is set-up according section "Connecting the option scan-
ner".
Scanner set-up
The SARA-MAX will only comply with scanners supplied from Agramkow. One scanners can
be connected and several scans in succession can be set-up for each charging channel.
Set-up of the bar code in a charging channel can either be done by typing or by scanning
the bar code in the actual charging channel. In this chapter the installation of the standard
scanner from Agramkow is described.
Agramkow EDP 140-8250120
• Switch off the SARA-MAX charging station.

• I nstall the delivered RS-232 cable on the scanner, fit the plug and twist right to
lock. Agramkow cable EDP 140-8259055
• Connect the RS-232 plug to the COM 1 on the HMI.
• Switch on the SARA-MAX charging station.
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• Thescanner is set-up at AGRAMKOW Fluid Systems A/S if delivered with the
charging station, if not, scan the following barcodes in succession to set-up the
Symbol P300STD/FZY to default setting.
Now the scanner is set-up to default. See page 2-2 Product Reference Guide on the CD
Documentation components, next step is to set-up the mask and the models.
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Easy Set-up of a bar code using the HMI
An easy way to set-up bar codes is using the HMI. Both the bar code length, the mask and
the model, is set-up directly on the HMI. The possibility to link a scanned bar code to a spe-
cific charging channel is possible by ticking off the “Learn” space.
Menu

"Main Menu".
Activate "Settings" on the touch-screen to

access the settings menu. Use the included
User: maint
Password: passMaint

Press “Login”.
will turn black.
+ Channels
+ Barcode
ties. Press “Barcode” on the touch-screen,
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Channels
+ Barcode
- Mask
Model
Press “Mask”, and then press enter.
Press "New" in the bottom line.
Press “Yes” in the bottom line.
In the upper space the possibility to search

for an already defined marsks is given, tip in
a length and activate “Search”.
If not previous defined, go to the lower
space and tip in the length of the bar code
to recognise. In the line “mask” define which
characters from the complete bar code of
importance to select the charging channel,
13
separated by a decimal point. Finally tip off
“Set as learn mask” and press “SAVE” 5,6,7,8,9,10
By using “Set as learn mask” the option
to scan a bar code instead of typing it is
released.
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It is displayed that the mask was saved and

the possibility to create more masks the
same way is given. Activate “Model” in the
bottom line when all masks to be set-up are 13
defined. 5,6,7,8,9,10
Press “New” in the bottom line.
Press “Yes” in the bottom line.
In the upper space the possibility to search

for an already defined models is given, acti-
vate “Search”.
If not previous defined, go to the lower
space and tip in character to recognise, If
You have the actual bar code simply scan
this bar code and the characters will be
displayed in the line “Model”.
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In this example the characters to recognise

is (Comp15)
To combine this bar code to an already
defined charging channel, select the chan-
nel. When selecting the channel number the Comp15
channel name is displayed. Now activate
“SAVE”
The new model is saved and the possibility

to set up more models or masks the same
way is given. When all models are combined
with a charging channel press the “Menu” Comp15
key.
Menu
Activate "Process view"

ess. To select a charging channel simply
scan the actual bar code.
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1537Comp1543c
The complete bar code is displayed as it is
scanned.
To run the process connect the charging

and optionally evacuation gun and press
“Start” on the charging gun.
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Advanced Set-up of the global mask and storing a bar code using web
interface
Activate "Login"
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In line “User”, type “maint”.

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Activate the "Barcodes" tab.
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First set-up a global mask, this mask give

information to the station of how many
digits the bar code will include, and which
digits has to be recognised. Activate "New"
to set up the global mask.
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In this example the bar code consists of

10 digits, but only digits 1 to 6 is of impor-
tance, the rest from 7 to 10 could be the se-
rial number of the product. In line "Length"
the total length of the bar code is entered.
To tell which digits to read, enter 1 to 6 in
line "Mask:" separated by a point. In line
"Text" the name of the maker can be stored.
Activate "Save" to store the global mask.
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The global mask is saved, activate "Model"

to link the bar code to a specific process
channel. Activate "New" and in line "Model:"
enter the first 6 digits to recognise, here
CH_001
In the line "Text" enter a searchable text, in
line "Note" the name of the maker can be
stored, the note is not a searchable text.
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In the line below "Note" choose between

"Local" or "PLIS", here choose "Local", wee
recommend bar codes called by PLIS is
made in the PLIS system. To connect the
bar code to a process channel enter the
channel number and press "Get", the name
of the connected channel will appear below.
Press "Save" to store the model.
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To test the bar code Activate the "Test Bar-

codes" tab.
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In line "Product barcode" enter or scan

the actual bar code and press "Test", the
channel data and number are automatically
displayed.
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Set-up of the local mask and storing a bar code
This section assume "Login" according "Set-up of the global

mask and storing a bar code".
As the global mask was stored with the size of ten digits, this was because the most used
bar code used in the factory contain the ten digits, but we also want to be able to use a
bar code with ie. 12 digits. Set-up line "Model:" to the 7 digits to recognize, and give the
model a name in line "Text:". Choose "Local" and set-up to carry out the process channel
10 with this bar code. (Press "Get" when the channel number is chosen). Tick off "Local
Mask" and set the "Barcode Length:" to 12. In line "Mask:" tell which digits to read, enter
1 to 7 separated by a point, this must be 7 digits as our model include the 7 digits. In line
"Parts:" write 1, because only one bar code is scanned. In line "Parts Length:" write 12,
the total number of digits in the bar code. Press "Save" to store the data.
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To test the bar code Activate the "Test Barcodes" tab.

In line "Product barcode" enter or scan the actual bar code, the first 7 digits of the bar
code must be Ch_051_ as these digits specify the actual bar code, the last 5 digits can be
anything, as we specified only the 7 first digits should specify the model. Press "Test", the
channel data and number are automatically displayed.
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Set-up of the local mask and adapt the amount from the bar code
This section assume "Login" according "Set-up of the global

mask and storing a bar code".
bar code used in the factory contain the ten digits, but we also want to be able to use a
bar code with ie. 15 digits and adapt the amount from the bar code. Set-up line "Model:"
to the 7 digits to recognize, and give the model a name in line "Text:". Choose "Local"
and set-up to carry out the process channel 10 with this bar code. (Press "Get" when the
channel number is chosen). Tick off "Local Mask" and set the "Barcode Length:" to 15.
In line "Mask:" tell which digits to read, enter 1 to 7 separated by a point, this must be 7
digits as our model include the 7 digits. In line "Parts:" write 1, because only one bar code
is scanned. In line "Parts Length:" write 15, the total number of digits in the bar code. Tick
off "Charge Fields Enable" to allow to adapt the amount. Press "Edit" specify where to
read the amount.
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Choose "1. Charge amount" and in "Settings" choose "Enabled". In line "Index" specify
where the start of the amount can be read in the bar code, here start to read at digit 4.
In line "Count" specify how many digits to read to obtain the amount, here 3 digit. Press
"Save" to store the data.
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To test the bar code Activate the "Test Barcodes" tab.

In line "Product barcode" enter or scan the actual bar code, the first 7 digits of the bar
code must be Ch_020_ as these digits specify the actual bar code, the last 5 digits can be
anything, as we specified only the 7 first digits should specify the model. Press "Test", the
channel data and number are automatically displayed, but the Charge is replaced with the
20 gram from the bar code. The process will be carried out with process data from chan-
nel 10, but the amount will be replaced with the 20 gram from the bar code.
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Set-up of the local mask and adapt the amount from a second bar code
bar code used in the factory contain the ten digits, but we also want to be able to use
a bar code with ie. 15 digits and adapt the amount from a second scan ie. a bar code
identifying the compressor. Set-up line "Model:" to the 8 digits to recognize, and give the
model a name in line "Text:". Choose "Local" and set-up to carry out the process channel
10 with this bar code. (Press "Get" when the channel number is chosen). Tick off "Local
Mask" and set the "Barcode Length:" to 21, length is 15 digits from the first bar code, and
6 digits from the second bar code. In line "Mask:" tell which digits to read, enter 1 to 7
separated by a point, (the 7 first digits on the first label) and 16, (indicating the first digits
of the second bar code). this must be 8 digits as our model include the 8 digits. In line
"Parts:" write 2, because two bar codes is scanned in succession. In line "Parts Length:"
write 21, the total number of digits in the bar codes. Tick off "Charge Fields Enable" to al-
low to adapt the amount. Press "Edit" specify where to read the amount.
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Choose "1. Charge amount" and in "Settings" choose "Enabled". In line "Index" specify
where the start of the amount can be read in the bar code, here start to read at digit 18.
In line "Count" specify how many digits to read to obtain the amount, here 3 digit. Press
"Save" to store the data. As two bar codes are scanned in succession the "Test Barcodes"
is not used, instead test by scanning the actual bar codes in succession, here the first 7
digits from the first label (Ch_052_) informs the station to use process data from channel
ten, but the amount is adapted from digit 18 and the next 3 digits, 125 gram.
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Scan the compressor bar code and verify or adapt the amount
First set-up a global mask of type Component, the mask gives information of how many
digits the bar code will include, and which digits has to be recognised, activate "New" to
set-up the global mask.
In line "Type" choose "Component" and in line "Barcode length:" enter the total length of
the bar code, in this example 10.
In line "Mask" specify which digits to read from the bar code, separated by a point, in this
example digits 1,2,3,4 and 10 has to be read. In line "Text" give the mask a recognizably
name i.e. "Test Compressor".
Activate "Save" to store the global component mask. Note it is possible to store a global
component mask of size 10 digits when also a global product mask of size 10 digits has
been stored.
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Activate the "Compressor" tab. In line "Model" write Comp1, digits 1,2,3,4,10 from the bar
code selected by the global product mask. In line "Text" write a text which refer to the
actual compressor, here Model 1. Activate "Save" to store the model. In this example the
global product mask is used, but the possibility to use a local mask as by Set-up of the
local mask and storing a bar code is given.
In the same way create two models more, called Comp2 and Comp3 also using the global
product mask. Remember to store the models.
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Activate the "Channels" tab and choose the channel which has to verify or adapt the
amount from a bar code. Activate the "Compressor check" tab. In the first line activate
"New", and in line Steps the text "Step_1" appear, indicating what to carry out when the
first compressor bar code is scanned. In the collection press "Comp1" then "Add" then
"OK" and then "Save". The actual charging channel will now be paused before the step
charging is carried out, and ask for verification by a compressor scan.
If the channel is allowed to be carried out with other compressors adapt these bar codes
also to "Step_1"
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The possibility is given to scan more than one bar code on a compressor, in this case
activate "New" in the first line, and in line Steps the text "Step_2" appear, a second bar
code has to be scanned. In the collection press "Comp2" then "Add", if this bar code is
scanned, we want to replace the amount from channel 1 with i.e. 50 gram, type 50 in the
line "Charge amount" then "OK" and then "Save"
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If the second scan also can be compressor type three, press "Comp3" then "Add" then
"OK" and then "Save". The channel will now ask for two compressor scan in succession,
if the bar code "Comp2" is scanned the channel will adapt the amount 50 gram, but if the
bar code "Comp3" is scanned instead as the second scan, the amount included in the
channel will be charged.
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Switching the station off
To make sure the running program is closed down properly and the latest changes is saved
the HMI is supplied with capacitors. These capacitors is fully charged when the station has
been switched on for 10 minutes, data can be lost by switching off the station on the main
switch before the capacitors are fully charged. The SARA-MAX charging and evacuation
station is fitted with a shut down procedure to make a safe switch off, and by option flam-
mable refrigerant the ventilation capacity and the gas concentration in the mechanical part
of the station, zone 2, is still monitored after switch off.
Press OFF to switch the station off, the

vacuum pump will stop running.
Menu

"Main Menu".
Activate the Shut down menu.

The user must be logged in to be able to
activate the shut down menu, log in can
be made with user “maint” and password
“passMaint”
109
SARA-MAX-F
AGRAMKOW
Activate the yes to close the application
The controller is shutting down
When Agramkow is displayed switch of the

station on the main switch at the right side
of the station, by option flammable refriger-
ant don’t switch off and the safety system
is running.
By option flammable refrigerant the supply
bottles must be removed if the main switch
is switched off.
110
SARA-MAX-F
AGRAMKOW
Trouble shooting
Basic
The charging and evacuation station is equipped with a fault analysis program. All the sen-
sors, fuses and motor protectors in the station are constantly monitored. The possible faults
are divided into Station faults (SF) and process faults (PF).
If a fault occur it is indicated by means of a blinking lamp and an acoustic alarm, the type of
process fault is shown in the display, and if the fault is corrected it is possible to complete
the process. By station faults the fault and the fault number is displayed by pressing the
fault tab on the main display.
In this chapter the faults are listed in numerical order.
Station faults SF
Station
Error header Error Remedy
Fault No.
A fuse is tripped
Caused by A fuse
Action In order to start up the station, reset the
SF01 Fuse tripped
fuse and press the Reset button
IO IX true when the fuse is OK
Settings None
A motor protector is tripped
Caused by A motor protector
Action In order to start up the station, reset the
Motor protector
SF02 motor protector and press the Reset but-
tripped
ton
IO IX true when the motor protector is OK
Settings None
The emergency stop is activated
Caused by The emergency stop button
Action In order to start up the station, release
Emergency stop acti-
SF03 the emergency stop button and press the
vated
Reset button
Settings None
The air supply pressure dropped below minimum level
Caused by The supply air pressure switch
Action In order to start up the station, ensure the
SF04 Air supply fault supply air pressure is between 6 and 10
bar and press the Reset button
Settings None
F:\RAC\Instruktioner\203-400136A-03 28-04-2010 111

SARA-MAX-F
AGRAMKOW
Station
Fault No.
A gas leak is detected
Caused by The gas detector has detected a gas leak
Gas leak, only by
Action Evacuate the EX-area according to the
SF05 option flammable
factory safety plan
refrigerant
IO IX true when the fuse is OK
Settings None
The ventilation system is faulty
Caused by The flowmeter in the ventilation has de-
Ventilation fault, no tected no flow in the ventilation
SF06 flow, only by option Action Check the ventilation system and the
flammable refrigerant connection to the station
Settings None
IO board fault The IO board is faulty
error code Caused by The IO board
1 HAL error Action In order to start up the station, clear the
2 DOut error fault and press the Reset button
4 Counter_0 error
IO
SF08 8 Counter_1 error
Settings None
16 CAN error
32 Restart error
64 Input error
128 Analog input error
256 KeepAlive Error
The vacuum level is not reached in the specified time

in the charging gun by connection
Caused by The connection between the charging
Inadmissible vacuum gun and the cooling circuit is leaky
in the charging gun, Action Check if the charging gun is parallel with
SF20
only by option ADC the valve on the cooling circuit, check the
connecter O-ring in the coupling, clear the fault and
press the Reset button
IO None
Settings None

SARA-MAX-F
AGRAMKOW
Station
Fault No.
The pressure sensor in the gun is defective
Caused by This fault occurs when the presser sensor
in the gun not change state during charg-
Pressure sensor in the ing
SF21
gun is defective Action Check the connections of the pressure
sensor
IO None
Settings None
The heating element or the temperature sensor in the
gun is defective
Caused by This fault occurs when the temperature
sensor in the gun not change state during
Heating element or heating
SF22 temperature sensor in
Action Check the connections of the heating ele-
the gun defective
ment and the temperature sensor in the
gun
IO None
Settings None
The temperature sensor in the gun is out of range
Caused by This fault occurs when the temperature
sensor is out of range
Temperature sensor in
SF23 Action Check the connections of the tempera-
the gun out of range
ture sensor in the gun
IO None
Settings None
in the charging gun by connection
Caused by The connection between the evacuation
Inadmissible vacuum gun and the cooling circuit is leaky
in the evacuation gun, Action Check if the evacuation gun is paral-
SF24
only by option ADC lel with the valve on the cooling circuit,
connecter check the O-ring in the coupling, clear
the fault and press the Reset button
IO None
Settings None
The vacuum sensor is defective
Caused by This fault occurs when the vacuum sen-
sor do not change state during evacua-
Vacuum sensor above tion
SF30 the vacuum pump Action Check the connections to the vacuum
defective sensor above the vacuum pump, both the
mechanical and the electric plug
IO None
Settings None
SARA-MAX-F
AGRAMKOW
Station
Fault No.
The vacuum sensor is defective
Caused by This fault occurs when the vacuum sen-
Vacuum sensor above sor pass the minimum low level
SF31 the vacuum pump Action Check the electrical connection to the
defective vacuum sensor above the vacuum pump
IO None
Settings None
in the vacuum module
Caused by Major leak: This fault occur when the
vacuum level in the module not is reached
within a preset time
Minor leak: This fault occur when the
Inadmissible vacuum vacuum level in the module rise during
SF32
in the module the test of the module
Action Check all connections to the module, let
the station evacuate overnight and check
the vacuum the next day
IO None
Settings None
The bottle is empty
Caused by The accumulated charged refrigerant
amount has reached the alarm amount.
SF40 Empty bottle Action Replace the bottle and reset the bottle
amount
IO None
Settings Retries = 3
The bottle is almost empty
Caused by The accumulated charged refrigerant
amount has reached the alarm amount.
SF41 Almost empty bottle Action Replace the bottle and reset the bottle
amount
IO None
Settings Low level = 10%
The pump is not refilled
Caused by This fault occurs when refilling the pump
and the piston does not hit the start posi-
tion with in a time.
SF42 Refill time out
Action Check air regulator adjustment pos 16/43
Check the encoder
IO None
Settings SF42_T = 15,0 s

SARA-MAX-F
AGRAMKOW
Station
Fault No.
The piston is not in end position
Caused by This fault occurs when the piston is not in
end position with in a time period.
SF43 Shutdown fault Action Check the encoder
Check air regulator adjustment pos 16/43
IO None
Settings SF43_T = 20,0 s
There is no refrigerant flow during step charging
Caused by This fault occur if the connected cool-
ing circuit is blocked, or if the connected
refrigerant circuit is overcharged
SF44 No charging flow
Action Measure with a leak detector if refrigerant
gets out of the gun.
IO None
Settings SF44_T delay = 5 s
The charging valve or valves in the gun is defective
Caused by This fault occur if refrigerant flow is
detected after the refrigerant valve in the
Charging valve or charging gun is closed
SF45 valves in the gun
Action Measure with a leak detector if refrigerant
defective
is released at the gun connection.
IO None
Settings None
The inlet temperature sensor is out of range
Caused by This fault occurs when the sensor goes
out of range (0-50 C)
Inlet temperature sen-
sor out of range
ture sensor
IO None
Settings None
The media temperature sensor is out of range
Caused by This fault occurs when the sensor goes
out of range (0-50 C)
Media temperature
sensor out of range
ture sensor
IO None
Settings None

SARA-MAX-F
AGRAMKOW
Station
Fault No.
The charge module is not empty
Caused by This fault occur if the refrigerant pressure
in the charging gun exceed 2 bar
SF48 Self evacuation error Action Check the pressure in the charge module
and carry out routine recover
IO None
Settings None
The cabinet ventilation system is faulty
Caused by This fault occurs when no air flow
Action Check if the door in the supply cabinet is
Ventilation fault – no
SF70 closed
flow
IO Ix (True when the ventilation system is
OK)
Settings Delay 2 [sec]
The tray ventilation system is faulty
Caused by This fault occurs when no air flow
Tray ventilation fault Action Check the connections to the ventilation
SF71 – no flow system
Option IO Ix (True when the ventilation system is
OK)
In the cabinet there is a gas leak greater than 35% LEL
Action Evacuate the Ex-area according to the
SF73 Gas leak 35% LEL
factory plan!
IO AIx
Settings None
In the tray there is a gas leak greater than 35% LEL
Tray gas leak 35% Action Evacuate the Ex-area according to the
SF74
LEL factory plan!
IO AIx
Settings None
The gas sensor in cabinet is faulty
Caused by Defect sensor or wire break
Gas sensor fault in
SF75 Action Check gas sensor defect or wire break
cabinet
IO AIx
Settings None

SARA-MAX-F
AGRAMKOW
Station
Fault No.
The gas sensor in tray is faulty
Caused by Defect sensor or wire break
Gas sensor fault in
SF76 Action Check gas sensor defect or wire break
tray
IO AIx
Settings None
No power supply
Caused by Power is gone
Action Check power supply and fuses
SF77 UPS power failure
IO Ix (True when MPC is supplied from UPS
batteries )
Settings None
Ventilation inverter faulty
Caused by Failure in ventilation system
Ventilation inverter is
SF85 Action Check the ventilation system
faulty
IO FanInverterOk
In the cabinet there is a gas leak greater than 15% LEL
Action Check the connections to the ventilation
SF86 Gas leak 15% LEL
system
IO AIx
Settings None
In the tray there is a gas leak greater than 35% LEL
Tray gas leak 15% Action Check the connections to the ventilation
SF87
LEL system
IO AIx
Settings None
UPS battery failure
Caused by Defect battery, wire break or no battery
module connected
SF89 UPS battery failure
Action Check battery module
IO Ix (True when battery module is not ready)
Settings None

SARA-MAX-F
AGRAMKOW
Station
Fault No.
The station is not connected to PLIS
Caused by The station is not connected to PLIS
SF97 PLIS is not connected Action Connect PLIS to the station
IO None
Settings None
The station has an active TPM message
Caused by Active TPM message
SF98 TPM message active Action Check the TPM list for more information
IO None
Settings None
The software throw an exception
Caused by The software has an unexpected error
SF99 Application exception Action Switch off and on the station
IO None
Settings None
Accessing the Station faults settings

"Main Menu".

SARA-MAX-F
AGRAMKOW

The display will show the following possibili- + Device

ties. Press "Modules" on the touch-screen,
+ Modules
+ Gun Modules
+ Device
- Modules
+ Control Modules
+ Vacuum Module [0]
Press "Control Modules", and then press
+ Vacuum Module [1]
enter.
+ Charge Module [0]
+ Vacuum Module [1]
+ Safe Module [0]
+ Gun Modules
- Control Modules
General
Digital IO
Station Faults
Temperature
Press "Station Faults", and then press enter. HMI Setting
TPM
Exception log
Plis
Plis synchronize
+ Vacuum Module [0]

SARA-MAX-F
AGRAMKOW
Process faults PF
Process
Fault No.
The connected refrigerant circuit is already charged
Caused by The pressure sensor in the charging gun
detected pressure as the gun was con-
nected
Action Before the refrigerant circuit can be
PF26 Already charged
charged, it must be recovered and evacu-
ated, interrupt the process and discon-
nect the gun by activating the stop button
IO None
Settings None
The connected refrigerant circuit is leaky
Caused by The preset vacuum level could not be ob-
tained within the time setup in the active
channel
Action Interrupt the process and disconnect the
PF31 Major vacuum leak
gun by activating the stop button, the
connected refrigerant circuit must be
repaired
IO None
Settings None
The connected refrigerant circuit is leaky
Caused by The preset vacuum level could not be
maintain within the vacuum test time
setup in the active channel
Action The connected refrigerant circuit could
not maintain the vacuum level in the pre-
PF32 Vacuum test fault set time, try again or allow second evacu-
ation, if the fault occur again Interrupt
the process and disconnect the gun by
activating the stop button, the connected
refrigerant circuit must be repaired
IO None
Settings None
The connected refrigerant circuit is leaky or contain
moisture
Caused by The preset vacuum level could not be
obtained in step second evacuation
Action Try again, if the fault occur again Interrupt
PF33 Minor vacuum leak
the process and disconnect the gun by
activating the stop button, the connected
refrigerant circuit must be repaired
IO None
Settings None

SARA-MAX-F
AGRAMKOW
Process
Fault No.
The charged refrigerant amount is outside the limits
setup in the actual charging channel
Caused by The preset refrigerant amount limits was
exceed
PF41 Deviation fault Action Check the limits in the actual charging
channel, reset the electronic part of the
mass flow and calibrate the charging gun
IO None
Settings None
The pressure switch in the charging gun is pressurized
after the step charging, and step gun recovery has
been carried out
Caused by Either are the charging valves or the cou-
Connecting string not pling in the gun leaky
PF61
closed Action Check the charging valves in the gun for
leaks, and check the coupling in the gun
for leaks
IO None
Settings None
 See section Operation for setting up channel parameters.

SARA-MAX-F
AGRAMKOW
Maintenance
TPM
To prevent breakdown during production the SARA-MAX charging and evacuation station is
equipped with a automatic Total Productive Maintenance ( TPM ) program. All parts which
can wear out in time or after a number of cycles are included in this program, and the user
is automatically informed of when and how to carry out the preventing maintenance. In this
chapter the TPM’s are listed in numerical order. In case a TPM become active, the TPM tab
on the main display will turn red. When the preventing maintenance has been carried out the
reset of the active TPM can be done either on the HMI or by accessing the station through
the network. Some TPM’s require high access level because they only are to be carried
out by skilled personal. The charging and evacuation station is fully functional with a active
TPM, but it is recommendable to carry out the maintenance as soon it is aloud the produc-
tion taken the in consideration.
TPM No. Object Maintenance
Access level Operator
Preset 5 days
Type Schedule
Action Drain the water
Air regulator (Pos 24) The supply air to the pneumatics in the
TPM_01
Pneumatics supply station contain water vapour, this vapour
is condensed in the air regulator placed
Procedure in the mechanical part of the station.
To drain the water turn the black knob
beneath the glass left to bleed and reset
the TPM
Access level Maintenance
Preset 180 days
Type Schedule
Flow sensor (Pos 2), Action Check the function
TPM_02 only by option flam-
Procedure Turn off ventilation to the station, while
mable refrigerant
the station is switched on. If the flow
sensor activates the alarm (SF06) the
sensor is operative, reset the alarm and
the TPM
Preset 180 days
Type Schedule
Action Check the function
The gas sensor is mounted on the inner
Gas alarm, only by
side of the door to the mechanical part
TPM_03 option flammable
of the station. To activate the sen-
refrigerant
sor purge a little amount of flammable
Procedure refrigerant through the ventilation intake
on the side of the station while the sta-
tion is switched on. If the gas sensor is
operative the alarm (SF05) will be acti-
vated, reset the alarm and the TPM
SARA-MAX-F
AGRAMKOW
Preset 365 days
Type Schedule
Action Check the air hoses for leaks
TPM_04 Air hoses
Visual check all the air hoses, if a leak is
suspected use leak detection spray to
Procedure verify. If leaks are found or the hoses is
discoloured change the hoses.
Reset the TPM
Preset 1.000 cycles
Type Count
Air regulator Action Drain the water
(Pos 16/43) The supply air to the refrigerant charge
TPM_11
Air supply for the re- ram in the station contain water vapour,
frigerant charge ram this vapour is condensed in the air
Procedure regulator placed in the mechanical part
of the station. To drain the water turn
the black knob beneath the glass left to
bleed and reset the TPM
Preset 1.000 cycles
Type Count
Action Replace the filter element
Replace the filter element in the refriger-
ant inlet line in the mechanical part of
the station.
Media outlet filter
TPM_12 Agramkow EDP:
(Pos 10/72)
069-5685015 Element
Procedure
! 087-7882038 O-ring
087-7881124 O--ring
This maintenance must only be per-

formed after the complete station
has been recovered and procedure
self evacuation has been carried out

SARA-MAX-F
AGRAMKOW
Preset 180 days
Type Schedule
Action Check the supply hoses for leaks
Supply hoses and Visual check all the supply hoses and
TPM_13
couplings couplings, if a leak is suspected use
leak detection spray to verify. If leaks
Procedure are found or the hoses is discoloured
change the hoses. By leak in the cou-
pling change the O-ring.
Reset the TPM
Preset 150.000 cycles
Type Count
Action Replace the valve
Procedure Replace the main refrigerant valve at the
bottle cabinet.
Main refrigerant inlet Agramkow EDP:
pneumatic valve
!
TPM_14 (Pos 1/32) 067-3253176 valve
By option bottle
cabinet
This maintenance must only be
performed after the complete sta-
tion and line has been recovered and
procedure self evacuation station
and line has been carried out, with
the main valves open, and the refrig-
erant supply bottle closed
Type Count
Procedure Replace the valve in the refrigerant inlet
line in the mechanical part of the station.
Refrigerant inlet pneu- Agramkow EDP:
TPM_15 matic valve
!
(Pos 5/34)

self evacuation station and line has
been carried out

SARA-MAX-F
AGRAMKOW
Preset 90 days
Type Schedule
Action Check the initial nitrogen pressure
If implemented the accumulator is
placed on the back of the station at
refrigerant inlet.
Use Agramkow special tool
Accumulator EDP 291-0000000
TPM_16
(Option)
Procedure 
See actual initial nitrogen pressure on
the pressure label in the station.
The refrigerant pressure in the station
must be removed before the measure-
ment and any refill is made. Reset the
TPM
Access level Service
Preset 365 days
Type Schedule
Action Calibrate the sensor
Procedure Switch on the station and locate the
temperature sensor in the mechani-
Refrigerant inlet cal part mounted on the refrigerant
temperature sensor inlet manifold. This sensor measure the
TPM_17
mechanical cabinet, temperature in the station for calculating
(Pos 4/33) the density of the refrigerant to charge.
Manually measure the temperature by
the sensor and compare the tempera-
ture with the temperature displayed in
Maintenance, Control Modules, Tem-
perature.
The resistance is a NTC with 10K. Ohm
at 25° Celsius. Reset the TPM

SARA-MAX-F
AGRAMKOW
Preset 365 days
Type Schedule
Action Calibrate the sensor
Procedure Switch on the station and locate the
temperature sensor in the mechanical
part mounted in the lower part of the re-
Refrigerant charge
frigerant charge ram, at the connection
temperature sensor
TPM_18 of the charging hose to the gun . This
mechanical cabinet,
sensor measure the refrigerant charging
(Pos 12/40)
temperature for calculating the density
of the refrigerant to charge. Manually
measure the temperature by the sensor
and compare the temperature with the
temperature displayed in Maintenance,
Control Modules, Temperature.
Preset 365 days
Type Schedule
Encoder sensor, Action Calibrate the sensor
TPM_19
(Pos 7) Procedure Agramkow service are provided with
diagram to determine the actual calibrat-
ing factor.
We strongly recommend this service to
be carried out by Agramkow service.
Preset 2 days
Type Schedule
Action Check the oil level
Procedure The vacuum pump is located behind the
station, check the oil level of the pump.
Vacuum pump If necessary refill oil type LVO 100
TPM_21
(Pos 21) Agramkow EDP 290-0001280 one litre.

See the supplier manual on the included
CD
Reset the TPM

SARA-MAX-F
AGRAMKOW
Preset 20 days
Type Schedule
Action Replace the oil
Procedure The vacuum pump is located behind the
station, replace the oil of the pump. Add
Vacuum pump oil type LVO 100 Agramkow
TPM_22
(Pos 22) EDP 290-0001280 one litre.

CD
Reset the TPM
Preset 180 days
Type Schedule
Vacuum pump ex- Action Replace the filter cartridge

TPM_23 haust filter Locate the exhaust filter in the exhaust
(Pos 20) on top of the vacuum pump located be-
hind the station. Replace filter cartridge
Procedure
and reset the TPM
Agramkow EDP 210-0039304 one car-
tridge.
Type Count
Action Replace the gaskets
Procedure The vacuum test valve is located in
the manifold below the vacuum sensor
behind the station. Switch off the station
and remove the supply air to the sta-
tion. Remove the yellow air hose and
dismount the valve. Replace the gaskets
Vacuum test valve
TPM_24 Pos 5,6 and 7, See drawing vacuum
(Pos 22)
pump, lubricate with Krytox. Mount the
valve and the yellow air hose, connect
the supply air to the station and switch
on the station.
Reset the TPM
Agramkow EDP:
087-7881025 O-ring (5)
087-7249049 O-ring (6)
087-7881013 O-ring (7)
100-9990110 Grease

SARA-MAX-F
AGRAMKOW
Preset 365 days
Type Schedule
Action Calibrate the vacuum sensor
Procedure The vacuum sensor is located above
the vacuum pump behind the station.
Vacuum sensor
TPM_25 Calibrate the sensor. Mount a calibrated
(Pos 23)
sensor in the string and compere the
calibrated level with the level displayed
in Maintenance, Modules, Control mod-
ules, Vacuum sensor.
Reset the TPM
CD
Preset 1000 cycles
Type Schedule
Gun coupling charg- Action Lubricate the O-ring
TPM_31 ing gun
Procedure Lubricate the visible O-ring in the gun
(Pos 31/53)
coupling. With a finger or a small brush
lubricate the O-ring with a small amount
of vacuum pump oil.
Reset the TPM
Type Count
Action Replace all gaskets
Switch off the station, and remove the
yellow and the green air hose from the
ADC, the ADC can now be removed
from the charging gun without any loss
of refrigerant.

ADC (Automatic dis-
connector) charging
TPM_32
gun
(Pos 31/53)
Procedure We recommend this service to be car-
ried out by Agramkow service.
See included exploded view ADC draw-
ing.
Agramkow EDP set of O-rings.
280-1650051-R ADC HK2
280-1650052-R ADC HK3
280-1650053-R ADC 3/8” Nitto
280-1650054-R ADC 1/4” Nitto

SARA-MAX-F
AGRAMKOW
Type Count
Procedure Charging valve 1 is the left valve on the
gun facing the start- stop button.
!
Charge valve 1 self evacuation has been carried out.
TPM_33
(Pos 26/50) Remove the electrical plug from the coil.
Draw of the coil. Dismount the valve.
Check the housing for dirt and replace
the valve, mount in inverse order.
Reset the TPM 036-2119016 O-ring

Agramkow EDP 036-2119180 Valve
Se exploded view
 actual gun on the

component CD

SARA-MAX-F
AGRAMKOW
Type Count
Procedure
!
Charge valve 2
TPM_34 self evacuation has been carried out.
(Pos 61/62)
Remove the electrical plug from the coil.
Draw off the coil. Dismount the valve.
inverse order. 036-2119016 O-ring
Reset the TPM 036-2119180 Valve
Agramkow EDP
Se exploded view

actual gun on the
component CD

Type Count
Action Replace the gaskets
Procedure
!
Evacuation valve has been recovered and procedure
TPM_35 charging gun self evacuation has been carried out.
(Pos 27/48) Remove the electrical plug from the coil.
Draw off the coil. Dismount the valve.
Reset the TPM
087-7881120 O-ring
Agramkow EDP
036-2119180 Valve
Se exploded view
F:\RAC\Instruktioner\203-400128A-02

09-11-2010
actual gun on the
component CD
130
SARA-MAX-F
AGRAMKOW
Preset 365 days
Type Schedule
Action Calibrate the valve delay
Charge valves Procedure
TPM_36
(Pos 26/50)

See section "Calibration of the charging
gun" in part installation.
Reset the TPM
Preset 365 days
Type Schedule
Action Calibrate the temperature sensor
Procedure Switch on the station, the sensor is
mounted in the connecting part between
the ADC and the gun housing. This sen-
Temperature sensor
sor measure the temperature in the gun
TPM_37 charging gun
to control the heat element in the gun.
(Pos 28/49)
Manually measure the temperature by
the sensor and compare the tempera-
ture with the temperature displayed in
Maintenance, Gun Modules, Charge gun
[0], Temperature.
Reset the TPM
Preset 1000 cycles
Type Schedule
Gun coupling evacua- Action Lubricate the O-ring
TPM_41 tion gun (option)
Procedure Lubricate the visible O-ring in the gun
(Pos 53)
coupling. With a finger or a small brush
lubricate the O-ring with a small amount
of vacuum pump oil.
Reset the TPM

SARA-MAX-F
AGRAMKOW
Reset TPM on the HMI
Activate tab "TPM"
To reset a active TPM select the TPM and

activate "Clear", it is only when logged in
with administrator access level the tabs
"Clear" and "Clear all" can be activated. We
strongly recommend that only the prod-
uct manager is allowed to access this
level with write access.

SARA-MAX-F
AGRAMKOW
Reset TPM on the network
To reset the TPM, access the HMI as described in section "Connecting the SARA-MAX to
the network".
Activate "Login"
User: maint
Password: passMaint
In line “User”, type “Maint”.

Activate "TPMs"

SARA-MAX-F
AGRAMKOW
Activate the "Clear" tab to the right of the

TPM to clear the TPM, note the check mark
"Only active TPMs" to display only the ac-
tive TPMs.
Set of spares
Agramkow EDP Parts

203-000010A Recommended set of spares for the SARA-MAX
Complete set of O-rings for one charging gun, including grease, detailed
287-0000021
instructions and Allen keys.
Complete set of O-rings for hose connection one gun, including detailed
287-0000022
Complete set of O-rings for one evacuation valve in charging gun, in-
287-0000023
cluding grease, detailed instructions and Allen keys.
Complete evacuation valve in charging gun, including grease, detailed
287-0000024
Complete set of charging valves for the charging gun, including detailed
287-0000025
instructions, O-rings and Allen keys.
Complete set of ware out parts for the charging gun, including detailed
287-0000026
instructions, set of charging valves, grease, O-rings and Allen keys.

SARA-MAX-F
AGRAMKOW
Touch control
To assist by maintenance the SARA-MAX charging and evacuation station is provided
with a "Touch Control". With the "Touch Control" activated the maintenance is able to read
values from the different sensors directly in the display, and all valves and functions can
manually be activated to help by fault finding. The "Touch Control" can only be activated us-
ing the HMI.

"Main Menu".

User: maint
Password: passMaint

Press “Login”.
will turn black.

SARA-MAX-F
AGRAMKOW
+ Device
ties. Press "Device" on the touch-screen, + Modules
and then press enter. + Gun Modules
- Device
+ IO Keyboard
Key pad
The display will show the following possibili- Controller
ties. Press "Touch Control" on the touch-
Touch Control
screen, and then press enter. An empty line
will appear, choose "Gun 1" or "Gun 2" Database
+ Modules
+ Gun Modules
In the option "Touch Control" choose where

to check the function, by activating "evacu-
ation module" the following options are
displayed. If the text "Set machine off" is
displayed, activate the off button to be
able to turn on the different units
Tick off the check mark "Force enabled". By

activating the vacuum pump "KM1" on the
display the pump must start. When the fault
finding has been carried out it is of grate
importance to activate the tab "Clear force
values"

SARA-MAX-F
AGRAMKOW
Station pressure release before maintenance non flammable refrigerant
Before making maintenance of any kind on components containing refrigerant, it is essen-
tial, that the refrigerant in the components are recycled. AGRAMKOW Fluid Systems A/S
offers a wide range of recycling stations.
By disconnecting the charging and optionally the evacuation gun, it is only necessary to re-
cycle the refrigerant in the gun, in the hoses to the gun, and in the pipes in the station, after
the manual shut-off valve. In case of 1 gun and 2 types of refrigerant, you need to recover
keeping the two types of refrigerant apart. The SARA-MAX evacuation and charging station
has two routines for recovery, one including the refrigerant supply line, and one where only
the guns and station are recovered. The routine recovery can only be carried out using the
HMI
Menu

"Main Menu".

User: maint
Password: passMaint

Press “Login”.
will turn black.

SARA-MAX-F
AGRAMKOW
+ Device
screen, and then press enter. + Gun Modules
+ Device
+ Modules
Press "Charging gun [0]" or "Charging gun - Gun Modules
[1]", and then press enter.
+ Charging gun [0]
Charging gun [1]
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
Station faults
Temperature
+ Service
Charge valves
+ Device
+ Modules
- Gun Modules
- Charging gun [0]
Digital lO
General
Station faults
Press "Recover", and then press enter.
Temperature
- Service
Calibration
Self evacuation
Recover
Charge valves

SARA-MAX-F
AGRAMKOW
In line "Media" select the media to recover,

and tick off check mark "Recover inlet" if
the refrigerant supply line is to be included.
Press "Start".
When "Service - Recover" is displayed

connect the charging gun to the recycling
station and press "Start" on the gun. During
the sequence recover station fault SF 40
(Media inlet pressure too low) and SF 42
(Mass flow floating) becomes active, but
process recovery is carried out in site of
these errors.
The process recovery is carried out, and the

time elapsed is displayed.
If the preset recovery time has run out be-

fore the recovery pressure is on a accept-
able level, the process is paused and the
opportunity to repeat the process is given,
press "Start" on the gun to continue.

SARA-MAX-F
AGRAMKOW
Wen the refrigerant pressure is on a accept-

able level "PASSED" is displayed. Press
"Start" on the charging gun to disconnect
the gun from the recovery station. The
recovered part is ready for routine "Self
evacuation"
 Carry out the routine "Recovery" on the second media the same
way if maintenance is to be carried out here as well.
Before any dismount is made routine "Self evacuation" must be

! carried out.
 We refer to section installation "Self-evacuation of the station".

To start up the station after maintenance has been carried out
 connect the refrigerant supply as described in section installation

"Connection of the refrigerant supply". The mass flow has to be
reset, and the charging gun has to be calibrated.

SARA-MAX-F
AGRAMKOW
Station pressure release before maintenance flammable refrigerant
Flammable refrigerant as R600a (isobutane) or R290 (propane) are in this amount harmless
to the environment and the ozone layer, and it is allowed to vent these types of refrigerants
to the ventilation channel. We recommend to use the routine touch control to manually open
the charging and optionally inlet valves for venting.

By venting the refrigerant to the ventilation channel a series of gas
alarms are to be expected, consider the factory safety plan before
any venting is carried out.
Menu

"Main Menu".

User: maint
Password: passMaint

Press “Login”.
will turn black.

SARA-MAX-F
AGRAMKOW
+ Device
ties. Press "Device" on the touch-screen, + Modules
and then press enter. + Gun Modules
- Device
+ IO Keyboard
Key pad
The display will show the following possibili- Controller
ties. Press "Touch Control" on the touch-
Touch Control
screen, and then press enter. An empty line
will appear, choose "Gun 1" or "Gun 2" Database
+ Modules
+ Gun Modules
In the option "Touch Control" choose

"Charge module" If the text "Set machine
off" is displayed, activate the off button
to be able to turn on the different valves on.
Place the charging gun with the coupling in

the ventilation channel or in the venting tray.
Tick off the check mark "Force enabled". If
the refrigerant supply line is to be emptied
activate "YV2" and "YV1", the symbols turn
red, and the refrigerant inlet valve is forced
to open, only open these valves if the sup-
ply is disconnected. YV5 is allready red, it
is a normally open valve, but YV7 must be
activates as well. Press "Next"
! Use gloves and glasses for safety.

SARA-MAX-F
AGRAMKOW
Tick off the check mark "Force enabled"

Activate "YV10" and "YV10a", the symbols
turn red, and the refrigerant charge valves
in the gun are forced to open. The refriger-
ant is vented in the ventilation channel, wait
until the pressure equalise with the ambient
pressure, then press "Clear force values"
and tick off the check mark "Force enabled"
 Carry out the routine "Recovery" on the second media the same
way if maintenance is to be carried out here as well.
Before any dismount is made routine "Self evacuation" must be

! carried out.
 We refer to section installation "Self-evacuation of the station".

To start up the station after maintenance has been carried out
 connect the refrigerant supply as described in section installation

"Connection of the refrigerant supply". The mass flow has to be
reset, and the charging gun has to be calibrated.

SARA-MAX
AGRAMKOW
Switch off the SARA-MAX
Procedure for switch off when the charging and evacuation is not to be used for a longer
period or it is moved to a new location.
Before moving the charging and evacuation station the refrigerant in the station must be
recovered, allowing the station to be moved depressurized.

By option non flammable refrigerant follow "Station pressure
release before maintenance non flammable refrigerant" section
Maintenance to depressurize the station and supply line.

By option flammable refrigerant follow "Station pressure release
before maintenance flammable refrigerant" section Maintenance
to depressurize the station and the supply.
With the station depressurize disconnect the following:
• Electrical connection to the station

• Supply air to the station
• Refrigerant supply to the station, by option flammable refrigerant the supply bottles
must be removed at switch off
• Ventilation connection
Now the station is ready to be moved using a truck.
 To reinstall the station follow section "Installation of the SARA-

MAX charging and evacuation station" section Installation.

SARA-MAX
AGRAMKOW
Options
Media General Connected to HMI on station Graphically

Indicator bank (I/O)
Double indicator bank (I/O)
AG modules (CAN)
Standard evacua-
1 media or Printer (RS232)
tion
1 gas Scanner (RS232)
Standard charging
CAN open
Welding
Pass fail
145
SARA-MAX-F
AGRAMKOW
Specifications
400 Volt ±10%, 50/60 Hz, 3Ph+N+PE standard
Power Supply:
Actual supply according to nameplate
Pneumatic supply air pres-
6-10 bar none lubricated, Air quality ISO 8573-1 [3;4;2]
sure:
Pneumatic supply air con-
< 822 N L/min
sumption:
Power Consumption: Max 2kVA
Operation temperature
120C to 50 0C
range:
Maximum relative humidity: 90% nc
Protection: IP 43
Display: 320x240 TFT with touch, colour
English, German, Italian, Spanish, Portuguese, Chinese,

Language support:
Korean (others on request)
One or optionally two charging and evacuation guns
Guns: with ADC
One or optionally two evacuation guns with ADC
Charging hose: 3 m length, others on requist
Charging range non flamma-

50 gram to 99999 gram
ble refrigerant:
Charging range flammable
20 gram to 150 gram, other range on requist
refrigerant:
Charging technology: Piston displacement measurement (Agramkow type)
Charging Accuracy non flam- ± 1.0 gram in range from 50 to 100 gram
mable refrigerant: ± 1.0% of charged amount more than 100 gram
Charging Accuracy flamma- ± 0.5 gram in range from 20 to 100 gram
ble refrigerant: ± 0.5% of charged amount more than 100 gram
Charging speed non flamma-
120 gram per second (<1.3 kg R134a)
ble refrigerant:
Charging speed flammable 20 gram per second <75 gram R600a
refrigerant: 10 gram per second >75 gram R600a
All common non flammable refrigerants, etc. R134a,
Media refrigerant non flam- R404A, R407A, R407B, R407C, R410A, R502, R22, (oth-
mable refrigerant: ers on request)
R600a (isobutane) and R290 (propane), (others on re-
Media refrigerant flammable
quest)
refrigerant:

SARA-MAX-F
AGRAMKOW
Refrigerant quality: Comply with ARI 700 standard
Specifications
Refrigerant must be supplied in liquid state, supply pres-
Supply pressure non flamma- sure for R134a, R404A, R407A, R407B, R407C, R502
ble refrigerant: and R22 is saturated bottle pressure
Actual pressure according to nameplate
Operational pressure non Refrigerant R134a 20 bar, R404A, R407A, R407B,
flammable refrigerant: R407C, R502 and R22 25 bar, R410A 35 bar
Refrigerant must be supplied in liquid state, supply
Supply pressure flammable pressure for R600a (isobutane) and R290 (propane) is
refrigerant: saturated bottle pressure
Actual pressure according to nameplate
Operational pressure flam- For R600a (isobutane) 16 bar
mable refrigerant: For R290 (propane) 20 bar
Design pressure / Safety
42 bar
valve adjustment:
For R134a, R404A, R407A, R407B, R407C, R502 and
Nitrogen primary pressure
R22 primary pressure is 12 to 16 bar, primary pressure
accumulator by non flamma-
for R410A is 24 bar, actual pressure according to name-
ble refrigerant:
plate
Nitrogen primary pressure For R600a (isobutane) primary pressure is 12±0.2 bar
accumulator by flammable For R290 (propane) primary pressure is 16±0.2 bar
refrigerant: Actual pressure according to nameplate
One or optionally two Two-stage 16m3 /houer with oil
mist filter or
Vacuum pump:
One or optionally two Two-stage 25 or 40m3 /houer with
oil mist filter
Noise emission: Less than 46 dB A
End vacuum level 0.02 millibar.

Vacuum measuring system:
Electronic with adjustable set-point, Active Pirani sensor
1 Process channel for manual charging
1024 Process channels for manual settings
1024 Process channels for WEB settings
Controls:
1024 Models, channel selection via scanner or PLIS
Self-diagnostic fault finding
Maintenance instructions on display
180 kilo, option parallel process with two vacuum pumps
Weight:
220 kilo
(Width x height x depth) 700x1380x580 mm
Dimensions standard version: Option parallel process with two vacuum pumps
700x1380x780 mm

SARA-MAX-F
AGRAMKOW
Specifications
Support for 10/100Mbit Ethernet with PLIS4 and PLIS 5
protocol
Support for RS485 “MAX 95” simulated interface
Support for two USB1.1 host interfaces
Support for local and network PCL printing
Support for storing and receiving files from FLASH disk
Interfaces/ Communication: key
Support for CAN communication with both AG CAN and
CAN open modules
Full AG protocol for PLIS5 implemented
Scanner support through RS232 channel including
power supply for scanner
IrDa communication

SARA-MAX-F
AGRAMKOW
Safety system specifications
To obtain a safe gas installation and in order to meet the official regulations, your gas in-
stallation has to be monitored by an alarm system, operating as described in this chapter.
The SARA-MAX-F charging and evacuation station must be provided with a safety system
designed for the option stand alone or central monitoring, in either cases the included safety
system SAFE-EN value the personal safety highly.
The safety system must be designed to monitor safety related functions of the defined EX
classified production or repair areas. The main components of the provided safety system
SAFE-EN is; a combined flow and pressure sensor which constantly monitor the negative
pressure in the mechanical cabinet of the charging station, the bottle cabinet, the drop box
and the flow in the ventilation, a gas sensor which even the smallest escape of flammable
refrigerant register, an extra flow sensor which is to be installed in the ventilation channel,
a control system supplied with UPS, uninterruptedly power supply, which even by factory
power failure will monitor the ventilation system and both visual and acoustic notify the op-
erators by failure.
Application
The AGRAMKOW safety system is designed to monitor any gas leaks
and control the SARA-MAX-F charging system to avoid any explosion
danger.
The system is build according to TÜV guidelines and fulfils the directives
below:
Mechanical Approval
93/68/EC, CE-marking directive
2014/34/EU, Atex directive
2014/68/EU, Pressure equipment directive
2006/42/EC Machine directive (option SAFE EN)
Electrical Approval
2014/35/EU, Low Voltage directive
2014/30/EU, EMC directive
Monitoring, the safety system consists of three monitoring systems
1. Gas warning system

The gas warning system is constantly active and gives signals to
the ventilation and the control system of the charging station. In the
stand-by mode (no production) the gas sensors are monitored.
The gas warning system is provided with UPS, Uninterruptedly Power
Supply for one hour.
At 15% LEL the power supply to zone 2 is cut off, mechanical cabinet
of the charging station, the bottle cabinet and the drop box. The ven-
tilation speed is increased to speed 2, the visual alarm is activated,
red light no flash and acoustic alarm is activated with short interval
warning.
2. Ventilation system
The ventilation system must be active during production and in stand-
by mode, ready for start at gas warning.

SARA-MAX-F
AGRAMKOW
3. Charging station control system
The control system of the charging station is active during production.
During operation possible faults will appear in the display. If the charg-
ing station is switched off at the main switch the gas supply will be
closed and the warning system is closed. Therefore in case of switch
off at the main switch the supply must be interrupted and the supply
bottles must be removed from the supply cabinet. We therefore recom-
mend only to switch off the station at the “Control Off”.
The main switch is to be locked in the ON position.
Necessary signals for operation permission
1. OK signal from the gas sensor in the charging station and from the
gas sensor in the conveyor tray.
2. OK signal from the flow sensor installed in the ventilation intake of

the charging station, of the bottle cabinet or in the drop box.
Local Alarm
1. A Local Alarm must be installed near by, but in safe distance, to the
charging station. The local alarm has the same function as the 35%
LEL alarm, and will cut off the power to the Zone 2 area, mechanical
cabinet of the charging station, the bottle cabinet and the drop box.
The ventilation speed is increased to speed 2, the visual alarm is ac-
tivated, red steady light and acoustic alarm is activated with constant
warning.
Safety at control Off ( no production )
1. The charging station is set in stand-by mode at Control Off, the

electrical supply to zone 2 area is cut off.
2. The gas alarm system remain ON.
3. The ventilation system is in stand-by mode - ventilation level 0, gas

alarm OK.
4. Both gas sensors monitor possible leakages.
5. At 15% LEL the ventilation speed is started on level 2, the visual

alarm is activated, red light no flash and acoustic alarm is activated
with short interval warning.
6. At 35% LEL the visual alarm is activated, red steady light and
acoustic alarm is activated with constant warning.

SARA-MAX-F
AGRAMKOW
Safety at Control On ( start-up )
1. The SAFE-EN system is set to production mode.
2. The SAFE-EN sets the ventilation system to level 1, and checks the
gas sensors.
3. The SAFE-EN system monitors the flow control (pos 11) after a few
seconds delay.
4. Now the actuator (pos 12) and all equipment in Zone 2 are switched
on.

Safety during operation
1. Generally
All pipes and hoses in which liquid may be trapped must be equipped
with safety valves. The outlets of the safety valves must either be lead
over the roof or connected to the ex-ventilation.
2. Supply
The gas sensor (pos 13) monitor possible leakages from the supply
cabinet.
At 15% LEL the ventilation will increase to level 2, the visual

alarm is activated, red light no flash and acoustic alarm is activated
with short interval warning.
At 35% LEL the valve (pos 12) is closed, fans stays in level 2. The
visual alarm is activated, red steady light and
At power cut or lack of compressed air the valve (pos 12) will also be
closed.
The flow sensor (pos 11) monitors the ventilation itself and the ventila-
tion in the charging station, the bottle cabinet and in the drop box. At
fault the valve (pos 12) will close.
At Local alarm the valve (Pos 12) will close, the fans starts in level 2,
the visual alarm is activated, red steady light and
3. Charging station
Gas sensors (pos 13, 21) will monitor possible gas leakages in the
cabinet of the charging station and the conveyor tray.
At 15% LEL the ventilation will be increased to level 2, the power sup-
ply to zone 2 is cut off, mechanical cabinet of the charging station.
The visual alarm is activated, red light no flash and acoustic alarm is
activated with short interval warning.
SARA-MAX-F
AGRAMKOW
Safety during operation (continued)
3. Charging station
The ventilation controls (pos 11, 23) monitor the ventilation. At fault
the valve (pos 12) will close.
At power cut or lack of compressed air in the charging station the

valves (pos 12) will close.
At Local alarm, the power is cut to the zone 2, the valve (Pos 12)
will close, the fans starts in level 2, the visual alarm is activated, red
steady light and

SARA-MAX-F
AGRAMKOW
Possible gas leaks at SYSTEM FAULT
1. Supply cabinet
When changing the refrigerant bottles in the supply cabinet, the
valves of the bottles must be closed, therefore by disconnection
of the quick connectors only a minimum of refrigerant will escape.
This refrigerant volume will not create a dangerous situation. When
opening the supply cabinet the flow sensors will register this. After a
certain delay, the charging station will activate 15% LEL alarm.
Any discharge inside the cabinet will be registered by the gas sensor
and the supply will be closed by the valve (Pos 12).
2. Charging station
Pipe burst in the charging station will be registered by the gas sensor
(pos 13). The amount which might escape will be ventilated. The shut
off valve (Pos 12) will close.
Possible gas escaping during normal operation
1. Charging station
If the charging gun is accidentally disconnected from the refrigera-
tor during process, the set charging volume will discharge into the
charging area. This amount is limited to the actual charge ( max. 150
gr. ) and at correctly placed gun, this amount will be caught by the
conveyor tray.
2. Repair area
In the repair area it must be taken into account that refrigerators con-
tain flammable refrigerant. Before connecting the charging station the
refrigerator must be vented and the vacuum pump must be EX- proof,
or the flammable refrigerant must be evacuated by some other Ex-
proof item, prior to the re-charging.
Conclusion
Considering the above mentioned safety precautions in the design of

the charging system we consider it safe.
This safety, however, requires a pre-evacuation and leak test of the

refrigerators just before charging of the refrigerators.
Furthermore to assure the safety level is kept, it is mandatory to do
scheduled maintenance and control of all safety items in adequate
intervals acc. to ATEX 1999/92/EU.

SARA-MAX-F
AGRAMKOW
TÜV Statement of Conformity

SARA-MAX-F
AGRAMKOW

SARA-MAX-F
AGRAMKOW
Functionality Matrix - SAFE EN
Acoustic (constant) 35% Alarm - ON

Visual Flashing 35% Alarm - ON
Acustic (short) 15% Alarm - ON
Visual 15% Alarm - ON
YELLOW Alarm Level
Ventilation Step 1 ON
Ventilation Step 2 ON
REd Alarm Level
Power On Zone 2
Standby - ON
Event Station fault Value
System Standby (Service/no production)
System Service
Missing power supply SF77 Voltage < 210V
Standby battery low + fault (UPS) SF89 ups fault
IR-gas sensor fault SF75 NOK
IR-gas sensor alarm 15% SF86 Activated
IR-gas sensor alarm 35% SF73 Activated
Local/Central Emergency stop Activated
Flow control NOK (Fan fault) SF70 Interrupted
Control NOK (Fan fault) SF85 Interrupted
SF77 UPS power failure, no power supply

SF89 UPS battery failure
SF75 The gas sensor in the cabinet is faulty
SF86 Gas leak 15% LEL, in the cabinet there is a gas leak greater than 15% LEL
SF73 Gas leak 35% LEL, in the cabinet there is a gas leak greater than 35% LEL
SF70 Ventilation fault – no flow, the cabinet ventilation system is faulty
SF85 Ventilation inverter is faulty
156
SARA-MAX-F
AGRAMKOW
Main SARA-MAX-F safety system
Pos nr. Item
11 Flow sensor: Ventilation control
Flow sensor for ventilation control
12 Pneumatic acting valve:
The pneumatic acting valve closes the refrig-
erant supply from the bottles if any fault is
detected
13 Gas sensor: Total performance 2300 m3 / hour
The gas level is monitored and at 15% LEL
signal the ventilation is increased to level
two, at 35% LEL the station is shut down
14 Lower cabinet: Ø100
Lower cabinet in the charging station with 23
gas connections. This cabinet has tight-fit- Step 1: 150 m / hour - 5.3 m / sec
3
ting sealing’s at all doors and is ventilated. Step 2: 300 m3 / hour - 10.6 m / sec Step 1: 1000 m3 / hour - 5.7 m / sec
All components have been approved for
Step 2: 2000 m3 / hour - 11.3 m / sec
operation in EX-zone 2
15 Upper cabinet: 24
Upper cabinet in charging station with elec- 15
trical connections and control Ø250
16 Flammable refrigerant supply cabinet for 14
bottle supply SARA-MAX-F
Charging and evacuation station
21 Gas sensor at production line:
the ventilation will increase to step two. At 13
35% LEL the charging station is shut off Flammable refrigerant supply
23 Ventilation flow sensor:
The sensor constantly monitor the ventilation 16
24 Local alarm:
Local alarm for the operator 11
12
21
Conveyor
Conveyor tray
157
SARA-MAX-F
AGRAMKOW
SARA-MAX-F safety system
with option VACON 1 EX 26
Pos nr. Item

Ventilation control
11 Flow sensor:
Flow sensor for ventilation control Total performance 2500 m3 / hour
12 Pneumatic acting valve: Step 1: 100 m3 / hour - 3.5 m / sec
The pneumatic acting valve closes the refrig- Step 2: 200 m3 / hour - 7.0 m / sec
erant supply from the bottles if any fault is
detected
13 Gas sensor: 23
signal the ventilation is increased to level
two, at 35% LEL the station is shut down
14 Lower cabinet:
Ø100
Lower cabinet in the charging station with Step 1: 1000 m3 / hour - 5.7 m / sec
gas connections. This cabinet has tight- Step 2: 2000 m3 / hour - 11.3 m / sec
Step 1: 150 m3 / hour - 5.3 m / sec Ø100
fitting sealing’s at all doors and is ventilated.
Step 2: 300 m3 / hour - 10.6 m / sec
All components have been approved for
operation in EX-zone 2
Ø250
15 Upper cabinet:
Upper cabinet in charging station with elec-
trical connections and control
24
16 Flammable refrigerant supply cabinet for 25
bottle supply 15
21 Gas sensor at production line:
The gas level is monitored and at 15% LEL 14
SARA-MAX-F
the ventilation will increase to step two. At
Charging and evacuation station
35% LEL the charging station is shut off
23 Ventilation flow sensor: Flammable refrigerant supply 11
The sensor constantly monitor the ventilation 13
24 Local alarm: 16
Local alarm for the operator
25 VACON EX 18
26 Exhaust over roof, min 1 m above roof 12
declared as Zone 2.
No windows or drain in an area of ø5 m from
exhaust 21
Conveyor
Conveyor tray
158
SARA-MAX-F
AGRAMKOW
Ventilation tray for charging area (Sketch)
ø250
Adjust the conveyor layout

A
Conveyor
Principle sketch of ventilation system
A 400mm Step 1: 1000 m3/h (2x500 m3/h)

min. 1m3
Step 2: 2000 m3/h (2x1000 m3/h)
A-A ø60 ø60
100 200
Conveyor Position of the charging

gun over the tray
100 m3/h
Adjust inlet flow
Ventilation inlet ø60
100 m3/h
Ventilation tube ø 160
Adjust inlet flow

Ventilation inlet ø60 Swivel to adjust inlet flow
159
SARA-MAX-F
AGRAMKOW
C
D
H
A
E
B
F
SARA-MAX-F Footprint
Pos nr. Item
1
1
1 SARA-MAX Charging and evacuation station
2 Ventilated bottle storage
1
3 Conveyor
3
2
2
2 1
525
520
3
3
Min 1m
800 700
3
4
4
Min 1m3
5
5
Min 2m
160
6
6
SARA-MAX-F
AGRAMKOW
C
D
H
A
E
B
F
SARA-MAX-F Footprint
Pos nr. Item
1
1
1 SARA-MAX Charging and evacuation station
3 Conveyor 1
3
2
2
1
520
3
3
Min 1m
700
3
4
4
Min 1m3
Min 2m
5
5
161
6
6
SARA-MAX-F
AGRAMKOW
Zone definition
Zone 2: EX-Danger (exceptionally and only shortly)
Alarm Zone: Electrical equipment min. IP54

Non Ex-approved components to be automatically switch off in case of gas
alarm
Fire safe: No use of open fire

Warning signs to be located in the area.
162
SARA-MAX-F
AGRAMKOW
Zone Definition Station Zone Definition Gun
Safety gap
EX-Zone 2
163
SARA-MAX-F
AGRAMKOW
Conveyor EX-zone
164
SARA-MAX-F
AGRAMKOW
Conveyor venting tray installed as prescribed
165
SARA-MAX-F
AGRAMKOW
EX-zone gun parking as prescribed
166
SARA-MAX-F
AGRAMKOW
EX-zone gun parking not as prescribed
167
SARA-MAX-F
AGRAMKOW
Flammable refrigerant emergency stop
Local AG EDP. 015-6319080
168
SARA-MAX-F
AGRAMKOW
Encl. A
A.1 Certificate of Final Acceptance Test
of refrigerant charging system
Manufacturer:
Type of equipment:
Year of manufacturing:
Refrigerant type:
Serial number (s):
Maximum operating pressure: bar
Place of installation:
Installation location (first floor or basement):
Number of employees at the installation:
Responsible Factory layout Check

CU 3)
AG 4)
1. Leak detection of the installation/pipe system has been carried

out by the manufacturer at the place of installation. 2)
Test medium: test over pressure: bar

The leak detection did not prove any failures. 1)
2. The piping system is properly secured against over pressure.
3. exit/escape route is clearly marked, and an evacuation plan is
available.
4. The station is ground connected to the conveyor band.
5. The safety concept of the “SARA-MAX-F Safety system
specifications” has been followed.
6. The floor at the operator is antistatic.
7. Labels and warnings signs are properly placed.
Responsible Charging station Check
CU 3)
AG 4)
1. One gas sensor has been placed in the mechanical cabinet.

2. The gas sensor has been tested at 15- and 35% LEL with no
remarks.
3. The function of the pressure sensors has been tested with no
remarks.
4. The flow from the ventilation system has been measured to mini-
mum 150 m3 /h at step 1 and minimum 300m3 /h at step 2.
1) According EN378-2 3) Customer
2) Check mark the statements 4) Agramkow
SARA-MAX-F
AGRAMKOW
Responsible Charging station (continued) Check
CU 3)
AG 4)
5. The gun head (s) has been ground tested with no remarks.
6. The gun parking (s) has been ground tested with no remarks.
Responsible Ventilation Check

CU 3)
AG 4)
1. Ventilation piping is installed as prescribed.

2. The fan is installed as prescribed.
3. One gas sensor has been installed inside the ventilation (con-
veyer).
4. The gas sensor has been tested at 15- and 35% LEL with no
remarks.
5. The function of the pressure sensors has been tested with no
remarks.
6. The flow from the ventilation system has been measured to at
least 1000 m3 /h in step 1 and 2000 m3 /h in step 2.
7. Signal Fan inverter is performing properly
Responsible Emergency stop Check

CU 3)
AG 4)
1. The function of the Local alarm has been tested with no remarks.
Responsible SCADA (Supervisory Control And Data Acquisition) Check

CU 3)
AG 4)
1. The SAFE OK signal has been tested with no remarks.

2. The SAFE 15% LEL signal has been tested with no remarks.
3. The SAFE 35% LEL signal has been tested with no remarks.
3) Customer
4) Agramkow

SARA-MAX-F
AGRAMKOW
Encl. B
A.2 Non conformances
The below non-conformance remarks were noted during the inspection:
To be corrected by Agramkow Fluid Systems:

Remarks:
To be corrected by customer/ owner:

Remarks:

SARA-MAX-F
AGRAMKOW
Encl. C
A.3 Furthermore the inspection/ test did not
indicate any other failures
Remarks:

SARA-MAX-F
AGRAMKOW
Encl. D
A.4 Other remarks
Remarks:
Encl. E
A.5 Acceptance
By signing this document the customer/ owner confirms to have received training
in the above equipment.
Furthermore the customer/ owner recognize it’s responsible for completing the CE-
regulations by having the complete installation covered by this document, accepted
by local authorities and/ or by a competent third part.
Agramkow Fluid Systems hereby confirms that all safety relevant items has been
checked and are performing properly, apart from the noted in part Encl. B A.2.
Place, date:
Authorized competent person from Agramkow Fluid Systems:
Acceptance by customer authorized competent person:

Signatures written below in capital letters
This certificate to be kept for documentation. A copy of this final Acceptance test
report to be kept by Agramkow Fluid Systems.
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D D
E E
F F
G Matr. spec:
Steel Design: by: BJL G
Changed: by:
Surface
Assembly, complete,180g
1:20
Item No.:
Drawing number:
171-110137A -00
H H
third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D D
E E
4
3
F F
G Matr. spec: Design:12-07-2005 by:BJL G

Changed:16-12-2015 by:dksgdbjl
Surface
treatment: Approved:16-12-2015 by:dksgdbjl
Vacuum pump D16B-230, SARAtronic/EMAC
1:2.2
Item No.: 171-011208A A2

Default/Q Drawing number:
Pos No. Part No. DESCRIPTION
TY.
1 210-5790325 Vacuum pump - Leybold D16B 220-240/50 RCFE 1 171-110169A-03
H 2 210-0039316 Vacuum Exhaust filter 1
18-12-2015 08:03:05 H
DK-6400 Sonderborg, Denmark
3 203-100010A Mounting Split for Vacuumpump 4 File and pathname:
C:\tegnings_arkiv\171\171-110169A
4 049-9240510 Hair Pin 2mm 4
5 041-9207133 M20 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
8
A A
9
11 6 1
13 3 4
7
2
B 10 5 B
12 2
ITEM NO. Vare nummer DESCRIPTION QTY.

1 062-0002182 Cylinder, Filling head 1
Piston, pneumatic vacuum
2 285-100035A 1
valve
3 049-4040230 Spring for EFT-system 1
4 065-5983233 Angular pipe connector M5 - 1
4mm hose
C 5 087-7881025 O-ring ø29,87x1,78 Neoprene 1
C
6 087-7249049 Flexiseal 1
O-ring ø10,82 x ø1,78
7 087-7881013 1
Neopren 12
Retaining ring DN10 16 KF
8 210-5799341 1
18341
9 087-7881971 O-RING 25x2,6 Ne 460 1
10 062-0005677 Guide bush 1
11 062-0010031 Hose connector 20 mm 1
valve housing, pneumatic
12 285-100036A 1
vacuum valve
13 210-5799326 Center ring DN 16 KF 183 26 1

D D
10
E E
11
F F
9

1 080-5981150 Nylon tube 4/2mm, yellow 1
G 2 276-2850038 Vacuum manifold 1
Matr. spec: Design: 12-07-2005by: BJL G
Changed: 21-09-2009 by: BJL
3 048-1477472 M6x10 roundhead 2 Surface
4 048-1476506 Stainless washer ø6,4 2 Title:
Vaccum check unit, 180g Projection: Scale:
5 062-0010070 Connection nipple KF16 - R1/2" 1

1:2
6 210-5799326 Center ring DN 16 KF 183 26 1
171-011176A A2
7 210-5799341 Retaining ring DN10 16 KF 18341 1 Item No.:
Drawing number:
8 087-7881971 O-RING 25x2,6 Ne 460 1
9 080-7101420 Armovin HNA PVC Hose 1 171-110124A -01
H 10 285-010015A Pneumatic evac-valve, complete 1 27-08-2013 09:53:05 H
11 041-5304026 Hose Clamps 2 DK-6400 Sonderborg, Denmark File and pathname:
12 146-2990025 Active Pirani Gauge PSG500 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D D
E E
F F
Matr. spec: Steel Design: 20-08-2007 by BJL

Changed: by
Surface
treatment: Approved:20-08-2007 by BJL
Title:
G Assembly, complete,180g G
Projection: Scale:
Item No.: 171-011185A

Drawing number:
ITEM
171-110140A 00
Vare nummer DESCRIPTION QTY.
H NO. H
1 080-7100030 Purelel hose DN 100 (1300 mm) 1 DK-6400 Sonderborg, Denmark File and pathname:
2 041-7104200 Master-Grip, hose clamp DN 100 4
3 080-7100030 Purelel hose DN 100 (1300 mm) 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
7 38
27 31
A 10 1 A
27 53 38 27 37 13
27 53 53 38 32 7 27 37 37 30 38 48 3 2
39 39
47
ITEM NO. Vare nummer DESCRIPTION Default/QTY.
8 65
1 036-3519995 Sign washer, nut 1865/2730 1
2 036-3510715 Solenoid Valve 1

15
3 066-7750130 1/8" schrader 1 41
4 062-0001414 Nipple 1/4"x1/8"NPTx30mm 1
5 062-0011114 Nozzle for gun valve 3,0mm 1
6 087-7881005 O-RING ø 6,0 x ø1,0 Neopren 1

B 7 067-3253176 Quick Shut-off valve NO 1/2 "DVGW 1 B
8 065-2255589 Male Connector SS-16M0-1-8RS 3
9 066-2255561 Male adaptor 16mm - 1/2" SS-16-MTA-1-8-RS 2
10 065-2255710 Union Elbow SS-16M0-9 1
A
11 087-7109018 TREDO RING / Bonded seal 1/2" 5
12 065-2842120 Female adapter 1/4"*1/4" 120B 1
73 33 17
13 011-7040007 Pressure gauge 0-60 bar ø63mm 1
45
20 25
14 048-1477109 M4x6 1
72 24 44
15 048-1477137 M6x25 8 71 23
16 171-100393A Connecting tube, 180g 1
C 17 171-100394A Working shaft, 180g 1

18 C
18 038-0000250 Wire Encoder PTX 250 1
19 049-1471327 Straight pin 2, x5mm 1
20 087-7882961 O-ring ø 80 x 2 mm NBR 1
21 087-7882961 O-ring ø 80 x 2 mm NBR 1
22 171-100392A Media pistol, 180g 1
23 171-100391A Air piston, 180g 1
24 087-7882450 O-ring ø75,00 x ø4,00 NBR 1

62
25 087-7887227 Slydring 1
26 062-0002362 Ring with thread for pressure booster 1
27 048-1476506 Ø6 disc 8
D 28 087-7881128 O-Ring ø39,34 x ø2,62 Neopren 1 D
29 087-7249052 shaft gasket 1
30 171-100389A Media cylinder, 180g 1
31 171-100388A Air cylinder, 180g 1
32 171-100387A End piece, 180g 1
33 087-7249051 gasket 8x15x17,5mm 1

28
34 062-0005391 High pressure seal 1 26 29 35 34
35 062-0002361 Pressure ring for pressure booster 1
36 048-1477140 M6x40 7 30
37 048-1475278 M6 lock nut 8
E 38 048-1477187 M6x90 4
E
39 065-2252508 Male Connector B-6M0-1-2RT 2
40 048-1477138 M6x30 4
41 285-110017A Bottom, filter housing 1
42 087-7881124 O-ring ø27,00 x ø2 Neopren 1
43 087-7882038 O-ring ø66,40 x ø1,78 NBR 1

58
44 285-100031A filter housing 1
45 069-5685015 filter element 100-12-DQ 1 Should be installed as venting is Down.

46 062-0005632 shock absorber 1
47 171-100335A Distribution Manifold 1000g 1
21
48 171-100390A Adapter, 180g 1 60
F 49 087-7881118 O-ring ø21,89 x ø2,62 Neoprene 1
8 F
50 087-7881127 O-ring ø36,17 x ø2,62 Neopren 1
7
52 087-7881022 O-ring ø18,77 x ø1,78 Neoprene 1 DETAIL A

SCALE 1 : 1.5
53 062-0002027 ROD SCREW - A2 Ø5, 25 M6X234 4 58
54 068-3210044 quick air vent 1
4 65
55 065-3210003 1/4 "plastic disc 1 67
56 065-5983246 Angular pipe connector 1/4 " 1
57 065-5983235 Angle-tube coupling 1/4 " 1
58 065-5983238 Angular pipe connector 1/8"-ø6 2
G 59 048-1477119 CH-screw M5 x 10 2
8 Matr. spec: Design: 06-03-2007by: BJL G
60 171-100383A Temp. sensor block, 1000g 1
Changed: 27-02-2017 by:dksgdchn
Surface
Approved: 27-02-2017 by: dksgdchn
61 036-4009201 Valve connector 18mm Led + Z-diodes 24VAC 1
treatment:
62 171-140007A Supply hose 850mm, 16mm 1 Title:
66 Pressure intensifier, 180g Projection: Scale:
64 036-Variant Coil Eex 24Vac14W 50Hz 1

Bolt for fastening of the pump 68 1:20
must be installed before the pressure gauge.
65 067-8300420 Safety valve type 4.3C 42 bar 1
66 065-7752175 Elbow union 1/4 1

13 Item No.: A2
67 042-7757088 Armaflex 19 mm type 6-19 (100mm) 1 Drawing number:
2
68 042-7757078 Pipe insulation 9-61 1
64 171-110120A -09
69 070-7754233 Insulation box for 180 g pump 1 1
H 70 087-7109017 TREDO RING / Bonded seal 3/8" 1
61 03-04-2017 13:04:55 H
71 171-100514A Mounting plate for Encoder 1
72 048-1477306 M4x70 2
73 AG203-100024A Wire Encoder PTX 250 Spacer plate 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D D
E E
F F
G Matr. spec: Design: 05-03-2007by: BJL G

Changed: 27-02-2017 by: dksgdchn
Surface
treatment: Approved: 27-02-2017 by: dksgdchn
Pressure intensifier, 180g
1:10
Item No.: A2
Drawing number:
171-110120A -09
H 03-04-2017 13:04:55 H
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
ITEM NO. Vare nummer DESCRIPTION Pumpe til lager/QTY.
1 036-3510715 Solenoid Valve 1

2 066-7750130 1/8" schrader 1
3 062-0001414 Nipple 1/4"x1/8"NPTx30mm 1
4 062-0011114 Nozzle for gun valve 3,0mm 1
6 067-3253176 Quick Shut-off valve NO 1/2 "DVGW 1
B 7 065-2255589 Male Connector SS-16M0-1-8RS 1 B

8 066-2255561 Male adaptor 16mm - 1/2" SS-16-MTA-1-8-RS 2
9 065-2255710 Union Elbow SS-16M0-9 1

11 065-2842120 Female adapter 1/4"*1/4" 120B 1
12 011-7040007 Pressure gauge 0-60 bar ø63mm 1
13 048-1477109 M4x6 1
14 048-1477137 M6x25 8
15 171-100393A Connecting tube, 180g 1
16 171-100394A Working shaft, 180g 1
C 17 038-0000250 Wire Encoder PTX 250 1
C
18 049-1471327 Straight pin 2, x5mm 1
19 087-7882961 O-ring ø 80 x 2 mm NBR 1
20 087-7882961 O-ring ø 80 x 2 mm NBR 1
21 171-100392A Media pistol, 180g 1
22 171-100391A Air piston, 180g 1
23 087-7882450 O-ring ø75,00 x ø4,00 NBR 1
24 087-7887227 Slydring 1
25 062-0002362 Ring with thread for pressure booster 1
D 26 062-0002027 ROD SCREW - A2 Ø5, 25 M6X234 4 D

27 048-1476506 Ø6 disc 8
28 087-7881128 O-Ring ø39,34 x ø2,62 Neopren 1
29 087-7249052 shaft gasket 1
30 171-100389A Media cylinder, 180g 1
31 171-100388A Air cylinder, 180g 1
32 171-100387A End piece, 180g 1
33 087-7249051 gasket 8x15x17,5mm 1
34 062-0005391 High pressure seal 1
35 062-0002361 Pressure ring for pressure booster 1

E E
36 048-1477140 M6x40 7
37 048-1475278 M6 lock nut 8
38 048-1477187 M6x90 4
39 065-2252508 Male Connector B-6M0-1-2RT 2
40 048-1477138 M6x30 4
41 285-110017A Bottom, filter housing 1
42 087-7881124 O-ring ø27,00 x ø2 Neopren 1
43 087-7882038 O-ring ø66,40 x ø1,78 NBR 1
F 45 285-100031A filter housing 1 F

46 069-5685015 filter element 100-12-DQ 1
47 062-0005632 shock absorber 1
48 171-100335A Distribution Manifold 1000g 1
49 171-100390A Adapter, 180g 1
50 087-7881118 O-ring ø21,89 x ø2,62 Neoprene 1
54 068-3210044 quick air vent 1
G 55 065-3210003 1/4 "plastic disc 1
Changed: 27-02-2017 by: dksgdchn
56 065-5983246 Angular pipe connector 1/4 " 1 Surface
treatment: Approved: 27-02-2017 by: dksgdchn
57 065-5983235 Angle-tube coupling 1/4 " 1 Title: Projection: Scale:
Pressure intensifier, 180g (for stock)
59 070-7754233 Insulation box for 180 g pump 1 1:1.5
60 067-8300420 Safety valve type 4.3C 42 bar 1
Item No.: 171-011171A A2
Drawing number:
62 065-7752175 Elbow union 1/4 1
63 042-7757088 Armaflex 19 mm type 6-19 (100mm) 1 171-110120A -09
H 64 042-7757078 Pipe insulation 9-61 1
03-04-2017 13:04:55 H
DK-6400 Sonderborg, Denmark
65 171-100514A Mounting plate for Encoder 1 File and pathname:
66 048-1477306 M4x70 2
67 AG203-100024A Wire Encoder PTX 250 Spacer plate 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
ITEM NO. Vare nummer DESCRIPTION Modul1/QTY.

1 171-100397A Mounting plate for compressor, 180g 1 8 20 4
A 2 068-3210631 Air Pressure Regulator LFR 1/4-S-7-B 1 A
7
B
3 065-5983246 Angular pipe connector 1/4 " 2
4 068-3219002 Silencer In-1/4 2
5 036-2110036 Solenoid valve EVR 3 1
70
6 036-2110096 Solenoid Bracket 1
7 066-7750260 valve HSV 1

8 060-7757141 Copper pipe 6x1x130 mm 1 11
9 060-7757141 Copper pipe 6x1x235 mm 1
10 060-7757141 Copper pipe 6x1x25 mm 1
11 065-2252617 Bulkhead Union B-6M0-61 3
12 080-5981012 Hose blue 12x9x200mm 1

B 13 048-1477111 M4x10 screw 2 B
14 048-1475276 M4 nut 2
15 048-1475277 M5 lock nut 1
16 048-1477123 M5x25 1 71 68 5 6
17 048-1477137 M6x25 3
18 048-1475278 M6 lock nut 6
19 048-1477138 M6x30 3
20 042-7757039 Aeroflex 6-10 M 06010 (250mm) 1

27
A
21 171-100398A Mounting plate for connection, 180g 1
22 065-5983291 Lead in ø4 4
C 23 065-5983293 Lead in ø6 2
C
24 048-1477131 M6x12 screw 4
25 048-1475236 M6 nut 4
26 058-8148010 Seal EPDM 20x3 1 11

27 065-5983296 Lead in ø12 1
56 64
28 068-3210623 Nut for regulator 1
29 036-3210060 5/2 way valve CPE18 1
30 065-3212032 Air fitting 12xM7 QS-4-12-I 2
31 065-3212033 Air fitting 6xM7 QS-4-6-I 1 64

32 036-3219200 Connector with 2.5 wire to CPE18 1
60
33 065-5983326 Reduction ø4 - ø6 4
D 27 D
24
35 080-5981006 Hose blue 6x4x300mm 1 59
36 065-5983255 Tee pipe connector 1/8" 1
68 62
37 080-5981006 Hose blue 6x4x300mm 1
3
38 048-1477116 M4x30 2 69
39 048-1475234 M4 nut 6
21
40 065-3210004 3/8" plastic disc 2 2
41 068-5981202 Silencer 3/8" 2
42 080-5981006 Hose, blue 6x4x400mm 1

21
43 080-5981012 Hose blue 12x9x300mm 1
4
E 44 080-5981006 Hose blue 6x4x300mm 1
E
45 080-5981012 Hose, blue 12x9x300mm 1 75
46 080-5981130 Hose, red 4x2x300mm 1
47 080-5981006 Hose, blue 6x4 1

76
48 080-5981006 Hose, blue 6x4 1 11
49 080-5981130 Hose, red 4x2x700mm 1
50 080-5981012 Hose, blue 12x9x500mm 1 79

51 080-5981006 Hose, blue 6x4x700mm 1
52 080-5981006 Hose, blue 6x4x700 1

78
53 080-5981130 Hose, red 4x2x300mm 1
54 080-5981120 Nylon tube 4/2mm, green (300mm) 1
F 55 080-5981150 Nylon tube 4/2mm, yellow (300mm) 1 F
56 042-7757039 Aeroflex 6-10 M 06010 (825mm) 1
57 060-7757141 Copper pipe 6x1x950 mm 1
58 060-7757141 Copper pipe 6x1x175 mm 1
59 060-7757141 Copper pipe 6x1x50 mm 1
60 060-7757026 Copper pipe TC-26 0,7x1,8x2600mm 1
61 036-3218805 Valve block 5 valve 1
62 041-9207131 M12 5
63 041-6317331 Nut M12 5
64 041-9207132 M16 4
61
G 65 041-9207133 M20 1 Matr. spec: Design: 23-03-2007by: BJL G
66 041-6317332 Nut M16 4 33 Changed: 16-01-2018 by: DKSGDBJL
67 041-6317333 Nut M20 1 1 Surface
treatment: Approved: 16-01-2018 by: DKSGDBJL
68 036-2110300 coil 220-230VAC 50/60Hz 1 40 Title: Projection: Scale:
Valve connector 18mm Led + Z-diodes 29 Cooling unit, 180g
69 036-4009219 1
230VAC
DETAIL A
70 201-2112315 Compressor unit PL35GX NO 114G0503 1
41 SCALE 2 : 3 1:4
71 069-2110150 Filter drier DN032S 023U4000 1
72 060-7757141 Copper pipe 6x1x70 mm 1 Item No.: 171-011172A A2
34
73 060-7757141 Copper pipe 6x1x120 mm 1 23 Drawing number:
171-110121A -07
74 048-1477192 M4x45 4
75 080-5981150 Nylon tube 4/2mm, yellow (50mm) 1
23 DETAIL B
H 76 068-3210043 Hurtigudlufter 1 SCALE 2 : 3 16-01-2018 12:09:38 H
77 065-5983211 Nippel-pipe connection 1/8" 1 22 DK-6400 Sonderborg, Denmark File and pathname:
78 065-5983225 Sleeve pipe coupling 1/8 "/ 4mm 1 33 D:\tegnings_arkiv\171\171-110121A
79 065-3210002 O-ring 1
22 CONFIDENTIAL: Property of AGRAMKOW A/S, DENMARK. Not to be handet over to, copied or used by
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B B
C C
D D
E E
F F
G Matr. spec: Design: 23-03-2007by: BJL G

Changed: 16-01-2018 by: DKSGDBJL
Surface
treatment: Approved: 16-01-2018 by: DKSGDBJL
Cooling unit, 180g
1:2.5
Item No.: 171-011172A A2

Drawing number:
171-110121A -07
H 16-01-2018 12:09:38 H
D:\tegnings_arkiv\171\171-110121A
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A 16 A
20
18
3
10
10
B 7 B
14
15 11
5
17
C C
11
8
11
20
D D
22
19
21
9
E E
21
A
2
9
ITEM NO. Vare nummer DESCRIPTION QTY. 11

F 1 065-5983291 Lead in ø4 2
DETAIL A F
2 SCALE 2 : 1
2 065-5983326 Reduction ø4 - ø6 1
3 065-5983262 T-connector-tube coupling 1/4" 1
4 080-5981004 Hose, blue 4x2,5x300mm 1

7 048-1475234 M4 nut 4
1
8 036-3210070 3/2 way valve CPE10 1
9 068-5981233 silencer 7mm 1
G 10 036-3219100 Connector with 2.5 m cable for CPE10 1 Matr. spec: Design: by: BJL G
11 065-5983237 Angular pipe connector M7/4mm 2 Changed: 03-04-2017 by: dksgdhtr
Surface
12 048-1475233 M3 nut 2 treatment: Approved: 03-04-2017 by: dksgdhtr
13 048-1477106 M3x20 2 Air unit 180g
14 032-5960620 Pressure switch Eex 1
15 065-5983235 Angle-tube coupling 1/4 " 1 1:2
16 065-5983303 Tee-pipe connection ø4 1
Item No.: 171-011174A A2
17 080-5981004 Hose, blue 4x2,5x300mm 1 Drawing number:
18 048-1477117 M4x35 2
19 065-5983296 Lead in ø12 1
171-110122A -02
H 20 AG068-3211622 LFR-14-DB-7-MINI 1 03-04-2017 15:22:37 H
21 065-5983256 Tee-pipe connection 1/4" 1 DK-6400 Sonderborg, Denmark File and pathname:
22 080-5981012 12x9 Hose 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A A
B 8 B
3
C C
1
3
5
10
D D
E E
F F
G Matr. spec:
Steel Design: 20-08-2007by: BJL G
Surface
1 067-3253175 Quick Shut-off valve 1/2 "DVGW 1
Assembly, supply hose HC, 180g
2 048-1477119 M5x10 4
1:10
3 065-2255589 Male Connector SS-16M0-1-8RS 2
4 087-7109018 TREDO RING / Bonded seal 1/2" 2 Item No.: 171-011184A A2
5 171-140008A Supply hose 2200mm, 16mm 1 Drawing number:
6 171-140007A Supply hose 850mm, 16mm 1

171-110139A -01
H 7 066-7100103 Coupler, HANSEN 3-H21-118 Neopren 1
27-08-2013 10:14:41 H
8
9
065-2255529
065-5983234
Male conector
Angular pipe connector 1/8"
1
1
10 080-5981130 Hose, red (3000 mm) 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A 1 A
2
B B
4 B
5
C C
D D
E E
F F
DETAIL B
SCALE 1 : 3
G Matr. spec: Design: by: BJL G
Surface
SARA-MAX-F accumulator kit, 0,32L, viton
1:2
Item No.: 203-020026A A2

ITEM NO. Vare nummer DESCRIPTION QTY. Drawing number:
1 065-2255722 T-piece SS-16M0-3 1

203-110026A -01
2 065-2255763 Fitting ø16 1
H Male adaptor 16mm - 1/2" SS-16- 12-12-2013 12:44:20 H
3 066-2255561 1
4 087-7109018
MTA-1-8-RS
TREDO RING / Bonded seal 1/2" 1
5 071-2020032 Accumulator 0,32 L NBR 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
30 33 32 27 19 3 12 11 25 28 23 9 29 20
A A
B 24 B
22
C C
2
D D
21
18
15
1
Pos No. Part No. DESCRIPTION QTY.
1 062-0011161 Connecting piece 1
E 2 062-0011148 Sleeve for gun 5mm 1
E
3 062-0011146 Sleeve for gun 1
4 062-0010010 Adapter for flexible hose ø36 1 16
5 165-110503A Handle, gun 1
6 048-1477509 screw 4X8 DIN 966 4 17

5
9 009-7360930 Distance bolt M4x60 mm 2
10 087-7881012 O-Ring ø 9,25 x ø 1,78 Neopren 1
6
F 11 032-456-Variant Pressure Switch 1 F
12 062-Variant Nozzle 1
14 048-1477509 screw 4x8 2

15 048-1477111 M4x10 4
16 048-1476155 Spring washer, 5 DIN 7980 1
17 048-1477121 M5x16 1
18 140-0000002 Key pad 1
19 165-100447A Gunhousing 2 Granzow valves 1
20 165-100452A Cover for push button bottom part 1
G 21 165-100451A Cover for push button top part 1
22 036-3519300 Coil Eex 24Vac14W 50Hz 2 Surface
23 Valve connector 18mm Led + Z-
036-4009200 2 Title: Projection: Scale:
diodes 24VAC
Charging gun, ADC for SARA-MAX-F
24 036-3519995 Sign washer, nut 1865/2730 2
25 036-3510716 Solenoid, with special. spring 2 1:5
14 Item No.: 165-011652A A2
27 165-100443A Nozzle for gun Vaccum valve 3mm 1
Drawing number:
28 165-100448A Guncover, 2 valve part 1 1
29 165-100449A Guncover part 2 1 165-110378A -05
H 30 062-0014015 Mountings for gun 1
03-07-2014 14:23:21 H
31
32
048-1477137
165-100363A
M6x25
Gun parking device,
1
1 4 DK-6400 Sonderborg, Denmark File and pathname:
SARAtronic/EMAC
33 049-9240100 Eye screw AH 10 M6 1 third party. Two- or three dimensional reproduction of contents to be authorized by AGRAMKOW A/S.
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 12 12 2 15 29 11 10 4 5 14 14 13 9 8 3 18 6 20 21 22 17 19 16
A A
B B
C C
D D
Fitted with Loctite

ITEM NO. Vare nummer DESCRIPTION snit/QTY.
1 062-0010000 Cylinder 1
Fitted with Loctite Lubricate with approximately 1ml Grease LUB-KB2 (100-5980001)
2 062-0000239 Bushing insert 1
Lubricate with approximately 1ml Grease LUB-KB2 (100-5980001)
E 3 062-0012021 Middle piece for 3HK 1 E
4 049-4040002 Pressure spring 1 Lubricate with approximately 0,3ml Krytox GPL201 (100-9990110)
5 048-1477111 M4x10 screw 6
Lubricate with approximately 0,3ml Grease LUB-KB2 (100-5980001)
6 065-5983233 Angular pipe connector M5 - 4mm hose 1
7 065-5983129 Plug BPM 05 8638-00-050 2

8 049-4040005 Pressure spring 1
9 087-7510866 Simrit sealing TFMI 12-14-3 2
10 087-7510580 Simrit sealing TFMA 35x33x3, 80 1 Lubricate with approximately 0,3ml Grease LUB-KB2 (100-5980001)
F Lubricate with approximately 0,3ml Krytox GPL201 (100-9990110) F
11 087-7881119 O-ring ø27xø3 Neopren 1
15 048-1476404 locking ring 1
16 062-0015013 Cane HK3/PCU 1
17 066-0000104 Gun coupling Nitto 3/8" 1
18 087-7881116 O-ring "3HK" , ø18,72 x 2,62 Neoprene 1
G 19 062-0012014 Coupling front 3/8" nitto quick release 1

Matr. spec: Design:22-12-2006 by:BJL G
Changed:21-11-2017 by:DKSGDBJL
20 087-7882971 O-ring ø33,00 x ø2,50 NBR 1 Surface
treatment: Approved:21-11-2017 by:DKSGDBJL
21 087-7882097 O-ring ø32,00 x ø2,00 NBR 1 Title: Projection: Scale:
Automatic discon. Nitto 3/8" with valve
22 062-0012026 Cylinder, front 1
2:1
23 049-8870081 Pressure spring 1
Item No.: 280-1650086 A2

24 165-100345A throw of ring 1
Bitz for tightening the coupling = AG165-100481A
Drawing number:
25 165-100343A Piston for ADC, coupling 1 Key for tightening the cylinder = AG165-110541A
26 165-100346A Valve for piston 1 165-110368A-04
H 27 087-7881005 O-RING ø 6,0 x ø1,0 Neopren 1 21-11-2017 08:45:51 H
28 165-110377A Front piece for the piston 1 DK-6400 Sonderborg, Denmark File and pathname:
D:\tegnings_arkiv\165\165-110368A
29 065-5983208 Coupling M5 1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
A 7 13 A
B B
C ?C
12
11 ADC front
2 1
D D
5 14
E E
F F
ITEM NO. Vare nummer DESCRIPTION 4 meter/QTY.
1 080-5981120 Nylon tube 4/2mm, green (5,5 meter) 1
2 080-5981150 Nylon tube 4/2mm, yellow (5,5 meter) 1
3 041-6314020 Nylonwire 2mm, (4,5 meter) 1
4 080-0769236 Black spiral hose ø36, antistatic (4 meter) 1

G 5 080-7101415 HNA PVC Hose w. spiral steel (4,7 meter) 1
Changed: by:
6 080-1650047 Gun filling hose 4,7 meter 1 Surface
treatment: Approved: by:
7 041-5304021 Hose Clamps 2 Hose for Charging gun SARA-MAX-F
8 065-8951502 Copper ring ITE 625-F-B2-4 1/4" 1 4 meter
1:1
9 002-1610850 Heat resistance of 15 ohms, 50Watt 1
Item No.: 165-011656A A2
10 048-1476604 ø4 washer 1
Drawing number:
11 048-1477240 screw M3x6 mm 2
12 002-4150000_1 NTC resistor 10-kohm 1

165-110380A -
H 13 062-0010038 Hose nipple KF16-PVC hose 1 27-08-2013 10:38:07 H
14 041-6319051 Wire lock 2 DK-6400 Sonderborg, Denmark File and pathname:
15 171-100395A Strain Relief for gun 1
1 2 3 4 5 6 7 8 9 10 11 12
0 1 2 3 4 5 6 7 8 9
DOCUMENTATION
AG Tit 01E
Unit:
PROJECT No. 3600208683
DRAWING No. 01001

SARAMAX-F2 MANUFACTURED YEAR 01-02-2015
R290 & R600a
PROJECT LAST MODIFIED 03-12-2018
CONTROL SYSTEM MPC
APPROVED BY HCH Date 13-02-2015
Line System 1PH+N+PE
Line Voltage 220 - 240 V ac ±5%

MAKER: Frequency 50 Hz
NOMINEL CURRENT 16 A
Control voltage 24 V dc
MAX SHORTCIRCUIT CURRENT 6 KA

AUGUSTENBORG LANDEVEJ 19
MIN SHORTCIRCUIT CURRENT 20 A
DK-6400 SONDERBORG
DENMARK These drawings have been made by
Tel: +45 74 12 36 36
means of the CAE system "EPLAN".
Fax: +45 74 43 36 46
Any changes are to be made with
www.agramkow.com
agramkow@agramkow.com the CAE system only, using the
eplan@agramkow.com
original parameters.
2
Product Art of drawing Product-No. / Station-No. Area
Designed by MTH
SARAMAX-F2 Cover page = + DOC01
Modified by
MTH
Modified Page of pages
Approved by
This drawing is confidential and the property
of AGRAMKOW and may not be reproduced in any
HCH 02-11-2018 1 11
form without the written consent of AGRAMKOW. Date Drawing number Revision P No. Org. P No. Customer
02-11-2018 01001 3600208683 Varioline Intercool (PVT) Ltd.
0 1 2 3 4 5 6 7 8 9
Table of contents Column X: An automatically generated page was edited AG06 Indholdsfortegnelse 01E
Page Page description Supplementary page field Date Edited by X

+DOC01/1 Cover page 02-11-2018 MTH
+DOC01/2 Table of contents 02-11-2018 MTH
+DOC01/2.1 Table of contents 02-11-2018 MTH
+DOC01/4 ELECTRICAL CABINET, LAYOUT MOUNTING BACKPLATE 10-07-2017 LAN
+DOC01/5 PLC-kortoversigt : =+A-A1 =+A-A18 02-11-2018 MTH
+DOC01/6 LAYOUT HMI 10-07-2017 LAN
+DOC01/7 CANBUS + EMS CABELING HMI 10-07-2017 LAN
+DOC01/9 CABLE WIRING LAYOUT 10-07-2017 LAN
+DOC01/10 Production description 10-07-2017 LAN
+DOC01/11 TERMINAL OVERVIEW +A 10-07-2017 LAN
+A/1 Location 10-07-2017 LAN X
+A/2 SUPPLY 10-07-2017 LAN
+A/3 Power 1PHNPE 07-06-2018 LAN
+A/4 24V POWER SUPPLY PHN 16-02-2018 LAN
+A/5 24V Power supply 2 gun 18-08-2017 LAN
+A/6 EMERGENCY STOP CIRCUIT 10-07-2017 LAN
+A/7 MPC POWER SUPPLY 10-07-2017 LAN
+A/8 MPC BOARD 10-07-2017 LAN
+A/9 MPC, CANBUS 10-07-2017 LAN
+A/10 MPC I/O MODULE 10-07-2017 LAN
+A/13 BUS TERMINALS DP1_DO1+DO2 18-08-2017 LAN
+A/14 MPC CANBUS CONNECTION 18-08-2017 LAN
+A/15 COMMON COMPONENTS 14-02-2018 LAN
+A/16 CHARGING GUN 1 10-07-2017 LAN
+A/17 INPUT CHARGING MODULE 1 10-07-2017 LAN
+A/18 OUTPUT MODULE 1 07-06-2018 LAN
+A/19 ADC VALVES FOR GUN 1 10-07-2017 LAN
1 2.1
Designed by MTH
SARAMAX-F2 Table of contents = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 2 11
0 1 2 3 4 5 6 7 8 9
Table of contents Column X: An automatically generated page was edited AG06 Indholdsfortegnelse 01E
Page Page description Supplementary page field Date Edited by X

+A/20 OUTPUT CHARGING GUN 1 13-03-2018 LAN
+A/21 INPUT CHARGING GUN 2 10-07-2017 LAN
+A/22 CHARGING MODULE 2 10-07-2017 LAN
+A/23 OUTPUT MODULE 2 10-07-2017 LAN
+A/24 OUTPUT ADC GUN 2 10-07-2017 LAN
+A/25 CHARGING GUN 2 10-07-2017 LAN
+A/26 24V AC OUTPUT SUPPLY 16-08-2017 LAN
+A/27 P1, Welding 07-06-2018 LAN
+A/28 P1, Pass/Fail 07-06-2018 LAN
+A/29 COMMON COMPONENTS Buzzer 10-07-2017 LAN
+A/30 VENTILATION 10-07-2017 LAN
+A/31 INLET MODULE 1 10-07-2017 LAN
+A/32 INLET MODULE 2 10-07-2017 LAN
+A/33 GAS SENSORS 10-07-2017 LAN
+A/34 GAS LEAK AND EMS OUT 14-11-2017 LAN
+A/35 FAN CONTROL 10-07-2017 LAN
+M/1 Mec. unit 10-07-2017 LAN X
+M/2 Charging unit 2 Gun F 10-07-2017 LAN
+M/3 Vacuum unit 10-07-2017 LAN
+M/6 Air Supply 2 Guns_F 10-07-2017 LAN
+MZ/1 Filling Head 10-07-2017 LAN X
+MZ/2 Filling Head_F 17-04-2018 LAN
+DOC02/1 TERMINAL STRIP DEFINITION =+A-XT0 02-11-2018 MTH
2 4
Designed by MTH
SARAMAX-F2 Table of contents = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 2.1 11
0 1 2 3 4 5 6 7 8 9
Backplain
11 - 14 KA1 A1 - A2
A1 - A2 KA2 11 - 14
A1 - A2 KA3 11 - 14
A1 - A2 KA4 11 - 14
M4
60X60x435
KA1
KA2
KA3
XTPE
KA4
SSR
KM3
KF2A
FA13
SSR
KM2
DIN skinne længde:
1=180
F2
SSR
K2
250 x 100
2=150
Beckhoff
3=340
F3
4=375 TS 15x35
SSR
K1 KF1
25X60x335
FA11 FA12
25X60x335
40X60x375
40X80x375
Input side (Intrinsically circuit)

SITOP PSU100L
FA10
-TC1
6EP13
SIEMENS
FA1
XT2
18mm
16A
14
SIEMENS
2 T1
1 L1
11
QM1
TEST
KM1
3RH2
0
4 T2
3 L2
SIEMENS
XT1
SIRIUS 3R
6 T3
5 L3
I
???
XT0
1 2 25X60x300 3
4
XML Configuration:G1_A_F_V0E1_V1C1_V2C0
G2_A_F_V0E1_V1C2_V2C0
L2_CB
Software XML: G2C_LS_A_F_C2_E1_L2_IN
2.1 5
Designed by MTH
SARAMAX-F2 ELECTRICAL CABINET, = + DOC01
Modified by
MTH
LAYOUT MOUNTING BACKPLATE Modified Page of pages
Approved by
HCH 03-12-2018 4 11
0 1 2 3 4 5 6 7 8 9
AG20_001_Grafik - Kursus
Beckhoff card overview
Power supply 24-230vdc/ac

24 VDC Supply
Function
Digital Output
Digital Output
Digital Output
Digital output
Digital output
Relay Output
Relay Output
Relay Output
Relay Output
Analog Input
Relay output
Relay output
Relay output
Digital Input
Bus Module
Bus Module
Symbolic adress Module type
BK5150
KL1104
KL3042
KL9100
KL2012
KL2012
KL2012
KL2012
KL2012
KL9190
KL2602
KL2602
KL2622
KL2622
KL2622
KL2622
KL2622
KL9010
-A10
-A11
-A12
-A13
-A14
-A15
-A16
-A17
-A18
-A1
-A2
-A3
-A4
-A5
-A6
-A7
-A8
-A9
4 6
Designed by MTH
SARAMAX-F2 PLC-kortoversigt : =+A-A1 =+A-A18 = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 5 11
0 1 2 3 4 5 6 7 8 9
HMI bottum view
-A0.1
Earth terminal screw
4mm² PE
W58 W56 W-SN1 To X302 W57 To earth

Connection for PATCH Emergency on the MPC Connection for terminal row
SCANNER CABLE stop circuit I/O board PRINTER XTPE
5 7
Designed by MTH
SARAMAX-F2 LAYOUT = + DOC01
Modified by
MTH
HMI Modified Page of pages
Approved by
HCH 02-11-2018 6 11
0 1 2 3 4 5 6 7 8 9
CAN CABLE FOR HMI

W6 042-2580014 CAN Kabel for
MPC HMI -> IO 140cm
XS6 X302
SUB-D9 FEMALE SUB-D9 MALE OM MPC IO-BOARD
2 BN 2
7 YE
7
GN
9 9
3 WH 3
5 SH 5
EMERGENCY CIRCUIT CABLE FOR HMI

W-SN11: 042-2580106
XS5 HARTING WIRE ON
1,85m
PUSH PULL POWER TERMINAL KF1:S11,S12,S21,S22
FEMALE 1
1
MPC HMI 2
2
SIDE 3
3
4
4
6 9
Designed by MTH
SARAMAX-F2 CANBUS + EMS CABELING HMI = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 7 11
0 1 2 3 4 5 6 7 8 9
EXTERNAL CONNECTION POINT

A1 HMI REAR SIDE OF CABINET
USB
10/100MBit
ETHERNET
W56 PATCH CABLE
ADDITIONAL
HA1
ALARM
RS232/485
SPLITHOOD HORN
CABLE M20
GLAND Pass/
Fail
RS232
M20
Welding
A0 MPC IO-BOARD
INPUT SUPPLY
RS232
X800
AG-CAN
24V DC
CAN CABLE FOR HMI

W-CAN 042-2580014 CAN Kabel
X301
CAN
EMERGENCY
24V DC 10A
EMERGENCY CIRCUIT CABLE FOR HMI

KF1
STOP
AG-CAN
X302
W-SN1: 042-2580106
4mm² PE
AG-CAN
X300
7 10
Designed by MTH
SARAMAX-F2 CABLE WIRING LAYOUT = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 9 11
0 1 2 3 4 5 6 7 8 9
MONTAGEVEJLEDNING
Terminal
Text in Danish is for
nummererings
Agramkow Internal use.
system
Det er vigtigt at tegningerne bliver fulgt n¢je dvs.

3-WIRE 1.1
at ledninger monteres på komponenter, i den
rækkef¢lge de er vist i diagrammet og at eks.
nullederen bliver sl¢jfet fra komponent til 1.1
komponent som vist i tegningerne og i de klemme- 1

1.3
1.1
nummer der står beskrevet.
1.2 1.2
Det gælder også for monteringsrækkef¢lgen på klemmer. 1.2

2.1 2.3
! Info:
1.3 2.2
1) Forsynings klemmerne monteres med 3m kabel 1.3
2) 24v afgangsledningen, fra den medleverede str¢mforsyning til

Epson printeren, klippes af ved str¢mforsyningen, for derefter
at anvendes som vist i diagrammet.
4-WIRE 1.1
MOUNTING DIAGRAM FOR MOUNTING DIAGRAM FOR
VALVE BLOCK MODULE 1 VALVE BLOCK MODULE 2
1.2
1.1 1.1 1.3
YV2 YV4 YV13 YV15

1 1.2 1.2 1.4
2.1 2.3
12 12 12 12 1.3
1.3
2.2 2.4
1.4
YV1 YV3 YV5 YV12 YV14 YV16 1.4

14 14 14 14 14 14
9 11
Designed by MTH
SARAMAX-F2 Production description = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 10 11
0 1 2 3 4 5 6 7 8 9
TERMINAL STRIPS
XT0 = TERMINALS FOR POWER SUPPLY
XT1 = 24V DC SUPPLY
XT2 = 24V DC SUPPLY
10 +A/1
Designed by MTH
SARAMAX-F2 TERMINAL OVERVIEW +A = + DOC01
Modified by
MTH
Approved by
HCH 02-11-2018 11 11
0 1 2 3 4 5 6 7 8 9
Section Sheet
???
Location
+A
+DOC01/11 2
Designed by MTH
SARAMAX-F2 Location = + A
Modified by
MTH
Approved by
HCH 02-11-2018 1 35
0 1 2 3 4 5 6 7 8 9
L1 / 3.0 -QM1:1 2,5 mm²

YE/GN
(AWG14) PE /
N / 3.0 -QM1:3 EARTH
2,5 mm² (AWG14)

RAIL 2 3 4 5 6 7 8 9 10 11 12 13
ELECTRICAL PE:1
Light Blue
CABINET
2,5 mm² 2,5 mm²
(AWG14) (AWG12) 10 mm² 1,5 mm² 1,5 mm² 4 mm² 4 mm² 4 mm² 4 mm² 10 mm²
BLACK YE/GN (AWG12) (AWG16) (AWG16) (AWG12) (AWG12) (AWG12) (AWG12) (AWG12)
YE/GN YE/GN YE/GN YE/GN YE/GN YE/GN YE/GN YE/GN
PE1 PE2 PE3 PE4 10 m
PE2 PE5 PE8

4.5 5.1 13.2
EARTH EARTH / EARTH EARTH EARTH EARTH
-A1:4
T1 T2 T3 N2 PRIMARY SIDE SECONDARY SIDE ELEC. MOUNTING HOOD HMI
-QF0 CABINET PLATE ELEC.
L1 L2 L3 N1
ELEC. CABINET
CABINET
EARTH
RAIL 2 3 4 5 6 7 8 9
MECH. PE:1
CABINET
-W1
3m
3x2,5 1 4 PE
4 mm² 4 mm² 4 mm² 4 mm² 4 mm² 4 mm²

(AWG12) (AWG12) (AWG12) (AWG12) (AWG12) (AWG12)
YE/GN YE/GN YE/GN YE/GN YE/GN YE/GN
PE12 PE7 PE8 PE9
PE PE6 PE7 PE
20.9 25.9
EARTH /
1PH+N+PE +MZ-YV9:PE
MEC. EARTH EARTH EARTH EARTH
EARTH
220 - 240 V ±5% GUN 1 MEC. MEC. MEC.
CABINET GUN 2
50 Hz CABINET CABINET CABINET
MODULE
2 DOOR MODULE
1
ATTENTION!!!
Acording to UL std.
This control panel has to
be provided with a branch
circuit protection size 16A
1 3
Designed by MTH
SARAMAX-F2 SUPPLY = + A
Modified by
MTH
Approved by
HCH 02-11-2018 2 35
0 1 2 3 4 5 6 7 8 9
2.1 / N N / 4.3 -TC1:N

2.1 / L1 L1 / 4.3 -FA3:2
2,5 mm²
(AWG14)
BLACK 1 3 5 13 21 2 13 2 13
FA1 FA2
-QM1 14 22 2A/C 1 14 2A/C 1 14
4.50 - 6.30 AA /15.0 /15.0 /15.0
5.7 AA
I> I> I>
2 4 6
2,5 mm²
2,5 mm² (AWG14)
(AWG14) BLACK
BLACK 1 4 6 1 1
2,5 mm²
KM1 KM2 KM3
/19.1 2 3 5 /18.6 2 /23.0 2 (AWG14)
Light Blue
2,5 mm² 2,5 mm²

(AWG14) (AWG14)
BLACK Light Blue
XT0 U1 V1 W1 PE U2 N PE U3 N PE
W-M3 1 2 GNYE
W-XT0-M1 BN BU GNYE H07RN-F

W-YV8 1 2 PE
3x1 mm²
H07RN-F
MURR_VENTIL
4x2,5 mm²
2x0,75 mm²
(AWG14) W-XT0-M2 BN BU GNYE
(AWG18) W-YV19 1 2 PE
H07RN-F x1
L N L N L N MURR_VENTIL
3x0,75 mm² +M-YV8 3x0,75 mm²
PE
M1 M (AWG14)
M2 M +M/2:9 x2
M3 M x1
(AWG18)
In=5,7A 1~ +M/2:8 1~ +M/2:8 1~ +M-YV19
PE In=0,7A PE In=0,7 PE +M/2:9 x2
PE
VACUUM PUMP COMPRESSOR COOLING COMPRESSOR PUMP COOLING

UNIT MODULE 1 UNIT MODULE 2
MODULE 1 MODULE 2
2 4
Designed by MTH
SARAMAX-F2 Power 1PHNPE = + A
Modified by
MTH
Approved by
HCH 03-12-2018 3 35
0 1 2 3 4 5 6 7 8 9
-XT0:N 3.9 / N
-FA2:2 3.9 / L1
2
FA3
4A/C 1
2,5 mm² 2,5 mm²

(AWG14) (AWG14)
black Black
PE2 / 2.3
TC1
230VAC/ L N PE
24VDC
10A POWER SUPPLY
- - + +
2,5 mm² 2,5 mm²

(AWG14) (AWG14)
blue blue
M +
-XT1:1 /5.0 5.0
-XT1:1 -FA10:2
POWER SUPPLY
24V DC
3 5
Designed by MTH
SARAMAX-F2 24V POWER SUPPLY PHN = + A
Modified by
MTH
Approved by
HCH 03-12-2018 4 35
0 1 2 3 4 5 6 7 8 9
-TC1:+ 4.4 / +
13
-TC1:- 4.4 / M KF1
14
2.5 mm² 2,5 mm² 2.5 mm²

BLUE BLUE BLUE
(AWG14) (AWG14) 2 (AWG14) 2 13 2 13 2 13
FA10 FA11 FA12 FA13
2A/C 1 4A/C 1 14 3A/C 1 14 3A/C 1 14
/15.0 /15.0 /15.0
0,75 mm² 0,75 mm² 0,75 mm² 0.75 mm²

(AWG18) (AWG18) (AWG18) (AWG18)
Blue Blue Blue +2 Blue +2
K1 K2
/20.0 1 /25.1 1
0,75 mm²
(AWG18)
PE5 / 2.5
Blue XT1 1 6 9 11 12
-KF1:A2- 6.0 / M2 -KF1:A1+ 6.0 / 6.2 -X500:1 7.0 / 9.2
-X500:3 7.2 / 7.1 7.3 / 13.2 -A1:2 -A4:2 13.4 / 10.2

2 7 10
-A1:7 13.2 / M5 -A1:1 13.2 / 7.2
M9 / 20.1 -XS22:1
12 13
3 8 20.1 25.2
-A4:3 13.4 / M8 -XS22:2 -XS52:2
-XS52:1 25.2 / M10 M13 / 29.8

4
BK RD
M4
M
24VDC CABINET 24VDC 24VDC 24VDC 24VDC

NEUTRAL FAN POWER SUPPLY LOAD SUPPLY HEATER SUPPLY HEATER SUPPLY
GUN 1 GUN 2
4 6
Designed by MTH
SARAMAX-F2 24V Power supply 2 gun = + A
Modified by
MTH
Approved by
HCH 03-12-2018 5 35
0 1 2 3 4 5 6 7 8 9
-XT1:6 5.3 / 6.2 6.2 / 7.4 -X500:5
EMS on HMI
W-SN1 WH BK
ÖLFLEX CLASSIC
4x0,75 mm²
Length 1,5m XS5 3 4
(AWG18)
11 21
SN1
.3 12 .2 22
EMS
ON HMI
XS5 1 2
W-SN1 BN BU Warning! Do not

ÖLFLEX CLASSIC
switch S1 when
4x0,75 mm²
Length 1,5m relay is powered up!
(AWG18)
Atention! switch S2
BU
0,5mm²/AWG20
to "Auto mode"
before connecting
KF1
A1+ S11 S21 S33 S34 S22 S12
A1 13 23 33 41
A2- DOLD LG5925.48
A2 14 24 34 42
-XT1:1 5.0 / M2 M2 / 7.6 -X500:7
EMERGENCY
STOP
13 14 /5.5
23 24 /34.8
5 7
Designed by MTH
SARAMAX-F2 EMERGENCY STOP CIRCUIT = + A
Modified by
MTH
Approved by
HCH 02-11-2018 6 35
0 1 2 3 4 5 6 7 8 9
-KF1:A2- 6.9 / M2
-KF1:A1+ 6.9 / 6.2
-XT1:7 5.3 / 7.1

F10
-XT1:9 5.4 / 9.2

F11
X500
1 2 3 4 5 6 7 8
+24V(ES)1 +24V(ES)2 +24V(OUT)1 +24V(OUT)2 -24V(GND)1 -24V(GND)2 -24V(GND)3

1 2 3 4 5 6 7 8
+24V(ES)1 +24V(ES)2 +24V(OUT)1 +24V(OUT)2 +24V -24V(GND)1 -24V(GND)2 -24V(GND)3
+24V DC +24V DC +24V DC +24V DC +24V DC GND GND GND

(EMS) (EMS) (OUTPUT) (OUTPUT) (INPUT)
6 8
Designed by MTH
SARAMAX-F2 MPC POWER SUPPLY = + A
Modified by
MTH
Approved by
HCH 02-11-2018 7 35
0 1 2 3 4 5 6 7 8 9
X302
TO HMI-1
CAN OPEN W6
WX14 XS6
-A0
X800 X301 X302 X300 X500
SW301
ON 8 POWER 1
OFF SUPPLY
1 2 24VDC
SW300
ON
F501 F500
SW404 OFF 3,15AT 315mAT
ON 1 8
OFF
X404 1 2
RS422
X250 X403 X402 X601 X600 X700

1
ANALOG
15
1
DIGITAL 15 1 DIGITAL 15 1 DIGITAL 15 1 DIGITAL 15 DIGITAL
INPUT INPUT INPUT OUTPUT OUTPUT AC OUTPUT
2
BIT 0-7
16
2
BIT 0-7 16 2 BIT 8-15 16 2 BIT 0-7 16 2 BIT 8-15 16 1 BIT 0-4 5
X251 X401 X400 X603 X602 X701

ANALOG DIGITAL DIGITAL DIGITAL DIGITAL DIGITAL
INPUT INPUT INPUT OUTPUT OUTPUT AC OUTPUT
1 GND 0-7 8 1 GND 0-7 8 1 GND 8-15 8 1 GND 0-7 8 1 GND 8-15 8 1 GND 0-4 5
7 9
Designed by MTH
SARAMAX-F2 MPC BOARD = + A
Modified by
MTH
Approved by
HCH 02-11-2018 8 35
0 1 2 3 4 5 6 7 8 9
X301
CANOPEN 1
2
CAN0L /14.1
3
GND1 /14.2
5
GND2 /14.3
7
CAN0H /14.4
8
/14.4
9
CAN+24VDC /14.5
X251
X250
ANALOG INPUT ANALOG INPUT
1 1
GND0 /16.7 AIX0 /16.6 +MZ-B1:1 TERMPERATUR CHARG.GUN 1
GND BIT 0-7 BIT 0-7
2
+24V0 /16.6
2 3
GND1 /17.2 AIX1 /17.1 +M-B2:1 MEDIA TEMP. INLET MODULE 1
4
+24V1 /17.1
3 5
GND2 /17.4 AIX2 /17.3 +M-B3:1 MEDIA TEMP. OUTLET MODULE 1
6
+24V2 /17.3
4 7
GND3 /15.7 AIX3 /15.6 +M-B4:3 VACUUM SENSOR
8
+24V3 /15.6
5 9
GND4 /21.7 AIX4 /21.6 +MZ-B5:1 TERMPERATUR CHARG.GUN 2
10
+24V4 /21.6
6 11
GND5 /22.1 AIX5 /22.1 +M-B6:1 MEDIA TEMP. INLET MODULE 2
12
+24V5 /22.1
7 13
GND6 /22.4 AIX6 /22.3 +M-B7:1 MEDIA TEMP. OUTLET MODULE 2
14
+24V6 /22.3
8 +24V 15
GND7 AIX7
-24V +24V7
16
8 10
Designed by MTH
SARAMAX-F2 MPC, CANBUS = + A
Modified by
MTH
Approved by
HCH 02-11-2018 9 35
0 1 2 3 4 5 6 7 8 9
X401 X403
DIGITAL INPUT DIGITAL INPUT
1 1
GND8 /15.1 DIX0 /15.0 -FA13:14 OVERLOAD/MCB
GND BIT 0-7 BIT 0-7
2
+24V0 /15.1 +24VDC
2 3
GND9 DIX1 /15.2 +M-SP1:3 AIR PRESSURE
4
+24V1 /15.2 +24VDC
3 5
GND10 DIX2 /27.1 -KA1-KA1:11 P1, WELDING DONE
6
+24V2 /27.1 +24VDC
+24V
4 7
GND11 DIX3
8
+24V3
5 9
GND12 /16.2 DIX4 /16.1 +MZ-SB1:4 START GUN 1
10
+24V4 /16.1 +12V
6 11
GND13 /16.3 DIX5 /16.2 +MZ-SB2:4 STOP GUN 1
12
+24V5 /16.3 +24V
7 13
GND14 /16.5 DIX6 /16.4 +MZ-SP3:2 PRESSURE SWITCH GUN 1
14
+24V6 /16.4 +24V
8 +24V 15
GND15 /15.5 DIX7 /15.4 -SP11:3 VENTILATION FLOWSWITCH INTERNAL
-24V +24V7
16
/15.4 +24VDC
X400 X402
DIGITAL INPUT DIGITAL INPUT
1 1
GND8 /21.2 DIX8 /21.1 +MZ-SB3:4 START GUN 2
GND BIT 8-15 BIT 8-15
2
+24V8 /21.1 +24V
2 3
GND9 /21.3 DIX9 /21.2 +MZ-SB4:4 STOP GUN 2
4
+24V9 /21.3 +24V
3 5
GND10 /21.5 DIX10 /21.4 +MZ-SP4:2 PRESSURE SWITCH GUN 2
6
+24V10 /21.4 +24V
+24V
4 7
GND11 DIX11
8
+24V11
5 9
GND12 /22.6 DIX12 /22.5 +M-B9:WH WIRE ENCODER "A" CHARG. PISTON MODULE 2
10
+12V12 /22.6 +12V
6 11
GND13 /17.6 DIX13 /17.5 +M-B8:WH WIRE ENCODER "A" CHARG. PISTON MODULE 1
12
+12V13 /17.6
7 13
GND14 DIX14 /21.8 -X402:13 Reserved input
14
+12V14 /21.8 +12V
8 +12V 15
GND15 DIX15 /16.8 -X402:15 Reserved input
-24V +12V15
16
/16.8 +12V
9 11
Designed by MTH
SARAMAX-F2 MPC I/O MODULE = + A
Modified by
MTH
Approved by
HCH 02-11-2018 10 35
0 1 2 3 4 5 6 7 8 9
X603 X601
DIGITAL 0UTPUT DIGITAL 0UTPUT
1 1
PE0 /29.1 DO1X0 /29.0 -HA1:+ BUZZER CABINET
PE BIT 0-7
2
GND0 /29.1
BIT 0-7
2 3
PE1 /29.3 DO1X1 /29.2 -HL1:A1 GREEN
4
GND1 /29.3
3 5
PE2 /29.5 DO1X2 /29.4 -HL2:A1 RED
6
GND2 /29.4
4 7
PE3 /27.6 DO1X3 /27.5 -KA2-KA2:A1 P1, WELDING RELEASE
8
GND3 /27.6
5 9
PE4 /28.1 DO1X4 /28.0 -KA3-KA3:A1 PASS
10
GND4 /28.1
6 11
PE5 /28.3 DO1X5 /28.2 -KA4-KA4:A1 FAIL
12
GND5 /28.3
7 13
PE6 /20.1 DO1X6 /20.0 -K1:+3 RELAY FOR HEAT IN GUN 1
14
GND6 /20.1
8 15
PE7 /25.2 DO1X7 /25.1 -K2:+3 RELAY FOR HEAT IN GUN 2
16
GND GND GND7 /25.1
X602 X600
DIGITAL 0UTPUT
DIGITAL 0UTPUT 1 1
PE1 BIT 8-15 DO1X8
PE 2
GND8
BIT 8-15 2 3
PE2 /18.3 DO1X9 /18.2 +M-YV6:x1 PISTON PUMP MODULE 1
4
GND9 /18.3
3 5
PE3 /19.4 DO1X10 /19.3 +M-Pos18-YV4:x1 ADC UNCLAMP GUN 1
6
GND10 /19.4
4 7
PE4 /19.6 DO1X11 /19.5 +M-Pos18-YV3:x1 ADC OPEN GUN 1
8
GND11 /19.5
5 9
PE5 /18.5 DO1X12 /18.4 +M-Pos18-YV5 MEDIA INLET MODULE 1
10
GND12 /18.5
6 11
PE6 /18.7 DO1X13 /18.6 -KM2:3+ COMPRESSOR 1 ON
12
GND13 /18.6
7 13
PE7 /18.9 DO1X14 /18.8 +M-YV11:x1 VACUUM CHECK VALVE
14
GND14 /18.8
8 15
PE8 /19.2 DO1X15 /19.1 -KM1:A1 VACUUM PUMP
16
GND GND GND15 /19.2
10 12
Designed by MTH
Modified by
MTH
Approved by
HCH 02-11-2018 11 35
0 1 2 3 4 5 6 7 8 9
X701 X700
DIGITAL AC 0UTPUT DIGITAL AC 0UTPUT
PE BIT 0-4
1 1
PE1 /20.5 DO2X0 /20.4 +MZ-YV10:x1 CHARGING VALVE GUN 1
BIT 0-4
2
GND0 /20.4
2 3
PE2 /20.6 DO2X1 /20.5 -XS29:5
4
GND1 /20.6
3 5
PE3 /25.5 DO2X2 /25.4 +MZ-YV21:x1 CHARGING VALVE GUN 2
6
GND2 /25.5
4 7
PE4 /25.7 DO2X3 /25.6 -XS59:5
8
GND3 /25.6
5 9
PE5 /26.5 DO2X4 /26.4 -A10:2 24V AC OUTPUT SUPPLY
10
GND GND4 /26.4
GND
11 13
Designed by MTH
Modified by
MTH
Approved by
HCH 02-11-2018 12 35
0 1 2 3 4 5 6 7 8 9
-A4 -A10
-A1 CANopen Supply terminal 24V DC
KL9190 Supply terminal up to
KL9190
BK5150 BK5150 64 Bus terminal
KL9100 KL9100 max.10A Beckhoff
Beckhoff
Beckhoff + -A2/30.3 230v AC max. 10A
CAN-ERR A C + -A5/31.1
n.c - -A2/30.3 - -A5/31.1 + -A11/18.0
-X301:7 14.4 / CAN_H BN H
RUN
PE -A2/30.3
B D
PE -A5/31.1
A C
- -A11/18.0
SH TX
B D PE -A11/18.0
overflow
CAN_L
Supply
-X301:2 14.1 / L
WH
Bus
RX
GND
I/O RUN
Supply after
Connecting Emergency stop Supply
I/O ERR
CANopen Power Power terminals
Supply after
terminals Emergency
2 stop
Supply Power
terminals
CANBUS
24V
+ - PE
0V
PE
+
-
BK5100
0 1 5 2 3 4 2 3 4
PE + - PE + + - - PE PE
CANopen
1 5 2 6 3 7 4 8
1 5 2 6 3 7 4 8 1 5 2 6 3 7 4 8
CAN ADRESS:20
AC
AC_GND
/ 26.4 -X700:9
10.2
M8
7.2
7.3
M5 / 5.1 -XT1:2
PE8 / 2.6 -PE:8
5.1 -XT1:3
/ 5.4 -XT1:10
/ 26.4 -X700:10
/ 5.3 -XT1:7
/ 5.3 -XT1:7
-A18
KL9010
Beckhoff KL9010 End Terminal
-A1734.9 +
-A1734.9 -
-A1734.9 PE
12 14
Designed by MTH
SARAMAX-F2 BUS TERMINALS = + A
Modified by
MTH
DP1_DO1+DO2 Modified Page of pages
Approved by
HCH 02-11-2018 13 35
0 1 2 3 4 5 6 7 8 9
-A1:L -A1:H
13.1 13.1
CAN_L CAN_H
W-BC1 WH BN
LIYCY
2x0,25 mm²
1 2 3 4 5 6 7 8 9
2 3 5 7 8 9
CAN0L GND1 GND2 CAN0H /9.1 CAN+24VDC

/9.1 /9.1 /9.1 /9.1 /9.1
X301
13 15
Designed by MTH
SARAMAX-F2 MPC CANBUS CONNECTION = + A
Modified by
MTH
Approved by
HCH 02-11-2018 14 35
0 1 2 3 4 5 6 7 8 9
+M-B4
+M/3:5 VACUUM SENSOR
0-10V
3 1 2 5
14
-QM1
/3.2 13
1 2 2
13 +M-SP1 P -SP11 P -SP12 P
FA1 3 3 3
W-B4 WH/GN WH/OG OG WH/BU
/3.3 14
Data
14 8x0,14 mm²
FA11 140-7500436
/5.5 13 (AWG26)
W-X403-SP1 BN WH W-SP11 1 2 W-SP12
13 H03VV-F H03VV-F H03VV-F
FA12
/5.6 14 2x0,5 mm² 2x0,75 mm² 2x0,75 mm²
(AWG20) (AWG18) (AWG18)
14
FA2
/3.6 13
13 -XT2 1 2 3 4 -KF2
FA13
/5.8 14
0,5 mm² 0,5 mm²

BU BU BU
(AWG20) (AWG20) 0,5mm²/AWG20 0,5mm²/AWG20 0,5mm²/AWG20
Blue Blue
1 2 1 3 4 2 15 16 8 7 8 4
1 2 1 3 4 2 15 16 8 7 8 4
DIX0 +24V0 GND0 DIX1 +24V1 GND1 DIX7 +24V2 GND7 AIX3 +24V3 GND3
/10.5 /10.5 /10.1 /10.5 /10.5 /10.5 /10.5 /10.1 /9.6 /9.6 /9.2
+24VDC +24VDC +24VDC
X403 X401 X403 X401 X403 X401 X250 X251
OVERLOAD/MCB AIR PRESSURE VENTILATION VENTILATION VACUUM SENSOR

FLOWSWITCH FLOWSWITCH
INTERNAL EXTERNAL
14 16
Designed by MTH
SARAMAX-F2 COMMON COMPONENTS = + A
Modified by
MTH
Approved by
HCH 02-11-2018 15 35
0 1 2 3 4 5 6 7 8 9
KEY PAD
+MZ-B1
+MZ/2:6 TEMPERATUR SENSOR
3 3 1
+MZ-SB1 +MZ-SB2 +MZ-SP3 P
+MZ/2:6 4 +MZ/2:6 4 +MZ/2:6 2 1 2
W2-SB1 GN WH BN GY YE W2-B1 WH BN
LIYCY
LIYY
2x0,14 mm²
5x0,25 mm²
(AWG26)
(AWG24)
XS10 1 2 3 5 6 XS11 1 2 SH
W-SB1 GN WH BN GY YE W-B1 WH BN
LIYCY
LIYY
2x0,14 mm²
5x0,25 mm²
(AWG24)
24V+1 / 29.6 -A14:2
0,5 mm²
(AWG20)
Blue
9 10 5 11 12 6 13 14 7 1 2 1 15 16
9 10 5 11 12 6 13 14 7 1 2 1 15 16
DIX4 +24V4 GND4 DIX5 +24V5 GND5 DIX6 +24V6 GND6 AIX0 +24V0 GND0 DIX15 +12V15
/10.5 /10.5 /10.1 /10.5 /10.5 /10.1 /10.5 /10.5 /10.1 /9.6 /9.6 /9.2 /10.5 /10.5
+12V +24V +24V +12V
X403 X401 X403 X401 X403 X401 X250 X251 X402
Reserved
START STOP PRESSURE SWITCH TERMPERATUR
input
GUN 1 GUN 1 GUN 1 CHARG.GUN 1
15 17
Designed by MTH
SARAMAX-F2 CHARGING GUN 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 16 35
0 1 2 3 4 5 6 7 8 9
RD BK
+M-B2 +M-B3 + -
+M/2:2 TEMPERATUR SENSOR +M/2:6 TEMPERATUR SENSOR
+M-B8
+M/2:4 WH GN
1 2 1 2 19,975P/mm
12V DC
W2-B8 WH RD GN BK
WIREENCODER
4x0,25 mm²
(AWG24)
XS14 2 1 3 4
W-X250-B2 WH BN W-X250-B3 WH BN W-X402-XS14 WH BN BK
LIYCY LIYCY
MURR_SENS
2x0,14 mm² 2x0,14 mm²
4x0,25 mm²
(AWG26) (AWG26)
(AWG24)
3 4 2 5 6 3 11 12 6
3 4 2 5 6 3 11 12 6
AIX1 +24V1 GND1 AIX2 +24V2 GND2 DIX13 +12V13 GND13

/9.6 /9.6 /9.2 /9.6 /9.6 /9.2 /10.5 /10.5 /10.1
X250 X251 X250 X251 X402 X400
MEDIA TEMP. MEDIA TEMP. WIRE

INLET MODULE 1 OUTLET MODULE 1 ENCODER "A"
CHARG. PISTON
16 MODULE 1 18
Designed by MTH
SARAMAX-F2 INPUT CHARGING MODULE 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 17 35
0 1 2 3 4 5 6 7 8 9
-A11
/20.7
KL2602
Beckhoff X600 X602 X600 X602 X600 X602 X600 X602
-A10/13.8 L L -A11/20.7
-A10/13.8 N N -A11/20.7 /11.5 /11.5 /11.1 /11.5 /11.5 /11.1 /11.5 /11.5 /11.1 /11.5 /11.5 /11.1
-A10/13.8 PE PE -A11/20.7 DO1X9 GND9 PE2 DO1X12 GND12 PE5 DO1X13 GND13 PE6 DO1X14 GND14 PE7
3 4 2 9 10 5 11 12 6 13 14 7
DO6x0 230V 0V PE
1 2 3 4
230V 0V PE
3 4 2 9 10 8 11 12 6 13 14 7
1 2 3 4
W-X600-YV11 1 2
0,5 mm²
(AWG20) Festo
W-YV7 1 2 GNYE W-X601-YV6 1 2 PE W-X600-YV5 1 2
BLUE 3x0,75 mm²
ÖLFLEX MURR_VENTIL FESTO_V
(AWG18)
CLASSIC 3x0,75 mm² 2x0,25 mm²
110-G (AWG18) (AWG24)
3x0,75 mm²
(AWG18)
x1 x1 3+ x1
+M-YV7 +M-YV6 PE +M-Pos18-YV5 KM2 +M-YV11
+M/2:6 x2 +M/2:7 x2 +M/6:10 -4 +M/6:3 x2
PE
AC
OUTLET VALVE PISTON PUMP MEDIA INLET COMPRESSOR VACUUM CHECK

MODULE 1 MODULE 1 MODULE 1 1 ON VALVE
1 2 /3.2
17 19
Designed by MTH
SARAMAX-F2 OUTPUT MODULE 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 18 35
0 1 2 3 4 5 6 7 8 9
X600 X602 X600 X602 X600 X602
/11.5 /11.5 /11.1 /11.5 /11.5 /11.1 /11.5 /11.5 /11.1

DO1X15 GND15 PE8 DO1X10 GND10 PE10 DO1X11 GND11 PE4
15 16 8 5 6 3 7 8 4
15 16 8 5 6 3 7 8 4
0,5 mm²
(AWG20)
Blue W-YV4 1 2 W-YV3 1 2
FESTO_V FESTO_V
2x0,25 mm² 2x0,25 mm²
(AWG24) (AWG24)
A1 x1 x1
KM1 +M-Pos18-YV4 +M-Pos18-YV3
A2 +M/6:9 x2 +M/6:8 x2
VACUUM ADC UNCLAMP ADC OPEN

PUMP GUN 1 GUN 1
1 2 /3.1
4 3 /3.1
6 5 /3.1
18 20
Designed by MTH
SARAMAX-F2 ADC VALVES FOR GUN 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 19 35
0 1 2 3 4 5 6 7 8 9
-XT1:11 5.6 / 12
-XT1:3 5.1 / M9
-A11
/18.0
KL2602
X601 X603 X700 X701 X700 X701 Beckhoff
-A11/18.2 L L -A12/25.7
-A11/18.2 N N -A12/25.7
/11.5 /11.5 /11.1 /12.5 /12.5 /12.1 /12.5 /12.5 /12.1
-A11/18.2 PE PE -A12/25.7
13 14 7 1 2 1 3 4 2
DO6x1 230V 0V PE
5 6 7 8
230V 0V PE
13 14 7 1 2 1 3 4 2
5 6 7 8 2.5
PE6
W-E1 1 2 W-YV10 WH BN GY PK GN YE
0,5 mm²
Ölflex LIYCY
(AWG20)
Blue 2x0,75 mm² 6x0,5 mm²
(AWG18) (AWG20)
XS22 1 2 XS29 1 2 5 6 3 4
.0 .0
W2-E1 WH BN W2-YV10 WH BN GN YE
LIYCY LIYCY
3x1,5 mm² 6x0,5 mm²
(AWG16) (AWG20)
+3 x1 x1
PE PE
K1 +MZ-E1 +MZ-YV10 +MZ-YV9
SSR 4 +MZ/2:6 +MZ/2:5 x2 +MZ/2:5 x2
50w AC AC
RELAY FOR HEAT IN CHARGING VALVE VACUUM VALVE

HEAT IN GUN 1 GUN 1 GUN 1
GUN 1
+2 1 /5.6
19 21
Designed by MTH
SARAMAX-F2 OUTPUT CHARGING GUN 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 20 35
0 1 2 3 4 5 6 7 8 9
KEY PAD
+MZ-B5
+MZ/2:6 TEMPERATUR SENSOR
3 3 1
+MZ-SB3 +MZ-SB4 +MZ-SP4 P
+MZ/2:6 4 +MZ/2:6 4 +MZ/2:6 2 1 2
W2-SB3 GN WH BN GY YE W2-B5 WH BN
LIYCY
LIYY
2x0,14 mm²
5x0,25 mm²
(AWG26)
(AWG24)
XS30 1 2 3 5 6 XS31 1 2 SH
W-SB3 GN WH BN GY YE W-B5 WH BN
LIYCY
LIYY
2x0,14 mm²
5x0,25 mm²
(AWG26)
(AWG24)
24V+2 / 29.8 -A14:6

0,5 mm²
(AWG20)
Blue
13 14
1 2 1 3 4 2 5 6 3 9 10 5
13 14
1 2 1 3 4 2 5 6 3 9 10 5
DIX14 +12V14
DIX8 +24V8 GND8 DIX9 +24V9 GND9 DIX10 +24V10 GND10 AIX4 +24V4 GND4 /10.5 /10.5
/10.5 /10.5 /10.1 /10.5 /10.5 /10.1 /10.5 /10.5 /10.1 /9.6 /9.6 /9.2 +12V
X402
+24V +24V +24V
X402 X400 X402 X400 X402 X400 X250 X251
Reserved
input
START STOP PRESSURE SWITCH TERMPERATUR
GUN 2 GUN 2 GUN 2 CHARG.GUN 2
20 22
Designed by MTH
SARAMAX-F2 INPUT CHARGING GUN 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 21 35
0 1 2 3 4 5 6 7 8 9
RD BK
+M-B6 +M-B7 + -
+M/2:2 TEMPERATUR SENSOR +M/2:6 TEMPERATUR SENSOR
+M-B9
+M/2:4 WH GN
1 2 1 2 19,975P/mm
12V DC
W2-B9 WH RD GN BK
WIREENCODER
4x0,25 mm²
(AWG24)
W-X250-B6 WH BN W-X250-B7 WH BN XS34 2 1 3 4

LIYCY LIYCY
2x0,14 mm² 2x0,14 mm² W-B9 WH BN BK
(AWG26) (AWG26) MURR_SENS

4x0,25 mm²
(AWG24)
11 12 6 13 14 7 9 10 5
11 12 6 13 14 7 9 10 5
AIX5 +24V5 GND5 AIX6 +24V6 GND6 DIX12 +12V12 GND12

/9.6 /9.6 /9.2 /9.6 /9.6 /9.2 /10.5 /10.5 /10.1
+12V
X250 X251 X250 X251 X402 X400
MEDIA TEMP. MEDIA TEMP. WIRE

INLET MODULE 2 OUTLET MODULE 2 ENCODER "A"
CHARG. PISTON
21 MODULE 2 23
Designed by MTH
SARAMAX-F2 CHARGING MODULE 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 22 35
0 1 2 3 4 5 6 7 8 9
-A12
-A9 -A7 /25.8
KL2012 KL2012 KL2602
Beckhoff Beckhoff Beckhoff
-A8/24.6 L L / -A6/32.9 L L -A8/24.3 -A12/25.9 L L -A13/35.0

-A8/24.6 N N / -A6/32.9 N N -A8/24.3 -A12/25.9 N N -A13/35.0
-A8/24.6 PE PE / -A6/32.9 PE PE -A8/24.3 -A12/25.9 PE PE -A13/35.0
DO5x0 +24V 0V PE DO3x0 +24V 0V PE DO3X1 +24V 0V PE DO7x1 230V 0V PE
1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8
+24V 0V PE +24V 0V PE 230V 0V PE
1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8
0,5 mm² 0,5 mm²

(AWG20) (AWG20)
Blue Blue
W(-D07-YV16) 1 2 W-A2-DO<YV17>-YV17 1 2 PE
W(-DO12-YV18) 1 2 PE
MURR_VENTIL MURR_VENTIL
MURR_VENTIL
3x0,75 mm² 3x0,75 mm²
3x0,75 mm²
(AWG18) (AWG18)
(AWG18)
3+ x1 x1
KM3 +M-Pos46-YV16 +M-YV17 +M-YV18
-4 +M/6:10 +M/2:7 x2 +M/2:6 x2
AC
PE PE PE
COMPRESSOR MEDIA INLET PISTON PUMP OUTLET VALVE

2 ON MODULE 2 MODULE 2 MODULE 2
1 2 /3.6
22 24
Designed by MTH
SARAMAX-F2 OUTPUT MODULE 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 23 35
0 1 2 3 4 5 6 7 8 9
-A8
KL2012
Beckhoff
-A7/23.7 L L -A9/23.0
-A7/23.7 N N -A9/23.0
-A7/23.7 PE PE -A9/23.0
DO4X0 +24V 0V PE DO4X1 +24V 0V PE
1 2 3 4 5 6 7 8
1 +24V 0V PE 5 +24V 0V PE
1 2 3 4 5 6 7 8
W-DO8x0-YV14 1 2 W-DO8x1-YV15 1 2
FESTO_V FESTO_V
2x0,25 mm² 2x0,25 mm²
(AWG24) (AWG24)
x1 x1
+M-Pos46-YV14 +M-Pos46-YV15
+M/6:8 x2 +M/6:9 x2
ADC OPEN ADC UNCLAMP

GUN 2 GUN 2
23 25
Designed by MTH
SARAMAX-F2 OUTPUT ADC GUN 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 24 35
0 1 2 3 4 5 6 7 8 9
-XT1:12 5.7 / 13
-XT1:4 5.1 / M10

-A12
/23.8
KL2602
X601 X603 X700 X701 X700 X701 Beckhoff
-A11/20.9 L L -A12/23.7
/11.5 /11.5 /11.1 /12.5 /12.5 /12.1 /12.5 /12.5 /12.1
-A11/20.9 N N -A12/23.7
-A11/20.9 PE PE -A12/23.7
15 16 8 5 6 3
DO7X0 +24V 0V PE
1 2 3 4
15 16 8 5 6 3 7 8 4
1 2 3 4 2.6
PE7
0,5 mm²
(AWG20) W-E2 1 2 W-YV21 WH BN GY PK GN YE
Blue
Ölflex LIYCY
2x0,75 mm² 6x0,5 mm²
(AWG18) (AWG20)
XS52 1 2 XS59 1 2 5 6 3 4
W2-E2 WH BN W2-YV21 WH / GY BN / PK GN YE
LIYCY LIYCY
3x1,5 mm² 6x0,5 mm²
(AWG16) (AWG20)
+3 x1 x1
PE PE
K2 +MZ-E2 +MZ-YV21 +MZ-YV20
SSR 4 +MZ/2:6 +MZ/2:5 x2 +MZ/2:5 x2
50w AC AC
RELAY FOR HEAT IN CHARGING VALVE VACUUM VALVE

HEAT IN GUN 2 GUN 2 GUN 2
GUN 2
+2 1 /5.7
24 26
Designed by MTH
SARAMAX-F2 CHARGING GUN 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 25 35
0 1 2 3 4 5 6 7 8 9
X700 X701
/12.5 /12.5 /12.1

DO2X4 GND4 PE5
9 10 5
9 10 5
0,75 mm²
(AWG18)
Red
AC AC_GND
/ 13.8
13.7 -A10:3
-A10:2
24V AC
OUTPUT SUPPLY
25 27
Designed by MTH
SARAMAX-F2 24V AC OUTPUT SUPPLY = + A
Modified by
MTH
Approved by
HCH 02-11-2018 26 35
0 1 2 3 4 5 6 7 8 9
X403 X401 X601 X603
+24VDC
/10.5 /10.5 /11.5 /11.5 /11.1
DIX2 +24V/2 PE2 DO1X3 GND3 PE3
5 6 2 7 8 4
5 6 2 7 8 4
0,5 mm² 0,5 mm²

(AWG20) (AWG20)
Blue Blue
KA1 KA2
A2 14 12 A1 11 11
-KA1 -KA2
A1 KA1 11 11 A2 KA2 14 12
A1 A2 11 14 12
P1, WELDING P1, WELDING

DONE RELEASE
26 28
Designed by MTH
SARAMAX-F2 P1, Welding = + A
Modified by
MTH
Approved by
HCH 02-11-2018 27 35
0 1 2 3 4 5 6 7 8 9
X601 X603 X601 X603
/11.5 /11.5 /11.1 /11.5 /11.5 /11.1

DO1X4 GND4 PE4 DO1X5 GND5 PE5
9 10 5 11 12 6
9 10 5 11 12 6
0,5 mm² 0,5 mm²

(AWG20) (AWG20)
Blue Blue
KA3 KA4
A1 11 11 A1 11 11
-KA3 -KA4
A2 KA3 14 12 A2 KA4 14 12
11 14 12 11 14 12
PASS FAIL
27 29
Designed by MTH
SARAMAX-F2 P1, Pass/Fail = + A
Modified by
MTH
Approved by
HCH 02-11-2018 28 35
0 1 2 3 4 5 6 7 8 9
-A14
KL2622
X601 X603 X601 X603 X601 X603 Beckhoff
-A13/35.3 L L -A15/34.0
-A13/35.3 N N -A15/34.0
/11.5 /11.5 /11.1 /11.5 /11.5 /11.1 /11.5 /11.5 /11.1
-A13/35.3 PE PE -A15/34.0
1 2 1 3 4 2 5 6 3
1 2 3 4 5 6 7 8
+24V 0V PE +24V 0V PE
1 2 1 3 4 2 5 6 3 1 2 3 4 5 6 7 8
0,5 mm²
(AWG20) 16.3 / 24V+1
Blue
21.3 / 24V+2
5.2
M13
GN RD YE GN RD YE
+ A1 A1 A1 A1
HA1 HL1 HL2 HL3 HL4
CP A2 A2 A2 A2
BUZZER GREEN RED GREEN RED

CABINET
LIGHT TOWER GUN 1 LIGHT TOWER GUN 2
28 30
Designed by MTH
SARAMAX-F2 COMMON COMPONENTS Buzzer = + A
Modified by
MTH
Approved by
HCH 02-11-2018 29 35
0 1 2 3 4 5 6 7 8 9
-SL1 -SL2
External External
fan inverter Flow Switch
1 2 1 2
4 6 7 8
-A1 /13.3 L L -A3/33.2
-A1 /13.3 N N -A3/33.2
-A1 /13.3 PE PE -A3/33.2
I3 24V 0V I4
DI1x2 DI1x3
-A2
Beckhoff
KL1104
Fan inverter External ventilation

OK OK
29 31
Designed by MTH
SARAMAX-F2 VENTILATION = + A
Modified by
MTH
Approved by
HCH 02-11-2018 30 35
0 1 2 3 4 5 6 7 8 9
-A5
KL2012
Beckhoff
-A4/13.6 L L -A6/32.5
-A4/13.6 N N -A6/32.5
-A4/13.6 PE PE -A6/32.5
1 2 3 4 5 2 7 8
+24V 0V PE +24V 0V PE
1 2 3 4 5 6 7 8
0,5 mm² 0,5 mm²

(AWG20) (AWG20)
Blue Blue
W-YV1 1 2
Festo
W-YV2 1 2
3x0,75 mm²
Festo
(AWG18)
3x0,75 mm²
(AWG18)
X1 X1
+M/6:5 X2 +M/6:6 X2
MAIN INLET SAFE INLET

VALVE VALVE
MODULE 1 MODULE 1
30 32
Designed by MTH
SARAMAX-F2 INLET MODULE 1 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 31 35
0 1 2 3 4 5 6 7 8 9
-A6
KL2012
Beckhoff
-A5/31.4 L L -A7/23.3
-A5/31.4 N N -A7/23.3
-A5/31.4 PE PE -A7/23.3
1 2 3 4 5 6 7 8
1 +24V 0V PE +24V 0V PE
1 2 3 4 5 6 7 8
W-DO6-YV12 1 2
ÖLFLEX CLASSIC 110-G

W-DO6-YV13 1 2
3x0,75 mm²
ÖLFLEX CLASSIC 110-G
(AWG18)
3x0,75 mm²
(AWG18)
X1 X1
+M/6:5 X2 +M/6:6 X2
MAIN INLET SAFE INLET

VALVE VALVE
MODULE 2 MODULE 2
31 33
Designed by MTH
SARAMAX-F2 INLET MODULE 2 = + A
Modified by
MTH
Approved by
HCH 02-11-2018 32 35
0 1 2 3 4 5 6 7 8 9
B20 B21
GAS SENSOR GAS SENSOR
SE-Ex SE-Ex
BN RD BK BN RD BK
2 3 1 2 3 1
PE PE
W-B20 1 2 3 W-B21 1 2 3
H05VVC4V5-K H05VVC4V5-K
4x0,75 mm² 4x0,75 mm²
(AWG16) (AWG16)
1 2 3 4 5 6 7 8
-A2/30.5 L L
-A2/30.5 N N
-A2/30.5 PE PE
I1 +24V 0V GND I2 +24V 0V GND
1 2 3 4 5 6 7 8
AI1x0 AI1x1
-A3
KL3042
Beckhoff
GAS SENSOR GAS SENSOR

CABINET CONVEYOR
32 34
Designed by MTH
SARAMAX-F2 GAS SENSORS = + A
Modified by
MTH
Approved by
HCH 02-11-2018 33 35
0 1 2 3 4 5 6 7 8 9
-A15 -A16 -A17

KL2622 KL2622 KL2622
Beckhoff Beckhoff Beckhoff
-A14/29.9 L L L L L L -A18/13.7
-A14/29.9 N N N N N N -A18/13.7
-A14/29.9 PE PE PE PE PE PE -A18/13.7
230V 230V 230V 230V 230V 230V

-DO10x0 0V PE -DO10x1 0V PE DO11x0 0V PE DO11x1 0V PE DO12x0 0V PE DO12x1 0V PE
2 6 2 6 2 6
1 3 4 5 7 8 1 3 4 5 7 8 1 3 4 5 7 8
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
23
-KF1
24
-X? 1 2 -X? 1 2 -X? 1 2 -X? 1 2 3 4
GAS LEAK GAS LEAK GAS LEAK GAS LEAK

LEAK 35% LEAK 35% LEAK 15% LEL LEAK 35% LEL
Safe OK EMS CH1 EMS CH2 SCADA SCADA
External System
33 35
Designed by MTH
SARAMAX-F2 GAS LEAK AND EMS OUT = + A
Modified by
MTH
Approved by
HCH 02-11-2018 34 35
0 1 2 3 4 5 6 7 8 9
-A13
KL2622
Beckhoff
-A12/23.9 L L -A14/29.6
-A12/23.9 N N -A14/29.6
-A12/23.9 PE PE -A14/29.6
230V 230V
DO8x0 0V PE DO8X1 0V PE
2 6
1 3 4 5 7 8
1 2 3 4 5 6 7 8
-X? 1 2 -X? 1 2
External External
fan level 1 fan level 2
34 +M/1
Designed by MTH
SARAMAX-F2 FAN CONTROL = + A
Modified by
MTH
Approved by
HCH 02-11-2018 35 35
0 1 2 3 4 5 6 7 8 9
Section Sheet
???
Mec. unit
+M
+A/35 2
Designed by MTH
SARAMAX-F2 Mec. unit = + M
Modified by
MTH
Approved by
HCH 02-11-2018 1 6
0 1 2 3 4 5 6 7 8 9 10
6
pages
3
of
2
Connection to
external ventilation system
x22 / 3:1
Page
Area
step 1 = 60m3/h
+
step 2 = 120m3/h x3 / 6:9
02-11-2018
EX Zone
-Pos 14
-YV6
+A/18.2
4 5
1
Product-No. / Station-No.
2 3
x4 / 6:0
cooling unit
-Pos 15
Modified
-M2
=
+A/3.2
-Pos 7
flow switch
-Pos 3 -B8
-SP11 +A/17.5
Vis automatisk
TC 26 - 2600mm
Capillary tube
Setting ca. 80pa
-Pos 2
-Pos 17
Flow sensor -YV8
Varioline Intercool (PVT) Ltd.

2 1+A/3.4
-Pos 8
Accumulator
-Pos 128
Temp..sensor
Temp..sensor
-Pos 5 -Pos 11
-V5
-Pos 4 -Pos 10 -YV7 -Pos 12
-B2 +A/18.0 -B3
Customer
+A/17.1 2 1 +A/17.3
+MZ-x1 / +MZ/2:1
Gun 1
-Pos 1
Service port
-V11
Safty Valve
-Pos 13
-Pos 9
Charging unit 2 Gun F

42 bar
x5 / 6:9
x20 / 6:5
3600208683
x21 / 6:5
x13 / 6:9
Art of drawing
P No.
-Pos 42
-YV17
+A/23.5
4 5
1
2 3
x14 / 6:0
-Pos 32
-V121
Revision
cooling unit
-Pos 44
-M3
+A/3.6
-Pos 36
SARAMAX-F2
+A/22.5
-B9
Drawing number
01001
TC 26 - 2600mm
Capillary tube
Product
-Pos 45
-YV19
02-11-2018
203\CHARG1-2F.emp
2 1+A/3.8
-Pos 37
MTH
HCH
Approved by
Designed by
Accumulator
-Pos 129
Date
Temp. sensor
Temp. sensor
-Pos 34 -Pos 39
-V16
-Pos 33 -Pos 71 -YV18 -Pos 40

form without the written consent of AGRAMKOW.
-B6 +A/23.8 -B7
+A/22.0 2 1 +A/22.3

+MZ-x11 / +MZ/2:1
Gun 2
Service port
Safty Valve
-Pos 41
-Pos 38
42 bar
macro Name:
x15 / 6:9
1
macro Name:
203\VAC.emp
0
1
2:10 / -x22
2
3
-Pos 20
-M1
-Pos 21
4
-V11
-Pos 22
Vacuum sensor
-B4
+A/15.6
-Pos 23
5
6
7
8
Gun 2
x6 / 6:0
9
+MZ-x2 / +MZ/2:1
+MZ-x12 / +MZ/2:1
10
6
2
Designed by Product Art of drawing Product-No. / Station-No. Area
MTH
SARAMAX-F2 Vacuum unit M
= +
Approved by
This drawing is confidential and the property HCH 02-11-2018 3 6
of AGRAMKOW and may not be reproduced in any Drawing number Revision P No. Customer
Date
0 1 2 3 4 5 6 7 8 9 10
6
pages
+MZ/1
of
6
Page
Area
-Pos 60
+
-SP2
02-11-2018
Setting 5 bar
-Pos 24
Product-No. / Station-No.
Modified
=
adjustment = 6 bar
-Pos 16
D12
Compressed Air Inlet

= 6-10 bar
adjustment => medie outlet pressure
Varioline Intercool (PVT) Ltd.

-Pos 18
-Pos 43
10P-10-4A-IC-R-Y-CTCM+5D (036-3218805)
Type C Type T Type C Type M

adjustment => medie outlet pressure
3 11 3 1 3 11 3 1 11 1
Customer
2:10 / -x14 4 -YV1 2 -YV2 4 -YV3 2 -YV4 4 2 -YV5
+A/31.1 +A/31.3 +A/19.5 +A/19.3 +A/18.4
2:10 / -x4
Air Supply 2 Guns_F
3600208683
D4 D4 D4 D8 D8
Art of drawing
P No.
-x20 x8 x7 x5 x3
-Pos 19 2:10 2:10 2:10
-YV11
+A/18.8
2 1
3:9 / -x6
3
Revision
SARAMAX-F2
Drawing number
01001
-Pos 46
Product
10P-10-4A-IC-R-Y-CTCM+5D (036-3218805)
02-11-2018
MTH
HCH
Type C Type T Type C Type M
3 11 3 1 3 11 3 1 11 1
Approved by
Designed by
Date
203\AIR2-F.emp
4 -YV12 2 -YV13 4 -YV14 2 -YV15 4 2 -YV16

+A/32.5 +A/32.7 +A/24.3 +A/24.5 +A/23.3

D4 D4 D4
D8 D8
macro Name:
x21 x10 x9 x13 x15

2:10 2:10 2:10
3
0 1 2 3 4 5 6 7 8 9
Section Sheet
???
Filling Head
+ MZ
+M/6 2
Designed by MTH
SARAMAX-F2 Filling Head = + MZ
Modified by
MTH
Approved by
HCH 02-11-2018 1 2
macro Name:
203\CHARG-GUN1F.emp
0
/ -x9
/ -x10
+M/3:9 / -x12
+M/2:10 / -x11
/ -x7
/ -x8
+M/3:9 / -x2
+M/2:10 / -x1
1
-Pos 501
-Pos 500
2
3
-Pos 47
-Pos 25
D4
D4
D4
Green
Yellow
Yellow
4
D4
Green
coupling open
piston forward
piston forward
coupling open
Charging Charging
gun 2 gun 1
-YV9
-YV21
-YV10
+A/25.4
+A/20.4
-YV20
+A/25.8
+A/20.8
5
-Pos 50
-Pos 26
-Pos 48
-Pos 27
Vacuum Valve Charging Valve Vacuum Valve Charging Valve
-SP4
-SP3
-Pos 49
-Pos 28
-Pos 52
-Pos 29
-B5 +A/21.6
-B1 +A/16.6
+A/21.4
+A/16.4
-E2
-E1
-Pos 51
-Pos 30
Automatic
Automatic
disconnection
+A/25.3
+A/20.2
disconnection
6
-Pos 53
-SB4
-SB3
-SB2
-SB1
-Pos 31
Stop
Stop
Start
Start
+A/21.2
+A/21.1
+A/16.2
+A/16.1
7
8
9
10
+DOC02/1
1
Designed by Product Art of drawing Product-No. / Station-No. Area
MTH
SARAMAX-F2 Filling Head_F MZ
= +
Approved by
This drawing is confidential and the property HCH 02-11-2018 2 2
of AGRAMKOW and may not be reproduced in any Drawing number Revision P No. Customer
Date
0 1 2 3 4 5 6 7 8 9
Page / path
/3.1
/3.1
/3.1
/3.1
/3.2
/3.3
/3.3
/3.7
/3.7
/3.6
Cable description Cable type
N
2
3
5
2
3
2
Connecting point
Target designation
-QM1
-KM1
-KM1
-KM1
-KM2
-KM3
-TC1
Terminal strip definition
Terminal Name
Jumper
N
N
PE
PE
PE
V1
U1
U2
U3
W1
Terminal number
=+A-XT0
L
N
L
PE
PE
PE
Connecting point
Target designation
-M1
-M1
-M1
-M2
-M2
-M2
-M3
-M3
-M3

BU
GNYE
BN
-W-XT0-M1 H07RN-F 2,5 mm²

BU
GNYE
BN
-W-XT0-M2 H07RN-F 0,75 mm²

GNYE
2
-W-M3 H07RN-F 1 mm²

Function text
VACUUM PUMP
COMPRESSOR
COMPRESSOR
=
AG_Klem_02E
+MZ/2 2
Designed by MTH
SARAMAX-F2 TERMINAL STRIP DEFINITION =+A-XT0 = + DOC02
Modified by
MTH
Approved by
HCH 02-11-2018 1 3
0 1 2 3 4 5 6 7 8 9
Page / path
/5.1
/5.1
/5.1
/5.1
/5.1
/5.3
/5.3
/5.3
/5.5
/5.5
/5.6
/5.7
1
-W-E2 Ölflex 0,75 mm²
1
1
1
2
3
2
2
1
1
Connecting point
Target designation
-XS22
-XS52
-FA10
-X500
-FA11
-TC1
-A4
-K1
-K2
Terminal Name
Jumper
1
2
3
4
5
6
7
8
9
10
11
12
Terminal number
=+A-XT1
A1+
A2-
RD
BK
7
3
2
Connecting point 2
Target designation
-X500
-XS22
-XS52
-KF1
-KF1
-M4
-M4
-A1
-A4
-A1

2

2

Function text
24VDC
24VDC
24VDC
24VDC
24VDC
=
AG_Klem_02E
1 3
Designed by MTH
Modified by
MTH
Approved by
HCH 02-11-2018 2 3
0 1 2 3 4 5 6 7 8 9
/15.4
/15.4
/15.5
/15.5
Page / path
-W-SP12 H03VV-F 0,75 mm²
1
2
-W-SP11 H03VV-F 0,75 mm²
3
2
3
2
Connecting point
Target designation
-SP11
-SP11
-SP12
-SP12
+24V2
Terminal Name
DIX7
Jumper
1
2
3
4
Terminal number
=+A-XT2
15
16
Connecting point
Target designation
-X403
-X403

Function text
VENTILATION
VENTILATION
=
AG_Klem_02E
2
Designed by MTH
Modified by
MTH
Approved by
HCH 02-11-2018 3 3
AGRAMKOW Fluid Systems A/S Page 1
03.12.2018
PARTS LIST 15:18:49
Material No. Quant. Un. Position Item Name Drawing No.
171-011185A 1 PCE Ventilation hose, 180 g
171-011184A 2 PCE Assembly, supply hose HC, 180 g
290-0000050 1 PCE Supplied parts for the stations
045-0055005 5 PCE Flammable plate
045-0000130 1 PCE Label for diaphragm accumulator 12 bar
165-020421A 1 PCE Gun 2 for SARAMAX-F
165-020420A 1 PCE Gun 1 for SARAMAX-F
AG203-010109A 1 PCE Gas and flow sensor 2 m ass'y
AG203-010110A 1 PCE Gas and flow sensor 12 m ass'y
171-011201A 1 PCE Mounting of 2 guns with 2 modules, 180 g
AG203-010113A 1 PCE EX parts
203-010085A 1 PCE EL SARAMAX-F MK2, Safe intern
203-010088A 1 PCE EL SARAMAX-F MK2, Gas+flow intern
AG203-020049A 1 PCE EL SARAMAX-F MK2 gun2 ADC
203-010084A 1 PCE EL SARAMAX-F MK2, Gun 2
AG203-010107A 1 PCE Cylinder cabinet 2x65 kg ass'y
203-020041A 1 PCE Cabinet grounding 2 media
AG203-010105A 1 PCE Air inlet filter
203-020026A 1 PCE Add on 0.32 L Viton accumulator
203-020026A 1 PCE Add on 0.32 L Viton accumulator
171-011208A 1 PCE Vacuum pump D16B-230, SARATRONIC/EMAC
203-020036A 1 PCE SARAMAX-F, Stock unit (new)
Item name Material last edited on Rev. Project/Order Customer Currency
Saramax F2 -Flammable 203-000040A DKSGDHBS 03.10.18 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
AG203-010108A 1 PCE Pump module media 2 ass'y
026-7733337 1 PCE Motor protector 4.5 - 6.3 A Sirius 3R
203-010082A 1 PCE EL SARAMAX-NF+F MK2, Light tower 2
AG017-3170120 1 PCE Light tower Max 2 lights W. Bracket AG203-100027A-01
171-110167A 1 PCE Gun parking device, SARATRONIC/EMAC 171-110167A-01
AG203-010111A 1 PCE EL SARAMAX-F Media 2 ass'y
AG203-220000A 1 PCE Elec. draw. for SARAMAX Product variant
203-400072A 1 PCE Instruction multi SARAMAX-F
Saramax F2 -Flammable 203-000040A DKSGDHBS 03.10.18 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
080-7100030 1,300 M 01 Purelel hose DN 100
041-7104200 4 PCE 02 Hose Clamps, Master-Grip, DN 100
080-7100030 1,300 M 03 Purelel hose DN 100
Ventilation hose, 180 g 171-011185A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
067-3253175 1 PCE 01 Quick closing valve NC 1/2" DVGW
048-1477119 4 PCE 02 CH-screw M5 x 10
065-2255589 2 PCE 03 Male connector SS-16M0-1-8RS
087-7109018 2 PCE 04 TREDO RING / Bonded seal 1/2" NBR
171-140008A 1 PCE 05 Supply hose 2200mm, 16mm 171-140008A-01
171-140007A 1 PCE 06 Supply hose 850mm, 16mm 171-140007A-03
066-7100103 1 PCE 07 Coupling Hansen 3HK, Neopren, Steel
065-2255529 1 PCE 08 Male Connector SS-16MO-1-6RT
065-5983234 1 PCE 09 Angle tube coupling 1/8" Ø4
080-5981130 3 M 10 Nylon tube 4/2 red
Assembly, supply hose HC, 180 g 171-011184A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
067-3253170 1 PCE 01 Actuator for quick closing valve 1/2"
052-1690163 1 PCE 02 Mount. bracket 3 f. quick closing valve 169-100163A-03
048-1477472 4 PCE 03 RH-screw 6 x 10 mm - 1891 stainless
036-0970101 1 PCE 08 Ball valve BMG 036-0970101
048-1477144 4 PCE 10 CH-screw M6 x 60
045-0000953 1 PCE 999 Silver label NC \\AGNITIO\SITE
Quick closing valve NC 1/2" DVGW 067-3253175 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
AG163-010244A 1 PCE Solenoid valve incl. matr. SARAMAX-F
087-7881116 5 PCE O-ring, 3HK
087-7881116 5 PCE O-ring, 3HK
499-6150022 2 PCE Insert
499-6150021 1 PCE Box
Supplied parts for the stations 290-0000050 DKSGDHBS 03.10.18 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
036-3510716 1 PCE Solenoid valve
020-1410096 1 PCE Fuse, FST 5x20 250V 800mA
020-4580201 1 PCE Fuse TR5 PCB 3.15A 250V Time Delay
020-4580315 1 PCE Fuse TR5 Antisurge 315mA 250V Time Delay
065-5983221 1 PCE Nipple-pipe coupling 1/2" / 12mm hose
087-7881213 1 PCE O-ring ø23.39 x ø3.53 Neoprene
045-6319004 1 PCE Warning sign for flammable H = 80 mm
Solenoid valve incl. matr. SARAMAX-F AG163-010244A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
032-4560027 1 PCE Pressure switch 0.9/0.15 bar 165-100133A-02
062-0011106 1 PCE Nozzle for R-valve 1.0 mm 165-100167A-02
165-011943A 1 PCE Complete Hose Charg. gun 4m, SARAMAX-F
165-011652A 1 PCE Charging gun, ADC for SARAMAX-F
280-1650086 1 PCE Automatic discon. 3S-V with valve
Gun 2 for SARAMAX-F 165-020421A DKSGDHBS 03.10.18 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
165-011656A 1 PCE Hose 4 meter ADC for Charging gun SARA-M
203-010010A 1 PCE Connection for Charging gun
203-010047A 1 PCE El saraMax-F 5,5m kabel Charge Gun
Complete Hose Charg. gun 4m, SARAMAX-F 165-011943A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
080-5981120 5,500 M 01 Nylon tube 4/2 green
080-5981150 5,500 M 02 Nylon tube 4/2 yellow
041-6314020 4,500 M 03 Nylon wire 2 mm
080-0769236 4 M 04 Cover hose dia. 36mm
080-7101415 4,700 M 05 PVC-hose
080-1650047 1 PCE 06 Charging hose 4.7m 165-140005A-01
041-5304021 2 PCE 07 Clip
048-1476604 1 PCE 10 Stainless crosshead washer
048-1477240 2 PCE 11 CH-screw M2.5 x 12
062-0010038 1 PCE 13 Hose nipple KF16 165-100031A-01
041-6319051 1 PCE 14 Wire lock for 2,3 mm Wire
171-100395A 1 PCE 15 pull relief for gun 171-100395A-00
Hose 4 meter ADC for Charging gun SARA-M 165-011656A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
043-6310234 1 PCE XS10 Staf 6 Insert, male
043-6314014 1 PCE - Cover for connector Male 3A K M20
043-6310017 1 PCE XS11 Insert, plug Han 3A
043-6310024 1 PCE XS22 Insert, plug Han 4 A
043-6310004 1 PCE XS29 Insert plug 8D
043-6310303 6 PCE - Crimp-pin 0,5
041-9207133 2 PCE M20 Fitting HSK-K gray 6-12 mm
041-6317293 2 PCE Reduction M20 / M16
041-9207132 2 PCE M16 Gland HSK-K Grey 5-10 mm
Connection for Charging gun 203-010010A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
042-2580143 1 PCE W10B/30B Cable for gun 7,5m Start/Stop
042-2580144 1 PCE W11B/32B Cable for gun 7,5m NTC sensor
042-2580145 1 PCE W22B/52B Cable for gun 7,5m heater
042-2580141 1 PCE W29B/59B Cable for gun 7.5m 2xvalveplug
042-2580146 1 PCE Cable for gun 7,5m earth wire
El saraMax-F 5,5m kabel Charge Gun 203-010047A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
062-0011161 1 PCE 1 Connecting piece 165-100162A-03
062-0011148 1 PCE 2 Nozzle for gun 165-100190A-01
062-0010010 1 PCE 4 Adapter for flexible hose 165-100035A-04
165-110503A 1 PCE 5 Handle for filling head 165-110503A-00
048-1477407 4 PCE 6 Steinless UH screws 4x8 mm
087-7881008 1 PCE 7 O-ring, neoprene
087-7881011 1 PCE 8 O-ring
009-7360930 2 PCE 9 Distance piece M4x60 mm
087-7881012 1 PCE 10 O-ring ø 9,25 x ø 1,78 Neopren
087-7881005 1 PCE 13 O-ring ø 6,0 x ø1,0 Neopren
048-1477111 4 PCE 15 CH-screw M4 x 10
048-1476155 1 PCE 16 Spring washer Ø5 DIN 7980
048-1477121 1 PCE 17 CH-Screw M5 x 16
140-0000002 1 PCE 18 Keypad, START= grey / STOP= red 360-100192A-03
165-100447A 1 PCE 19 Gunhousing 2 valves 165-100447A-06
165-100452A 1 PCE 20 Cover for push button bottom part 165-100452A-00
165-100451A 1 PCE 21 Cover for push button top part 165-100451A-00
036-3519300 2 PCE 22 Coil Ex 24V 14W 50Hz
036-3519995 2 PCE 24 Washer, nut
087-7881010 1 PCE 26 O-ring ø6,07 x ø1,78 Neopren
036-3510716 2 PCE 25 Solenoid valve
Charging gun, ADC for SARAMAX-F 165-011652A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
165-100443A 1 PCE 27 Nozzle for gun Vaccum valve 3mm 165-100443A-00
165-100448A 1 PCE 28 Gun cover, 2 valve part 1 165-100448A-01
165-100449A 1 PCE 29 Guncover part 2 165-100449A-01
062-0014015 1 PCE 30 Mountings for gun 161-100487A-03
048-1477137 1 PCE 31 CH-screw M6 x 25
165-100363A 1 PCE 32 Gun parking device, SARAtronic/EMAC 165-100363A-02
049-9240100 1 PCE 33 Eye screw M6
03.12.2018
PARTS LIST 15:18:49
062-0010000 1 PCE 01 Cylinder, back 165-100110A-05
062-0000239 1 PCE 02 Bush 165-100004A-04
062-0012021 1 PCE 03 Middle piece f.3HK 165-100114A-03
049-4040002 1 PCE 04 Spring 165-100054A-04
048-1477111 6 PCE 05 CH-screw M4 x 10
065-5983233 1 PCE 06 0ngle tube coupling M5 - 4 mm hose
065-5983129 2 PCE 07 Blind plug
049-4040005 1 PCE 08 Compression spring 165-100050A-00
087-7510866 2 PCE 09 simrit seal
087-7510580 1 PCE 10 Simrit seal
087-7881113 2 PCE 13 O-ring 1/4" PCU ø13.94 x ø2.62
048-1476404 1 PCE 15 Locking ring
062-0015013 1 PCE 16 Guiding funnel HK3+PCU+Nitto 165-100058A-01
066-0000104 1 PCE 17 Guncoupling Nitto 3/8" 165-100071A-01
087-7881116 1 PCE 18 O-ring, 3HK
062-0012014 1 PCE 19 Coupling front Nitto 3S-V-GN. 165-100047A-01
087-7882971 1 PCE 20 O-ring ø33,00 x ø2,50 NBR
087-7882097 1 PCE 21 O-ring ø32,00 x ø2,00 NBR
062-0012026 1 PCE 22 Cylinder, Front 3 HK 165-100049A-02
049-8870081 1 PCE 23 Spring for ADC
Automatic discon. 3S-V with valve 280-1650086 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
165-100345A 1 PCE 24 ADC ring 165-100345A-00
165-100343A 1 PCE 25 Piston for ADC 165-100343A-03
165-100346A 1 PCE 26 Valve for piston 165-100346A-04
165-110377A 1 PCE 28 Front part for piston 165-110377A-00
065-5983208 1 PCE 29 Straight tube coupling M5 - 4 mm hose
03.12.2018
PARTS LIST 15:18:49
032-4560009 1 PCE Pressure switch 2,76/0,9bar 165-100133A-02
062-0011106 1 PCE Nozzle for R-valve 1.0 mm 165-100167A-02
165-011943A 1 PCE Complete Hose Charg. gun 4m, SARAMAX-F
165-011652A 1 PCE Charging gun, ADC for SARAMAX-F
280-1650086 1 PCE Automatic discon. 3S-V with valve
Gun 1 for SARAMAX-F 165-020420A DKSGDHBS 03.10.18 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
165-011656A 1 PCE Hose 4 meter ADC for Charging gun SARA-M
203-010010A 1 PCE Connection for Charging gun
203-010047A 1 PCE El saraMax-F 5,5m kabel Charge Gun
Complete Hose Charg. gun 4m, SARAMAX-F 165-011943A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
041-6314020 4,500 M 03 Nylon wire 2 mm
080-0769236 4 M 04 Cover hose dia. 36mm
080-7101415 4,700 M 05 PVC-hose
080-1650047 1 PCE 06 Charging hose 4.7m 165-140005A-01
041-5304021 2 PCE 07 Clip
048-1476604 1 PCE 10 Stainless crosshead washer
048-1477240 2 PCE 11 CH-screw M2.5 x 12
062-0010038 1 PCE 13 Hose nipple KF16 165-100031A-01
041-6319051 1 PCE 14 Wire lock for 2,3 mm Wire
171-100395A 1 PCE 15 pull relief for gun 171-100395A-00
Hose 4 meter ADC for Charging gun SARA-M 165-011656A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
043-6310234 1 PCE XS10 Staf 6 Insert, male
043-6310017 1 PCE XS11 Insert, plug Han 3A
043-6310024 1 PCE XS22 Insert, plug Han 4 A
043-6310004 1 PCE XS29 Insert plug 8D
043-6310303 6 PCE - Crimp-pin 0,5
041-6317293 2 PCE Reduction M20 / M16
041-9207132 2 PCE M16 Gland HSK-K Grey 5-10 mm
Connection for Charging gun 203-010010A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
042-2580143 1 PCE W10B/30B Cable for gun 7,5m Start/Stop
042-2580144 1 PCE W11B/32B Cable for gun 7,5m NTC sensor
042-2580145 1 PCE W22B/52B Cable for gun 7,5m heater
042-2580141 1 PCE W29B/59B Cable for gun 7.5m 2xvalveplug
042-2580146 1 PCE Cable for gun 7,5m earth wire
El saraMax-F 5,5m kabel Charge Gun 203-010047A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
062-0011161 1 PCE 1 Connecting piece 165-100162A-03
062-0010010 1 PCE 4 Adapter for flexible hose 165-100035A-04
165-110503A 1 PCE 5 Handle for filling head 165-110503A-00
087-7881008 1 PCE 7 O-ring, neoprene
087-7881011 1 PCE 8 O-ring
009-7360930 2 PCE 9 Distance piece M4x60 mm
087-7881012 1 PCE 10 O-ring ø 9,25 x ø 1,78 Neopren
048-1477111 4 PCE 15 CH-screw M4 x 10
048-1476155 1 PCE 16 Spring washer Ø5 DIN 7980
048-1477121 1 PCE 17 CH-Screw M5 x 16
140-0000002 1 PCE 18 Keypad, START= grey / STOP= red 360-100192A-03
165-100447A 1 PCE 19 Gunhousing 2 valves 165-100447A-06
165-100452A 1 PCE 20 Cover for push button bottom part 165-100452A-00
165-100451A 1 PCE 21 Cover for push button top part 165-100451A-00
036-3519300 2 PCE 22 Coil Ex 24V 14W 50Hz
036-3519995 2 PCE 24 Washer, nut
03.12.2018
PARTS LIST 15:18:49
165-100443A 1 PCE 27 Nozzle for gun Vaccum valve 3mm 165-100443A-00
165-100448A 1 PCE 28 Gun cover, 2 valve part 1 165-100448A-01
165-100449A 1 PCE 29 Guncover part 2 165-100449A-01
062-0014015 1 PCE 30 Mountings for gun 161-100487A-03
048-1477137 1 PCE 31 CH-screw M6 x 25
165-100363A 1 PCE 32 Gun parking device, SARAtronic/EMAC 165-100363A-02
049-9240100 1 PCE 33 Eye screw M6
03.12.2018
PARTS LIST 15:18:49
062-0010000 1 PCE 01 Cylinder, back 165-100110A-05
062-0000239 1 PCE 02 Bush 165-100004A-04
062-0012021 1 PCE 03 Middle piece f.3HK 165-100114A-03
049-4040002 1 PCE 04 Spring 165-100054A-04
048-1477111 6 PCE 05 CH-screw M4 x 10
065-5983129 2 PCE 07 Blind plug
049-4040005 1 PCE 08 Compression spring 165-100050A-00
087-7510866 2 PCE 09 simrit seal
087-7510580 1 PCE 10 Simrit seal
087-7881113 2 PCE 13 O-ring 1/4" PCU ø13.94 x ø2.62
048-1476404 1 PCE 15 Locking ring
062-0015013 1 PCE 16 Guiding funnel HK3+PCU+Nitto 165-100058A-01
066-0000104 1 PCE 17 Guncoupling Nitto 3/8" 165-100071A-01
087-7881116 1 PCE 18 O-ring, 3HK
062-0012014 1 PCE 19 Coupling front Nitto 3S-V-GN. 165-100047A-01
087-7882971 1 PCE 20 O-ring ø33,00 x ø2,50 NBR
087-7882097 1 PCE 21 O-ring ø32,00 x ø2,00 NBR
062-0012026 1 PCE 22 Cylinder, Front 3 HK 165-100049A-02
049-8870081 1 PCE 23 Spring for ADC
03.12.2018
PARTS LIST 15:18:49
165-100345A 1 PCE 24 ADC ring 165-100345A-00
165-100343A 1 PCE 25 Piston for ADC 165-100343A-03
165-100346A 1 PCE 26 Valve for piston 165-100346A-04
165-110377A 1 PCE 28 Front part for piston 165-110377A-00
065-5983208 1 PCE 29 Straight tube coupling M5 - 4 mm hose
03.12.2018
PARTS LIST 15:18:49
042-0170229 2 PCE Ölfex UL cable 4G1 (4x18AWG)
146-2400010 1 PCE Infrared Gas Transmitter PIR 30000-100
171-011202A 1 PCE Flow sensor, 180 g
Gas and flow sensor 2 m ass'y AG203-010109A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
048-1477111 2 PCE 01 CH-screw M4 x 10
038-5848601 1 PCE 02 Flow meterPipe dim. 100 mm
048-1475234 2 PCE 03 Nut
032-3252150 1 PCE 04 Diff. pressure control
049-1470300 4 PCE 05 Blind rivets
Flow sensor, 180 g 171-011202A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
042-0170229 12 PCE Ölfex UL cable 4G1 (4x18AWG)
146-2400010 1 PCE Infrared Gas Transmitter PIR 30000-100
171-011202A 1 PCE Flow sensor, 180 g
Gas and flow sensor 12 m ass'y AG203-010110A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
048-1477111 2 PCE 01 CH-screw M4 x 10
038-5848601 1 PCE 02 Flow meterPipe dim. 100 mm
048-1475234 2 PCE 03 Nut
032-3252150 1 PCE 04 Diff. pressure control
049-1470300 4 PCE 05 Blind rivets
Flow sensor, 180 g 171-011202A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
210-5799406 1 PCE 01 T-piece DN16 KF
210-5799341 2 PCE 02 Retaining ring DN 10/16 KF
210-5799326 2 PCE 03 Center ring DN 16
AG165-100487A 2 PCE 04 Hose Clamp 38mm AG165-100487A-00
048-1477470 4 PCE 05 Stainless RH screw 5x16mm 1891
Mounting of 2 guns with 2 modules, 180 g 171-011201A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
062-0010031 1 PCE Hose connector 1/2"xØ20 116-100131A-01
041-5304026 2 PCE Strap, Norma Cobra 26/8
080-7101420 1 M Vacuum hose, 20mm
087-7881971 1 PCE O-ring
EX parts AG203-010113A 3600208683 Varioline Intercool (PVT) Ltd. EUR

03.12.2018
PARTS LIST 15:18:49
203-100002A 1 PCE Label for main switch 203-100002A-01
140-3182622 4 PCE Safe Int Relay output module 230VAC/30VDC 2A
140-3189100 1 PCE Safe Int Power modul KL9100
140-3181104 1 PCE Safe Int 4x Digital Input 24V DC
EL SARAMAX-F MK2, Safe intern 203-010085A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
140-3183042 1 PCE 2 x Analogue input 12Bit 0-20mA 2-point
EL SARAMAX-F MK2, Gas+flow intern 203-010088A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
140-3182012 2 PCE 2 x Digital output 24V 0,5A protected
043-7451001 1 PCE SUB-D 9 pin, male, solder, DE09P-2
043-7451040 1 PCE SUB-D housing, 9 pin
EL SARAMAX-F MK2 gun2 ADC AG203-020049A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
021-7734103 1 PCE FA13 Circuit Breake 3A
033-7730633 -1 PCE TC1 Power supply PSU100L 230V 24V 5A
033-7730634 1 PCE TC1 Power supply PSU100L 230V 24V 10A
021-7733010 1 PCE FA3 AUX. Contact for 5SY serie
028-7360110 1 PCE K2 Solid state relay 3,5 - 32 V in / 100V ,
042-2580100 1 PCE XS30 Cable for Start/Stop internal station
043-6314016 1 PCE - Male 3A Housing M20
042-2580101 1 PCE XS31 Cable for temp. sensor internal station
041-6317295 2 PCE Reducers M20 - M16
041-9207132 2 PCE XS34 M16 Gland HSK-K Grey 5-10 mm
042-2580102 1 PCE XS52 Cable for heater internal station
042-2580103 1 PCE XS59 Cable for valves internal station
140-3189190 1 PCE ST2 Supply module for AC/DC
140-3182602 1 PCE -YV20 2x Relay Output Module 230VAC/3with po
EL SARAMAX-F MK2, Gun 2 203-010084A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
058-8146433 2 PCE Key PA 5 mm DIN
171-011235A 1 PCE Cylinder rack, complete 180 g 1800mm 171-110196A-01
203-020032A 1 PCE Cabinet grounding
171-110128A 1 PCE Mounting overview, 180 g
171-110137A 1 PCE Assembly, complete, 180 g
Cylinder cabinet 2x65 kg ass'y AG203-010107A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
171-100488A 4 PCE 00 Hold-down clip 171-100488A-00
171-011236A 1 PCE 01 Bottle cabinet assembly, 180g 171-110197A-04
058-5849591 2 PCE 02 Inlet LINDAB Siliconsafe ø100
041-6317020 1 PCE 03 Compression gland TET-C 26-35
058-7799310 1 M 04 Iron chain, 4,4x22x8 mm
058-7799310 1 M 05 Iron chain, 4,4x22x8 mm
058-7799310 1 M 06 Iron chain, 4,4x22x8 mm
198-100033A 2 PCE 07 Brackets for Lindab venting tube ø 100 198-100033A-01
048-1477470 8 PCE 08 Stainless RH screw 5x16mm 1891
058-7799309 1 PCE 09 Repair link 4 mm
Cylinder rack, complete 180 g 1800mm 171-011235A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
290-7550015 1 PCE Battery grip full isolation blackStraig
044-6310346 0,100 M Assembly strap SSCH 25980
044-6310610 2 PCE Rail holder SH 1
044-6310818 4 PCE Clamp ZBE6 (2,5-6)
042-0170014 2 PCE Wire UL/CSA Yellow/green 12 AWG
Cabinet grounding 203-020032A 3600208683 Varioline Intercool (PVT) Ltd. EUR

03.12.2018
PARTS LIST 15:18:49
042-0170014 2 PCE Wire UL/CSA Yellow/green 12 AWG
290-7550015 1 PCE Battery grip full isolation blackStraig
044-6310818 1 PCE Clamp ZBE6 (2,5-6)
Cabinet grounding 2 media 203-020041A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
048-1477472 4 PCE RH-screw 6 x 10 mm - 1891 stainless
048-1476506 4 PCE Washer ø6.4
051-3178470 1 PCE Filter for ALFA fan
058-5848682 1 PCE Nippel siliconesafe ø100
199-110087A 1 PCE Air filter BOX 199-110087A-00
285-100157A 1 PCE Air Ventilation Inlet port 285-100157A-03
198-100033A 1 PCE Brackets for Lindab venting tube ø 100 198-100033A-01
058-5849591 1 PCE Inlet LINDAB Siliconsafe ø100
Air inlet filter AG203-010105A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
065-2255722 1 PCE 01 Union Tee SS-16M0-3
065-2255763 1 PCE 02 Port Connector SS-16M1-PC
066-2255561 1 PCE 03 Male Adaptor 194-100437A 194-100437A-00
071-2020032 1 PCE 05 Accumulator 0.32 L NBRPre-pressure 12 B
Add on 0.32 L Viton accumulator 203-020026A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
065-2255722 1 PCE 01 Union Tee SS-16M0-3
065-2255763 1 PCE 02 Port Connector SS-16M1-PC
071-2020032 1 PCE 05 Accumulator 0.32 L NBRPre-pressure 12 B
Add on 0.32 L Viton accumulator 203-020026A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
203-100010A 4 PCE Mounting Split for Vacuumpump 203-100010A-01
049-9240510 4 PCE Hair Pin 2 mm
210-0039316 1 PCE Oil mist filter FILTER PART 21
210-5790325 1 PCE Leybold D16B, 220 V - 50 Hz
171-110169A 1 PCE Vacuum pump D16B-230, SARATRONIC/EMAC
Vacuum pump D16B-230, SARATRONIC/EMAC 171-011208A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
203-010076A 1 PCE SARA-MAX-F, Stock, EL
203-010077A 1 PCE SARA-MAX-F, Stock, Mec.
SARAMAX-F, Stock unit (new) 203-020036A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
AG258-000010A 1 PCE A1 MPC2 HMI AG258-970021A-1.0
258-000001A 1 PCE A0 MPC - IO
015-7732026 1 PCE QF0 Main Switch 4-pol 16A
051-3177150 1 PCE M4 Fan MC/H24VDC 55m3 incl. filter
043-7451001 1 PCE SUB-D 9 pin, male, solder, DE09P-2
033-7730633 1 PCE TC1 Power supply PSU100L 230V 24V 5A
044-6310818 3 PCE Clamp ZBE6 (2,5-6)
026-7733150 1 PCE -QM1 Auixillary contact overload protection
026-7739004 1 PCE -QM1 UL terminal block for Sirius 3RV
021-7734102 1 PCE FA1 Circuit Breaker 2A
022-4000227 1 PCE KF1 Emergency stop relay DOLD LG5925
042-2580135 1 PCE KF2 Cable set for vacuum sensor EX
023-7733001 1 PCE KM1 Contactor 24V DC
023-7739001 1 PCE - Diode for relay
028-7360110 1 PCE K1 Solid state relay 3,5 - 32 V in / 100V ,
028-7360111 1 PCE KM2 Solid state relay 3 - 32 V DC / 90-280V
SARA-MAX-F, Stock, EL 203-010076A 3600208683 Varioline Intercool (PVT) Ltd. EUR

03.12.2018
PARTS LIST 15:18:49
043-7451040 1 PCE SUB-D housing, 9 pin
017-8770020 1 PCE HA1 Alarm Horn
140-3185150 1 PCE -A1 Can Bus slave BK5150
140-3182012 1 PCE YV1+2 2 x Digital output 24V 0,5A protected
140-3189010 1 PCE KL9010 End terminal KL9010
044-9200020 5 PCE XT0 Clamp ZDU
044-9200050 1 PCE - End plate ZAP/TW2
044-9200040 2 PCE - Earth clamp ZPE
044-9200080 2 PCE - Stop angle
044-6310346 0,300 M XTPE Assembly strap SSCH 25980
044-6310610 4 PCE - Rail holder SH 1
044-6310816 18 PCE - Clamp ZB 4 31650
038-4000004 1 PCE XS14 M12 straight connector 5m
042-2580100 1 PCE XS10 Cable for Start/Stop internal station
041-9207132 1 PCE - M16 Gland HSK-K Grey 5-10 mm
041-6317295 1 PCE - Reducers M20 - M16

03.12.2018
PARTS LIST 15:18:49
042-2580101 1 PCE XS11 Cable for temp. sensor internal station
041-9207132 1 PCE - M16 Gland HSK-K Grey 5-10 mm
041-6317295 1 PCE - Reducers M20 - M16
042-2580102 1 PCE XS22 Cable for heater internal station
041-9207133 1 PCE - M20 Fitting HSK-K gray 6-12 mm
042-2580103 1 PCE XS29 Cable for valves internal station
041-9207133 1 PCE - M20 Fitting HSK-K gray 6-12 mm
042-2580014 1 PCE W6 CAN Cable for MPC to HMI 258-160002A-00
044-9200072 1 PCE Splice ZQV 2,5/10
042-2580110 2 PCE 999 Cable for temp. sensor NTC with sensor
036-4009201 1 PCE 999 Plug with LED
041-6316201 1 PCE Cable Tie, grey SP1 7-13mm
203-010069A 1 PCE EL SARAMAX MK2, PASS/FAIL
203-010068A 1 PCE EL SARAMAX MK2, Welding
058-8146433 1 PCE Key PA 5 mm DIN
AG038-4000050 1 PCE M12, 4-pol female straight, 2m PVC cable
140-3182622 1 PCE EXT_Safe Relay output module 230VAC/30VDC 2A

03.12.2018
PARTS LIST 15:18:49
028-4000000 2 PCE KA3-4 Relay module MR 6.2 mm
EL SARAMAX MK2, PASS/FAIL 203-010069A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
028-4000000 2 PCE KA1-2 Relay module MR 6.2 mm
EL SARAMAX MK2, Welding 203-010068A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
058-8146433 1 PCE Key PA 5 mm DIN
041-4039590 4 PCE Button Heyco 4.7 mm
045-4020105 1 PCE SARAMAX F storage model Labels
171-100409A 1 PCE Logo, SARAMAX-F, 180 g 171-100409A-04
171-011171A 1 PCE Pressure intensifier, 180 g
171-011176A 1 PCE Vaccum check unit, 180g
171-011172A 1 PCE Cooling unit, 180 g
171-011174A 1 PCE Air unit, 180g
171-011186A 1 PCE Cabinet assembly, complete,180g
171-140007A 1 PCE Supply hose 850mm, 16mm 171-140007A-03
171-100383A 1 PCE Temp. sensor pipe 171-100383A-02
065-2255589 2 PCE Male connector SS-16M0-1-8RS
087-7109018 2 PCE TREDO RING / Bonded seal 1/2" NBR
048-1477119 2 PCE CH-screw M5 x 10
036-3519300 1 PCE Coil Ex 24V 14W 50Hz
036-3519995 1 PCE Washer, nut
041-4039590 4 PCE Button Heyco 4.7 mm
AG203-110047A 1 PCE SARAMAX-F, Stock, Mec.
SARA-MAX-F, Stock, Mec. 203-010077A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
045-0000850 1 PCE Silver labels for All station
045-4020202 1 PCE Saramax-F Terminals signs
045-4020210 1 PCE Beckhoff Klemmer skilte
045-0000186 1 PCE Label "R410a, R134a, R600, R290, mm.
045-0000630 1 PCE Lable with arrow
AG045-0055110 1 PCE Label with arrow SKILT MED PIL
045-0000634 1 PCE Red Warning Sign
045-0000631 1 PCE Labels for MACH1 Safety equip.Pantone R
045-0000262 1 PCE Set of label for 1-100
045-0000113 1 PCE Label for pressure in the station
045-0000629 1 PCE Lable for Setpoint
SARAMAX F storage model Labels 045-4020105 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
066-7750130 1 PCE 02 Sch. valve A-3148
062-0001414 1 PCE 03 Nipple 1/4"x1/8" NPT x 30mm 171-100308A-07
062-0011114 1 PCE 04 Nozzle 3.0 mm 165-100165A-01
067-3253176 1 PCE 06 Quick closing valve N0 1/2" DVGW
065-2255710 1 PCE 09 Union Elbow SS-16M0-9
065-2842120 1 PCE 11 Bushing 1/4" x 1/4"
011-7040007 1 PCE 12 Pressure gauge 0-60 bar
048-1477109 1 PCE 13 CH-screw M4 x 6
048-1477137 8 PCE 14 CH-screw M6 x 25
171-100393A 1 PCE 15 Connecting tube, 180g 171-100393A-03
171-100394A 1 PCE 16 Working shaft, 180g 171-100394A-03
038-0000250 1 PCE 17 Wire pulse counter
049-1471327 1 PCE 18 Cylindrical pin ø2x5
087-7882961 1 PCE 19 O-ring ø 80 x 2 mm NBR
171-100392A 1 PCE 21 Media piston, 180g 171-100392A-02
171-100391A 1 PCE 22 Air piston, 180g 171-100391A-02
087-7882450 1 PCE 23 O-ring D75,0 x D4,0 NBR
Pressure intensifier, 180 g 171-011171A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
087-7887227 1 PCE 24 Slydring SARAtronic-HCS
062-0002362 1 PCE 25 Threaded ring for pressure booster SARAT 171-100262A-03
062-0002027 4 PCE 26 Pinbolt M6 x 234 171-100396A-00
048-1476506 8 PCE 27 Washer ø6.4
087-7881128 1 PCE 28 O-Ring ø39,34 x ø2,62 Neopren
087-7249052 1 PCE 29 cylinderglidringSaraTronic - HCS
171-100389A 1 PCE 30 Media cylinder, 180g 171-100389A-03
171-100388A 1 PCE 31 Air cylinder, 180g 171-100388A-03
171-100387A 1 PCE 32 End piece, 180g 171-100387A-04
087-7249051 1 PCE 33 Gasket 8X15X17.5mm
062-0005391 1 PCE 34 Tightring for overpressuresSARATronic 171-100264A-04
062-0002361 1 PCE 35 Pressure ring for pressure booster SARAT 171-100263A-05
048-1477140 7 PCE 36 CH-screw M6 x 40
048-1475278 8 PCE 37 Locking nut M6
048-1477187 4 PCE 38 CH-screw M6 x 90 Stainless
065-2252508 2 PCE 39 Male Connector B-6M0-1-2RT
048-1477138 4 PCE 40 CH-screw M6x30
285-110017A 1 PCE 41 Underbody on filter housing 285-110017A-14
087-7881124 1 PCE 42 O-Ring 27 x 2 Neopren
087-7882038 1 PCE 43 O-ring ø66,40 x ø1,78 NBR
285-100031A 1 PCE 45 Filter housing 285-100031A-12
069-5685015 1 PCE 46 Filter element
03.12.2018
PARTS LIST 15:18:49
062-0005632 1 PCE 47 Shock absorberPressure intensifier 171-100307A-07
171-100335A 1 PCE 48 distribution part 171-100335A-10
171-100390A 1 PCE 49 Adapter, 180g 171-100390A-02
087-7881118 1 PCE 50 O-ring ø21,89 x ø2,62 Neoprene
087-7881141 1 PCE 52 O-ring 2347-141
068-3210044 1 PCE 54 Quick bleeder 1/4" x 1/4"
065-3210003 1 PCE 55 O-ring
065-5983235 1 PCE 57 Angle tube pipe 1/4" ø4
070-7754233 1 PCE 59 Insulating box for 180 g pump AG171-110225A-00
067-8300420 1 PCE 60 Relief valve 42 bar
087-7109017 1 PCE 61 TREDO RING / Bonded seal 3/8"
065-7752175 1 PCE 62 Swivel Female elbow 1/4
042-7757088 0,100 M 63 Pipe insulation 6-19
042-7757078 1 M 64 Pipe insulation 9-61
171-100514A 1 PCE 65 Mounting plate for Encoder 171-100514A-01
048-1477306 2 PCE 66 CH screw M4 x 70 stainless
AG203-100024A 1 PCE 67 Wire Encoder PTX 250 Spacer plate AG203-100024A-00
171-110120A 1 PCE 68 Pressure intensifier, 180 g
043-4001000 1 PCE Plug straight male
03.12.2018
PARTS LIST 15:18:49
03.12.2018
PARTS LIST 15:18:49
067-3253175 1 PCE Quick closing valve NC 1/2" DVGW
045-0000952 1 PCE Silver label NO \\agnitio\Site
Quick closing valve N0 1/2" DVGW 067-3253176 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
048-1477144 4 PCE 10 CH-screw M6 x 60
03.12.2018
PARTS LIST 15:18:49
146-2990025 1 PCE 02 Active Pirani Gauge PSG500
276-2850038 1 PCE 03 Vacuum Manifold 285-100038A-00
048-1476506 2 PCE 05 Washer ø6.4
062-0010070 1 PCE 06 Nippel KF 16 ( NW16)/R1/2" 174-100003A-03
087-7881971 1 PCE 09 O-ring
080-7101420 0,500 M 10 Vacuum hose, 20mm
285-010015A 1 PCE 11 Air Vacuum Check Valve 285-110021A-14
041-5304026 2 PCE 12 Strap, Norma Cobra 26/8
Vaccum check unit, 180g 171-011176A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
062-0002182 1 PCE 01 Cylinder for pneum. Evac - valve Max95 F 165-100081B-11
285-100035A 1 PCE 02 Piston, Pneumatic Vacuum Valve 285-100035A-11
049-4040230 1 PCE 03 Spring 170-100020A-05
087-7881025 1 PCE 05 O-ring ø29,87x1,78 Neoprene
087-7249049 1 PCE 06 Flexiseal
087-7881971 1 PCE 09 O-ring
062-0005677 1 PCE 10 Guide bush 285-100037A-03
062-0010031 1 PCE 11 Hose connector 1/2"xØ20 116-100131A-01
285-100036A 1 PCE 12 valve housing, pneumatic vacuum valve 285-100036A-15
Air Vacuum Check Valve 285-010015A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
065-7751910 1 PCE 999 Blind-cap 1/4"
065-2112002 1 PCE 999 Union 1/4"
171-100397A 1 PCE 1 Mounting plate for compressor, 180g 171-100397A-03
068-3210631 1 PCE 2 Pressure air regulator
068-3219002 2 PCE 4 Sound absorber
036-2110036 1 PCE 5 Solenoid valve EVR 3
036-2110096 1 PCE 6 Solenoid valve console
066-7750260 1 PCE 7 Purge valve
060-7757141 1 CM 8 CU-tube ø6x1 mm
060-7757141 1 CM 9 CU-tube ø6x1 mm
060-7757141 1 CM 10 CU-tube ø6x1 mm
065-2252617 3 PCE 11 Bulkhead Union B-6M0-61
080-5981012 1 M 12 Nylon tube 12/8 blue
048-1477111 2 PCE 13 CH-screw M4 x 10
048-1475276 2 PCE 14 Nut
048-1475277 1 PCE 15 Lock Nut M5
048-1477123 1 PCE 16 CH-Schrew M5 x 25
048-1477137 3 PCE 17 CH-screw M6 x 25
048-1477138 3 PCE 19 CH-screw M6x30
042-7757039 0,250 M 20 Aeroflex 6-10 M 06010
171-100398A 1 PCE 21 Mounting plate for connection, 180g 171-100398A-03
Cooling unit, 180 g 171-011172A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
065-5983291 4 PCE 22 Lead-in ø4
065-5983293 2 PCE 23 Lead-in ø6
048-1477131 4 PCE 24 CH-screw M6 x 12 1888
048-1475236 4 PCE 25 Nut 6mm
058-8148010 1 PCE 26 Sponge rubber tape
065-5983296 1 PCE 27 Bulkhead ø12
068-3210623 1 PCE 28 Nut for air regulator
036-3210060 1 PCE 29 5/2 valve CPE18
065-3212032 2 PCE 30 Air fitting QS-1/4-12-I
065-3212033 1 PCE 31 Air fitting QS-B-1/4"-6-I-20
036-3219200 1 PCE 32 Plug incl. Wire 2,2mfor CPE18KMEB-1-24
065-5983326 4 PCE 33 Reducing nipple ø4 - ø6
080-5981006 0,300 M 35 Nylon tube 6/4 blue
065-5983255 1 PCE 36 T-piece pipe connection ø6 x 1/8"
080-5981006 0,300 M 37 Nylon tube 6/4 blue
048-1477116 2 PCE 38 CH-screw M4 x 30
048-1475234 6 PCE 39 Nut
048-1477192 4 PCE 40 CH-screw M4 x 45 BN611
065-3210004 2 PCE 41 O-ring 0-3/8
068-5981202 2 PCE 42 Filter plug
080-5981006 0,400 M 43 Nylon tube 6/4 blue
080-5981012 0,300 M 44 Nylon tube 12/8 blue
03.12.2018
PARTS LIST 15:18:49
080-5981006 0,300 M 45 Nylon tube 6/4 blue
080-5981012 0,300 M 46 Nylon tube 12/8 blue
080-5981130 1 M 47 Nylon tube 4/2 red
080-5981006 1 M 48 Nylon tube 6/4 blue
080-5981006 1 M 49 Nylon tube 6/4 blue
080-5981130 0,700 M 50 Nylon tube 4/2 red
080-5981012 0,500 M 51 Nylon tube 12/8 blue
080-5981006 0,700 M 52 Nylon tube 6/4 blue
080-5981006 0,700 M 53 Nylon tube 6/4 blue
080-5981130 0,300 M 54 Nylon tube 4/2 red
042-7757039 0,825 M 57 Aeroflex 6-10 M 06010
060-7757141 95 CM 58 CU-tube ø6x1 mm
060-7757141 17,500 CM 59 CU-tube ø6x1 mm
060-7757141 1 CM 60 CU-tube ø6x1 mm
060-7757026 260 CM 61 Capillary pipe TC-26
036-3218805 1 PCE 62 Valve block 5 valves10P-10-4A-IC-R-Y-C
041-9207131 5 PCE 63 M12 gland HSK-K grey 3-6.5mm
041-6317331 5 PCE 64 M12 nut, Light grey
041-9207132 4 PCE 65 M16 Gland HSK-K Grey 5-10 mm
041-9207133 1 PCE 66 M20 Fitting HSK-K gray 6-12 mm
03.12.2018
PARTS LIST 15:18:49
041-6317333 1 PCE 68 M20 Nut HSK-K gray
036-2110300 1 PCE 69 Solenoid valve 230V/50-60HzGWO (018Z619)
036-4009219 1 PCE 70 Valve plug 18mm /1.5 meter cabel 230V
201-2112315 1 PCE 71 Cooling System PL35GX NO 114G0503
069-2110150 1 PCE 72 Filter drier DN032S (023U4000)
060-7757141 1 CM 73 CU-tube ø6x1 mm
060-7757141 1 CM 74 CU-tube ø6x1 mm
068-3210043 1 PCE 76 Quick bleeder
065-5983211 1 PCE 77 Nipple-pipe coupling 1/8"
065-5983225 1 PCE 78 Nipple1/8" Ø4mm
065-3210002 1 PCE 79 O-ring
03.12.2018
PARTS LIST 15:18:49
065-5983291 2 PCE 1 Lead-in ø4
065-5983262 1 PCE 3 Tee tubecoupling 1/4"
080-5981004 0,300 M 4 Nylon tube 4/2, blue
048-1475234 4 PCE 7 Nut
036-3210070 1 PCE 8 3/2 valve CPE10
068-5981233 1 PCE 9 Silencer 7mm
036-3219100 1 PCE 10 Plug with 2.5 m kabel for CPE 10 valve
065-5983237 2 PCE 11 Angle tube connector M7/4mm
048-1475233 2 PCE 12 Nut M3
048-1477106 2 PCE 13 CH-screw M3 x 20
032-5960620 1 PCE 14 Pressure Sensor Eex 18D 1/4 NPT 0-30 bar
065-5983303 1 PCE 16 T-piece pipe connection ø4
080-5981004 0,300 M 17 Nylon tube 4/2, blue
048-1477117 2 PCE 18 CH-screw M4 x 35
065-5983296 1 PCE 19 Bulkhead ø12
AG068-3211622 1 PCE 20 Filter regulator LFR-1/4-DB-7-MINI
065-5983256 1 PCE 21 Tee tube coupling 1/4" Ø6
080-5981012 0,500 M 22 Nylon tube 12/8 blue
Air unit, 180g 171-011174A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
058-5848682 3 PCE 01 Nippel siliconesafe ø100
171-011180A 1 PCE 02 Kabinet - Sara-Max F, Samlet 171-110125A-08
Cabinet assembly, complete,180g 171-011186A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
036-3519300 1 PCE Coil Ex 24V 14W 50Hz
036-3519995 1 PCE Washer, nut
036-4009201 1 PCE Plug with LED
048-1477119 1 PCE CH-screw M5 x 10
065-2255589 1 PCE Male connector SS-16M0-1-8RS
087-7109018 1 PCE TREDO RING / Bonded seal 1/2" NBR
171-011171A 1 PCE Pressure intensifier, 180 g
171-011172A 1 PCE Cooling unit, 180 g
171-011173A 1 PCE Supplement for mounting unit 2, 180 g
171-100383A 1 PCE Temp. sensor pipe 171-100383A-02
171-140007A 1 PCE Supply hose 850mm, 16mm 171-140007A-03
Pump module media 2 ass'y AG203-010108A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
066-7750130 1 PCE 02 Sch. valve A-3148
062-0001414 1 PCE 03 Nipple 1/4"x1/8" NPT x 30mm 171-100308A-07
062-0011114 1 PCE 04 Nozzle 3.0 mm 165-100165A-01
067-3253176 1 PCE 06 Quick closing valve N0 1/2" DVGW
065-2255710 1 PCE 09 Union Elbow SS-16M0-9
065-2842120 1 PCE 11 Bushing 1/4" x 1/4"
011-7040007 1 PCE 12 Pressure gauge 0-60 bar
048-1477109 1 PCE 13 CH-screw M4 x 6
048-1477137 8 PCE 14 CH-screw M6 x 25
171-100393A 1 PCE 15 Connecting tube, 180g 171-100393A-03
171-100394A 1 PCE 16 Working shaft, 180g 171-100394A-03
038-0000250 1 PCE 17 Wire pulse counter
049-1471327 1 PCE 18 Cylindrical pin ø2x5
171-100392A 1 PCE 21 Media piston, 180g 171-100392A-02
171-100391A 1 PCE 22 Air piston, 180g 171-100391A-02
087-7882450 1 PCE 23 O-ring D75,0 x D4,0 NBR
03.12.2018
PARTS LIST 15:18:49
087-7887227 1 PCE 24 Slydring SARAtronic-HCS
062-0002362 1 PCE 25 Threaded ring for pressure booster SARAT 171-100262A-03
062-0002027 4 PCE 26 Pinbolt M6 x 234 171-100396A-00
048-1476506 8 PCE 27 Washer ø6.4
087-7881128 1 PCE 28 O-Ring ø39,34 x ø2,62 Neopren
087-7249052 1 PCE 29 cylinderglidringSaraTronic - HCS
171-100389A 1 PCE 30 Media cylinder, 180g 171-100389A-03
171-100388A 1 PCE 31 Air cylinder, 180g 171-100388A-03
171-100387A 1 PCE 32 End piece, 180g 171-100387A-04
087-7249051 1 PCE 33 Gasket 8X15X17.5mm
062-0005391 1 PCE 34 Tightring for overpressuresSARATronic 171-100264A-04
062-0002361 1 PCE 35 Pressure ring for pressure booster SARAT 171-100263A-05
048-1477140 7 PCE 36 CH-screw M6 x 40
048-1477187 4 PCE 38 CH-screw M6 x 90 Stainless
065-2252508 2 PCE 39 Male Connector B-6M0-1-2RT
048-1477138 4 PCE 40 CH-screw M6x30
285-110017A 1 PCE 41 Underbody on filter housing 285-110017A-14
087-7881124 1 PCE 42 O-Ring 27 x 2 Neopren
087-7882038 1 PCE 43 O-ring ø66,40 x ø1,78 NBR
285-100031A 1 PCE 45 Filter housing 285-100031A-12
069-5685015 1 PCE 46 Filter element
03.12.2018
PARTS LIST 15:18:49
062-0005632 1 PCE 47 Shock absorberPressure intensifier 171-100307A-07
171-100335A 1 PCE 48 distribution part 171-100335A-10
171-100390A 1 PCE 49 Adapter, 180g 171-100390A-02
087-7881118 1 PCE 50 O-ring ø21,89 x ø2,62 Neoprene
087-7881141 1 PCE 52 O-ring 2347-141
068-3210044 1 PCE 54 Quick bleeder 1/4" x 1/4"
065-3210003 1 PCE 55 O-ring
070-7754233 1 PCE 59 Insulating box for 180 g pump AG171-110225A-00
067-8300420 1 PCE 60 Relief valve 42 bar
087-7109017 1 PCE 61 TREDO RING / Bonded seal 3/8"
065-7752175 1 PCE 62 Swivel Female elbow 1/4
042-7757088 0,100 M 63 Pipe insulation 6-19
042-7757078 1 M 64 Pipe insulation 9-61
171-100514A 1 PCE 65 Mounting plate for Encoder 171-100514A-01
048-1477306 2 PCE 66 CH screw M4 x 70 stainless
AG203-100024A 1 PCE 67 Wire Encoder PTX 250 Spacer plate AG203-100024A-00
171-110120A 1 PCE 68 Pressure intensifier, 180 g
043-4001000 1 PCE Plug straight male
03.12.2018
PARTS LIST 15:18:49
03.12.2018
PARTS LIST 15:18:49
067-3253175 1 PCE Quick closing valve NC 1/2" DVGW
045-0000952 1 PCE Silver label NO \\agnitio\Site
Quick closing valve N0 1/2" DVGW 067-3253176 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
048-1477144 4 PCE 10 CH-screw M6 x 60
03.12.2018
PARTS LIST 15:18:49
065-7751910 1 PCE 999 Blind-cap 1/4"
065-2112002 1 PCE 999 Union 1/4"
171-100397A 1 PCE 1 Mounting plate for compressor, 180g 171-100397A-03
068-3210631 1 PCE 2 Pressure air regulator
068-3219002 2 PCE 4 Sound absorber
036-2110036 1 PCE 5 Solenoid valve EVR 3
036-2110096 1 PCE 6 Solenoid valve console
066-7750260 1 PCE 7 Purge valve
060-7757141 1 CM 8 CU-tube ø6x1 mm
060-7757141 1 CM 9 CU-tube ø6x1 mm
060-7757141 1 CM 10 CU-tube ø6x1 mm
065-2252617 3 PCE 11 Bulkhead Union B-6M0-61
080-5981012 1 M 12 Nylon tube 12/8 blue
048-1477111 2 PCE 13 CH-screw M4 x 10
048-1475276 2 PCE 14 Nut
048-1475277 1 PCE 15 Lock Nut M5
048-1477123 1 PCE 16 CH-Schrew M5 x 25
048-1477137 3 PCE 17 CH-screw M6 x 25
048-1477138 3 PCE 19 CH-screw M6x30
042-7757039 0,250 M 20 Aeroflex 6-10 M 06010
171-100398A 1 PCE 21 Mounting plate for connection, 180g 171-100398A-03
03.12.2018
PARTS LIST 15:18:49
065-5983291 4 PCE 22 Lead-in ø4
065-5983293 2 PCE 23 Lead-in ø6
048-1477131 4 PCE 24 CH-screw M6 x 12 1888
048-1475236 4 PCE 25 Nut 6mm
058-8148010 1 PCE 26 Sponge rubber tape
065-5983296 1 PCE 27 Bulkhead ø12
068-3210623 1 PCE 28 Nut for air regulator
036-3210060 1 PCE 29 5/2 valve CPE18
065-3212032 2 PCE 30 Air fitting QS-1/4-12-I
065-3212033 1 PCE 31 Air fitting QS-B-1/4"-6-I-20
036-3219200 1 PCE 32 Plug incl. Wire 2,2mfor CPE18KMEB-1-24
080-5981006 0,300 M 35 Nylon tube 6/4 blue
065-5983255 1 PCE 36 T-piece pipe connection ø6 x 1/8"
080-5981006 0,300 M 37 Nylon tube 6/4 blue
048-1477116 2 PCE 38 CH-screw M4 x 30
048-1475234 6 PCE 39 Nut
048-1477192 4 PCE 40 CH-screw M4 x 45 BN611
065-3210004 2 PCE 41 O-ring 0-3/8
068-5981202 2 PCE 42 Filter plug
080-5981006 0,400 M 43 Nylon tube 6/4 blue
080-5981012 0,300 M 44 Nylon tube 12/8 blue
03.12.2018
PARTS LIST 15:18:49
080-5981006 0,300 M 45 Nylon tube 6/4 blue
080-5981012 0,300 M 46 Nylon tube 12/8 blue
080-5981130 1 M 47 Nylon tube 4/2 red
080-5981006 1 M 48 Nylon tube 6/4 blue
080-5981006 1 M 49 Nylon tube 6/4 blue
080-5981130 0,700 M 50 Nylon tube 4/2 red
080-5981012 0,500 M 51 Nylon tube 12/8 blue
080-5981006 0,700 M 52 Nylon tube 6/4 blue
080-5981006 0,700 M 53 Nylon tube 6/4 blue
080-5981130 0,300 M 54 Nylon tube 4/2 red
042-7757039 0,825 M 57 Aeroflex 6-10 M 06010
060-7757141 95 CM 58 CU-tube ø6x1 mm
060-7757141 17,500 CM 59 CU-tube ø6x1 mm
060-7757141 1 CM 60 CU-tube ø6x1 mm
060-7757026 260 CM 61 Capillary pipe TC-26
036-3218805 1 PCE 62 Valve block 5 valves10P-10-4A-IC-R-Y-C
041-9207131 5 PCE 63 M12 gland HSK-K grey 3-6.5mm
041-9207132 4 PCE 65 M16 Gland HSK-K Grey 5-10 mm
041-9207133 1 PCE 66 M20 Fitting HSK-K gray 6-12 mm
03.12.2018
PARTS LIST 15:18:49
041-6317333 1 PCE 68 M20 Nut HSK-K gray
036-2110300 1 PCE 69 Solenoid valve 230V/50-60HzGWO (018Z619)
036-4009219 1 PCE 70 Valve plug 18mm /1.5 meter cabel 230V
201-2112315 1 PCE 71 Cooling System PL35GX NO 114G0503
069-2110150 1 PCE 72 Filter drier DN032S (023U4000)
060-7757141 1 CM 73 CU-tube ø6x1 mm
060-7757141 1 CM 74 CU-tube ø6x1 mm
068-3210043 1 PCE 76 Quick bleeder
065-5983211 1 PCE 77 Nipple-pipe coupling 1/8"
065-5983225 1 PCE 78 Nipple1/8" Ø4mm
065-3210002 1 PCE 79 O-ring
03.12.2018
PARTS LIST 15:18:49
065-5983305 1 PCE 01 T-piece- pipe coupling ø6
065-5983308 1 PCE 02 T-piece pipe coupling ø12
Supplement for mounting unit 2, 180 g 171-011173A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
AG017-3170120 1 PCE HL2 Light tower Max 2 lights W. Bracket AG203-100027A-01
140-3182622 1 PCE -HL2 Relay output module 230VAC/30VDC 2A
EL SARAMAX-NF+F MK2, Light tower 2 203-010082A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
203-010079A 1 PCE EL SARAMAX-F MK2, Media 2
203-010090A 1 PCE EL SARAMAX-F MK2, Safe Inlet 2
EL SARAMAX-F Media 2 ass'y AG203-010111A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
038-4000004 1 PCE XS34 M12 straight connector 5m
021-7734102 1 PCE FA2 Circuit Breaker 2A
044-9200040 1 PCE - Earth clamp ZPE
140-3182012 1 PCE -YV16+17 2 x Digital output 24V 0,5A protected
140-3182602 1 PCE -YV18+20 2x Relay Output Module 230VAC/3with po
028-7360111 1 PCE -KM3 Solid state relay 3 - 32 V DC / 90-280V
140-3182012 1 PCE -KM3/5 2 x Digital output 24V 0,5A protected
042-2580110 2 PCE Cable for temp. sensor NTC with sensor
EL SARAMAX-F MK2, Media 2 203-010079A 3600208683 Varioline Intercool (PVT) Ltd. EUR
03.12.2018
PARTS LIST 15:18:49
140-3182012 1 PCE -YV12+13 2 x Digital output 24V 0,5A protected
EL SARAMAX-F MK2, Safe Inlet 2 203-010090A 3600208683 Varioline Intercool (PVT) Ltd. EUR

FQ3600208683 01001

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AGRAMKOW

AGRAMKOW Fluid Systems A/S

F:\RAC\Instruktioner\203-400082A-00 28/01-2008 iii

This instruction includes the symbols below:

References to other sections, drawings etc.

Information about the risk of mechanical break-down or personal injury.

! refrigerant in one area there is a risk of failure. In this case the

• Demand for appropriate education.

• Only skilled personal to perform service of the equipment.

First aid to injuries caused by R600a, R152a or R290 contact:

Breathing trouble can be avoided by going outside in fresh air.

Properties of mineral, ester andPAG oil:

! Eye contact causes irritation of tissue or eye liquid.

Inhalation of high concentrations of ester oil will cause irritated mucous

First aid to injuries caused by mineral, ester or PAG oil contact:

! Eye contact may cause freezing damage of tissue or eye liquid.

Inhalation of high concentrations of R22 will cause dizziness, and at very

First aid to injuries caused by R22 contact:

At skin contact, the skin should be smeared with lanolin-based cream.

! Eye contact may cause freezing damage of tissue or eye liquid.

Inhalation of high concentrations of R502 will cause dizziness, and at

First aid to injuries caused by R502 contact:

At skin contact, the skin should be smeared with lanolin-based cream.

! Liquid R134a may cause frozen spots on the skin.

First aid to injuries caused by R134a contact:

At leaks with R134a, make sure the room is ventilated thoroughly.

Properties of R404A / R407A&B&C / R410A:

! Eye contact may cause freezing damage of tissue or eye liquid.

Inhalation of high concentrations R404a / R407A&B&C / R410A will cause

First aid to injuries caused by R404A / R407A&B&C / R410A contact:

! Liquid R402A&B may cause frozen spots on the skin.

First aid to injuries caused by R402A&B contact:

At leaks with R402A&B, make sure the room is ventilated thoroughly.

Properties of R408A / R409A:

! Eye contact may cause freezing damage of tissue or eye liquid.

Inhalation of high concentrations R408A or R409A will cause dizziness,

First aid to injuries caused by R408A / R409A contact:

Directive no: Directive title Date of issue

On the harmonisation of the laws of the Member States relating to

On the harmonisation of the laws of the Member States relating to the

2006/42/EC On machinery, and amending Directive 95/16/EC (recast) 17 May 2006

Date of Issue: Morten Klietsch

The section "Installation" describes the following:

It is of great importance to carry out the installation in the

Use the included pen to activate the touch-screen.

Installation of the SARA-MAX-F charging and evacuation station

 Work on electrical parts must only be carried out by an electri-

Main ventilation connection

Ventilation between the

Oil fill plug

Maximum oil level mark

Minimum oil level mark

Oil drain plug

 Maximum oil-level is 1.3 litre

Activate the ON switch on the HMI.

 Work on electrical parts must only be carried out by an electri-

Press the RESET button on the HMI.

Self-evacuation of the station

Press "Menu" on the HMI to access the

Activate "Maintenance" on the touch-screen

To access the maintenance menu, you must

Select the media in question. Tick off the

Connect a test container to the charging