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RUPC BELORUSIAN AUTOWORKS

-7540

DUMP TRUCKS BELAZ-7540A


AND THEIR MODIFIED VERSIONS


PARTS CATALOGUE
7540-3902090


Republic of Belarus

-
, .
, : , 222160, . , , . 40 , 4, "
",

Manufacturer is constantly busy on modernization of design of trucks and reserves the right for changes improving quality
and increasing service life.
We ask to send all opinions to design and operation qualities of trucks as well as to contents of this Manual to the address: RUPC Belarussian Autoworks, Directorate of Designing; 40 years of October street 4;, Zhodino, Minsk Region, Republic of
Belarus, 222160.

, 2007.05
RUPC BELORUSSIAN AUTOWORKS 2007.05


Contents

7540A-3902090

1-1

1.1

(),
,

1-2

2.0-1

2.1

, ...

2.1-1

2.2

2.2-1

2.3

.....

2.3-1

2.4

....

2.4-1

2.5

....

2.5-1

2.6

.....

2.6-1

2.7

.....

2.7-1

2.8

......

2.8-1

2.9

...

2.9-1

2.10

...

2.10-1

2.11

2.11-1

2.12

..

2.12-1

2.13

...

2.13-1

2.14

...

2.14-1

2.15

. ..

2.15-1

2.16

, ..

2.16-1

2.17

2.17-1

3-1

.......

4-1


Contents

7540A-3902090

CONTENTS
Introduction .

1-1

Destination and structure of parts and assembly units catalogue,


order of the catalogue use, principal and rules of parts and assembly
units arrangement through the sections of the catalogue

1-2

Figures and list of parts and assembly units .

2.0-1

2.1

Mounting of the engine, lubrication system .....

2.1-1

2.2

Engine fuel feeding ..

2.2-1

2.3

Exhaust system .....

2.3-1

2.4

Engine cooling system ....

2.4-1

2.5

Hydromechanical gear ....

2.5-1

2.6

Gimbal drive .....

2.6-1

2.7

Driving axle ......

2.7-1

2.8

Frame......

2.8-1

2.9

Suspension ...

2.9-1

2.10

Front axle...

2.10-1

2.11

Wheels and tires...

2.11-1

2.12

Steering..

2.12-1

2.13

Brake systems .....

2.13-1

2.14

Electrical equipment ....

2.14-1

2.15

Tools and accessories. Sprinkler ......

2.15-1

2.16

Cabin, fendering and body ....

2.16-1

2.17

Dumping mechanism...

2.17-1

Bearings ..

3-1

Number Index ........

4-1

1
1.1

II


Introduction

7540A-3902090

1
1 INTRODUCTION

1-1


Introduction

7540A-3902090

1.1 (), ,

-7540 . , .
.
, .
, , , , , , . , .
, .
. ,
, .
. . 01 09 , . 10,
20, 30 .. .

1.1 Purpose and contents of parts and assembling units catalogue, usage of the catalogue,
principles and regulations of parts and assembling units arrangement within the catalogue sections
Catalogue comprises the list of parts and assembling units of chassis of dump truck BELAZ-7540A.
The catalogue is a technical manual for compilation of the enquiries for spare parts.
The catalogue consists of four sections.
The first section provides rules of the catalogue usage as well as dump truck destination and brief
dump truck specifications.
The second section comprises assembling units and parts of the engine systems, hydromechanical
gear, running gear, control mechanisms, electrical equipment, cabin, body and dumping mechanism. This
section is accompanied with the drawings enabling to study design of specific parts and assembling units
and can be used as a practical manual for the systems assembling and disassembling.
The third section provides descriptions, quantity and geometrical dimensions of the bearings used
on the dump truck.
The fourth section comprises number index of parts and assembling units. All the parts, specified in
the number index, are arranged in the ascending order of numbers with the indication of the figure notation,
where this part is shown
Basic parts are provided with seven-digit numbers. To display modernization of each part a two-digit
index is added through dash to a basic seven-digit number. Indices from 01 to 09 mean interchangeability of
this part with the one manufactured before. Two-digit indices 10, 20, 30, etc. mean non-interchangeability
with the parts, which have been manufactured before.

1-2


Figures and list of assembly units and parts

7540A-3902090

2.0

2 FIGURES AND LIST OF ASSEMBLY
UNITS AND PARTS

2.0-1


Figures and list of assembly units and parts

7540A-3902090

2.0.1
Figures notation and list of assembly units and parts are shown in Table 2.0.1
2.0.1
Table 2.0.1

Figure
No.


Figure notation

7540

7540

2.1 , , 2.1 Mounting of the engine,



pneumatic start-up
2.1.1

7540

Mounting of the engine on the dump


truck BELAZ-7540A

2.1.2

7540

Mounting of the engine on the dump


truck BELAZ-7540

2.1.3

Mounting of the heater

2.1.4

Pipelines of the engine lubrication system

2.2

2.2 Engine feeding system

2.2.1

Mounting of air filter

2.2.2

Fuel pipelines

2.2.3

Fuel and oil tanks

2.2.4

Drive of fuel supply control

2.2.5

Pedal of fuel feeding drive and its


mounting

2.2.6

Pneumatic cylinder

2.3 2.3 Exhaust system


2.3.1


-7540

Mounting of exhaust system on the


dump truck BELAZ-7540

2.3.2


-7540

Mounting of exhaust system on the


dump truck BELAZ-7540B

2.4

2.4 Engine cooling system

2.4.1

Mounting of the engine cooling system

2.4.2

Fans and their drive

2.4.3

Radiators set

2.4.4

( 800 )

Water radiator (width 800mm)

2.4.5

( 200)

Radiator (width 200mm)

2.4.6

( 600 )

Oil cooler (width 600 mm)

2.4.7

Fan drive

2.4.8

Belt idler

2.4.9

Mounting of shutters

2.4.10

Shutters of radiator

2.4.11

Pneumatic switch

2.5

2.5 Hydromechanical gear

2.5.1


(5+2) -7540

Mounting of hydromechanical gear


(5+2) on dump truck BELAZ-7540A

2.5.2

Hydromechanical gear. Matching gear


and torque-converter with gearbox

2.5.3

Hydromechanical gear. Fine filter and


pipelines of the brake-retarder

2.0-2


Figures and list of assembly units and parts

7540A-3902090

2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

7540

7540

2.5.4

Front oil pump

2.5.5

Torque-converter with gearbox

2.5.6

Casing of torque-converter with pumps


drive

2.5.7

Torque-converter casing

2.5.8

Pump impeller

2.5.9

Turbine impeller

2.5.10

()

First (second) reactor wheel

2.5.11

Gearbox. Casings

2.5.12

Gearbox. Mounting of main drive shaft

2.5.13

Gearbox. Mounting of wide-range and


reverse shafts

2.5.14

Gearbox. Mounting of output shaft

2.5.15

Gearbox. Mounting of oil-intake and


full-flow filter

2.5.16

. ,

Gearbox. Mounting of reverse and


wide-range shafts covers and pinions
splash guards

2.5.17

Gearbox casing.

2.5.18

Casing of hydromechanical gear

2.5.19

Gearbox. Mounting of spool valve box


and hydromechanical gear control
mechanism

2.5.20

.
-

Gearbox. Brake-retarder control


mechanism and sustaining valve

2.5.21

Main shaft

2.5.22

()

Reverse (range) shaft

2.5.23

Cover of wide-range shaft

2.5.24

Cover of reverse shaft

2.5.25

Hub torque-converter

2.5.26

()

Friction clutch of raising (lowering)


range

2.5.27

()

Drum of raising (lowering) range friction clutch

2.5.28

()

Friction clutch of first (third) step

2.5.29

()

Pinion of first (third) step

2.5.30

Friction clutch of second step

2.5.31

Piston of friction clutch

2.5.32

Drum of second step friction clutch

2.5.33

Hydromechanical gear control mechanism

2.5.34

Solenoid

2.0-3


Figures and list of assembly units and parts

7540A-3902090

2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

7540

7540

2.5.35

Mechanism of brake-retarder control


drive

2.5.36

Mechanism of brake-retarder control

2.5.37

Correction valve

2.5.38

Oil-intake filtering element

2.5.39

Full-flow filter filtering element

2.5.40

Spool valve box

2.5.41

Casing, driving and intermediate


shafts of matching gear

2.5.42

Driven shaft of matching gear

2.5.43

Brake-retarder

2.5.44

Mounting of pipelines and hoses

2.5.45


(3+1) -7540B

Mounting of hydromechanical gear


(3+1) on dump truck BELAZ-7540B

2.5.46

Casings

2.5.47

Gearbox. Driving shaft

2.5.48

Gearbox. Driven shaft

2.5.49

()

Friction clutch of first (third) step

2.5.50

()

Pinion of first (second) step

2.5.51

Friction clutch of second step

2.5.52

Piston of friction clutch

2.5.53

Drum of second step friction clutch

2.5.54

Torque-converter

2.5.55

, , ,

Mounting of oilintake, hydraulic


transmission pump, spool-valve box,
body of pilots and oil pan

2.5.56

Oilintake

2.5.57

Hydraulic transmission pump

2.5.58

Spool valve box

2.5.59

Casing of pilots

2.5.60

. ,

Matching gear. Reducer, driving and


intermediate shafts

2.5.61

Matching gear. Driven shaft and


shafts of pumps drive

2.5.62

Connective shaft and shaft of reserve pump drive

2.5.63

Brake-retarder

2.5.64

Mechanism of brake-retarder control

2.5.65

Mounting of pipelines and hoses of


hydromechanical gear

2.5.66

Oil filter of hydraulic transmission

2.0-4


Figures and list of assembly units and parts

7540A-3902090
2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

2.6

7540

7540

2.6 Gimbal drive

2.6.1


-7540

Mounting of cardan shafts on the


dump truck BELAZ-7540

2.6.2


-7540

Mounting of cardan shafts on the


dump truck BELAZ-7540

2.6.3

-7540,
-7540

Cardan shaft of dump trucks BELAZ7540A, BELAZ-7540B

2.6.4

Hinge with rubber bushings

2.6.5

Cardan hinge

Driving axle with brakes and hubs

2.7

2.7 Rear axle

2.7.1

2.7.2

Main gear

2.7.3

Driving pinion of main gear

2.7.4

Differential of driving axle

2.7.5

Carrier with satellites and crown pinion

2.7.6

Rear wheel hub

2.7.7

Parts of wheel brake

2.7.8

Brake cylinder

2.7.9

Parking brake mechanism

2.7.10

Adjusting lever of parking brake

2.7.11

Cylinder of parking brake

2.8
2.8.1

2.9

2.8 Frame
Frame

2.9 Suspension

2.9.1

Mounting of front and rear suspension

2.9.2

Suspension cylinder

2.9.3

Rod of front suspension

2.9.4

Fork and rod of rear suspension

2.10

2.10 Front axle

2.10.1

Front axle

2.10.2

Parts of front axle

2.10.3

Link of steering trapezoid

2.10.4

Hub of front wheel

2.10.5

Turn cylinder

2.10.6

Parts of wheel brake

2.10.7

Brake cylinder

2.0-5


Figures and list of assembly units and parts

7540A-3902090
2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

2.11

7540

7540

2.11 Wheels and tires

2.11.1

Wheels and parts of their fastening

2.11.2

Parts of wheels

2.12

2.12 Steering

2.12.1

Mounting of steering

2.12.2

Steering wheel and steering


column

2.12.3

Steering column with bracket

2.12.4

Cardan shaft of steering

2.12.5

Mounting of steering pipelines

2.12.6

Steering gear

2.12.7

Safety valve

2.12.8

Electromotor with pump

2.12.9

Filter

2.13

2.13 Brake systems

2.13.1

Assembly of pneumatic brake


drive

2.13.2

Mounting of brake control mechanisms

2.13.3

Mounting of pedal and valve of


brake control

2.13.4

Moisture separator

2.13.5

Unary safety valve

2.13.6

Double safety valve

2.13.7

Valve of pressure reduction

2.13.8

Accelerating valve

2.13.9

Defroster

2.13.10

Valve of check outlet

2.13.11

Pressure regulator

2.13.12

Mounting of pneumatic brake


compressor

2.14

2.14 Electrical equipment

2.14.1

Mounting of cables on the chassis

2.14.2

Mounting of electrical equipment


on cab

2.0-6


Figures and list of assembly units and parts

7540A-3902090

2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

7540

7540

2.14.3

Mounting of headlights, sidelights and


horns

2.14.4

Mounting of taillights and rear lantern

2.14.5

Mounting of storage batteries

2.14.6

Mounting of air conditioning equipment

2.14.7

Instrumentation panel with controls

2.14.8

Mounting of mirrors with electro heating


equipment

Tools and accessories kit

2.15 .

2.15 Tools and accessories.


Sprinkler

2.15.1

2.15.2

Special tools

2.15.3

Mounting of hood shroud

2.15.4

-7540,
-7540

Mounting of sprinkler and fire extinguisher on dump trucks BELAZ-7540A,


BELAZ-7540B

2.16 ,

2.16 Cabin, fendering and body

2.16.1

Mounting of the cabin

2.16.2

Cabin

2.16.3

()

Cabin (continuation)

2.16.4

Door with armature

2.16.5

Mounting of windshield wiper and windshield washer

2.16.6

Mounting of seats

2.16.7

Mounting of cabin heater

2.16.8

Cabin heater

2.16.9

Pipelines of the cabin heater

2.16.10

Mounting of sun visor

2.16.11

Mounting of rear view mirrors

2.16.12

Mounting of hoods

2.16.13

Fenders and sideboards

2.16.14

()

Fenders and sideboards (continuation)

2.16.15

Mounting of body

2.17

2.17 Dumping mechanism

2.17.1

Dumping mechanism cylinder

2.17.2

Pipelines of dumping mechanism control

2.0-7


Figures and list of assembly units and parts

7540A-3902090

2.0.1
Continuation of Table 2.0.1

Figure
No.


Figure notation

7540

7540

2.17.3

Unit of control hydraulic distributors

2.17.4

Pipelines of dumping mechanism

2.17.5

Control board

2.17.6

Control cock

2.17.7

Safety valve

2.17.8

Auxiliary valve

2.17.9

Mounting of pumps

2.0-8

,
Mounting of the engine, lubrication system

7540-3902090

2.1 ,
2.1 Mounting of the engine, lubrication system

2.1-1

,
Mounting of the engine, lubrication system

7540-3902090

2.1.1 -7540
Figure 2.1.1 Mounting of the engine on dump truck BELAZ-7540A
2.1.1 --
T a b l e 2.1.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

201538

45 9346 1596

252137

45 9816 6065

Washer

540-1005129

45 3616 0011

Cover of casing

250559

45 9553 1062

Nut

252138

45 9816 6069

Washer

540-1001042

45 3616 0007

Right bracket of rear sup-

port
Left bracket of rear support

Bolt

540-1001043

45 3616 0008

7548-1001428

45 3613 5439

Adjusting gasket

12

7548-1001432

45 3613 5440

Protective shroud

10

7548-1001410

45 3613 5434

Upper shock absorber

11

343623

45 9957 8065

Dowel

12

7548-1001420

45 3613 5436

Lower shock absorber

13

340778

45 9957 1178

Bolt

14

252046

45 9811 1259

Washer

12

15

374625

45 9958 4104

Nut

16

258040

45 9871 1051

Split-pin

17

549-1305022

45 3619 1126

Handle of drain cock

18

258039

45 9871 1050

Split-pin

19

-2402

45 6142 6151

Engine

20

340407

45 9957 1274

Bolt

21

343532

45 9957 8005

Dowel

22

548-1308211-13

45 3614 3989

Driving pulley

2.1-2

,
Mounting of the engine, lubrication system

7540-3902090
2.1.1
Continuation of Table 2.1.1

Pos. No

Designation


OKP code

,
Assembly units, parts

23

340178

45 9957 1034

Bolt

24

252136

45 9816 6067

Washer

25

7522-1001010

45 3637 0770

Beam of front support

-

Q-ty per BELAZ
7540
7540

2.1.2 -7540B
Figure 2.1.2 Mounting of the engine on dump truck BELAZ-7540B

2.1-3

,
Mounting of the engine, lubrication system

7540-3902090

2.1.2 --
T a b l e 2.1.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

2402-1000176

45 6142 6125

-2402-1

Engine -2402-1

540-1203021

45 3616 0109

Gasket

201501

45 9346 1563

1035

Bolt 1035

250512

45 9553 1057

10

Nut 10

252136

45 9816 6067

10

Washer 10

75405-1203005

45 3616 4804

Right intake pipe

75405-1203006

45 3616 4805

Left intake pipe

540-1005129

45 3616 0011

Cover of flywheel casing

201538

45 9346 1596

1225

Bolt 1225

252137

45 9816 6068

12

Washer 12

10

549-1305022

45 3619 1126

Handle of drain cock

11

258039

45 9871 1050

3,220

Split-pin 3,220

12

540-1001042

45 3616 0007

Right bracket of rear sup-

12

540-1001043

45 3616 0008

port

Left bracket of rear support

-

Q-ty per BELAZ
7540
7540

12


13

340778

45 9957 1178

Bolt

14

252046

45 9811 1259

Washer

15

374625

45 9958 4104

Nut

16

258040

45 9871 1051

Split-pin

17

250559

45 9553 1062

14

Nut 14

18

252138

45 9816 6069

14

Washer 14

19

7548-1001428

45 3613 5439

Adjusting gasket

20

7548-1001432

45 3613 5440

Protective shroud

21

7548-1001410

45 3613 5434

Upper shock absorber

22

343623

45 9957 8065

Dowel

23

7548-1001420

45 3613 5436

Lower shock absorber

24

340407

45 9957 1274

Bolt

25

343532

45 9957 8005

Dowel

26

7522-1001010

45 3637 0770

Beam of front support

4
12
8
8
8
8
12
4
4
4

4
4

27
28

340178
548-1308211-13

45 9957 1034
45 3614 3989

1030

2.1-4

Bolt 1030
Driving pulley

6
1

,
Mounting of the engine, lubrication system

7540-3902090

2.1.3
Figure 2.1.3 Mounting of heater
2.1.3 --
T a b l e 2.1.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

540-1015829

45 3614 8361

Branch-pipe

236-1011296

45 6621 1267

Gasket

540-1015828

45 3616 0024

Right branch-pipe

252136

45 9816 6067

10

Washer 10

201454

45 9346 1520

816

Bolt 816

540-1015010

45 3616 0012

Connection hose

540-1015819

45 3616 0017

Left intermediate pipe

540-1015818

45 3616 0016

Right intermediate pipe

250510

45 9553 1055

8-6

Nut 8-6

10

-600

45 9115 2449

Heater

2.1-5

,
Mounting of the engine, lubrication system

7540-3902090

2.1.3
Continuation of Table 2.1.3

Pos. No

Designation


OKP code

,
Assembly units, parts

45 9957 3028

344622

45 3611 0722

13

252037

45 9811 1255

14

252134

45 9816 6045

15

250508

45 9553 1054

6-6

16

75406-1015814

45 3616 5285

11
12

341025

-

Q-ty per BELAZ
7540
7540

Pin

Cleat

Washer 6

Washer 6

Nut 6-6

Pipe from heater to the en-

gine

17

252135

45 9816 6046

Washer 8

18

252038

45 9811 1256

Washer 8

19

344621

45 3611 0721

Cleat

20

75406-1015813

45 3616 5284

Pipe

21

530-1015818

45 3611 0003

Connection hose

22

45 9930 0005

Cock

23

75406-1015860

45 3616 5290

Branch-pipe

24

75211-1303370

45 3627 1296

Clamp

25

75131-1015833

45 3644 7691

Gasket

26

75131-1015898

45 3644 7856

Gasket

27

75406-1015825

45 3616 5287

Bracket of heater

28

75406-1015700

45 3616 7857

Bracket

29

201540

45 9346 1598

1230

Bolt 1230

30

252007

45 9811 1208

12

Washer 12

31

252137

45 9816 6068

12

Washer 12

32

250514

45 9553 1059

126

Nut 126

33

201422

45 9346 1508

625

Bolt 625

34

75406-1015926

45 3616 5292

Heat pipe

35

531-1015934-01

45 3612 2254

Clamp of heat pipe fasten-

ing

36

252006

45 9811 1207

10

Washer 10

37

201493

45 9346 1555

1016

Bolt 1016

38

75406-1015705

45 3616 8050

Bracket

39

201464

45 9346 1530

840

Bolt 840

40

344425

45 9871 1515

Clamp

41

297575

45 9952 1212

Split-pin

42

297580

45 9985 1415

Buckle

43

344488

45 9871 1555

Band

2.1-6

,
Mounting of the engine, lubrication system

7540-3902090

2.1.4
Figure 2.1.4 Pipelines of the engine lubrication system
2.1.4 --
T a b l e 2.1.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

344512

45 9981 6431

Knee-piece

379270

45 9981 8411

Coupling

379239

45 9958 4428

Nut

7522-1018170

45 3637 0581

Oil pipeline

379169

45 3414 3607

Cleat

250508

45 9553 1054

Nut

252134

45 9816 6045

Washer

252004

45 9811 1205

Washer

344588

45 9981 6606

Tee

10

540-2917144

45 3613 1418

Gasket

11

344361

45 9981 6002

Plug

12

540-1018176-10

45 3616 0044

Oil pipeline

13

540-1104212

45 3613 0182

Hose

14

308765

45 9882 1001

Clamp

15

540-1018181-10

45 3616 0891

Oil pipeline

16

540-1018174-01

45 3616 0043

Oil pipeline

17

201457

45 9346 1523

Bolt

18

252135

45 9816 6046

Washer

19

540-1018191-01

45 3616 1248

Gasket

20

548-1018187

45 3614 0014

Branch-pipe

21

548-1018286

45 3614 0019

Branch-pipe

2.1-7

,
Mounting of the engine, lubrication system

7540-3902090

2.1-8


Fuel supply system

7540-3902090

2.2
2.2 Fuel supply system

2.2-1


Fuel supply system

7540-3902090

2.2.1
Figure 2.2.1 Mounting of air filters
2.2.1 --
T a b l e 2.2.1 List of assembly units and parts
-

Q-ty per BELAZ
7540
7540

Pos. No

Designation


OKP code

548-1109590-01

45 3614 4086

Clamp

7548-1109319

45 3613 5508

Hose

250512

45 9553 1057

10

Nut 10

36

36

75406-1109226

45 3616 5314

Pipeline

7540-1109399

45 3616 1807

Gasket

3
2

,
Assembly units, parts

201587

45 9346 1641

1435

Bolt 1435

252138

45 9816 6069

14

Washer 14

75406-1109320

45 3616 5325

Bracket

252046

45 9811 1259

14

Washer 14

10

75406-1109330

45 3616 5328

Pipeline

11

75406-1109379

45 3616 5332

Air intake

12

75406-1109400

45 3616 5337

Air intake

13

250510

45 9553 1055

Nut 8

14

252135

45 9816 6046

Washer 8

15

252005

45 9811 1206

Washer 8

16

201454

45 9346 1520

816

Bolt 816

2.2-2


Fuel supply system

7540-3902090

2.2.1
Continuation of Table 2.2.1

Pos. No

Designation


OKP code

,
Assembly units, parts

45 9346 1598

1230

252007

45 9811 1208

252137

45 9816 6068

20

250514

21

-

Q-ty per BELAZ
7540
7540

Bolt 1230

12

Washer 12

12

Washer 12

45 9553 1906

12

Nut 12

201497

45 9346 1559

1025

Bolt 1025

16

16

22

252136

45 9816 6067

10

Washer10

24

24

23

75406-1109370

45 3616 5331

Branch-pipe

24

238-1109010-22

45 3923 1306

Air filter

25

75406-1109232

45 3616 5318

Branch-pipe

26

7548-1109580

45 3613 5516

Clamp

22

14

27

75406-1109224-10

45 3616 6519

Right pipeline

--

27

7540-1109224

45 3616 6481

Right pipeline

--

28

75406-1109225-10

45 3616 6516

Left pipeline

--

28

7540-1109225

45 3616 6482

Left pipeline

--

29

7548-1109120

45 3613 5485

Bracket

30

201499

45 9346 1561

1030

Bolt 1030

31

252006

45 9811 1207

10

Washer 10

12

12

32

540-1115054

45 3613 0321

Hose

--

33

549-1303350-01

45 3619 0049

Clamp

--

34

7540-1109319

45 3616 6483

Hose

--

17
18
19

201540

2.2-3


Fuel supply system

7540-3902090

2.2.2
Figure 2.2.2 Fuel pipelines
2.2.2 --
T a b l e 2.2.2 List of assembly units and parts

Pos. No
1

Designation
75405-1104516

548-1104500-20


OKP code
45 3616 4851

45 3614 2342

,
Assembly units, parts
-

Pipe of fuel outlet from fuel

pump

Pipe of fuel drain from injec-

tors

-

Q-ty per BELAZ
7540
7540
1

250510

45 9553 1055

8-6

Nut 8-6

252135

45 9816 6046

Washer 8

252005

45 9811 1206

Washer 8

315412*

45 3625 1966

Cleat

548-1104928

45 3614 2495

Short lever

344614

45 3611 0718

Cleat

201456

45 9346 1522

820

Bolt 820

10

548-1104694-01*

45 3614 2267

Gasket

11

548-1104696-01*

45 3614 2269

Gasket

12

252136

45 9816 6067

10

Washer 10

13

250512

45 9553 1057

10-6

Nut 10-6

14

540-1303067

45 3613 0521

Connective hose

15

308764

45 9882 1000

Clamp

16

344757

45 9981 6763

Nipple

17

540-3509276

45 3613 1846

Connective hose

45 9882 1001

Clamp

18

308765

2.2-4


Fuel supply system

7540-3902090
2.2.2
Continuation of Table 2.2.2

Pos. No

Designation


OKP code

19

75405-1104520

45 3616 5170

20

7540-1104525-20

45 3616 4162

,
Assembly units, parts

Pipe of fuel drain from injec-

tors to fuel tank

Pipe of fuel outlet from fuel

pump to tank

-

Q-ty per BELAZ
7540
7540
1

21

262541

45 9932 6301

Plug

22

344750

45 9981 6746

Nipple

23

344770

45 9981 6795

Nipple

24

75406-1104562

45 3616 6809

Fuel pipeline

25

7540-1104560

45 3616 4156

Fuel pipeline

26

7540-1104520-20

45 3616 5169

Pipe of fuel drain from injec-

tors to fuel tank

27

379198

45 3625 1979

Cleat

28

252004*

45 9811 1205

Washer 6

29

252134

45 9816 6045

Washer 6

30

201420*

45 9346 1506

620

Bolt 620

31

540-1104519-01

45 3616 0970

Gasket

32

75404-1101010

45 3616 6181

Fuel tank

33

75404-1104420

45 3616 6564

Fuel pipeline from tank to

pump

34

379053

45 9981 8294

Knee-piece

35

344503

45 9981 6408

Knee-piece

36

344767

45 9981 6788

Nipple

37

7523-1113052

45 3637 0036

Bracket of fuel delivery

pump attachment

38

201493

45 9346 1555

1016

Bolt 1016

39

540-2917139

45 3613 1417

Fastening bolt

40

025-030-30-2-2

25 3111 4105

Ring

41

75481-1133010

45 3614 7094

Manual pump

42

376128

45 9958 6223

18

Washer 18

24

24

43

202172

45 9951 1448

1855

Bolt 1855

10

10

44

252018

45 9811 1211

18

Washer 18

20

20

45

252140

45 9816 6071

18

Washer 18

10

10

46

250562

45 9951 4069

18-6

Nut 18-6

10

10

47

200275

45 9326 1032

880

Bolt 880

48

75485-1104557

45 3613 7529

Intermediate fuel pipeline

49

379652

45 9981 8687

Knee-piece

50

379473*

45 9981 8504

Nipple

51

75406-1104120*

45 3616 5295

Pipe of fuel supply

52

344427

45 9871 1517

55

Clamp 55

53

297575

45 9952 1212

Split-pin

54

297580

45 9985 1415

Buckle

55

297588

45 9985 1268

Band

56

549-3724394*

45 3619 2677

Gasket

57

540-1018132*

45 3616 0040

Fastening bolt

58

540-2917144*

45 3613 1418

Gasket

2.2-5


Fuel supply system

7540-3902090
2.2.2
Continuation of Table 2.2.2

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

59

7540-1104550-20

45 3616 4163

Fuel pipeline from pump to

hose

60

344429

45 9871 1519

70

61

344491

45 9871 1559

62

540-3506988

45 3616 1455

Insert

63

201420

45 9346 1506

620

Bolt 620

64

252004

45 9811 1205

Washer 6

Clamp 70

Band

* --
* -- Variant with preheater

2.2.3
Figure 2.2.3 Fuel and oil tanks
2.2.3 --
T a b l e 2.2.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

220077

45 9432 1079

Screw

252133

45 9816 6044

Washer

144-3806600-

45 7382 4409

Fuel level gauge

2.2-6


Fuel supply system

7540-3902090
2.2.3
Continuation of Table 2.2.3

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

200-3806026

45 3414 1511

201457

45 9346 1523

Bolt

252135

45 9816 6046

Washer

75401-1104470

45 3616 2127

Suction pipe

540-3519198

45 3616 3426

Retainer

540-3519202

45 3616 3427

Cover

10

65-1002294

47 5341 5717

Filtering element

11

540-3519208

45 3616 3428

Washer 8

12

540-3519192

45 3616 3421

Housing

13

540-3519190-01

45 3616 5223

Breather

14

344975

45 9981 6411

Ring

15

200-210-58-2-2

25 3111 3389

Ring

16

7512-1101147

45 3641 0492

Cover

17

201495

45 9346 1557

1020

Bolt 1020

18

252136

45 9816 6067

10

Washer 10

19

549-1101264

45 3619 0005

Drain cock plug

20

75404-1101012

45 3616 6571

Body of fuel tank with oil

tank

Gasket

21

540-1304118

45 3613 0549

763

Plug 763

22

540-1304090-01

45 3613 0548

Gasket

23

527-8608157

45 3611 0327

Body of filter with grid

24

7540-8608214

45 3616 5226

Oil level indicator

25

344790

45 9957 4121

271,5

Nut 271,5

26

7540-8608125-20

45 3616 5266

Cover of filter

27

201538

45 9346 1596

1225

Bolt 1225

4
4

28

252137

45 9816 6068

12

Washer 12

29

120-126-36-2-2

25 3111 3221

Ring

30

540-8608252

45 3613 3365

Spring

31

540-8608440

45 3616 4584

Valve

32

540-8608442

45 3616 4585

Body

33

17,463-60+50

46 9116 9461

Ball

34

540-8608251

45 3613 3364

Spring

35

540-8608276

45 3613 3370

Ring

36

056-062-36-2-2

25 3111 3169

Ring

37

631-1-19 2

45 3921 2666

Filtering element

38

344361

45 9981 6002

121,25

Plug 121,25

39

540-2917144

45 3613 1418

Sealing gasket

40

040-045-30-2-2

25 3111 3115

Ring

41

75131-8608900

45 3644 3353

Magnet plug

42

7540-8608014-10

45 3616 4593

Body of oil tank

43

549-8608647

45 3619 6840

Sealant

44

201456

45 9346 1522

820

Bolt 820

12

12

45

385-400-85-2-2

25 3111 3482

Ring

46

7530-1101018

45 3624 1303

Cover

47

030-035-30-2-2

25 3111 3108

Ring

48

22,225-60+150

46 9196 0561

Ball

49

7513-8608400

45 3641 4472

Nipple

50

7513-8608418

45 3641 4473

Gasket

2.2-7


Fuel supply system

7540-3902090
2.2.3
Continuation of Table 2.2.3

Pos. No

Designation


OKP code

,
Assembly units, parts

51

7513-8608422

45 3641 4475

52

75213-8608750

45 3627 5953

53

75213-8608259

45 3627 5952

-

Q-ty per BELAZ
7540
7540
1

Chain

Plate

Cover

2.2.4
Figure 2.2.4 Drive of fuel supply control
2.2.4 --
T a b l e 2.2.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

260035

45 9862 1036

828

Finger 828

252005

45 9811 1206

Washer 8

11

11

2.2-8


Fuel supply system

7540-3902090
2.2.4
Continuation of Table 2.2.4

Pos. No

Designation


OKP code

,
Assembly units, parts

258039

45 9871 1050

3.220

252007

45 9811 1208

525-1108029-

45 3611 0013

7545-1108071

-

Q-ty per BELAZ
7540
7540

Split-pin 3.220

12

Washer 12

Fork

45 3637 4445

Lever

258053

45 9871 1067

425

Split-pin 425

7545-1108044

45 3637 4443

Axle

75481-1108650

45 3614 7048

Bracket

10

250510

45 9553 1055

Nut 8

16

16

11

260033

45 9862 1034

822

Finger 822

12

250511

45 9553 1056

Nut 8

13

7519-1108130-10

45 3633 2627

Link

14

500-1108138

45 34160251

End-tip

15

7521-6601132

45 3627 1185

Finger

16

252004

45 9811 1205

Washer 6

17

258012

45 9871 1016

212

Split-pin 212

18

250508

45 9553 1054

Nut 6

19

252134

45 9816 6045

Washer 6

20

252037

45 9811 1255

Washer 6

21

75481-1108276

45 3614 5864

Plate

22

74211-1108298

45 3632 3934

Holder

23

220077

45 9432 1079

510

Screw 510

24

7548-1108220

45 3614 8154

Link

25

75481-1108113

45 3614 7043

Bushing

26

252020

45 9811 1213

22

Washer 22

Bolt 1225

27

201538

45 9346 1596

1225

28

252137

45 9816 6068

12

Washer 12

29

201456

45 9346 1522

820

Bolt 820

10

10

30

252135

45 9816 6046

Washer 8

12

12

31

7548-1108150

45 3614 7535

Bracket

32

7548-1108170

45 3614 7534

Bracket

33

100-3570210

45 9135 0636

Pneumatic cylinder

34

010-014-25-2-2

25 3111 3057

Ring

35

342255

45 9957 4010

121.5

Nut 121.5

36

74211-1108216

45 3632 3928

Cover

37

250514

45 9553 1059

12

Nut 12

38

344441

45 9981 6471

Knee-piece

39

379277

45 9981 8425

Taper coupling

40

401120

45 9984 8200

121.25

Captive nut 121.25

41

201460

45 9346 1526

830

Bolt 830

42

548-1104696-01

45 3614 2269

Gasket

43

315406

45 3414 3493

Cleat

44

201418

45 9346 1504

616

Bolt 616

45

7548-1108326

45 3614 7538

Strap

46

252006

45 9811 1207

10

Washer 10

47

252136

45 9816 6067

10

Washer 10

48

75483-1108277

45 3613 8594

Plate

49

540-1115043

45 3613 0319

Spring

50

344773

45 9981 6803

Connection pipe

2.2-9


Fuel supply system

7540-3902090
2.2.4
Continuation of Table 2.2.4

Pos. No

Designation


OKP code

,
Assembly units, parts

51

75481-1108480

45 3614 7071

Pipeline

52

344750

45 9981 6746

53

74211-1108210

45 3614 4788

-

Q-ty per BELAZ
7540
7540
1

Nipple

Cable of the engine shut-

down
54

74211-1108391

45 3632 4182

Connective hose

55

201549

45 9346 1605

1255

Bolt 1255

56

252045

45 9811 1258

12

Washer 12

57

75404-1108272

45 3616 6282

Lever

58

75404-1108260

45 3616 6281

Lever

59

100-3570110

45 9135 6383

Pneumatic cylinder

60

75481-1108044

45 3514 4961

Axle

61

020-025-30-2-2

25 3111 3101

Ring

62

376145

45 9958 6230

Washer

63

374939

45 9958 4217

6-6

Nut 6-6

64

344445

45 3444 4500

Knee-piece

65

379053

45 9981 8294

Knee-piece

66

75404-1108504

45 3616 7503

Pipeline

67

201422

45 9346 1508

625

Bolt 625

68

75211-6603724

45 3627 1229

Buckle

69

540-3506989

45 3616 1498

Insert

70

344770

45 9981 6795

Nipple

71

402717

45 9984 8445

Knee-piece

72

250513

45 9951 4002

10

Nut 10

73

549-1108498

45 3619 7552

Special washer

74

008-012-25-2-2

25 3111 3055

Ring

45 3632 4026

Connective hose

75

74211-1108390

76

344503

45 9981 6408

Knee-piece

77

-18

45 7518 0026

Electromagnetic valve

78

344529

45 9981 6474

Knee-piece

79

75406-1108500

45 3616 7962

Pipeline

80

201469

45 9346 1533

855

Bolt 855

81

344612

45 3611 0717

Cleat

82

201493

45 9346 1555

1016

Bolt 1016

83

250512

45 9553 1057

10

Nut 10

84

75406-1108200

45 3616 5301

Bracket

85

7420-1108548

45 3629 0847

Axle

86

75406-1108220

45 1156 3725

Link of the engine shutdown

87

75406-1108082

45 3616 6769

Bracket

89

344771

45 9981 6798

Nipple

90

7519-2130308

45 3633 0953

End-tip

91

75406-1108504

45 3616 7963

Pipeline

92

252019

45 9812 1212

20

Washer 20

93

250640

45 9553 1268

201.5-6

Nut 201.5-6

94

008-012-25-2-2

25 3111 3055

Ring

95

344544

45 9981 6513

Tee

96

315412

45 3625 1966

Cleat

2.2-10


Fuel supply system

7540-3902090

2.2.5
Figure 2.1.5 Pedal of fuel supply drive and its mounting
2.2.5 --
T a b l e 2.2.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

201456

45 9346 1522

820

Bolt 820

10

10

252005

45 9811 1206

Washer 8

12

12

252135

45 9816 6046

Washer 8

12

12

250510

45 9553 1055

Nut 8

12

12

549-1108280

45 3619 0786

Handle of manual fuel sup-

ply

540-1108286

45 3613 0261

Bracket

540-1108279

45 3613 0257

Washer

540-1108284

45 3613 0260

Washer

501-3507084

45 3414 1200

Spring

10

374542

45 9958 4075

Nut

11

549-1108290

45 3619 0787

Handle

12

540-8101050

11 0000 0385

Ball

1
1
2

13

75125-1108258

45 3641 1548

Strap

14

500-1108138

45 3416 0251

End-tip

2.2-11


Fuel supply system

7540-3902090

2.2.5
Continuation of Table 2.2.5

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

15

500-1108140

--

End-tip

16

500-1108148-01

--

Finger

17

500-1108146

--

Spring

18

500-1108142

--

Block

19

500-1108144

--

Plug

20

258003

45 9871 1067

Split-pin

21

75481-1108450

45 3614 4794

Pushing gear

22

75481-1108452

45 3614 4795

Pipe of pusher

23

75481-1108472

45 3614 4798

Link of pusher

24

7548-1108010

45 3614 8537

Pedal with lining

25

7548-1108011

45 3614 8538

Pedal

26

549-1108016

45 3619 0118

Pedal lining

27

250508

45 9553 1054

Nut 6

28

252134

45 9816 6045

Washer 6

29

252037

45 9811 1255

Washer 6

30

224624

45 9462 1108

614

Screw 614

31

7548-1108057

45 3614 8554

Bushing

32

260039

45 9862 1040

838

Finger 838

33

258039

45 9871 1050

3.220

Split-pin 3.220

34

201458

45 9346 1524

825

Bolt 825

35

7548-1108160

45 3614 8540

Bracket

Pneumatic valve

36

7545-1108900

45 3637 7217

37

7548-1108308

45 3614 8543

Bushing

38

260050

45 9862 1051

880

Finger 880

39

7512-3514478

45 3641 6054

Spring

2.2-12


Fuel supply system

7540-3902090

2.2.6
Figure 2.1.6 Pneumatic cylinder
2.2.6 --
T a b l e 2.2.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

Pneumatic cylinder

Rivet

Plate

45 9135 0632

Cylinder cover

100-3570133

45 9135 0634

Bushing

100-3570132

45 9135 0633

Ring

100-3570128

45 9135 0631

Ring

100-3570124

45 9135 0629

Piston

100-3570127

45 9135 0630

Stop

10

100-3570123

45 9135 0628

Spring

11

100-3570120

45 9135 0627

Cylinder

100-3570110

45 9135 0626

304183

100-3512099

45 9135 0041

100-3570130

5
6

--

2.2-13


Fuel supply system

7540-3902090

2.2-14


Exhaust system

7540-3902090

2.3
2.3 Exhaust system

2.3-1


Exhaust system

7540-3902090

2.3.1 -7540
Figure 2.3.1 Mounting of the exhaust system on dump truck BELAZ-7540A
2.3.1 --
T a b l e 2.3.1 List of assembly units and parts

Pos. No
1

2
3
4
5
6

Designation
75402-1203150


OKP code
45 3616 2975

,
Assembly units, parts
-

Right tube with sealing de-

vice

540-1203082

45 3613 0370

Locking ring

540-1203164

45 3613 0398

Flange

540-1203081
75402-1203152
75402-1203151

45 3613 0369
45 3616 2979
45 3616 2976

Spring
Inlet tube
Left tube with sealing device

-

Q-ty per BELAZ
7540
7540
1
-


7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

75402-1203153
201497

45 3616 2980
45 9346 1559


1025

Inlet tube
Bolt 1025

252136

45 9816 6067

10

Washer 10

201542

45 9346 1600

1235

Bolt 1235

252137

45 9816 6068

12

Washer 12

250514
540-1203114
75402-1203110

45 9553 1059
45 3616 0112
45 3616 2974

12

Nut 12
Clamp

Bracket

7540-1203050-10

45 3616 4667

Exhaust tube

252007

45 9811 1208

12

Washer 12

540-1203333

45 3613 0439

Ring

540-1203325

45 3613 0436

Body of hinge

540-1203324

45 3613 3890

Hinge

250512

45 9553 1057

10

Nut 10

7523-1203020

45 3637 0632

Gasket

2.3-2

20

16

16

16

16

12


Exhaust system

7540-3902090
2.3.1
Continuation of Table 2.3.1

Pos. No
22
23
24
25

Designation


OKP code

,
Assembly units, parts

7540-1203005-11

45 3616 5028

Right intake tube

7540-1203006-10

45 3616 4666

Left intake tube

75406-1203109

45 3616 5350

Bracket

7540-1203181

45 3616 6854

Bracket

-

Q-ty per BELAZ
7540
7540
1
1

2.3.2 -7540
Figure 2.3.2 Mounting of the exhaust system on dump truck BELAZ-7540B
2.3.2 --
T a b l e 2.3.2 List of assembly units and parts

Pos. No
1

Designation
75405-1203150


OKP code
45 3616 4779

,
Assembly units, parts
-

Right inlet tube with sealing

device

-

Q-ty per BELAZ
7540
7540
1

2
3
4
5

540-1203082
540-1203164

45 3613 0370
45 3613 0398

Locking ring
Flange

540-1203081

45 3613 0369

Spring

75405-1203154

45 3616 4772

Right inlet tube

2.3-3


Exhaust system

7540-3902090
2.3.2
Continuation of Table 2.3.2

Pos. No
6

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Designation
75405-1203151

75405-1203153
201497


OKP code
45 3616 4780

45 3616 4773
45 9346 1559

,
Assembly units, parts
-

Left inlet tube with sealing

device

Left inlet tube

1025

Bolt 1025

252136

45 9816 6067

10

Washer 10

201542

45 9346 1600

1235

Bolt 1235

252137

45 9816 6068

12

Washer 12

250514

45 9553 1059

12

Nut 12

540-1203114

45 3616 0112

Clamp

540-1203315

45 3613 4422

Changeable tube

540-1203020

45 3613 0345

Gasket

75405-1203180

45 3616 4783

Right bracket

252007

45 9811 1208

12

Washer 12

75405-1203051

45 3616 4809

Left exhaust tube

540-1203333

45 3613 0439

Ring

540-1203325

45 3613 0436

Body of hinge

540-1203324

45 3613 3890

Hinge

7540-1203110

45 3616 6488

Bracket

75405-1203005

45 3616 4804

Right intake tube

75405-1203006

45 3616 4805

Left intake tube

540-1203021

45 3616 0109

Gasket

7540-1203109

45 3616 6487

Bracket

75405-1203050

45 3616 4808

Right exhaust tube

75405-1203181

45 3616 4784

2.3-4

Left bracket

-

Q-ty per BELAZ
7540
7540
1

28

28

28

16


Engine cooling system

7540-3902090

2.4
2.4 Engine cooling system

2.4-1


Engine cooling system

7540-3902090

2.4.1
Figure 2.4.1 Mounting of the engine cooling system
2.4.1 --
T a b l e 2.4.1 List of assembly units and parts

Pos. No
1
2

Designation


OKP code

,
Assembly units, parts

75406-1300008

45 3616 5391

Radiators set

379053

45 9981 8294

End knee-piece

540-1303100-

45 3616 0144

Steam outlet pipe

344581

45 9981 6604

Tee

314802

45 9981 3468

Coupling

344810

45 9922 1406

16-6

Captive nut 16-6

549-1303370-01

45 3619 0121

Clamp

8
9

540-1303010
540-1303067

45 3611 0026
45 3613 0521

Connection hose
Connection hose

10

308764

45 9882 1000

Clamp

11

75401-1303031

45 3616 0787

Left pipe

12
13

75401-1303118
75401-1303110

45 3616 3686
45 3616 5146

Connection pipe
Pipe

14

75401-1303042

45 3616 3682

Right pipe

15

540-3509276

45 3613 1846

Connection hose

16
17
18

75406-1303120-10
540-1310134
540-1303170

45 3616 5355
45 3613 0678
45 3616 0150

Pipe

Lever

Clamp

2.4-2

-

Q-ty per BELAZ
7540
7540
1
1
2


Engine cooling system

7540-3902090

2.4.1
Continuation of Table 2.4.1

Pos. No

Designation


OKP code

,
Assembly units, parts

19

201458

45 9346 1524

825

Bolt 825

20

252135

45 9816 6046

Washer 8

21

250510

45 9553 1055

8-6

Nut 8-6

22
23
24

252005
7540-1303191
200317

45 9811 1206
45 3616 6798
45 9326 1062

Washer 8

1045

Bracket
Bolt 1045

25

252006

45 9811 1207

10

Washer 10

26

252136

45 9816 6067

10

Washer 10

27
28
29
30
30
31

250512

45 9553 1057

10-6

45 3611 0026

Supply pipe
Connection hose

45 3619 0109

Clamp

540-1303065

45 3616 0136

Outlet branch-pipe

34

540-1303083

45 3616 0142

Gasket

35

540-1303082

45 3616 0141

Branch-pipe

Connection hose

37

7523-1303370

45 3637 0931

Clamp

38

530-1015818

45 3611 0003

Connection hose

39

75214-1303370

45 3627 1296

Clamp

40

540-1303156

45 3616 4495

Hose

41
42

379198
549-1104696-01

45 3625 1979
45 3614 2269

Cleat
Gasket

43

201418

45 9346 1504

616

Bolt 616

44

252134

45 9816 6045

Washer 6

45

250508

45 9553 1054

6-6

46

7540-1311010

45 3616 5378

47

75405-3506880

45 3616 5234

549-1303360-01

45 3613 0498

Supply pipe

33

540-1303010

32

36

Pipe

525-1303010-

Bolt 840

840

45 3616 0131

45 3616 6827

540-1303061

45 9346 1530

Nut 10-6

75406-1303085-20

45 3616 0132

201464

540-1303061-10*

-

Q-ty per BELAZ
7540
7540
5
5

Nut 6-6
Overflow bottle

48

201499

45 9346 1561

1030

Knee-piece
Bolt 1030

49

500-1304010

45 3525 1688

Plug of radiator

50

75406-1303128

45 3616 7917

Bracket

51

7521-8609135

45 3627 0119

Cramp

* -
* - with preheater

2.4-3

2
1


Engine cooling system

7540-3902090

2.4.2
Figure 2.4.2 Fans and their drive
2.4.2 --
T a b l e 2.4.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

342452

45 9957 4290

30-6

Nut 30-6

548-1308607

45 3614 2474

Plate

3
4

250559
252046

45 9553 1062
45 9811 1259

14-6
14

Nut 14-6
Washer 14

540-1302060

45 3613 0492

540-1302035-10

45 3616 2482

Right link of radiator at-

tachment

75404-1302035

45 3616 6581

Link of radiator attachment

Pad of radiator suspension

-

Q-ty per BELAZ
7540
7540
8
8
4

7
8

258053
540-1308012-10

45 9871 1067
45 3616 0568

425

Split-pin 425
Fan impeller

201587

45 9346 1641

1435

Bolt 1435

10

252138

45 9816 6069

14

Washer 14

11

250558

45 9553 1061

14-6

Nut 14-6

12

258055

45 9871 1069

436

Split-pin 436

13

540-1308226

45 3616 2005

Finger

2.4-4

16

16

16

16


Engine cooling system

7540-3902090
2.4.2
Continuation of Table 2.4.2

Pos. No
14

Designation
75406-1308030


OKP code
45 3616 7368

,
Assembly units, parts

Right fan drive with

pulley

15

540-130891

45 3616 2006

Link

16

252007

45 9811 1208

12

Washer 12

17
18
19
20
21

540-1308103
540-5001080
252047
250871
540-1308060-11

45 3613 0623
45 43613 4801
45 9811 1280
45 9553 1614
45 3613 6729

16
16-6

Adjusting washer
Pad
Washer 16
Nut 16-6
Bracket of right fan

-

Q-ty per BELAZ
7540
7540
1
1

22

75404-1308111

45 3616 7341

Left tension roller

23

75404-1308110

45 3616 7340

Right tension roller

24
25
26
27

530-1308102
695-1308020
204-1308020
540-130892

45 3611 0037
25 6411 1236
11 0000 0038
45 3616 2007


II-2114-1450
II-2114-1735

Adjusting washer
Belt II-2114-1450
Belt II-2114-1735
Link

28

75406-1308031

45 3616 7369

Left fan drive with

pulley

29

250515

45 9553 1060

12-6

Nut 12-6

30

540-1308062-10

45 3616 5278

Bracket of left fan

31

540-1709135

45 3613 0991

Plate

32

201538

45 9346 1596

1225

Bolt 1225

33

540-1302070

45 3613 0495

Upper pad of radiator sus-

pension

34

540-1302063

45 3613 0494

Spacing bushing

2.4-5

12

12


Engine cooling system

7540-3902090

2.4.3
Figure 2.4.3 Radiators set
2.4.3 --
T a b l e 2.4.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-1301010

45 3616 1128

Liquid type radiator

75401-1303080

45 3616 3689

Branch-pipe

540-1303089

45 3613 0528

Adjusting washer

4
5
6

344969
548-1303082-01
201538

00 3449 6900
45 3614 4269
45 9346 1596

-5045-2

Ring -5045-2
Branch-pipe

1225

-

Q-ty per BELAZ
7540
7540
1
1
2

Bolt 1225

8
12

252137

45 9816 6068

12

Washer 12

12

250514

45 9553 1059

12-6

Nut 12-6

12

12

540-1302023

45 3613 0485

Cramp

10

548-1013010

45 3614 0006

Radiator

11

200371

45 9326 1113

1260

Bolt 1260

12
13
14
15
16

549-1302038
540-1714010
540-1302014-
540-1302019-
540-1309010

45 3614 0175
45 3613 1088
45 3613 3404
45 3613 3403
45 3616 0171

Bushing

2.4-6

Radiator of oil cooling


Support plate
Intermediate support
Housing of right fan


Engine cooling system

7540-3902090

2.4.3
Continuation of Table 2.4.3

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

17

540-1309011

45 3616 0172

Housing of left fan

18

341025

45 9957 3028

881

Pin 881

19

201456

45 9346 1522

820

Bolt 820

24

24

42

42

34

34

20
21
22

252135
252038
250510

45 9816 6046
45 9811 1256
45 9553 1055

8
8

Washer 8
Washer 8

8-6

Nut 8-6

32

32

10

10

23

201454

45 9346 1520

816

Bolt 816

24

548-1302012

45 3614 0172

Support plate

2.4.4 ( 800 )
Figure 2.4.4 Radiator (width 800 mm)
2.4.4 --
T a b l e 2.4.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201466

45 9346 1531

845

Bolt 845

252135

45 9816 6046

Washer 8

250510

45 9553 1055

8-6

2.4-7

Nut 8-6

-

Q-ty per BELAZ
7540
7540
41
41
75

75

51

51


Engine cooling system

7540-3902090

2.4.4
Continuation of Table 2.4.4

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
4
4

201458

45 9346 1524

825

Bolt 825

548-1302080

45 3614 1727

Bushing

200275

45 9326 1032

880

Bolt 880

20

20

201464

45 9346 1530

840

Bolt 840

540-1301055-10

45 3613 0464

Upper tank

9
10
11
12

540-1301094
540-1301120
540-1301101
540-1301101

45 3613 0470
45 3613 0475
45 3616 1125
45 3613 0472

Gasket
Lining

Stancheon

Stancheon

13

540-1301020

45 3513 0461

Radiator unit

14

540-1301078-10

45 3613 0467

Lower tank

15
16

530-1013022
530-1302118

45 3611 0002
45 3611 0025

Hemp packing
Special bolt

2.4.5 ( 200 )
Figure 2.4.5 Radiator (width 200 mm)
2.4.5 --
T a b l e 2.4.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

548-1013098

45 3614 0007

Stancheon

530-1013022

45 3611 0002

Hemp packing

540-1013078

45 3613 0029

2.4-8

Upper tank

-

Q-ty per BELAZ
7540
7540
1
1
2


Engine cooling system

7540-3902090

2.4.5
Continuation of Table 2.4.5

Pos. No

Designation


OKP code

,
Assembly units, parts

201464

45 9346 1530

840

Bolt 840

252135

45 9816 6046

Washer 8

540-103098

45 3613 0032

Stancheon

540-1013015

45 3613 0023

Radiator unit

540-1013094

45 3613 0031

Gasket

540-1013053

45 3613 0026

Lower tank

-

Q-ty per BELAZ
7540
7540
36
36
36

36

2.4.6 ( 600 )
Figure 2.4.6 Oil cooler (width 600 mm)
2.4.6 --
T a b l e 2.4.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201466

45 9346 1531

845

Bolt 845

252135

45 9816 6046

Washer 8

250510

45 9553 1055

8-6

2.4-9

Nut 8-6

-

Q-ty per BELAZ
7540
7540
28
28
60

60

36

36


Engine cooling system

7540-3902090

2.4.6
Continuation of Table 2.4.6

Pos. No

Designation


OKP code

,
Assembly units, parts

540-1714055

45 3613 1093

Upper tank

201464

45 9346 1530

840

Bolt 840

540-1714101

45 3613 1098

Stancheon

7
8
9
10

540-1714122
540-1714015
540-1714094
540-1714078

45 3613 1099
45 3613 1089
45 3613 1097
45 3613 1095

Lining

Radiator unit
Gasket
Lower tank

11

530-1302118

45 3611 0025

Special bolt

12

540-1714018

45 3613 4634

Sealant

13

201458

45 9346 1524

825

Bolt 825

14

540-131101

45 3613 0472

Stancheon

-

Q-ty per BELAZ
7540
7540
1
1
20

20

2.4.7
Figure 2.4.7 Fan drive
2.4.7 --
T a b l e 2.4.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

75406-1308050

45 3616 7367

Fan shaft

343816

45 9823 0268

611

Key 611

201418

45 9346 1504

616

Bolt 616

252134

45 9816 6045

Washer 6

75404-1308035

45 3616 7356

Cover

2.4-10

-

Q-ty per BELAZ
7540
7540
1
1
1

12

12

12

12


Engine cooling system

7540-3902090

2.4.7
Continuation of Table 2.4.7

Pos. No

Designation


OKP code

,
Assembly units, parts

75404-1308164

45 3616 7359

Gasket

2,2-5070-3

25 3131 3464

Cup 2,2-5070-3

307

46 1213 4189

Bearing

9
10
11
12
13
14

525-1701034
75404-1308055
42607
75406-1308032
2,3.45.6
75404-1308051

45 3611 0059
45 3616 7361
46 2140 0003
45 3616 8584
45 9167 5006
45 3616 7287

Locking ring
Spacing bushing
Bearing
Body of fan drive
Greaser
Locking ring

15

75404-1308042

45 3616 7364

Cover

16

2,2-3050-3

25 3131 3464

Cup 2,2-3050-3

17
18
18
18
19
20

258055
540-1308024-13*
540-1308024-30*
540-1308025-13
376128
374802

45 9871 1069
45 3613 6541
45 3613 3101
45 3613 6540
45 9958 6223
45 9958 4157

436



18

Split-pin 436
Right driven pulley
Right driven pulley
Left driven pulley
Washer 18
Split nut

22

75404-1308033

45 3616 7362

Cover with cup

23

75404-1308040

45 3616 7363

Cover with cup

* -
* - alternate data for execution

2.4-11

-

Q-ty per BELAZ
7540
7540
2
2
1


Engine cooling system

7540-3902090

2.4.8
Figure 2.4.8 Tension roller
2.4.8 --
T a b l e 2.4.8 List of assembly units and parts

Pos. No
1

Designation
75404-1308140


OKP code
45 3616 7345

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

Lever of right tension roller

Lever of left tension roller

75404-1308141

45 3616 7357

75404-1308035

45 3616 7356

Cover

201418

45 9346 1504

616

Bolt 616

12

12

252134

45 9816 6045

Washer 6

12

12

2,2-5070-3

25 3131 3464

Cup 2,2-5070-3

75404-1308164

45 3616 7359

Gasket

75404-1308112

45 3616 7354

Tension roller

45 3616 7362

Cover cup

75404-1308033

42607

46 2140 0003

Bearing

10

540-1308150-

45 3613 3475

Inner distance ring

11

525-1701034

45 3611 0059

Locking ring

12

307

46 1213 4189

Bearing

13

342705

45 3611 0704

Locking plate

2.4-12


Engine cooling system

7540-3902090
2.4.8
Continuation of Table 2.4.8

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

1020

Bolt 1020

45 3614 1529

Washer

45 3616 7041

Gasket

75404-1308160

45 3616 7366

Cover

18

201457

45 9346 1523

822

Bolt 822

12

12

19

252135

45 9816 6046

Washer 8

12

12

20

2.3.90. 6

45 9167 5013

Greaser

14

201495

45 9346 1557

15

548-1308118

16

75404-1308165

17

2.4.9
Figure 2.4.9 Mounting of radiator shutters
2.4.9 --
T a b l e 2.4.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201424

45 9346 1510

630

Bolt 630

252134

45 9816 6045

Washer 6

3
4
5
6

75211-6603724
540-3506989
344197
75406-1310400

45 3627 1229
45 3616 1498
45 9981 6393
45 3616 6257

Cramp

1/8

Insert
Tee 1/8
Pipe

549-1104212

45 3619 6377

Hose

75406-1310402

45 3616 6258

Pipe

2.4-13

-

Q-ty per BELAZ
7540
7540
1
1
1


Engine cooling system

7540-3902090

2.4.9
Continuation of Table 2.4.9

Pos. No

Designation


OKP code

,
Assembly units, parts

308764

45 9882 1000

Clamp

10

297575

45 9957 7212

Split-pin

11

297580

45 9985 1415

Buckle

12

297582

45 9985 1239

Bahd

13
14
15
16

75406-1310374
75406-1310370
549-1310300
379053

45 3616 6262
45 3616 6261
45 3619 1194
45 9981 8294

17

75406-1310171

45 3616 5365

18

75406-1310394

45 3616 6266

19

344529

45 9981 6474

20
21

252136
340174

45 9816 6067
45 9951 1417

Pipe

Pipe

1/4

Pneumatic switch
Knee-piece 1/4

Link of radiator shutters

control

Pipe

1/8

Knee-piece 1/8

10
101,25

Washer 10
Bolt 101,25

22

525-1108029-10

45 3611 0013

Fork of link

23

260035

45 9862 1036

828

Finger 828

24

252038

45 9811 1256

Washer 8

25

258039

45 9871 1050

3,220

Split-pin 3,220

26

75406-1310110

45 3616 5356

27

75406-1310170

45 3616 5364

28

201542

45 9346 1600

Radiator shutters
Link of radiator
control

shutters

-

Q-ty per BELAZ
7540
7540
2
2
2

16

16

1235

Bolt 1235

4
4

29

252137

45 9816 6068

12

Washer 12

30

250514

45 9553 1059

12-6

Nut 12-6

31
32
33

75406-1310380
314612
75406-1310384

45 3616 6264
45 9981 3364
45 3616 6265

Pipe

Nipple

Pipe

34

344810

45 9922 1406

Connection nut

35

314802

45 9981 3468

Coupling

36

008-011-19-2-6

25 3111 5415

Ring

37

75406-1310376

45 3616 6263

Pipe

38

5320-3721500

45 3537 1890

Valve with electromagnet

39

548-1104696-01

45 3614 2269

Gasket

40

201457

45 9346 1523

822

Bolt 822

41

252135

45 9816 6046

Washer 8

42

344611

45 3611 0716

Cleat

2.4-14

16

16

16

16

16

16

10

10

10

10


Engine cooling system

7540-3902090

2.4.10
Figure 2.4.10 Shutters of radiator
2.4.10 --
T a b l e 2.4.10 List of assembly units and parts

Pos. No
1

Designation
75406-1310115

75481-1310212


OKP code
45 3616 5357

45 3614 4853

,
Assembly units, parts

Upper knee-piece of radia-

tor shutters

Link of shutters control

540-1310250

45 3613 0695

drive

540-1310251

45 3614 12

Left link of shutters plates

drive

540-1310152

45 3613 0685

Plate of radiator shutters

drive

540-1310125

45 3613 0676

Stancheon of radiator

258038

45 9871 1049

3,216

Split-pin 3,216

Right link of shutters plates

-

Q-ty per BELAZ
7540
7540
1
1

18

18

43

43

22

22

shutters

8
9
10

252004
540-1310150
75406-1310135

45 9811 1205
45 3613 0684
45 3616 5362

Washer 6

Plate of radiator shutters


Lower knee-piece of shutters

11

252005

45 9811 1206

Washer 8

12

75406-1310210

45 3616 5368

Link of shutters control

13

201454

45 9346 1520

816

Bolt 816

14

252135

45 9816 6046

Washer 8

2.4-15

12

12

12

12


Engine cooling system

7540-3902090

2.4.11
Figure 2.4.11 Pneumatic switch
2.4.11 --
T a b l e 2.4.11 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

025-030-30-2-6

25 3111 3101

Ring

531-1803108

45 3612 1422

Body of the switch

530-1803135

45 3611 0070

Piston

530-1803125

45 3611 0069

Locking ring

535-1803134

45 3417 5519

Ring

020-025-30-2-6

25 3111 3101

Ring

549-1310304

45 3619 1195

Rod

080-086-36-2-6

Ring

531-1803139

45 3612 1423

Cover

10

530-1503185

45 3611 0046

Locking washer

11

201538

45 9346 1596

Bolt

2.4-16


Hydromechanical gear

7540-3902090

2.5
2.5 Hydromechanical gear

2.5-1


Hydromechanical gear

7540-3902090

2.5.1 (5+2) -7540


Figure 2.5.1 Mounting of hydromechanical gear (5+2) on dump truck BELAZ-7540A
2.5.1 --
T a b l e 2.5.1 List of assembly units and parts

Pos. No
1

Designation
7540-1700004-01


OKP code
45 3616 4766

,
Assembly units, parts
-

Hydromechanical gear

-

Q-ty per BELAZ
7540
7540
-1

7548-1715272

45 3613 5238

Bracket

7548-1715276

45 3613 5308

Gasket

7548-1712690-01

45 3613 7738

Protective shroud

7548-1712696

45 3613 7138

Screen of electromagnets

540-1715032

45 3613 1101

Gasket

340407

45 9957 1274

14120

Bolt M14x120

252139

45 9816 6070

16

Washer 16 OT

16

202119

45 9346 1688

1640

Bolt M16x40

16

10

540-1715030

45 3613 1100

Bracket

11

7548-1001428

45 3613 5439

Adjusting gasket

28

12

7548-1001420

45 3613 5436

Lower shock absorber

13

343532

45 9957 8005

1840

Dowel 18x40

14

252046

45 9811 1259

14

Washer 14

15

252016

45 9811 1209

14

Washer 14

24

16

374625

45 9958 4104

141,5

Nut M14x1.5

17

258040

45 9871 1051

3,225

Split-pin 3.2x25

8
8

2.5-2

-----------------


Hydromechanical gear

7540-3902090

2.5.2 .

Figure 2.5.2 Hydromechanical gear. Matching gear and torque-converter with gearbox.
2.5.2 --
T a b l e 2.5.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

250514

45 9553 1059

12

Nut 12

252137

45 9816 6068

12

Washer12

341076

45 9957 3044

12160

Pin 12160

7555-1704010-11

45 3637 9732

Front oil pump

050-055-30-2-6

25 3111 5408

Ring

040-045-30-2-6

25 3111 5407

Ring

549-4202179

45 3619 2949

Ring

7548-1731071-20

45 3613 7520

Bushing

056-062-36-2-6

25 3111 5409

Ring

10

7548-1704134

45 3613 4909

Bushing

11

080-090-58-2-6

25 3111 5410

Ring

12

530-3406018

45 3611 0187

Gasket of pump

13

7548-1731019

45 3613 6497

Lower gasket

14

7540-1731002

45 3616 2180

Matching gear

2.5-3

-

Q-ty per BELAZ
7540
7540
-18
-18
-4
-1
-1
-2
-1
-3
-1
-1
-1
-2
-1
--


Hydromechanical gear

7540-3902090
2.5.2
Continuation of Table 2.5.2

Pos. No

Designation


OKP code

,
Assembly units, parts

15

7548-1712652

45 3613 5097

Adapter

16

262531

45 9932 1201

Plug

17

7548-1712654

45 3613 5098

Lubrication pipe

18

344810

45 9922 1406

Captive nut

19

314802

45 9981 3468

Coupling

20

379053

45 9981 8294

Knee-piece

21

201511

45 9346 1571

1070

Bolt 1070

22

252136

45 9816 6067

10

Washer10

23

548-1104696-01

45 3614 2269

Gasket

24

344611

45 3611 0716

Cleat

25

7548-1731018-10

45 3613 6498

Upper gasket

26

029-035-36-2-2

25 3111 3148

Ring

27

7548-1704620-10

45 3613 7248

Pressure pipe

28

7548-1704634

45 3613 4994

Flange

29

034-040-36-2-6

25 3111 5406

Ring

30

540-3519190-01

45 3616 5223

Breather

31

540-3519202-10

45 3616 5225

Cover

32

65-1002294

47 5341 5717

Filtering element

33

540-3519192

45 3616 3421

Body of breather

34

262532

45 9932 1202

Plug

35

7540-1700006-10

45 3616 4761

Torque-converter with gear-

box

2.5-4

-

Q-ty per BELAZ
7540
7540
-1
-2
-1
-2
-2
-1
-4
-4
-2
-2
-1
-1
-1
-1
-4
-1
-1
-1
-1
-2
-1


Hydromechanical gear

7540-3902090

2.5.3 .
-.
Figure 2.5.3 Hydromechanical gear. Fine filter and pipelines of brake-retarder
2.5.3 --
T a b l e 2.5.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

080-090-58-2-6

25 3111 5410

Ring

7548-1704544

45 3613 4986

Pin

7548-1704547-10

45 3613 6856

Sealant

412-1-061

36 8965 5303

Filtering element

525-1001039

45 3611 0001

Washer

540-8607028

45 3613 3502

Spring

7548-1704510

45 3613 4979

Body of filter

540-1712194

45 3613 1050

Ring

7548-1704520-01

45 3613 9333

Housing of filter

540-2917342

45 3613 1448

Sealing ring

6411-1704480

45 3631 0061

Nut

040-045-30-2-6

25 3111 5407

Ring

201497

45 9346 1559

1025

Bolt 1025

252136

45 9816 6067

10

Washer10

7548-3572240

45 3613 5149

Outlet pipeline

7548-1712620

45 3613 5092

Pipeline

034-040-36-2-6

25 3111 5406

Ring

201538

45 9346 1596

1225

Bolt 1225

252137

45 9816 6068

12

Washer12

7548-1704466

45 3613 4978

Hold-down

2.5-5

7540
---------------------


Hydromechanical gear

7540-3902090
2.5.3
Continuation of Table 2.5.3

Pos. No
21
22
23
24
25
26
27
28
29
30

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-3
-6
-6
-1
-1
1
--

314612

45 9981 3364

314802

45 9981 3468

Coupling

344810

45 9922 1406

Captive nut

7548-3573272

45 3613 5168

Pipe

7548-3573280

45 3613 8765

Pipe

7548-3573282

45 3613 5169

Pipe

262545

45 9932 1305

Plug

020-025-30-2-2

25 3111 3113

Ring

Nipple

540-1701774

45 3613 4733

Special plug

262541

45 9932 1301

Plug

-----

2.5.4
Figure 2.5.4 Front oil pump
2.5.4 --
T a b l e 2.5.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-6

340247

45 9327 1075

10110

Bolt 10110

252136

45 9816 6067

10

Washer 10

--

250512

45 9553 1057

7555-1704024-10

45 3637 2019

--

114-120-36-2-2

25 3111 3217

Nut 10
Cover of pump second section
Ring

--

10

--

050-055-30-2-6

25 3111 5408

Ring

--

2.5-6


Hydromechanical gear

7540-3902090
2.5.4
Continuation of Table 2.5.4

Pos. No

Designation


OKP code

,
Assembly units, parts

040-045-30-2-6

25 3111 5407

Ring

7555-1704022-10

45 3637 2018

Cover of pump first section

-

Q-ty per BELAZ
7540
7540
-1
-1

540-1308038

45 9836 0242

Ring

--

10

343572

45 9957 8100

Dowel

--

11

540-1712194

45 3613 1050

Locking ring

--

12

70-32605

46 2140 0017

Bearing

--

13
14

7555-1704028
165-170-36-2-6

45 3637 2020
25 3111 5413

Plate
Ring

2
4

---

15

7555-1704014-10

45 3637 2017

Body of pump

--

16

7548-1704042

45 3613 4917

Intermediate plate

--

17

7548-1704030

45 3613 4914

Pinion of oil pump

--

18

7548-1704034-01

45 3613 7518

Driving shaft

--

19

7548-1704036

45 3613 4916

Driven shaft

--

20

343800

45 9823 0246

Key

--

2.5.5
Figure 2.5.5 Torque-converter with gearbox

2.5-7


Hydromechanical gear

7540-3902090
2.5.5 --
T a b l e 2.5.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
--

7548-1701002-11

45 3613 7243

Gearbox

014-018-25-2-2

25 3111 3062

Ring

--

7548-1712528

45 3613 4894

Cover

--

029-035-36-2-6

25 3111 5405

Ring

--

050-055-30-2-6

25 3111 5408

Ring

--

201495

45 9346 1557

1020

Bolt 1020

--

252136

45 9816 6067

10

Washer 10

--

7548-1709392

45 3613 5215

Cover of hatch

--

7548-1709045

45 3613 6401

Left gasket of casing

--

10

7548-1709394

45 3613 5216

Gasket hatch cover

--

11

7548-1709046

45 3613 6399

Right gasket of casing

--

12

7548-1709020-20

45 3613 7485

Casing of torque-converter
with pumps drive

--

13

7548-1709047

45 3613 6400

Lower gasket of casing

--

14

252137

45 9816 6068

12

Washer 12

30

--

15

340472

45 9957 1121

12120

Bolt 12120

13

--

16

252045

45 9811 1258

12

Washer12

--

17

201540

45 9346 1598

1230

Bolt 1230

12

--

18

250514

45 9553 1059

12-6

Nut 12-6

10

--

19

165-170-36-2-6

25 3111 5413

Ring

--

20

7548-1709027-10

45 3613 7838

Cover of casing

--

21

548-1709096

45 3614 1760

Locking plate

18

--

22

340247

45 9327 1075

10110

Bolt 10110

36

--

23

342763

45 9957 6029

Locking washer

--

24

262522

45 9939 1107

Plug

--

25

250512

45 9553 1057

10-6

Nut 10-6

36

--

26
27

7548-1709030
540-1709094-01

45 3613 5193
45 3613 0978

Wheel of pump
Sealing ring

1
1

---

28

7548-1709230

45 3613 6921

Spacer ring

--

29

7548-1709202

45 3613 5211

Hub of reactors

--

30

548-1709132

45 3614 1763

Nut of reactor hub

--

31

548-1709178

45 3614 2402

Floating washer

--

32

7540-1709210

45 3616 2154

Wheel of second reactor

--

33

548-1709127

45 3614 2409

Stem of spring

24

--

34

548-1709125

45 3614 2408

Spring of coupling

24

--

35

548-1709126

45 3614 2407

Pusher

24

--

36

4 12,522

46 9217 1380

Roller

24

--

37

548-1709110

45 3614 2404

Wheel of first reactor

--

38

548-2405029

45 3614 0376

Locking ring

--

39

7548-1709080

45 3613 5199

Wheel of impeller

--

40

7548-1711462

45 3613 7143

Support ring

--

41

531-4202360-10

45 3612 1756

Thrust disk

--

42

7548-1709312

45 3613 5213

Hub of friction clutch lock-up

--

43

7548-1711484

45 3613 6969

Driven disk

--

44

7548-1711482

45 3613 6370

Driving disk

--

45

7548-1709074

45 3613 5209

Housing of torque-converter

--

46

295-305-58-2-2

25 3111 3411

Ring

--

47

7548-1709314

45 3613 5218

Piston of friction clutch lockup

--

48

7548-1709168

45 3613 5208

Locking plate

--

49

340281

45 9957 1071

1238

Bolt 1238

18

--

50
51

7548-1709324-01
540-1701326-01

45 3611 2304
45 3611 2673

Sealing ring
Sealing ring

1
1

---

52

7548-1709186

45 3613 5207

Stem

--

53

7548-1709184

45 3613 5290

Drum of friction clutch

--

54

7548-1709178

45 3613 5723

Drum

--

55

070-075-30-2-6

25 3111 5412

Ring

--

56

432501

45 9957 4102

56

Nut 56

--

2.5-8


Hydromechanical gear

7540-3902090

2.5.6
Figure 2.5.6 Casing of torque-converter with pumps drive
2.5.6 --
T a b l e 2.5.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

341069

45 9957 3032

Pin

7548-1767082

45 3613 5126

Bushing

080-090-58-2-6

25 3111 5410

Ring

1.2-5070-3

25 3131 3108

Cup

549-3401539

45 9836 0036

Ring

210

46 1213 2711

Bearing

7548-1767038

45 3613 5110

Spacer ring

7548-1709021-10

45 3613 7252

Casing of torque-converter

-

Q-ty per BELAZ
7540
7540
-7
-2
-2
-2
-3
-6
-3
-1

040-045-30-2-6

25 3111 5407

Ring

10

344373

45 9981 6034

Plug

11

6411-2907459

45 3613 0422

Ring

12

7548-1767061

45 3613 5116

Housing

13

7548-1767053

45 3613 7481

Pinion

2.5-9

------


Hydromechanical gear

7540-3902090
2.5.6
Continuation of Table 2.5.6

Pos. No

Designation


OKP code

,
Assembly units, parts

14

7548-1767068

45 3613 5122

Sealant

15

7548-1767065

45 3613 5120

Cover

16

252134

45 9816 6045

Washer 6

17

201418

45 9346 1504

616

Bolt 616

18

7548-1767076

45 3613 5124

Plate

19

7548-1767056-10

45 3613 7482

Pinion

20

030-035-30-2-6

25 3111 5432

Ring

21

344300

45 9981 1002

331,5

Plug 331,5

22

7548-1701698

45 9951 1770

Ring-bolt

-

Q-ty per BELAZ
7540
7540
-1
-1
-3
-7
-2
-1
-1
-1
-2

2.5.7
Figure 2.5.7 Casing of torque-converter
2.5.7 --
T a b l e 2.5.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

343555

45 9957 8011

Dowel

201542

45 9346 1600

Bolt

252137

45 9826 6068

Washer

7548-1709022

45 3613 5188

Upper casing

7548-1709044

45 3613 5190

Gasket

7548-1709023-10

45 3613 7254

Lower casing

2.5-10

-

Q-ty per BELAZ
7540
7540
-2
-10
-10
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.8
Figure 2.5.8 Wheel of pump
2.5.8 --
T a b l e 2.5.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

340211

45 9957 1038

1056

Bolt 1056

7548-1709038

45 3613 5196

Locking plate

7548-1767034

45 3613 5108

Driving pinion of pumps

drive

-

Q-ty per BELAZ
7540
7540
-16
-8
-1

7548-1709032*

45 3613 5194

Wheel

1176724

46 1574 6619

Bearing

7548-1709034-10

45 3613 6986

Cover of bearing

*- 7548-1709074.
*- to spare parts kit is supplied with part 7548-1709074.

2.5-11

----


Hydromechanical gear

7540-3902090

2.5.9
Figure 2.5.9 Wheel of impeller
2.5.9 --
T a b l e 2.5.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1709086-01

45 3613 6708

Hub

6-116

46 1223 0517

Bearing

340276

45 9957 1057

1230

Bolt 1230

540-1709135

45 3613 0991

Plate

548-1709082

45 3614 2418

Wheel of impeller

7548-1709084

45 3613 5200

Hub

2.5-12

-

Q-ty per BELAZ
7540
7540
-1
-1
-12
-6
-1
-1


Hydromechanical gear

7540-3902090

2.5.10 ()
Figure 2.5.10 Wheel of first (second) reactor
2.5.10 --
T a b l e 2.5.10 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

340014

45 99571003

640

Bolt 640

548-1709136

45 3614 2410

Plate

548-1709129

45 3614 2401

Left thrust ring

548-1709117

45 3614 2406

Yoke

548-1709113

45 3614 2405

Wheel of first reactor

7540-1709213

45 3616 2171

Wheel of second reactor

548-1709128

45 3614 2403

Right thrust ring

2.5-13

-

Q-ty per BELAZ
7540
7540
-12
-6
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.11 .
Figure 2.5.11 Gearbox. Casings
2.5.11 --
T a b l e 2.5.11 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-1

7548-1701490

7548-1701492

45 3613 4853

Cover

--

3
4

7548-3802066
200367

45 3613 8968
45 9326 1110

1245

Bushing
Bolt 1245

---

252137

45 9816 6068

12

Washer 12

1
23
29

7548-1701496

45 3613 6405

Gasket of pinions cover

--

7555-1701582

45 3637 1817

Driving pinion of reverse


shaft drive

--

252007

45 9811 1208

12

Washer 12

16

--

7548-1701320*

45 3613 5687

Casing of hydromechanical

--

10

342773

45 3611 0728

gear
Locking plate

16

--

11

201540

45 9346 1598

1230

Bolt 1230

--

12

7548-1709150-11

45 3613 7964

Hub of torque-converter

--

13

341135

45 9957 3049


12330

Pin 12330

--

14

7548-1701317

45 3613 6402

Gasket

--

15

7548-1701318

45 3613 6403

Right gasket

--

16

7548-1701319

45 3613 6404

Left gasket

--

17

7548-1701310*

45 3613 5686

Casing of gearbox

--

18

7548-1701497

45 3613 6406

Gasket of pinions cover

--

19

012-016-25-2-6

25 3111 5416

Ring

--

20

200379

45 9326 1121

12100

Bolt 12100

--

45 3613 4852

*-- .
*-- to spare parts kit is supplied packed

2.5-14

Cover of pinions of reverse


shaft drive

--


Hydromechanical gear

7540-3902090

2.5.12 .
Figure 2.5.12 Gearbox. Mounting of main shaft
2.5.12 --
T a b l e 2.5.12 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

45 3611 3403

Main shaft

75551-1701208

45 3637 7034

Spacer ring

50316

46 1274 5471

Bearing

7548-1701375

45 3613 4827

Spacer ring

549-2405442

45 9836 0275

1170

Ring 1170

7548-1711400

45 3613 6433

Friction clutch of first step

540-1701216

45 3613 0781

Bushing of lubricant supply

6-116

46 1223 0517

Bearing

7548-1701510-20

45 3613 6593

Driving pinion of first step

7548-1701330-40

2
3

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-1
-1
-2
-6
-1

10

540-1701204

45 3613 0775

Locking ring

11

7548-1767078

45 3613 5125

Spacer ring

12

7548-1701212

45 3611 6588

Bushing

13

7548-1711500

45 3613 6432

Friction clutch of second

-----

step
14

7548-1701520-10

45 3613 6594

Driving pinion of second

step

15

12316

46 2214 1632

Bearing

16

7548-1701398

45 3613 5692

Cramp

2.5-15

--

---


Hydromechanical gear

7540-3902090

2.5.13 .
Figure 2.5.13 Gearbox. Mounting of reverse and range shafts
2.5.13 --
T a b l e 2.5.13 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
--

258088

45 9871 1107

6,380

Split-pin 6,380

375110

45 9958 4362

562-6

Nut 562-6

--

3
4

7548-1701378
12316

45 3613 4830
46 2214 1632

Washer
Bearing

2
2

---

7548-1701374

45 3613 4826

Bushing

--

7548-1711700-01

45 3611 5405

Friction clutch of rasing


range

--

540-1701216

45 3613 0781

Bushing of lubricant supply

--

6-116

46 1223 0517

Bearing

12

--

7555-1701560

45 3637 3330

Pinion of rasing range

--

10

7548-1767078

45 3613 5125

Spacer ring

--

11

540-1701204

45 3613 0775

Locking ring

--

12

7548-1701212

45 3613 6588

Bushing

--

13

7548-1711600-01

45 3611 4076

Friction clutch of lowering


range

--

14

7548-1701426

45 3613 4844

Bushing of lubricant supply

--

2.5-16


Hydromechanical gear

7540-3902090
2.5.13
Continuation of Table 2.5.13

Pos. No
15

Designation
7548-1701550


OKP code
45 3613 4870

,
Assembly units, parts

Pinion of lowering range

-

Q-ty per BELAZ
7540
7540
-1

16

7548-1701400-01

45 3613 5693

Range shaft

17

53614

46 2230 0015

Bearing

18

548-2405029

45 3614 0376

Locking ring

19

7555-1701588

45 3637 1818

Pinion of reverse shaft drive

20

201495

45 9346 1557

1020

Bolt 1020

20

21

342773

45 3611 0728

Locking plate

12

22

540-1709096-10

45 3613 0981

Locking cramp

-----

23

7548-1701398

45 3613 5692

Cramp of bearing fastening

-----

24

7548-1701450-10

45 3613 4847

Reverse shaft

25

7548-1701474-10

45 3613 6591

Thrust bushing

26

7548-1711500

45 3613 6432

Friction clutch of second

----

step
27

7548-1701213

45 3613 6587

Bushing of lubricant supply

28

7548-1701510-20

45 3613 6593

Driving pinion of first step

29

7555-1701530

45 3637 3377

Driving pinion of third step

---

2.5-17

--


Hydromechanical gear

7540-3902090

2.5.14 .
Figure 2.5.14 Gearbox. Mounting of output shaft
2.5.14 --
T a b l e 2.5.14 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

340378

45 9957 1095

1442

Bolt 1442

540-1701078

45 3613 0754

Locking plate

531-1701076

45 3612 1566

Washer

6-116

46 1223 0517

Bearing

7548-1767078

45 3613 5125

Spacer ring

540-1701204

45 3613 0775

Locking ring

7548-1767036

45 3613 5109

Block-pinion

7548-1701548

45 3613 5709

Thrust ring

200367

45 9326 1110

1245

Bolt 1245

10

342773

45 3611 0728

Locking plate

11

50416

46 1274 5495

Bearing

12

540-1701066

45 3613 0751

Mounting ring of bearing

-

Q-ty per BELAZ
7540
7540
-4
-2
-1
-2
-2
-1
-1
-1
-8
-8
-1
-1

13

7548-1701556-10

45 3613 6620

14

75481-1701505

45 3614 8724

15

7548-1701502-50

45 3611 3371

Pinion of lowering range

Distance bushing

Output shaft

--

2.5-18

---


Hydromechanical gear

7540-3902090
2.5.14
Continuation of Table 2.5.14

Pos. No
16

Designation
7555-1701568


OKP code
45 3637 1816

,
Assembly units, parts

Pinion of raising range

-

Q-ty per BELAZ
7540
7540
-1

17

7548-1701506-10

45 3613 4856

Distance bushing

18

7555-1701538

45 3637 1815

Driven pinion of third step

19

12316

46 2214 1632

Bearing

20

7548-3841032

45 3613 5178

Driving pinion of drive

21

7548-1701544

45 3613 4868

Deflector

22

1,2-105138-3

25 3131 5514

Cup

23

540-2402052

45 3613 1252

Gland of cover of bearings

casing

---

24

540-1701172

45 3616 1368

Flange

25

050-055-30-2-6

25 3111 5408

Ring

26

096-102-36-2-2

25 3111 3204

Ring

27

7548-1701076

45 3611 3380

Washer

28

7548-3841034

45 3613 6009

Driven pinion of spidometer

drive

29

540-3802044

45 3613 4675

Shaft of spidometer drive

30

7548-3841036

45 3613 5997

Pinion

31

029-035-36-2-6

25 3111 5405

Ring

32

1,2-1025-3

25 3131 5519

Cup

33

-307

45 3921 6249

Sensor of spidometer

34

7548-3802066

45 3613 8968

Bushing

35

7548-3841052

45 3613 6011

Bushing

36

7548-3841050

45 3613 6010

Bushing

37

201454

45 9346 1520

816

Bolt 816

38

252135

45 9816 6046

Washer

2.5-19

------

------

-----------


Hydromechanical gear

7540-3902090

2.5.15 .
Figure 2.5.15 Gearbox. Mounting of oilintake and full-flow filter
2.5.15 --
T a b l e 2.5.15 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
--

252045

45 9811 1258

12

Washer 12

252137

45 9816 6068

12

Washer 12

--

3
4

201538
040-045-30-2-6

45 9346 1596
25 3111 5407

1225

Bolt 1225
Ring

8
13

---

7548-1704342-10

45 3613 7783

Branch-pipe

--

252134

45 9816 6045

Washer 6

--

224622

45 9462 1106

610

Screw 610

--

7548-1704466

45 3613 4978

Hold-down

--

7548-1704310-10

45 3613 7778

Body of oil intake

--

10

120-126-36-2-6

25 3111 5422

Ring

--

11

7548-1704360-10

45 3613 7784

Filtering element

--

12

540-8402532

45 3613 3034

Spring

--

13

115-125-58-2-6

25 3111 5423

Ring

--

14

7548-1704388-01

45 3613 8294

Cover

--

15

7548-1704450

45 3613 7800

Filtering element of

--

16

114-120-36-2-6

25 3111 5421

full-flow filter
Ring

--

17

7548-1704410-10

45 3613 7797

Body of filter

--

2.5-20


Hydromechanical gear

7540-3902090

2.5.16 . ,

Figure 2.5.16 Gearbox. Mounting of range and reverse shafts covers and splash guards of pinions
2.5.16 --
T a b l e 2.5.16 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

200317

45 9326 1062

1045

Bolt 1045

252136

45 9816 6067

10

Washer 10

7548-1712558

45 3613 5745

Gasket

7548-1712556-01

45 3613 5219

Cover of hatch

014-018-25-2-6

25 3111 5411

Ring

7548-1712528

45 3613 4894

Cover

7548-1712535

45 3613 4898

Spacing bushing

7548-1712546-10

45 3613 5744

Lever of sensor

7548-1712530

45 3613 4895

Sensor of impeller wheel

10

7548-1712542-10

45 3613 5382

Lever of bracket

11

7548-1712550

45 3613 4906

Bracket

12

252135

45 9816 6046

Washer 8

13

201456

45 9346 1522

820

Bolt 820

14

252005

45 9811 1206

Washer 8

2.5-21

-

Q-ty per BELAZ
7540
7540
-4
-21
-1
-1
-5
-1
-2
-2
-2
-2
-2
-9
-12
-13


Hydromechanical gear

7540-3902090
2.5.16
Continuation of Table 2.5.16

Pos. No

Designation


OKP code

,
Assembly units, parts

15

258025

45 9871 1034

2,520

Split-pin 2,520

16

540-1703133

45 3613 0867

Finger of link

17

540-1712131

45 3613 1027

Spring of latch

18

342765

45 3611 0704

Locking plate

19

201495

45 9346 1557

1020

Bolt 1020

20

7548-1701670

45 3613 5717

Splash guard of pinions

21

342705

45 3611 0704

Locking plate

22

7548-1701396

45 3613 4835

Strap

23

7548-1712538

45 3613 4900

Feeder

24

7548-1701480

45 3613 7244

Cover of hatch

25

262532

45 9932 1202

Plug

26

7548-1701486

45 3613 7246

Stopper

27

7,938-60+100

46 9116 5561

Ball

28

7548-1701482

45 3613 7245

Cover of hatch

29

7548-1701326

45 3613 5688

Gasket of hatch cover

30

314802

45 9981 3468

Coupling

31

344810

45 9922 1406

16

Captive nut 16

32

7548-1712642

45 3613 5096

Pipe of lubrication

33

7548-1701380-01

45 3613 7960

Cover of range shaft

34

7548-1712662

45 3613 5099

Pipe

35

7548-1701430-11

45 3613 7963

Cover of reverse shaft

36

019-023-25-2-6

25 3111 5417

Ring

37

379225

45 9958 4408

14

Nut 14

38

379275

45 9981 8487

Coupling

39

344442

45 9981 1472

Knee-piece

40

200367

45 9326 1110

1245

Bolt 1245

41

342773

45 3611 0728

Locking plate

42

7548-1701548

45 3613 5709

Thrust ring

43

7548-1701650

45 3613 5714

Splash guard of pinion

44

7548-1701668

45 3613 4884

Sealant

45

7548-1767090

45 3613 5127

Splash guard

46

7548-1767069

45 3613 5791

Sealant

2.5-22

-

Q-ty per BELAZ
7540
7540
-2
-2
-2
-8
-43
-1
-3
-2
-1
-1
-1
-1
-1
-1
-1
-2
-2
-1
-1
-1
-1
-7
-2
-2
-2
-23
-16
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.17
Figure 2.5.17 Casing of gearbox.
2.5.17 --
T a b l e 2.5.17 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
--

7548-1701312

45 3613 6388

7548-1701698

45 9951 1770

- 20

Casing of gearbox
Ring-bolt 20

--

7548-1701316

45 3613 6479

Barrel

--

7548-1701488

45 3613 4850

--

221725

45 9412 1203

Centering washer
Screw 1035


1035

--

7548-1701315

45 3613 4807

Barrel

--

344373

45 99816034

Plug

--

040-045-30-2-6

25 3111 5407

Ring

--

540-1701756

45 3613 4728

Screen of oil level indicator

--

10

540-1701754

45 3613 4727

Glass of oil level indicator

--

11

034-040-36-2-6

25 3111 5406

Ring

--

12

540-1701772

45 3613 4731

Clamping ring

--

13

540-1701762

45 3613 4729

Cover

--

14

540-1701766

45 3613 4730

Hold-down of cover

--

15

540-1701768

45 3613 4732

Finger

--

2.5-23


Hydromechanical gear

7540-3902090

2.5.18
Figure 2.5.18 Casing of hydromechanical gear
2.5.18 --
T a b l e 2.5.18 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
3
--

201495

45 9346 1557

1020

Bolt 1020

344611

45 3611 0716

Cleat

--

262534

45 9932 1204

Plug

--

262531

45 9932 1201

Plug

--

341069

45 9957 3032

1238

Pin 1238

17

--

340370

45 9957 1092

1430

Bolt 1430

--

258252

45 9871 1337

1,2150

Split-pin 1,2150

--

7548-1701322

45 3613 5825

Casing of hydromechanical

--

343555

45 9957 8011

1230

gear
Dowel 1230

--

2.5-24


Hydromechanical gear

7540-3902090
2.5.18
Continuation of Table 2.5.18

Pos. No

Designation


OKP code

,
Assembly units, parts

10

252039

45 9811 1257

10

11

342765

45 3611 0707

Locking plate

12

343532

45 9957 8005

1840

Dowel 1840

13

540-1731052

45 3613 1123

Thrust washer

14

7548-1712672

45 3613 5100

Pipe of drain

15

344811

45 9922 1409

Captive nut

16

379276

45 9981 8421

Coupling

17

7548-1712674

45 3613 5101

Drain knee-piece

18

024-030-36-2-6

25 3111 5431

Ring

19

7548-1712688

45 3613 5102

Cover

20

201538

45 9346 1596

1225

Bolt 1225

21

252137

45 9816 6068

12

Washer 12

22

549-3401539

45 9836 0036

Locking ring

23

210

46 1213 2711

Bearing

24

7548-1767038

45 3613 5110

Spacer ring

25

6411-2907459

45 3631 0422

Support ring

26

7548-1767032

45 3613 5107

Intermediate pinion of

pumps drive

Washer 10

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-1
-1
-1
-1
-3
-1
-2
-2
-2
-2
-1
-1
-1

27

020-025-30-2-6

25 3111 5404

Ring

28

7548-1767074

45 3613 5123

Axle

29

262542

45 9932 1302

Plug

30

344300

45 9981 1002

331.5

Plug 331.5

31

040-045-30-2-6

25 3111 5407

Ring

32

344373

45 9981 6034

422

Plug 422

33

7548-1712366-10

45 3613 5824

Support of emergency valve

spring

34

7548-1712432

45 3613 5054

Spring of control mecha-

nism

35

17,462-60 100

46 9116 9461

Ball

36

7548-1712362-10

45 3613 5823

Seat

37

030-035-30-2-6

25 3111 5432

Ring

2.5-25

--------

--

----


Hydromechanical gear

7540-3902090

2.5.19 .

Figure 2.5.19 Gearbox. Mounting of spool-valve box and hydromechanical gear control mechanism
2.5.19 --
T a b l e 2.5.19 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
18
--

340321

45 9957 1084

1290

Bolt 1290

252137

45 9816 6068

12

Washer 12

26

--

7548-1712410-20

45 3613 6843

Hydromechanical gear con-

--

7548-1712458-20

45 36137071

--

008-012-25-2-6

25 3111 5415

7548-3573010

45 3613 5152

206590

45 9336 1603

340328

trol mechanism
Gasket of control mechanism body
Ring

--

Drive mechanism of brake-

--

3 1280

retarder control
Bolt 3 1280

--

45 9957 1090

12103

Bolt 12103

--

7548-1712380

45 3613 5070

Correction valve

--

10

7555-1712396

45 3637 3374

Gasket

--

11

7548-1712210-10

45 3613 6768

Spool-valve box

--

12

7548-1712342-10

45 3613 6766

Gasket of body

--

2.5-26


Hydromechanical gear

7540-3902090

2.5.20 .
Figure 2.5.20 Gearbox. Mechanism of brake-retarder control and sustaining valve
2.5.20 --
T a b l e 2.5.20 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7547-3572190

45 3611 4468

Supply pipeline

040-045-30-2-6

25 3111 5407

Ring

7548-3573210

45 3613 5155

Mechanism of brake-

retarder control

-

Q-ty per BELAZ
7540
7540
-1
-3
-1

050-055-30-2-6

25 3111 5408

Ring

250514

45 9553 1059

Nut

252137

45 9816 6068

Washer

045-050-30-2-6

25 3111 5418

Ring

7548-3573326

45 3613 5175

Seat

549-3401539

45 9836 0036

1 50

Ring 1 50

10

7548-3573322-01

45 3613 7374

Valve

11

7548-3573334

45 3616 2514

Spring

12

7548-3573316

45 3613 5172

Sleeve

13

7548-3573336

45 3613 5177

Spring

14

029-035-36-2-6

25 3111 5419

Ring

15

252005

45 9811 1206

Washer

2.5-27

-------------


Hydromechanical gear

7540-3902090
2.5.20
Continuation of Table 2.5.20

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-1
-2
-2
-2
-2
-1
-1
-1

16

7548-3573318

45 3613 5173

Plunger

17

201501

45 9346 1563

Bolt

18

252006

45 9811 1207

Washer

19

252136

45 9816 6067

Washer

20

7548-3572208

45 3613 5148

Bushing

21

379053

45 9981 8294

Knee-piece

22

055-060-30-2-2

25 3111 3121

Ring

23

7548-3573310

45 3613 5170

Body of sustaining valve

24

7548-3573312

45 3613 5171

Body valve

25

262522

45 9939 1107

Plug

26

200367

45 9326 1110

Bolt


----

2.5.21
Figure 2.5.21 Main shaft
2.5.21 --
T a b l e 2.5.21 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7523-1701108

45 3637 1393

7523-1701035

45 3637 1392

Sealing ring

7548-1701332-60

45 3611 3480

Main shaft

377570

45 9958 8098

1025

Dowel 1025

7548-1701340-10

45 3613 6853

Distributor of main shaft

Sealing ring

-

Q-ty per BELAZ
7540
7540
-2
-10
-1
-1
-1

020-025-30-2-6

25 3111 5404

Ring

2.5-28

--


Hydromechanical gear

7540-3902090

2.5.22 ()
Figure 2.5.22 Reverse (range) shaft
2.5.22 --
T a b l e 2.5.22 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1701402-20

45 3613 7167

Range shaft

7548-1701452-11

45 3611 5754

Reverse shaft

7548-1701408

45 3613 4840

Latch

7548-1701456-10

45 3613 6597

Bushing

7548-1701417

45 9836 0929

1 40

Ring 1 40

034-040-36-2-6

25 3111 5406

Ring

7548-1701410-20

45 3613 7169

Distributor of range shaft

-

Q-ty per BELAZ
7540
7540
-1
-1
-2
-2
-4
-2
-1

7548-1701460

45 3613 6589

020-025-30-2-6

25 3111 5404

Distributor of reverse shaft

Ring

--

2.5-29

--


Hydromechanical gear

7540-3902090

2.5.23 a
Figure 2.5.23 Cover of range shaft
2.5.23 --
T a b l e 2.5.23 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7523-1701108

45 3637 1393

Sealing ring

548-3501116

45 9836 6432

Ring

7548-1701384-10

45 3613 7962

Distributor

262532

45 9932 1202

Plug

314612

45 9981 3364

Nipple

7548-1701382

45 3613 5691

Cover of range shaft

7548-1701387-10

45 3613 7177

Latch of distributor

2.5-30

-

Q-ty per BELAZ
7540
7540
-6
-2
-1
-4
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.24
Figure 2.5.24 Cover of reverse shaft
2.5.24 --
T a b l e 2.5.24 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

379053

45 9981 8294

Knee-piece

262532

45 9932 1202

Plug

7548-1701384-10

45 3613 7962

Distributor

548-3501116

45 9836 6432

Ring

7523-1701108

45 3637 1393

Sealing ring

562531

45 9932 1201

Plug

7548-1701387-10

45 3613 7177

Latch of distributor

7548-1701432-10

45 3613 4846

Cover reverse shaft

2.5-31

-

Q-ty per BELAZ
7540
7540
-1
-3
-1
-2
-6
-2
-1
-1


Hydromechanical gear

7540-3902090

2.5.25
Figure 2.5.25 Hub of torque-converter
2.5.25 --
T a b l e 2.5.25 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

262532

45 9932 1202

Plug

7548-1709152-20

45 3613 7958

Hub of torque-converter

-

Q-ty per BELAZ
7540
7540
-10
-1

7548-1709160

45 3613 5206

Latch

7523-1709040

45 3637 1394

Sealing ring

2.5-32

---


Hydromechanical gear

7540-3902090

2.5.26 ()
Figure 2.5.26 Friction clutch of raising (lowering) range
2.5.26 --
T a b l e 2.5.26 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711462

45 3613 7143

Support ring

7548-1711492

45 3613 6371

Thrust disk

7548-1711482

45 3613 6370

Driving disk

7548-1711484

45 3613 6969

Driven disk

7548-1711454

45 3613 5014

Support ring

7548-1711452

45 3613 5013

Support of springs

540-1701332

45 3613 0802

Spring of piston

7548-1711420

45 3613 5725

Piston of friction clutch

7548-1711474-01

45 3611 2303

Sealing ring

10

7548-1711472-01

45 3611 2302

Sealing ring

11

540-1701326-01

45 3611 2673

Sealing ring

12

7548-1711610-01

45 3611 4077

Drum of raising range fric-

tion clutch

Drum of lowering range fric-

tion clutch

12

7548-1711710-01

45 3611 5404

2.5-33

-

Q-ty per BELAZ
7540
7540
-2
-2
-12
-14
-2
-2
-12
-2
-2
-2
-2
-1

--


Hydromechanical gear

7540-3902090

2.5.27 ()
Figure 2.5.27 Drum of raising (lowering) range friction clutch
2.5.27 --
T a b l e 2.5.27 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711416-10

45 3613 5000

Rim of friction clutch drum

7548-1711419

45 3613 5384

Support ring

7548-1711612-10

45 3613 5024

Drum of friction clutch

7548-1711414

45 3613 5386

Support ring

7548-1701518-20

45 3611 3378

7548-1701528-10

45 3611 3377

252138

45 9816 6069

Driven pinion of first step

-

Q-ty per BELAZ
7540
7540
2
-2

--

--

--

--

--

40

--

40

--

Driven pinion of second step

340347

45 9957 1100

14

Washer 14

1430

2.5-34

Bolt 1430


Hydromechanical gear

7540-3902090

2.5.28 ()
Figure 2.5.28 Friction clutch of first (third) step
2.5.28 --
T a b l e 2.5.28 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711462

45 3613 7143

Support ring

7548-1711492

45 3613 6371

Thrust disk

7548-1711482

45 3613 6370

Driving disk

7548-1711484

45 3613 6969

Driven disk

7548-1711454

45 3613 5014

Support ring

7548-1711452

45 3613 5013

Support of springs

540-1701332

45 3613 0802

Spring of piston

7548-1711420

45 3613 5725

Piston of friction clutch

7548-1711474-01

45 3611 2303

Sealing ring

10

7548-1711472-01

45 3611 2302

Sealing ring

11

540-1701326-01

45 3611 2673

Sealing ring

12

7548-1711410

45 3613 5724

Drum of first step friction

clutch

2.5-35

-

Q-ty per BELAZ
7540
7540
-1
-1
-6
-7
-1
-1
-6
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.29 ()
Figure 2.5.29 Pinion of first (third) step
2.5.29 --
T a b l e 2.5.29 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711416-10

45 3613 5000

Rim of friction clutch drum

7548-1711419

45 3613 5384

Support ring

4
5
6
7

75485-1711412

7548-1711414
7548-1712520
7548-1712526
201454

45 3613 6492

45 3613 5386
45 3613 4890
45 3613 4893
45 9346 1520

Drum of first step friction

clutch

Support ring



816

2.5-36

Housing of wheel sensor


Locking plate
Bolt 816

-

Q-ty per BELAZ
7540
7540
1
-1

--

--

--

--

--

10

--


Hydromechanical gear

7540-3902090

2.5.30
Figure 2.5.30 Friction clutch of second step
2.5.30 --
T a b l e 2.5.30 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711462

45 3613 7143

Support ring

7548-1711492

45 3613 6371

Thrust disk

7548-1711482

45 3613 6370

Driving disk

7548-1711484

45 3613 6969

Driven disk

7548-1711454

45 3613 5014

Support ring

7548-1711452

45 3613 5013

Support of springs

540-1701332

45 3613 0802

Spring of piston

7548-1711420

45 3613 5725

Piston of friction clutch

7548-1711474-01

45 3611 2303

Sealing ring

10

7548-1711472-01

45 3611 2302

Sealing ring

11

540-1701326-01

45 3611 2673

Sealing ring

12

7548-1711510

45 3613 5735

Drum of second step friction

clutch

2.5-37

-

Q-ty per BELAZ
7540
7540
-1
-1
-6
-7
-1
-1
-6
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.31
Figure 2.5.31 Piston of friction clutch
2.5.31 --
T a b l e 2.5.31 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201418

45 9346 1504

616

Bolt 616

252134

45 9816 6045

Washer 6

7548-1711422

45 3613 5003

Piston

7548-1711441-01

45 3611 2305

Sealing ring

7548-1711426

45 3613 5006

Spring of pressure disk

7548-1711428

45 3613 5007

Support ring

377608

45 9958 8133

Dowel

7548-1711424

45 3613 5726

Pressure disk

7548-1711425

45 3613 6372

Pressure disk

10

377625

45 9958 8140

Dowel

11

7548-1711438

45 3613 5010

Cover of valve

12

7548-1711432

45 3613 5008

Sleeve of valve

13

7548-1711436

45 3613 5009

Spring of valve

14

7548-1711434

45 3613 5727

Spool-valve of friction clutch

15

7548-1711439

45 3613 5011

Cover

2.5-38

-

Q-ty per BELAZ
7540
7540
-2
-2
-1
-1
-6
-1
-2
-1
-1
-2
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.32
Figure 2.5.32 Drum of second step friction clutch
2.5.32 --
T a b l e 2.5.32 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711416-10

45 3613 5000

Rim of friction clutch drum

7548-1711419

45 3613 5384

Support ring

7548-1711512

45 3613 6480

Drum of friction clutch

7548-1711414

45 3613 5386

Support ring

2.5-39

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.33
Figure 2.5.33 Mechanism of hydromechanical gear control
2.5.33 --
T a b l e 2.5.33 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
--

--

7548-1712500

45 3613 6765

Mechanism of unlock

7548-1712516

45 3611 5827

Cover

--

027-032-30-2-6

25 3111 5425

Ring

--

7548-1712506

45 3613 6757

Spool-valve

--

7548-1712504

45 3613 6760

Sleeve

--

540-1701424

45 3613 4616

Spring

--

262541

45 9932 1301

Plug

11

--

7548-1712508

45 3613 6754

Cover

--

201511

45 9346 1571

Bolt

--

252136

45 9816 6067

Washer

--

10

7548-1712502

45 3613 6764

Body

--

11
12

252135
201456

45 9816 6046
45 9346 1522

Washer
Bolt

17
17

---

13

7548-1712512-10

45 3613 6845

Gasket

--

14

020-025-30-2-6

25 3111 5404

Ring

--

15

220080

45 9432 1082

Screw

20

--

16

252133

45 9816 6044

Washer

20

--

17

531-1705048-11

45 3612 2251

Electromagnet

--

18

531-1705207-20

45 3612 1561

Pusher

--

19

050-055-30-2-6

25 3111 5408

Ring

--

20

7548-1712442

45 3613 5085

Sleeve of pilot

--

2.5-40


Hydromechanical gear

7540-3902090
2.5.33
Continuation of Table 2.5.33

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
5
--

21

7548-1712444

45 3613 5086

22

531-1712612

45 3612 0255

Washer

--

23

540-1712131-

45 3613 1027

Spring

--

24

7548-1712446

45 3613 5087

Cover of pilot body

--

25

7548-1712412-20

45 3613 6844

Body of control mechanism

--

26

7548-1712426

45 3613 5082

Sleeve

--

27
28

7548-1712428
7548-1712432

45 3613 5083
45 3613 5054

Spool-valve
Spring

1
5

---

29

029-035-36-2-6

25 3111 5405

Ring

--

30

7548-1712434

45 3613 5741

Cover

--

31

7548-1712436

45 3613 5084

Plate

--

32

7548-1712422

45 3613 5080

Sleeve

--

33

7548-1712424

45 3613 5081

Spool-valve

--

34

252005

45 9811 1206

Washer

--

Spool-valve of pilot

2.5.34
Figure 2.5.34 Electromagnet
2.5.34 --
T a b l e 2.5.34 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

15. 3747

45 7374 8237

Electromagnet

531-1705206

45 3612 2252

Bushing

045 053-46-2-2

25 3111 3263

Ring

7548-1705076

45 3613 5091

Flange

221 602

45 9412 1106

Screw

2.5-41

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-4


Hydromechanical gear

7540-3902090

2.5.35 -
Figure 2.5.35 Mechanism of brake-retarder control drive
2.5.35 --
T a b l e 2.5.35 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
--

201456

45 9346 1522

Bolt

252135

45 9816 6046

Washer

252038

45 9811 0256

Washer

7548-3573012

45 3613 5153

Body

7548-3573016

45 3613 5154

Plug

--

029-035-36-2-6

25 3111 5405

Ring

--

540-1712131

45 3613 1027

Spring

--

531-1712612

45 3612 0255

Washer

--

7548-1712442

45 3613 5085

Sleeve

--

10

7548-1712444

45 3613 5086

Spool-valve

--

11

050-055-30-2-6

25 3111 5408

Ring

--

12

7548-1705076

45 3613 5091

Flange

--

13

252133

45 9816 6044

Washer

--

14

220080

45 9432 1082

Screw

--

15
-

531-1705207-20
531-1705048-11

45 3612 1561
45 3612 2251

Pusher
Electromagnet

4
1

---

16

15.3747

45 7374 8237

Electromagnet

--

17

221602

45 9412 1106

Screw

--

18

252214

45 9816 1444

Washer

--

19

045-053-46-2-2

25 3111 3263

Ring

--

20

531-1705206

45 3612 2252

Bushing

--

2.5-42

----


Hydromechanical gear

7540-3902090

2.5.36 -
Figure 2.5.36 Mechanism of brake-retarder control
2.5.36 --
T a b l e 2.5.36 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
--

7548-3573246

45 3613 5163

Seat of valve

7548-3573248

45 3613 5164

Locking ring

--

7548-3573240-01

45 3613 7371

Valve

--

7548-3573244

45 3613 5162

Pusher

--

5
6

7548-3573241
7548-3573243

45 3613 7372
45 3613 7373

Head of valve
Support of spring

1
1

---

7548-1704172

45 3613 4935

Spring

--

065-070-30-2-6

25 3111 5430

Ring

--

7548-3573250

45 3613 7835

Upper cover

--

10

252136

45 9816 6067

Washer

11

--

11

201499

45 9346 1561

Bolt

--

12

7548-3573220

45 3613 5156

Body

--

13

7548-3573222

45 3613 5157

Body

--

14

030-035-30-2-6

25 3111 5432

Ring

--

15

344300

45 9981 1002

331.5

Plug 331.5

16

045-050-30-2-6

25 3111 5418

Ring

--

17

7548-3573258-01

45 3611 2119

Angle coupling

--

18

252006

45 9811 1207

Washer

--

19

201511

45 9346 1571

Bolt

--

20

7548-3573234

45 3613 5159

Spool-valve

--

21

7548-3573232

45 3613 5158

Sleeve

--

22

7548-3573253

45 3613 5166

Lower cover

--

2.5-43

--


Hydromechanical gear

7540-3902090

2.5.37
Figure 2.5.37 Correction valve
2.5.37 --
T a b l e 2.5.37 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201454

45 9346 1520

Bolt

252135

45 9816 6046

Washer

7548-1712394

45 3613 5076

Plate

7548-1712382

45 3613 5071

Body

016-020-25-2-6

25 3111 5435

Ring

7548-1712392

45 3613 5074

Cover

252002

45 9811 1203

Washer

549-3514050

45 3619 6139

Spring

7548-1712386

45 3613 5073

Spool-valve

10

7548-1712384

45 3613 5072

Sleeve

11

7548-1712393

45 3613 5075

Cover

2.5-44

-

Q-ty per BELAZ
7540
7540
-2
-2
-2
-1
-2
-1
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.38
Figure 2.5.38 Filtering element of oil intake
2.5.38 --
T a b l e 2.5.38 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1704378-10

45 3613 7787

Frame with grid

540-1704145

45 3613 0902

Locking ring

540-1704147-10

45 3613 0903

Intermediate washer

7555-1716110

45 3637 6477

Filtering element

540-1704139

45 3613 0897

Protective washer

7548-1704370-10

45 3613 7785

Stem

7548-1704374

45 3613 4963

Handle

2.5-45

-

Q-ty per BELAZ
7540
7540
-1
-1
-45
-46
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.39
Figure 2.5.39 Filtering element of full-flow filter
2.5.39 --
T a b l e 2.5.39 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-1704145

45 3613 0902

Locking ring

540-1704139

45 3613 0897

Protective washer

7548-1704370-10

45 3613 7785

Stem

7548-1704374

45 3613 4963

Handle

7555-1716110

45 3637 6477

Filtering element

540-1704147-10

45 3613 0903

Intermediate washer

2.5-46

-

Q-ty per BELAZ
7540
7540
-1
-2
-1
-1
-46
-45


Hydromechanical gear

7540-3902090

2.5.40
Figure 2.5.40 Spool-valve box
2.5.40 --
T a b l e 2.5.40 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
7
--

7548-1712332

45 3613 5060

Cover

029-035-36-2-2

25 3111 3148

Ring

--

7548-1712322

45 3613 5057

Seat

--

17,462-60+100

46 9116 9461

Ball

--

7548-1712324

45 3613 5058

Spring

--

252005

45 9811 1206

Washer 8

--

7548-1712326

45 3613 5059

Cover

--

7548-1712256-10

45 3613 7097

Bushing

--

7548-1712254

45 3613 5040

Spool-valve

--

10

7548-1712242

45 3613 5035

Sleeve of torque-converter
pressure regulator

--

11

7548-1712244-10

45 3613 6758

Spool-valve

--

12

7548-1712246

45 3613 5037

Spring

--

13

7548-1712248

45 3613 5038

Support

--

14

7548-1712258

45 3613 5041

Cover

--

15

034-040-36-2-6

25 3111 5406

Ring

--

16

020-025-30-2-6

25 3111 5404

Ring

--

17

7548-1712336

45 3613 5063

Adjusting screw

--

18

250512

45 9553 1057

10

Nut 10

--

19

342426

45 9957 4042

Nut

--

20

7548-1712212-10

45 3613 6769

Body

--

21

262531

45 9932 1201

Plug

--

2.5-47


Hydromechanical gear

7540-3902090
2.5.40
Continuation of Table 2.5.40

Pos. No

Designation


OKP code

,
Assembly units, parts

22

341585

45 9957 2061

Screw

23

540-2917144

45 3613 1418

Gasket

24

7548-1712222-10

45 3613 6565

Sleeve of main pressure

regulator

-

Q-ty per BELAZ
7540
7540
-1
-1
-1

25

7548-1712224

45 3613 5030

Spool-valve

26

7548-1712228

45 3613 5032

Pusher

27

7548-1712226-10

45 3613 6564

Sleeve of pusher

28

7548-1712230

45 3613 7157

Support

29

12,7-60+100

46 9116 7961

Ball

30

7548-1712234

45 3613 7158

Support of springs

31

540-1701424

45 3613 4616

Outer spring

32

540-1712159-10

45 3613 1036

Spring

33

7548-1712238

45 3613 5034

Cover

34

7548-1712335-10

45 3613 6762

Plate

35

201456

45 9346 1522

820

Bolt 820

14

36

252135

45 9816 6046

Washer

14

37

7548-1712334

45 3613 5061

Plate

38

7,938-60+100

46 9116 5561

Ball

39

7548-1712474

45 3613 5069

Seat

40

262541

45 9932 1301

Plug

41

262545

45 9932 1305

Plug

42

7548-1712286-10

45 3613 6755

Sleeve of plunger

43

7548-1712264-20

45 3613 7088

Spool-valve

44

7548-1712262-20

45 3613 7089

Sleeve of lock-up valve

45

7548-1712272

45 3613 5046

Spring

46

7548-1712274

45 3613 5047

Support

47

7548-1712268-10

45 3613 3739

Cover

2.5-48

------------------------


Hydromechanical gear

7540-3902090

2.5.41 ,
Figure 2.5.41 Casing, driving and intermediate shafts of matching gear
2.5.41 --
T a b l e 2.5.41 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201495

45 9346 1557

1020

252136

45 9816 6067

10

Bolt 1020
Washer 10

7806-1709392

45 3729 2177

Cover

530-3406018

45 3611 0187

Gasket of pump

7548-1731015-10

45 3613 6985

Casing of matching gear

-

Q-ty per BELAZ
7540
7540
-12
-34
-1
-1
-1

201497

45 9346 1559

1025

Bolt 1025

18

7548-1731318

45 3613 5732

Plate

7548-1731021

45 3613 5730

Gasket

7548-1731020

45 3613 5729

Cover of casing

10

341069

45 9957 3032

Pin

11

201499

45 9346 1561

1030

Bolt 1030

12

12

7548-1731060-10

45 3613 5364

Cover

13

7548-1731048

45 3613 5361

Gasket

14

548-1731054-10

45 3614 4050

Barrel of bearing

15

7312

46 2414 1448

Bearing

16

7548-1731075

45 3613 5234

Intermediate pinion

2.5-49

------------


Hydromechanical gear

7540-3902090
2.5.41
Continuation of Table 2.5.41

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
--

17

343855

45 9951 7546

18

7548-1731136-10

45 3613 6676

Clamping plate

--

19

342765

45 3611 0707

Locking plate

--

20

7548-1731056

45 3613 5366

Gasket

--

21

548-1731056

45 3614 1612

Gasket

--

22

548-1731057

45 3614 1613

Gasket

--

23

548-1731058

45 3614 1614

Gasket

--

24

548-1731059

45 3614 1615

Gasket

--

25

7548-1731041

45 3613 5344

Cover of driving shaft

--

26

7548-1731043-01

45 3613 7208

Cover

--

27

540-1731045

45 3613 1117

Gland

--

28

7548-1731049-10

45 3613 6983

Barrel of bearing

--

29

540-1731036-10

45 3616 4183

Spacer ring

--

30

7612

46 2414 2774

Bearing

--

31

7548-1731034

45 3613 5233

Driving pinion

--

32

7548-1731030-20

45 3613 6703

Driving shaft

--

33

7548-1731069-21

45 3613 7363

Intermediate shaft

--

34

343522

45 9951 8141

Dowel

--

35

7548-1731050-01

45 3613 7194

Flange

--

36

342439

45 9957 4274

42

Nut 42

--

37

258086

45 9871 1105

Split-pin 6

--

Key

2.5.42
Figure 2.5.42 Driven shaft of matching gear

2.5-50


Hydromechanical gear

7540-3902090
2.5.42 --
T a b l e 2.5.42 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1731060-10

45 3613 5364

Cover

7548-1731048

45 3613 5361

Gasket

548-1731054-10

45 3614 4050

Barrel of bearing

7540-1731100-30

45 3616 3955

Driven shaft

342439

45 9957 4274

42

Nut 42

7312

46 2414 1448

Bearing

7540-1731037

45 3616 2186

Spacer ring

7548-1731034

45 3613 5233

Driving pinion

7612

46 2414 2774

Bearing

10

7548-1731118-10

45 3613 6678

Barrel of bearing

11

7548-1731102-20

45 3613 6706

Driven shaft

12

201499

45 9346 1561

1030

Bolt 1030

13

252136

45 9816 6067

10

Washer 10

14

7548-1731056

45 3613 5366

Gasket

15

548-1731056

45 3614 1612

Gasket

16

548-1731057

45 3614 1613

Gasket

17

548-1731058

45 3614 1614

Gasket

18

548-1731059

45 3614 1615

Gasket

19

343522

45 9951 8141

Dowel

20

258086

45 9871 1105

Split-pin 6

21

342765

45 3611 0707

Locking plate

22

201495

45 9346 1557

1020

Bolt 1020

2.5-51

-

Q-ty per BELAZ
7540
7540
-1
-2
-1
-1
-1
-1
-1
-1
-1
-1
-1
-6
-6
-2
-3
-2
-1
-1
-2
-1
-6
-6


Hydromechanical gear

7540-3902090

2.5.43 -
Figure 2.5.43 Brake-retarder
2.5.43 --
T a b l e 2.5.43 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-3572018

45 3613 5136

Gasket

--

7548-3572010

45 3613 5130

Body

7548-3572012

45 3613 5131

Body

341011

45 9957 3009

Pin

341072

45 9957 3036

Pin

7548-3572026

45 3613 5134

Bushing

9,525-60+50

46 9116 6661

Ball

7548-3572028

45 3613 5135

Plate

201454

45 9346 1520

Bolt

7548-3572158

45 3613 5143

Gasket

10

7548-3572152-01

45 3613 8873

Cover

11

252007

45 9811 1208

Washer

12

252137

45 9816 6068

Washer

13

250514

45 9553 1059

Nut

14

340268

45 9957 1055

Bolt

2.5-52

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-4
-16
-1
-1
-1
-2
-1
-1
-18
-18
-18
-12


Hydromechanical gear

7540-3902090
2.5.43
Continuation of Table 2.5.43

Pos. No

Designation


OKP code

,
Assembly units, parts

45 3613 9563

Plate

7548-3572114-10

45 3613 7231

Hub

7523-3572120

45 3637 1395

Ring

18

540-3572126

45 3613 1920

Spacer

--

7548-3572110-01

45 3613 7235

Impeller

19

7548-3572112

45 3613 5139

Impeller

20

200367

45 9326 1110

Bolt

21

342763

45 9957 6029

Washer

22

340332

45 9957 1097

Bolt

15

7548-3572128-01

16
17

-

Q-ty per BELAZ
7540
7540
-6
-1
-1
-10
-1
-1
-3
-10
-7

2.5.44
Figure 2.5.44 Mounting of pipelines and hoses
2.5.44 --
T a b l e 2.5.44 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7547-1719350

45 3611 5425

Hose

344271

45 9981 6400

Connection pipe

045-050-30-2-2

25 3111 3117

Ring

7540-1719050

45 3616 7966

Supply pipeline

7540-1719020-10

45 3616 8603

Outlet pipeline

75402-1719196

45 3616 3167

Cramp

201509

45 9346 1569

Bolt

252136

45 9816 6067

Washer

548-1719198

45 3616 3167

Cramp

10

7547-1719360

45 3611 5427

Hose

11

7548-1719080

45 3613 5728

Pipe

2.5-53

-

Q-ty per BELAZ
7540
7540
-3
-2
-2
-1
-1
-2
-3
-3
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.45 (3+1) -7540B


Figure 2.5.45 Mounting of hydromechanical gear (3+1) on dump truck BELAZ-7540B
2.5.45 --
T a b l e 2.5.45 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9

Designation
340407
7548-1001428
7548-1001420
343532
252046
252016
374625
258040
75406-1700004


OKP code
45 9957
45 3613
45 3613
45 9957
45 9811
45 9811
45 9958
45 9871
45 3616

1274
5439
5436
8005
1259
1209
4104
1051
5385

,
Assembly units, parts
14120


1840
14
14
14
3,225

2.5-54

Bolt 14120
Adjusting gasket
Lower shock absorber
Dowel 1840
Washer 14
Washer 14
Nut 14
Split-pin 3,225
Hydromechanical gear

-

Q-ty per BELAZ
7540
7540
-8
-28
-8
-8
-8
-24
-8
-8
-1


Hydromechanical gear

7540-3902090

2.5.46
Figure 2.5.46 Casings
2.5.46 --
T a b l e 2.5.46 List of assembly units and parts

Pos. No

Designation


OKP code

540-3519190-01

45 3616 5223

Breather

540-3519202

45 3616 3427

Cover

540-3519198

45 3616 3426

Latch

65-1002294

47 5341 5717

Filtering element

540-3519208

45 3616 3428

Washer

540-3519192

45 3616 3421

Body of breather

201497

45 9346 1556

Bolt

252136

45 9816 6067

Washer

540-1709031

45 3613 0951

Cover of torque-converter

hatch

,
Assembly units, parts

10

540-1709032

45 3613 0952

Gasket

11

540-1701586

45 3613 0825

Oil level indicator

12

020-025-30-2-6

25 3111 5404

Ring

13

540-1715030

45 3613 1100

Bracket

14

540-1715032

45 3613 1101

Gasket

15

202119

45 9346 1688

Bolt

16

252139

45 9816 6070

16

Washer 16

2.5-55

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-1
-1
-8
-8
-1
--------

1
1
1
4
12
16
16


Hydromechanical gear

7540-3902090
2.5.46
Continuation of Table 2.5.46

Pos. No

Designation


OKP code

,
Assembly units, parts

45 9939 1107

Plug

540-1712372-11

45 3611 3727

Pipe of box lubrication

344771

45 9981 6798

Nipple

20

344810

45 9922 1406

Captive nut

21

314802

45 9981 3468

Coupling

22

344529

45 9981 6474

Knee-piece

23

262532

45 9932 1202

Plug

24

262533

45 9932 1203

Plug

25

343555

45 9957 8011

Dowel

26

341145

45 9957 3046

Pin

27

252138

45 9816 6069

Washer

28

250559

45 9553 1062

Nut

29

034-040-36-2-6

25 3111 5406

Ring

30

262535

45 9932 1205

Plug

31

548-1709020-10

45 3614 4408

Casing of torque-converter

17

262522

18
19

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-2
-2
-1
-9
-9
-5
-29
-16
-16
-1
-1
-1


32

548-1709021-10

45 3614 4405

Casing of torque-converter

--

33

540-1701026

45 3613 0737

Gasket

34

540-1701012-30

45 3613 0735

Gearbox casing

35

201493

45 9346 1555

Bolt

36

540-1701550

45 3613 0819

Splash guard

37

540-1701304-10

45 3613 6829

Spacing bushing

38

540-1701288-10

45 3613 6828

Stray pinion

-------

1
1
2
1
1
1

39

12308 2

46 2213 1532

Bearing

40

540-1701290-10

45 3613 6827

Stray pinion

41

6411-2907459

45 3631 0422

Support ring

42

540-1701376

45 3613 6831

Spacer ring

43

540-1701300-30

45 3613 0793

Axle of stray pinion

44

045-050-30-2-6

25 3111 5418

Ring

2.5-56

-------

2
1
1
1
1
1


Hydromechanical gear

7540-3902090

2.5.47 .
Figure 2.5.47 Gearbox. Driving shaft
2.5.47 --
T a b l e 2.5.47 List of assembly units and parts

Pos. No

Designation

548-1701028-11

45 3614 4569

Driving shaft

530-1503163

45 3611 0045

Locking ring

3
4
5

540-1701040
548-1701042-10
7523-1701035


OKP code

45 3613 0743
45 3614 4182
45 3637 1392

,
Assembly units, parts

Plug

Rod of plug
Sealing ring

548-1701030-20

45 3614 4574

Driving shaft

7
8

020-025-30-2-2
540-1701050

25 3111 3101
45 3613 0745

Ring
Distributor of driving shaft

540-1701062-

45 3613 3524

-

Q-ty per BELAZ
7540
7540
-1
--

--

--

--

--

--

--

10
11

342579
375110

45 9957 6024
45 9958 4362

Rod of plug
Washer

Nut

12

258088

45 9871 1107

Split-pin

13

75551-1701208

45 3637 7034

Spacer ring

14
15
16
17
18
19

50416
540-1701066
540-1701208-10
540-1701204
6-116
540-1701211

46 1274 5495
45 3613 0751
45 3613 6840
45 3613 0775
46 1223 0517
45 3613 0778

Bearing
Mounting ring
Spacer ring
Locking ring
Bearing
Bushing

2.5-57

--

--

--

--

--

--

--

--

--

--

--


Hydromechanical gear

7540-3902090
2.5.47
Continuation of Table 2.5.47

Pos. No
20

Designation
540-1701201


OKP code
45 3613 4677

,
Assembly units, parts

Driving pinion of first step

-

Q-ty per BELAZ
7540
7540
-1


21

540-1701202

45 3613 0774

Driving pinion of first step

--

22

540-1701370

45 3613 0815

Hub

23

75485-1701213

45 3613 8012

Bushing of lubricant supply

24

75485-1701310

45 3613 8009

Friction clutch of first step

25

540-1701210

45 3613 0777

Bushing

26

75485-1701216

45 3613 8013

Bushing of lubricant supply

27

540-1701230

45 3613 4678

Driving pinion of second

step

Driving pinion of second

step

Friction clutch of second

28

29

540-1701232

7548-1711500

45 3613 0784

45 3613 6432

-------

--

--

2
1
1
1
1
1

step
30

31
32

540-1701282
12316
540-3572126

45 3613 0787

46 2214 1632
45 3613 1920

Driving pinion of reverse

motion

Bearing

Spacer

2.5.48 .
Figure 2.5.48 Gearbox. Driven shaft

2.5-58

--

---

1
9


Hydromechanical gear

7540-3902090
2.5.48 --
T a b l e 2.5.48 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201497

45 9346 1559

1025

Bolt 1025

342765

45 3611 0707

Locking plate

540-1701130

45 3613 0766

Locking strap

540-1701124-01

45 3613 7233

Distributor of driven shaft

-

Q-ty per BELAZ
7540
7540
-2
-2
-1
-1

262532

45 9932 1202

1/4"

Plug 1/4"

540-1701126-10

45 3613 7239

Distributor of driven shaft

---

2
1

540-1701108

45 3613 0763

Ring

540-1701102-80

45 3613 6715

Driven shaft

050-055-30-2-2

25 3111 3118

Ring

10

540-1701076-40

45 3613 4750

Washer

11

096-102-36-2-2

25 3111 3204

Ring

12

375110

45 9958 4362

Nut

13

258088

45 9871 1107

Split-pin

14

540-1709062

45 3613 0964

Plate

15

540-1701145

45 3613 0767

Cramp

16

201540

45 9346 1598

1230

Bolt 1230

17

75485-1701310

45 3613 8009

Friction clutch of first step

18

75485-1701213

45 3613 8012

Bushing of lubricant supply

19

6-116

46 1223 0517

Bearing

20

540-1701208-10

45 3613 6840

Spacer ring

21

12316

46 2214 1632

Bearing

22

540-1701287

45 3613 0789

Bushing

23

540-1701204

45 3613 0775

Locking ring

24

540-1701284

45 3613 4679

Driven pinion of reverse mo-

tion

Hub

25
26

27

540-1701370
540-1701286

75485-1701450

45 3613 0815
45 3613 0788

45 3613 8010

Driven pinion of reverse mo-

tion

Friction clutch of third step

28

75485-1701216

45 3613 8013

Bushing of lubricant supply

29

540-1701210

45 3613 0777

Bushing

30

540-1701230

45 3613 4678

Driving pinion of second

step

Driving pinion of second

step

31

540-1701232

45 3613 0784

32

50416

46 1274 5495

Bearing

33

540-1701066

45 3613 0751

Mounting ring

34

35

540-3802033-20

540-1701172

45 3613 4578

45 3616 1368

Driving pinion of speedome-

ter drive

Flange of cardan fastening

2.5-59

-------------------

---

-----

--

----

--

7
1
1
1
1
1
1
1
1
2
1
1
5
4
1
1
4
1

2
1
1
1
1
1

1
1
1


Hydromechanical gear

7540-3902090

2.5.49 ( )
Figure 2.5.49 Friction clutch of first (third) step
2.5.49 --
T a b l e 2.5.49 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711462

45 3613 7143

Support ring

7548-1711492

45 3613 6371

Thrust disk

7548-1711482

45 3613 6370

Driving disk

7548-1711484*

45 3613 6969

Driven disk

7548-1711484-01*

45 3613 7876

Driven disk

7548-1711454

45 3613 5014

Support ring

7548-1711452

45 3613 5013

Support of springs

540-1701332

45 3613 0802

Spring of piston

7548-1711420

45 3613 5725

Piston of friction clutch

7548-1711474-01

45 3611 2303

Sealing ring

10

7548-1711472-01

45 3611 2302

Sealing ring

11

540-1701326-01

45 3611 2673

Sealing ring

12

75485-1701220**

45 3613 8005

Pinion of first step

12

75485-1701250***

45 3613 8007

Pinion of second step

* --
** -- 75485-1701450
*** -- 75485-1701310

* -- interchangeable parts
** -- for friction clutch 75485-1701450
*** -- for friction clutch 75485-1701310

2.5-60

-

Q-ty per BELAZ
7540
7540
-3
-3
-18
-21
-21
-3
-3
-18
-3
-3
-3
-3
-1
-2


Hydromechanical gear

7540-3902090

2.5.50 ()
Figure 2.5.50 Pinion of first (second) step
2.5.50 --
T a b l e 2.5.50 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711416-10

45 3613 5000

Rim of friction clutch drum

7548-1711419

45 3613 5384

Support ring

75485-1701313

45 3613 8011

Hub of friction clutch

7548-1711414

45 3613 5386

Support ring

75485-1701222

45 3613 8006

Driven pinion of first step

-

Q-ty per BELAZ
7540
7540
-3
-3
-3
-3
-1

75485-1701252

45 3613 8008

342763

45 9957 6029

Driven pinion of second step

--

75485-1701343-10

45 3613 8986

2.5-61

Locking washer
Thread hold-down

---

18
18


Hydromechanical gear

7540-3902090

2.5.51
Figure 2.5.51 Friction clutch of second step
2.5.51 --
T a b l e 2.5.51 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711462

45 3613 7143

Support ring

7548-1711492

45 3613 6371

Thrust disk

7548-1711482

45 3613 6370

Driving disk

7548-1711484

45 3613 6969

Driven disk

7548-1711454

45 3613 5014

Support ring

7548-1711452

45 3613 5013

Support of springs

540-1701332

45 3613 0802

Spring of piston

7548-1711420

45 3613 5725

Piston of friction clutch

7548-1711474-01

45 3611 2303

Sealing ring

10

7548-1711472-01

45 3611 2302

Sealing ring

11

540-1701326-01

45 3611 2673

Sealing ring

12

7548-1711510

45 3613 5735

Drum of second step friction

clutch

2.5-62

-

Q-ty per BELAZ
7540
7540
-1
-1
-6
-7
-1
-1
-6
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.52
Figure 2.5.52 Piston of friction clutch
2.5.52 --
T a b l e 2.5.52 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201418

45 9346 1504

616

Bolt 616

252134

45 9816 6045

Washer 6

7548-1711422

45 3613 5003

Piston

7548-1711441-01

45 3611 2305

Sealing ring

7548-1711426

45 3613 5006

Spring of pressure disk

7548-1711428

45 3613 5007

Support ring

377608

45 9958 8133

Dowel

7548-1711424

45 3613 5726

Pressure disk

7548-1711425

45 3613 6372

Pressure disk

10

377625

45 9958 8140

Dowel

11

7548-1711438

45 3613 5010

Cover of valve

12

7548-1711432

45 3613 5008

Sleeve of valve

13

7548-1711436

45 3613 5009

Spring of valve

14

7548-1711434

45 3613 5727

Spool-valve of friction clutch

15

7548-1711439

45 3613 5011

Cover

2.5-63

-

Q-ty per BELAZ
7540
7540
-2
-2
-1
-1
-6
-1
-2
-1
-1
-2
-1
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.53
Figure 2.5.53 Drum of second step friction clutch
2.5.53 --
T a b l e 2.5.53 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-1711416-10

45 3613 5000

Rim of friction clutch drum

7548-1711419

45 3613 5384

Support ring

7548-1711512

45 3613 6480

Drum of friction clutch

7548-1711414

45 3613 5386

Support ring

2.5-64

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1


Hydromechanical gear

7540-3902090

2.5.54
Figure 2.5.54 Torque-converter
2.5.54 --
T a b l e 2.5.54 List of assembly units and parts
-

Q-ty per BELAZ
7540
7540
-1

Pos. No

Designation


OKP code

548-1709130-10

45 3614 4434

Flange of pump wheel drive

105-115-58-2-2

25 3111 3368

Ring

--

540-2405029

45 3613 1291

Locking ring

--

548-1709120-20

45 3614 4435

Housing of torque-converter

--

7548-1709168

45 3613 5208

Locking plate

--

340268

45 9957 1055

1224

Bolt 1224

--

24

548-170907410**

45 3614 3514

Housing

--

540-1709078-50

45 3613 7010

Flange

--

548-1709080

45 3614 1755

Wheel of impeller

--

10

540-1709135

45 3613 0991

Locking washer

--

12

11

548-1709087-01

45 3614 2419

Hub of impeller wheel

--

12

548-1709082

45 3614 2418

Wheel of impeller

--

13

46115 *

46 1523 1603

Bearing

--

,
Assembly units, parts

2.5-65


Hydromechanical gear

7540-3902090

2.5.54
Continuation of Table 2.5.54

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-1
-1

13

6-46115 *

46 1523 1605

Bearing

14

548-1709139

45 3614 2413

Thrust hub of reactor

15

548-1709110

45 3614 2404

Wheel of first reactor

--

16

340014

45 9957 1003

640

Bolt 640

--

24

17

548-1709136

45 3614 2410

Locking plate

--

12

18

548-1709129

45 3614 2401

Left thrust ring

--

19

548-1709117

45 3614 2406

Yoke of coupling

--

20

548-1709113

45 3614 2405

Wheel of first reactor

--

21

548-1709128

45 3614 2403

Right thrust ring

--

22
23

548-1709178

45 3614 2402

Floating washer

--

7540-1709210

45 3616 2154

Wheel of second reactor

--

24

7540-1709213

45 3616 2171

Wheel of second reactor

--

25

548-1709132

45 3614 1763

Nut of hub

--

26

548-1709118

45 3614 2420

Hub of coupling

--

27

548-1709230

45 3614 4395

Spacer ring

--

28

548-1709034-10

45 3614 3993

Wheel of torque-converter
pump

--

29

548-1709058

45 3614 2431

Cover

--

30
31

1176724
7548-1709032**

46 1574 6619
45 3613 5194

Ball bearing
Wheel of pump

---

1
1

32

7548-1709038

45 3613 5196

Locking plate

--

33

200317

45 9326 1062

1045

Bolt 1045

--

8
16

34

548-1709059

45 3614 2432

Hub

--

35

340247

45 9327 1075

10110

Bolt 10110

--

36

36

548-1709096

45 3614 1760

Locking plate

--

18

37

250512

45 9553 1057

10

Nut 10

--

36

38

540-1709094-01

45 3613 0978

Sealing ring

--

39

201596

45 9346 6648

1465

Bolt 1465

--

40

540-1709054

45 3613 0959

Locking washer

--

41

548-1709050-11

45 3614 4570

Hub of torque-converter

--

42

262532

45 9932 1202


1/4"

Plug 1/4"

--

10

43

548-1709093

45 3614 2426

Plug

--

11

44

548-1709052-20

45 3614 4573

Hub of torque-converter

--

45

260305

45 9821 1006

Plug

--

46

7523-1709040

45 3637 1394

Sealing ring

--

47

540-1709053

45 3613 0958

Gasket

--

48

IV12,522

46 9217 1380

Roller

--

24

49

548-1709126

45 3614 2407

Pusher

--

24

50

548-1709125

45 3614 2408

Spring of coupling

--

24

51

548-1709127

45 3614 2409

Stem of spring

--

24

* --
**--

*-- interchangeable parts


**-- parts supplied packed

2.5-66


Hydromechanical gear

7540-3902090

2.5.55 , ,
,
Figure 2.5.55 Mounting of oilintake, hydraulic transmission pump,
spool-valve box, body of pilots and oil pan
2.5.55 --
T a b l e 2.5.55 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201540

45 9346 1598

1230

Bolt 1230

252137

45 9816 6068

Washer

548-1712600-01

45 3614 4440

Body of pilots

531-1712616-10

45 3612 1321

Gasket of body

034-040-36-2-6

25 3111 5406

Ring

206590

45 9336 1603

31280

Bolt 31280

258255

45 9871 0340

1,2225

Split-pin 1,2225

540-1712010-32

45 3613 3499

Hydraulic transmission

pump

540-1712246-10

45 3613 1056

Drain connection pipe

10

540-1704100-10

45 3613 0876

Oilintake

11

206587

45 9336 1600

31265

Bolt 31265

12

258258

45 9871 0343

Split-pin

13

531-1712188-11

45 3612 1510

Gasket of spool-valve box

2.5-67

-

Q-ty per BELAZ
7540
7540
-9
-37
-1
-1
-4
-14
-5
-1
------

1
1
3
1
1


Hydromechanical gear

7540-3902090
2.5.55
Continuation of Table 2.5.55

Pos. No
14

Designation
531-1712110-02


OKP code
45 3612 1263

,
Assembly units, parts

Spool-valve box

-

Q-ty per BELAZ
7540
7540
-1

15

201497

45 9346 1559

Bolt

16

252136

45 9816 6067

Washer

17

250510

45 9553 1055

Nut

18

038-046-46-2-6

25 3111 5426

138

Ring 138

19

342765

45 3611 0707

Locking plate

20

250512

45 9553 1057

Nut

21

75406-1701584

45 3613 6648

Gasket of oil pan

22

75406-1701640

45 3616 6649

Oil pan

23

201542

45 9346 1600

Bolt

24

020-025-30-2-2

25 3111 3101

Ring

25

344365

45 9981 6007

Plug

2.5.56
Figure 2.5.56 Oilintake

2.5-68

------------

4
2
2
1
4
4
1
1
29
1
2


Hydromechanical gear

7540-3902090
2.5.56 --
T a b l e 2.5.56 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-2

252006

45 9811 1207

Washer

252136

45 9816 6068

Washer

--

201497

45 9346 1559

Bolt

--

540-1704108

45 3613 0881

Hold-down

--

540-1704103-10

45 3613 0879

Body of filter

--

540-1704138

45 3613 0896

Filter of oilintake

--

7
8

540-1704145
540-1704139

45 3613 0902
45 3613 0897

Ring
Washer

---

1
2

7555-1716110

45 3637 6477

Filtering element

--

44

10

540-1704147-10

45 3613 0903

Ring

--

43

11

540-1704140

45 3613 0898

Stem

--

12

540-1704158

45 3613 0907

Spring

--

13

540-1704151

45 3613 0904

Dowel

--

14

540-1704141

45 3613 0899

Stem

--

15

540-8402532

45 3613 3034

Spring

--

16

540-1704156

45 3613 0906

Latch

--

17

540-1704118-01

45 3613 0886

Sealant

--

18

540-1704110-10

45 3613 0882

Grid

--

2.5.57
Figure 2.5.57 Hydraulic transmission pump

2.5-69


Hydromechanical gear

7540-3902090
2.5.57 --
T a b l e 2.5.57 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

250515

45 9553 1060

12

Nut 12

540-1712167-10

45 3613 4672

Screw

540-1712164-10

45 3613 4780

Cover

252005

45 9811 1206

Washer 8

540-1712071-10

45 3613 4779

Bushing of valve

7548-3573334

45 3613 5176

Spring

540-1712210

45 3613 1054

Spool-valve with sleeve

( )

(spare parts kit)

540-1712177

45 3613 1045

Spool-valve

540-1712019

45 3613 1008

Sleeve

10

540-1712190

45 3613 1049

Cover

11

540-1712194

45 3613 1050

Ring

12

2505

46 2242 1209

Bearing

13

540-1712029-10*

45 3613 1011

Pinion of second pump sec-

tion

Pinion of second pump sec-

tion

13

540-1712029-11*

45 3613 0008

14

540-1712040-20

45 3613 1013

Driven shaft

15

540-1712233-10

45 3613 3497

Driven pinion

16

540-1712016-50

45 3613 1007

Casing of second section

17

540-1712027

45 3613 1010

Gasket

18

540-1712046

45 3613 1016

Adjusting gasket

19

540-1712042

45 3613 1014

Plate

20

343816

45 9823 0268

Key

21

540-1712044

45 3613 1015

Adjusting gasket

22

540-1712021-40

45 3613 1009

Casing of first section

23

258258

45 9871 1343

Split-pin

24

340020

45 9957 1007

31095

Bolt 31095

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-1
-1
-1
-------

--

-------------

25

540-1712050

45 3613 1017

Dowel

26

340216

45 9957 1039

31090

Bolt 31090

27

540-1712038-30

45 3613 3498

Driving shaft

28

343800

45 9823 0264

Key

29

341003

45 9957 3002

1025

Pin 1025

--

30

262534

45 9932 1204

1/2"

Plug 1/2"

--

31

252017

45 9811 1210

16

Washer 16

32

311602

45 9954 4113

16

Nut 16

33

258040

45 9871 1051

Split-pin

* --

* -- interchangeable parts

2.5-70

----

----

1
1
1
3
4
4

1
1
1
2
10
1
3
7
1
2
4
2
2
1
1
4
1
1
1
1


Hydromechanical gear

7540-3902090

2.5.58
Figure 2.5.58 Spool-valve box
2.5.58 --
T a b l e 2.5.58 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

250515

45 9553 1060

Nut

531-1712167-10

45 3612 1558

Adjusting screw

540-1712161-01

45 3613 1037

Cover

342515

45 9957 6002

Washer

540-1712156-11

45 3613 1035

Bushing

540-1712159-10

45 3613 1036

Spring

540-1712168

45 3613 1041

Plate

540-1712169

45 3613 1042

Plate

12,7-60+100

46 9116 7961

Ball

10

540-1712152-10

45 3613 1034

Pusher

11

540-1712147-10

45 3613 1032

Sleeve of pusher

12

531-1712114-02

45 3612 1264

Body

13

531-1712123

45 3612 0228

Thrust

14

540-1712208

45 3613 1053

Spool-valve and sleeve

(spare parts kit)

15

540-1712141-10

45 3613 1029

Sleeve

16

540-1712143

45 3613 1030

Spool-valve of reduction

valve

17

530-1507486-10

45 3611 0056

Cover of sleeve

18

344962

00 3449 6200

Sealing ring

19

17,462-60+100

46 9116 9461

Ball

20

540-1712356

45 3613 1057

Spring

21

531-1712137

45 3612 0229

Cover of sleeve

22

531-1712081

45 3612 0225

Sleeve

2.5-71

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-4
-1
-1
-1
-1
-1
-1
-1
-1
-2
-1
---

-------

1
1

1
5
1
3
4
4


Hydromechanical gear

7540-3902090
2.5.58
Continuation of Table 2.5.58

Pos. No
23

24

Designation
531-1712080

531-1712204


OKP code
45 3612 0224

45 3612 1573

,
Assembly units, parts
-

Spool-valve of steps

changeover

Spool-valve and sleeve

(spare parts kit)

25

531-1712146

45 3612 0231

Cover

26

531-1712240

45 3612 0238

Gasket

27

531-1712238

45 3612 0237

Upper cover

28

531-1712139

45 3612 0230

Cover

29

252135

45 9816 6046

Washer

30

201454

45 9346 1521

Bolt

-

Q-ty per BELAZ
7540
7540
-4
--

-------

1
1
1
1
15
15

2.5.59
Figure 2.5.59 Casing of pilots
2.5.59 --
T a b l e 2.5.59 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

531-1705048-11

45 3612 2251

Electromagnet

531-1705207-20

45 3612 1561

Pusher

050-055-30-2-2

25 3111 3118

Ring

2.5-72

-

Q-ty per BELAZ
7540
7540
-4
-4
-4


Hydromechanical gear

7540-3902090
2.5.59
Continuation of Table 2.5.59

Pos. No

Designation


OKP code

,
Assembly units, parts

25-3111 3101

531-1712220-10

45 3612 1562

Pilot

531-1712217

45 3612 0234

Sleeve

531-1712612

45 3612 0255

Washer

540-1712131

45 3613 1027

Spring

7,144-40+50

46 9115 5241

Ball

10

262542

45 9932 1302

Plug

11

252134

45 9816 6045

Washer

12

201418

45 9346 1504

Bolt

13

531-1712605-10

45 3612 1322

Cover

14

531-1712604-30

45 3612 1802

Body

15

221602

45 9412 1106

Screw

16

531-1705206

45 3612 2252

Bushing

17

7548-1705076

45 3613 5091

Flange

18

045-053-46-2-2

25 3111 3263

Ring

19

15.3747

45 7374 8237

Electromagnet

20

252133

45 9816 6044

Washer

21

220079

45 9432 1081

Screw

020-025-30-2-2

5
6

Ring

-

Q-ty per BELAZ
7540
7540
-4
-4
-4
-4
-4
-6
-2
-8
-8
-1
-1
-16
-4
-4
-4
-1
-16
-16

2.5.60 . ,
Figure 2.5.60 Matching gear. Reducer, driving and intermediate shafts

2.5-73


Hydromechanical gear

7540-3902090
2.5.60 --
T a b l e 2.5.60 List of assembly units and parts

Pos. No
--

Designation
7522-1731002


OKP code
45 3637 0412

,
Assembly units, parts

Matching gear

-

Q-ty per BELAZ
7540
7540
-1


--

340370

45 9957 1092

31430

Bolt 31430

258252

45 9871 0337

1,2150

Split-pin 1,2150

201497

45 9346 1559

1025

Bolt 1025

--

252136

45 9816 6067

10

Washer 10

--

343522

45 9951 8141

816

Dowel 816

540-1731052

45 3613 1123

Thrust washer

7548-1731050-01

45 3613 7194

Flange

548-1731041-20

45 3614 3057

Cover of driving shaft

--

-----

2
1
26
18
2
1
1
1

548-1731043-11

45 3614 4503

Cover of driving shaft

10

540-1731045

45 3613 1117

Gland

11

540-1731048

45 3613 1121

Gasket

12

3612

46 2114 0972

Bearing

13

548-1731049-30

45 3614 4042

Barrel

14

548-1731036-10

45 3614 0279

Spacer ring

15

540-1731036-10

45 3616 4183

Spacer ring

16

540-1731104-

45 3616 0581

Pinion of driven shaft

17

424122

46 2224 5004

Bearing

18

540-1731030-20

45 3613 5256

Driving shaft

19

75405-1731060

45 3616 5256

Cover of bearing

20

7548-1731069-21

45 3613 7363

Intermediate shaft

21

540-1731075

45 3613 1126

Pinion of intermediate shaft

--------------

1
1
2
1
1
1
5
1
3
1
2
1
1

22

343855

45 9951 7546

Key

23

540-1731018

45 3613 1107

Gasket of casing

24

7522-1731015

45 3637 0416

Casing of matching gear

----

1
1
1

25

540-1731020

45 3613 1108

Cover of hatch

26

540-1731021

45 3613 1109

Gasket of hatch cover

27

252039

45 9811 1257

10

Washer 10

28

379053

45 9981 8294

Knee-piece

29

540-1712378

45 3613 7193

Pipe of raising step lubrica-

tion

30

3444540

45 9981 6501

Tee

31

250559

45 9553 1062

Nut

32

252138

45 9816 6069

Washer

33

341145

45 9957 3046

1438

2.5-74

Pin 1438

------

-----

1
1
8
1
1

1
17
17
4


Hydromechanical gear

7540-3902090

2.5.61 .
Figure 2.5.61 Matching gear. Driven shaft and shafts of pumps drive
2.5.61 --
T a b l e 2.5.61 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201497

45 9346 1559

1025

Bolt 1025

252136

45 9816 6067

10

Washer 10

540-1731052

45 3613 1123

Thrust washer

424122

46 2224 5004

Bearing

548-1731115-10

45 3614 4603

Driving pinion of pump drive

-

Q-ty per BELAZ
7540
7540
-12
-6
-1
-1
-1

540-1731104-

45 3616 0581

Pinion of driven shaft

50316 5

46 1274 5472

Bearing

75211-1318024

45 3627 0939

Thrust ring

7522-1731118

45 3637 0411

Barrel

10

343522

45 9951 8141

816

Dowel 816

11

7522-1731101

45 3637 0410

Driven shaft with bushing

-------

1
1
1
1
2
1

12

540-1731106

45 3613 3509

Bushing

13

7522-1731102

45 3637 0409

Driven shaft

14

75405-1731060

45 3616 5256

Cover of bearing

15

540-1731048

45 3613 1121

Gasket

16

340370

45 9957 1092

31430

Bolt 31430

2.5-75

------

1
1
1
1
2


Hydromechanical gear

7540-3902090
2.5.61
Continuation of Table 2.5.61

Pos. No

Designation


OKP code

,
Assembly units, parts

17

258252

45 9871 0337

1,2150

Split-pin 1,2150

18

540-1731140

45 3613 1134

Spacer ring

19

208*

46 1213 2470

Bearing

19

208*

46 1213 2355

Bearing

20

540-1731124-10

45 3613 1133

Driven pinion of pump drive

-

Q-ty per BELAZ
7540
7540
-1
-2
-4
-4
-2

21

540-1731122-20

45 3613 7515

Shaft of pump drive

22

343855

45 9951 7546

Key

23

252039

45 9811 1257

10

Washer 10

24

342765

45 3611 0707

Locking plate

25

540-1701146

45 3613 0768

Cramp

* --

------

2
2
2
6
2

* -- interchangeable parts

2.5.62
Figure 2.5.62 Connective shaft and shaft of reserve pump drive
2.5.62 --
T a b l e 2.5.62 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-1731250-01

45 3613 7517

540-1731146

45 9836 0031

Ring

208*

46 1213 2470

Bearing

208*

46 1213 2355

Bearing

540-1731205-10

45 3613 1146

Driving pinion of pump drive

Connective shaft

-

Q-ty per BELAZ
7540
7540
-1
-2
-2
-2
-1

540-1731200-30

45 3513 3459

Shaft of reserve pump drive

--

525-1701034

45 3611 0059

Locking ring

343855

45 9951 7546

2-12832

Key 2-12832

* --

* -- interchangeable parts

2.5-76

---

2
1


Hydromechanical gear

7540-3902090

2.5.63
Figure 2.5.63 Brake-retarder
2.5.63 --
T a b l e 2.5.63 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7548-3802066

45 3613 8968

Bushing of driven pinion

540-3802034-10

45 3613 2180

Driven pinion of speedome-

ter drive

Washer

3
4

540-3802068
24.3802010

45 3613 2186
45 7381 3547

Sensor of speedometer

5
6

1.2.1025-3
540-3802035-30

25 3131 5519
45 3613 2181

Cup
Connection pipe of speedometer drive

201454

45 9346 1520

Bolt

252135

45 9816 6046

Washer

252005

45 9811 1206

Washer

10

252136

45 9816 6067

Washer

11

340162

45 9957 1028

Bolt

12

027-032-30-2-6

25 3111 5425

-320-2

Ring -320-2

13

540-3572123-10

45 3613 1917

Gasket of body

14

250514

45 9553 1059

Nut

15

252137

45 9816 6068

Washer

16

341069

45 9957 3032

Pin

17

201542

45 9346 1600

Bolt

18

342763

45 9957 6029

Washer

2.5-77

-

Q-ty per BELAZ
7540
7540
-1
-1
-----------------

1
1
1
1
3
3
3
1
1
1
1
30
30
28
10
10


Hydromechanical gear

7540-3902090
2.5.63
Continuation of Table 2.5.63

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-1
-1

19

540-3572010-30

45 3613 4734

Body of brake-retarder

20

540-3572118-20

45 3613 4753

Bushing

21

540-3572016-20

45 3613 4735

Body of brake-retarder

--

22

034-040-36-2-6

25 3111 5406

Ring

--

23

9,525-60+50

46 9116 6661

Ball

--

24

540-3572025

45 3613 4736

Plug

--

25

7548-3572110-01

45 3613 7235

Impeller of hydraulic brake

--

26

7523-3572120

45 3637 1395

Ring

--

27

7548-3572114-10

45 3613 7231

Hub of impeller

--

28

7548-3572112

45 3613 5139

Impeller of hydraulic brake

--

29

7548-3572128-01

45 3613 9563

Locking plate

--

30

340268

45 9957 1055

1224

Bolt 1224

--

12

31

343555

45 9957 8011

Dowel

--

32

341072

45 9957 3036

Pin

--

33

262545

45 9932 1305

Plug

--

34

540-2402052

45 3613 1252

Gland

--

35

1.2-105138-3

25 3131 5514

Cup

--

36

540-3572021-21

45 3613 7761

Cover of body

--

37

540-3572124-10

45 3613 1918

Gasket of cover

--

2.5.64
Figure 2.5.64 Mechanism of brake-retarder control

2.5-78


Hydromechanical gear

7540-3902090
2.5.64 --
T a b l e 2.5.64 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
-1

540-3572028-01

45 3613 1900

Control mechanism

252136

45 9816 6067

Washer

--

200328

45 9326 1072

1095

Bolt 1095

--

379053

45 9981 8294

Knee-piece

--

200275

45 9326 1032

880

Bolt 880

--

252135

45 9816 6046

Washer 8

--

7
8

540-3573046
540-3573058-10

45 3613 1934
45 3613 5294

Cover
Gasket

---

1
2

344972

00 3449 7200

Sealing ring

--

10

540-3573052-10

45 3613 1935

Piston

--

11

540-3572034

45 3613 1903

Sleeve

--

12

540-3572037-10

45 3613 1904

Spool-valve

--

13

540-3573042-10

45 3613 1933

Body of pneumatic switch

--

14

540-3572045

45 3613 1906

Locking ring

--

15

540-1701332

45 3613 0802

Spring

--

1
1

16

344969

00 3449 6900

Sealing ring

--

17

540-3572030-20

45 3613 1902

Body

--

18

201458

45 9346 1524

825

Bolt 825

--

19

540-3572038-01

45 3613 1905

Barrel

--

2.5.65
Figure 2.5.65 Mounting of pipelines and hoses of hydromechanical gear

2.5-79


Hydromechanical gear

7540-3902090
2.5.65 --
T a b l e 2.5.65 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-3572081

45 3613 6992

540-3572085

45 3613 6994

Stem

540-3572082-10

45 3613 4593

Body

540-3572080-01

45 3613 6991

Check valve

258012

45 9871 1016

Split-pin

540-3572086-10

45 3613 6995

Seat of check valve

540-3572088-01

45 3613 1911

Spring

201509

45 9346 1569

Bolt

252136

45 9816 6067

Washer

10

548-1712495-10

45 3614 1053

Cramp

11

250512

45 9553 1057

Nut

12

201497

45 9346 1559

Bolt

13

75406-1704455

45 3616 6478

Bracket of filter fastening

Body with stem

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-2
-1
-1
-3
-17
-2
-8
-8
-2

14

15

540-1704300-01

344969

45 3613 3676

00 3449 6900

Oil filter of hydraulic trans-

mission

-320-2

Ring -320-2

16

540-1712417

45 3613 4446

Branch-pipe

17

6411-1712536

45 3631 0491

Adapter

18

19

540-1712435-03

540-3572130-03

45 3613 7144

45 3613 7147

Hose from pipeline to radia-

tor

Hose of drain to casing

--

-----

--

2
1
2
2

20

75406-1712410

45 3616 5388

Supply pipeline

21

540-1712416

45 3613 1067

Branch-pipe

22

548-1712498-10

45 3614 1054

Cramp

23

75405-1712405

45 3616 5140

Outlet pipeline

24

344962

00 3449 6200

-320-2

Ring -320-2

25

7540-1712350

45 3616 5386

Tee

26

540-1712360-01

45 3613 1058

Knee-piece

27

201495

45 9346 1557

Bolt

28

540-3572127

45 3613 1921

Branch-pipe

29

7522-1712360

45 3637 0375

Knee-piece

2.5-80

-----------

1
1
1
1
5
1
1
10
2
1


Hydromechanical gear

7540-3902090

2.5.66
Figure 2.5.66 Oil filter of hydraulic transmission
2.5.66 --
T a b l e 2.5.66 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-1704360-01

45 3613 3677

Body with valve

540-1704362-01

45 3613 3678

Body

22,225-60+150

46 9196 0561

Ball

540-1712184

45 3613 1047

Spring

252005

45 9811 1206

Washer

540-1704395

45 3613 0938

Washer

540-1704392

45 3613 0937

Body of valve

540-1704420-01

45 3613 4161

Grid

344967

00 3449 6700

Ring

10

5303

45 3921 2169

Filtering element

11

344975

00 3449 7500

Ring

12

540-1704330-01

45 3613 0917

Cover of filter

13

258040

45 9871 1051

Split-pin

14

540-1704400-10

45 3613 4159

Bolt

15

540-1712534

45 3613 1086

Washer

16

540-1704335-10

45 3613 4142

Cover of filter

17

501-3507063

45 3414 1197

Spring

18

252016

45 9811 1209

Washer

19

014-018-25-2-2

25 3111 3062

Ring

20

540-1704410-10

45 3613 6224

Thrust of spring

2.5-81

-

Q-ty per BELAZ
7540
7540
-1
-1
-1
-1
-6
-2
-1
-1
-4
-2
-2
-2
-2
-2
-2
-2
-2
-2
-2
-2


Hydromechanical gear

7540-3902090

2.5-82


Gimbal gear

7540-3902090

2.6
2.6 Gimbal gear

2.6-1


Gimbal gear

7540-3902090

2.6.1 -7540
Figure 2.6.1 Mounting of cardan shafts on dump truck BELAZ- 7540A
2.6.1 --
T a b l e 2.6.1 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

258255

45 9871 1340

1,2225

Split-pin 1,2225

530-2208064

45 3611 0085

1435

Bolt 1435

540-2208013

45 3616 0220

250515

45 9553 1060

Hinge with rubber bushings

-

Q-ty per BELAZ
7540
7540
12
12

24

24

24

4
5
6
7
8
9
10
11

252137

45 9816 6068

12
12

Nut 12
Washer 12

340281

45 9957 1071

1238

Bolt 1238

540-2208012-03

45 3613 9294

Cardan hinge

250690

45 9553 1362

14

Nut 14

252138

45 9816 6069

14

Washer 14

340746
7540-2201010-03

45 9957 1138
45 3616 6955

1450

2.6-2

Bolt 1450
Cardan shaft of rear axle

16

16


Gimbal gear

7540-3902090

2.6.2 -7540
Figure 2.6.2 Mounting of cardan shafts on dump truck BELAZ- 7540B
2.6.2 --
T a b l e 2.6.2 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

252138

45 9816 6069

14

Washer 14

530-2208064

45 3611 0085

1435

Bolt 1435

540-2208013

45 3616 0220

Hinge with rubber bushings

-

Q-ty per BELAZ
7540
7540
28
12
1

4
5
6
7
8
9
10

250515

45 9553 1060

12

Nut 12

252137

45 9816 6068

12

Washer 12

340281

45 9957 1071

1238

Bolt 1238

540-2208012-03

45 3613 9294

Cardan hinge

24
24
24
1

250690

45 9553 1362

14

Nut 14

16

340746

45 9957 1138

1450

Bolt 1450

7522-2201010-02

45 3637 6779

Cardan shaft of rear axle

2.6-3


Gimbal gear

7540-3902090

2.6.3 -7540, -7540


Figure 2.6.3 Cardan shaft of dump trucks BELAZ-7540A, BELAZ-7540B
2.6.3 --
T a b l e 2.6.3 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

7522-2201047-10

45 3637 6773

Sliding fork

264020

45 9167 4008

1,3 6

Greaser 1,3 6

804709210

45 3921 2251

Roller needle bearing

-

Q-ty per BELAZ
7540
7540
1
1
1

4
5
6
7
8
9
10
11
12
13

7522-2201036

45 3921 2252

Butt sealing

7522-2201026-10

45 3921 2254

Trunnion of cardan shaft

340161
525-2201041-11
7806-2205070
7806-2205071
7806-2205072
7806-2205073

45 9957 1024
45 3611 0666
45 3729 2234
45 3729 2235
45 3729 2236
45 3729 2237

1022




Bolt 1022
Locking plate
Balancing plate
Balancing plate
Balancing plate
Balancing plate

525-2201040-10

45 3611 0074

Cover of bearing

540-2201049-

45 3613 1172

Flange-fork

2.6-4


Gimbal gear

7540-3902090
2.6.3
Continuation of Table 2.6.3

Pos. No
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
28

Designation


OKP code

,
Assembly units, parts

540-2201077

45 3613 5352

Balancing plate

540-2201078

45 3613 5353

Balancing plate

540-2201079

45 3613 5354

Balancing plate

540-2201080
540-2201081
540-2201082
7522-2201013

45 3613 5355
45 3613 5356
45 3613 5357
45 3637 6777

Balancing plate
Balancing plate
Balancing plate

Greaser 2.3.90 6

Greaser 2.3.90 6

540-2201071

45 3613 5346

Balancing plate

540-2201075
540-2201076
853858*
264040*

45 3613 5349
45 3613 5350
45 3613 5351
45 9167 5013
45 9167 5012




2.3.90 6
2.3.90 6

* .
* mentions interchangeable parts

2.6-5

Balancing plate

540-2201074

Cardan shaft

45 3613 5348

45 3613 5345

540-2201073

--

45 3616 6954

Cardan shaft

540-2201070

45 3613 5347

--

7540-2201013

540-2201072

-

Q-ty per BELAZ
7540
7540
2
2

Balancing plate
Balancing plate
Balancing plate
Balancing plate
Balancing plate


Gimbal gear

7540-3902090

2.6.4
Figure 2.6.4 Hinge with rubber bushings
2.6.4 --
T a b l e 2.6.4 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Designation


OKP code

,
Assembly units, parts

540-2208059-

45 3616 0223

Rear flange

200-2201087-

45 3414 0310

Gland holder

200-2201089
500-2201088-
540-2208058-10
540-2208120-01

45 3414 0311
45 3416 4125
45 3616 3781
45 3613 6750

Ring of gland
Sealing ring
Front flange
Bushing

540-2208118

45 3613 1203

Holder of rubber bushings

540-2208115-01

45 3613 1199

Rubber bushing

250868

45 9951 4031

10

Nut 10

258025

45 9871 1034

2,520

Split-pin 2,520

370859
540-2208060-10

45 9958 1163
45 3616 0572

10

Bolt 10

Flange

530-2208064

45 3611 0085

14

Bolt 14

258255

45 9871 1340

1,2225

Split-pin 1,2225

540-2208070

45 3613 3471

Safety sealing

372662

45 9958 1762

16

Bolt 16

342539
250871
258053
264020

45 9957 6018
45 9553 1614
45 9871 1067
45 9167 4007

16

Washer 16

16
425
1.3 1

2.6-6

Nut 16
Split-pin 425
Greaser 1.3 1

-

Q-ty per BELAZ
7540
7540
1
1
1

16

16

16

16

16

16

12

12

16

16

16

16


Gimbal gear

7540-3902090

2.6.5
Figure 2.6.5 Cardan hinge
2.6.5 --
T a b l e 2.6.5 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11

Designation


OKP code

,
Assembly units, parts

540-2208049-11

45 3613 1190

Flange-fork

250515

45 9553 1060

12

Nut 12

252137
340281
210-2201040-
210-2201041
201514

45 9816 6068
45 9957 1071
45 3514 0383
45 3514 0385
45 9951 1123

12
12

Washer 12
Bolt 12



10

Cover of bearing
Locking plate
Bolt 10

53205-2205026-10

45 3921 0513

Trunnion

53205-2205036

45 3921 0514

Seal of bearing

80470710
264040

46 4112 1617
45 9862 1041

23.90.01

2.6-7

Bearing
Greaser 23.90.01

-

Q-ty per BELAZ
7540
7540
2
2
24

24

24

24

24

24


Gimbal gear

7540-3902090

2.6-8


Driving axle

7540-3902090

2.7
2.7 Driving axle

2.7-1


Driving axle

7540-3902090

2.7.1
Figure 2.7.1 Driving axle with brakes and hubs
2.7.1 --
T a b l e 2.7.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

340035

45 9957 1013

2055

Bolt 2055

252141

45 9816 6072

20

Washer 20

262522

45 9939 1107

Plug

201538

45 9346 1596

1225

Bolt 1225

252137

45 9816 6068

12

Washer 12

540-2405063-10

45 3613 1300

Cover of carrier

540-2405068-20

45 3613 1302

Gasket of cover

540-2405024-10

45 3616 6475

Carrier with satellites

540-2403069

45 3613 1281

Axle-shaft of rear axle

10

540-2403070-10

45 3613 1282

Axle-shaft

11

540-2405028

45 3613 1290

Driving pinion

12

540-2405029

45 3613 1291

Ring

13

540-2405062-10

45 3613 9429

Sealant

14

540-3104081

45 3613 1601

Lock-nut

15

540-3104080

45 3613 1600

Locking washer

16

540-3104079

45 3613 1599

Locking washer

17

540-3104076

45 3613 1596

Nut

18

7540-2405013-10

45 3616 4075

Crown pinion with housing

-

Q-ty per BELAZ
7540
7540
20
18
20
20
3
3
12
12
12
12
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

19

540-3104013-01

45 3613 1587

Hub of rear wheel

20

220-230-58-2-2

25 3111 3394

Ring

2.7-2

2
2


Driving axle

7540-3902090
2.7.1
Continuation of Table 2.7.1

Pos. No

Designation


OKP code

,
Assembly units, parts

21

7522-3104090

45 3637 1071

Spacer ring

22

540-3501034

45 3613 1709

Spring

23

540-3501110

45 3613 1721

Expansion cam

24

540-3501115

45 3613 1722

Shaft of Expansion cam

25

540-3502150

45 3613 1728

Protective disk

26

252135

45 9816 6046

Washer 8

27

201454

45 9346 1520

816

Bolt 816

28

2.3.45 6

45 9167 5006

Greaser

29

525-3502140-10

45 3611 0202

Pinion of lever

30

548-3501135

45 3614 0602

Expansion lever

31

525-1701324-20

45 3611 0061

Locking washer

32

525-1701323-20

45 3611 0060

Nut

33

548-3501116

45 9836 6432

Ring

34

6411-2401070

45 3631 0775

Valve

35

040-045-30-2-2

25 3111 3115

Ring

36

540-3519190-01

45 3616 5223

Breather

37

540-3519202-10

45 3616 5225

Cover of breather

38

65-1002294

45 5341 5717

Filtering element

39

540-3519192

45 3616 3421

Body

40

75405-3519310

45 3616 5190

Cylinder of parking brake

-

Q-ty per BELAZ
7540
7540
2
2
4
4
2
2
2
2
4
4
14
14
14
14
2
2
2
2
2
2
2
2
2
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1

41

252139

45 9816 6070

16

Washer 16

40

42

202119

45 9346 1688

1640

Bolt 1640

43

540-3502016

45 3613 1725

Bracket of cylinder

44

540-3519138

45 3616 1347

Rod fork

45

540-3519366

45 3616 1350

Finger

46

540-2402034

45 3613 1243

Gasket of casing

47

250560

45 9553 1063

Nut

48

258053

45 9871 1067

Split-pin

49

252005

45 9811 1206

Washer 8

50

540-3519364

45 3616 1349

Plate

51

7540-2402010

45 3616 2215

Main gear with parking

brake

51

540-2402010

45 3613 4783

Main gear with parking

brake

52

200864

45 9326 1208

1660

Bolt 1660

20

53

202123

45 9346 1690

1650

Bolt 1650

54

75131-8608900

45 3644 3353

Magnet plug

55

540-3519138

45 3613 1886

Rod fork

--

56

344966

00 3449 6600

-4035-2

Ring -4035-2

57

260137

45 9862 1132

16

Finger 16

58

340430

45 9957 1102

1635

Bolt 1635

59

540-3519010-04

45 3613 6557

Brake cylinder

60

540-3502132-

45 3613 1727

Shoe shaft

61

540-3501090-10

45 3613 1713

Brake shoe

62

540-3501037-

45 3613 1710

Spring

63

7540-2401010

45 3616 2214

2.7-3

Casing of rear axle

40
8
2
1
1
1
6
3
2
1
--

20
4
1
2
2
2
2
2
2
4
4
--


Driving axle

7540-3902090

2.7.1
Continuation of Table 2.7.1

Pos. No

Designation


OKP code

,
Assembly units, parts

63

540-2401010-20

45 3613 4705

Casing of rear axle

64

7540-2401013

45 3616 2219

Casing of rear axle with

calipers
Casing of rear axle with

64

540-2401013

45 3613 1220

calipers

65

6411-2401070

45 3631 0775

Valve

-

Q-ty per BELAZ
7540
7540
1
--1

--

66

343522

45 9951 8141

Dowel

67

343648

45 9957 8018

Dowel

2.7.2
Figure 2.7.2 Main gear

2.7-4

2
1
4


Driving axle

7540-3902090

2.7.2 --
T a b l e 2.7.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

370800

45 9958 1051

Bolt

258250

45 9871 0335

Split-pin

7522-2403041

45 3637 1332

Plate

250910

45 9556 1621

Nut

258071

45 9571 1088

Split-pin

258069

45 9871 1086

Split-pin

7540-2402015

45 3616 2226

Casing of reducer

540-2402019

45 3613 1237

Cover of bearing

540-2402024

45 3613 1240

Block

10

341268

45 9957 3096

Pin

11

258086

45 9871 1105

Split-pin

12

7540-2402018

45 3616 2237

Casing

13

540-2402080-01

45 3613 7750

Gasket

14

540-2402081-01

45 3613 7751

Gasket

15

540-2402084-01

45 3613 7752

Gasket

16

540-2402085-01

45 3613 7753

Gasket

17

7540-2402014

45 3616 2228

Driving pinion

18

372756

45 9347 1736

Bolt

19

252140

45 9816 6071

Washer

20

540-2402026

45 3613 1241

Bolt

21

375072

45 9958 4391

Nut

22

344962

00 3449 6200

Ring

23

540-2402027

45 3613 6973

Head of bolt

24

7540-2402020

45 3616 2239

Pinion (spare parts kit)

-

Q-ty per BELAZ
7540
7540
4
4
2
2
2
2
5
5
4
4
1
1
1
1
2
2
4
4
4
4
4
4
1
1
2
2
2
2
2
2
2
2
1
1
8
8
8
8
1
1
1
1
1
1
1
1
1
1

)
2

25

540-2403040

45 3613 1277

Nut

26

6411-2303010

45 3631 0328

Differential

27

7548-2402079

45 3613 6556

Clamping washer

28

540-1731052

45 3613 1123

Thrust washer

29

258252

45 9871 1337

1,2150

Split-pin 1,2150

30

340370

45 9957 1092

1430

Bolt 1430

31

342393

45 9957 4016

56

Nut 56

32

548-2402047-10

45 3614 2558

Gasket

1
1

2.7-5

1
2


Driving axle

7540-3902090

2.7.3
Figure 2.7.3 Driving pinion of main gear
2.7.3 --
T a b l e 2.7.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7540-2402017

45 3616 2235

7540-2402044

45 3616 2269

Ring

32418

46 2224 3744

Bearing

540-2402037-10

45 3613 1244

Bushing

7618

46 2414 2940

Bearing

7540-2402049

45 3616 2242

Casing of bearings

540-2402029-10

45 3613 6749

Bushing

7318

46 2414 1618

Bearing

540-2402075-10

45 3613 7029

Oil rejector

Pinion

2.7-6

-

Q-ty per BELAZ
7540
7540
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1


Driving axle

7540-3902090

2.7.4
Figure 2.7.4 Differential of driving axle
2.7.4 --
T a b l e 2.7.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7522

46 2414 2233

Bearing

6411-2303013

45 3631 0328

Differential cup

342915

45 9957 5051

Rivet

75405-2403019-10

45 3616 8140

Left differential cup

-

Q-ty per BELAZ
7540
7540
2
2
1
1
16
16
1
1

6411-2302060

45 3631 0326

Pinion

540-2403055

45 3613 1278

Satellite

7522-2403058-02

45 3637 4329

Support washer

7522-2403051-01

45 3637 1769

Support washer

7522-2403050

45 3637 1646

Pinion of axle-shaft

10

200-2403060-1

45 3414 0523

Trunnion

11

7522-2403013

45 3637 5539

Differential cup

12

7522-2403057

45 3637 4376

Bushing

13

540-2403056

45 3613 1279

Satellite

14

540-2403044

45 3613 3558

Plate

15

340328

45 9957 1089

Bolt

12

16

540-2403017

45 3613 1273

Left differential cup

2.7-7

1
4
4
2
2
1
1
4
4
6
12
1


Driving axle

7540-3902090

2.7.4
Continuation of Table 2.7.4

Pos. No

Designation


OKP code

,
Assembly units, parts

17

540-2403069

45 3613 1281

Axle-shaft

18

540-2405029

45 3613 1291

Locking ring

19

540-2405028

45 3613 1290

Driving pinion

20

540-2403070

45 3613 1282

Axle-shaft

2.7.5
Figure 2.7.5 Carrier with satellites and crown pinion

2.7-8

-

Q-ty per BELAZ
7540
7540
2
2
4
4
2
2
2
2


Driving axle

7540-3902090

2.7.5 --
T a b l e 2.7.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-2405021-30

45 3613 8799

Carrier

7540-2405050

45 3616 1766

Crown pinion

7540-2405015-11

45 3616 4077

Housing

7540-2405074

45 3616 1767

Ring

540-2405038-20

45 3613 1295

Axle of satellite

344969

00 3449 6900

Ring

7540-2405033

45 3616 2252

Satellite

423102

46 2213 4822

Bearing

549-3401628

45 9836 0261

Ring

10

7540-2405035

45 3616 2255

Satellite

-

Q-ty per BELAZ
7540
7540
2
2
2
2
2
2
2
2
6
6
6
6
6
6
12
12
12
12
6
6

2.7.6
Figure 2.7.6 Hub of rear wheel
2.7.6 --
T a b l e 2.7.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

2007144

46 2415 6530

Bearing

262533

45 9932 1203

Plug

540-3104015-20

45 3613 1589

Hub

2.7-9

-

Q-ty per BELAZ
7540
7540
4
4
2
2
2
2


Driving axle

7540-3902090
2.7.6
Continuation of Table 2.7.6

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
2
2
2
2
2
4
4
2
2
12
12

540-3104067

45 3613 1595

Gasket

7522-3104063

45 3637 1070

Cover

540-3104065-10

45 3613 1594

Cover

L2-260300-1

25 3131 1552

Cup

7540-3501070

45 3616 8649

Brake drum

540-3501075-10

45 3613 1712

Locking plate

10

340925

45 9957 1312

Bolt

24

11

252143

45 9816 6054

Washer

24

12

342429

45 9957 4040

Nut

24

13

201499

45 9346 1561

Bolt

24

14

252136

45 9816 6067

Washer

24

15

341275

00 3412 7500

Pin

24

24
24
24
24
24
24

2.7.7
Figure 2.7.7 Parts of wheel brake
2.7.7 --
T a b l e 2.7.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-3501100-

45 3613 1715

Brake shoe

7540-3501105

45 9200 0022

Friction lining

343180

45 9957 5001

Rivet

540-3501107

45 3613 1718

Shaft of roller

540-3501108

45 3613 1719

Locking ring

540-3501106

45 3613 1717

Roller

7523-3501038

45 3637 0594

Finger of spring

2.7-10

-

Q-ty per BELAZ
7540
7540
4
4
12
12
72
72
4
4
4
4
4
4
4
4


Driving axle

7540-3902090

2.7.8
Figure 2.7.8 Brake cylinder
2.7.8 --
T a b l e 2.7.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

--

540-3519012*

45 3613 4588

Brake cylinder

--

540-3519139-

45 3613 1887

Cover with coupling

--

540-3519128-01

45 3613 1877

Piston with cup

540-3519054

45 3613 1875

Spring

540-3519145-

45 3613 1890

Gasket

540-3519140-

45 3613 1888

Cover

252135

45 9816 6046

Washer 8

201456

45 9345 1522

Bolt

540-3519185-

45 36131892

Protective coupling

540-3519187-10

45 3613 1893

Lock-nut

258252

45 9871 1337

Split-pin

540-3519202-10

45 3616 5225

Cover of breather

2.7-11

-

Q-ty per BELAZ
7540
7540
2
2
2
2
2
2
2
2
2
2
2
2
24
24
24
24
2
2
2
2
4
4
2
2


Driving axle

7540-3902090

2.7.8
Continuation of Table 2.7.8

Pos. No

Designation


OKP code

,
Assembly units, parts

10

65-1002294

47 5341 5717

Filtering element

11

540-3519192

45 3616 3421

Body of breather

12

540-3519190-01

45 3616 5223

Breather

13

540-3519130-20

45 3613 4337

Piston

14

540-3519137-

45 3613 1884

Cup

15

540-3519133-10

45 3613 4547

Hold-down

16

252136

45 9816 6067

Washer

17

201495

45 9346 1557

Bolt

18

540-3519120-

45 3613 1876

Body

*- 7540-3519012
*- it is admissible to replace to 7540-3519012

2.7.9
Figure 2.7.9 Parking brake mechanism

2.7-12

-

Q-ty per BELAZ
7540
7540
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2


Driving axle

7540-3902090

2.7.9 --
T a b l e 2.7.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

540-3507050

45 3616 1582

Drum of parking brake with


flange

201499

45 9346 1561

Bolt

252136

45 9816 6067

Washer

540-2201102-21

45 3613 4790

Flange

548-3507052

45 3614 2599

Drum of parking brake

548-2201066

45 3514 2566

Locking ring

7555-3507015

45 3637 2430

Shoe with linings

7555-3507019

45 3637 1801

Brake shoe

549-3507020

45 3619 0206

Lining

10

343180

45 9957 5006

Rivet

16

16

11

7555-3507048

45 3637 2432

Spring

12

500-3501037

45 3416 1075

Lower squeeze spring

13

7555-3507102-01

45 3637 9238

Holder

14

7555-3507109

45 3637 2435

Roller

15

1.2-105138-3

25 3131 5514

Cup

16

340378

45 9957 1095

Bolt

17

540-2402052

Gland

18

540-3507110

45 3613 1252
45 3616 1576

Expansion cam

19

6411-3507118

45 3631 0465

Washer

20

035-040-30-2-2

25 3111 3112

Ring

21

500-3501136-05

45 3416 5063

Adjusting lever

22

200-3501155-

45 3414 1080

Washer of adjusting lever

23

340471

45 9957 1118

Special bolt

24

201495

45 9346 1557

1020

Bolt 1020

25

7540-3507010

45 3616 2230

Caliper of parking brake

26
27

7540-3507012
200-3501016

45 3616 2497
45 3414 1050

Caliper
Bushing

1
2

1
2

28

540-3507120

45 3616 1574

Ring

29

540-3507182

45 3616 1581

Bracket of cylinder

30

252138

45 9816 6069

Washer

12

12

31

201587

45 9346 1441

Bolt

32

264030

45 9167 5005

2.3.45 6

Greaser 2.3.45 6

33

540-3507094

45 3616 1577

Protective disk

34

540-3507093

45 3616 1579

Protective disk

35

252135

45 9816 6046

Washer

36

201454

45 9346 1520

Bolt

37

540-3507095

45 3616 1587

Protective disk

38

314802

45 9981 3468

Coupling

39

342318

45 9957 4012

Thrust nut

40

540-3507124

45 3616 1575

Drain pipe

41

250910

45 9556 1621

Nut

42

258069

45 9871 1086

Split-pin

43
44

540-3507022-10

45 3616 6811

Axle of shoes

500-3502133

45 3416 1121

Washer

45

500-3502134

45 3416 1122

Ring

2.7-13


Driving axle

7540-3902090

2.7.10
Figure 2.7.10 Adjusting lever of parking brake
2.7.10 --
T a b l e 2.7.10 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

500-3501143

45 3616 1097

Cover

500-3501140

45 3416 1094

Pinion

500-3501141

45 3416 1095

Worm

260305

45 9821 1006

Plug

500-3501137-20

45 3416 5065

Body of lever

500-3501146

45 3416 1098

Rivet

500-3501154-10

45 3416 4031

Plate

64221-3501142

--

Axle

201454

45 9346 1520

Bolt

10

252135

45 9816 6046

Washer

11

252005

45 9811 1206

Washer

12

264020

45 9167 4007

Greaser

2.7-14

-

Q-ty per BELAZ
7540
7540
2
2
1
1
1
1
1
1
1
1
5
5
1
1
1
1
1
1
1
1
1
1
1
1


Driving axle

7540-3902090

2.7.11
Figure 2.7.11 Cylinder of parking brake
2.7.11 --
T a b l e 2.7.11 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

549-3519356

45 3619 2492

Block

540-3519394

45 3616 1351

Rod

540-1519187-10

45 3613 1893

Lock-nut

540-3519396

45 3616 1353

Protective coupling

341016

45 9951 3148

Pin

540-3519324

45 3616 1348

Body of cylinder

262543

45 9932 1303

Plug

221608

45 9412 1112

Screw

342688

45 9957 6158

Washer

10

549-3519344

45 3619 2489

Ring

11

3-6040-6

25 3122 5832

Cup

12

549-3519382

45 3619 2500

Cups-holder

13

549-3519388

45 3619 2502

Locking ring

14

549-3519336

45 3619 2487

Spring

15

201454

45 9346 1520

816

Bolt 816

16

252135

45 9816 6046

Washer

17

75405-3519362

45 3616 6043

Plate

18

201420

45 9346 1506

Bolt

19

252134

45 9816 6045

Washer

20

549-3519354

45 3619 2491

Nut

2.7-15

-

Q-ty per BELAZ
7540
7540
1
1
1
1
1
1
1
1
2
2
1
1
2
2
3
3
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
3
3
3
3
1
1


Driving axle

7540-3902090
2.7.11
Continuation of Table 2.7.11

Pos. No

Designation


OKP code

,
Assembly units, parts

21

250560

45 9553 1063

Nut

22

549-3519370

45 3619 2497

Bushing

23

75405-3519358

45 3616 6042

Locking plate

24

549-3519352

45 3619 2490

Unbrake screw

25

549-3519392

45 3619 2503

Cover

26

549-3519398

45 3619 2505

Yoke

27

549-3519330

45 3619 2485

Ring

28

201542

45 9346 1600

Bolt

29

252157

45 9816 6008

Washer

30

549-3519326

45 3619 2484

Piston

31

549-3519328

45 3619 0287

Cup

32

549-3519384

45 3619 2501

Cups-holder

33

029-035-36-2-2

25 3111 3148

Ring

34

549-3519338

45 3619 2488

Plunger

35

549-3519334

45 3619 2486

Spring

2.7-16

-

Q-ty per BELAZ
7540
7540
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
8
8
1
1
1
1
1
1
1
1
1
1
1
1


Frame

7540-3902090

2.8
2.8 Frame

2.8-1


Frame

7540-3902090

2.8.1
Figure 2.8.1 Frame
2.8.1 --
T a b l e 2.8.1 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

252136

45 9816 6067

Washer

201495

45 9346 1557

Bolt

540-2909624-01

45 3616 0303

Buffer

75406-2800010

45 3616 5395

Frame

7540-2800010

45 3616 6852

Frame

540-2919624

45 3613 1521

Buffer

250839

45 9951 4059

Nut

252161

45 9816 6012

Washer

258101

45 9871 1121

Split-pin

540-2806035

45 3613 1324

Pivot

2.1-2

-

Q-ty per BELAZ
7540
7540
8
8
8

4
4
1
1

4
4
1
1


Suspension

7540-3902090

2.9
2.9 Suspension

2.9-1


Suspension

7540-3902090

2.9.1
Figure 2.9.1 Mounting of front and rear suspensions
2.9.1 --
T a b l e 2.9.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

540-2917450

45 3613 1475

Spacing bushing

40

40

540-2917454-12

45 3613 1476

Gland

24

24

540-2917446-11

45 3613 4680

Finger of cylinder fastening

2.3.45.6

45 9167 5006

Greaser

2.3.90.6

45 9167 5013

Greaser

340178

45 9957 1034

Bolt

252136

45 9816 6067

Washer

10

10

342421

45 9957 4038

Nut

540-2919437-20

45 3613 7151

Washer

540-2919438-10

45 3613 7152

Washer

1
1
1

540-2919439-10

45 3613 7153

Washer

10

540-2919436-

45 3613 1501

Washer of pivot

2.9-2


Suspension

7540-3902090

2.9.1
Continuation of Table 2.9.1

Pos. No
11

Designation
540-2917020-11


OKP code
45 3613 1366

,
Assembly units, parts
-

Cylinder of pneumohydrau-

lic suspension

-

Q-ty per BELAZ
7540
7540
2

12

252139

45 9816 6070

Washer

13

340430

45 9957 1102

Locking bolt

14

252143

45 9816 6054

Washer

32

32

15

340748

45 9957 1147

Bolt

16

16

16

7523-2919160

45 3637 1724

Clamping plate

30

30

17

7540-2919442

45 3616 2337

Thrust washer of fork

18

7540-2919445

45 3616 2338

Thrust washer of fork

19

7523-2919158

45 3637 1723

Spacing bushing

32

32

20

7523-2919078

45 3637 1722

Rod finger

15

15

21

7523-2919252

45 3637 1725

Clamping plate

22

7523-2919449

45 3637 1726

Bolt

16

16

23

1.3.6

45 9167 4008

Greaser

14

14

24

540-2907020-11

45 3613 1336

Front cylinder of pneumo-

hydraulic suspension

25

7540-2909014-02

45 3616 8199

Suspension rod

26

7540-2919014-02

45 3613 8200

Suspension rod

2.9-3


Suspension

7540-3902090

2.9.2
Figure 2.9.2 Cylinder of suspension
2.9.2 --
T a b l e 2.9.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

340279

45 9957 1062

Bolt

80

80

252137

45 9816 6068

Washer

88

88

540-2917069-01

45 3613 7937

Clamping disk

540-2917068

45 3613 1382

Spring

540-2917070-10

45 3613 1385

Adjusting gasket

12

12

540-2917071-10

45 36131387

Adjusting gasket

12

12

540-2917067

45 3613 1381

Pressing ring

540-2917064-10

45 3613 1379

Spacer ring

16

16

540-2917062-01

45 3613 1378

Piston cup

10

540-2917186-10

45 3613 1426

Plug of squeeze valve

2.9-4


Suspension

7540-3902090

2.9.2
Continuation of Table 2.9.2

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

11

540-1712534

45 3613 1086

Sealing gasket

12

11,112-60+100

45 9116 7361

Ball

13

540-2917396

45 3613 1469

Priming connection pipe

14

540-2917390

45 3613 1466

Sealing gasket

15

540-2917392-01

45 3613 1468

Cover

16

6411-2907459

45 3631 0422

Supporting ring

16

16

17

-60

46 4913 3539

Hinged bearing

18

75405-2917360

45 3616 5166

Priming valve

19

540-2917362

45 3613 1455

Sealing gasket

20

540-2917130-01

45 3613 6746

Upper cover

21

540-2917256-10

45 3613 5338

Plug

22
23

090-100-58-2-2
540-2907056-31

25 3111 3365
45 3613 3399

Ring
Back pressure cylinder of
front suspension

8
2

8
2

23

540-2917056-31

45 3613 3901

Back pressure cylinder of


rear suspension

24

540-2907124

45 3613 1344

Priming pipe of rear suspension cylinder

24

540-2917124

45 3613 1407

Priming pipe of front suspension cylinder

25

344867

45 9981 6936

Connection pipe

26

008-012-25-2-2

25 3111 3055

Ring

27

100-110-58-2-2

25 3111 3367

Ring

Locking washer

28

540-2917109-10

45 3613 1403

29

540-2917118-11

45 3613 1404

Lower cover

30

540-2917123

45 3613 1406

Priming pipe

31

7540-2917076

45 3616 2282

Body of cup with axle-box

32

540-2917082-10

45 3613 1393

Spacer ring

33

540-2917080-02

45 3613 7754

Cup

34

540-2917085

45 3613 1395

Pressing ring

35

7540-2917088

45 3616 2362

Adjusting gasket

4
12

36

7540-2917089

45 3616 2363

Adjusting gasket

12

37

7540-2917086

45 3616 2360

Spring

38

7540-2907036

45 3616 4571

Tube of cylinder

38

7540-2917036

45 3616 4556

Tube of cylinder

39

7540-2917087-01

45 3616 2361

Clamping disk

40

200-210-58-2-2

25 3111 3389

Ring

41

262541

45 9326 5301

Plug

42

258299

45 8711 5386

Split-pin

Safety valve

43

367116

45 1145 5388

44

540-2917125-10

45 3613 6366

Protective shroud

45

7540-2917038

45 3616 6814

Casing of oil collector

46

540-2917103

45 3613 1401

Protective washer

47

130-140-58-2-2

25 3111 3374

Ring

48

540-2917104-10

45 3613 1402

Safety ring

49

012-016-25-2-2

25 3111 3059

Ring

50

540-2917393

45 3613 6360

Clamping cover

45 9571 5082

Bolt

51

340320

2.9-5


Suspension

7540-3902090

2.9.3
Figure 2.9.3 Rod of front suspension
2.9.3 --
T a b l e 2.9.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

7540-2909054

45 3616 8051

Suspension rod

6411-2907459

45 3631 0422

Supporting ring

16

16

-60

46 4913 3539

Hinged bearing

540-2917454-12

45 3613 1476

Gland

16

16

540-2917450

45 3613 1475

Spacing bushing

16

16

Lug of lateral rod

7523-2909610

45 3637 1346

252139

45 9816 6070

Washer

340430

45 9957 1102

Locking bolt

375102

45 9958 4348

Nut

10

258087

45 9871 1106

Split-pin

11

540-2917446-11

45 36 13 4680

Finger of cylinder fastening

2.9-6


Suspension

7540-3902090

2.9.4
Figure 2.9.4 Fork and rod of rear suspension
2.9.4 --
T a b l e 2.9.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

540-2919455

45 3613 6221

Ring

540-2919429-40

45 3613 7149

Pivot of fork

6-60

46 4913 3545

Hinged bearing

540-2919430-60

45 3613 5304

Pivot

540-2919462-20

45 3613 7141

Thrust ring

540-2919600

45 3613 6605

Sealant

540-2919458-20

45 3613 6222

Cover

6411-2907459

45 3631 0422

Supporting ring

-60

46 4913 3539

Hinged bearing

10

7540-2919054

45 3616 8052

Suspension rod

11

75481-2919426

45 3616 6404

Finger of fork

12

7540-2919411

45 3616 2335

Fork

13

540-2919440-11

45 3613 1507

Gland of fork

2.9-7


Suspension

7540-3902090

2.9-8


Front axle

7540-3902090

2.10
2.10 Front axle

2.10-1


Front axle

7540-3902090

2.10.1
Figure 2.10.1 Front axle

2.10.1 --
T a b l e 2.10.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

540-3103065-10

45 3613 1576

Cover of hub

540-3103067-10

45 3613 1577

Gasket

540-3103077-10

45 3613 4403

Nut

540-3103080-10

45 3613 5381

Locking Washer

540-3103079-20

45 3613 5377

Locking Washer

201454

45 9346 1520

Bolt

16

16

252135

45 9816 6046

Washer

16

16

540-3103005-20

45 3613 4664

Hub

2
24

341274

00 3412 7400

Pin

24

10

540-3519010-04

45 3613 6557

Brake cylinder

11

258053

45 9871 1067

Split-pin

12

260137

45 9862 1132

Finger

2.10-2


Front axle

7540-3902090

2.10.1
Continuation of Table 2.10.1

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

13

540-3519138

45 3613 1886

Rod fork

14

250560

45 9553 1063

Nut

15

252139

45 9816 6070

Washer

16

540-3501090-10

45 3613 1713

Brake shoe

17

540-3501037-01

45 3613 1710

Spring

18

540-3501132-01

45 3613 1723

Axle of shoe

19

540-3501034

45 3613 1709

Spring

20

540-3103022-10

45 3613 1571

Thrust ring

21

525-3103058-10

45 3611 0118

Gland

22

340430

45 9957 1102

Bolt

23

540-3501010

45 3613 1703

Right caliper

23

540-3501011

45 3613 1704

Left caliper

24

1.3.6

45 9167 4008

Greaser

25

525-3502140-10

45 3611 0202

Pinion

26

548-3501135

45 3614 0602

Lever

27

525-1701324-20

45 3611 0061

Washer

28

525-1701323-20

45 3611 0060

Nut

29

548-3501116

45 3614 6432

Ring

30

035-040-30-2-2

25 3111 3112

Ring

31

540-3501115

45 3613 1722

Shaft

32

540-3501110

45 3613 1721

Expantion cam

2.10-3


Front axle

7540-3902090

2.10.2
Figure 2.10.2 Parts of front axle
2.10.2 --
T a b l e 2.10.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

202119

45 9346 1688

Bolt

548-3001109

45 3614 2722

Locking washer

548-3001108

45 3614 2723

Thrust washer

548-3001028-10

45 3614 2721

Washer of pivot

548-3001027

45 3614 0509

Felt ring

548-3001026

45 3614 0508

Spacer bushing

548-3001017-02*

45 3614 5674

Bushing

548-3001016-02*

45 3614 5673

Bushing

548-3001023

45 3614 0506

Adjusting washer

10

548-3001022

45 3614 0505

Adjusting washer

11

540-3001014-50

45 3613 5378

Right steering knuckle

12

540-3001015-50

45 3613 5379

Left steering knuckle

13

548-3001024

45 3614 0507

Mounting pivot washer

Thrust roller bearing

Thrust bearing

14

98316*

46 1654 6270

14

12931617*

46 2614 1652

2.10-4


Front axle

7540-3902090

2.10.2
Continuation of Table 2.10.2

Pos. No
15

Designation
540-3001019-10


OKP code
45 3613 4751

,
Assembly units, parts
-

-

Q-ty per BELAZ
7540
7540

Pivot of steering knuckle

16

378960

45 9958 7025

Plug

17

525-3502108-10

45 3611 0201

Bushing

18

540-3501018

45 3613 1708

Right bracket

19

540-3501017

45 3613 1707

Left bracket

20

540-3501014

45 3613 1705

Right caliper

21

540-3501015

45 3613 1706

Left caliper

22

377625

45 9958 8140

Dowel

23

252138

45 9816 6070

Washer

24

201587

45 9346 1641

Bolt

25

340752

45 9952 1159

Bolt

16

16

26

252143

45 9816 6054

Washer

16

16

27

7523-3000014-01

45 3637 7045

Front axle with bracket


28

2.3.45.6

45 9167 5006

Greaser

29

549-3001970

45 3619 7523

Nut

30

525-2902782

45 3611 0110

Washer

31

7523-3001030-10

45 3637 0907

Right lever of steering

trapezoid

45 9951 7587

Key

32

378180

33

7548-3429009

45 3613 7934

Turn cylinder

34

252047

45 9811 1210

Washer

35

7523-3003079

45 3637 1765

Lower spherical ring

36

258086

45 9871 1105

Split-pin

37

7523-3003052

45 3637 0910

Link

38

7523-3001031-10

45 3637 0908

Left lever of steering trape-

zoid

39

200864

45 9326 1208

Bolt

40

252139

45 9816 6070

Washer

* -- .
* -- Interchangeable parts

2.10-5


Front axle

7540-3902090

2.10.3
Figure 2.10.3 Link of steering trapezoid
2.10.3 --
T a b l e 2.10.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
2

7523-3003064

45 3637 0917

Spherical journal

7523-3003079

45 3637 1765

Lower spherical ring

7548-3429340

--

End-tip of rod

7521-3577092

45 3627 1188

Protective coupling

342472

45 9957 4049

Nut

7523-3003054

45 3637 0911

Link of steering trapezoid

250558

45 9553 1061

Nut

252138

45 9816 6069

Washer

201596

45 9346 1558

Bolt

10

7523-3003062

45 3637 0915

End-tip

11

342370

45 9957 4017

Nut

12

540-3003072

45 3613 4273

Spacer ring

13

540-3003074-20

45 3613 7078

Upper protective washer

14

540-3003076-20

45 3613 4277

Middle protective washer

15

540-3003075-20

45 3613 7079

16

540-3003078

45 3613 4277

Lower protective washer


Spherical ring

17

540-3003073

45 3637 4268

Spherical finger

18

540-3003079

45 3613 4671

Lower spherical ring

19

7523-3003073

45 3637 0909

Plug

20

264040

45 9167 5013

Greaser

21

540-3003088

45 3613 4670

Locking plate

22

252134

45 9816 6045

Washer

23

201418

45 9346 1504

Bolt

24

7523-3003060

45 3637 0913

End-tip of link

25

340321

45 9957 1084

Bolt

26

252137

45 9816 6068

Washer

27

250514

45 9553 1059

Nut

2.10-6


Front axle

7540-3902090

2.10.4
Figure 2.10.4 Hub of front wheel
2.10.4 --
T a b l e 2.10.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

7616*

46 2414 2901

Bearing

7616*

46 2414 2898

Bearing

540-3103015-40

45 3613 8797

Hub of front wheel

7622*

46 2414 3015

Bearing

7622*

46 2414 3014

Bearing

540-3103071-10

45 3613 1581

Gasket

252135

45 9816 6046

Washer

16

16

201458

45 9346 1524

Bolt

16

16

7540-3501070

45 3616 8649

Brake drum

340748

45 9957 1147

Bolt

24

24

540-3501075-10

45 3613 1712

Locking plate

12

12
2

10

540-3103069-10

45 3613 3683

Inner cover

11

537-3103037-01

45 3512 7269

Cup

12

540-3103070-10

45 3613 1580

Inner cover

* -- .
* -- Interchangeable parts

2.10-7


Front axle

7540-3902090

2.10.5
Figure 2.10.5 Turn cylinder
2.10.5 --
T a b l e 2.10.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

52-080-1

45 3921 2636

Dirt remover

01-080-5

45 3921 2573

Seal

4
2

7548-3429056-01

45 3611 2213

Cover

7548-3429419*

45 3611 2648

Rod guide

22-080-30-3*

45 3921 2578

Ring

115-125-58-2-2

25 3111 3371

Ring

7548-3429417*

45 3611 2647

Piston guide

21-125-15-3*

45 3921 2646

Ring

11-125

45 3921 2643

Piston seal

7548-3429040

45 3613 7935

Rod with piston

7523-3429028

45 3613 6439

Pipe

10

250560

45 9553 1063

16-6

Nut 16-6

11

252139

45 9816 6070

16

Washer 16

12

341077

45 9957 3045

16465

Pin 16465

* -- .
* -- Interchangeable parts

2.10-8


Front axle

7540-3902090

2.10.6
Figure 2.7.6 Parts of wheel brake
2.10.6 --
T a b l e 2.10.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

540-3501100-

45 3613 1715

Brake shoe

7540-3501105

45 9200 0022

Friction lining

343180

45 9957 5001

Rivet

540-3501107

45 3613 1718

Axle of roller

540-3501108

45 3613 1719

Locking ring

540-3501106

45 3613 1717

Roller

7523-3501038

45 3637 0594

Finger of spring

2.10-9

-

Q-ty per BELAZ
7540
7540
4
4
12
12
72
72
4
4
4
4
4
4
4
4


Front axle

7540-3902090

2.10.7
Figure 2.10.7 Brake cylinder
2.10.7 --
T a b l e 2.10.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
2

--

540-3519012*

45 3613 4588

Brake cylinder

--

540-3519139-

45 3613 1887

Cover with coupling

--

540-3519128-01

45 3613 1877

Piston with cup

540-3519054

45 3613 1875

540-3519145-20

45 3613 1890

Spring
Gasket

540-3519140-

45 3613 1888

Cover

252135

45 9816 6046

Washer 8

24

24

201456

45 9345 1522

Bolt

24

24

540-3519185-

45 36131892

Protective coupling

7
8

540-3519187-10
258252

45 3613 1893
45 9871 1337

Lock-nut
Split-pin

2
4

2
4

540-3519202-10

45 3616 5225

Cover of breather

10

65-1002294

47 5341 5717

Filtering element

11

540-3519192

45 3616 3421

Body of breather

12

540-3519190-01

45 3616 5223

Breather

13

540-3519130-20

45 3613 4337

Piston

14

540-3519137-

45 3613 1884

Cup

15

540-3519133-10

45 3613 4547

Hold-down

16

252136

45 9816 6067

Washer

17

201495

45 9346 1557

Bolt

18

540-3519120-

45 3613 1876

Body

*-- 7540-3519012
*-- It is admissible to replace to 7540-3519012

2.10-10


Wheels and tires

7540-3902090

2.11
2.11 Wheels and tires

2.11-1


Wheels and tires

7540-3902090

2.11.1
Figure 2.11.1 Wheels and parts of their fastening
2.11.1 --
T a b l e 2.11.1 List of assembly units and parts

Pos. No
1
2
3
4
5

Designation


OKP code

,
Assembly units, parts

540-3101011-11

45 3613 6623

Wheel, tire inner tube, tire

540-3101065

45 3613 1566

Spacer ring

525-3101050

45 3611 0116

Front wheel hold-down

342408

00 3424 0800

Nut

7522-3101060

45 3637 1648

2.11-2

Rear wheel hold-down

-

Q-ty per BELAZ
7540
7540
6
6
2

24

24

48

48

24

24


Wheels and tires

7540-3902090

2.11.2
Figure 2.11.2 Wheel parts
2.11.2 --
T a b l e 2.11.2 List of assembly units and parts

Pos. No
1
2
3
4
5
6
---

Designation


OKP code

,
Assembly units, parts

410.3101031-01

45 9244 4045

Locking ring

455.3101035-01

45 9244 4058

Landing ring

455.3101027-01

45 9244 4044

Bead ring

410.3101013-01

45 9244 4039

Base of rim

-540-3106027

25 2213 1331
45 3613 1603

18.00-25

Tire 18.00-25
Lining

--

25 2313 1301

18.00-25

Tire inner tube 18.00-25

--

25 2413 1301

Rim band

2.11-3

-

Q-ty per BELAZ
7540
7540
6
6
6

12

12


Wheels and tires

7540-3902090

2.11-4


Steering

7540-3902090

2.12
2.12 Steering

2.12-1


Steering

7540-3902090

2.12.1
Figure 2.12.1 Mounting of steering

2.12-2


Steering

7540-3902090

2.12.1 --
T a b l e 2.12.1 List of assembly units and parts

Pos. No
1

Designation
75406-3401048


OKP code
45 3616 5429

,
Assembly units, parts

Cardan shaft of steering

-

Q-ty per BELAZ
7540
7540
1
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

27
28
29
30

75481-3401138-01

45 3614 6609

Bearing cover

75474-3401850

45 3611 5979

Bracket

252136

45 9816 6067

10

Washer 10

10

10

Bolt 1020

Bolt 1045

201495
200317

45 9346 1557
45 9326 1062

1020
1045

343800

45 9823 0264

59

Key 59

75474-3401259

45 3611 6075

Flange with bearing

75481-3401270-10

45 3614 8527

Shaft of steering gear

75474-3401260

45 3611 6071

Flange of steering gear

75481-3401272

45 3614 6489

Shaft

80105
75474-3401264
75474-3401005
80-3401082
33522-3402014
64221-3444244

46 1150 0017
45 3611 6074
45 3611 6077
47 6221 4730
45 3643 0990
45 3427 6281

Ball bearing
Bushing

Steering gear
Cover

Steering wheel
Cover of upper housing

223064

45 9422 1108

614

Screw 614

252134

45 9816 6045

Washer 6

201418
75481-3444190-10
540-8101050
64221-3444236
75481-3444140
224622
75481-3444009-01

45 9346 1504
45 3614 8056
11 0000 0385
45 3427 6279
45 3614 6850
45 9462 1106
45 3614 7291

616

Bolt 616
Handle

Ball

Upper housing
Housing

610

Screw 610

Steering column with

bracket

250510

45 9553 1055

8-6

Nut 8-6

252135

45 9816 6046

Washer 8

252005
201456

45 9811 1206
45 9346 1522

Washer 8

820

2.12-3

Bolt 820


Steering

7540-3902090

2.12.2
Figure 2.12.2 Steering wheel and steering column
2.12.2 --
T a b l e 2.12.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

33522-3402014

45 3643 0990

Steering wheel

2
3

250561
75481-3444020-40

45 9553 1064
45 3614 8199

16

Nut 16
Tube of column

1
1

1
1

540-1712184

45 3613 1047

Spring

252037

45 9811 1255

Washer 6

75481-3444033-10

45 3614 8200

Shaft

1000906

45 1210 0051

Bearing

549-2118278

45 9836 0022

28

Locking ring 28

75481-3444118

45 3614 6843

Bushing

10

549-3841048

45 9836 0233

47

Locking ring 47

11

224624

45 9462 1108

614

Screw 614

12

252134

45 9816 6045

Washer 6

13

75481-3444065

45 3614 7042

Ring

14

75481-3444150-10

45 3614 8201

Shroud

15

75481-3444030-10

45 3614 8198

Shaft

16

220103

45 9432 1107

612

Screw 612

17

75481-3444130

45 3614 7037

Handle

18

540-8101050

11 0000 0385

Ball

19

64221-3444090

45 3427 6265

Spring

20

75481-3444056-10

45 3614 8174

Bushing

21

75481-3444057

45 3614 7029

Bushing

22

75481-3444126

45 3614 7003

Axle

23

314003

45 9954 7118

35

Key 35

2.12-4


Steering

7540-3902090

2.12.3
Figure 2.12.3 Steering column with bracket

2.12-5


Steering

7540-3902090

2.12.3 --
T a b l e 2.12.3 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Designation


OKP code

,
Assembly units, parts

201418

45 9346 1504

616

Bolt 616

252037

45 9811 1255

Washer 6

252134

45 9816 6045

Washer 6

250508

45 9553 1054

Nut 6

75481-3444067
75481-3444218-10
75481-3444119
75481-3444026
252017
75481-3444180-20

45 3614 7299
45 3614 7298
45 3614 7030
45 3614 7298
45 9811 1210
45 3614 7295

Pusher
Stopper

Bushing

16

Limiter
Washer 16
Bracket

258038

45 9871 1049

3.216

Split-pin 3.216

260068

45 9862 1069

Finger

252006

45 9811 1207

10

Washer 10

220103

45 9432 1107

612

Screw 612

75481-3444132

45 3614 7018

Lever

64221-3444090

45 3427 6265

Spring

75481-3444057

45 3614 7029

Bushing

75481-3444128

45 3614 7017

Axle

342537

45 9957 6015

18

Washer 18

374802

45 9958 4157

18

Nut 18

314003

45 9954 7118

35

Key 35

75481-3444127

45 3614 7004

Axle

258054

45 9871 1068

432

Split-pin 432

250510
252135
75481-3444212
75481-3444010-30

45 9553 1055
45 9816 6046
45 3614 7038
45 3614 8204

8
8

Nut 8
Washer 8
Support

Steering column

-

Q-ty per BELAZ
7540
7540
1
1
2


28
29
30
31

342582
75481-3444069
342515
201454

45 9957 6131
45 3614 7290
45 9957 6002
45 9346 1520

20

Washer 20
Rod

Washer 8

816

2.12-6

Bolt 816


Steering

7540-3902090

2.12.4
Figure 2.12.4 Steering cardan shaft
2.12.4 --
T a b l e 2.12.4 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11
12

Designation


OKP code

,
Assembly units, parts

258252

45 9871 1337

1,2150

Split-pin 1,2150

540-3401049

45 3613 1629

Protective coupling

343800
200317

45 9823 0264
45 9326 1062

59
1045

Key 59

4
4

45 9816 6067

10

Washer 10

Cardan of shaft

75406-3401051

45 3616 5430

Shaft of cardan
Spline shaft

500-3444066

45 3525 0992

Fork

704902610

46 4111 1148

Bearing

400-2201043
408-2201026

45 4211 0565
45 4212 0541

Ring

2.12-7

45 3416 0920

Bolt 1045

500-3401096-1

45 3613 7523

252136

540-3401050-30

-

Q-ty per BELAZ
7540
7540
2
2

Trunnion


Steering

7540-3902090

2.12.5
Figure 2.12.5 Mounting of steering pipelines
2.12.5 --
T a b l e 2.12.5 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Designation


OKP code

75405-3408040-10

45 3616 7052

High pressure hose

7555-3442010-10

45 3634 2499

Filter

344523
344155

45 9981 6459
45 9981 6277

,
Assembly units, parts

Knee-piece
Knee-piece

549-3408049

45 3619 0002

Protective washer

027-032-030-2-2

25 3111 3106

Ring

-

Q-ty per BELAZ
7540
7540
2
2
1

549-3408048

45 3619 0003

Lock-nut

201497

45 9346 1559

1025

Bolt 1025

11

11

252136

45 9816 6067

10

Washer 10

344010

45 9981 6265

Nipple

344429

45 9871 1519

70

Clamp 70

751211-8609680

45 3641 7772

High pressure hose

315407

45 3414 3495

Cleat

252134

45 9816 6045

67

Washer 67

201418

45 9346 1504

616

Bolt 616

751211-8609704

45 3641 7777

High pressure hose

75406-3408034

45 3616 5446

341003

45 9957 3002

First pressure pipe

12

12

18
19
20
21
22
23

1025

Pin 1025

250512

45 9553 1057

10

Nut 10

252039

45 9811 1257

10

Washer 10

7523-3408330
344435
7540-3408029

45 3637 1168
45 9981 6454
45 3616 8509

Valve

Knee-piece
Second pressure pipe

24
25

200319

45 9326 1063

1050

Bolt 1050

548-1712495-10

45 3614 1053

Cramp

2.12-8


Steering

7540-3902090
2.12.5
Continuation of Table 2.12.5

Pos. No
26
27
28
29

30
31
32
33
34

Designation


OKP code

,
Assembly units, parts

540-3408133

45 3613 1690

Gasket

75485-8609381

45 3613 9802

High pressure hose

75406-3408070

45 3616 5448

Drain pipe

7547-3432010

45 3611 2430

drive with pump

751211-8609676

45 3641 7771

High pressure hose

549-3509314
308765

45 3619 0312
45 9882 1001

Electromotor of emergency

Suction hose
Clamp

344425

45 9871 1515

45

Clamp 45

7540-3408422

45 3616 2402

Drain hose

-

Q-ty per BELAZ
7540
7540
4
4
1

2.12.6
Figure 2.12.6 Steering gear
2.12.6 --
T a b l e 2.12.6 List of assembly units and parts

Pos. No
1
2
3
4
5

Designation


OKP code

,
Assembly units, parts

75474-3401259

45 3614 6075

Flange with Bearing

75481-3401270-10

45 3614 8527

Shaft of steering gear

75474-3401260

45 3611 6071

Flange of steering gear

75481-3401272

45 3614 6489

Shaft

80105

46 1150 0017

2.12-9

Ball bearing

-

Q-ty per BELAZ
7540
7540
1
1
1


Steering

7540-3902090
2.12.6
Continuation of Table 2.12.6

Pos. No
6
7
8
9
9

Designation


OKP code

,
Assembly units, parts

252019

45 9812 1212

20

Washer 20

201495

45 9346 1557

1020

Bolt 1020

Screw 1035

252156

45 9816 6007

10

Washer 10

OSPB 500 ON*

45 3911 2303

Dosing pump

45 3911 3379

Dosing pump

025-030-30-2-2

25 3111 3105

Ring

75481-3406200

45 3614 6852

Safety valve

LAG 500 N21/-

-

Q-ty per BELAZ
7540
7540
1
1

02S151S*
10
11
12

341347*

12
13
14
15

00 3413 4700

1035

341348*

45 9951 1250

1030

Screw 1030

344006

45 9981 6262

Nipple

549-1018442

45 3619 0507

Gasket

344282

45 9981 6661

Connection pipe

* --
* -- interchangeable parts

2.12.7
Figure 2.12.7 Safety valve
2.12.7 --
T a b l e 2.12.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

45 3613 1682

540-1105226

45 3613 0226

Gasket

250640

45 9553 1268

20

Nut 20

540-3405084

45 3613 1683

Adjusting screw

540-3405034

45 3613 1677

Spring

7548-3406228

45 3613 7885

Block

7.938-6050

46 9116 5561

Ball

258224

45 9871 1307

0,8150

Split-pin 0,8150

11

540-3405083

2
3

Cap of safety valve

344361

45 9981 6002

Plug

10

540-2917144

45 3613 1418

Gasket

2.12-10


Steering

7540-3902090

2.12.7
Continuation of Table 2.12.7

Pos. No
11
12
13
14
15
16
17

Designation


OKP code

,
Assembly units, parts

75481-3406204

45 3614 6853

Body

7548-3406216

45 3613 7883

Seat

540-3572088-01

45 3613 1911

Spring

7548-3406208
7548-3406206
025-030-30-2-2
7548-3406214

45 3613 7880
45 3613 7881
25 3111 3105
45 3613 7882

Spool-valve

Sleeve

Ring

Plug

-

Q-ty per BELAZ
7540
7540
1
1
1

2.12.8
Figure 2.12.8 Electromotor with pump
2.12.8 --
T a b l e 2.12.8 List of assembly units and parts

Pos. No
1

Designation
7547-3432040


OKP code
45 3611 2431

,
Assembly units, parts

Bracket of auxiliary drive

-

Q-ty per BELAZ
7540
7540
1
1

2
3
4
5
6
7
8
9
10

5602.3780000

45 7375 3907

DC motor

250510

45 9553 1055

Nut 8

258027

45 9871 1036

2,532

Split-pin 2,532

200215
252134
7548-3431014
75125-3408483
016-020-25-2-2
344435

45 9326 1006
45 9816 6045
45 3611 2214
45 3641 3505
25 3111 3064
45 9981 6454

640
6

Bolt 640
Washer 6
Flange

Extender
Ring

Knee-piece

2.12-11


Steering

7540-3902090

2.12.8
Continuation of Table 2.12.8

Pos. No
11
12
13
14
15

Designation


OKP code

,
Assembly units, parts

201422

45 9346 1508

625

Bolt 625

344881

45 9981 6968

Connection pipe

6-3

45 3921 2196

Pump

7547-3432016
7547-3432115

45 3611 2440
45 3611 3653

Coupling

Band of electromotor

-

Q-ty per BELAZ
7540
7540
4
4
1

2.12.9
Figure 2.12.9 Filter
2.12.9 --
T a b l e 2.12.9 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7

Designation


OKP code

,
Assembly units, parts

7513-3442064

45 3644 2833

Valve rod

258012

45 9871 1016

212

Split-pin 212

525-1702184-

45 3611 0687

Spring

7513-3442066

45 3644 2834

Support of spring

008-012-25-2-2

25 3111 3055

Ring

7513-3442062
7513-3442060

45 3644 2832
45 3644 2831

Valve

2.12-12

Valve

-

Q-ty per BELAZ
7540
7540
1
1
1


Steering

7540-3902090

2.12.9
Continuation of Table 2.12.9

Pos. No
8
9
10
11
12
13

Designation


OKP code

,
Assembly units, parts

7555-3442016-10

45 3634 2501

Cover of Filter

7555-3442048

45 3634 2500

Support bushing

250508

45 9553 1054

Nut

7513-3442036-10
034-040-36-2-2

45 3644 4475
25 3111 3152

Bushing

Ring

631-1-19 2

45 3921 2666

7513-3442034

45 3644 0436

Filtering element Regotmas

-

Q-ty per BELAZ
7540
7540
1
1
1

Pe
14
15
16
17
18
19
20

115-125-58-2-2

25 3111 3371

Plug

Ring

7513-3442058

45 3644 4476

Protective washer

540-8608252

45 3613 3365

Spring

7513-3442020-10
019-023-25-2-2
378609

45 3644 4472
25 3111 3067
45 9981 8019

Body of filter
Ring

221.5

2.12-13

Plug 221.5


Steering

7540-3902090

2.12-14


Brake systems

7540-3902090

2.13
2.13 Brake systems

2.13-1


Brake systems

7540-3902090

2.13.1
Figure 2.13.1 Assembly of pneumatic brake drive
2.13.1 --
T a b l e 2.13.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

379053

45 9981 8294

Knee-piece

7648-3573122

45 3611 1901

Pipe

3
4

7648-3506272
7648-3573120

45 3611 1919
45 3611 1900

Pipe

Pipe

7648-3506260

45 3611 1897

Pipe

75405-3506080

45 3616 6091

Hose

7
8

402776
020-025-30-2-2

45 9984 8499
25 3111 3101

Knee-piece
Ring

374939

45 9958 4217

22-6

Nut 22-6

10

376145

45 9958 6230

Safety washer

11
12

540-3506428
250561

45 3616 1565
45 9553 1064

Connection pipe

16-6

Nut 16-6

13

344761

45 9981 6772

Nipple

14

75404-3506226

45 3616 6326

Pipe

15
16
17
18

75404-3506228
75404-3506286
7541-3506240
75406-3506836-10

45 3616 6327
45 3616 6334
45 3616 6411
45 3616 6843

Pipe

Pipe

Pipe

2.13-2

Connection plate

-

Q-ty per BELAZ
7540
7540
3
3
1

11

11

12

12

38

38

16

16

35

35


Brake systems

7540-3902090
2.13.1
Continuation of Table 2.13.1

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

19

100-3534010

20

7648-3573100

45 3611 1898

Pipe

21

75404-3506256

45 3616 6293

Pipe

22

75404-3506278

45 3616 6333

Pipe

23

7540-3506283

45 3616 2437

Pipe

24

250510

45 9553 1053

8-6

Nut 8-6

25
26

252005
252135

45 9811 1206
45 9816 6046

8
8

Washer 8
Washer 8

1
5

1
5

27

250640

45 9553 1268

20-6

Nut 20-6

28

344544

45 9981 6513

Tee

29

378609

45 9981 8019

221,5

Plug 221,5

30

201511

45 9346 1571

1070

Bolt 1070

31

250512

45 9553 1057

106

Nut 106

30

30

32

252039

45 9811 1257

10

Washer 10

33

252136

45 9816 6067

10

Washer 10

15

15

34

404304

45 9984 8621

Connection pipe

35

344525

45 9981 6464

Knee-piece

36

75406-3509318

45 3637 5526

Connection hose

37

308765

45 9882 1001

Clamp

38

7548-3509311

45 3614 6111

Pipe

39

344425

45 9871 1515

Clamp

40

75481-3506206

45 3614 4910

Pipe

41

344622

45 3611 0722

Cleat

42

548-1104694-01

45 3614 2267

Gasket

43

540-1104695

45 3616 3175

Gasket

44

540-1104519-01

45 3616 0970

Gasket

45

344614

45 3611 0718

Cleat

46

75404-3506084

45 3616 6094

Hose

47

402741

45 9984 8478

Knee-piece

48

100-3515010-01*

99 0000 2555

Unary safety valve

48

100-3515010*

45 9135 0104

Unary safety valve

49
50

75404-3506230
7522-3513015

45 3616 6328
45 3637 0442

20250

Pipe
Receiver 20250

1
1

1
1

51

404314

45 9984 8624

Connection pipe

52

7-0

45 9930 0006

Valve

53

374935

45 9958 4209

Adapter nut

54

120-3506 350-2

45 3313 6148

Valve of air intake

55

374934

45 9958 4206

Adapter nut

56

344449

45 9981 1479

Knee-piece

57

201424

45 9346 1510

630

Bolt 630

22

22

58

344662

45 3611 0726

Cramp

14

14

59

540-3506989

45 3616 1498

Insert

60

540-3506988

45 3616 1455

Insert

18

18

61

75211-6603725

45 3627 1230

Cramp

62

262543

45 9932 1303

3/8

Plug 3/8

63

379652

45 9981 8687

Knee-piece

64

13.3515310

45 9135 6940

Valve of check output

65

344153

45 9981 6272

Connection pipe

45 9135 0531

2.13-3

Valve of pressure reduction


Brake systems

7540-3902090

2.13.1
Continuation of Table 2.13.1

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
22
22

66

344765

45 9981 6782

Nipple

67

75211-6603724

45 3627 1229

Cramp

68
69

75404-3506222
75404-3506220

45 3616 6325
45 3616 6324

Pipe
Pipe

1
1

1
1

70

75404-3506214

45 3616 6339

Pipe

71

75404-3506210

45 3616 6323

Pipe

72

75406-3513110

45 3616 5527

Bracket of air cylinders fastening

73

75406-3513111

45 3616 5528

262542

45 9932 1302

Bracket of air cylinders fastening


Plug 1/4

74


1/4

75

201495

45 9346 1557

1020

Bolt 1020

12

12

76

344550

45 9981 6532

Tee

77

525-3513015

45 3611 0228

Air cylinder

78

540-3513038

45 3616 1355

Clamp

79

262542

45 9932 1302

1/4

Plug 1/4

80

100-3515110

45 9135 06378

Double safety valve

81

200275

45 9326 1032

880

Bolt 880

82

008-011-19-2-2

25 3111 3016

Ring

26

26

83

75404-3506204

45 3616 6292

Pipe

84

75481-3506208

45 3614 4974

Pipe

85

11.3512010

45 9135 6043

Pressure regulator

86

250517

45 9553 1058

10-6

Nut 10-6

87

100-3536010

45 9135 0550

Frost protector

88

11.3511010-01

45 9135 7150

Moisture separator

89

75406-3506780

45 3616 5518

Bracket of moisture separator

90

7523-3509318

45 3637 0377

Connection hose

91

344595

45 9981 6635

Tee

92

342444

45 9957 4027

27-6

Nut 27-6

93

012-016-25-2-2

25 3111 3059

Ring

42

42

94
95

75404-3506242
7540-3506300

45 3616 6330
45 3616 2439

Pipe
Pipe

1
1

1
1

96

344770

45 9981 6795

Nipple

97

7540-3506346

45 3616 2446

Pipe

98

7648-3573106

45 3611 1899

Pipe

99

11.3518010*

45 9135 6880

Accelerating valve

99

64221-3518010

45 3921 6240

Accelerating valve

100

252155

45 9816 6006

Washer 8

101

7540-3506243

45 3616 2427

Pipe

102

7540-3506302

45 3616 2440

Pipe

103

379659

45 9981 8690

Knee-piece

104

540-3506020

45 3613 1749

Adapter

105

540-3506307

45 3613 1770

Pipe

106

548-3506094

45 3614 0617

Hose

107

344560

45 9981 6557

Tee

108

540-3506306

45 3613 1769

Pipe

109

7540-3506022

45 3616 2416

Adapter

110

6411-3506428

45 3631 0464

Connection pipe

2.13-4


Brake systems

7540-3902090

2.13.2
Figure 2.13.2 Mounting of brake control mechanisms
2.13.2 --
T a b l e 2.13.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
3
3

201464

45 9346 1530

840

Bolt 840

252135

45 9816 6046

Washer 8

75483-3514010

45 3611 4233

Valve of brake control

7545-5109070

45 3634 1401

Bracket

5
6

75481-5109050
201454

45 3624 8686
45 9346 1520


816

Adapter plate
Bolt 816

1
3

1
3

252134

45 9816 6045

Washer 6

75481-3507320

45 3614 4940

Lining

7540-3507190

45 3616 9191

Bracket of valve

10

201418

45 9346 1504

616

Bolt 616

11

540-1108141

45 3613 0253

Sealing bushing

12

75481-3504280

45 3614 6276

Pipe

13

344810

45 9922 1406

16-6

Captive nut 16-6

14

75481-3504282

45 3614 4998

Pipe

15

314802

45 9981 3468

Coupling

16

012-016-25-2-2

25 3111 3059

Ring

17

375919

45 9958 6159

Washer

18

404249

45 9984 8602

Connection pipe

19

100-3537010

45 9135 0568

45 3921 6237

Brake valve of reverse action


Brake valve with manual
control

19

2.13-5


Brake systems

7540-3902090

2.13.2
Continuation of Table 2.13.2

Pos. No

Designation


OKP code

,
Assembly units, parts

20

221608

45 9412 1112

622

Screw 622

21

250508

45 9553 1054

6-6

Nut 6-6

22
23
24
25

75483-3504295
250559

45 3611 2964
45 9553 1062

344446

00 3444 4600

344761

45 9981 6772

Pipe

141,5-6

Nut 141,5-6
Knee-piece
Nipple

26

008-011-19-2-2

25 3111 3016

Ring

27

7548-1712652

45 3613 5097

Adapter

28
29

75483-3504290-10
344510

45 3611 5088
45 9981 6425

-

Q-ty per BELAZ
7540
7540
2
2

Pipe

Knee-piece

2.13.3
Figure 2.13.3 Mounting of pedal and valve of brake control
2.13.3 --
T a b l e 2.13.3 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

201540

45 9346 1598

1230

Bolt 1230

252137

45 9816 6068

12

Washer 12

7555-3514130

45 3637 7539

2.13-6

Cover of valve body

-

Q-ty per BELAZ
7540
7540
1
1
1


Brake systems

7540-3902090
2.13.3
Continuation of Table 2.13.3

Pos. No

Designation


OKP code

,
Assembly units, parts

540-3514082

45 3616 1562

Pusher

7540-3514482

45 3616 4696

Latch

575-1312258-

11 0000 2014

Housing

7555-3514486

45 3637 8884

Bushing

540-1704177

45 3613 0913

Spring

540-8101050

11 0000 0385

Ball

10
11

258040
540-3514467

45 9871 1-51
45 3616 1554

3,225

Split-pin 3,225
Axle

-

Q-ty per BELAZ
7540
7540
1
1
1

12

540-3514466

45 3616 1550

Axle

13

258038

45 9871 1049

3,216

Split-pin 3,216

14

540-3514464

45 3616 1556

Roller

15

7555-3514450

45 3637 7544

Pedal

1
1

16

549-1108016

45 3619 0119

Lining

17

252037

45 9811 1255

Washer 6

18
19

224622
252155

45 9462 1106
45 9816 6006

610
8

Screw 610
Washer 8

20

201457

45 9346 7523

822

Bolt 822

21

540-3514469

45 3616 1551

Latch

22

250510

45 9553 1055

8-6

Nut 8-6

23

100-3514010

45 9135 0051

Double section brake valve

2.13-7

2
1
1


Brake systems

7540-3902090

2.13.4
Figure 2.13.4 Moisture separator
2.13.4 --
T a b l e 2.13.4 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7

Designation


OKP code

,
Assembly units, parts

11.3511050

45 9135 6013

Cooler

201420

45 9346 1506

Bolt

252134
11.3511058
11.3511025
11.3511086
11.3511062

45 9816 6045
45 9135 6018
45 9135 6004
45 9135 6029
45 9135 6019

Washer

Sealing ring
Body

Plate of spring
Spring

8
9

11.3511082
11.3511065

45 9135 6021

Sealing ring

10

11.3511088

45 9135 6030

Piston

11
12

11.3511-66
11.3511089

45 9135 6027

45 9135 6022
45 9135 6031

Valve

Sealing ring
Ring

13

11.3511064

45 9135 6020

Spring

14

11.3511075

45 9135 6025

Seal

15
16

11.3511078
11.3511032

45 9135 6026
45 9135 6005

2.13-8

Sealing ring
Spool-valve

-

Q-ty per BELAZ
7540
7540
1
1
4


Brake systems

7540-3902090

2.13.4
Continuation of Table 2.13.4

Pos. No
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Designation


OKP code

,
Assembly units, parts

11.3511034

45 9135 6006

Spool-valve of tap

11.3511036

45 9135 6007

Sealing disk

11.3511070
201458
252135
201456
252005
11.3511090

45 9135 6024
45 9346 1524
45 9816 6046
45 9346 1522
45 9811 1206
45 9135 6032

Cover

Bolt

Washer

Bolt

Washer

Guiding unit

11.3511092

45 9135 6034

Guiding disk

11.3511093

45 9135 6035

Guiding disk

11.3511091
11.3511044
11.3511040
11.3511042
11.3511099

45 9135 6033
45 9135 6011
45 9135 6009
45 9135 6010
45 9135 6040

Screw

Turning ring
Filter

Thrust ring
Locking ring

32

11.3511095

45 9135 6037

Washer

33
34

11.3511098

45 9135 6039

Disk of membrane

11.3511096

45 9135 6038

Membrane

35

11.3511094

45 9135 6036

Piston

2.13.5
Figure 2.13.5 Unary safety valve

2.13-9

-

Q-ty per BELAZ
7540
7540
1
1
1


Brake systems

7540-3902090
2.13.5 --
T a b l e 2.13.5 List of assembly units and parts

Pos. No
1
2

Designation

45 9135 0117

Plate of spring

100-3515040

45 9135 0118

Cover

252154

302206

6
7
8
9
10

,
Assembly units, parts

100-3515034


OKP code

250310
302204
100-3515033
100-3515032
100-3515 030
100-3515029

45 9816 6005

45 9135 0116
45 9135 0115

Washer 6

Screw

Nut

Screw

Spring

Spring

Piston
Washer

11

100-3515028

45 9135 0114

Diaphragm

12

100-3515020

45 9135 0105

Body

13

100-3515023

45 9135 0108

Ring of valve

14

100-3515022

45 9135 0106

Body of valve

15

100-3515 025

45 9135 0110

Spring

16
17
18

100-3515 026
305887
307758

45 9135 0112

Bushing

Washer

Thrust ring

2.13.6
Figure 2.13.6 Double safety valve

2.13-10

-

Q-ty per BELAZ
7540
7540
2
2
2


Brake systems

7540-3902090
2.13.6 --
T a b l e 2.13.6 List of assembly units and parts

Pos. No
1
2

Designation


OKP code

,
Assembly units, parts

100-3515145

45 9135 0138

Safety cap

100-3515143

45 9135 0137

Plug

100-3515141

45 9135 0136

Washer

100-3515139

45 9135 0135

Washer

5
6
7
8
9
10

100-3515138
100-3515136
100-3515135
100-3515125
100-3515132
100-3515130

45 9135 0134
45 9135 0133
45 9135 0132
45 9135 0126
45 9135 0131
45 9135 0130

Spring

Smaller piston
Ring

Spring

Cover

Ring

11

100-3515128

45 9135 0129

Spring

12

100-3515127

45 9135 0128

Washer

13
14
15
16
17
18

100-3515121
100-3515120
100-3515126
100-3515124
100-3515123
100-3515122

45 9135 0122
45 9135 0121
45 9135 0127

45 9135 0125
45 9135 0124

Ring

Body

Thrust ring
Body of valve
Valve

Larger piston

2.13.7
Figure 2.13.7 Valve of pressure reduction

2.13-11

-

Q-ty per BELAZ
7540
7540
2
2
2


Brake systems

7540-3902090
2.13.7 --
T a b l e 2.13.7 List of assembly units and parts

Pos. No
1
2

Designation
489316
100-3534022


OKP code

45 9135 0533

100-3534024

45 9135 0534

100-3534049

5
6
7
8
9

100-3534020
100-3534048
100-3534026
100-3534027
100-3534040
100-3534030

45 9135 1337

45 9135 0535
45 9135 0536

45 9135 0539

,
Assembly units, parts

Thrust ring

Washer

Spring

Washer

Body

Washer

Larger piston
Ring

Cover

Ring

10

100-3534029

45 9135 0538

Ring

11

100-3534028

45 9135 0537

Smaller piston

12
13
14
15

100-3534031
305887
222525
100-3534016

16
17

100-3514046

18

100-3514048

100-3514047

19

481715

20

100-3534035

45 9135 0570

45 9135 0072

45 9135 0544

Ring

Washer

Screw

Body
Valve

Washer

Rivet

Pin

Valve

21

100-3534035

45 9135 0543

Body of valve

22

100-3534032

45 9135 0541

Spring

23

100-3534033

45 9135 0542

2.13-12

Plate of spring

-

Q-ty per BELAZ
7540
7540
1
1
1


Brake systems

7540-3902090

2.13.8
Figure 2.13.8 Accelerating valve
2.13.8 --
T a b l e 2.13.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

Bolt

Washer

8-6

Nut 8-6

45 9135 0174

Upper casing

100-3518038

45 9135 0173

Ring

100-3518036

45 9135 0171

Piston

100-3518037

45 9135 0172

Ring

100-3518025

45 9135 0166

Ring

11.3518050

Lower casing

10

100-3518024

45 9135 0165

Body of valve

11

100-3518026

45 9135 0167

Ring

12

100-3518027

45 9135 0168

Cap

13

100-3522063

45 9135 0407

Ring

14

100-3518030

45 9135 0169

Spring

15

100-3512031

45 9135 0015

Ring

16

100-3518034

45 9135 0170

Cap

17

100-3518035

45 9135 1293

Cap

18

100-3514046

45 9135 0072

Valve

19

100-3514047

45 9135 1285

Washer

20

100-3514048

45 9135 0073

Rivet

21

489317

Thrust ring

301543

306890

250510

45 9553 1055

11.3518040

5
6

2.13-13


Brake systems

7540-3902090

2.13.9
Figure 2.13.9 Defroster
2.13.9 --
T a b l e 2.13.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

100-3536046

45 9135 0565

Measure strip

100-3536047

45 9135 0566

Sealing ring

484105

Dowel

304183

Rivet

100-3512099

45 9135 0041

Tag

100-3536020

45 9135 0551

Upper casing

100-3536025

45 9135 0557

Ring

100-3536030

45 9135 0560

Wick

1
1
1

100-3536024

45 9135 0556

Link

100-3522069

45 9135 0411

Ring

10

100-3536029

45 9135 0559

Ring

11

100-3536028

45 9135 0558

Yoke

12

489305

Thrust ring

1
1
1

13

100-3536045

45 9135 0564

Ring

14

100-3536040

45 9135 0562

Lower casing

15

305890

Washer

16

201456

45 9346 1522

820

Bolt 820

17

100-3536032

45 9135 0561

Spring

18

100-3536033

45 9135 1339

Wick

19

100-3536034

45 9135 1340

Plug

20

305768

Washer

21

305062

Plug

2.13-14


Brake systems

7540-3902090

2.13.10
Figure 2.13.10 Valve of check output
2.13.10 --
T a b l e 2.13.10 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

100-3515330

45 9135 1290

Adapter

303346

Washer

100-3515328

45 9135 0162

Spring

100-3515320

45 9135 0157

Body

100-3512069

45 9135 0040

Band

6
7
8
9
10

100-3515323
100-3512068

45 9135 0159
45 9135 0039

Washer

Nut

100-3515322

45 9135 0158

Cone

100-3515325

45 9135 0160

Sealant

100-3515326

45 9135 0161

Cap

2.13-15

-

Q-ty per BELAZ
7540
7540
2
2
2


Brake systems

7540-3902090

2.13.11
Figure 2.13.11 Pressure regulator
2.13.11 --
T a b l e 2.13.11 List of assembly units and parts

Pos. No
1
2
3

Designation


OKP code

,
Assembly units, parts

11.3512026

45 9135 6050

Plate of spring

11.3512015

45 9135 6045

Inner spring

11.3512028

45 9135 6051

Adjusting bolt

250510

45 9553 1055

Nut

11.3512057

45 9135 6059

Body of spring

6
7
8
9
10
11

11.3512020
11.3512024
11.3512060
252134
250508
11.3512076

45 9135 6048
45 9135 6049
45 9135 6060
45 9816 6045
45 9553 1054
45 9135 6063

Membrane
Ring

Filter

Washer

Nut

Ring

12

11.3512078

45 9135 6064

Plug

13

11.3512080

45 9135 6065

Piston

14
15
16
17
18

11.3512084
11.3512086
11.3512082
11.3512088
11.3512099

45 9135 6067
45 9135 6068
45 9135 6066
45 9135 6069
45 9135 6070

Guiding plate
Cup
Piston
Washer

Piston finger

19

11.3512092

Spring

20

11.3515050

45 9135 6105

Safety valve

2.13-16

-

Q-ty per BELAZ
7540
7540
1
1
1


Brake systems

7540-3902090

2.13.11
Continuation of Table 2.13.11

Pos. No

Designation


OKP code

,
Assembly units, parts

21

242226

Screw

22

11.3515062

45 9135 6109

Valve

23
24
25
26

11.3515066
11.3515060
11.3515064
11.3515058

45 9135 6111
45 9135 6108
45 9135 6110
45 9135 6107

Plate of spring
Spring

Plate of valve
Rubber cone

27

11.3515054

45 9135 6106

Body of valve

28

11.3512046

45 9135 6054

Ring

29
30

11.3512032
11.3511082

45 9135 6052
45 9135 6027

Spring

Valve

31

250517

45 9553 1058

Nut

32

252136

45 9816 6067

Washer

33
34

1/35466/21
11.3512050

45 9135 6055

Pin

Body

35

11.3512056

45 9135 6058

Washer of body

36

11.3512052

45 9135 6057

Body

37
38
39
40
41

11.3512126
11.3512044
11.3512018
11.3512016
11.3512014

45 9135 6071
45 9135 6053
45 9135 6047
45 9135 6046
45 9135 6044

Connection pipe

Body of spring
Thrust ring
Membrane type disk
Outer spring

-

Q-ty per BELAZ
7540
7540
1
2
1

2.13.12
Figure 2.13.12 Mounting of pneumatic brake compressor

2.13-17


Brake systems

7540-3902090
2.13.12 --
T a b l e 2.13.12 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

250514

45 9553 1059

12-6

Nut 12-6

2
3

252045

45 9811 1258

12

Washer 12

4
5
6
7
8
9
10

540-3509101

130-3509103-****
5336-3509012*
418251**
540-3509130
130-3509240**
201454**
252135**

45 3616 0353

45 3315 1916
45 3522 9703
45 9966 7405
45 3616 0354
45 3315 1946
45 9346 1520
45 9816 6046

Lower cover of compressor

casing

Gasket

57,5

816
8

Compressor
Key 57,5
Pulley of compressor
Gasket
Bolt 816
Washer 8

11

540-3509300

45 3616 1131

Flange of air intake

12

204-1308020****

II 2114-1735

Belt II 2114-1735

13
14
15
16
17

250978**
252016**
258040
008-011-19-2-2
344529

45 9553 1512
45 9811 1209
45 9871 1051
25 3111 3016
45 9981 6474

14-6
14
1225,019

Nut 14-6
Washer 14
Split-pin 1225,019
Ring

Knee-piece

18

7540-3509282

45 3616 1697

Pipeline

19

540-1303067

45 3613 0521

Connection hose

20

308764

45 9882 1000

Clamp

21

379652

45 9981 8687

Knee-piece

22

236-1011296

45 6621 1267

Gasket

23

75485-3509150

45 3613 7905

Flange

24

201454***

45 9346 1520

816

Bolt 816

25

252135***

45 9816 6045

Washer 8

26

7522-3509276****

45 3637 1427

Connection hose

27

75405-3506880

45 3616 5234

Knee-piece

28

754007-3509260

45 3616 1691

Pipeline

29
30

754007-3509262
344771

45 3616 1692
45 9981 6798

Pipeline
Nipple

31

308765

45 9882 1001

Clamp

32

344012

45 9981 6266

Nipple

33
34

7522-3509295
201502

45 3637 1458
45 9346 1564

Hose

1038

Bolt 1038

-

Q-ty per BELAZ
7540
7540
8
8
8

4
4

35

252136**

45 9816 6067

10

Washer 10

36

250512

45 9553 1057

10

Nut 10

Bolt 1245

37

340022

45 9957 1031

1245

38

252137

45 9816 6068

12

Washer 12

39

344525

45 9981 6464

Knee-piece

* -
** -
*** -
**** -

* - goes without pulley


** - goes with compressor
*** - goes with the engine
**** - goes from allied companies

2.13-18


Electrical equipment

7540-3902090

2.14
2.14 Electrical equipment

2.14-1


Electrical equipment

7540-3902090

2.14.1
Figure 2.14.1 Mounting of cables on the chassis
2.14.1 --
T a b l e 2.14.1 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
9
9

315407

45 3414 3495

Cleat

201418

45 9346 1504

616

Bolt 616

52

52

252134

45 9816 6045

6 65 06

Washer 6 65 06

63

63

540-1104519-01

45 3616 0970

Gasket

17

17

548-1104696-01

45 3614 2269

Gasket

25

25

315406

45 3414 3493

Cleat

21

21

7
8

549-2108247
7540-3724026

45 3619 0258
45 3616 8865

165

Ring 165
Wire harness of headlights

4
1

4
1

75406-3724292

Wire harness

10

525-3506210

45 3611 0204

Bushing

11

549-2105544

45 3619 7527

Wiring clamp

12

7522-3724072

45 3637 0445

Protective cap

32

32

13

7540-3747290

45 3616 7875

Diode with jumper

14

7540-3724218

45 3616 7700

Jumper

10

10

15

7540-3724300-10

45 3616 8860

Wire harness over the engine

16

220105

45 9432 1109

616

Screw 616

17

250508

45 9553 1054

6-6

Nut 6-6

18

250510

45 9553 1055

8-6

Nut 8-6

2.14-2


Electrical equipment

7540-3902090
2.14.1
Continuation of Table 2. 14.1

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

19

252135

45 9816 6046

20

315412

45 3625 1966

Cleat

21

549-2105543

45 3619 7526

Wiring clamp

22

7522-3724720-01

45 3637 1336

Wire harness of tahometer


sensor

23

1-3

Sensor of tahometer

24

5320-3716365

45 3537 1872

Protective shroud

25

3602.3829

45 7312 0068

Sensor of emergency pressure

26

18.3829010

45 7382 6215

Sensor of pressure

27

250640

45 9553 1268

20-6

Nut 20-6

28

344845

45 9981 6870

Connection pipe

29

540-3829500-01

45 3613 6732

344860

45 9981 6917

Hose of pressure sensor oil


duct
Connection pipe

30

31

344196

45 9981 6389

Tee

32

-01

45 7312 0054

Sensor

33

-01

45 7311 1260

Temperature sensor

34

Sensor of oil filters clogging

35

111

45 7382 8020

Sensor of temperature
alarm

36

75406-3724035

45 3616 5554

Wire harness of the engine


compartment lamp

37

540-3715054

45 3613 3480

Buffer bushing

38

201422

45 9346 1508

625

Bolt 625

39

252004

45 9811 1205

Washer 6

12

12

40

1.2 2

45 7311 1272

The engine compartment


lamp

41

24-21-3

34 6621 2410

Lamp

42

Alternator

43

-45

45 7311 1183

Sensor

44

--201-24-01

45 7312 0121

Sensor-signalizer

45

Starter

46

535-3724021

45 3417 5618

Bushing of flexible hose

47

7540-3724144

45 3616 2544

Flexible hose for cables

48

540-3724050

45 3616 0418

Cable of starter

49

220082

45 9432 1084

520

Screw 520

50

250464

45 9553 1053

5-6

Nut 5-6

51

252133

45 9816 6044

Washer 5

52

17.3723000

45 7373 2131

Connection panel

53
54

344621
549-3724392

45 3611 0721
45 3619 2675

Cleat
Gasket

12
10

12
10

55

549-3724247

45 3619 2644

Jumper

56

601

45 7517 0014

Contactor

57

549-3724244

45 3619 2641

Jumper

58

201415

45 9346 1501

610

Bolt 610

59

75406-3724406

45 3616 7999

Cable of contactor

60

220079

45 9432 1081

514

Screw 514

61

7547-3750170-10

45 3611 3705

Protective housing

62

540-3724144

45 3616 0426

Flexible hose for cables

63

549-3747290

45 3619 4886

Diode with jumper

64

548-3724028-10

45 3614 2259

Wire harness of ground


switch

65

201420

45 9346 1506

620

Bolt 620

2.14-3

Washer 8


Electrical equipment

7540-3902090

2.14.1
Continuation of Table 2. 14.1

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

66

500-3724042

45 3416 1716

67

-02

45 7311 1184

Sensor

68
69

11.3829010
540-3724044

45 7382 6127
45 3616 1630

Sensor of pressure
Protective shroud

1
1

1
1

70

344859

45 9981 6914

Connection pipe

71

344612

45 3611 0717

Cleat

72

Sensor of speedometer

73

7540-3724030

45 3616 8859

Wire harness along spar

74

549-3724208

45 3619 2626

Jumper

75

144-

Sensor of fuel level

76

5602.3780

Engine of additional drive

77

75481-3724280

45 3614 8120

Cable

78

131 01

45 7372 6041

Lamp of license number


backlighting

79

201495

45 9346 1557

1020

Bolt 1020

80

252136

45 9816 6067

10

Washer 10

81
82

252002
540-3724090*

45 9811 1207
45 3613 6669

10 08 019

Washer 10 08 019
Cable of connection of the
engine with frame

1
1

1
1

83

540-3724090-01*

45 3613 4781

379169

45 3414 3607

Cable of connection of the


engine with frame
Cleat

84

85

379198

45 3625 1979

Cleat

14

14

86

549-3724394

45 3619 2677

Gasket

14

14

87

549-3724393

45 3619 2676

Gasket

88

344622

45 3611 0722

Cleat

89

53.21.001

47 9114 5611

Branch-pipe

90

53.21.002

47 9114 5612

Cap

Bushing

2.14.2
Figure 2.14.2 Mounting of the electrical equipment in the cabin
2.14.2 --
T a b l e 2.14.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

7540-3724008

45 3616 8867

Main wire harness

7540-3724018-50

45 3616 8161

Additional wire harness

3
4
5

549-3724252
75481-3724258
7540-3724266

45 3619 2648
45 3614 6623
45 3616 8798

Jumper
Jumper

Wire harness of the wind-

shield wiper

549-3747290

45 3619 4886

Diode with jumper

540-1104519-01

45 3616 0970

Gasket

8
9
10
11

548-1104696-01
549-2105455
540-2917144
64221-3709219

45 3614 2269
45 3619 8041
45 3613 1418
45 3427 8148

Gasket
Pipe

2.14-4

Gasket of sealant
Bushing

-

Q-ty per BELAZ
7540
7540
1
1
1


Electrical equipment

7540-3902090

2.14.2
Continuation of Table 2. 14.2

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
2
2

12

64221-3709222

45 3427 8149

Switch housing

13

75481-3709262

45 3614 5009

Bracket of remote control

14

75406-3709300

45 3616 6053

Bracket

15

5320-3716365

45 3537 1872

Protective shroud

16

75406-3709122

45 3616 1212

Handle extender

17

7547-3723098

45 3611 4198

Plate

18

500-3723242

45 3416 1683

Gasket of receptacle

19

200-3724015

45 3414 14609

Bushing

20

7540-3724047

45 3616 2534

Yoke of wire harness sealant

21

500-3724049

45 3416 1727

Wire harness extender

22

7540-3724218

45 3616 7700

Jumper

23

549-3724218

45 3619 2632

Jumper

24

549-3724238

45 3619 2636

Ring

25

549-3724394

45 3619 2677

Gasket

26

64227-3724266

45 3427 5078

Clamp of cables fastening

27
28

7547-3747172-10
200-3802045

45 3611 5016
45 3414 1508

Panel
Bushing

1
1

1
1

29

45 7373 9007

Receptacle

30

45 7373 9095

Receptacle

31

201418

45 9346 1504

616

Bolt 616

35

35

32

201422

45 9346 1508

625

Bolt 625

33

220004

45 9432 1029

310

Screw 310

16

16

34

220062

45 9432 1064

435

Screw 435

35

220077

45 9432 1079

510

Screw 510

36

220080

45 9432 1082

516

Screw 516

37

220103

45 9432 1107

612

Screw 612

38

220109

45 9432 1113

625

Screw 625

39

221512

45 9412 1037

328

Screw 328

40

223014

45 9422 1056

416

Screw 416

41

250458

45 9553 1051

3-6

Nut 3-6

18

18

42

250462

45 9553 1052

4-6

Nut 4-6

43

250464

45 9553 1053

5-6

Nut 5-6

44

250508

45 9553 1054

6-6

Nut 6-6

45

252003

45 9811 1204

Washer 5

46

252004

45 9811 1205

Washer 6

14

14

47

252037

45 9811 1255

Washer 6

48

252130

45 9816 6042

3 65 06

Washer 3 65 06

18

18

49

252132

45 9816 6023

Washer 4

50
51

252133
252134

45 9816 6044
45 9816 6045

5
6

Washer 5
Washer 6

4
51

4
51

52

315406

45 3414 3493

Cleat

53

315407

45 3414 3495

Cleat

54

344621

45 3611 0721

Cleat

55

379169

45 3414 3607

Cleat

56

379198

45 3625 1979

Cleat

57

-1-24

45 7310 0019

Counter of motor hours

58

8058-2

45 7518 0038

Temperature indicator

59

852--

45 7373 5486

Remote control

60

733.3747-10

45 7374 8399

Relay-signalizer

2.14-5


Electrical equipment

7540-3902090

2.14.2
Continuation of Table 2. 14.2

Pos. No
61

Designation


OKP code

,
Assembly units, parts

17.3723

45 7373 2131

Connection panel

62

-754

45 3921 5381

Connection unit

63

-754

45 3921 5382

Connection unit

64
65
66

-1-24
8058-2
733.3747-10

45 7310 0019
45 7518 0038
45 7374 8399

67

17.3723

45 7373 2131

68

-75*

45 3921 5381

Counter of motor hours


Temperature indicator
Relay-signalizer
Connection panel
Connection unit

69

-75*

45 3921 5381

Connection unit

70

11.3714

45 7372 3164

Dome light

71
72

40.3709
66.3709

45 7373 1151
45 7343 1142

73

1-24/12**

45 3921 3483

74

Switch
Switch
Voltage converter

-

Q-ty per BELAZ
7540
7540
5
5
1

75
76

-21

45 7311 1185
34 2554 0002

Additional resistor
Sensor

Voltage regulator

77

-93 2

45 3921 3093

Socket

78

-30 3.30

34 2443 0021

Safety unit

79

100.30

34 2449 2111

Fuse

34 2449 2011

Fuse

8
80
81

50..30
127-0

45 7373 6022

82

46.3747

45 7374 8059

83

-01

45 7312 0054

Contactor
Windshield breaker

84

300

45 7376 6057

Sensor

*-
** -
*- replacement is admissible
** - is supplied according to contract

2.14-6

Additional resistor


Electrical equipment

7540-3902090

2.14.3 ,
Figure 2.14.3 Mounting of headlights, sidelights and sound signals
2.14.3 --
T a b l e 2.14.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

115-

45 7372 3138

Turn indicator

75481-3743462

45 3614 6466

Cover

250462

45 9553 1052

4-6

Nut 4-6

252002

45 9811 1203

Washer 4

252132

45 9816 6023

Washer 4

16

16

220053

45 9432 1055

Screw 4

16

16

341.3711

45 7332 1387

Headlight

75481-3711090

45 3614 5054

Panel of headlight

201420

45 9346 1506

Bolt 6

10

252134

45 9816 6045

Washer 6

30

30

11

252037

45 9811 1206

Washer 6

12

252004

45 9811 1205

Washer 6

24

24

13

220105

45 9432 1109

Screw 6

20

20

2.14-7


Electrical equipment

7540-3902090

2.14.3
Continuation of Table 2. 14.3

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

14

201458

45 9346 1524

Bolt 8

15

252135

45 9816 6046

Washer 8

16

250510

45 9553 1055

8-6

Nut 8-6

17

313

45 7374 2173

Sound signal

18

314

45 7374 2176

Sound signal

19

252003

45 9811 1204

Washer 5

45 9816 6044

Washer 5

4
4

20

252133

21

220079

45 9432 1081

Screw 5

22

152-

45 7372 8059

Fog headlight

22

201.3711

45 7332 1445

Searchlight

23

14.3726

45 7374 3097

Sound turn indicator

24

24-70

34 6621 2408

Lamp

25

24-5-1

Lamp

26

24-21-3

Lamp

27

24-75-+70-1

Lamp

28
29

75481-3743462

45 3614 6466

Cover

75481-3743450

45 3614 6461

Housing of headlight

30

549-2108247

45 3619 0258

Bushing

31

201495

45 93 46 1557

10

Bolt 10

32

250512

45 9553 1057

10-6

Nut 10-6

33

252136

45 9816 6067

10

Washer 10

34

201418

45 9346 1504

Bolt 6

35

549-2128314

45 3619 0279

Ring

36

75481-3711150

45 3614 8036

Grid

37

252045

45 9811 1258

12,5

Washer 12,5

38

201418

45 9346 1504

616

Bolt 616

2.14-8


Electrical equipment

7540-3902090

2.14.4
Figure 2.14.4 Mounting of taillights and rear lantern
2.14.4 --
T a b l e 2.14.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

355.3716

45 3921 0311

Left rear lantern

549-3716026

45 3619 2559

Bracket of rear lantern

549-3716052

45 3619 2563

Clamping plate

549-3716062

45 3619 0519

Shock absorber

540-1104519-01

45 3619 0970

Gasket

252134

45 9816 6045

Washer 6

252004

45 9811 1205

Washer 6

250508

45 9553 1054

6-6

Nut 6-6

20

20

315407

45 3414 3496

Cleat

10

64221-3724538

45 3427 8290

Sealant

10

6422-3724538

45 3427 2603

Sealant

11

6422-3724514

45 3427 2615

Basing

12

7548-3723043

45 3613 7776

Bracket

13

7548-3724750

45 3613 7777

Cover

14

373800

45 9958 2093

650

Screw 650

2.14-9


Electrical equipment

7540-3902090

2.14.4
Continuation of Table 2. 14.4

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

15

252037

45 9811 1255

Washer 6

16

6422-3724544

45 3427 2610

Nut

17

201418

45 9346 1504

Bolt 6

18

220079

45 9432 1081

Screw 5

19

17.3723

45 7373 2131

Connection panel

20

201422

45 9346 1508

625

Bolt 625

16

16

21

75402-3724040-10

45 3616 8146

Wire harness of left rear lan-

tern

22

75481-3716206

45 3614 8047

Mud-flap of rear lantern

23

75402-3724041-10

45 3616 8145

Wire harness of right rear

lantern

24

171.3711

45 7332 1096

Rear turn light

25

354.3716

45 3921 0371

Right rear lantern

26

540-3724066-11

45 3613 6665

Jumper

27

250510

45 9553 1055

8-6

Nut 8-6

10

10

28

252135

45 9816 6046

Washer 8

10

10
10

29

201456

45 9346 1522

820

Bolt 820

10

30

540-3727030

45 3613 2171

Support cup of turn light

seat

31

540-3405118

45 3613 1685

Spring

32

252007

45 9811 1208

12

Washer 12

33

250515

45 9553 1060

12-6

Nut 12-6

34

24-21-3

Lamp

35

24-5-1

Lamp

36

314-

45 7374 2179

Sound signal of reverse mo-

tion

37

24-60+40

34 6621 2130

Lamp

38

220080

45 9432 1082

516

Screw 516

39

252003

45 9811 1206

Washer 8

40

252133

45 9816 6044

Washer 5

41

543-3724024

45 3615 5588

Bushing of flexible hose

42

252005

45 9811 1206

Washer 6

2.14-10


Electrical equipment

7540-3902090

2.14.5
Figure 2.14.5 Mounting of storage batteries
2.14.5 --
T a b l e 2.14.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

75482-3748040

45 3614 3846

Lining of box

540-3703342-01

45 3611 3928

Angle-bar of box

540-3703267

45 3613 1994

Rear bracket

500- 3724042

45 3416 1716

Bushing

252135

45 9816 6046

Washer 8

22

22

250510

45 9553 1055

Nut 8

22

22

201499

45 9346 1561

10

Bolt 10

252006

45 9811 1207

10

Washer 10

17

17

252136

45 9816 6067

10

Washer 10

12

12

10

250512

45 9553 1057

10

Nut 10

13

13

11

540-3703288

45 3613 2006

Protective plate

12

540-3703032

45 3613 1977

Cover of box

1
2
15

13

75481-3748350

45 3614 6614

Clasp

14

250508

45 9553 1054

Nut 6

15

15

252134

45 9816 6045

Washer 6

15

15

16

201418

45 9346 1504

616

Bolt 616

15

15

2.14-11


Electrical equipment

7540-3902090

2.14.5
Continuation of Table 2. 14.5

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

17

540-3703040

45 3613 1982

Support plate

18

252039

45 9811 1257

10

Washer 10

19

252005

45 9811 1205

Washer 8

14

14

20

75485-3748510

45 3613 7864

Middle bracket

21

540-3703030

45 3416 1976

Fastening strip

22

540-3748025

45 3613 4013

Shock absorber

23

540-3703338-01

45 3611 3927

Angle-bar of lower box

24

200319

45 9326 1063

1050

Bolt 1050

25

201501

45 9346 1563

1035

Bolt 1035

26

540-3703265

45 3613 1990

Front bracket

27

75485-3723360

45 3613 7865

Bracket of socket

28

6-1327

34 8111 2205

Storage batteries

29

540-3724052-10

45 3613 3460

Jumper

30

201495

45 9346 1557

10

Bolt 10

31

540-3724082-01

45 3613 5332

Cable of connection of left

storage batteries group with

ground switch

32

540-3724060-01

45 3613 5330

Cable of parallel connection

of storage batteries

33

540-3724066-11

45 3613 6665

Jumper of contactor

34

540-3724070-01

45 3613 5328

Cable of serial connection of

storage batteries

35

540-3724056-01

45 3613 5331

Cable of connection of right

storage batteries group with

ground switch

36

549-3724166

45 3619 0336

Cable

37

1420.3737

45 7373 7619

Ground switch

38

540-3724090-01

45 3613 4781

Ground cable

39

315-100

45 7373 2051

Socket

40

201456

45 9346 1522

Bolt 8

20

20

41

344660

45 3611 0723

Cramp

2.14-12


Electrical equipment

7540-3902090

2.14.6
Figure 2.14.6 Mounting of air conditioning equipment
2.14.6 --
T a b l e 2.14.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

220103

45 9432 1107

612

Screw 612

252134

45 9816 6045

6-6506

Washer 6-6506

901.3747

45 7374 8383

Relay

4
5
6
7
8

7540-3724318

45 3616 8501

tioner

5320-3724050**

45 3537 1939

Protective shroud

5320-3724051*
64221-3724050**
64221-3724051*

45 3537 1940
45 3923 0950
45 3923 0950

Wire harness of air condi-

Protective shroud
Protective shroud
Protective shroud

45 7373 8004

Pin

10

45 7373 9003

Receptacle

11
11
12
13

549-2105544
7555-3724345

45 7373 9004
45 7373 9008
45 3619 7527
45 3637 9392

Pin socket
Pin socket
Wiring clamp
Cable

2.14-13

-

Q-ty per BELAZ
7540
7540
2
2
2


Electrical equipment

7540-3902090

2.14.7
Figure 2.14.7 Instrumentation panel with controls
2.14.7 --
T a b l e 2.14.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1

416-01

45 7514 0023

Switch

250513

45 9951 4002

10-6

Nut 10-6

341425

45 9951 2257

46

Screw 46

7522-3709013

45 3637 0286

Handle of switch

220004

45 9432 1029

310

Screw 310

250458

45 9553 1051

3-6

Nut 3-6

252130

45 9816 6042

Washer 3

99 5111 0004

Switch

75406-3710201

45 3616 8325

Switch of hydromechanical
gear fan

10

75481-5325011

45 3614 5179

Left instrumentation panel

11

75303-3903076

45 3626 0726

Tag

12

75406-3710202

45 3616 8326

Switch of the engine fan

13

75481-3710215

45 3614 8827

Switch of the engine shutters

14

75481-3710212

45 3614 8825

75404-3710203

45 3616 8338

Switch of the engine shutdown


Switch of hydromechanical
gear shutters

15

16

8059-4

45 7518 0037

Pressure indicator

17

8057

45 7518 0035

Indicator of fuel level

18

8058-2

45 7518 0038

Indicator of temperature

19

2212.3803-07*

45 7334 7433

Control lamp

19

24.3803-07

45 3921 5362

Control lamp

20

121.3813_-

45 7383 3172

Indicator of tahometer

21

75481-3803010*

45 3614 8922

Unit of control lamps

21

.3803-17*

45 3921 5859

Unit of control lamps

22

220051

45 9432 1053

410

Screw 410

23

153-

45 7381 3295

Indicator of speedometer

24

75481-5325080-10

45 3614 8751

Middle instrumentation
panel

25

24-2

34 6621 2401

Lamp

26

5.575.006*

45 3922 0096

Lamp holder

2.14-14


Electrical equipment

7540-3902090
2.14.7
Continuation of Table 2. 14.7

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
5

26

211-329*

45 7334 7329

Lamp holder

27

168

45 7382 3137

Pressure indicator

28

8059-6

45 7518 0040

Pressure indicator

29

80006-1

45 7518 0039

Voltage indicator

30

32.3710

45 7514 0024

Alarm switch

31

7920-3710052

45 8631 3666

Switch of hydromechanical
gear

32

0974-01.02

45 7514 0047

Switch

33

5336-3710015

45 3522 1091

Switch shell

34

856

45 7373 4214

Lock-switch

35

75481-3710230

45 3614 8826

Switch of cabin heater

36

6820-3710208

45 3642 9869

Ground switch

37

3012.3803-01

45 3921 5859

Unit of control lamps

38
39

540-1108060
75481-5325010

45 3613 0243
45 3614 5178

Sealing plug
Instrumentation panel with
controls

1
1

40

7822-3710060

45 3642 9868

11.3725

45 3921 3795

Switch of additional steering


drive
Cigarette lighter

41

42

147-04.36

45 7514 0059

Switch

* -
* - replacement is admissible

2.14.8
Figure 2.14.8 Mounting of mirrors with electro heating equipment
2.14.8 --
T a b l e 2.14.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

549-2105543

45 3619 7526

Wiring clamp

45 7373 9003

Receptacle

7513-3710217

45 3644 6688

Switch of mirrors heating

549-2108247

45 3619 0258

-

Q-ty per BELAZ
7540
7540
14
14
2

315406

45 3414 3493

Ring

Cleat

2.14-15


Electrical equipment

7540-3902090

2.14.8
Continuation of Table 2. 14.8

Pos. No

Designation

548-1104696-01

45 3614 2269

Gasket

201418

45 9346 1504

616

Bolt 616

8
9
10

252134
75473-3724288-10
75473-3724376-10


OKP code

45 9816 6045
45 3611 5959
45 3611 5963

,
Assembly units, parts

6 65 06

2.14-16

Washer 6 65 06
Wire harness
Wire harness

-

Q-ty per BELAZ
7540
7540
2
2
2

.
Tools and accessories. Sprinkler

7540-3902090

2.15 .

2.15 Tools and accessories. Sprinkler

2.15-1

.
Tools and accessories. Sprinkler

7540-3902090

2.15.1
Figure 2.15.1 Tools and accessories kit
2.15.1 --
T a b l e 2.15.1 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Designation


OKP code

,
Assembly units, parts

7851-0162

99 0000 2552

Piercer

2810-0195

45 3921 3153

Chisel

7813-0035

39 2651 5056

Wrench

7811-00032

39 2651 2055

S=8-10

Wrench S=8-10

7811-0461

39 2651 2265

S=11-13

Wrench S=11-13

7811-0041
7811-0045
7811-0047
7811-0352
7811-0290
75481-3924316

39 2651 2155
39 2651 2195
39 2651 2215
39 2652 1325
39 2651 3096
45 3614 6280

Wrench

S=41-46
S=50-55
=65-110

Wrench S=41-46
Wrench S=50-55
Wrench =65-110
Wrench

Socket wrench

7850-0118

45 3921 3147

Hummer

549-3924094

45 3619 2878

Special wrench

540-3924442
-93 6
14-3912200

45 3613 2420
45 3321 3146
45 7383 5004



14

2.15-2

Insert for wrench


Droplight
Tire manometer 14

-

Q-ty per BELAZ
7540
7540
1
1
1

.
Tools and accessories. Sprinkler

7540-3902090
2.15.1
Continuation of Table 2.15.1

Pos. No

Designation


OKP code

,
Assembly units, parts

17

1-3911010-01

45 9136 3001

Lever-plunger type squirt

--

764439001

45 3922 0408

Kit of socket wrenches

7810-0928

39 2661 1175

Screwdriver

---------

7810-0982
7814-0253

39 2661 8055
39 2641 4111

Screwdriver

Pliers

315-150*

45 3921 6377

Fork

500-3919010-02

45 3416 3778

Tool bag

7811-0232

39 2651 4125

=27-27

Wrench =27-27

7811-0531

45 3921 3812

S=5,57

Wrench S=5,57

7811-0233

39 2651 4135

=30-30

Wrench =30-30

-

Q-ty per BELAZ
7540
7540
1
1
1

:
7813-0035 7813-0034
7811-0041 =27-27 =30-30
7811-0045 7811-0172 (S=41) 7811-0173 (S=46)
7811-0047 7811-0174 (S=50) 7811-0175 (S=55)
1-3911010-01 352-7819-4005
* -- .
Note:
Instead of wrench 7813-0035 wrenches 7813-0034 can be supplied
Instead of wrench 7811-0041 wrenches =27-27 and =30-30 can be supplied
Instead of wrench 7811-0045 wrenches 7811-0172 (S=41) and 7811-0173 (S=46) can be supplied
Instead of wrench 7811-0047 wrenches 7811-0174 (S=50) and 7811-0175 (S=55) can be supplied
Instead of squirt 1-3911010-01 squirt 352-7819-4005 can be supplied
* -- for trucks with electrostarter

2.15-3

.
Tools and accessories. Sprinkler

7540-3902090

2.15.2
Figure 2.15.2 Special tools
2.15.2 --
T a b l e 2.15.2 List of assembly units and parts

Pos. No
1

4
5
6
7
8

10

Designation
7540-3901112

540-3924330


OKP code
45 3616 5216

45 3613 2387

7540-3901114

45 3616 5215

540-3924259

45 3613 2386

,
Assembly units, parts
-

Wrench for nut of reactive

rod fastening

Socket for unscrewing of

rear axle plugs and plane-

tary gear

Wrench for nut of suspen-

sion fok fastening

Mounting finger

-3901284

45 3921 4663

Pry bar

540-3901028

45 3613 2203

Pry bar

525-3916673-01

45 3611 4063

68

Wrench 68

Wrench for nut of steering

wheel fastening

Wrench for nuts of bear-

540-3924030

45 3613 2375

525-3924300

45 3611 0299

ings of rear wheel hub

540-3924375

45 3613 2402

Wrench for nuts of bearing

of differential cups

2.15-4

-

Q-ty per BELAZ
7540
7540
1
1

.
Tools and accessories. Sprinkler

7540-3902090
2.15.2
Continuation of Table 2.15.2

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

11

540-3924130-01

45 3613 3489

Front performance scale

12

540-3924131

45 3613 3493

Rear performance scale

13

75406-3924170

45 3616 5593

Wrench of turn cylinder


nuts

14

540-3924370-12

45 3613 6694

Charging device for suspension cylinders

15

540-3924414-10

45 3613 2414

Hose for oil charging to


suspension cylinders

16

111.3913010*

45 9136 2901

Hydraulic jack

17

540-3816390-10

45 3613 2189

Manometer for pressure


checking in the cylinders
of suspension with hose

18

540-3924420-10

45 3613 2418

Connection pipe for opening of cylinders valve

19

540-3924150

45 3613 2382

Device for checking of


suspension cylinders

20

7540-3917350

45 3616 8513

Hose for tires inflation

* --

* -- supplied on customers order

Single kit of spares for five dump trucks

2.15.3
Figure 2.15.3 Mounting of bonnet shroud
2.15.3 --
T a b l e 2.15.3 List of assembly units and parts

Pos. No
1
2
3
4

Designation


OKP code

,
Assembly units, parts

75406-3914030-20

45 3616 8313

Bonnet shroud

201458

45 9346 1524

825

Bolt M8x25

252135
342515

45 9816 6046
45 9957 6002

8
8

Washer 8T
Washer 8

2.15-5

-

Q-ty per BELAZ
7540
7540
1
1
11

11

11

11

11

11

.
Tools and accessories. Sprinkler

7540-3902090

2.15.4
-7540, -7540
Figure 2.15.4 Mounting of fire fighting system and fire extinguisher
on dump trucks BELAZ-7540A, BELAZ-7540B
2.15.4 --
T a b l e 2.15.4 List of assembly units and parts

Pos. No
1
2
3
4

Designation
3.00.05.000
252007


OKP code
45 9811 1208

,
Assembly units, parts

Powder tank

12

Washer 12

252137

45 9816 6068

12

Washer 12 OT

340266

45 9957 1051

1220

Bolt M12x20

3.00.20.000-01

Hose

3.00.21.000-01

Hose

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

2.00.05.200
201454
252005

45 9346 1520
45 9811 1206


816
8

Membrane protector
Bolt M8x16
Washer 8

252135

45 9816 6046

Washer 8T

344621

45 3611 0721

Cleat

540-2105455
3.00.12.000
3.42.01.000
201456
540-3408106
252156
201497
540-1104519-01
344619
379198

45 3616 3175
-

Gasket
Cylinder with basket

Pipeline

45 9346 1522

820

Bolt M8x20

45 3613 1689
45 9816 6007
45 9346 1559
45 3616 0970
45 3611 0735
45 3625 1979

Cramp

10
1025

Washer 10
Bolt M10x25
Gasket
Cleat

Cleat

252134

45 9816 6045

Washer 6T

201418

45 9346 1504

616

Bolt M6x16

-6
250510
201495
252006

45 3921 1597
45 9553 1055
45 9346 1557
45 9811 1207

Fire extinguisher
Nut M8

1020
10

Bolt M10x20
Washer 10

2.15-6

-

Q-ty per BELAZ
7540
7540
1
1
4

10

10

,
Cabin, fenders and body

7540-3902090

2.16 ,
2.16 Cabin, fenders and body

2.16-1

,
Cabin, fenders and body

7540-3902090

2.16.1
Figure 2.16.1 Mounting of cabin
2.16.1 --
T a b l e 2.16.1 List of assembly units and parts

Pos. No
1
2
3
4
5
6
7
8
9
10
11

Designation


OKP code

,
Assembly units, parts

201497

45 9346 1559

1025

Bolt M10x25

252136

45 9816 6067

10

Washer 10 OT

75481-5001166
75481-5000012
202123
252047

45 3614 5108
45 3614 5087
45 9346 1690
45 9811 1260

1650

Bolt M16x50

16

Washer 16

Cabin stopper
Cabin

252139

45 9816 6070

16

Washer 16 OT

75481-5001110

45 3614 5102

Pad bushing

75481-5001080
75481-5001137
250560

45 3614 5091
45 3614 5105
45 9553 1063

-

Q-ty per BELAZ
7540
7540
4
4

Pad of the cabin support


Plate of shock absorber
Nut

2.16-2

,
Cabin, fenders and body

7540-3902090

2.16.2
Figure 2.16.2 Cabin
2.16.2 --
T a b l e 2.16.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

221512

45 9412 1037

Screw

540-5206009

45 3613 2474

Hold-down

14

14

250458

45 9553 1051

Nut

75481-5206066

45 3614 5355

Sealant insert of windshield

75481-5206060

45 3614 5351

Sealant of windshield

75481-5206012

45 3614 5127

Windshield glass

75481-5205158

45 3614 5128

Side window glass

75481-5403116

45 3614 5348

Sealant of side window

75481-5403122

45 3614 5352

Sealant insert of side win-

dow

10

75481-5000024-30

45 3614 8717

Cabin

--

11

7517-5403064

45 3644 5816

Handle of movable window

12

7517-5403066

45 3644 5848

Lining

13

223039

45 9422 1081

75481-5109160

45 3614 5124

Screw
Support bay

14

15

75481-5403010

45 3614 5337

Sliding window

16

240620

45 9622 1018

Screw

12

12

17

75481-5403028

45 3614 5340

Lining

2.16-3

,
Cabin, fenders and body

7540-3902090
2.16.2
Continuation of Table 2.16.2

Pos. No
18

Designation
75481-5403025


OKP code
45 3614 5339

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

Sliding window frame profile

Front facing of sliding win-

dow

Lower facing of sliding win-

dow

Rear facing of sliding win-

dow

Upper facing of sliding win-

dow

Sealant of movable window

Sealant of idle window

Sealant of movable window

Sealant of idle window

Rivet

20

20

Sliding window frame profile

Glass of side movable win-

dow

Sealant of idle window

19

20

21

22

23

75481-5403360

75481-5403351

75481-5403361

75481-5403350

75481-5403042-10

45 3614 5360

45 3614 5357

45 3614 5361

45 3614 5356

45 3614 8367

24

75481-5403087

45 3614 5347

25

75481-5403044

45 3614 5343

26

75481-5403085

45 3614 5699

27

343233

28

75481-5403022

-45 3614 5338

29

30

75481-5403052-10

75481-5403084

45 3614 9062

45 3614 5346

31

75481-5403431

45 3614 5364

Glass shell

32

75481-5403045

45 3614 5700

Sealant of movable window

Glass of side movable win-

dow

45 9346 1504

Bolt

33

75481-5403082

45 3614 5345

34

201418

35

549-6103370

45 3619 8276

Latch of movable window

36

75481-5603019

45 3614 5354

Sealant insert of rear win-

dow

37

75481-5603018

45 3614 5350

Sealant of rear window

38

75481-5603016

45 3614 5401

Glass of rear window

39

75481-5302010

45 3614 5160

Right upholstery of front

side
40

75481-5302011

45 3614 5161

Left upholstery of front side

41

75481-5302020

45 3614 5166

Upholstery of front side

42

75481-5402010

45 3614 5309

Right upper upholstery

43

75481-5402030-10

45 3614 8809

Middle side upholstery

44

75481-5402031-10

45 3614 8714

Middle upholstery

45

75481-5402040

45 3614 5318

Right lower upholstery

46

75481-5402041

45 3614 5319

Lower upholstery

47

75481-5402070-10

45 3614 7475

Left front upholstery

48

75481-5402071

45 3614 5326

Left rear upholstery

49

75481-5402080

45 3614 5332

Plug upholstery

--

2.16-4

,
Cabin, fenders and body

7540-3902090

2.16.2
Continuation of Table 2.16.2

Pos. No

Designation


OKP code

,
Assembly units, parts

50

75481-5602012

45 3614 5397

51

75481-5702010-10

45 3614 8081

52

75481-5702020-10

45 3614 8082

Right roof upholstery

53

75481-5702021-10

45 3614 8083

Left roof upholstery

54

7540-5702062

45 3616 5264

( -

Upholstery holder (gray)

55

252004

45 9811 1205

56

252134

45 9816 6045

57

75481-8202010-10

45 3614 8053

58

201454

45 9346 1520

59

252005

60
61

Rear side upholstery


Roof upholstery

-

Q-ty per BELAZ
7540
7540
1

72

72

Washer

Washer
Side handhold

816

Bolt 816

45 9811 1206

Washer 8

252135

45 9816 6046

75481-6100010-20

45 3614 8788

Washer 8
Door with armature and
handles

--

62

75483-5109010

45 3613 8851

Floor carpet

63

75131-6107010

45 3646 2189

Front sealant of door frame

64

75481-5109028-20

45 3614 8684

Lining of floor carpet

65

224624

45 9462 1108

Screw

66

252037

45 9811 1255

67

7555-5109046

45 3637 3971

Washer 6
Angle bar

68

75481-6106250

45 3614 5479

Door hinge

69

5336-6106024

45 3522 6386

Shaft of hinge

70

252006

45 9811 1207

Washer

71

75481-6106252

45 3614 5480

Door hinge

72

75481-6106260

45 3614 5483

Holder of hinge

73

252215

45 9816 1445

Washer

74

221664

45 9412 1139

Screw

75

201499

45 9346 1561

Bolt

76

252136

45 9816 6067

Washer

77

75481-6105048

45 3614 5471

Adjusting plate

78

01.93.020000-01

45 3921 0051

Latch of lock

79

252214

45 9816 1444

Washer

80

221608

45 9412 1112

Screw

2.16-5

--

,
Cabin, fenders and body

7540-3902090

2.16.3 ()
Figure 2.16.3 Cabin (continuation)
2.16.3 --
T a b l e 2.16.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

252005

45 9811 1206

Washer 8

252135

45 9816 6046

201454

45 9346 1520

816

75481-5325386

45 3614 5254

75481-5325406

-

Q-ty per BELAZ
7540
7540
6

Washer 8

Bolt 816

Bracket

45 3614 5260

Gasket

549-6103370

45 3619 8276

Latch

75481-5325250-20

45 3614 8807

Upper instrumentation panel

75481-5325280-20

45 3614 8161

Front panel

220105

45 9432 1109

616

Screw 616

23

23

10

252134

45 9816 6045

Washer 6

73

73

11

252004

45 9811 1205

Washer 6

62

62

12

250508

45 9553 1054

6-6

Nut 6-6

22

22

13

201418

45 9346 1504

616

Bolt 616

43

43

14

252037

45 9811 1255

Washer 6

44

44

15

75481-5325020

45 3614 5184

Cover of right panel

15

75481-5325021

45 3614 5185

Cover of left panel

16

754701-5325140

45 3611 3790

Rear panel

17

75481-5325241-10

45 3614 8711

Rear cover

18

75481-5325180-10

45 3614 8712

Side panel

2.16-6

,
Cabin, fenders and body

7540-3902090

2.16.3
Continuation of Table 2.16.3

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

19

224624

45 9462 1108

614

Screw 614

21

20

7522-3709014

45 3637 0287

Switch holder

21

252133

45 9816 6044

Washer 5

22

220077

45 9432 1079

510

Screw 510

23

75481-5325240

45 3614 5226

Front cover

24

75481-5325290-10

45 3614 8355

Front beam

25

75481-5325126

45 3614 5207

Cover of middle panel

26

75481-5325230-10

45 3614 8742

Shroud of middle panel

27

75481-5325040

45 3614 6210

Bracket

28

224622

45 9462 1106

1610

Screw 1610

2.16.4
Figure 2.16.4 Door with armature

2.16-7

21

,
Cabin, fenders and body

7540-3902090

2.16.4 --
T a b l e 2.16.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
1

75481-5403011

45 3614 8780

Sliding window

75481-5403022

45 3614 5338

Sliding window frame profile

75481-5403084

45 3614 5346

Sealant of idle window

4
5

75481-5403431-10
75481-5403048

45 3614 8793
45 3614 8792

Glass shell
Sealant of movable window

1
1

1
1

75481-5403043-10

45 3614 8791

Sealant of movable window

75481-5403088

45 3614 8796

Sealant of idle window

75481-5403083

45 3614 8795

Idle glass

75481-5403028

45 3614 5340

Lining

10

75481-5403044

45 3614 5343

Sealant of movable window

11

75481-5403026

45 3614 8790

Sliding window frame profile

12

75481-5403085

45 3614 5699

Sealant of idle window

13

75481-5403054-10

45 3614 9063

Movable window glass

14

7517-5403064

45 3644 5816

Handle of movable window

15

7517-5403066

45 3644 5848

223039

45 9422 1081

Handle lining of movable


window
Screw 514

16

514

17

252134

45 9816 6045

Washer 6

18

201418

45 9346 1504

616

Bolt 616

19
19

12.92.00.00.00
343233

45 3921 0095
45 9957 5009


2,87

Door handle
Rivet 2,87

1
16

1
16

20

201424

45 9346 1510

630

Bolt 630

21

75481-6100030-20

45 3614 8778

Door

22

549-6103370

45 3619 8276

Latch of movable window

23

75131-8101711

45 3646 1403

Handle

24

252214

45 9816 1444

Washer 6

25
26

223064
75481-6105020-30

45 9422 1108
45 3614 8904

614

Screw 614
Door lock

3
1

3
1

27

252269

45 9816 1404

Washer 6

28

220109

45 9432 1113

625

Screw 625

29

75481-6105250

45 3614 5884

Inner door handle

30

240841

45 9642 1031

530

Screw 530

12

12

31

504-8213012

45 3415 2298

Pocket for papers

32

252317

45 9811 1912

Washer 4

33

240620

45 9622 1018

418

Screw 418

34

75481-6102018-10

45 3614 8546

Door upholstery

35

75481-6112028

45 3614 8593

Thermo sound insulation of


door

36

75481-5603019

45 3614 5354

Sealant insert of rear window

37

540-5206009

45 3613 2474

Hold-down

38

75481-5603018

45 3614 5350

Sealant of rear window

39

221512

45 9412 1037

328

Screw 328

40

250458

45 9553 1051

3-6

Nut 3-6

2.16-8

,
Cabin, fenders and body

7540-3902090

2.16.5
Figure 2.16.5 Mounting of windshield wiper and windshield washer
2.16.5 --
T a b l e 2.16.5 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

252135

45 9816 6046

Washer 8

250510

45 9553 1055

8-6

Nut 8-6

293.5205500

45 7367 1628

Link unit

13.5205002

45 7366 8637

Gasket of drive

13.5205100

45 7376 8979

Windshield wiper drive

201418

45 9346 1504

616

Bolt 616

252134

45 9816 6045

Washer 6

250508

45 9553 1054

6-6

Nut 6-6

55.5205700-10

45 7367 1623

Blade with lever

10

-17

45 3921 0102

Electrical windshield washer

2.16-9

,
Cabin, fenders and body

7540-3902090

2.16.6
Figure 2.16.6 Mounting of seats
2.16.6 --
T a b l e 2.16.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

252005

45 9811 1206

Washer 8

16

16

252135

45 9816 6046

Washer 8

14

14

250510

45 9553 1055

8-6

Nut 8-6

75481-6870030

45 3614 4677

Hinge

75481-6870032

45 3614 4678

Flap of hinge

540-3919472

45 3613 2371

Shaft of hinge

75481-6870010

45 3614 4667

Fold-back seat

6430-6800010

45 3425 4051

Drivers seat

201456

45 9346 1522

820

Bolt 820

10

6430-6807006-10

45 3923 1139

Seat pedestal with pneu-

matic equipment
1

11

379497

45 9981 8543

Nipple

12

75481-6800100

45 3614 6369

Air duct

13

344750

45 9981 6746

Nipple

14

201454

45 9346 1520

816

Bolt 816

15

7513-6800042

45 3641 7161

Support

16

75481-6804210

45 3614 7395

Seat stopper

17

201460

45 9346 1526

830

Bolt 830

2.16-10

,
Cabin, fenders and body

7540-3902090

2.16.7
Figure 2.16.7 Mounting of cabin heater
2.16.7 --
T a b l e 2.16.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

224624

45 9462 1108

614

Screw 614

252134

45 9816 6045

Washer 6

252037

45 9811 1255

Washer 6

75481-8119530

45 3614 5511

Deflector

75481-8108010-10

45 3614 8605

Snout of body blowout

75481-8120044

45 3614 8612

Hose of windshield venting

Hose of rear window venting

7822-8120044

45 3642 7820

201457

45 9346 1523

822

Bolt 822

6
6

252135

45 9816 6046

Washer 8

10

252005

45 9811 1206

Washer 8

11

258012

45 9871 1016

212

Split-pin 212

12

75131-8120044

45 3644 2184

Hose of windshield venting

13

201418

45 9346 1504

616

Bolt 616

14

75481-8109258

45 3614 4754

Hold-down

15

75481-8101010-20

45 3614 8601

Cabin heater

16

75481-8101376-10

45 3614 8609

Gasket

17

540-1108141

45 3613 0253

Bushing

18

75481-8109210

45 3614 4742

Drive of heater shutters con-

trol

Jet

19

7513-8119542

45 3641 8784

2.16-11

,
Cabin, fenders and body

7540-3902090

2.16.8
Figure 2.16.8 Cabin heater
2.16.8 --
T a b l e 2.16.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

75481-8101076

45 3614 4704

Sealant

75481-8101030

45 3614 4596

Latch of heater radiator

75481-8122159

45 3614 5536

Sealant

201418

45 9346 1504

616

Bolt 616

252037

45 9811 1255

Washer 6

12

12

252134

45 9816 6045

Washer 6

80-8104070

47 6221 4519

Filter

75481-8122064

45 3614 6249

Cover of filter body

201420

45 9346 1506

620

Bolt 620

10

75481-8102028

45 3614 6248

Fan rotor

11

75481-8102044

45 3614 6249

Electromotor disk

12

630.3730

45 3922 0314

(60 )

Electromotor (60 W)

13

250464

45 9553 1053

Nut 5

14

252269

45 9816 1404

Washer 6

15

75481-8102240

45 3614 8366

Gasket of electromotor disk

Heater radiator

16

75483-8101060

45 3611 3148

2.16-12

,
Cabin, fenders and body

7540-3902090

2.16.8
Continuation of Table 2.16.8

Pos. No

Designation


OKP code

17

75481-8101043-10

45 36148611

,
Assembly units, parts
-

-

Q-ty per BELAZ
7540
7540

Gasket of heater radiator

Gasket of heater radiator

18

75481-8101074-10

45 3614 8610

19

75481-8122040

45 3614 5520

Filter body

20

75481-8101012-20

45 3614 8602

Housing of heater

2.16.9
Figure 2.16.9 Pipelines of the cabin heater
2.16.9 --
T a b l e 2.16.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

11-0

45 9930 0076

Cock

7548-8101044

45 3614 7973

Hose

75406-8120132

45 3616 6875

Hose

80-8100051

47 6215 6074

Tee

80-8100052

47 6221 3646

Plug

TORROS16-27/12

--

Clamp

75481-8101044

45 3614 4697

Hose

2.16-13

,
Cabin, fenders and body

7540-3902090

2.16.10
Figure 2.16.10 Mounting of sun visor
2.16.10 --
T a b l e 2.16.10 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

7921-8204037

45 8631 2596

Left bracket

201418

45 9346 1504

Bolt

64221-8204010

45 3427 6771

Sun visor

7921-8204036

45 8631 2595

Right bracket

2.16-14

,
Cabin, fenders and body

7540-3902090

2.16.11
Figure 2.16.11 Mounting of rear view mirrors
2.16.11 --
T a b l e 2.16.11 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

75473-8201100

45 3611 2017

Mirror bracket

75473-8201101

45 3611 2016

Mirror bracket

201502

45 9346 1564

1038

Bolt 1038

252006

45 9811 1207

10

Washer 10

252039

10

Washer 10

221664

45 9412 1139

820

Screw 820

7555-8201110

45 3637 2944

Upper holder of brackets

Lower holder of brackets

7555-8201112

45 3637 2945

252135

45 9816 6046

Washer 8

10

250510

45 9553 1055

8-6

Nut 8-6

11

250512

45 9553 1057

10-6

Nut 10-6

12

7555-8201128

45 3637 2946

Plug

13

75131-8201132

45 3644 5273

Bracket

14

78211-6816042

45 3642 5962

Latch

15

250508

45 9553 1054

5-6

Nut 5-6

16

252134

45 9816 6045

Washer 6

17

203621.008

45 9100 0001

Outer mirror

203621.008

203621.008

2.16-15

,
Cabin, fenders and body

7540-3902090

2.16.12
Figure 2.16.12 Mounting of hoods
2.16.12 --
T a b l e 2.16.12 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

250558

45 9553 1061

14-6

Nut 14-6

252047

45 9811 1260

16

Washer 16

17

17

540-8402532

45 3613 3034

Clasp spring

258038

45 9871 1049

3,216

Split-pin 3,216

260050

45 9862 1051

880

Finger 880

75406-8407170

45 3616 6088

Bracket of side hood hold

258039

45 9871 1050

3,220

Split-pin 3,220

75406-8407144

45 3616 5828

Stopper of side hood raise

Spring of side hood raise

stopper
2

75406-8407158

45 3616 5833

10

200-3504055-

45 3414 1124

Link fork

11

258053

45 9871 1067

425

Split-pin 425

12

260088

45 9862 1083

1238

Finger 1238

13

252039

45 9811 1257

10

Washer 10

30

30

14

252136

45 9816 6067

10

Washer 10

22

22

15

201497

45 9346 1559

1025

Bolt 1025

16

75473-8407016

45 3611 4464

Hinge

2.16-16

,
Cabin, fenders and body

7540-3902090
2.16.12
Continuation of Table 2.16.12

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

17

75473-8407017

45 3611 4465

Hinge

18

201499

45 9346 1561

1030

Bolt 1030

12

12

19

75406-8402764

45 3616 8250

Spring

20

75473-8407080

45 3611 4458

Plate

21

75473-8407136

45 3611 4461

Plate

22

75473-8407132

45 3611 4460

Plate

23

252038

45 9811 1256

Washer 8

24

252007

45 9811 1208

12

Washer 12

25

201501

45 9346 1563

1035

Bolt 1035

26

75406-8401010-10

45 3616 8280

Facing of radiator

27

74211-8401149

45 3632 4783

Logo

28

75406-2803010-10

45 3616 8314

Buffer

29

202119

45 9346 1688

1640

Bolt 1640

30

252139

45 9816 6070

16

Washer 16

31

252135

45 9816 6046

Washer 8

18

18

32

11.8407010

45 3921 0112

Gas spring

33

75406-8402412

45 3616 5659

Side hood

34

500-3507192

45 3525 0532

Plug

35

201587

45 9346 1641

1435

Bolt 1435

36

75406-8402182-10

45 3616 7696

Support of side hood

37

75406-8402020-10

45 3616 8281

Upper hood panel

38

75406-8402096

45 3616 8251

Hood panel

39

75406-8402097

45 3616 8252

40

540-8402500

45 3613 3030

Hood panel
Hood lock

41

250512

45 9553 1057

10-6

Nut 10-6

42

75481-6106024

45 3614 6397

43

75406-8407030

45 3616 5822

Finger of hinge
Hinge of side hood

44

75406-8407031

45 3616 5823

Hinge of side hood

45

75406-8407038

45 3616 5824

Adjusting plate

46

200317

45 9326 1062

1045

Bolt 1045

47

754831-8405238

45 3611 2688

Inner plate

48

252130

45 9816 6042

Washer 3

49

220004

45 9432 1029

310

Screw 310

50

250508

45 9553 1054

6-6

Nut 6-6

51

373800

45 9958 2092

650

Screw 650

52

250560

45 9553 1063

16-6

Nut 16-6

53

202123

45 9346 1690

1650

Bolt 1650

54

252134

45 9816 6045

Washer 6

55

201418

45 9346 1504

616

Bolt 616

56

252046

45 9811 1259

14

Washer 14

57

252138

45 9816 6069

14

58

540-8402451

45 3613 3021

Washer 14
Side hood buffer

59

754831-8403211

45 3611 3363

Adjusting plate

60

340022

45 9957 1011

1245

Bolt 1245

61

252045

45 9811 1258

12

Washer 12

16

16

62

252137

45 9816 6068

12

Washer 12

63

250514

45 9553 1059

12-6

Nut 12-6

2.16-17

,
Cabin, fenders and body

7540-3902090

2.16.13
Figure 2.16.13 Fenders and footboards
2.16.13 --
T a b l e 2.16.13 List of assembly units and parts
-

Q-ty per BELAZ
7540
7540

Pos. No

Designation

75406-8202210-20

45 3616 8048

Right handhold

75406-8403010

45 3616 5687

Right fender

201540

45 9346 1598

1230

Bolt 1230

37

37

252045

45 9811 1258

12

Washer 12

80

80

252137

45 9816 6068

12

Washer 12

59

59

340527

45 9957 1279

1860

Bolt 1860

13

13

376128

45 9958 6223

18

Washer 18

24

24

252140

45 9816 6071

18

Washer 18

13

13


OKP code

,
Assembly units, parts

342364

45 9957 4031

18

Nut 18

13

13

10

340321

45 9957 1084

1290

Bolt 1290

11

250514

45 9553 1059

12-6

Nut 12-6

38

38

12

75406-8403011-10

45 3616 8295

Left fender

13

75406-8403151

45 3616 5721

Left bracket of fender at-

tachment

14

75406-8405211-10

45 3616 8286

Bracket of footboard

15

75473-8202221

45 3611 4437

Left rear handhold

16

549-8201158

45 3619 7107

Clamp

17

549-8201098

45 3619 7108

Plate

2.16-18

,
Cabin, fenders and body

7540-3902090

2.16.13
Continuation of Table 2.16.13

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

18

252135

45 9816 6046

Washer 8

18

18

19

250510

45 9553 1055

8-6

Nut 8-6

14

14

20

201543

45 9346 1601

1238

Bolt 1238

18

18

21

252007

45 9811 1208

12

Washer 12

22

75406-8202211-30

45 3616 8311

Left front handhold

23

7548-8403670

45 3614 6130

Right rear bracket of fender

attachment

24

75406-8405210-10

45 3616 8285

Bracket of footboard

25

75406-8403150

45 3616 5720

Right front bracket

26

201543

45 9346 1601

Bolt

18

18

27

75406-8210011

45 3616 8316

Ladder

28

75473-8405010-10

45 3611 5413

Footboard

29

75406-8210010

45 3616 8319

Ladder

30

75406-8403088

45 3616 5707

Bracket of mud flap

2.16.14 ()
Figure 2.16.14 Fenders and footboards (continuation)

2.16-19

,
Cabin, fenders and body

7540-3902090
2.16.14 --
T a b l e 2.16.14 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

201460

45 9346 1526

830

Bolt 830

75481-8403934

45 3614 5618

Amplifier

252135

45 9816 6046

Washer

35

35

250510

45 9553 1055

Nut 8

27

27

75406-8403904-01

45 3616 8158

Mud flap

342515

45 9957 6002

Washer 8

50

50

201458

45 9346 1524

825

35

75406-8403090

45 3616 5709

Bolt 825
Right rear mud flap

35

75406-8403091

45 3616 5710

Left rear mud flap

10

75406-8403078-20

45 3616 8228

Middle right mud flap

11

7547-8403019

45 3611 3765

Mud flap

12

75404-8403066

45 3616 5692

Right front mud flap

13

75406-8403067

45 3616 5693

Left front mud flap

14

75406-8403935

45 3616 5781

Amplifier

15

75406-8403906

45 3616 5779

Mud flap

16

75406-8403905-01

45 3616 8157

Mud flap

17

7547-8403270

45 3611 3793

Cover

2.16.15
Figure 2.16.15 Mounting of body

2.16-20

,
Cabin, fenders and body

7540-3902090
2.16.15 --
T a b l e 2.16.15 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

7540-8500010

45 3616 6959

Body

540-8602140

45 3613 3238

Adjusting gasket of shock

absorber

7548-8521844

45 3613 7037

Gasket

7548-8521845

45 3613 7038

Gasket

7548-8521846

45 3613 7039

Gasket

252135

45 9816 6046

Washer 8

34

34

201458

45 9346 1524

825

Bolt 825

16

16

540-8500200

45 3613 3116

Body shock absorber

75406-8403904-01

45 3616 8158

Mud flap

75481-8403934

45 3614 5618

Amplifier

201460

45 9346 1526

830

Bolt 830

250510

45 9553 1055

8-6

Nut 8-6

10

342515

45 9957 6002

Washer 8

26

26

11

201454

45 9346 1520

816

Bolt 816

26

26

12

7540-8511012

45 3616 7058

Body mud flap

13

1.3. 6

45 9167 4008

Greaser

14

7548-8511015

45 3611 5479

Mud flap

15

7548-8403226

45 3611 5478

Plate

16

7523-2919449

45 3637 1726

Special bolt

17

252143

45 9816 6054

24

Washer 24

18

75473-8521092

45 3611 3597

Plate

19

75473-8521094

45 3611 3596

Plate

20

252139

45 9816 6070

16

Washer 16

21

202119

45 9346 1688

1640

Bolt 1640

22

540-8602031

45 3616 0610

Finger of body support

23

540-8602034

45 3616 0611

Flange

24

540-2917454-12

45 3613 1476

Gland

25

540-2917450

45 3613 1475

Spacing bushing

26

7523-2919160

45 3637 1724

Clamping plate

27

7523-2919158

45 3637 1723

Spacing bushing

28

7523-2919078

45 3637 1722

Finger of rod

29

340748

45 9957 1147

2460

Bolt 2460

30

201457

45 9346 1523

822

Bolt 822

31

250510

45 9553 1055

8-6

Nut 8-6

2.16-21

,
Cabin, fenders and body

7540-3902090

2.16-22


Hoist mechanism

7540-3902090

2.17
2.17 Hoist mechanism

2.17-1


Hoist mechanism

7540-3902090

2.17.1
Figure 2.17.1 Hoist mechanism cylinder
2.17.1 --
T a b l e 2.17.1 List of assembly units and parts

Pos. No

Designation


OKP code

540-8603009-30

45 3616 6466

,
Assembly units, parts

Hoist cylinder in mounting

condition

-

Q-ty per BELAZ
7540
7540
2

Hoist cylinder

Spacing bushing

540-8603010-20

45 3613 8783

45 3613 1475

6411-2907459

45 3631 0422

Locking ring

-60

46 4913 3539

Bearing

540-2917454-12

45 3613 1476

Gland

340430

45 9957 1102

1635

Locking bolt 1635

252139

45 9816 6070

16

Washer 16

540-2917450

4
5

540-2917446-11

45 3613 4680

Finger

10

1.3.6.

45 9167 4008

Greaser

11

540-8603026

45 3616 4095

Head of cylinder

12

540-8603126

45 3613 4014

Locking ring

13

027-032-30-2-2

25 3111 3106

Ring

14

540-8603100-20

45 3613 6788

Inner pipe of cylinder

2.17-2


Hoist mechanism

7540-3902090
2.17.1
Continuation of Table 2.17.1
-

Q-ty per BELAZ
7540
7540

Pos. No

Designation


OKP code

15

75405-8603083-10

45 3616 7873

Ring

16

540-8603517-10

45 3613 3275

Safety ring

17

115-125-58-2-2

25 3111 3377

Ring

18

540-8603089

45 3613 3263

Protective washer

19

080-090-58-2-2

25 3111 3363

Ring

20

540-8603071-30

45 3611 2427

Bushing of rod

21

75405-8603043

45 3616 6061

Rod of cylinder

22

75405-8603044

45 3616 6062

Rod with piston

23

540-8603051-20

45 3613 5310

Pusher

24

17,462-60+10

45 9116 9461

Ball

25

540-8603050-10

45 3613 3256

Valve bay

26

7523-3429108

45 3637 0906

Protective washer

27

540-8603046-10

45 3613 3255

Guiding ring

28

540-8603064-30

45 3611 2426

Third cylinder tube

29

540-8603086

45 3613 3262

Stop ring

30

540-8603546-10

45 3613 3277

Safety ring

31

540-8603090

45 3613 3264

Protective washer

32

145-155-58-2-2

25 3111 3377

Ring

33

540-8603030-20

45 3613 3250

Second cylinder tube

34

540-8603548

45 3613 3279

Stop ring

35

540-8603569-10

45 3613 3280

Safety ring

36

540-8603091

45 3613 3265

Protective washer

37

170-180-58-2-2

25 3111 3363

Ring

38

540-8603014-20

45 3613 3246

First cylinder tube

39

540-8603058

45 3613 3258

Cover of cylinder

40

7547-8603126

45 3611 4716

Ring of head

41

056-062-36-2-2

25 3111 3169

Ring

42

9571-8603025-20

99 0000 2717

Head of cylinder

,
Assembly units, parts

2.17-3


Hoist mechanism

7540-3902090

2.17.2
Figure 2.17.2 Control pipelines of hoist mechanism
2.17.2 --
T a b l e 2.17.2 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

201495

45 9346 1557

Bolt

252136

45 9816 6067

344525

45 9981 6464

75405-8606143

45 3616 5201

344435

-

Q-ty per BELAZ
7540
7540
4

Washer

Knee-piece

Pipeline

45 9981 6454

Knee-piece

751211-8609676

45 3641 7771

High pressure hose

549-8606310-01

45 3619 3804

Unit of hydraulic distributors

75211-8609670

45 3641 7770

High pressure hose

344006

45 9981 6262

Nipple

2.17-4


Hoist mechanism

7540-3902090

2.17.3
Figure 2.17.3 Unit of hydraulic distributors control
2.17.3 --
T a b l e 2.17.3 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

549-8606200

45 3619 6532

Electromagnet

15.3747

45 7374 8237

Electromagnet

045-053-46-2-2

25 3111 4263

Ring

531-1705206

45 3612 2252

Bushing

549-8606204

45 3619 6533

Flange

221602

45 9412 1106

Screw

549-8606198

45 3619 3796

Pusher

058-063-30-2-2

25 3111 3123

Ring
Ring

549-8606194

45 3619 3795

10

549-8606196

45 3619 4055

Pilot

11

531-1712217

45 3612 0234

Sleeve of pilot

12

531-1712612

45 3612 0255

Washer

13

540-1712131

45 3613 1027

Spring

14

020-025-30-2-2

25 3111 3101

Ring

15

549-8606314-11

45 3619 8038

Body

16

549-8606188

45 3619 6531

Cover

17

252134

45 9816 6045

Washer

18

220105

45 9432 1109

Screw

2.17-5

-

Q-ty per BELAZ
7540
7540
2
2
2
2
2
2
2
2
2
2
8
8
2
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
1
1
2
2
16
16
16
16


Hoist mechanism

7540-3902090

2.17.4
Figure 2.17.4 Pipelines of hoist mechanism
2.17.4 --
T a b l e 2.17.4 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

341155

45 9957 3052

Pin

252139

45 9816 6070

Washer

250560

45 9553 1063

Nut

202115

45 9346 6684

Bolt

75401-8609076-10

45 3616 7703

Tube

540-8607204-20

45 3616 7608

Control panel

540-8609230-10

45 3616 4091

Tube

540-8609726

45 2616 4228

Branch-pipe

7540-8609385

45 3616 5212

Spring

10

540-8609028

45 3613 3372

Suction hose

11

548-8609265

45 3614 1034

Suction hose

12

549-8609640

45 3619 7154

Clamp

13

75485-8609381

45 3613 9802

High pressure hose

14

7540-8609040-01

45 3616 4572

Tube

14

75406-8609040

45 3616 5871

Tube

--

-1

15

7540-8609042

45 3616 2910

Tube

2.17-6

--


Hoist mechanism

7540-3902090
2.17.4
Continuation of Table 2.17.4
-

Q-ty per BELAZ
7540
7540
1
--1
-1
2
--

Pos. No

Designation


OKP code

15

540-8609721-11

45 3616 4227

Tube

16

7540-8609028

45 3616 3113

Suction hose

17

548-8609034

45 3614 2035

Suction hose

17

540-8609265

45 3616 3028

Suction hose

18

040-045-30-2-2

25 3111 3115

Ring

19

252136

45 9816 6067

Washer

19

19

20

201499

459346 1561

Bolt

18

18

21

7548-8609010

45 3613 5268

Flange

22

7540-8609090

45 3616 2027

Tee

23

025-030-30-2-3

25 3111 4105

Ring

24

344837

45 9981 6853

Connection pipe

25

75401-8609258

45 3616 6001

Tube

26

7540-8609021

45 3616 2024

Tube

27

200319

45 9326 1063

Bolt

28

540-3408106

45 3613 1689

Cramp

29

75401-8609238-10

45 3616 8729

Tube

30

540-8609212

45 3616 4100

Adapter

31

75405-8609380

45 3616 7012

High pressure hose

32

027-032-30-2-3

25 3111 4106

Ring

33

548-1712495-10

45 3614 1053

Cramp

34

200317

45 9326 1062

1045

Bolt 1045

35

75405-8609670

45 3616 8597

High pressure hose

36

75131-3408258

45 3644 4335

Plate

37

75131-3408225

45 3644 4357

Insert

38

250510

45 9553 1055

Nut

39

252135

45 9816 6046

Washer 8

40

341037

45 9957 3021

865

Pin 865

,
Assembly units, parts

2.17-7


Hoist mechanism

7540-3902090

2.17.5
Figure 2.17.5 Control panel
2.17.5 --
T a b l e 2.17.5 List of assembly units and parts
-

Q-ty per BELAZ
7540
7540

Pos. No

Designation


OKP code

548-8607208-10

45 3614 4585

Front bracket of panel

344435

45 9981 6454

Knee-piece

201499

45 9346 1561

Bolt

10

10

252136

45 9816 6067

Washer

14

14

548-8607209-10

45 3614 4586

Rear bracket of panel

548-8607280

45 3614 3534

Connection pipe

035-040-30-2-2

25 3111 3112

Ring

527-8604052

45 3611 0316

Spring of check valve

26,988-60+150

46 9196 1661

Ball

10

75485-8607216

45 3613 7971

Seat

11

040-045-30-2-2

25 3111 3115

Ring

12

7823-4617108

45 3645 0508

Bushing

13

340321

45 9957 1084

Bolt

,
Assembly units, parts

2.17-8


Hoist mechanism

7540-3902090
2.17.5
Continuation of Table 2.17.5

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

14

252137

45 9816 6068

Washer

15

344203

45 9981 6367

Tee

16

344837

45 9981 6853

Connection pipe

17

027-032-30-2-2

25 3111 3106

Ring

18

262542

45 9932 1302

Plug

19

540-8607010-02

45 3613 3500

Control valve

20

025-030-30-2-2

25 3111 3105

Ring

21

540-8607280

45 3616 3021

Connection pipe

22

540-8608251

45 3613 3364

Spring

23

17,462-60+100

46 9196 9461

Ball

24

75485-8607214

45 3613 7970

Seat

25

008-012-25-2-2

25 3111 3055

Ring

26

548-8607290

45 3614 3535

Drain branch-pipe

27

262541

45 9932 1301

Plug

28

549-3408049

45 3619 0003

Ring

29

549-3408048

45 3619 0002

Lock-nut

30

341346

00 3413 4600

1045

Screw 1045

31

548-8607211-10

45 3614 4587

Cover

32

540-8607136

45 3613 3324

Valve spring

33

540-8607156-20

45 3613 7427

Spool-valve

34

540-8607238-20

45 3616 7819

Unit of control panel

35

262543

45 9932 1303

Plug

36

344155

45 9981 6277

Knee-piece

37

021-025-25-2-2

25 3111 3069

Ring

38

78211-4617100

45 3642 4469

Safety valve

39

010-014-25-2-2

25 3111 3057

Ring

40

7820-4603100

45 3642 2130

Auxiliary valve

41

258223

45 9871 1306

0,8125

Split-pin 0,8125

42

379432

45 3414 3561

Metal seal

43

252155

45 9816 6006

Washer 8

44

200263

45 9326 1022

835

Bolt 835

2.17-9


Hoist mechanism

7540-3902090

2.17.6
Figure 2.17.6 Control valve
2.17.6 --
T a b l e 2.17.6 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

200317

45 9326 1062

Bolt

252136

45 9816 6067

Washer

540-8607026

45 3613 3312

Cover

045-050-30-2-2

25 3111 3117

Ring

540-8607016-10

45 3616 4570

Body

540-8607028

45 3613 3502

Spring

540-8607032

45 3613 3504

Washer

540-8607020-11

45 3613 7094

Spool-valve

2.17-10

-

Q-ty per BELAZ
7540
7540
8
8
8
8
2
2
2
2
1
1
2
2
2
2
1
1


Hoist mechanism

7540-3902090

2.17.7
Figure 2.17.7 Safety valve
2.17.7 --
T a b l e 2.17.7 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

78211-4617107

45 3642 4470

Body

78211-4617114

45 3642 4471

Seat

78211-4617122

45 3642 4473

Valve

78211-4617128

45 3642 4473

Protective ring

027-032-30-2-2

25 3111 3106

Ring

78211-4617119

45 3642 4522

Spring

78211-4617132

45 3642 4475

Cover

2.17-11


Hoist mechanism

7540-3902090

2.17.8
Figure 2.17.8 Auxiliary valve
2.17.8 --
T a b l e 2.17.8 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

012-016-25-2-2

25 3111 3059

Ring

-41-3515142

45 3642 0490

Protective ring

7820-3515148

45 3652 1964

Seat

-41-3515146

45 3642 0494

Stem

003-005-14-2-2

25 3111 3001

Ring

-41-3515144

45 3642 0492

Adjustment valve

-41-3515147

45 3642 0495

Washer

-41-3515151

45 3642 0498

Valve spring

-41-3515149

45 3642 0497

Piston

10

7820-4603104-10

45 3642 6752

Cover of spring

11

201418

45 9346 1504

Bolt

12

206538

45 9336 1557

Bolt

1
4

13

252134

45 9816 6045

Washer

14

250512

45 9553 1057

Nut

15

7820-4603102

45 3642 2131

Body

16

7820-3515152

45 3642 2009

Plug

2.17-12


Hoist mechanism

7540-3902090

2.17.8
Continuation of Table 2.17.8

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540

17

014-018-25-2-2

25 3111 3062

Ring

18

7820-4603106

45 3642 2133

Cover

19

201420

45 9346 1506

Bolt

2.17.9
Figure 2.17.9 Mounting of pumps
2.17.9 --
T a b l e 2.17.9 List of assembly units and parts

Pos. No

Designation


OKP code

,
Assembly units, parts

-

Q-ty per BELAZ
7540
7540
1
2
1
--2

50-4*

41 5111 0005

Pump

50-4-

41 5811 0001

Pump

549-4202179

45 3619 2949

Ring

201499

45 9346 1561

1030

Bolt 1030

252136

45 9816 6067

10

Washer 10

530-3406018

45 3611 0187

Gasket

4
4

341003

45 9957 3002

Pin

252156

45 9816 6007

Washer

250512

45 9553 1057

Nut

*-- 3050136
*-- it is admitted to replace to gear type pump 3050136

2.17-13


Hoist mechanism

7540-3902090

2.17-14


Bearings

7540A-3902090

3
3 BEARINGS

3-1


Bearings

7540A-3902090

, 3.1
Designation of bearings used on dump truck, their quantity per one truck are listed in Table 3.1
3.1
T a b l e 3.1 Bearings

Designation


code


Fig. No.

Pos. at fig.

2.5.9
2.5.12
2.5.13
2.5.14
2.5.47
2.5.48
2.5.61
2.5.62
2.5.61
2.5.62
2.5.6
2.5.18
2.4.7

Q-ty per one BelAZ


7540A

7540B

2
8
8
4
18
19
19
3
19
3
6
23

1
6
12
2
------6
2

----4
5
4
2
4
2
---

8
12
12
12
13
15
6
8
1
30
9
1
1
5
3
3
39
15
4
19
31
21
3

2
---3
1
1
2
1
1
2
2
1
2
2
-1
2
1
--1

2
4
1
1
--1
2
--2
2
1
2
2
2
---1
1
1

6-116

46 1223 0517

208

46 1213 2470

208

46 1213 2355

210

46 1213 2711

307

46 1213 4189

2505
3612
6-46115

46 2242 1209
46 2114 0972
46 1523 1605

7312

46 2414 1448

7318
7522

46 2414 1618
46 2414 2233

7612

46 2414 2774

7616
7616
7618
7622
7622
123082

46 2414 2901
46 2414 2898
46 2414 2940
46 2414 3015
46 2414 3014
46 2213 1532

12316

46 2214 1632

32418

46 2224 3744

2.4.8
2.5.57
2.5.60
2.5.54
2.5.41
2.5.42
2.7.3
2.7.4
2.5.41
2.5.42
2.10.4
2.10.4
2.7.3
2.10.4
2.10.4
2.5.46
2.5.12
2.5.13
2.5.14
2.5.47
2.5.48
2.7.3

70-32605
423102

46 2140 0017

2.5.4

12

--

46 2213 4822

424122

46 2224 5004

2.7.5
2.5.60
2.5.61

8
17
4

12
---

12
3
1

42607

46 2140 0003

2.4.7

11
9

2.4.8

3-2


Bearings

7540A-3902090
3.1
Continuation of Table 3.1

Designation


code

46115
50316
503165

46 1523 1603
46 1274 5471
46 1274 5472

50416

46 1274 5495

Q-ty per one BelAZ


Fig. No.

Pos. At fig.

7540A

7540B

13
3
7
11
14
32
17

-1
-1
--2

1
-1
-1
1
-8

53614

46 2230 0015

2.5.54
2.5.12
2.5.61
2.5.14
2.5.47
2.5.48
2.5.13

704902610

46 4111 1148

2.12.4

10

80470710

46 4112 1617

2.6.5

10

1000906

45 1210 0051

2.12.2

1176724

46 1574 6619

2.5.8
2.5.54
2.7.6

5
30
1

1
-4

-1
4

2007144

46 2415 6530

804709210
98316
12931617

45 3921 2251
46 1654 6270
46 2614 1652

80105

46 1150 0017

-60

46 4913 3539

6-60

46 4913 3545

3-3

2.6.3

2.10.2

14

2.10.2
2.12.1
2.12.6
2.17.1
2.9.2
2.9.3
2.9.4
2.9.4

14
12
5
5
17
3
9
3

2
1
1
4
8
8
6
1

2
1
1
4
8
8
6
1


Bearings

7540A-3902090

3-4


Number index

7540A-3902090

4
4 NUMBER INDEX

4-1


Number index

7540-3902090


Number index of assembly units and parts
4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

Quantity BELAZ

Position
No

7540A

7540B

2.14.1

42

2.14.1

34

2.14.1

72

Receptacle

2.14.2

29

Receptacle

2.14.2

30

10

,
Assembly units, parts

Figure
No

Alternator

Sensor of oil filters

clogging

45 7373 9007

01.93.

45 7373 9095

Sensor of speedometer

45 7373 9003

Receptacle

2.14.6

45 7373 9003

Receptacle

2.14.8

45 7373 9004

Pin socket

2.14.6

11

45 7373 9008

Pin socket

2.14.6

11

Brake valve with man-

2.13.2

ual control

19

Starter

2.14.1

45

Pin

2.14.6

2.11.2

--

Rim band

2.11.2

--

45 3921 6237

45 7373 8004

--

25 2313 1301

18.00-25

--

25 2413 1301

Tire inner tube 18.0025

-003-005-14-2-2

25 2213 1331
25 3111 3001

18.00-25

Tire 18.00-25
Ring

2.11.2
2.17.8

008-011-19-2-2

25 3111 3016

Ring

2.13.1

82

26

26

26

008-011-19-2-2

25 3111 3016

Ring

2.13.2

008-011-19-2-2

25 3111 3016

Ring

2.13.12

16

008-011-19-2-6
008-012-25-2-2

25 3111 5415
25 3111 3055

Ring
Ring

2.4.9

16

16

2.2.4

36
74

008-012-25-2-2

25 3111 3055

Ring

2.2.4

94

008-012-25-2-2

25 3111 3055

Ring

2.9.2

26

008-012-25-2-2
008-012-25-2-2

25 3111 3055
25 3111 3055

Ring
Ring

2.12.9

2.17.5

25

008-012-25-2-6

25 3111 5415

Ring

2.5.19

1
--

010-014-25-2-2

25 3111 3057

Ring

2.2.4

34

010-014-25-2-2

25 3111 3057

Ring

2.17.5

39

012-016-25-2-2

25 3111 3059

Ring

2.9.2

49

93

42

42

012-016-25-2-2

25 3111 3059

Ring

2.13.1

012-016-25-2-2
012-016-25-2-2

25 3111 3059
25 3111 3059

Ring
Ring

2.13.2

16
1

2.17.8

012-016-25-2-6

25 3111 5416

Ring

2.5.11

19

3
--

014-018-25-2-2

25 3111 3062

Ring

2.5.5

25 3111 3062

Ring

2.5.66

19

1
--

--

014-018-25-2-2
014-018-25-2-2
014-018-25-2-6

25 3111 3062
25 3111 5411

Ring
Ring

2.17.8
2.5.16

17
5

1
5

1
--

016-020-25-2-2
016-020-25-2-6

25 3111 3064
25 3111 5435

Ring
Ring

2.12.8

2.5.37

--

019-023-25-2-2
019-023-25-2-6

25 3111 3067
25 3111 5417

Ring
Ring

2.12.9

19

2.5.16

36

--

020000-01
020-025-30-2-2

45 3921 0051
25 3111 3101

Latch of lock
Ring

2.16.2
2.2.4

78
61

1
1

1
1

4-2


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

020-025-30-2-2

25 3111 3113

Ring

No
2.5.3

25 3111 3101

Ring

2.5.47

1
--

--

020-025-30-2-2
020-025-30-2-2

25 3111 3101

Ring

2.5.55

24

--

020-025-30-2-2

25-3111 3101

Ring

2.5.59

--

4
38

28

020-025-30-2-2
020-025-30-2-2

25 3111 3101
25 3111 3101

Ring
Ring

2.13.1
2.17.3

8
14

38
2

020-025-30-2-6

25 3111 3101

Ring

2.4.11

020-025-30-2-6

25 3111 5404

Ring

2.5.18

27

2
--

020-025-30-2-6

25 3111 5404

Ring

2.5.21

--

020-025-30-2-6

25 3111 5404

Ring

2.5.22

--

020-025-30-2-6

25 3111 5404

Ring

2.5.33

14

--

020-025-30-2-6

25 3111 5404

Ring

2.5.40

16

--

020-025-30-2-6

25 3111 5404

Ring

2.5.46

12

3
--

021-025-25-2-2

25 3111 3069

Ring

2.17.5

37

024-030-36-2-6

25 3111 5431

Ring

2.5.18

025-030-30-2-2

25 3111 4105

Ring

2.2.2

18
40

3
4

2
--

025-030-30-2-2

25 3111 3105

Ring

2.12.6

10

025-030-30-2-2
025-030-30-2-2

25 3111 3105
25 3111 3105

Ring
Ring

2.12.7

16

2.17.5

025-030-30-2-3

25 3111 4105

Ring

2.17.4

20
23

4
3

4
3

025-030-30-2-6

25 3111 3101

Ring

2.4.11

027-032-030-2-2
027-032-30-2-2

25 3111 3106
25 3111 3106

Ring
Ring

2.12.5

2.17.1

13

027-032-30-2-2

25 3111 3106

Ring

2.17.5

17

027-032-30-2-2

25 3111 3106

Ring

2.17.7

027-032-30-2-3

25 3111 4106

Ring

2.17.4

5
32

1
4

1
4

027-032-30-2-6

25 3111 5425

Ring

2.5.33

25 3111 5425

-320-2

Ring -320-2

2.5.63

12

6
--

--

027-032-30-2-6
029-035-36-2-2
029-035-36-2-2

25 3111 3148
25 3111 3148

Ring
Ring

2.5.2
2.5.40

26
2

1
9

029-035-36-2-2
029-035-36-2-6
029-035-36-2-6

25 3111 3148

Ring

2.7.11

33

25 3111 5405
25 3111 5405

Ring
Ring

2.5.5
2.5.14

4
31

2
2

---

029-035-36-2-6

25 3111 5419

Ring

2.5.20

14

--

029-035-36-2-6

25 3111 5405

Ring

2.5.33

29

--

029-035-36-2-6

25 3111 5405

Ring

2.5.35

--

030-035-30-2-2

25 3111 3108

Ring

2.2.3

47

030-035-30-2-6

25 3111 5432

Ring

2.5.6

20

1
--

030-035-30-2-6

25 3111 5432

Ring

2.5.18

37

--

030-035-30-2-6

25 3111 5432

Ring

2.5.36

14

--

034-040-36-2-2
034-040-36-2-6

25 3111 3152
25 3111 5406

Ring
Ring

2.12.9

12

2.5.2

--

034-040-36-2-6

25 3111 5406

Ring

2.5.3

29
17

--

034-040-36-2-6

25 3111 5406

Ring

2.5.17

11

--

034-040-36-2-6

25 3111 5406

Ring

2.5.22

--

034-040-36-2-6

25 3111 5406

Ring

2.5.40

15

--

034-040-36-2-6

25 3111 5406

Ring

2.5.46

29

1
--

034-040-36-2-6

25 3111 5406

Ring

2.5.55

--

034-040-36-2-6

25 3111 5406

Ring

2.5.63

22

--

035-040-30-2-2

25 3111 3112

Ring

2.7.9

035-040-30-2-2

25 3111 3112

Ring

2.10.1

20
30

1
2

1
2

035-040-30-2-2

25 3111 3112

Ring

2.17.5

25 3111 5426

138

Ring 138

2.5.55

18

1
--

038-046-46-2-6
040-045-30-2-2

25 3111 3115

Ring

2.2.3

40

4-3

4
4

1
---


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

040-045-30-2-2

25 3111 3115

Ring

No
2.7.1

25 3111 3115

Ring

2.17.4

35
18

1
4

040-045-30-2-2
040-045-30-2-2

25 3111 3115

Ring

2.17.5

11

040-045-30-2-6

25 3111 5407

Ring

2.5.2

040-045-30-2-6

25 3111 5407

Ring

2.5.3

6
12

3
--

--

040-045-30-2-6

25 3111 5407

Ring

2.5.4

--

040-045-30-2-6

25 3111 5407

Ring

2.5.6

--

040-045-30-2-6

25 3111 5407

Ring

2.5.15

13

--

040-045-30-2-6

25 3111 5407

Ring

2.5.17

--

040-045-30-2-6

25 3111 5407

Ring

2.5.18

31

--

040-045-30-2-6

25 3111 5407

Ring

2.5.20

--

045 053-46-2-2

25 3111 3263

Ring

2.5.34

--

045-050-30-2-2

25 3111 3117

Ring

2.5.44

25 3111 3117

Ring

2.17.6

2
2

--

045-050-30-2-2

3
4

045-050-30-2-6

25 3111 5418

Ring

2.5.20

--

045-050-30-2-6

25 3111 5418

Ring

2.5.36

25 3111 5418

Ring

2.5.46

16
44

1
--

--

045-050-30-2-6
045-053-46-2-2
045-053-46-2-2

25 3111 3263
25 3111 3263

Ring
Ring

2.5.35
2.5.59

1
--

045-053-46-2-2

25 3111 4263

Ring

2.17.3

19
18
3

4
2

050-055-30-2-2

25 3111 3118

Ring

2.5.48

--

050-055-30-2-2

25 3111 3118

Ring

2.5.59

--

050-055-30-2-6

25 3111 5408

Ring

2.5.2

4
--

050-055-30-2-6

25 3111 5408

Ring

2.5.4

--

050-055-30-2-6

25 3111 5408

Ring

2.5.5

--

050-055-30-2-6

25 3111 5408

Ring

2.5.14

25

--

050-055-30-2-6

25 3111 5408

Ring

2.5.20

--

050-055-30-2-6

25 3111 5408

Ring

2.5.33

19

--

050-055-30-2-6

25 3111 5408

Ring

2.5.35

11

--

055-060-30-2-2

25 3111 3121

Ring

2.5.20

22

--

056-062-36-2-2

25 3111 3169

Ring

2.2.3

056-062-36-2-2

25 3111 3169

Ring

2.17.1

36
41

1
4

1
4

056-062-36-2-6

25 3111 5409

Ring

2.5.2

25 3111 3123

Ring

2.17.3

9
8

1
4

--

058-063-30-2-2
065-070-30-2-6

25 3111 5430

Ring

2.5.36

--

070-075-30-2-6

25 3111 5412

Ring

2.5.5

55

--

080-086-36-2-6

Ring

2.4.11

080-090-58-2-2

25 3111 3363

Ring

2.17.1

8
19

2
2

2
2

080-090-58-2-6

25 3111 5410

Ring

2.5.2

25 3111 5410
25 3111 5410

Ring
Ring

2.5.3
2.5.6

11
1

1
2

--

080-090-58-2-6
080-090-58-2-6

090-100-58-2-2

25 3111 3365

Ring

2.9.2

22

096-102-36-2-2

25 3111 3204

Ring

2.5.14

26

1
--

--8
--

096-102-36-2-2

25 3111 3204

Ring

2.5.48

11

1
--

0974-01.02
1,2-105138-3

45 7514 0047
25 3131 5514

Switch
Cup

2.14.7

32

2.5.14

22

--

1,2-1025-3

25 3131 5519

Cup

2.5.14

32

--

1.2.1025-3

25 3131 5519

Cup

2.5.63

2
--

1.2-105138-3

25 3131 5514

Cup

2.5.63

35

--

1.2-105138-3

25 3131 5514

Cup

2.7.9

15

1.2-5070-3

25 3131 3108

Cup

2.5.6

1
--

1.3. 6

45 9167 4008

Greaser

2.16.15

13

1.3.6

45 9167 4008

Greaser

2.9.1

1.3.6.

45 9167 4008

Greaser

2.17.1

23
10

14
4

14
4

1.3.6

45 9167 4008

Greaser

2.10.1

24

4-4


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.13.11

33

Figure
No

1/35466/21

2402-

1000176

45 6142 6125

7522-

1000906
1001010

45 1210 0051
45 3637 0770

7522-

1001010

45 3637 0770

525-

1001039

45 3611 0001

540-

1001042

45 3616 0007

540-

1001042

45 3616 0007

540-

1001043

45 3616 0008

540-

1001043

45 3616 0008

-24021

Pin
Engine -2402-1

2.1.2

Bearing
Beam of front support

2.12.2

2.1.1

25

Beam of front support

2.1.2

26

Washer

2.5.3

--

Right bracket of rear


support

2.1.2

12

Right bracket of rear


support

2.1.1

Left bracket of rear


support

2.1.2

12

Left bracket of rear


support
Ring

2.1.1

100-110-58-2-2

25 3111 3367

2.9.2

27

7548-

1001410

45 3613 5434

Upper shock absorber

2.1.1

10

7548-

1001410

45 3613 5434

Upper shock absorber

2.1.2

21

7548-

1001420

45 3613 5436

Lower shock absorber

2.1.1

12

7548-

1001420

45 3613 5436

Lower shock absorber

2.1.2

23

7548-

1001420

45 3613 5436

2.5.1

12

--

7548-

1001420

45 3613 5436

Lower shock absorber


Lower shock absorber

2.5.45

--

Adjusting gasket

2.1.1

12

Adjusting gasket

2.1.2

19

12

Adjusting gasket

2.5.1

11

28

--

Adjusting gasket

2.5.45

--

28

Protective shroud

2.1.1

7548-

1001428

45 3613 5439

7548-

1001428

45 3613 5439

7548-

1001428

45 3613 5439

7548-

1001428

45 3613 5439

7548-

1001432

45 3613 5440

7548-

1001432

45 3613 5440

Protective shroud

2.1.2

20

65-

1002294

47 5341 5717

Filtering element

2.2.3

10

65-

1002294

47 5341 5717

Filtering element

2.5.2

32

--

65-

1002294

47 5341 5717

Filtering element

2.5.46

--

Filtering element

2.7.1

38

65-

1002294

45 5341 5717

65-

1002294

47 5341 5717

Filtering element

2.7.8

10

65-

1002294

47 5341 5717

Filtering element

2.10.7

10

540-

1005129

45 3616 0011

Cover of casing

2.1.1

45 3616 0011

Cover of flywheel casing

2.1.2

22

1
1

540-

1005129

236-

1011296

45 6621 1267

Gasket

2.1.3

236-

1011296

45 6621 1267

Gasket

2.13.12

548-

1013010

45 3614 0006

Radiator

2.4.3

10

540-

1013015

45 3613 0023

Radiator unit

2.4.5

530-

1013022

45 3611 0002

Hemp packing

2.4.4

15

530-

1013022

45 3611 0002

Hemp packing

2.4.5

540-

1013053

45 3613 0026

Lower tank

2.4.5

540-

1013078

45 3613 0029

Upper tank

2.4.5

4-5


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

1013094

45 3613 0031

Gasket

2.4.5

548-

1013098

45 3614 0007

Stancheon

2.4.5

540-

1015010

45 3616 0012

Connection hose

2.1.3

75406-

1015700

45 3616 7857

Bracket

2.1.3

28

75406-

1015705

45 3616 8050

Bracket

2.1.3

38

75406-

1015813

45 3616 5284

Pipe

2.1.3

20

75406-

1015814

45 3616 5285

Pipe from heater to


the engine

2.1.3

16

540-

1015818

45 3616 0016

Right intermediate
pipe

2.1.3

530-

1015818

45 3611 0003

Connection hose

2.1.3

21

530-

1015818

45 3611 0003

Connection hose

2.4.1

38

540-

1015819

45 3616 0017

Left intermediate pipe

2.1.3

75406-

1015825

45 3616 5287

Bracket of heater

2.1.3

27

540-

1015828

45 3616 0024

Right branch-pipe

2.1.3

540-

1015829

45 3614 8361

Branch-pipe

2.1.3

1
1

1
1

75131-

1015833

45 3644 7691

Gasket

2.1.3

25

75406-

1015860

45 3616 5290

Branch-pipe

2.1.3

23

7513175406-

1015898
1015926

45 3644 7856
45 3616 5292

Gasket
Heat pipe

2.1.3
2.1.3

26
34

1
1

1
1

1015934-01

45 3612 2254

Clamp of heat pipe


fastening

2.1.3

35

540-

1018132

45 3616 0040

Fastening bolt

2.2.2

57

7522-

1018170

45 3637 0581

Oil pipeline

2.1.4

540-

1018174-01

45 3616 0043

Oil pipeline

2.1.4

16

540-

1018176-10

45 3616 0044

Oil pipeline

2.1.4

12

540-

1018181-10

45 3616 0891

Oil pipeline

2.1.4

15

548-

1018187

45 3614 0014

Branch-pipe

2.1.4

20

540-

1018191-01

45 3616 1248

Gasket

2.1.4

19

548-

1018286

45 3614 0019

Branch-pipe

2.1.4

21

Gasket

2.12.6

14

Stancheon
Ring

2.4.5

2.5.54

6
2

1
--

Ball

2.9.2

12

Fuel tank

2.2.2

32

531-

549540-

1018442

45 3619 0507

103098
105-115-58-2-2

45 3613 0032
25 3111 3368

11,112-60+100

45 9116 7361

75404-

1101010

45 3616 6181

75404-

1101012

45 3616 6571

Body of fuel tank with


oil tank

2.2.3

20

7530-

1101018

45 3624 1303

Cover

2.2.3

46

7512-

1101147

45 3641 0492

Cover

2.2.3

16

549-

1101264

45 3619 0005

Drain cock plug

2.2.3

75406-

1104120

45 3616 5295

Pipe of fuel supply

2.2.2

19
51

1
1

1
1

540-

1104212

45 3613 0182

Hose

2.1.4

13

549-

1104212

45 3619 6377

Hose

2.4.9

45 3616 6564

Fuel pipeline from

2.2.2

33

754047540154875405-

1104420
1104470

45 3616 2127

tank to pump
Suction pipe

2.2.3

1104500-20

45 3614 2342

Pipe of fuel drain from


injectors

2.2.2

1104516

45 3616 4851

Pipe of fuel outlet from


fuel pump

2.2.2

4-6


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

31

7540B

540-

1104519-01

45 3616 0970

Gasket

No
2.2.2

540-

1104519-01

45 3616 0970

Gasket

2.13.1

44

540-

1104519-01

45 3616 0970

Gasket

2.14.1

17

17

540-

45 3616 0970
45 3619 0970

Gasket
Gasket

2.14.2

2.14.4

7
5

540-

1104519-01
1104519-01

540-

1104519-01

45 3616 0970

19

45 3616 5170

Gasket
Pipe of fuel drain from
injectors to fuel tank

2.15.4

1104520

2.2.2

19

7540-

1104520-20

45 3616 5169

Pipe of fuel drain from


injectors to fuel tank

2.2.2

26

7540-

1104525-20

45 3616 4162

Pipe of fuel outlet from


fuel pump to tank

2.2.2

20

7540-

1104550-20

45 3616 4163

Fuel pipeline from

2.2.2

59

2.2.2

48

75405-

9
2

75485-

1104557

45 3613 7529

pump to hose
Intermediate fuel pipeline

7540-

1104560

45 3616 4156

Fuel pipeline

2.2.2

25

75406-

1104562

45 3616 6809

24

548-

1104694-01

45 3614 2267

Fuel pipeline
Gasket

2.2.2
2.2.2

10

548-

1104694-01

45 3614 2267

Gasket

2.13.1

42

540-

1104695
1104696-01

45 3616 3175
45 3614 2269

Gasket
Gasket

2.13.1

548-

2.2.2

43
11

548-

1104696-01

45 3614 2269

Gasket

2.2.4

42

549-

1104696-01

45 3614 2269

Gasket

2.4.1

42

548-

1104696-01
1104696-01

45 3614 2269
45 3614 2269

Gasket
Gasket

2.4.9

2.5.2

39
23

548-

--

548-

1104696-01

45 3614 2269

Gasket

2.14.1

25

25

548-

1104696-01

45 3614 2269

Gasket

2.14.2

548-

1104696-01
1104928

45 3614 2269
45 3614 2495

Gasket
Short lever

2.14.8

2.2.2

6
7

1105226

45 3613 0226

Gasket

2.12.7

Pedal with lining

2.2.5

24

Pedal

2.2.5

25

16
26

5485407548-

1108010

45 3614 8537

7548-

1108011

45 3614 8538

549-

1108016
1108016

45 3619 0119
45 3619 0118

Lining
Pedal lining

2.13.3

1108029-10
1108029-

45 3611 0013
45 3611 0013

Fork of link
Fork

2.4.9
2.2.4

549525525-

2.2.5

22
5

1
2
2

7545-

1108044

45 3637 4443

Axle

2.2.4

75481-

1108044

45 3514 4961

Axle

2.2.4

60

7548-

1108057

45 3614 8554

Bushing

2.2.5

31

Sealing plug

2.14.7

38

540-

1108060

45 3613 0243

7545-

1108071

45 3637 4445

Lever

2.2.4

75406-

1108082

45 3616 6769

Bracket

2.2.4

87

75481-

1108113

45 3614 7043

Bushing

2.2.4

25

1108130-10

45 3633 2627

Link

2.2.4

13

500-

1108138

45 34160251

End-tip

2.2.4

500-

1108138

45 3416 0251

End-tip

2.2.5

14
14

1
2

1
2

500-

1108140

--

End-tip

2.2.5

15

540-

1108141

45 3613 0253

Bushing

2.16.7

17

7519-

4-7


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
540-

Sealing bushing
Block

2.13.2

11

2.2.5

18

--

Plug

2.2.5

19

--

Spring

2.2.5

17

--

Finger

2.2.5

16

500-

1108141
1108142

45 3613 0253
--

500-

1108144

500-

1108146

500-

1108148-01

7548-

1108150

45 3614 7535

Bracket

2.2.4

31

7548-

1108160

45 3614 8540

Bracket

2.2.5

35

7548-

1108170

45 3614 7534

Bracket

2.2.4

32

1
1

1
1

75406-

1108200

45 3616 5301

Bracket

2.2.4

84

Cable of the engine


shutdown
Cover

2.2.4

53

2.2.4

36

74211-

1108210

45 3614 4788

74211-

1108216

45 3632 3928

7548-

1108220

45 3614 8154

Link

2.2.4

24

Link of the engine


shutdown

75406-

1108220

45 1156 3725

2.2.4

86

75125-

1108258

45 3641 1548

Strap

2.2.5

13

75404-

1108260

45 3616 6281

Lever

2.2.4

58

75404-

1108272

45 3616 6282

Lever

2.2.4

57

75481-

1108276

45 3614 5864

Plate

2.2.4

21

75483-

1108277

45 3613 8594

Plate

2.2.4

48

540-

1108279

45 3613 0257

Washer

2.2.5

549-

1108280

45 3619 0786

Handle of manual fuel


supply

2.2.5

540-

1108284

45 3613 0260

Washer

2.2.5

540-

1108286

45 3613 0261

Bracket

2.2.5

549-

1108290

45 3619 0787

Handle

2.2.5

11

74211-

1108298

45 3632 3934

Holder

2.2.4

22

7548-

1108308

45 3614 8543

Bushing

2.2.5

37

7548-

1108326

45 3614 7538

Strap

2.2.4

45

Connective hose

2.2.4

75

Connective hose

2.2.4

54

74211-

1108390

45 3632 4026

74211-

1108391

45 3632 4182

75481-

1108450

45 3614 4794

75481-

1108452

75481-

1108472

75481-

Pushing gear

2.2.5

21

45 3614 4795

Pipe of pusher

2.2.5

22

45 3614 4798

Link of pusher

2.2.5

23

1108480

45 3614 7071

Pipeline

2.2.4

51

549-

1108498

45 3619 7552

Special washer

2.2.4

73

75406-

1108500

45 3616 7962

Pipeline

2.2.4

79

75404-

1108504

45 3616 7503

Pipeline

2.2.4

66

75406-

1108504

45 3616 7963

Pipeline

2.2.4

91

7420-

1108548

45 3629 0847

Axle

2.2.4

85

75481-

1108650

45 3614 7048

Bracket

2.2.4

7545-

1108900

45 3637 7217

Pneumatic valve

2.2.5

36

238-

1109010-22

45 3923 1306

Air filter

2.2.1

24

7548-

1109120

45 3613 5485

Bracket

2.2.1

29

7540-

1109224

45 3616 6481

Right pipeline

2.2.1

27

--

75406-

1109224-10

45 3616 6519

Right pipeline

2.2.1

27

--

7540-

1109225

45 3616 6482

Left pipeline

2.2.1

28

--

75406-

1109225-10

45 3616 6516

Left pipeline

2.2.1

28

--

75406-

1109226

45 3616 5314

Pipeline

2.2.1

75406-

1109232

45 3616 5318

Branch-pipe

2.2.1

25

7548-

1109319

45 3613 5508

Hose

2.2.1

7540-

1109319

45 3616 6483

Hose

2.2.1

34

--

4-8


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

75406-

1109320

45 3616 5325

Bracket

No
2.2.1

75406-

1109330

45 3616 5328

Pipeline

2.2.1

10

75406-

1109370

45 3616 5331

Branch-pipe

2.2.1

23

75406-

1109379

45 3616 5332

Air intake

2.2.1

11

7540-

1109399

45 3616 1807

Gasket

2.2.1

75406-

1109400

45 3616 5337

Air intake

2.2.1

12

7548-

1109580

45 3613 5516

Clamp

2.2.1

26

14

548-

1109590-01

45 3614 4086

Clamp

2.2.1

22
4

Bracket of fuel delivery pump attachment

2.2.2

37

7523-

1113052

45 3637 0036

540-

1115043

45 3613 0319

49

1115054

45 3613 0321

Spring
Hose

2.2.4

540-

2.2.1

1133010

45 3614 7094

Manual pump

2.2.2

-1

75481-

32
41

114-120-36-2-2

25 3111 3217

Ring

2.5.4

--

114-120-36-2-6

25 3111 5421

Ring

2.5.15

25 3111 3371

Ring

2.10.5

16
5

1
2

--

115-125-58-2-2
115-125-58-2-2
115-125-58-2-2

25 3111 3371
25 3111 3377

Ring
Ring

2.12.9

15

2.17.1

17

115-125-58-2-6

25 3111 5423

Ring

2.5.15

13

--

1176724

46 1574 6619

Ball bearing

2.5.54

30

2
--

1176724

46 1574 6619

Bearing

2.5.8

12,7-60+100

46 9116 7961

Ball

2.5.40

29

46 9116 7961

Ball

2.5.58

1
--

--

12,7-60+100
12.92.00.00.00

45 3921 0095

Door handle

2.16.4

19

120-126-36-2-2

25 3111 3221

Ring

2.2.3

29

120-126-36-2-6

25 3111 5422

Ring

2.5.15

10

1
--

75405-

1203005

45 3616 4804

Right intake pipe

2.1.2

75405-

1203005

45 3616 4804

Right intake tube

2.3.2

23

1203005-11

45 3616 5028

Right intake tube

2.3.1

22

1203006

45 3616 4805

Left intake pipe

2.1.2

Left intake tube

2.3.2

24

Left intake tube

2.3.1

23

21

754075405754057540-

1203006
1203006-10

45 3616 4805
45 3616 4666

1
-1

7523-

1203020

45 3637 0632

Gasket

2.3.1

540-

1203020
1203021

45 3613 0345
45 3616 0109

Gasket
Gasket

2.3.2

15

540-

2.1.2

540-

1203021

45 3616 0109

Gasket

2.3.2

25

75405-

1203050

45 3616 4808

Right exhaust tube

2.3.2

27

1203050-10

45 3616 4667

Exhaust tube

2.3.1

15

Left exhaust tube

2.3.2

18

Spring

2.3.1

754075405540-

1203051

45 3616 4809

1203081

45 3613 0369

540-

1203081

45 3613 0369

Spring

2.3.2

540-

1203082

45 3613 0370

Locking ring

2.3.1

2.3.2

540-

1203082

45 3613 0370

Locking ring

75406-

1203109

45 3616 5350

Bracket

2.3.1

24

26

14

7540-

1203109

45 3616 6487

Bracket

2.3.2

75402-

1203110

45 3616 2974

Bracket

2.3.1

4-9


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B
1

No
7540-

1203110

45 3616 6488

Bracket

2.3.2

22

540-

1203114

45 3616 0112

Clamp

2.3.1

13

Clamp

2.3.2

13

2.3.2

2.3.1

2.3.2

2.3.1

540-

1203114

45 3616 0112

75405-

1203150

45 3616 4779

75402-

1203150

45 3616 2975

1203151

45 3616 4780

Right tube with seal-

ing device

75402-

sealing device

75405-

Right inlet tube with

Left inlet tube with


sealing device

Left tube with sealing

device

1203151

45 3616 2976

75402-

1203152

45 3616 2979

Inlet tube

2.3.1

75402-

1203153

45 3616 2980

Inlet tube

2.3.1

75405-

1203153

45 3616 4773

Left inlet tube

2.3.2

75405-

1203154

45 3616 4772

Right inlet tube

2.3.2

Flange

2.3.1

540-

1203164

45 3613 0398

540-

1203164

45 3613 0398

Flange

2.3.2

75405-

1203180

45 3616 4783

Right bracket

2.3.2

16

25

7540-

1203181

45 3616 6854

Bracket

2.3.1

75405-

1203181

45 3616 4784

Left bracket

2.3.2

28

540-

1203315

45 3613 4422

Changeable tube

2.3.2

14

Hinge

2.3.1

19

21

540-

1203324

45 3613 3890

540-

1203324

45 3613 3890

Hinge

2.3.2

540-

1203325

45 3613 0436

Body of hinge

2.3.1

18

20

17

540-

1203325

45 3613 0436

Body of hinge

2.3.2

540-

1203333

45 3613 0439

Ring

2.3.1

540-

1203333
12308 2

45 3613 0439
46 2213 1532

Ring
Bearing

2.3.2

19

2.5.46

39

--

12316

46 2214 1632

Bearing

2.5.47

31

--

12316

46 2214 1632

Bearing

2.5.48

21

--

12316

46 2214 1632

Bearing

2.5.12

15

1
--

12316

46 2214 1632

Bearing

2.5.13

--

12316

46 2214 1632

Bearing

2.5.14

19

--

12931617

46 2614 1652

Thrust bearing

2.10.2

14

75406-

1300008

45 3616 5391

Radiators set

2.4.1

540-

1301010

45 3616 1128

Liquid type radiator

2.4.3

540-

1301020

45 3513 0461

Radiator unit

2.4.4

13

Upper tank

2.4.4

Lower tank

2.4.4

14

Gasket

2.4.4

Stancheon

2.4.4

11

12

540540540540-

1301055-10
1301078-10
1301094
1301101

45 3613 0464
45 3613 0467
45 3613 0470
45 3616 1125

540-

1301101

45 3613 0472

Stancheon

2.4.4

540-

1301120
130-140-58-2-2

45 3613 0475
25 3111 3374

Lining
Ring

2.4.4

10
47

2.9.2

1302012

45 3614 0172

Support plate

2.4.3

24

Support plate

2.4.3

14

548540-

1302014-

45 3613 3404

4-10


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

1302019-

45 3613 3403

Intermediate support

2.4.3

15

540-

1302023

45 3613 0485

Cramp

2.4.3

75404-

1302035

45 3616 6581

2.4.2

1302035-10

45 3616 2482

2.4.2

2.4.3

12

2.4.2

2.4.2

34

2.4.2

33

540-

tachment
-

549-

1302038

45 3614 0175

540-

1302060

45 3613 0492

540-

1302063

45 3613 0494

540-

1302070

45 3613 0495

1302080

45 3614 1727

548-

Link of radiator at-

Right link of radiator


attachment
Bushing

Pad of radiator sus-

pension

Spacing bushing

Upper pad of radiator

suspension

Bushing

2.4.4

16

530-

1302118

45 3611 0025

Special bolt

2.4.4

530-

1302118

45 3611 0025

Special bolt

2.4.6

11

Connection hose

2.4.1

Connection hose

2.4.1

36

Connection hose

2.4.1

31

Left pipe

2.4.1

11

Right pipe

2.4.1

14

Supply pipe

2.4.1

30

Supply pipe

2.4.1

30

Outlet branch-pipe

2.4.1

33

Connective hose

2.2.2

14

Connection hose

2.4.1

Connection hose

2.13.12

19

Branch-pipe

2.4.3

Branch-pipe

2.4.1

35

Branch-pipe

2.4.3

34

540-

540-

52575401-

1303010

45 3611 0026

1303010

45 3613 0498

1303010-

45 3611 0026

1303031

45 3616 0787

75401-

1303042

45 3616 3682

540-

1303061

45 3616 0131

1303061-10

45 3616 0132

1303065

45 3616 0136

540-

1303067

45 3613 0521

540-

1303067

45 3613 0521

1303067

45 3613 0521

1303080

45 3616 3689

540-

540-

54075401540-

1303082

45 3616 0141

548-

1303082-01

45 3614 4269

5407540654054075401-

1303083

45 3616 0142

Gasket

2.4.1

1303085-20

45 3616 6827

Pipe

2.4.1

29

1303089

45 3613 0528

2.4.3

1303100-

45 3616 0144

Steam outlet pipe

2.4.1

Pipe

2.4.1

13

1303110

45 3616 5146

4-11

Adjusting
washer


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
75401-

1303118

45 3616 3686

Connection pipe

2.4.1

12

75406-

1303120-10

45 3616 5355

Pipe

2.4.1

16

50

40

18

23
33

--

75406-

1303128

45 3616 7917

Bracket

2.4.1

540-

1303156

45 3616 4495

Hose

2.4.1

Clamp

2.4.1

Bracket
Clamp

2.4.1

Clamp

2.4.1

Clamp

2.1.3

32
24

Clamp

2.4.1

37

Clamp

2.4.1

39

Clamp

2.4.1

Plug of radiator

2.4.1

49

5407540549549-

1303170
1303191
1303350-01
1303360-01

45 3616 0150
45 3616 6798
45 3619 0049

45 3619 0109

75211-

1303370

45 3627 1296

7523-

1303370

45 3637 0931

75214-

2.2.1

1303370

45 3627 1296

549-

1303370-01

45 3619 0121

500-

1304010

45 3525 1688

540-

1304090-01

45 3613 0548

Gasket

2.2.3

22

540-

1304118

45 3613 0549

763

Plug 763

2.2.3

21

549-

1305022

45 3619 1126

Handle of drain cock

2.1.1

17

549-

1305022

45 3619 1126

Handle of drain cock

2.1.2

10

540-

1308012-10

45 3616 0568

Fan impeller

2.4.2

204-

1308020

II 2114-1735

Belt II 2114-1735

2.13.12

12

695-

1308020

25 6411 1236

II-2114-1450

Belt II-2114-1450

2.4.2

25

204-

1308020

11 0000 0038

II-2114-1735

Belt II-2114-1735

2.4.2

26

Right driven pulley

2.4.7

18

Right driven pulley

2.4.7

18

Left driven pulley

2.4.7

18

Right fan drive with

2.4.2

pulley

14

Left fan drive with

2.4.2

pulley

28

Body of fan drive

2.4.7

12

22
8

540540540-

1308024-13
1308024-30

45 3613 6541
45 3613 3101

1308025-13

45 3613 6540

1308030

45 3616 7368

1308031

45 3616 7369

1308032

45 3616 8584

1308033
1308033

45 3616 7362
45 3616 7362

Cover with cup


Cover cup

2.4.7

45 3616 7356
45 3616 7356

Cover
Cover

2.4.7

75404-

1308035
1308035

2.4.8

5
2

540-

1308038

45 9836 0242

Ring

2.5.4

2
--

75404-

1308040

45 3616 7363

Cover with cup

2.4.7

23

Cover

2.4.7

15

Fan shaft

2.4.7

Locking ring

2.4.7

14

Spacing bushing

2.4.7

10

Bracket of right fan

2.4.2

21

Bracket of left fan

2.4.2

30

75406-

75406-

75406754047540475404-

75404754067540475404540-

540-

1308042
1308050
1308051

45 3616 7364
45 3616 7367
45 3616 7287

1308055

45 3616 7361

1308060-11

45 3613 6729

1308062-10

45 3616 5278

4-12

2.4.8


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
530-

1308102

45 3611 0037

Adjusting washer

2.4.2

24

540-

1308103

45 3613 0623

Adjusting washer

2.4.2

17

75404-

1308110

45 3616 7340

Right tension roller

2.4.2

23

1308111
1308112

45 3616 7341
45 3616 7354

Left tension roller


Tension roller

2.4.2

2.4.8

22
7

75404-

548-

1308118

45 3614 1529

Washer

2.4.8

15

75404-

1308140

45 3616 7345

Lever of right tension


roller

2.4.8

75404-

1308141

45 3616 7357

Lever of left tension


roller

2.4.8

1308150-

45 3613 3475

Inner distance ring

2.4.8

10

1308160

45 3616 7366

Cover

2.4.8

17

2
2

75404-

54075404-

45 3616 7359
45 3616 7359

Gasket
Gasket

2.4.8

6
6

75404-

1308164
1308164

2.4.7

75404-

1308165

45 3616 7041

Gasket

2.4.8

16

548-

1308211-13

45 3614 3989

Driving pulley

2.1.1

548-

1308211-13

45 3614 3989

Driving pulley

2.1.2

22
28

75404-

540-

1308226

45 3616 2005

Finger

2.4.2

13

548-

1308607

45 3614 2474

Plate

2.4.2

540-

130891

45 3616 2006

Link

2.4.2

15

540-

130892

45 3616 2007

Link

2.4.2

27

Housing of right fan

2.4.3

16

Housing of left fan

2.4.3

17

Radiator shutters

2.4.9

26

Upper knee-piece of

2.4.10

radiator shutters

f
-

Stancheon of radiator

2.4.10

shutters

Lever

2.4.1

17

2.4.10

10

2.4.10

22

22

2.4.10

2.4.9

27

2.4.9

17

2.4.10

12

2.4.10

2.4.10

540-

1309010

45 3616 0171

1309011

45 3616 0172

75406-

1310110

45 3616 5356

75406-

1310115

45 3616 5357

1310125

45 3613 0676

540-

1310134

45 3613 0678

75406-

1310135

45 3616 5362

1310150

45 3613 0684

1310152

45 3613 0685

1310170

45 3616 5364

1310171

45 3616 5365

1310210

45 3616 5368

1310212

45 3614 4853

1310250

45 3613 0695

540-

540-

540-

540-

75406-

75406-

75406-

75481-

540-

Lower knee-piece of

shutters

Plate of radiator shut-

ters

Plate of radiator shut-

ters drive

Link of ra-

diator shutters control

Link of radiator shut-

ters control

Link of shutters con-

trol

Link of shutters con-

trol

Right link of shutters

plates drive

4-13


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.4.10

2.4.9

Figure
No

540-

Left link of shutters

plates drive

45 3619 1194
45 3619 1195

Pneumatic switch
Rod

15
7

2.4.11

1310370

45 3616 6261

Pipe

2.4.9

14

1310374

45 3616 6262

Pipe

2.4.9

13

Pipe

2.4.9

37

Pipe

2.4.9

31

Pipe

2.4.9

33

Pipe

2.4.9

18

1310251

45 3614 12

549-

1310300
1310304

7540675406-

549-

75406754067540675406-

1310376
1310380
1310384
1310394

45 3616 6263
45 3616 6264
45 3616 6265
45 3616 6266

75406-

1310400

45 3616 6257

Pipe

2.4.9

75406-

1310402

45 3616 6258

Pipe

2.4.9

131101

45 3613 0472

Stancheon

2.4.6

14

Overflow bottle

2.4.1

46

6
8
32

--

1
2

540754057575211-

1311010

45 3616 5378

1312258-
1318024

11 0000 2014
45 3627 0939

Housing
Thrust ring

2.13.3

145-155-58-2-2

25 3111 3377

Ring

2.17.1

2.5.61

530-

1503163

45 3611 0045

Locking ring

2.5.47

--

530-

1503185

45 3611 0046

Locking washer

2.4.11

10

530540-

1507486-10
1519187-10

45 3611 0056
45 3613 1893

Cover of sleeve
Lock-nut

2.5.58
2.7.11

17
3

6
-1

165-170-36-2-6

25 3111 5413

Ring

2.5.4

14

--

165-170-36-2-6

25 3111 5413

Ring

2.5.5

19

--

17,462-60 100

46 9116 9461

Ball

2.5.18

45 9116 9461

Ball

2.17.1

1
2

--

17,462-60+10

35
24

17,462-60+100

46 9116 9461

Ball

2.5.40

--

17,462-60+100

46 9116 9461

Ball

2.5.58

19

1
--

17,462-60+100

46 9196 9461

Ball

2.17.5

23

17,463-60+50

46 9116 9461

1700004

45 3616 5385

7540-

1700004-01

45 3616 4766

7540-

1700006-10

45 3616 4761

7548-

1701002-11

75406-

540-

1701012-30

1
1

2
1

Ball

2.2.3

33

Hydromechanical gear

2.5.45

--

Hydromechanical gear

2.5.1

--

Torque-converter with
gearbox

2.5.2

35

--

45 3613 7243

Gearbox

2.5.5

--

45 3613 0735

Gearbox casing

2.5.46

34

--

33

--

1
1

1701026

45 3613 0737

Gasket

2.5.46

548-

1701028-11

45 3614 4569

Driving shaft

2.5.47

--

548-

1701030-20

45 3614 4574

Driving shaft

2.5.47

--

45 3611 0059
45 3611 0059

Locking ring
Locking ring

2.4.7

2.4.8

9
11

525-

1701034
1701034
1701034

45 3611 0059

Locking ring

2.5.62

2
--

525-

45 3637 1392

Sealing ring

2.5.21

10

--

1701035

45 3637 1392

Sealing ring

2.5.47

--

1701040

45 3613 0743

Plug

2.5.47

--

1701042-10

45 3614 4182

Rod of plug

2.5.47

--

Distributor of driving
shaft

2.5.47

--

Rod of plug

2.5.47

--

540-

525-

75237523540548540540-

1701035

1701050
1701062-

45 3613 0745
45 3613 3524

4-14


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

540-

1701066

45 3613 0751

Mounting ring

No
2.5.47

15

--

540-

1701066

45 3613 0751

Mounting ring

2.5.48

33

--

45 3613 0751

Mounting ring of bearing

2.5.14

12

--

540-

1701066

531-

1701076

45 3612 1566

Washer

2.5.14

--

7548-

1701076

45 3611 3380

Washer

2.5.14

27

1701076-40

45 3613 4750

Washer

2.5.48

10

1
--

--

540540540-

1701078
1701102-80

45 3613 0754
45 3613 6715

Locking plate
Driven shaft

2.5.14
2.5.48

2
8

2
--

540-

1701108

45 3613 0763

Ring

2.5.48

--

7523-

1701108

45 3637 1393

Sealing ring

2.5.21

--

7523-

1701108

45 3637 1393

Sealing ring

2.5.23

--

7523-

1701108

45 3637 1393

Sealing ring

2.5.24

--

2.5.48

--

2.5.48

--

Distributor of driven
shaft
Distributor of driven
shaft

1
-1

540-

1701124-01

45 3613 7233

540-

1701126-10

45 3613 7239

540-

1701130

45 3613 0766

Locking strap

2.5.48

--

540-

1701145

45 3613 0767

Cramp

2.5.48

15

--

540-

1701146

45 3613 0768

Cramp

2.5.61

25

--

540-

1701172

45 3616 1368

Flange

2.5.14

24

2
--

540-

1701172

45 3616 1368

Flange of cardan fastening

2.5.48

35

--

540-

1701201

45 3613 4677

Driving pinion of
first step

2.5.47

20

--

540-

1701202

45 3613 0774

Driving pinion of
first step

2.5.47

21

--

540-

1701204

45 3613 0775

Locking ring

2.5.12

10

--

540-

1701204

45 3613 0775

Locking ring

2.5.13

11

--

540-

1701204

45 3613 0775

Locking ring

2.5.14

--

540-

1701204

45 3613 0775

Locking ring

2.5.47

17

1
--

54075551-

1701204
1701208

45 3613 0775
45 3637 7034

Locking ring
Spacer ring

2.5.48
2.5.12

23
2

--

4
--

1
--

1701208

45 3637 7034

Spacer ring

2.5.47

13

540-

1701208-10

45 3613 6840

Spacer ring

2.5.47

--

540-

1701208-10

45 3613 6840

Spacer ring

2.5.48

16
20

--

540-

1701210

45 3613 0777

Bushing

2.5.47

25

540-

1701210

45 3613 0777

Bushing

2.5.48

29

---

540-

1701211

45 3613 0778

Bushing

2.5.47

19

--

7548-

1701212

45 3611 6588

Bushing

2.5.12

12

1
--

7548-

1701212

45 3613 6588

Bushing

2.5.13

12

--

2.5.13

27

--

75551-

1
4

7548-

1701213

45 3613 6587

Bushing of lubricant
supply

75485-

1701213

45 3613 8012

Bushing of lubricant
supply

2.5.47

23

--

2.5.48

18

--

75485-

1701213

45 3613 8012

Bushing of lubricant
supply

540-

1701216

45 3613 0781

Bushing of lubricant
supply

2.5.12

--

540-

1701216

45 3613 0781

Bushing of lubricant
supply

2.5.13

--

2.5.47

26

--

2.5.48

28

--

75485-

1701216

45 3613 8013

Bushing of lubricant
supply

75485-

1701216

45 3613 8013

Bushing of lubricant
supply

4-15


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
75485-

1701220

45 3613 8005

Pinion of first step

2.5.49

12

--

Driven pinion of first


step

2.5.50

--

Driving pinion of second step

2.5.47

27

--

Driving pinion of second step

2.5.48

30

--

Driving pinion of second step

2.5.47

28

--

Driving pinion of second step

2.5.48

31

--

Pinion of second step

2.5.49

12

--

Driven pinion of second step


Driving pinion of reverse motion

2.5.50

--

2.5.47

30

--

Driven pinion of reverse motion

2.5.48

24

--

Driven pinion of reverse motion

2.5.48

26

--

75485-

1701222

45 3613 8006

540-

1701230

45 3613 4678

540-

1701230

45 3613 4678

540-

1701232

45 3613 0784

540-

1701232

45 3613 0784

75485-

1701250

45 3613 8007

75485-

1701252

45 3613 8008

540-

1701282

45 3613 0787

540-

1701284

45 3613 4679

540-

1701286

45 3613 0788

540-

1701287

45 3613 0789

Bushing

2.5.48

22

--

540-

1701288-10

45 3613 6828

Stray pinion

2.5.46

38

--

540-

1701290-10

45 3613 6827

Stray pinion

2.5.46

40

--

540-

1701300-30

45 3613 0793

Axle of stray pinion

2.5.46

43

--

540-

1701304-10

45 3613 6829

Spacing bushing

2.5.46

37

--

Casing of gearbox

2.5.11

17

--

7548-

1701310

45 3613 5686

75485-

1701310

45 3613 8009

Friction clutch of first


step

2.5.47

24

--

Friction clutch of first


step

2.5.48

17

--

75485-

1701310

45 3613 8009

7548-

1701312

45 3613 6388

Casing of gearbox

2.5.17

--

75485-

1701313

45 3613 8011

Hub of friction clutch

2.5.50

--

7548-

1701315

45 3613 4807

Barrel

2.5.17

3
--

75487548-

1701316
1701317

45 3613 6479
45 3613 6402

Barrel
Gasket

2.5.17
2.5.11

3
14

2
1

---

7548-

1701318

45 3613 6403

Right gasket

2.5.11

15

--

7548-

1701319

45 3613 6404

Left gasket

2.5.11

16

--

45 3613 5687

Casing of hydrome-

2.5.11

--

Casing of hydrome-

7548-

7548-

1701320

1701322

45 3613 5825

chanical gear
2.5.18

--

chanical gear
Nut
Nut

2.7.1
2.10.1

32
28

2
2

2
2

525525-

1701323-20
1701323-20

45 3611 0060
45 3611 0060

525-

1701324-20

45 3611 0061

Washer

2.10.1

27

525-

1701324-20

45 3611 0061

Locking washer

2.7.1

31

1701326

45 3613 5688

Gasket of hatch cover

2.5.16

29

--

540-

1701326-01

45 3611 2673

Sealing ring

2.5.5

51

--

540-

1701326-01

45 3611 2673

Sealing ring

2.5.26

11

--

7548-

4-16


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

1701326-01

45 3611 2673

Sealing ring

2.5.28

11

--

Sealing ring

2.5.30

11

-3

540-

1701326-01

45 3611 2673

540-

1701326-01

45 3611 2673

Sealing ring

2.5.49

11

--

540-

1701326-01

45 3611 2673

Sealing ring

2.5.51

11

--

7548-

1701330-40

45 3611 3403

Main shaft

2.5.12

--

540-

1701332

45 3613 0802

Spring

2.5.64

15

--

540-

1701332

45 3613 0802

Spring of piston

2.5.26

12

--

540-

1701332

45 3613 0802

Spring of piston

2.5.28

--

540-

1701332

45 3613 0802

Spring of piston

2.5.30

--

Spring of piston

2.5.49

--

18

540-

1701332

45 3613 0802

540-

1701332

45 3613 0802

Spring of piston

2.5.51

--

7548-

1701332-60

45 3611 3480

Main shaft

2.5.21

--

7548-

1701340-10

45 3613 6853

Distributor of main
shaft

2.5.21

--

1701343-10

45 3613 8986

Thread hold-down

2.5.50

--

18

540-

1701370

45 3613 0815

Hub

2.5.47

22

540-

1701370

45 3613 0815

Hub

2.5.48

25

---

7548-

1701374

45 3613 4826

Bushing

2.5.13

7548-

1701375

45 3613 4827

Spacer ring

2.5.12

540-

1701376

45 3613 6831

Spacer ring

2.5.46

42

1
--

7548-

1701378

45 3613 4830

Washer

2.5.13

1
--

7548-

1701380-01

45 3613 7960

Cover of range shaft

2.5.16

33

--

7548-

1701382

45 3613 5691

Cover of range shaft

2.5.23

--

7548-

1701384-10

45 3613 7962

Distributor

2.5.23

--

7548-

1701384-10

45 3613 7962

Distributor

2.5.24

--

Latch of distributor

2.5.23

---

75485-

2
---

7548-

1701387-10

45 3613 7177

7548-

1701387-10

45 3613 7177

Latch of distributor

2.5.24

7548-

1701396

45 3613 4835

Strap

2.5.16

22

--

7548-

1701398

45 3613 5692

Cramp

2.5.12

16

--

7548-

1701398

45 3613 5692

Cramp of bearing fastening

2.5.13

23

--

7548-

1701400-01

45 3613 5693

Range shaft

2.5.13

16

--

7548-

1701402-20

45 3613 7167

--

1701408

45 3613 4840

Range shaft
Latch

2.5.22

7548-

2.5.22

--

7548-

1701410-20

45 3613 7169

Distributor of range
shaft

2.5.22

--

7548-

1701417

45 9836 0929

1 40

Ring 1 40

2.5.22

--

540540-

1701424
1701424

45 3613 4616
45 3613 4616

Spring
Outer spring

2.5.33
2.5.40

5
31

2
1

---

7548-

1701426

45 3613 4844

Bushing of lubricant
supply

2.5.13

14

--

7548-

1701430-11

45 3613 7963

Cover of reverse shaft

2.5.16

35

--

7548-

1701432-10

45 3613 4846

Cover reverse shaft

2.5.24

--

1701450

45 3613 8010

Friction clutch of third


step

2.5.48

27

--

75485-

4-17


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

No
2.5.13

24

--

2.5.22

--

2.5.22

--

Figure

7548-

1701450-10

45 3613 4847

Reverse shaft

7548-

1701452-11

45 3611 5754

7548-

1701456-10

45 3613 6597

Reverse shaft
Bushing
Distributor of reverse
shaft

2.5.22

--

7548-

1701460

45 3613 6589

7548-

1701474-10

45 3613 6591

Thrust bushing

2.5.13

25

--

7548-

1701480

45 3613 7244

Cover of hatch

2.5.16

24

--

7548-

1701482

45 3613 7245

Cover of hatch

2.5.16

28

--

7548-

1701486

45 3613 7246

Stopper

2.5.16

26

--

7548-

1701488

45 3613 4850

Centering washer

2.5.17

--

7548-

1701490

45 3613 4852

Cover of pinions of reverse shaft drive

2.5.11

--

7548-

1701492

45 3613 4853

Cover

2.5.11

--

45 3613 6405

Gasket of pinions
cover

2.5.11

--

Gasket of pinions
cover

2.5.11

18

---

7548-

1701496

7548-

1701497

45 3613 6406

7548-

1701502-50

45 3611 3371

Output shaft

2.5.14

15

1701505

45 3614 8724

Distance bushing

2.5.14

14

--

7548-

1701506-10

45 3613 4856

Distance bushing

2.5.14

17

--

7548-

1701510-20

45 3613 6593

Driving pinion of first


step

2.5.12

--

Driving pinion of first


step
Driven pinion of first
step

2.5.13

28

--

2.5.27

--

Driving pinion of second step


Driven pinion of second step

2.5.12

14

--

2.5.27

--

Driving pinion of third


step
Driven pinion of third
step

2.5.13

29

---

75481-

7548-

1701510-20

45 3613 6593

7548-

1701518-20

45 3611 3378

7548-

1701520-10

45 3613 6594

7548-

1701528-10

45 3611 3377

7555-

1701530

45 3637 3377

7555-

1701538

45 3637 1815

2.5.14

18

7548-

1701544

45 3613 4868

Deflector

2.5.14

21

--

7548-

1701548

45 3613 5709

Thrust ring

2.5.14

--

7548-

1701548

45 3613 5709

Thrust ring

2.5.16

42

1701550

45 3613 0819

Splash guard

2.5.46

36

1
--

--

540-

Pinion of lowering
range

2.5.13

15

--

7548-

1701550

45 3613 4870

7548-

1701556-10

45 3613 6620

Pinion of lowering
range

2.5.14

13

--

7555-

1701560

45 3637 3330

Pinion of rasing range

2.5.13

--

7555-

1701568

45 3637 1816

Pinion of raising range

2.5.14

16

--

7555-

1701582

45 3637 1817

Driving pinion of reverse shaft drive

2.5.11

--

75406-

1701584

45 3613 6648

Gasket of oil pan

2.5.55

21

--

45 3613 0825

Oil level indicator

2.5.46

11

--

Pinion of reverse shaft


drive

2.5.13

19

--

540-

1701586

7555-

1701588

45 3637 1818

75406-

1701640

45 3616 6649

Oil pan

2.5.55

22

--

7548-

1701650

45 3613 5714

Splash guard of pinion

2.5.16

43

1
--

7548-

1701668

45 3613 4884

Sealant

2.5.16

44

--

Splash guard of pinions

2.5.16

20

--

7548-

1701670

45 3613 5717

4-18


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

7548-

1701698

45 9951 1770

Ring-bolt

No
2.5.6

22

--

7548-

1701698

45 9951 1770

- 20

Ring-bolt 20

2.5.17

--

Glass of oil level indicator

2.5.17

10

--

540-

1701754

45 3613 4727

540-

1701756

45 3613 4728

Screen of oil level indicator

2.5.17

--

540-

1701762

45 3613 4729

Cover

2.5.17

13

--

540-

1701766

45 3613 4730

Hold-down of cover

2.5.17

14

--

540-

1701768

45 3613 4732

Finger

2.5.17

15

--

540-

1701772

45 3613 4731

Clamping ring

2.5.17

--

1701774

45 3613 4733

Special plug

2.5.3

12
29

540-

--

170-180-58-2-2

25 3111 3363

Ring

2.17.1

37

1
4

Spring
Finger of link

2.12.9

2.5.16

16

--

Front oil pump

2.5.2

--

Body of pump

2.5.4

15

--

Cover of pump first


section

2.5.4

--

Cover of pump second section


Plate

2.5.4

--

2.5.4

13

--

45 3613 4914

Pinion of oil pump

2.5.4

17

--

525540-

1702184-
1703133

45 3611 0687
45 3613 0867

7555-

1704010-11

45 3637 9732

7555-

1704014-10

45 3637 2017

7555-

1704022-10

45 3637 2018

7555-

1704024-10

45 3637 2019

7555-

1704028

45 3637 2020

7548-

1704030

7548-

1704034-01

45 3613 7518

Driving shaft

2.5.4

18

--

7548-

1704036

45 3613 4916

Driven shaft

2.5.4

19

--

1704042

45 3613 4917

Intermediate plate

2.5.4

16

--

540-

1704100-10

45 3613 0876

Oilintake

2.5.55

10

--

540-

1704103-10

45 3613 0879

Body of filter

2.5.56

--

540-

1704108

45 3613 0881

Hold-down

2.5.56

--

540-

1704110-10

45 3613 0882

Grid

2.5.56

18

--

540-

7548-

1704118-01

45 3613 0886

Sealant

2.5.56

17

--

7548-

1704134

45 3613 4909

Bushing

2.5.2

10

1
--

540-

1704138

45 3613 0896

Filter of oilintake

2.5.56

--

540-

1704139

45 3613 0897

Washer

2.5.56

--

540-

1704139

45 3613 0897

Protective washer

2.5.38

2
--

540-

1704139

45 3613 0897

Protective washer

2.5.39

1704140

45 3613 0898

Stem

2.5.56

11

2
--

--

540540-

1704141

45 3613 0899

Stem

2.5.56

14

--

540-

1704145

45 3613 0902

Ring

2.5.56

--

540-

1704145

45 3613 0902

Locking ring

2.5.38

1704145

45 3613 0902

Locking ring

2.5.39

1
1

1
--

540-

2
1

540-

1704147-10

45 3613 0903

Ring

2.5.56

10

--

540-

1704147-10

45 3613 0903

Intermediate washer

2.5.38

45

540-

1704147-10

45 3613 0903

Intermediate washer

2.5.39

1704151
1704156

45 3613 0904
45 3613 0906

Dowel
Latch

2.5.56
2.5.56

13
16

45
---

--

540540-

-43
-1
1

540-

1704158

45 3613 0907

Spring

2.5.56

12

--

7548-

1704172

45 3613 4935

Spring

2.5.36

1
--

540-

1704177

45 3613 0913

1704300-01

45 3613 3676

Spring
Oil filter of hydraulic
transmission

2.13.3

540-

2.5.65

14

--

Body of oil intake

2.5.15

--

7548-

1704310-10

45 3613 7778

4-19


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

1704330-01

45 3613 0917

Cover of filter

2.5.66

12

--

540-

1704335-10

45 3613 4142

Cover of filter

2.5.66

16

--

7548-

1704342-10

45 3613 7783

Branch-pipe

2.5.15

2
--

540-

1704360-01

45 3613 3677

Body with valve

2.5.66

--

7548-

1704360-10

45 3613 7784

Filtering element

2.5.15

11

-1
--

540-

1704362-01

45 3613 3678

Body

2.5.66

--

7548-

1704370-10

45 3613 7785

Stem

2.5.38

7548-

1704370-10

45 3613 7785

Stem

2.5.39

--

75487548-

1704374
1704374

45 3613 4963
45 3613 4963

Handle
Handle

2.5.38
2.5.39

1704378-10

45 3613 7787

Frame with grid

2.5.38

1
1
1

---

7548-

7
4
1

7548-

1704388-01

45 3613 8294

Cover

2.5.15

14

--

540-

1704392

45 3613 0937

Body of valve

2.5.66

2
--

540-

1704395

45 3613 0938

Washer

2.5.66

--

2
2
--

-1

540-

1704400-10

45 3613 4159

Bolt

2.5.66

14

--

7548-

1704410-10

45 3613 7797

Body of filter

2.5.15

17

540-

1704410-10

45 3613 6224

Thrust of spring

2.5.66

20

1
--

540-

1704420-01

45 3613 4161

Grid

2.5.66

--

45 3613 7800

Filtering element of

2.5.15

15

--

7548-

1704450

full-flow filter

75406-

1704455

45 3616 6478

Bracket of filter fastening

2.5.65

13

--

7548-

1704466

45 3613 4978

Hold-down

2.5.3

20

--

7548-

1704466

45 3613 4978

Hold-down

2.5.15

--

1704480

45 3631 0061

Nut

2.5.3

--

7548-

1704510

45 3613 4979

8
11

6411-

Body of filter

2.5.3

--

7548-

1704520-01

45 3613 9333

Housing of filter

2.5.3

--

7548-

1704544

45 3613 4986

Pin

2.5.3

--

7548-

1704547-10

45 3613 6856

Sealant

2.5.3

--

7548-

1704620-10

45 3613 7248

Pressure pipe

2.5.2

27

--

7548-

1704634

45 3613 4994

Flange

2.5.2

28

--

531-

1705048-11

45 3612 2251

Electromagnet

2.5.33

17

--

531-

1705048-11

45 3612 2251

Electromagnet

2.5.35

--

531-

1705048-11

45 3612 2251

Electromagnet

2.5.59

1
--

7548-

1705076

45 3613 5091

Flange

2.5.34

7548-

1705076

45 3613 5091

Flange

2.5.35

12

7548531-

1705076
1705206

45 3613 5091
45 3612 2252

Flange
Bushing

2.5.59
2.5.34

17
2

1
--

531-

1705206

45 3612 2252

Bushing

2.5.35

20

531-

1705206

45 3612 2252

Bushing

2.5.59

531-

1705206

45 3612 2252

Bushing

2.17.3

16
4

531-

1705207-20

45 3612 1561

Pusher

2.5.33

531-

1705207-20

45 3612 1561

Pusher

2.5.35

531-

1705207-20

45 3612 1561

Pusher

2.5.59

548-

1709020-10

45 3614 4408

Casing of torqueconverter

7548-

1709020-20

45 3613 7485

548-

1709021-10

45 3614 4405
45 3613 7252

7548-

1709021-10

1
1
--

4
--4
---

4
2

18

--

15

--

4
--

2.5.46

31

--

Casing of torqueconverter with pumps


drive

2.5.5

12

--

Casing of torqueconverter

2.5.46

32

--

Casing of torqueconverter

2.5.6

--

4-20


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

7548-

1709022

45 3613 5188

Upper casing

No
2.5.7

--

7548-

1709023-10

45 3613 7254

Lower casing

2.5.7

--

7548-

1709027-10

45 3613 7838

Cover of casing

2.5.5

20

--

7548-

1709030

45 3613 5193

Wheel of pump

2.5.5

26

--

Cover of torqueconverter hatch

2.5.46

--

540-

1709031

45 3613 0951

7548-

1709032

45 3613 5194

Wheel

2.5.8

1709032
1709032

45 3613 5194
45 3613 0952

Wheel of pump
Gasket

2.5.54
2.5.46

31
10

1
---

--

7548540548-

1709034-10

45 3614 3993

28

--

7548-

1709034-10

7548-

1709038

7548-

1
1

Wheel of torqueconverter pump

2.5.54

45 3613 6986

Cover of bearing

2.5.8

--

45 3613 5196

Locking plate

2.5.8

--

1709038

45 3613 5196

Locking plate

2.5.54

32

8
--

7523-

1709040

45 3637 1394

Sealing ring

2.5.25

--

7523-

1709040

45 3637 1394

Sealing ring

2.5.54

46

--

7548-

1709044

45 3613 5190

Gasket

2.5.7

--

7548-

1709045

45 3613 6401

Left gasket of casing

2.5.5

--

7548-

1709046

45 3613 6399

Right gasket of casing

2.5.5

11

--

Lower gasket of casing

2.5.5

13

--

2.5.54

41

--

7548-

1709047

45 3613 6400

548-

1709050-11

45 3614 4570

Hub of torqueconverter

548-

1709052-20

45 3614 4573

Hub of torqueconverter

2.5.54

44

--

540-

1709053

45 3613 0958

Gasket

2.5.54

47

--

540-

1709054

45 3613 0959

Locking washer

2.5.54

--

548-

1709058

45 3614 2431

Cover

2.5.54

40
29

--

548-

1709059

45 3614 2432

Hub

2.5.54

34

--

540-

1709062

45 3613 0964

Plate

2.5.48

14

--

Housing of torqueconverter

7548-

1709074

45 3613 5209

2.5.5

45

--

548-

1709074-10

45 3614 3514

Housing

2.5.54

--

540-

1709078-50

45 3613 7010

Flange

2.5.54

--

7548-

1709080

45 3613 5199

Wheel of impeller

2.5.5

39

1
--

548-

1709080

45 3614 1755

Wheel of impeller

2.5.54

--

548-

1709082

45 3614 2418

--

1709082

45 3614 2418

Wheel of impeller
Wheel of impeller

2.5.9

548-

2.5.54

12

--

7548-

1709084

45 3613 5200

Hub

2.5.9

1
--

7548-

1709086-01

45 3613 6708

Hub

2.5.9

1
1

45 3614 2419

Hub of impeller wheel

2.5.54

11

--

1709093

45 3614 2426

Plug

2.5.54

43

--

11

1709094-01

45 3613 0978

Sealing ring

2.5.5

27

--

548548540540-

1709087-01

Sealing ring

2.5.54

38

--

Locking plate

2.5.5

21

--

45 3614 1760

Locking plate

2.5.54

36

18
--

45 3613 0981

Locking cramp

2.5.13

22

18
--

45 3614 2404

Wheel of first reactor

2.5.5

37

--

1709094-01

45 3613 0978

548-

1709096

45 3614 1760

548-

1709096
1709096-10
1709110

540548-

--

4-21


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
548-

1709110

45 3614 2404

Wheel of first reactor

2.5.54

15

--

Wheel of first reactor

2.5.10

--

Wheel of first reactor

2.5.54

20

--

548-

1709113

45 3614 2405

548-

1709113

45 3614 2405

548-

1709117

45 3614 2406

Yoke

2.5.10

--

548-

1709117

45 3614 2406

Yoke of coupling

2.5.54

19

--

548-

1709118

45 3614 2420

Hub of coupling

2.5.54

26

--

Housing of torqueconverter

2.5.54

--

24

-24

548-

1709120-20

45 3614 4435

548-

1709125

45 3614 2408

Spring of coupling

2.5.5

34

548-

1709125

45 3614 2408

Spring of coupling

2.5.54

50

--

548-

1709126

45 3614 2407

Pusher

2.5.5

35

548-

1709126

45 3614 2407

Pusher

2.5.54

49

24
--

548-

1709127

45 3614 2409

Stem of spring

2.5.5

548-

1709127

45 3614 2409

Stem of spring

2.5.54

33
51

24
--

24

548-

1709128

45 3614 2403

--

548548-

1709128
1709129

45 3614 2403
45 3614 2401

Right thrust ring


Right thrust ring
Left thrust ring

2.5.10
2.5.54
2.5.10

21
3

--

2
--

548-

1709129

45 3614 2401

Left thrust ring

2.5.54

18

1
--

Flange of pump wheel


drive

2.5.54

--

-24
--

548-

1709130-10

45 3614 4434

548-

1709132

45 3614 1763

Nut of hub

2.5.54

25

--

548-

1709132

45 3614 1763

Nut of reactor hub

2.5.5

30

--

540-

1709135
1709135

45 3613 0991
45 3613 0991

Plate
Plate

2.4.2

31
4

2.5.9

6
--

--

540-

540-

1709135

45 3613 0991

Locking washer

2.5.54

10

548-

1709136

45 3614 2410

Plate

2.5.10

548-

1709136

45 3614 2410

Locking plate

2.5.54

17

6
--

45 3614 2413

Thrust hub of reactor

2.5.54

14

--

Hub of torqueconverter

2.5.11

12

--

--

--

548-

1709139

7548-

1709150-11

45 3613 7964

7548-

1709152-20

45 3613 7958

Hub of torqueconverter

2.5.25

7548-

1709160

45 3613 5206

Latch

2.5.25

7548-

1709168

45 3613 5208

Locking plate

2.5.5

48

1
9

7548-

1709168

45 3613 5208

Locking plate

2.5.54

--

7548-

1709178

45 3613 5723

Drum

2.5.5

54

548-

1709178

45 3614 2402

Floating washer

2.5.5

31

5487548-

1709178
1709184

45 3614 2402
45 3613 5290

Floating washer
Drum of friction clutch

2.5.54
2.5.5

22
53

2
--

7548-

1709186

45 3613 5207

Stem

2.5.5

7548-

1709202

45 3613 5211

Hub of reactors

2.5.5

7540-

1709210

45 3616 2154

Wheel of second reactor

7540-

1709210

45 3616 2154

7540-

1709213

45 3616 2171

Wheel of second reactor


Wheel of second reactor

7540-

1709213

45 3616 2171

7548-

1709230

45 3613 6921

Wheel of second reactor


Spacer ring

4-22

12
-12

-9
---

2
--

52

--

29

--

2.5.5

32

--

2.5.54

23

--

2.5.10

--

2.5.54

24

--

2.5.5

28

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

No
2.5.54

Figure

7540B

548-

1709230

45 3614 4395

Spacer ring

27

--

7548-

1709312

45 3613 5213

Hub of friction clutch


lock-up

2.5.5

42

--

7548-

1709314

45 3613 5218

Piston of friction clutch


lock-up

2.5.5

47

--

7548-

1709324-01

45 3611 2304

Sealing ring

2.5.5

50

--

7806-

1709392

45 3729 2177

Cover

2.5.41

--

7548-

1709392

45 3613 5215

Cover of hatch

2.5.5

--

7548-

1709394

45 3613 5216

Gasket hatch cover

2.5.5

10

--

7548-

1711400

45 3613 6433

Friction clutch of first


step

2.5.12

--

7548-

1711410

45 3613 5724

Drum of first step fric-

2.5.28

12

--

2.5.29

75485-

1711412

45 3613 6492

tion clutch
Drum of first step friction clutch

---

7548-

1711414

45 3613 5386

Support ring

2.5.27

7548-

1711414

45 3613 5386

Support ring

2.5.29

--

7548-

1711414

45 3613 5386

Support ring

2.5.32

--

7548-

1711414

45 3613 5386

Support ring

2.5.50

1
--

7548-

1711414

45 3613 5386

Support ring

2.5.53

--

Rim of friction clutch


drum
Rim of friction clutch
drum

2.5.27

--

2.5.29

--

Rim of friction clutch


drum
Rim of friction clutch
drum

2.5.32

--

2.5.50

--

Rim of friction clutch


drum
Support ring

2.5.53

--

7548-

1711416-10

45 3613 5000

7548-

1711416-10

45 3613 5000

7548-

1711416-10

45 3613 5000

7548-

1711416-10

45 3613 5000

7548-

1711416-10

45 3613 5000

7548-

1711419

45 3613 5384

2.5.27

--

7548-

1711419

45 3613 5384

Support ring

2.5.29

--

7548-

1711419

45 3613 5384

Support ring

2.5.32

--

7548-

1711419

45 3613 5384

Support ring

2.5.50

1
--

7548-

1711419

45 3613 5384

Support ring

2.5.53

--

Piston of friction clutch

2.5.26

--

7548-

1711420

45 3613 5725

7548-

1711420

45 3613 5725

Piston of friction clutch

2.5.28

--

Piston of friction clutch

2.5.30

--

Piston of friction clutch

2.5.49

--

7548-

1711420

45 3613 5725

7548-

1711420

45 3613 5725

7548-

1711420

45 3613 5725

Piston of friction clutch

2.5.51

--

7548-

1711422

45 3613 5003

Piston

2.5.31

--

7548-

1711422

45 3613 5003

Piston

2.5.52

--

7548-

1711424

45 3613 5726

Pressure disk

2.5.31

--

7548-

1711424

45 3613 5726

Pressure disk

2.5.52

--

75487548-

1711425
1711425

45 3613 6372
45 3613 6372

Pressure disk
Pressure disk

2.5.31
2.5.52

9
9

1
--

-1

7548-

1711426

45 3613 5006

Spring of pressure
disk

2.5.31

--

7548-

1711426

45 3613 5006

--

1711428

45 3613 5007

Spring of pressure
disk
Support ring

2.5.52

7548-

2.5.31

--

7548-

1711428

45 3613 5007

Support ring

2.5.52

--

4-23


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

7548-

1711432

45 3613 5008

Sleeve of valve

No
2.5.31

12

--

7548-

1711432

45 3613 5008

Sleeve of valve

2.5.52

12

--

2.5.31

14

--

--

1
--

7548-

1711434

45 3613 5727

Spool-valve of friction
clutch

7548-

1711434

45 3613 5727

Spool-valve of friction
clutch

2.5.52

14

7548-

1711436

45 3613 5009

Spring of valve

2.5.31

13

7548-

1711436

45 3613 5009

Spring of valve

2.5.52

13

--

7548-

1711438

45 3613 5010

Cover of valve

2.5.31

11

--

7548-

1711438

45 3613 5010

Cover of valve

2.5.52

11

--

7548-

1711439

45 3613 5011

Cover

2.5.31

15

--

7548-

1711439

45 3613 5011

Cover

2.5.52

15

1
--

Sealing ring

2.5.31

--

7548-

1711441-01

45 3611 2305

7548-

1711441-01

45 3611 2305

Sealing ring

2.5.52

--

7548-

1711452

45 3613 5013

Support of springs

2.5.26

--

7548-

1711452

45 3613 5013

Support of springs

2.5.28

--

7548-

1711452

45 3613 5013

Support of springs

2.5.30

--

7548-

1711452

45 3613 5013

Support of springs

2.5.49

1
--

7548-

1711452

45 3613 5013

Support of springs

2.5.51

--

7548-

1711454

45 3613 5014

Support ring

2.5.26

1
--

7548-

1711454

45 3613 5014

Support ring

2.5.28

--

7548-

1711454

45 3613 5014

Support ring

2.5.30

--

75487548-

1711454
1711454

45 3613 5014
45 3613 5014

Support ring
Support ring

2.5.49
2.5.51

5
5

1
---

7548-

1711462

45 3613 7143

Support ring

2.5.5

40

7548-

1711462

45 3613 7143

Support ring

2.5.26

7548-

1711462

45 3613 7143

Support ring

2.5.28

--

7548-

1711462

45 3613 7143

Support ring

2.5.30

1
1

--

7548-

1711462

45 3613 7143

Support ring

2.5.49

--

7548-

1711462

45 3613 7143

Support ring

2.5.51

1
1

--

7548-

1711472-01

45 3611 2302

Sealing ring

2.5.26

10

--

7548-

1711472-01

45 3611 2302

Sealing ring

2.5.28

10

--

7548-

1711472-01

45 3611 2302

Sealing ring

2.5.30

10

--

Sealing ring

2.5.49

10

--

1
2

3
1
---

7548-

1711472-01

45 3611 2302

7548-

1711472-01

45 3611 2302

Sealing ring

2.5.51

10

--

7548-

1711474-01

45 3611 2303

Sealing ring

2.5.26

--

Sealing ring

2.5.28

--

7548-

1711474-01

45 3611 2303

7548-

1711474-01

45 3611 2303

Sealing ring

2.5.30

--

7548-

1711474-01

45 3611 2303

Sealing ring

2.5.49

--

Sealing ring

2.5.51

--

7548-

1711474-01

45 3611 2303

7548-

1711482

45 3613 6370

Driving disk

2.5.5

44

--

7548-

1711482

45 3613 6370

Driving disk

2.5.26

12

--

7548-

1711482

45 3613 6370

Driving disk

2.5.28

--

7548-

1711482

45 3613 6370

Driving disk

2.5.30

7548-

1711482

45 3613 6370

Driving disk

2.5.49

6
--

18

7548-

1711482

45 3613 6370

Driving disk

2.5.51

--

4-24

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

7548-

1711484

45 3613 6969

Driven disk

No
2.5.5

43

--

7548-

1711484

45 3613 6969

Driven disk

2.5.26

14

--

7548-

1711484

45 3613 6969

Driven disk

2.5.28

--

7548-

1711484

45 3613 6969

Driven disk

2.5.30

7548-

1711484

45 3613 6969

Driven disk

2.5.49

7
--

21

7548-

1711484

45 3613 6969

Driven disk

2.5.51

--

7548-

1711484-01

45 3613 7876

Driven disk

2.5.49

--

7548-

1711492

45 3613 6371

Thrust disk

2.5.26

21
--

7548-

1711492

45 3613 6371

Thrust disk

2.5.28

--

7548-

1711492

45 3613 6371

Thrust disk

2.5.30

--

7548-

1711492

45 3613 6371

Thrust disk

2.5.49

1
--

7548-

1711492

45 3613 6371

Thrust disk

2.5.51

--

7548-

1711500

45 3613 6432

Friction clutch of second step

2.5.12

13

--

7548-

1711500

45 3613 6432

Friction clutch of second step

2.5.13

26

--

7548-

1711500

45 3613 6432

Friction clutch of second step

2.5.47

29

--

45 3613 5735

Drum of second step

2.5.30

12

--

Drum of second step

2.5.51

12

--

7548-

7548-

1711510

1711510

45 3613 5735

--

friction clutch

friction clutch

7548-

1711512

45 3613 6480

Drum of friction clutch

2.5.32

1711512

45 3613 6480

Drum of friction clutch

2.5.53

1
--

--

7548-

45 3611 4076

Friction clutch of lowering range

2.5.13

13

--

45 3611 4077

Drum of raising range

2.5.26

12

--

7548754875487548-

1711600-01
1711610-01
1711612-10
1711700-01

friction clutch

45 3613 5024

Drum of friction clutch

2.5.27

--

45 3611 5405

Friction clutch of rasing range

2.5.13

--

Drum of lowering
range friction clutch

2.5.26

12

--

7548-

1711710-01

45 3611 5404

540-

1712010-32

45 3613 3499

Hydraulic transmission pump

2.5.55

--

540-

1712016-50

45 3613 1007

Casing of second section

2.5.57

16

--

540-

1712019

45 3613 1008

Sleeve

2.5.57

--

540-

1712021-40

45 3613 1009

Casing of first section

2.5.57

--

540-

1712027

45 3613 1010

Gasket

2.5.57

22
17

--

1
2

540-

1712029-10

45 3613 1011

Pinion of second
pump section

2.5.57

13

--

540-

1712029-11

45 3613 0008

Pinion of second
pump section

2.5.57

13

--

4
1

540-

1712038-30

45 3613 3498

Driving shaft

2.5.57

27

--

540-

1712040-20

45 3613 1013

Driven shaft

2.5.57

14

--

540-

1712042

45 3613 1014

Plate

2.5.57

19

--

540-

1712044

45 3613 1015

Adjusting gasket

2.5.57

21

--

540-

1712046

45 3613 1016

Adjusting gasket

2.5.57

18

--

10

540-

1712050

45 3613 1017

Dowel

2.5.57

25

--

540-

1712071-10

45 3613 4779

Bushing of valve

2.5.57

--

Spool-valve of steps
changeover
Sleeve

2.5.58

23

--

2.5.58

22

--

531-

1712080

45 3612 0224

531-

1712081

45 3612 0225

4-25


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
531-

1712110-02

45 3612 1263

Spool-valve box

2.5.55

14

--

531-

1712114-02

45 3612 1264

Body

2.5.58

12

--

531-

1712123

45 3612 0228

Thrust

2.5.58

13

--

540-

1712131

45 3613 1027

Spring

2.5.35

2
--

540-

1712131

45 3613 1027

Spring

2.5.59

540-

1712131

45 3613 1027

Spring

2.17.3

8
13

1
--

540540-

1712131
1712131-

45 3613 1027
45 3613 1027

Spring of latch
Spring

2.5.16
2.5.33

17
23

531-

1712137

45 3612 0229

Cover of sleeve

2.5.58

531-

1712139

45 3612 0230

Cover

2.5.58

540-

1712141-10

45 3613 1029

Sleeve

2.5.58

Spool-valve of reduction valve

4
2
---

21

2
5
--

28

--

15

--

2.5.58

1
1

540-

1712143

45 3613 1030

16

--

531-

1712146

45 3612 0231

Cover

2.5.58

25

--

540-

1712147-10

45 3613 1032

Sleeve of pusher

2.5.58

11

--

540-

1712152-10

45 3613 1034

Pusher

2.5.58

10

--

540-

1712156-11

45 3613 1035

Bushing

2.5.58

--

540-

1712159-10

45 3613 1036

Spring

2.5.40

32

1
--

540-

1712159-10

45 3613 1036

Spring

2.5.58

1
--

540540-

1712161-01
1712164-10

45 3613 1037
45 3613 4780

Cover
Cover

2.5.58
2.5.57

3
3

---

1
1

540-

1712167-10

45 3613 4672

Screw

2.5.57

--

531-

1712167-10

45 3612 1558

Adjusting screw

2.5.58

--

540-

1712168

45 3613 1041

Plate

2.5.58

--

540-

1712169

45 3613 1042

Plate

2.5.58

--

540-

1712177

45 3613 1045

Spool-valve

2.5.57

--

540-

1712184

45 3613 1047

Spring

2.5.66

--

540-

1712184

45 3613 1047

1712188-11

45 3612 1510

Spring
Gasket of spool-valve
box

2.12.2

531-

2.5.55

13

--

540-

1712190

45 3613 1049

Cover

2.5.57

1712194

45 3613 1050

Ring

2.5.3

10
8

--

540-

1
--

540-

1712194

45 3613 1050

Ring

2.5.57

11

1
--

540-

1712194

45 3613 1050

Locking ring

2.5.4

11

3
--

531-

1712204

45 3612 1573


( )

Spool-valve and
sleeve (spare parts
kit)

2.5.58

24

--

540-

1712208

45 3613 1053


( )

Spool-valve and
sleeve (spare parts
kit)

2.5.58

14

--

540-

1712210

45 3613 1054


( )

Spool-valve with
sleeve
(spare parts kit)

2.5.57

--

7548-

1712210-10

45 3613 6768

Spool-valve box

2.5.19

11

--

7548-

1712212-10

45 3613 6769

Body

2.5.40

20

--

531-

1712217

45 3612 0234

Sleeve

2.5.59

531-

1712217

45 3612 0234

Sleeve of pilot

2.17.3

6
11

1
--

531-

1712220-10

45 3612 1562

Pilot

2.5.59

--

Sleeve of main pressure regulator


Spool-valve

2.5.40

24

---

4
2

7548-

1712222-10

45 3613 6565

7548-

1712224

45 3613 5030

2.5.40

25

7548-

1712226-10

45 3613 6564

Sleeve of pusher

2.5.40

27

--

7548-

1712228

45 3613 5032

Pusher

2.5.40

1712230

45 3613 7157

Support

2.5.40

1
1

--

7548-

26
28

1712233-10

45 3613 3497

Driven pinion

2.5.57

15

--

1712234

45 3613 7158

Support of springs

2.5.40

30

1
--

5407548-

4-26

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

7548-

1712238

45 3613 5034

Cover

No
2.5.40

1712238

45 3612 0237

Upper cover

2.5.58

27

1
--

--

531531-

1712240

45 3612 0238

Gasket

2.5.58

26

--

45 3613 5035

Sleeve of torqueconverter pressure


regulator

2.5.40

10

--

33

7548-

1712242

7548-

1712244-10

45 3613 6758

Spool-valve

2.5.40

11

--

7548-

1712246

45 3613 5037

Spring

2.5.40

12

--

1712246-10

45 3613 1056

Drain connection pipe

2.5.55

1
--

7548-

1712248

45 3613 5038

Support

2.5.40

13

7548-

1712254

45 3613 5040

Spool-valve

2.5.40

--

7548-

1712256-10

45 3613 7097

Bushing

2.5.40

--

7548-

1712258

45 3613 5041

Cover

2.5.40

14

--

Sleeve of lock-up
valve
Spool-valve

2.5.40

44

--

2.5.40

43

--

540-

1
--

7548-

1712262-20

45 3613 7089

7548-

1712264-20

45 3613 7088

7548-

1712268-10

45 3613 3739

Cover

2.5.40

47

--

7548-

1712272

45 3613 5046

Spring

2.5.40

45

--

7548-

1712274

45 3613 5047

Support

2.5.40

46

--

7548-

1712286-10

45 3613 6755

Sleeve of plunger

2.5.40

42

--

7548-

1712322

45 3613 5057

Seat

2.5.40

--

7548-

1712324

45 3613 5058

Spring

2.5.40

--

7548-

1712326

45 3613 5059

Cover

2.5.40

1712332

45 3613 5060

Cover

2.5.40

7
1

1
7

--

75487548-

1712334

45 3613 5061

Plate

2.5.40

37

--

7548-

1712335-10

45 3613 6762

Plate

2.5.40

34

--

7548-

1712336

45 3613 5063

Adjusting screw

2.5.40

17

--

--

1712342-10

45 3613 6766

Gasket of body

2.5.19

12

1712350

45 3616 5386

Tee

2.5.65

25

1
--

--

7540540-

1712356

45 3613 1057

Spring

2.5.58

20

--

7548-

1712360

45 3637 0375

Knee-piece

2.5.65

29

--

540-

1712360-01

45 3613 1058

Knee-piece

2.5.65

--

7548-

1712362-10

45 3613 5823

Seat

2.5.18

26
36

1
--

Support of emergency
valve spring

7522-

7548-

1712366-10

45 3613 5824

2.5.18

33

--

540-

1712372-11

45 3611 3727

Pipe of box lubrication

2.5.46

18

--

Pipe of raising step


lubrication

2.5.60

29

--

540-

1712378

45 3613 7193

7548-

1712380

45 3613 5070

Correction valve

2.5.19

--

7548-

1712382

45 3613 5071

Body

2.5.37

--

7548-

1712384

45 3613 5072

Sleeve

2.5.37

10

--

7548-

1712386

45 3613 5073

Spool-valve

2.5.37

--

7548-

1712392

45 3613 5074

Cover

2.5.37

--

7548-

1712393

45 3613 5075

Cover

2.5.37

11

--

7548-

1712394

45 3613 5076

Plate

2.5.37

--

7555-

1712396

45 3637 3374

Gasket

2.5.19

10

--

75405-

1712405

45 3616 5140

Outlet pipeline

2.5.65

23

--

1712410

45 3616 5388

Supply pipeline

2.5.65

20

--

1712410-20

45 3613 6843

Hydromechanical gear

2.5.19

---

754067548-

control mechanism

1712412-20

45 3613 6844

Body of control
mechanism

2.5.33

25

540-

1712416

45 3613 1067

Branch-pipe

2.5.65

21

--

540-

1712417

45 3613 4446

Branch-pipe

2.5.65

16

--

7548-

4-27


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

7548-

1712422

45 3613 5080

Sleeve

No
2.5.33

32

--

7548-

1712424

45 3613 5081

Spool-valve

2.5.33

33

--

7548-

1712426

45 3613 5082

Sleeve

2.5.33

26

--

7548-

1712428

45 3613 5083

Spool-valve

2.5.33

27

--

7548-

1712432

45 3613 5054

Spring

2.5.33

28

--

Spring of control
mechanism

2.5.18

34

--

Cover
Hose from pipeline to
radiator

2.5.33

30

--

2.5.65

18

--

2
--

7548-

1712432

45 3613 5054

7548-

1712434

45 3613 5741

1712435-03

45 3613 7144

5407548-

1712436

45 3613 5084

Plate

2.5.33

31

7548-

1712442

45 3613 5085

Sleeve

2.5.35

--

7548-

1712442

45 3613 5085

Sleeve of pilot

2.5.33

20

--

7548-

1712444

45 3613 5086

Spool-valve

2.5.35

1712444

45 3613 5086

Spool-valve of pilot

2.5.33

10
21

1
5

--

7548-

Cover of pilot body

2.5.33

24

--

Gasket of control

7548-

1712446

45 3613 5087

7548-

1712458-20

45 36137071

--

2.5.19

--

7548-

1712474

45 3613 5069

mechanism body
Seat

2.5.40

39

1712495-10

45 3614 1053

Cramp

2.5.65

10

1
--

--

548-

25

548-

1712495-10
1712495-10

45 3614 1053
45 3614 1053

Cramp
Cramp

2.12.5
2.17.4

33

548-

1712498-10

45 3614 1054

Cramp

2.5.65

22

--

7548-

1712500

45 3613 6765

Mechanism of unlock

2.5.33

--

--

7548-

1712502

45 3613 6764

Body

2.5.33

10

--

7548-

1712504

45 3613 6760

Sleeve

2.5.33

--

7548-

1712506

45 3613 6757

Spool-valve

2.5.33

--

7548-

1712508

45 3613 6754

Cover

2.5.33

--

7548-

1712512-10

45 3613 6845

Gasket

2.5.33

13

--

7548-

1712516

45 3611 5827

2.5.33

--

7548-

1712520

45 3613 4890

Cover
Housing of wheel sensor

2.5.29

--

7548-

1712526

45 3613 4893

Locking plate

2.5.29

--

7548-

1712528

45 3613 4894

Cover

2.5.5

--

7548-

1712528

45 3613 4894

Cover

2.5.16

--

7548-

1712530

45 3613 4895

Sensor of impeller
wheel

2.5.16

--

540-

1712534

45 3613 1086

Sealing gasket

2.9.2

11

4
2
--

548-

540-

1712534

45 3613 1086

Washer

2.5.66

15

--

7548-

1712535

45 3613 4898

Spacing bushing

2.5.16

6411-

1712536

45 3631 0491

Adapter

2.5.65

17

2
--

7548-

1712538

45 3613 4900

Feeder

2.5.16

23

7548-

1712542-10

45 3613 5382

Lever of bracket

2.5.16

10

--

7548-

1712546-10

45 3613 5744

Lever of sensor

2.5.16

--

7548-

1712550

45 3613 4906

Bracket

2.5.16

11

--

75487548-

1712556-01
1712558

45 3613 5219
45 3613 5745

Cover of hatch
Gasket

2.5.16
2.5.16

4
3

---

548-

1712600-01

45 3614 4440

Body of pilots

2.5.55

1
1
--

531-

1712604-30

45 3612 1802

Body

2.5.59

14

--

531-

1712605-10

45 3612 1322

Cover

2.5.59

13

--

531-

1712612

45 3612 0255

Washer

2.5.33

22

1
--

531-

1712612

45 3612 0255

Washer

2.5.35

531-

1712612

45 3612 0255

Washer

2.5.59

1
--

4-28

2
--

-4


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

531-

1712612

45 3612 0255

Washer

No
2.17.3

531-

1712616-10

45 3612 1321

Gasket of body

2.5.55

7548-

1712620

45 3613 5092

Pipeline

7548-

1712642

45 3613 5096

Pipe of lubrication

7548-

1712652

45 3613 5097

7548-

Position
No

Quantity BELAZ
7540A

7540B

12

--

2.5.3

4
16

1
--

2.5.16

32

--

Adapter

2.5.2

15

--

Adapter

2.13.2

2.5.2

27
17

1
1

--

7548-

1712652
1712654

45 3613 5097
45 3613 5098

7548-

1712662

45 3613 5099

Lubrication pipe
Pipe

2.5.16

34

--

7548-

1712672

45 3613 5100

Pipe of drain

2.5.18

14

--

7548-

1712674

45 3613 5101

Drain knee-piece

2.5.18

17

--

7548-

1712688

45 3613 5102

Cover

2.5.18

19

--

7548-

1712690-01

45 3613 7738

Protective shroud

2.5.1

--

Screen of electro-

2.5.1

--

Radiator of oil cooling

2.4.3

13

Radiator unit

2.4.6

Sealant

2.4.6

12

2
1

7548-

540540540-

1712696

45 3613 7138

1714010

45 3613 1088

1714015

45 3613 1089

1714018

magnets

45 3613 4634

540-

1714055

45 3613 1093

Upper tank

2.4.6

540-

1714078

45 3613 1095

Lower tank

2.4.6

10

540-

1714094

45 3613 1097

Gasket

2.4.6

540-

1714101

45 3613 1098

Stancheon

2.4.6

540-

45 3613 1099
45 3613 1100

Lining

2.4.6

2.5.1

--

540-

1715030

45 3613 1100

Bracket
Bracket

7
10

540-

1714122
1715030

2.5.46

13

--

540-

1715032

45 3613 1101

2.5.1

--

540-

1715032

45 3613 1101

Gasket
Gasket

2.5.46

14

--

12

7548-

1715272

45 3613 5238

Bracket

2.5.1

--

7548-

1715276

45 3613 5308

2.5.1

--

7555-

1716110

45 3637 6477

Gasket
Filtering element

2.5.38

46

--

7555-

1716110

45 3637 6477

Filtering element

2.5.39

7555-

1716110

45 3637 6477

Filtering element

2.5.56

46
--

44

7540-

1719020-10

45 3616 8603

Outlet pipeline

2.5.44

--

7540-

1719050

45 3616 7966

Supply pipeline

2.5.44

--

--

7548-

1719080

45 3613 5728

Pipe

2.5.44

11

--

75402-

1719196

45 3616 3167

Cramp

2.5.44

--

548-

1719198

45 3616 3167

Cramp

2.5.44

--

7547-

1719350

45 3611 5425

Hose

2.5.44

--

7547-

1719360

45 3611 5427

Hose

2.5.44

10

--

Matching gear

2.5.2

14

7540-

1731002

45 3616 2180

7522-

1731002

45 3637 0412

Matching gear

2.5.60

--

--

Casing of matching
gear

2.5.60

24

--

Casing of matching
gear

2.5.41

--

7522-

1731015

45 3637 0416

7548-

1731015-10

45 3613 6985

--

1731018

45 3613 1107

Gasket of casing

2.5.60

23

--

7548-

1731018-10

45 3613 6498

Upper gasket

2.5.2

25

1
--

7548-

1731019

45 3613 6497

Lower gasket

2.5.2

13

--

7548-

1731020

45 3613 5729

Cover of casing

2.5.41

--

540-

4-29


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
1
--

540-

1731020

45 3613 1108

Cover of hatch

No
2.5.60

25

--

7548-

1731021

45 3613 5730

Gasket

2.5.41

540-

1731021

45 3613 1109

Gasket of hatch cover

2.5.60

26

--

7548-

1731030-20

45 3613 6703

Driving shaft

2.5.41

540-

1731030-20

45 3613 5256

Driving shaft

2.5.60

32
18

1
--

--

7548-

1731034

45 3613 5233

Driving pinion

2.5.41

31

--

7548540-

1731034
1731036-10

45 3613 5233
45 3616 4183

Driving pinion
Spacer ring

2.5.42
2.5.41

8
29

---

548-

1731036-10

45 3614 0279

Spacer ring

2.5.60

14

1
3
--

540-

1731036-10

45 3616 4183

Spacer ring

2.5.60

15

--

7540-

1731037

45 3616 2186

Spacer ring

2.5.42

5
--

7548-

1731041

45 3613 5344

Cover of driving shaft

2.5.41

25

--

548-

1731041-20

45 3614 3057

7548-

1731043-01

548-

1731043-11

540-

Cover of driving shaft

2.5.60

--

45 3613 7208

Cover

2.5.41

26

Cover of driving shaft

2.5.60

1
--

--

45 3614 4503

1731045

45 3613 1117

Gland

2.5.41

27

1
--

540-

1731045

45 3613 1117

Gland

2.5.60

10

1
--

7548-

1731048

45 3613 5361

Gasket

2.5.41

13

7548-

1731048

45 3613 5361

Gasket

2.5.42

1731048

45 3613 1121

Gasket

2.5.60

11

2
--

--

540540-

1731048

45 3613 1121

Gasket

2.5.61

15

--

7548-

1731049-10

45 3613 6983

Barrel of bearing

2.5.41

28

1
--

1
--

548-

1731049-30

45 3614 4042

Barrel

2.5.60

13

7548-

1731050-01

45 3613 7194

Flange

2.5.41

35

7548-

1
-2

1
--

1731050-01

45 3613 7194

Flange

2.5.60

1
--

540-

1731052

45 3613 1123

2.5.18

13

--

540-

1731052

45 3613 1123

Thrust washer
Thrust washer

2.5.60

--

540-

1731052

45 3613 1123

Thrust washer

2.5.61

--

540-

1731052

45 3613 1123

Thrust washer

2.7.2

28

548-

1731054-10

45 3614 4050

Barrel of bearing

2.5.41

14

1
--

548-

1731054-10

45 3614 4050

Barrel of bearing

2.5.42

--

7548-

1731056

45 3613 5366

Gasket

2.5.41

20

--

548-

1731056

45 3614 1612

Gasket

2.5.41

21

--

7548548-

1731056
1731056

45 3613 5366
45 3614 1612

Gasket
Gasket

2.5.42
2.5.42

14
15

2
3

---

548-

1731057

45 3614 1613

Gasket

2.5.41

22

--

548-

1731057

45 3614 1613

Gasket

2.5.42

16

--

548-

1731058

45 3614 1614

Gasket

2.5.41

23

--

548-

1731058

45 3614 1614

Gasket

2.5.42

17

--

548-

1731059

45 3614 1615

Gasket

2.5.41

24

--

548-

1731059

45 3614 1615

Gasket

2.5.42

18

--

75405-

1731060

45 3616 5256

Cover of bearing

2.5.60

19

1
--

75405-

1731060

45 3616 5256

Cover of bearing

2.5.61

14

--

7548-

1731060-10

45 3613 5364

Cover

2.5.41

12

1
--

7548-

1731060-10

45 3613 5364

Cover

2.5.42

1
1

7548-

1731069-21

45 3613 7363

Intermediate shaft

2.5.41

33

7548-

1731069-21

45 3613 7363

Intermediate shaft

2.5.60

20

1
--

7548-

1731071-20

45 3613 7520

Bushing

2.5.2

1
--

7548-

1731075

45 3613 5234

Intermediate pinion

2.5.41

16

--

Pinion of intermediate
shaft

2.5.60

21

--

Driven shaft

2.5.42

--

5407540-

1731075

45 3613 1126

1731100-30

45 3616 3955

4-30

---


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
7522-

1731101

45 3637 0410

Driven shaft with


bushing

2.5.61

11

--

7522-

1731102

45 3637 0409

Driven shaft

2.5.61

13

--

7548-

1731102-20

45 3613 6706

Driven shaft

2.5.42

11

1
--

540-

1731104-

45 3616 0581

Pinion of driven shaft

2.5.60

16

--

540-

1731104-

45 3616 0581

Pinion of driven shaft

2.5.61

--

1731106

45 3613 3509

Bushing

2.5.61

12

--

548-

1731115-10

45 3614 4603

Driving pinion of pump


drive

2.5.61

--

7522-

1731118

45 3637 0411

Barrel

2.5.61

--

7548-

1731118-10

45 3613 6678

Barrel of bearing

2.5.42

10

1
--

540-

1731122-20

45 3613 7515

Shaft of pump drive

2.5.61

21

1
--

Driven pinion of pump


drive
Clamping plate

2.5.61

20

--

540-

1731136-10

45 3613 6676

2.5.41

18

1731140

45 3613 1134

Spacer ring

2.5.61

18

2
--

--

540540-

1731146

45 9836 0031

Ring

2.5.62

--

45 3513 3459

Shaft of reserve pump


drive

2.5.62

--

Driving pinion of pump


drive
Connective shaft

2.5.62

--

5407548-

540-

1731124-10

1731200-30

45 3613 1133

1731250-01

45 3613 7517

2.5.62

--

7548-

1731318

45 3613 5732

Plate

2.5.41

--

7548-

1767032

45 3613 5107

Intermediate pinion of
pumps drive

2.5.18

26

--

7548-

1767034

45 3613 5108

Driving pinion of
pumps drive

2.5.8

--

7548-

1767036

45 3613 5109

Block-pinion

2.5.14

--

7548-

1767038

45 3613 5110

Spacer ring

2.5.6

--

7548-

1767038

45 3613 5110

Spacer ring

2.5.18

24

--

7548-

1767053

45 3613 7481

Pinion

2.5.6

13

--

7548-

1767056-10

45 3613 7482

Pinion

2.5.6

19

--

7548-

1767061

45 3613 5116

Housing

2.5.6

1767065

45 3613 5120

Cover

2.5.6

1
1

--

7548-

12
15

7548-

1767068

45 3613 5122

Sealant

2.5.6

14

--

7548-

1767069

45 3613 5791

Sealant

2.5.16

46

--

7548-

1767074

45 3613 5123

Axle

2.5.18

28

--

7548-

1767076

45 3613 5124

Plate

2.5.6

18

--

7548-

1767078

45 3613 5125

Spacer ring

2.5.12

11

--

7548-

1767078

45 3613 5125

Spacer ring

2.5.13

10

--

7548-

1767078

45 3613 5125

Spacer ring

2.5.14

--

7548-

1767082

45 3613 5126

Bushing

2.5.6

--

540-

1731205-10

540-

45 3613 1146

--

7548-

1767090

45 3613 5127

Splash guard

2.5.16

45

--

531530-

1803108
1803125

45 3612 1422
45 3611 0069

Body of the switch


Locking ring

2.4.11
2.4.11

2
4

2
2

2
2

535-

1803134

45 3417 5519

Ring

2.4.11

530-

1803135

45 3611 0070

Piston

2.4.11

531-

1803139

45 3612 1423

Cover

2.4.11

Cup 2,2-3050-3

2.4.7

16

7
5

13
28
4

2
7

2,2-3050-3

25 3131 3464

2,2-5070-3
2,2-5070-3

25 3131 3464
25 3131 3464

Cup 2,2-5070-3
Cup 2,2-5070-3

2.4.7

2,3.45.6
2.3.45 6

45 9167 5006
45 9167 5006

Greaser
Greaser

2.4.7

2.3.45.6

45 9167 5006

Greaser

2.9.1

4-31

2.4.8
2.7.1


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
2.3.45.6
2.3.90. 6

45 9167 5006

Greaser

2.10.2

28

45 9167 5013

Greaser

2.4.8

2.3.90.6

45 9167 5013

Greaser

2.9.1

20
5

2
3

2
3

200-210-58-2-2

25 3111 3389

Ring

2.2.3

15

200-210-58-2-2

25 3111 3389

Ring

2.9.2

40

200215
200263

45 9326 1006
45 9326 1022

640
835

Bolt 640
Bolt 835

2.12.8

2.17.5

200275

45 9326 1032

880

Bolt 880

2.2.2

44
47

4
1

4
1

200275
200275

45 9326 1032
45 9326 1032

880
880

Bolt 880
Bolt 880

2.4.4

6
5

--

200275
200317

45 9326 1032
45 9326 1062

880

Bolt 880
Bolt

2.13.1

81
1

2.4.1

2.5.64
2.17.6

200317
200317

45 9326 1062
45 9326 1062

1045
1045

Bolt 1045
Bolt 1045

2.5.16

24
1

1
4

--

200317

45 9326 1062

1045

Bolt 1045

2.5.54

33

--

16

200317

45 9326 1062

1045

Bolt 1045

2.12.1

200317
200317

45 9326 1062
45 9326 1062

1045
1045

Bolt 1045
Bolt 1045

2.12.4

2.16.12

200317

45 9326 1062

1045

Bolt 1045

2.17.4

46
34

4
1

4
1

200319

45 9326 1063

Bolt

2.17.4

27

24

2.14.5

24

200319
200319

45 9326 1063
45 9326 1063

1050
1050

Bolt 1050
Bolt 1050

2.12.5

200328

45 9326 1072

1095

Bolt 1095

2.5.64

4
--

200367

45 9326 1110

Bolt

2.5.20

26

5
--

200367

45 9326 1110

Bolt

2.5.43

20

--

200367

45 9326 1110

1245

Bolt 1245

2.5.11

23

--

200367

45 9326 1110

1245

Bolt 1245

2.5.14

--

200367

45 9326 1110

1245

Bolt 1245

2.5.16

40

23

--

200371
200379

45 9326 1113
45 9326 1121

1260
12100

Bolt 1260
Bolt 12100

2.4.3

46 2415 6530

Bearing

2.7.6

5
4

--

2007144

11
20
1

200864
200864

45 9326 1208

Bolt

2.10.2

39

45 9326 1208

1660

Bolt 1660

2.7.1

52

20

20

201415
201418

45 9346 1501
45 9346 1504

610

Bolt 610
Bolt

2.14.1

--

201418

45 9346 1504

Bolt

2.10.3

58
12
23

8
4

201418

45 9346 1504

Bolt

2.16.2

34

201418

45 9346 1504

Bolt

2.16.10

201418

45 9346 1504

Bolt

2.17.8

11

201418

45 9346 1504

Bolt 6

2.14.3

34

201418

45 9346 1504

Bolt 6

2.14.4

17

201418

45 9346 1504

616

Bolt 616

2.2.4

44

43

2.5.11

2.5.59

201418

45 9346 1504

616

Bolt 616

2.4.1

201418
201418

45 9346 1504
45 9346 1504

616

Bolt 616

2.4.7

12

2.4.8

12

12

201418

45 9346 1504

Bolt 616
Bolt 616

3
3

12

616
616

2.5.6

17

201418

45 9346 1504

616

Bolt 616

2.5.31

7
2

--

201418

45 9346 1504

616

Bolt 616

2.5.52

--

201418

45 9346 1504

616

Bolt 616

2.12.1

20

201418

45 9346 1504

616

Bolt 616

2.12.3

Bolt 616

2.12.5

15

201418

45 9346 1504

616

4-32

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
201418

45 9346 1504

616

Bolt 616

2.13.2

10

201418

45 9346 1504

616

Bolt 616

2.14.1

52

52

201418
201418
201418

45 9346 1504
45 9346 1504
45 9346 1504

616
616
616

Bolt 616
Bolt 616
Bolt 616

2.14.2

31
38
16

35

35

2
15

2
15

201418

45 9346 1504

616

Bolt 616

2.14.8

201418
201418

45 9346 1504
45 9346 1504

616
616

Bolt M6x16

2.15.4

7
23

Bolt 616

2.16.3

13

43

43

201418

45 9346 1504

616

Bolt 616

2.16.4

18

201418

45 9346 1504

616

Bolt 616

2.16.5

201418

45 9346 1504

616

13

201418

45 9346 1504

616

Bolt 616
Bolt 616

2.16.7
2.16.8

201418

45 9346 1504

616

Bolt 616

2.16.12

201420

45 9346 1506

Bolt

2.7.11

55
18

2
3

2
3

201420
201420

45 9346 1506
45 9346 1506

Bolt
Bolt

2.13.4

2
19

201420

45 9346 1506

Bolt 6

2.14.3

201420

45 9346 1506

620

Bolt 620

2.2.2

9
30

8
8

8
8

201420

45 9346 1506

620

Bolt 620

2.2.2

63

201420
201420

45 9346 1506
45 9346 1506

620
620

Bolt 620
Bolt 620

2.14.1

201422

45 9346 1508

625

Bolt 625

2.1.3

65
9
33

201422

45 9346 1508

625

Bolt 625

2.2.4

67

201422

45 9346 1508

625

Bolt 625

2.12.8

11

38

32
20

2.14.4

16

16

1
22

2.14.3
2.14.5

2.17.8

2.16.8

201422

45 9346 1508

625

Bolt 625

2.14.1

201422
201422

45 9346 1508
45 9346 1508

625
625

Bolt 625
Bolt 625

2.14.2

201424

45 9346 1510

630

Bolt 630

2.4.9

Bolt 630

2.13.1
2.16.4

57
20

22
1

2.5.37

-15

201424
201424

45 9346 1510
45 9346 1510

630
630

201454

45 9346 1520

Bolt 630
Bolt

201454

45 9346 1520

Bolt

2.5.43

201454

45 9346 1521

Bolt

2.5.58

30

2
--

201454

45 9346 1520

Bolt

2.5.63

--

201454

45 9346 1520

Bolt

2.7.9

201454

45 9346 1520

Bolt

2.7.10

36
9

8
1

8
1

201454

45 9346 1520

Bolt

2.10.1

16

16

201454

45 9346 1520

816

Bolt 816

2.1.3

201454

45 9346 1520

816

Bolt 816

2.2.1

16

8
4

201454

45 9346 1520

816

Bolt 816

2.4.3

23

10

10

12

12
--

--

201454
201454

45 9346 1520
45 9346 1520

816
816

Bolt 816
Bolt 816

2.4.10
2.5.14

13
37

201454

45 9346 1520

816

Bolt 816

2.5.29

3
10

201454

45 9346 1520

816

Bolt 816

2.7.1

201454

45 9346 1520

816

Bolt 816

2.7.11

27
15

14
2

201454

45 9346 1520

816

Bolt 816

2.12.3

31

201454

45 9346 1520

816

Bolt 816

2.13.2

201454

45 9346 1520

816

Bolt 816

2.13.12

Bolt 816

2.13.12

Bolt M8x16

2.15.4

24
8

2
2

201454
201454

45 9346 1520
45 9346 1520

816
816

4-33

-14
2


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
4

No
201454

45 9346 1520

816

Bolt 816

2.16.2

58

201454

45 9346 1520

816

Bolt 816

2.16.3

201454

45 9346 1520

816

14

201454
201456

45 9346 1520
45 9346 1522

816

Bolt 816
Bolt 816
Bolt

2.16.6
2.16.15
2.5.33

11
12

26
--

201456

45 9346 1522

Bolt

2.5.35

201456

45 9345 1522

Bolt

2.7.8

1
5

26
17
2
24

24

201456

45 9345 1522

Bolt

2.10.7

24

24

22
35

14

--

--

201456
201456

45 9346 1522
45 9346 1522

820

Bolt
Bolt 820

2.13.4

201456

45 9346 1522

Bolt 8

2.14.5

201456

45 9346 1522

820

Bolt 820

2.2.2

40
9

20
1

20
1

201456

45 9346 1522

820

Bolt 820

2.2.3

44

12

12

201456

45 9346 1522

820

Bolt 820

2.2.4

10

10

201456

45 9346 1522

820

Bolt 820

2.2.5

29
1

10

10

Bolt 820
Bolt 820

2.4.3

24

2.5.16

19
13

24
12

--

Bolt 820

2.12.1

30

Bolt 820
Bolt 820

2.13.9

2.14.4

16
29

4
10

10

Bolt M8x20

2.15.4

15

2
4

201456
201456
201456
201456
201456

45 9346 1522
45 9346 1522
45 9346 1522
45 9346 1522
45 9346 1522

820
820
820
820
820

2.5.40

201456
201456

45 9346 1522
45 9346 1522

820
820

201457

45 9346 1523

Bolt 820
Bolt

2.16.6
2.1.4

17

201457

45 9346 1523

Bolt

2.2.3

201457

45 9346 1523

822

Bolt 822

2.4.8

18

12

12

201457

45 9346 1523

822

Bolt 822

2.4.9

40

10

10

Bolt 822

2.13.3

2.16.7

20
8

4
6

30
6

8
16

8
16

20
14

2.14.3

34

19

4
4

2.5.64

13
18

4
--

2.15.3

11

11

201457
201457

45 9346 7523
45 9346 1523

822
822

201457

45 9346 1523

822

Bolt 822
Bolt 822

2.16.15

201458

45 9346 1524

Bolt

2.10.4

201458
201458

45 9346 1524
45 9346 1524

Bolt
Bolt 8

2.13.4

201458

45 9346 1524

825

Bolt 825

2.2.5

Bolt 825

2.4.1

Bolt 825

2.4.4

Bolt 825
Bolt 825

2.4.6

201458
201458
201458
201458

45 9346 1524
45 9346 1524
45 9346 1524
45 9346 1524

825
825
825
825

201458
201458

45 9346 1524
45 9346 1524

825
825

Bolt M8x25
Bolt 825

2.16.14

35

35

201458

45 9346 1524

825

Bolt 825

2.16.15

16

16

201460

45 9346 1526

830

Bolt 830

2.2.4

41

201460

45 9346 1526

830

17

201460

45 9346 1526

830

Bolt 830
Bolt 830

2.16.6
2.16.14

201460

45 9346 1526

830

Bolt 830

2.16.15

201464

45 9346 1530

840

Bolt 840

2.1.3

8
39

28

201464

45 9346 1530

840

Bolt 840

2.4.1

201464

45 9346 1530

840

Bolt 840

2.4.4

20

20

2.4.5

36

36
20

201464

45 9346 1530

840

Bolt 840

201464

45 9346 1530

840

Bolt 840

2.4.6

20

201464

45 9346 1530

840

Bolt 840

2.13.2

201466

45 9346 1531

845

Bolt 845

2.4.4

41

41

4-34


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

28

28

2
--

1
3

1
3

No
201466
201469

45 9346 1531
45 9346 1533

845
855

Bolt 845
Bolt 855

2.4.6

201493

45 9346 1555

Bolt

2.5.46

201493

45 9346 1555

1016

Bolt 1016

2.1.3

35
37

201493

45 9346 1555

1016

Bolt 1016

2.2.2

38

201493

45 9346 1555

1016

Bolt 1016

2.2.4

82

201495

45 9346 1557

Bolt

2.5.65

201495

45 9346 1557

Bolt

2.7.8

27
17

2.8.1

2.2.4

1
80

2
--

10
2
8

201495
201495

45 9346 1557
45 9346 1557

Bolt
Bolt

2.10.7

2
17

201495

45 9346 1557

Bolt

2.17.2

201495

45 93 46 1557

10

Bolt 10

2.14.3

31

201495

45 9346 1557

10

Bolt 10

2.14.5

30

201495

45 9346 1557

1020

Bolt 1020

2.2.3

17

201495

45 9346 1557

1020

Bolt 1020

2.4.8

14

201495

45 9346 1557

1020

Bolt 1020

2.5.5

4
--

201495

45 9346 1557

1020

Bolt 1020

2.5.13

20

20

--

201495

45 9346 1557

1020

Bolt 1020

2.5.16

45 9346 1557

1020

Bolt 1020

2.5.18

43
3

--

201495

19
1

201495

45 9346 1557

1020

Bolt 1020

2.5.41

12

--

201495

45 9346 1557

1020

Bolt 1020

2.5.42

22

--

201495

45 9346 1557

1020

Bolt 1020

2.7.9

24

201495

45 9346 1557

1020

Bolt 1020

2.12.1

Bolt 1020

2.12.6

75

12

12
2

201495

45 9346 1557

1020

--

201495

45 9346 1557

1020

Bolt 1020

2.13.1

201495

45 9346 1557

1020

Bolt 1020

2.14.1

79
26

2
2

201495
201497

45 9346 1557
45 9346 1556

1020

Bolt M10x20
Bolt

2.15.4
2.5.46

--

201497

45 9346 1559

Bolt

2.5.55

15

--

201497

45 9346 1559

Bolt

2.5.56

--

201497

45 9346 1559

Bolt

2.5.65

--

201497

45 9346 1559

1025

Bolt 1025

2.5.3

12
13

8
--

201497

45 9346 1559

1025

Bolt 1025

2.2.1

21

16

16

Bolt 1025

2.3.1

2.3.2

18
--

--

--

26
12

201497

45 9346 1559

1025

201497
201497

45 9346 1559
45 9346 1559

1025
1025

Bolt 1025
Bolt 1025

2.5.41

201497

45 9346 1559

1025

Bolt 1025

2.5.48

201497

45 9346 1559

1025

Bolt 1025

2.5.60

201497

45 9346 1559

1025

Bolt 1025

2.5.61

3
1

Bolt 1025

2.12.5

18

201497

45 9346 1559

1025

--

201497

45 9346 1559

1025

Bolt M10x25

2.15.4

201497
201497

45 9346 1559
45 9346 1559

1025
1025

Bolt M10x25
Bolt 1025

2.16.1

2.16.12

15

201499

45 9346 1561

Bolt

2.5.36

201499

45 9346 1561

Bolt

2.7.6

11
13

7
24

4
--

201499

45 9346 1561

Bolt

2.7.9

201499

45 9346 1561

75

201499

459346 1561

Bolt
Bolt

2.16.2
2.17.4

20

18

18

201499

45 9346 1561

Bolt

2.17.5

10

10

201499

45 9346 1561

10

Bolt 10

2.14.5

201499

45 9346 1561

1030

Bolt 1030

2.2.1

30

4
8

201499

45 9346 1561

1030

Bolt 1030

2.4.1

48

4-35

24


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
--

201499

45 9346 1561

1030

Bolt 1030

No
2.5.41

11

12

201499

45 9346 1561

1030

Bolt 1030

2.5.42

12

--

201499

45 9346 1561

1030

Bolt 1030

2.16.12

201499

45 9346 1561

1030

Bolt 1030

2.17.9

18
3

12
4

12
4

201501

45 9346 1563

Bolt

2.5.20

45 9346 1563

1035

Bolt 1035

2.1.2

17
3

--

201501
201501

45 9346 1563

1035

Bolt 1035

2.14.5

25

8
2

201501

45 9346 1563

1035

Bolt 1035

2.16.12

25

201502
201502

45 9346 1564
45 9346 1564

1038
1038

Bolt 1038
Bolt 1038

2.13.12

2.16.11

34
3

201509

45 9346 1569

Bolt

2.5.44

201509

45 9346 1569

Bolt

2.5.65

3
--

4
--

201511

45 9346 1571

Bolt

2.5.33

3
--

201511

45 9346 1571

Bolt

2.5.36

19

--

201511

45 9346 1571

1070

Bolt 1070

2.5.2

21

--

201511

45 9346 1571

1070

Bolt 1070

2.13.1

30
7

201514
201538

45 9951 1123
45 9346 1596

10

Bolt 10
Bolt

2.6.5
2.1.1

201538

45 9346 1596

Bolt

2.4.11

201538

45 9346 1596

1225

Bolt 1225

2.1.2

11
8

6
6

201538

45 9346 1596

1225

Bolt 1225

2.2.3

27

201538

45 9346 1596

1225

Bolt 1225

2.2.4

27

32

12

12

6
18

---

201538

45 9346 1596

1225

Bolt 1225

2.4.2

201538
201538

45 9346 1596
45 9346 1596

1225
1225

Bolt 1225
Bolt 1225

2.4.3

201538

45 9346 1596

1225

Bolt 1225

2.5.15

201538

45 9346 1596

1225

Bolt 1225

2.5.18

20

--

201538

45 9346 1596

1225

Bolt 1225

2.7.1

12

12

201540

45 9346 1598

1230

Bolt 1230

2.1.3

4
29

201540

45 9346 1598

1230

Bolt 1230

2.2.1

17

8
1

8
1

201540

45 9346 1598

1230

Bolt 1230

2.5.5

17

12

--

201540
201540

45 9346 1598
45 9346 1598

1230
1230

Bolt 1230
Bolt 1230

2.5.11
2.5.48

11
16

8
--

--

201540

45 9346 1598

1230

Bolt 1230

2.5.55

--

201540
201540

45 9346 1598
45 9346 1598

1230
1230

Bolt 1230
Bolt 1230

2.13.3

2.16.13

37

201542

45 9346 1600

Bolt

2.5.7

201542

45 9346 1600

Bolt

2.5.55

201542

45 9346 1600

Bolt

2.5.63

23
17

10
--

37
--

201542

45 9346 1600

Bolt

2.7.11

Bolt 1235

2.3.1

201542

45 9346 1600

1235

2.5.3

2
9

--

29
10

28

10

16

10

28

2.4.9

28
26
20

18
18

18
18

201542

45 9346 1600

1235

Bolt 1235

2.3.2

201542
201543
201543

45 9346 1600
45 9346 1601
45 9346 1601

1235

1238

Bolt 1235
Bolt
Bolt 1238

2.16.13
2.16.13

201549

45 9346 1605

1255

Bolt 1255

2.2.4

55

201587

45 9346 1441

Bolt

2.7.9

31

201587
201587

45 9346 1641

Bolt

2.10.2

24

45 9346 1641

1435

Bolt 1435

2.2.1

201587

45 9346 1641

1435

Bolt 1435

2.4.2

16

16

201587

45 9346 1641

1435

Bolt 1435

2.16.12

201596

45 9346 1558

Bolt

2.10.3

35
9

2
4

2
4

201596

45 9346 6648

1465

Bolt 1465

2.5.54

39

--

4-36


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

540549549-

549-

549-

5495495495495495497519-


code

,
Assembly units, parts

Figure

202115

45 9346 6684

Bolt

No
2.17.4

202119

45 9346 1688

Bolt

2.5.46

202119

45 9346 1688

Bolt

202119

45 9346 1688

1640

202119

45 9346 1688

1640

Bolt M16x40
Bolt 1640

202119

45 9346 1688

1640

202119

45 9346 1688

202123
202123

Position
No

--

2.10.2

16
4

2.5.1

16

--

2.7.1

42

Bolt 1640

2.16.12

29

1640

Bolt 1640

2.16.15

21

45 9346 1690

1650

Bolt 1650

2.7.1

53

8
4

45 9346 1690

1650

Bolt 1650

2.16.12

53

2.16.1

2.2.2

43

10

10

2.16.11

17

1
--

Bolt M16x50

1650
1855

Bolt 1855

Outer mirror

45 9336 1557

203621.008

203621.008
Bolt

2.17.8

12

45 9336 1600

31265

Bolt 31265

2.5.55

11

206590

45 9336 1603

3 1280

Bolt 3 1280

2.5.19

206590

45 9336 1603

31280

Bolt 31280

2.5.55

208

46 1213 2470

Bearing

2.5.61

208

46 1213 2470

Bearing

208

46 1213 2355

208

46 1213 2355

210

46 1213 2711

210
2105455

203621.008

45 9100 0001

206538
206587

3
--

6
--

14

19

--

2.5.62

--

Bearing

2.5.61

19

--

Bearing

2.5.62

--

Bearing

2.5.6

2
--

46 1213 2711

Bearing

2.5.18

23

--

45 3616 3175

Gasket

2.15.4

12

Pipe

2.14.2

Wiring clamp

2.14.1

21

Wiring clamp

2.14.8

14

14

Wiring clamp

2.14.1

11

Wiring clamp

2.14.6

12

Bushing

2.14.3

30

Ring

2.14.8

Ring 165

2.14.1

2.12.2

7
8

4
2

45 3619 8041

2105543

45 3619 7526

2105543

45 3619 7526

2105544

45 3619 7527

2105544

45 3619 7527

2108247

45 3619 0258

2108247

7540B

45 9346 1690
45 9951 1448

2108247

7540A

15
1

202123
202172

2105455

Quantity BELAZ

45 3619 0258
45 3619 0258

165

2118278
2128314

45 9836 0022
45 3619 0279

28

Locking ring 28
Ring

2.14.3

35

2130308

45 3633 0953

End-tip

2.2.4

90

22,225-60+150

46 9196 0561

Ball

2.2.3

48

22,225-60+150

46 9196 0561

Ball

2.5.66

1
--

33

16

16

5
49

22
6

16

16
4

220004

45 9432 1029

310

Screw 310

2.14.2

220004
220004

45 9432 1029
45 9432 1029

310
310

Screw 310
Screw 310

2.14.7

220051
220053

45 9432 1053
45 9432 1055

410
4

Screw 410
Screw 4

2.14.7

220062
220077

45 9432 1064
45 9432 1079

435

Screw 435
Screw

2.14.2

34
1

2.2.3

220077

45 9432 1079

510

Screw 510

2.2.4

23

220077
220077

45 9432 1079
45 9432 1079

510
510

Screw 510
Screw 510

2.14.2

35
22

4-37

2.16.12
2.14.3

2.16.3


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

7522-

75407522-


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

220079

45 9432 1081

Screw

No
2.5.59

21

--

16

220079

45 9432 1081

Screw 5

2.14.3

21

220079

45 9432 1081

Screw 5

2.14.4

18

220079
220080

45 9432 1081
45 9432 1082

514

Screw 514
Screw

2.14.1

2.5.33

60
15

20

--

220080

45 9432 1082

Screw

2.5.35

14

--

220080
220080

45 9432 1082
45 9432 1082

516
516

Screw 516
Screw 516

2.14.2
2.14.4

36
38

220082

45 9432 1084

520

Screw 520

2.14.1

49

2201010-02

45 3637 6779

2.6.2

10

2201010-03

45 3616 6955

2.6.1

11

2201013

45 3637 6777

Cardan shaft of rear

axle

Cardan shaft of rear

axle

Cardan shaft

2.6.3

20

--

20

--

7540-

2201013

45 3616 6954

Cardan shaft

2.6.3

408-

2201026

45 4212 0541

Trunnion

2.12.4

12

2201026-10

45 3921 2254

Trunnion of cardan

2.6.3

shaft

220103

45 9432 1107

612

Screw 612

2.12.2

16

220103

45 9432 1107

612

Screw 612

2.12.3

14

37

5
2

7522-

7522-

220103

45 9432 1107

612

Screw 612

2.14.2

220103

45 9432 1107

612

Screw 612

2.14.6

Butt sealing

1
4

2.6.3

12

2201036

45 3921 2252

525-

2201040-10

45 3611 0074

Cover of bearing

2.6.3

210-

2201040-

45 3514 0383

Cover of bearing

2.6.5

210-

2201041

45 3514 0385

Locking plate

2.6.5

525-

2201041-11

45 3611 0666

Locking plate

2.6.3

400-

2201043

45 4211 0565

Ring

2.12.4

11

Sliding fork

2.6.3

Flange-fork
Screw

2.6.3

13

2.17.3

18

16

16
20

7522540-

2201047-10

45 3637 6773

2201049-
220105

45 3613 1172
45 9432 1109

220105

45 9432 1109

Screw 6

2.14.3

13

20

220105
220105

45 9432 1109
45 9432 1109

616
616

Screw 616
Screw 616

2.14.1

548-

2201066

45 3514 2566

Locking ring

2.7.9

16
9
6

23
1

23
1

540-

2201070

45 3613 5345

Balancing plate

2.6.3

21

2201071

45 3613 5346

Balancing plate

2.6.3

22

2201072

45 3613 5347

Balancing plate

2.6.3

23

2201073

45 3613 5348

Balancing plate

2.6.3

24

2201074

45 3613 5349

Balancing plate

2.6.3

25

2201075

45 3613 5350

Balancing plate

2.6.3

26

540-

540-

540-

540-

540-

4-38

2.16.3


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

540-

540-

540-

540-

540-

540200500200-

540-

2201076

45 3613 5351

2201077

45 3613 5352

2201078

45 3613 5353

2201079

45 3613 5354

2201080

45 3613 5355

2201081

45 3613 5356

2201082

45 3613 5357

2201087-

45 3414 0310

2201088-

45 3416 4125

2201089

45 3414 0311

14

Balancing plate

2.6.3

15

Balancing plate

2.6.3

16

Balancing plate

2.6.3

17

Balancing plate

2.6.3

18

Balancing plate

2.6.3

19

Gland holder

2.6.4

Sealing ring

2.6.4

Ring of gland

2.6.4

2
1

2
1

Flange

2.7.9

220-230-58-2-2

25 3111 3394

Ring

2.7.1

20

Trunnion

2.6.5

Seal of bearing

2.6.5

Balancing plate

2.6.3

Balancing plate

2.6.3

Balancing plate

2.6.3

10

Balancing plate

2.6.3

11

Cardan hinge

2.6.1

Cardan hinge

2.6.2

Hinge with rubber

2.6.1

bushings

Hinge with rubber

2.6.2

bushings

Flange-fork

2.6.5

2.6.4

2205071

45 3729 2235

2205072

45 3729 2236

2205073

45 3729 2237

2208012-03

45 3613 9294

540-

2.6.3

45 3613 4790

45 3729 2234

540-

Balancing plate

2201102-21

2205070

540-

38
28
4

45 3921 0514

540-

Screw 625
Screw 625

2205036

540-

27

625
625

53205-

7806-

2.6.3

45 9432 1113
45 9432 1113

45 3921 0513

7806-

Balancing plate

220109
220109

2205026-10

7806-

2.14.2

53205-

7806-

2208012-03

45 3613 9294

2208013

45 3616 0220

2208013

45 3616 0220

2208049-11

45 3613 1190

540-

2208058-10

45 3616 3781

Front flange

540-

2.16.4

2208059-

45 3616 0223

Rear flange

2.6.4

540-

2208060-10

45 3616 0572

Flange

2.6.4

12

530-

2208064

45 3611 0085

14

Bolt 14

2.6.4

13

12

12

12

530-

2208064

45 3611 0085

1435

Bolt 1435

2.6.1

530-

2208064

45 3611 0085

1435

Bolt 1435

2.6.2

12

Safety sealing

2.6.4

15

540-

2208070

45 3613 3471

4-39


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.6.4

2.6.4

Figure
No

540540540-

2208115-01

45 3613 1199

Rubber bushing

Holder of rubber bush-

ings

2208118

45 3613 1203

2208120-01
221 602
221512

45 3613 6750
45 9412 1106
45 9412 1037

Bushing
Screw
Screw

221512
221512
221602

45 9412 1037
45 9412 1037
45 9412 1106

328
328

221602

45 9412 1106

221602

45 9412 1106

221608
221608

2.6.4

2.5.34
2.16.2

5
1

4
7

--

Screw 328
Screw 328
Screw

2.14.2

39
39
17

2
1
--

Screw

2.5.59

1
4
--

Screw

2.17.3

45 9412 1112

Screw

2.7.11

45 9412 1112

Screw

2.16.2

80

221608
221664

45 9412 1112
45 9412 1139

622

Screw 622
Screw

2.13.2

20
74

2.16.2

221664

45 9412 1139

820

Screw 820

2.16.11

221725

45 9412 1203

1035

Screw 1035

2.5.17

8
--

222525

Screw

2.13.7

14

223014

45 9422 1056

416

Screw 416

2.14.2

40

223039

45 9422 1081

2.16.2

13

223039

45 9422 1081

514

Screw 514

2.16.4

16

18

Screw

2.16.4
2.5.35

15
6

16
8

223064
223064

45 9422 1108
45 9422 1108

614
614

Screw 614
Screw 614

2.12.1
2.16.4

25

224622

45 9462 1106

1610

Screw 1610

2.16.3

28

224622

45 9462 1106

610

Screw 610

2.5.15

4
--

224622

45 9462 1106

610

Screw 610

2.12.1

25

224622
224624

45 9462 1106
45 9462 1108

610

Screw 610
Screw

2.13.3
2.16.2

18
65

224624

45 9462 1108

614

Screw 614

2.2.5

30

224624
224624

45 9462 1108
45 9462 1108

614
614

Screw 614
Screw 614

2.12.2

11

2.16.3

19

21

21

224624

45 9462 1108

614

Screw 614

2.16.7

6411-

2302060

45 3631 0326

Pinion

2.7.4

1
5

4
1

4
1

6411-

2303010

45 3631 0328

Differential

2.7.2

26

6411-

2303013

45 3631 0328

Differential cup

2.7.4

7540-

2401010

45 3616 2214

Casing of rear axle

2.7.1

63

--

2401010-20

45 3613 4705

Casing of rear axle

2.7.1

63

--

Casing of rear axle


with calipers

2.7.1

64

--

5407540-

2401013

45 3616 2219

540-

2401013

45 3613 1220

Casing of rear axle


with calipers

2.7.1

64

--

6411-

2401070

45 3631 0775

Valve

2.7.1

34

6411-

2401070

45 3631 0775

Valve

2.7.1

65

7540-

2402010

45 3616 2215

Main gear with parking brake

2.7.1

51

--

540-

2402010

45 3613 4783

Main gear with parking brake

2.7.1

51

--

7540-

2402014

45 3616 2228

Driving pinion

2.7.2

17

7540-

2402015

45 3616 2226

Casing of reducer

2.7.2

2402017

45 3616 2235

Pinion

2.7.3

1
1

7540-

7
1

7540-

2402018

45 3616 2237

Casing

2.7.2

12

4-40


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

24

540-

2402019

45 3613 1237

Cover of bearing

No
2.7.2

7540-

2402020

45 3616 2239

(
)

Pinion (spare parts kit)

2.7.2

540-

2402024

45 3613 1240

Block

2.7.2

540-

2402026

45 3613 1241

Bolt

2.7.2

20

540-

2402027

45 3613 6973

Head of bolt

2.7.2

2402029-10

45 3613 6749

Bushing

2.7.3

1
1

540-

23
7

540540-

2402034
2402037-10

45 3613 1243
45 3613 1244

Gasket of casing
Bushing

2.7.1
2.7.3

46
4

1
1

1
1

2402044

45 3616 2269

Ring

2.7.3

2402047-10

45 3614 2558

Gasket

2.7.2

2402049

45 3616 2242

Casing of bearings

2.7.3

1
1

7540-

32
6

540-

2402052

45 3613 1252

Gland

2.5.63

34

--

540-

2402052

45 3613 1252

Gland

2.7.9

17

45 3613 1252

Gland of cover of
bearings casing

2.5.14

23

--

7540548-

540-

2402052

540-

2402075-10

45 3613 7029

Oil rejector

2.7.3

2402079

45 3613 6556

Clamping washer

2.7.2

27

540-

2402080-01

45 3613 7750

Gasket

2.7.2

13

540-

2402081-01

45 3613 7751

Gasket

2.7.2

14

540-

2402084-01

45 3613 7752

Gasket

2.7.2

15

540-

2402085-01

45 3613 7753

Gasket

2.7.2

16

45 3637 5539

Differential cup

2.7.4

11

2403017

45 3613 1273

Left differential cup

2.7.4

16

2403019-10

45 3616 8140

Left differential cup

2.7.4

7548-

752254075405-

2403013

540-

2403040

45 3613 1277

Nut

2.7.2

25

7522-

2403041

45 3637 1332

Plate

2.7.2

2403044

45 3613 3558

Plate

2.7.4

2
6

540-

3
14

7522-

2403050

45 3637 1646

Pinion of axle-shaft

2.7.4

7522-

2403051-01

45 3637 1769

Support washer

2.7.4

540-

2403055

45 3613 1278

Satellite

2.7.4

540-

2403056

45 3613 1279

Satellite

2.7.4

13

7522-

2403057

45 3637 4376

Bushing

2.7.4

12

7522-

2403058-02

45 3637 4329

Support washer

2.7.4

200-

2403060-1

45 3414 0523

Trunnion

2.7.4

10

540-

2403069

45 3613 1281

Axle-shaft

2.7.4

17

540-

2403069

45 3613 1281

Axle-shaft of rear axle

2.7.1

2403070
2403070-10

45 3613 1282
45 3613 1282

Axle-shaft
Axle-shaft

2.7.4
2.7.1

2
2

540540-

9
20
10

2
2

7540-

2405013-10

45 3616 4075

Crown pinion with


housing

2.7.1

18

7540-

2405015-11

45 3616 4077

Housing

2.7.5

540-

2405021-30

45 3613 8799

Carrier

2.7.5

540-

2405024-10

45 3616 6475

Carrier with satellites

2.7.1

540-

2405028

45 3613 1290

Driving pinion

2.7.1

2405028

45 3613 1290

Driving pinion

2.7.4

11
19

2
2

540540-

2405029

45 3613 1291

Locking ring

2.5.54

--

540-

2405029

45 3613 1291

Ring

2.7.1

12

1
2

548-

2405029

45 3614 0376

Locking ring

2.5.5

38

--

548-

2405029

45 3614 0376

Locking ring

2.5.13

2405029
2405033

45 3613 1291
45 3616 2252

Locking ring
Satellite

2.7.4
2.7.5

2
4
6

--

5407540-

18
18
7

7540-

2405035

45 3616 2255

Satellite

2.7.5

10

4-41

4
6


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
6

2405038-20

45 3613 1295

Axle of satellite

No
2.7.5

2405050

45 3616 1766

Crown pinion

2.7.5

540-

2405062-10

45 3613 9429

Sealant

2.7.1

13

540-

2405063-10

45 3613 1300

Cover of carrier

2.7.1

540-

2405068-20

45 3613 1302

Gasket of cover

2.7.1

2405074

45 3616 1767

Ring

2.7.5

2
2

7540-

7
4

549-

2405442

45 9836 0275

1170

Ring 1170

2.5.12

--

240620

45 9622 1018

2.16.2

16

12

12

240620

45 9622 1018

418

Screw
Screw 418

2.16.4

33

240841

45 9642 1031

530

Screw 530

2.16.4

30

12

12

242226

Screw

2.13.11

21

5407540-

250310

Nut

2.13.5

250458

45 9553 1051

Nut

2.16.2

41

18

18

6
40

250458

45 9553 1051

3-6

Nut 3-6

2.14.2

250458
250458

45 9553 1051
45 9553 1051

3-6
3-6

Nut 3-6
Nut 3-6

2.14.7

250462
250462

45 9553 1052
45 9553 1052

4-6
4-6

Nut 4-6
Nut 4-6

2.14.2
2.14.3

42
3

250464

45 9553 1053

Nut 5

2.16.8

13

250464

45 9553 1053

5-6

Nut 5-6

2.14.1

50

2.16.4

250464
2505

45 9553 1053
46 2242 1209

5-6

Nut 5-6
Bearing

2.14.2
2.5.57

43
12

--

250508

45 9553 1054

Nut

2.1.4

250508

45 9553 1054

Nut

2.12.9

10

2.13.11

2.16.11

10
15

3
8

2.2.4

18

3
7

250508
250508

45 9553 1054
45 9553 1054

5-6

Nut
Nut 5-6

250508

45 9553 1054

Nut 6

250508

45 9553 1054

Nut 6

2.2.5

27

2.12.3

2.1.3

15

250508
250508

45 9553 1054
45 9553 1054

6
6-6

Nut 6
Nut 6-6

250508

45 9553 1054

6-6

Nut 6-6

2.4.1

45

21

2
4

250508

45 9553 1054

6-6

Nut 6-6

2.13.2

250508

45 9553 1054

6-6

Nut 6-6

2.14.1

17

250508
250508

45 9553 1054
45 9553 1054

6-6
6-6

Nut 6-6
Nut 6-6

2.14.2

2.14.4

44
8

20

20

250508

45 9553 1054

6-6

Nut 6-6

2.16.3

12

22

22

250508

45 9553 1054

6-6

Nut 6-6

2.16.5

250508

45 9553 1054

6-6

Nut 6-6

2.16.12

50

250508

45 9553 1054

Nut 6

2.14.5

14

45 9553 1055

Nut

2.5.55

17

15
--

15

250510
250510
250510

45 9553 1055
45 9553 1055

Nut
Nut

2.13.11

2.17.4

4
38

250510

45 9553 1055

Nut 8

2.2.1

13

250510
250510

45 9553 1055
45 9553 1055

8
8

Nut 8
Nut 8

2.2.4
2.2.5

10
4

16
12

16
12

250510

45 9553 1055

Nut 8

2.12.3

24

250510

45 9553 1055

Nut 8

2.12.8

250510
250510

45 9553 1055
45 9553 1055

8
8

Nut M8
Nut 8

2.15.4

25

2.16.14

250510

45 9553 1055

8-6

Nut 8-6

2.1.3

4
9

27
6

27
6

250510

45 9553 1055

8-6

Nut 8-6

2.2.2

4-42


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
250510

45 9553 1055

8-6

Nut 8-6

2.4.1

21

250510

45 9553 1055

8-6

Nut 8-6

2.4.3

22

32

32

250510

45 9553 1055

8-6

Nut 8-6

2.4.4

51

51

Nut 8-6

2.4.6

36

Nut 8-6

2.12.1

3
27

36
2

2
6

250510
250510

45 9553 1055
45 9553 1055

8-6
8-6

250510

45 9553 1053

8-6

Nut 8-6

2.13.1

24

250510

45 9553 1055

8-6

Nut 8-6

2.13.3

22

250510

45 9553 1055

8-6

Nut 8-6

2.13.8

250510
250510

45 9553 1055
45 9553 1055

8-6
8-6

Nut 8-6
Nut 8-6

2.14.1

2.14.3

18
16

250510

45 9553 1055

8-6

Nut 8-6

2.14.4

27

10

10

250510

45 9553 1055

8-6

Nut 8-6

2.16.5

250510

45 9553 1055

8-6

Nut 8-6

2.16.6

250510

45 9553 1055

8-6

Nut 8-6

2.16.11

10

250510

45 9553 1055

8-6

Nut 8-6

2.16.13

19

14

14

250510

45 9553 1055

8-6

Nut 8-6

2.16.15

250510

45 9553 1055

8-6

Nut 8-6

2.16.15

31

250510

45 9553 1055

Nut 8

2.14.5

22

22

250511

45 9553 1056

Nut 8

2.2.4

12

45 9553 1057

Nut

2.5.55

20

1
--

250512
250512
250512

45 9553 1057
45 9553 1057

Nut
Nut

2.5.65
2.17.8

--

250512

45 9553 1057

Nut

2.17.9

11
14
8

8
1
4

250512

45 9553 1057

10

Nut 10

2.1.2

1
4

250512

45 9553 1057

10

Nut 10

2.2.1

36

36

250512

45 9553 1057

10

Nut 10

2.2.4

83

250512
250512

45 9553 1057
45 9553 1057

10

Nut 10

2.3.1

20

12

--

45 9553 1057

Nut 10
Nut 10

2.5.4

250512

10
10

2.5.40

18

250512

45 9553 1057

10

Nut 10

2.5.54

37

3
--

36

250512

45 9553 1057

10

Nut 10

2.12.5

19

Nut 10
Nut 10-6

2.13.12

36
13

2.4.1

250512
250512

45 9553 1057
45 9553 1057

10
10-6

2.2.2

--

250512
250512
250512

45 9553 1057
45 9553 1057
45 9553 1057

10-6
10-6
10-6

Nut 10-6
Nut 10-6
Nut 10-6

2.5.5
2.14.3

27
25
32

36
2

--

250512

45 9553 1057

10-6

Nut 10-6

2.16.11

11

250512

45 9553 1057

10-6

Nut 10-6

2.16.12

41

250512

45 9553 1057

10

Nut 10

2.14.5

10

13

13

250512
250513

45 9553 1057
45 9951 4002

106
10

Nut 106
Nut 10

2.13.1

31
72

30

30

2.14.7

--

2.2.4

250513
250514

45 9951 4002
45 9553 1059

10-6

Nut 10-6
Nut

2.5.20

2
5

250514

45 9553 1059

Nut

2.5.43

13

250514

45 9553 1059

Nut

2.5.63

250514

45 9553 1059

Nut

2.10.3

14
27

250514

45 9553 1906

12

Nut 12

2.2.1

20

250514

45 9553 1059

12

Nut 12

2.2.4

37

250514

45 9553 1059

12

Nut 12

2.3.1

12

16

Nut 12
Nut 12

2.3.2

12

28

2.5.2

18

--

250514
250514

45 9553 1059
45 9553 1059

12
12

4-43

18
-2

-30
2


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
12

No
250514

45 9553 1059

12-6

Nut 12-6

2.4.3

12

250514
250514

45 9553 1059
45 9553 1059

12-6
12-6

Nut 12-6
Nut 12-6

2.4.9

30
18

10

--

250514
250514

45 9553 1059
45 9553 1059

12-6
12-6

Nut 12-6
Nut 12-6

2.13.12

1
63

250514

45 9553 1059

12-6

Nut 12-6

2.16.13

38

38

250514

45 9553 1059

126

Nut 126

2.1.3

11
32

250515

45 9553 1060

Nut

2.5.58

4
--

4
1

250515

45 9553 1060

12

Nut 12

2.5.57

1
1

--

2.5.5
2.16.12

250515

45 9553 1060

12

Nut 12

2.6.1

250515

45 9553 1060

12

Nut 12

2.6.2

24

Nut 12

2.6.5

24

24

2.4.2

250515

45 9553 1060

12

24

250515
250515

45 9553 1060
45 9553 1060

12-6
12-6

Nut 12-6
Nut 12-6

2.14.4

29
33

250517

45 9553 1058

Nut

2.13.11

31

Nut 10-6
Nut

2.13.1

2.10.3

86
7

1
4

Nut 14-6

2.4.2

11

Nut 14-6

10-6

250517
250558

45 9553 1058
45 9553 1061

250558

45 9553 1061

250558

45 9553 1061

6
14-6

2.16.12

250559

45 9553 1062

Nut

2.1.1

250559

45 9553 1062

Nut

2.5.46

28

8
--

16

250559

45 9553 1062

Nut

2.5.60

250559

45 9553 1062

14

Nut 14

2.1.2

31
17

17
8

250559

45 9553 1062

14-6

Nut 14-6

2.4.2

6
1

14-

250559
250560

45 9553 1062
45 9553 1063

141,5-6

Nut 141,5-6
Nut

2.13.2

250560

45 9553 1063

Nut

2.7.11

23
47
21

250560

45 9553 1063

Nut

2.10.1

14

2.16.1

11

8
2

2.7.1

250560
250560

45 9553 1063
45 9553 1063

Nut

2.17.4

250560

45 9553 1063

16-6

Nut 16-6

2.10.5

10

250560

45 9553 1063

16-6

Nut 16-6

2.16.12

52

250561

45 9553 1064

16

Nut 16

2.12.2

250561
250562

45 9553 1064
45 9951 4069

16-6
18-6

Nut 16-6
Nut 18-6

2.13.1

12
46

2.2.2

10

10

250640

45 9553 1268

20

Nut 20

2.12.7

27

Nut

250640

45 9553 1268

20-6

Nut 20-6

2.13.1

250640
250640

45 9553 1268
45 9553 1268

20-6
201.5-6

Nut 20-6
Nut 201.5-6

2.14.1

27
93

2.2.4

250690

45 9553 1362

14

Nut 14

2.6.1

16

250690

45 9553 1362

14

Nut 14

2.6.2

16

250839

45 9951 4059

Nut

2.8.1

250868

45 9951 4031

10

Nut 10

2.6.4

6
9

4
16

16

250871

45 9553 1614

16

Nut 16

2.6.4

18

2.4.2

250871
250910

45 9553 1614
45 9556 1621

16-6

Nut 16-6
Nut

2.7.2

20
4

250910

45 9556 1621

Nut

2.7.9

41

250978
252002

45 9553 1512
45 9811 1203

14-6

Nut 14-6
Washer

2.13.12

13
7

--

4-44

2.5.37


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

81
4

4
8
1
6
8

No
252002
252002

45 9811 1207
45 9811 1203

10 08 019
4

Washer 10 08 019
Washer 4

2.14.1

252003
252003

45 9811 1204
45 9811 1204

5
5

Washer 5
Washer 5

2.14.2
2.14.3

45
19

252003

45 9811 1206

Washer 8

2.14.4

39

252004

45 9811 1205

Washer

2.1.4

8
1

252004

45 9811 1205

Washer

2.16.2

252004

45 9811 1205

Washer 6

2.2.2

55
28

6
8

252004

45 9811 1205

Washer 6

2.2.2

64

252004

45 9811 1205

Washer 6

2.2.4

16

252004

45 9811 1205

Washer 6

2.4.10

43

43

Washer 6

2.14.1

39

12

12
14

24

24

252004

45 9811 1205

2.14.3

252004
252004

45 9811 1205
45 9811 1205

6
6

Washer 6
Washer 6

2.14.2
2.14.3

46
12

14

252004

45 9811 1205

Washer 6

2.14.4

252004

45 9811 1205

Washer 6

2.16.3

11

62

252005

45 9811 1206

Washer

2.5.20

15

62
--

252005

45 9811 1206

Washer

2.5.33

34

45 9811 1206

Washer

2.5.63

3
--

--

252005
252005

45 9811 1206

Washer

2.5.66

--

252005

45 9811 1206

Washer

2.7.10

5
11

6
1

252005
252005

45 9811 1206
45 9811 1206

Washer
Washer 6

2.13.4

23
42

252005

45 9811 1206

Washer 8

2.2.1

45 9811 1206

Washer 8

2.2.2

3
2

8
3

252005

15
5

252005

45 9811 1206

Washer 8

2.2.4

11

11

252005

45 9811 1206

Washer 8

2.2.5

12

12

Washer 8

2.4.1

22

13

---

252005

45 9811 1206

2.14.4

252005
252005

45 9811 1206
45 9811 1206

8
8

Washer 8
Washer 8

2.4.10
2.5.16

11
14

252005

45 9811 1206

Washer 8

2.5.40

252005

45 9811 1206

Washer 8

2.5.57

4
--

252005

45 9811 1206

Washer 8

2.7.1

49

252005

45 9811 1206

Washer 8

2.12.1

29

252005
252005

45 9811 1206
45 9811 1205

8
8

Washer 8
Washer 8

2.13.1

2.14.5

25
19

14

14

252005
252005

45 9811 1206
45 9811 1206

8
8

Washer 8
Washer 8

2.15.4

2.16.2

59

252005

45 9811 1206

Washer 8

2.16.3

252005

45 9811 1206

Washer 8

2.16.6

16

16

252005

45 9811 1206

Washer 8

2.16.7

10

252006

45 9811 1207

Washer

2.5.20

18

6
--

252006

45 9811 1207

Washer

2.5.36

45 9811 1207

Washer

2.5.56

18
1

4
--

--

252006
252006

45 9811 1207

Washer

2.16.2

252006

45 9811 1207

10

Washer 10

2.1.3

70
36

252006

45 9811 1207

10

Washer 10

2.2.1

31

12

1
12

252006

45 9811 1207

10

Washer 10

2.2.4

46

252006

45 9811 1207

10

Washer 10

2.4.1

252006
252006

45 9811 1207
45 9811 1207

10
10

Washer 10
Washer 10

2.12.3

25
13

2.14.5

17

17

252006

45 9811 1207

10

Washer 10

2.15.4

27

4-45

1
2


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

252006

45 9811 1207

10

Washer 10

No
2.16.11

252007

45 9811 1208

Washer

2.5.43

252007

45 9811 1208

12

Washer 12

252007

45 9811 1208

12

Washer 12

252007

45 9811 1208

12

Washer 12

2.2.4

Washer 12

2.3.1

2.4.2

252007

45 9811 1208

12

Position
No

Quantity BELAZ
7540A

7540B
4
--

4
18

2.1.3

11
30

2.2.1

18

4
1

16

16

17

16

252007

45 9811 1208

12

Washer 12

2.3.2

252007
252007

45 9811 1208
45 9811 1208

12
12

Washer 12
Washer 12

16
8

2.5.11

16

--

252007

45 9811 1208

12

Washer 12

2.14.4

32

252007
252007

45 9811 1208
45 9811 1208

12
12

Washer 12
Washer 12

2.15.4

2.16.12

24

252007

45 9811 1208

12

Washer 12

2.16.13

21

45 9811 1209

Washer

2.5.66

18

8
--

252016
252016

45 9811 1209

14

Washer 14
Washer 14

2.5.1

15

24

--

252016
252016
252017

14

45 9811 1209
45 9811 1209
45 9811 1210

14
16
16
18

2.5.45

--

24

Washer 14
Washer 16

2.13.12

2.5.57

14
31

--

Washer 16
Washer 18

2.12.3

2.2.2

44

20

20
1

252017
252018

45 9811 1210
45 9811 1211

252019

45 9812 1212

20

Washer 20

2.2.4

92

252019
252020

45 9812 1212
45 9811 1213

20
22

Washer 20
Washer 22

2.12.6

2.2.4

252037

45 9811 1255

Washer 6

2.1.3

26
13

252037

45 9811 1255

Washer 6

2.2.4

20

252037

45 9811 1255

Washer 6

2.2.5

29

Washer 6

2.12.2

Washer 6

2.12.3

17

252037
252037

45 9811 1255
45 9811 1255

6
6

252037

45 9811 1255

Washer 6

2.13.3

252037
252037

45 9811 1255
45 9811 1206

6
6

Washer 6
Washer 6

2.14.2

47
11

2.14.3

252037

45 9811 1255

Washer 6

2.14.4

15

252037

45 9811 1255

Washer 6

2.16.2

66

252037

45 9811 1255

Washer 6

2.16.3

14

44

44

252037

45 9811 1255

Washer 6

2.16.7

252037

45 9811 1255

Washer 6

2.16.8

12

252038

45 9811 0256

Washer

2.5.35

252038

45 9811 1256

Washer 8

2.1.3

3
18

12
--

252038

45 9811 1256

Washer 8

2.4.3

21

34

34

252038
252038

45 9811 1256
45 9811 1256

8
8

Washer 8
Washer 8

2.4.9

16

252039

45 9811 1257

10

Washer 10

2.5.18

24
23
10

16

2.16.12

1
1

1
--

252039

45 9811 1257

10

Washer 10

2.5.60

27

--

252039

45 9811 1257

10

Washer 10

2.5.61

23

--

252039

45 9811 1257

10

Washer 10

2.12.5

20

252039
252039

45 9811 1257
45 9811 1257

10
10

Washer 10
Washer 10

2.13.1

2.14.5

32
18

10

Washer 10

2.16.11

252039
252039

45 9811 1257

10

Washer 10

2.16.12

13

30

30

252045

45 9811 1258

12

Washer 12

2.2.4

56

252045

45 9811 1258

12

Washer12

2.5.5

45 9811 1258

12

Washer 12

2.5.15

3
2

1
--

252045

16
1

4-46

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

2
61

16

16

7540B

No
45 9811 1258
45 9811 1258

12
12

Washer 12
Washer 12

2.13.12

252045

45 9811 1258

12

Washer 12

2.16.13

80

80

252045

45 9811 1258

12,5

Washer 12,5

2.14.3

37

252046

45 9811 1259

Washer

2.1.1

14

252046

45 9811 1259

Washer

2.1.2

14

12

252046

45 9811 1259

14

Washer 14

2.2.1

252046
252046

45 9811 1259
45 9811 1259

14
14

4
14

--

252046

45 9811 1259

252046

45 9811 1259

252047

45 9811 1210

252045
252045

2.16.12

12
2

Washer 14

2.4.2
2.5.1

14

Washer 14
Washer 14

2.5.45

--

14

Washer 14

2.16.12

56

Washer

2.10.2

34

Washer 16
Washer 16

2.4.2

2.16.1

19
6

4
4

Washer 16

2.16.12

17

17

Washer 3
Washer 3

2.14.7

7
48

2.16.12

48

18

18

252047

45 9811 1280

16

252047
252047

45 9811 1260
45 9811 1260

16
16

252130
252130

45 9816 6042
45 9816 6042

3
3

252130

45 9816 6042

3 65 06

Washer 3 65 06

2.14.2

252132
252132

45 9816 6023
45 9816 6023

4
4

Washer 4
Washer 4

2.14.2

49
5

2.14.3

16

16

252133
252133

45 9816 6044
45 9816 6044

Washer
Washer

2.2.3
2.5.33

2
16

5
20

5
--

252133

45 9816 6044

Washer

2.5.35

13

252133

45 9816 6044

Washer

2.5.59

20

1
--

16

252133

45 9816 6044

Washer 5

2.14.1

51

252133
252133
252133

45 9816 6044
45 9816 6044
45 9816 6044

5
5
5

Washer 5
Washer 5
Washer 5

2.14.2

50
20
40

2.14.3
2.14.4

4
2

4
2

252133

45 9816 6044

Washer 5

2.16.3

21

252134

45 9816 6045

Washer

2.1.4

1
1

252134

45 9816 6045

Washer

2.5.59

252134

45 9816 6045

Washer

2.7.11

11
19

1
--

252134

45 9816 6045

Washer

2.10.3

22

3
9

6
16

6
16

--

8
3

252134

45 9816 6045

Washer

2.13.4

252134
252134

45 9816 6045
45 9816 6045

Washer
Washer

2.13.11

252134

45 9816 6045

Washer

2.17.3

56
17

252134

45 9816 6045

Washer

2.17.8

13

252134

45 9816 6045

Washer 6

2.16.12

54

14

2.1.3

14

7
9

2.16.2

252134
252134

45 9816 6045
45 9816 6045

67
6

Washer 67
Washer 6

2.12.5

252134

45 9816 6045

Washer 6

2.2.2

29

7
9

252134

45 9816 6045

Washer 6

2.2.4

19

252134

45 9816 6045

Washer 6

2.2.5

28

252134

45 9816 6045

Washer 6

2.4.1

44

Washer 6
Washer 6

2.4.7

4
4

12

12

12

12
1

252134
252134

45 9816 6045
45 9816 6045

6
6

2.4.8

252134
252134

45 9816 6045
45 9816 6045

6
6

Washer 6
Washer 6

2.4.9
2.5.6

2
16

1
3

--

252134

45 9816 6045

Washer 6

2.5.15

45 9816 6045

Washer 6

2.5.31

2
2

--

252134
252134

45 9816 6045

Washer 6

2.5.52

--

4-47

--


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
252134

45 9816 6045

Washer 6

2.12.1

19

252134

45 9816 6045

Washer 6

2.12.2

12

Washer 6

2.12.3

Washer 6

2.12.8

51

51

30

30

252134
252134

45 9816 6045
45 9816 6045

6
6

252134

45 9816 6045

Washer 6

2.13.2

252134
252134

45 9816 6045
45 9816 6045

6
6

Washer 6
Washer 6

2.14.2
2.14.3

51
10

252134

45 9816 6045

Washer 6

2.14.4

252134

45 9816 6045

Washer 6

2.14.5

15

15

15

252134
252134

45 9816 6045
45 9816 6045

6
6

Washer 6T
Washer 6

2.15.4

22

2.16.3

10

73

73

252134

45 9816 6045

Washer 6

2.16.4

17

252134

45 9816 6045

Washer 6

2.16.5

252134

45 9816 6045

Washer 6

2.16.7

252134
252134

45 9816 6045
45 9816 6045

6
6

Washer 6
Washer 6

2.16.8
2.16.11

6
16

8
8

8
8

252134

45 9816 6045

6 65 06

Washer 6 65 06

2.14.1

63

63

252134

45 9816 6045

6 65 06

Washer 6 65 06

2.14.8

252134
252135

45 9816 6045
45 9816 6046

6-6506

Washer 6-6506
Washer

2.14.6

2.1.4

2
18

252135

45 9816 6046

Washer

2.2.3

252135

45 9816 6046

Washer

2.5.14

38

6
--

252135

45 9816 6046

Washer

2.5.33

11

17

--

252135
252135

45 9816 6046
45 9816 6046

Washer
Washer

2.5.35
2.5.37

2
2

2
2

---

252135

45 9816 6046

Washer

2.5.40

36

252135

45 9816 6046

Washer

2.5.58

29

14
--

15

252135

45 9816 6046

Washer

2.5.63

--

252135

45 9816 6046

Washer

2.7.9

252135

45 9816 6046

Washer

2.7.10

35
10

8
1

8
1

252135

45 9816 6046

Washer

2.7.11

16

252135

45 9816 6046

Washer

2.10.1

16

16
16

--

252135

45 9816 6046

Washer

2.10.4

16

252135
252135

45 9816 6046
45 9816 6046

Washer
Washer

2.13.4

21
3

5
35

252135

45 9816 6046

Washer 8

2.5.64

35
--

252135

45 9816 6046

Washer 8

2.16.12

31

18

18

252135

45 9816 6046

Washer 8

2.16.13

18

45 9816 6046

Washer 8

2.1.3

18
17

18

252135

252135

45 9816 6046

Washer 8

2.2.1

45 9816 6046

Washer 8

2.2.2

4
1

7
4

252135

14
4

252135

45 9816 6046

Washer 8

2.2.4

30

12

12

252135

45 9816 6046

Washer 8

2.2.5

12

12

252135

45 9816 6046

Washer 8

2.4.1

20

252135

45 9816 6046

Washer 8

2.4.3

20

42

42

252135

45 9816 6046

Washer 8

2.4.4

75

75

Washer 8

2.4.5

36

36

2.4.6

60

2.4.8

2
19

60
12

12

41

10

10

14
12

12

12

--

252135

45 9816 6046

2.16.14

252135
252135

45 9816 6046
45 9816 6046

8
8

Washer 8
Washer 8

252135

45 9816 6046

Washer 8

2.4.9

Washer 8
Washer 8

2.4.10

252135
252135

45 9816 6046
45 9816 6046

8
8

4-48

2.5.16


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

252135

45 9816 6046

Washer 8

No
2.7.1

45 9816 6046

Washer 8

2.7.8

26
4

14
24

14

252135
252135

45 9816 6046

Washer 8

2.10.7

24

24

252135

45 9816 6046

Washer 8

2.12.1

28

252135

45 9816 6046

Washer 8

2.12.3

25

26

10

25

2
1

252135

45 9816 6046

Washer 8

2.13.1

252135

45 9816 6046

Washer 8

2.13.2

Washer 8

2.13.12

Washer 8

2.13.12

252135
252135

45 9816 6046
45 9816 6045

8
8

24

252135
252135

45 9816 6046
45 9816 6046

8
8

Washer 8
Washer 8

2.14.1
2.14.3

19
15

1
4

252135

45 9816 6046

Washer 8

2.14.4

28

10

10

252135

45 9816 6046

Washer 8

2.14.5

22

22

252135

45 9816 6046

Washer 8T

2.15.3

11

11

252135
252135

45 9816 6046
45 9816 6046

8
8

Washer 8T
Washer 8

2.15.4

10

10

10

2.16.2

60

252135

45 9816 6046

Washer 8

2.16.3

252135

45 9816 6046

Washer 8

2.16.5

252135

45 9816 6046

Washer 8

2.16.6

14

14

252135

45 9816 6046

Washer 8

2.16.7

252135

45 9816 6046

Washer 8

2.16.11

252135

45 9816 6046

Washer 8

2.16.15

252135

45 9816 6046

Washer 8

2.17.4

3
39

34
2

252136
252136

45 9816 6067
45 9816 6067

Washer
Washer

2.1.1
2.5.20

24
19

6
2

34
2

252136

45 9816 6067

Washer

2.5.33

--

252136

45 9816 6067

Washer

2.5.36

10

11

--

252136

45 9816 6067

Washer

2.5.44

45 9816 6067

Washer

2.5.46

3
--

--

252136

8
8

252136

45 9816 6067

Washer

2.5.55

16

--

252136

45 9816 6068

Washer

2.5.56

--

252136

45 9816 6067

Washer

2.5.63

10

--

252136

45 9816 6067

Washer

2.5.64

--

252136

45 9816 6067

Washer

2.5.65

--

252136

45 9816 6067

Washer

2.7.6

9
14

24

17
24

252136

45 9816 6067

Washer

2.7.8

16

252136

45 9816 6067

Washer

2.7.9

252136
252136

45 9816 6067
45 9816 6067

Washer
Washer

2.8.1

2.9.1

10

10

252136

45 9816 6067

Washer

2.10.7

16

4
4

4
4

--

252136
252136

45 9816 6067
45 9816 6067

Washer
Washer

2.13.11

252136

45 9816 6067

Washer

2.17.2

32
76
2

252136

45 9816 6067

Washer

2.17.4

19

19

19

252136

45 9816 6067

Washer

2.17.5

252136

45 9816 6067

Washer

2.17.6

4
2

14
8

14
8

252136

45 9816 6067

10

Washer 10

2.2.4

47

Washer 10
Washer10

2.4.9

20
22

--

2.16.2

252136
252136

45 9816 6067
45 9816 6067

10
10

252136

45 9816 6067

10

Washer 10

2.5.41

252136

45 9816 6067

10

Washer 10

2.1.2

2
5

34

12

252136

45 9816 6067

10

Washer 10

2.1.3

4-49

2.5.2

--


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

252136

45 9816 6067

10

Washer 10

No
2.2.2

252136

45 9816 6067

10

Washer 10

2.2.3

252136

45 9816 6067

10

Washer10

252136

45 9816 6067

10

Washer 10

252136

45 9816 6067

10

252136

45 9816 6067

252136

45 9816 6067

Position
No

Quantity BELAZ
7540A

7540B

12

2.5.3

18
14

8
--

2.5.5

--

Washer 10

2.5.16

10

Washer 10

2.5.60

21
--

18

10

Washer 10

2.5.61

--

10

10

--

252136

45 9816 6067

10

Washer 10

2.12.1

252136

45 9816 6067

10

Washer 10

2.12.4

11

11

80
2

22
4

22
4

252136

45 9816 6067

10

Washer 10

2.12.5

252136

45 9816 6067

10

Washer 10

2.14.1

252136
252136

45 9816 6067
45 9816 6067

10
10

Washer 10 OT
Washer 10

2.16.1
2.16.12

252136

45 9816 6067

10

Washer 10

2.17.9

14
4

252136

45 9816 6067

10

Washer 10

2.3.1

20

26
2

2.5.4

--

33

15

15
4

252136

45 9816 6067

10

Washer 10

2.3.2

252136
252136

45 9816 6067
45 9816 6067

10
10

Washer 10
Washer 10

2.4.1

252136

45 9816 6067

10

Washer 10

2.13.1

252136
252136

45 9816 6067
45 9816 6067

10
10

Washer 10
Washer 10

2.13.12
2.14.3

35
33

4
2

252136

45 9816 6067

10

Washer 10

2.14.5

12

252136

45 9816 6067

10

Washer 10

2.5.42

13

12
--

252136
252137

45 9816 6067
45 9816 6065

10

Washer10
Washer

2.2.1
2.1.1

22
2

24
6

24

252137

45 9826 6068

Washer

2.5.7

10

--

252137

45 9816 6068

Washer

2.5.20

--

252137

45 9816 6068

Washer

2.5.43

6
12

--

252137

45 9816 6068

Washer

2.5.55

18
--

252137

45 9816 6068

Washer

2.5.63

252137

45 9816 6068

Washer

2.9.2

15
2

252137

45 9816 6068

Washer

2.10.3

26

252137

45 9816 6068

Washer

2.17.5

14

252137
252137

45 9816 6068
45 9816 6068

12
12

Washer 12
Washer 12

2.4.3

12

12

252137

45 9816 6068

12

Washer 12

2.1.2

7
28
9

3
6

252137

45 9816 6068

12

Washer 12

2.1.3

31

252137

45 9816 6068

12

Washer 12

2.2.1

19

8
1

252137

45 9816 6068

12

Washer 12

2.2.3

28

2.4.9

2.5.3

29
19

4
1

--

30
29

--

2.2.4

-88

37
30
88

252137
252137

45 9816 6068
45 9816 6068

12
12

Washer 12
Washer12

252137

45 9816 6068

12

Washer 12

2.5.5

14

252137

45 9816 6068

12

Washer 12

2.5.11

252137

45 9816 6068

12

Washer 12

2.5.15

--

252137

45 9816 6068

12

Washer 12

2.5.18

21

--

252137

45 9816 6068

12

Washer 12

2.5.19

26

--

252137

45 9816 6068

12

Washer 12

2.7.1

12

12

252137

45 9816 6068

12

Washer 12

2.13.3

45 9816 6068
45 9816 6068

12
12

Washer 12 OT
Washer 12

2.15.4

2
3

252137
252137

2.16.12

62

252137

45 9816 6068

12

Washer 12

2.16.13

59

59

Washer 12

2.3.1

11

16

252137

45 9816 6068

12

4-50

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
252137
252137

45 9816 6068
45 9816 6068

12
12

Washer 12
Washer12

2.3.2

11

28

2.5.2

18

--

252137

45 9816 6068

12

Washer 12

2.6.1

24

252137

45 9816 6068

12

Washer 12

2.6.2

24

252137

45 9816 6068

12

Washer 12

2.6.5

24

24

8
--

16

252137
252138

45 9816 6068
45 9816 6069

12

Washer 12
Washer

2.13.12
2.1.1

38
5

252138

45 9816 6069

Washer

2.5.46

27

252138

45 9816 6069

Washer

2.5.60

32

--

17

252138

45 9816 6069

Washer

2.7.9

30

12

12

252138
252138
252138

45 9816 6070

Washer

2.10.2

23

45 9816 6069
45 9816 6069

14

Washer
Washer 14

2.10.3
2.1.2

8
18

4
8

252138

45 9816 6069

14

Washer 14

2.2.1

252138

45 9816 6069

14

Washer 14

2.16.12

57

252138

45 9816 6069

14

Washer 14

2.4.2

10

16

16

252138

45 9816 6069

14

Washer 14

2.6.1

16

2.6.2

28

40

--

252138
252138

45 9816 6069
45 9816 6069

14
14

Washer 14
Washer 14

2.5.27

252139

45 9816 6070

Washer

2.9.1

6
12

252139

45 9816 6070

Washer

2.9.3

252139

45 9816 6070

Washer

2.10.1

15

252139
252139

45 9816 6070

Washer

2.10.2

40

45 9816 6070

Washer

2.17.4

252139

45 9816 6070

16

Washer 16

2.10.5

11

252139

45 9816 6070

16

16

--

252139

45 9816 6070

16

Washer 16 OT
Washer 16

2.5.1
2.5.46

16

--

252139

45 9816 6070

16

Washer 16

2.7.1

41

40

16
40

252139
252139

45 9816 6070
45 9816 6070

16
16

Washer 16 OT
Washer 16

2.16.1

2.16.12

30

252139

45 9816 6070

16

Washer 16

2.16.15

252139

45 9816 6070

16

Washer 16

2.17.1

20
8

8
4

8
4

252140

45 9816 6071

Washer

2.7.2

252140

45 9816 6071

18

Washer 18

2.2.2

19
45

8
10

10

252140

45 9816 6071

18

Washer 18

2.16.13

13

252141

45 9816 6072

20

Washer 20

2.7.1

252143

45 9816 6054

Washer

2.7.6

2
11

20
24

252143

45 9816 6054

Washer

2.9.1

14

32

32

252143
252143

45 9816 6054

Washer

2.10.2

26

16

16

45 9816 6054

24

Washer 24

2.16.15

17

252154

45 9816 6005

Washer 6

2.13.5

252155

45 9816 6006

Washer 8

2.13.1

100

252155
252155

45 9816 6006
45 9816 6006

8
8

Washer 8
Washer 8

2.13.3

252156

45 9816 6007

Washer

2.17.9

19
43
7

4
4

4
4

252156

45 9816 6007

10

Washer 10

2.12.6

Washer 10
Washer

2.15.4

17

2.7.11

29

2.8.1

252156
252157

45 9816 6007
45 9816 6008

10

2.17.5

8
13
20
24

252161
252214

45 9816 6012
45 9816 1444

Washer
Washer

2.5.35

7
18

4
4

--

252214

45 9816 1444

Washer

2.16.2

79

4-51


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

252214

45 9816 1444

Washer 6

No
2.16.4

24

252215

45 9816 1445

Washer

2.16.2

73

252269

45 9816 1404

Washer 6

2.16.4

27

252269

45 9816 1404

Washer 6

2.16.8

14

252317

45 9811 1912

Washer 4

2.16.4

32

258003

45 9871 1067

Split-pin

2.2.5

20

258012

45 9871 1016

Split-pin

2.5.65

2
--

258012

45 9871 1016

212

Split-pin 212

2.2.4

17

258012
258012

45 9871 1016
45 9871 1016

212
212

Split-pin 212
Split-pin 212

2.12.9

2.16.7

11

258025

45 9871 1034

2,520

Split-pin 2,520

2.5.16

15

2
2

2
--

Split-pin 2,520

2.6.4

10

16

16

258025

45 9871 1034

2,520

258027

45 9871 1036

2,532

Split-pin 2,532

2.12.8

258038

45 9871 1049

3,216

Split-pin 3,216

2.4.10

18

18

258038
258038

45 9871 1049
45 9871 1049

3,216
3,216

Split-pin 3,216
Split-pin 3,216

2.13.3

2
4

2.16.12

13
4

258038
258039

45 9871 1049
45 9871 1050

3.216

Split-pin 3.216
Split-pin

2.12.3

11

2.1.1

18
11

258039

45 9871 1050

3,220

Split-pin 3,220

2.1.2

258039
258039

45 9871 1050
45 9871 1050

3,220
3,220

Split-pin 3,220
Split-pin 3,220

2.4.9
2.16.12

25
7

258039

45 9871 1050

3.220

Split-pin 3.220

2.2.4

258039

45 9871 1050

3.220

Split-pin 3.220

2.2.5

33

258040

45 9871 1051

Split-pin

2.1.1

16

258040

45 9871 1051

Split-pin

2.1.2

16

258040

45 9871 1051

Split-pin

2.5.57

33

--

258040

45 9871 1051

Split-pin

2.5.66

13

--

258040
258040

45 9871 1051
45 9871 1051

1225,019
3,225

Split-pin 1225,019

2.13.12

2.5.1

--

258040

45 9871 1051

3,225

Split-pin 3.2x25
Split-pin 3,225

15
17

2.5.45

--

3
2

258040
258053

45 9871 1-51
45 9871 1067

3,225

Split-pin 3,225
Split-pin

2.13.3

258053

45 9871 1067

Split-pin

2.10.1

10
48
11

258053

45 9871 1067

425

Split-pin 425

2.2.4

258053

45 9871 1067

425

Split-pin 425

2.4.2

2.6.4

19

2.7.1

258053
258053

45 9871 1067
45 9871 1067

425
425

Split-pin 425
Split-pin 425

2.16.12

11

258054

45 9871 1068

432

Split-pin 432

2.12.3

23

12

7
1

258055

45 9871 1069

436

Split-pin 436

2.4.2

258055
258069

45 9871 1069
45 9871 1086

436

Split-pin 436
Split-pin

2.4.7

17
6

2.7.2

258069

45 9871 1086

Split-pin

2.7.9

42

258071

45 9571 1088

Split-pin

2.7.2

1
4

258086

45 9871 1105

Split-pin

2.7.2

11

258086
258086

45 9871 1105

Split-pin

2.10.2

36

45 9871 1105

Split-pin 6

2.5.41

37

--

258086

45 9871 1105

Split-pin 6

2.5.42

45 9871 1106

Split-pin

2.9.3

20
10

1
1

--

258087
258088

45 9871 1107

Split-pin

2.5.47

12

--

258088

45 9871 1107

Split-pin

2.5.48

13

--

258088

45 9871 1107

6,380

Split-pin 6,380

2.5.13

1
--

4-52


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B
1

No
8
41

2.17.5

Split-pin 0,8150
Split-pin

2.12.7

11

2.7.2

Split-pin

2.7.8

2
8

2
4

45 9871 1337

Split-pin

2.10.7

258252

45 9871 1337

1,2150

Split-pin 1,2150

2.5.18

--

258252

45 9871 0337

1,2150

Split-pin 1,2150

2.5.60

1
--

258252

45 9871 0337

1,2150

Split-pin 1,2150

2.5.61

17

--

1
1

258252

45 9871 1337

1,2150

Split-pin 1,2150

2.7.2

29

2.5.55

--

12

258101
258223

45 9871 1121
45 9871 1306

0,8125

Split-pin
Split-pin 0,8125

258224
258250

45 9871 1307
45 9871 0335

0,8150

258252

45 9871 1337

258252

2.8.1

258252
258255

45 9871 1337
45 9871 0340

1,2150
1,2225

Split-pin 1,2150
Split-pin 1,2225

2.12.4

258255

45 9871 1340

1,2225

Split-pin 1,2225

2.6.1

2.6.4

14

12

--

258255
258258

45 9871 1340
45 9871 0343

1,2225

Split-pin 1,2225
Split-pin

2.5.55

258258

45 9871 1343

Split-pin

2.5.57

23

--

258299

45 8711 5386

Split-pin

2.9.2

42

26,988-60+150

46 9196 1661

Ball

2.17.5

260033

45 9862 1034

822

Finger 822

2.2.4

260035

45 9862 1036

828

Finger 828

2.2.4

11
1

1
1

1
1

260035
260039

45 9862 1036
45 9862 1040

828
838

Finger 828
Finger 838

2.4.9

23
32

2.2.5

260050

45 9862 1051

880

Finger 880

2.2.5

38

260050

45 9862 1051

880

Finger 880

2.16.12

2.12.3

12

12
12

2
2

2
2

2
--

260068
260088

45 9862 1069
45 9862 1083

1238

Finger
Finger 1238

2.16.12

260137

45 9862 1132

Finger

2.10.1

260137

45 9862 1132

16

Finger 16

2.7.1

57

260305

45 9821 1006

Plug

2.5.54

260305

45 9821 1006

Plug

2.7.10

45
4

2
1

262522

45 9939 1107

Plug

2.5.5

24

--

262522

45 9939 1107

Plug

2.5.20

25

--

262522

45 9939 1107

Plug

2.5.46

17

1
--

262522

45 9939 1107

Plug

2.7.1

1
3

262531

45 9932 1201

Plug

2.5.2

16

--

262531

45 9932 1201

Plug

2.5.18

--

262531

45 9932 1201

Plug

2.5.40

21

--

262532
262532

45 9932 1202
45 9932 1202

Plug
Plug

2.5.2
2.5.16

34
25

2
1

---

262532

45 9932 1202

Plug

2.5.23

--

262532

45 9932 1202

Plug

2.5.24

45 9932 1202

Plug

2.5.25

3
10

--

262532

2
1

262532

45 9932 1202

Plug

2.5.46

23

--

262532

45 9932 1202

1/4"

Plug 1/4"

2.5.48

--

262532

45 9932 1202

1/4"

Plug 1/4"

2.5.54

42

--

10

262533

45 9932 1203

Plug

2.5.46

45 9932 1203

Plug

2.7.6

24
2

--

262533

9
2

262534

45 9932 1204

Plug

2.5.18

45 9932 1204

1/2"

Plug 1/2"

2.5.57

30

2
--

--

262534
262535

45 9932 1205

Plug

2.5.46

--

262541

45 9932 6301

Plug

2.2.2

30
21

1
1

262541

45 9932 1301

Plug

2.5.3

30

--

262541

45 9932 1301

Plug

2.5.33

11

--

262541

45 9932 1301

Plug

2.5.40

40

--

4-53

--


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

75406-


code

,
Assembly units, parts

45 9326 5301

Plug

41

45 9932 1301

Plug

2.17.5

27

262542

45 9932 1302

Plug

2.5.18

29

3
--

262542

45 9932 1302

Plug

2.5.59

10

2
--

262542

45 9932 1302

Plug

2.17.5

18

262542

45 9932 1302

1/4

Plug 1/4

2.13.1

74

1
1

262542
262543

45 9932 1302
45 9932 1303

1/4

Plug 1/4
Plug

2.13.1
2.7.11

79
7

1
2

262543

45 9932 1303

Plug

2.17.5

35

262543
262545

45 9932 1303
45 9932 1305

3/8

Plug 3/8
Plug

2.13.1

62
27

2.5.3

--

262545

45 9932 1305

Plug

2.5.40

41

45 9932 1305

Plug

2.5.63

264020

45 9167 4007

Greaser

2.7.10

33
12

1
--

--

262545

264020

45 9167 4008

1,3 6

Greaser 1,3 6

2.6.3

20

2.7.9

32
20

1
4

1
4

1
1

264020
264030

45 9167 4007
45 9167 5005

1.3 1
2.3.45 6

Greaser 1.3 1
Greaser 2.3.45 6

2.6.4

264040

45 9167 5013

Greaser

2.10.3

264040

45 9167 5012

2.3.90 6

Greaser 2.3.90 6

2.6.3

28

264040

45 9862 1041

23.90.01

Greaser 23.90.01

2.6.5

11

2800010

45 3616 5395

Frame

2.8.1

Frame

2.8.1

2.16.12

28

Pivot

2.8.1

9
2

1
1

2.15.1
2.10.2

30

45 3616 6852

2803010-10

45 3616 8314

2806035

45 3613 1324

Buffer

45 3921 3153
45 3611 0110

Chisel
Washer

2907020-11

45 3613 1336

Front cylinder of
pneumohydraulic suspension

2.9.1

24

2907036

45 3616 4571

Tube of cylinder

2.9.2

38

Back pressure cylinder of front suspension

2.9.2

23

Priming pipe of rear


suspension cylinder

2.9.2

24

2810-0195

7540-

7540B

262541

2800010

540-

7540A

262541

75406-

525-

Figure
No
2.9.2

7540-

540-

Quantity BELAZ

Position
No

2902782

540-

2907056-31

45 3613 3399

540-

2907124

45 3613 1344

6411-

2907459

45 3613 0422

Ring

2.5.6

11

--

6411-

2907459

45 3631 0422

Support ring

2.5.18

25

--

6411-

2907459

45 3631 0422

Support ring

2.5.46

41

1
--

6411-

2907459

45 3631 0422

Supporting ring

2.9.2

6411-

2907459

45 3631 0422

Supporting ring

2.9.3

16
2

16
16

16
16

6411-

2907459

45 3631 0422

Supporting ring

2.9.4

6411-

2907459

45 3631 0422

Locking ring

2.17.1

7540-

2909014-02

45 3616 8199

Suspension rod

2.9.1

25

7540-

2909054

45 3616 8051

Suspension rod

2.9.3

Lug of lateral rod

2.9.3

Buffer
Cylinder of pneumohydraulic suspension

2.8.1

2.9.1

11

7523-

2909610

45 3637 1346

540-

2909624-01

45 3616 0303

540-

2917020-11

45 3613 1366

7540-

2917036

45 3616 4556

Tube of cylinder

2.9.2

38

7540-

2917038

45 3616 6814

Casing of oil collector

2.9.2

45

4-54


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

23

No
540-

2917056-31

45 3613 3901

Back pressure cylin-

2.9.2

der of rear suspension

540-

2917062-01

45 3613 1378

Piston cup

2.9.2

540-

2917064-10

45 3613 1379

Spacer ring

2.9.2

16

16

540-

2917067

45 3613 1381

Pressing ring

2.9.2

540-

2917068

45 3613 1382

Spring

2.9.2

540-

2917069-01

45 3613 7937

Clamping disk

2.9.2

540-

2917070-10

45 3613 1385

Adjusting gasket

2.9.2

12

12

540-

2917071-10

45 36131387

Adjusting gasket

2.9.2

12

12

2917076

45 3616 2282

Body of cup with axlebox

2.9.2

31

540-

2917080-02

45 3613 7754

Cup

2.9.2

33

540540-

2917082-10
2917085

45 3613 1393
45 3613 1395

Spacer ring
Pressing ring

2.9.2
2.9.2

32
34

4
4

4
4

7540-

2917086

45 3616 2360

Spring

2.9.2

37

7540-

2917087-01

45 3616 2361

Clamping disk

2.9.2

39

45 3616 2362

Adjusting gasket

2.9.2

35

Adjusting gasket

2.9.2

36

12

12

7540-

7540-

2917088

7540-

2917089

45 3616 2363

540-

2917103

45 3613 1401

Protective washer

2.9.2

46

540-

2917104-10

45 3613 1402

Safety ring

2.9.2

48

540-

2917109-10

45 3613 1403

Locking washer

2.9.2

28

540-

2917118-11

45 3613 1404

Lower cover

2.9.2

29

540-

2917123

45 3613 1406

Priming pipe

2.9.2

30

540-

2917124

45 3613 1407

Priming pipe of front


suspension cylinder

2.9.2

24

540-

2917125-10

45 3613 6366

Protective shroud

2.9.2

44

540-

2917130-01

45 3613 6746

Upper cover

2.9.2

540-

2917139

45 3613 1417

Fastening bolt

2.2.2

20
39

4
2

4
2

540-

2917144

45 3613 1418

Gasket

2.1.4

540-

2917144

45 3613 1418

Gasket

2.2.2

10
58

1
2

1
2

540-

2917144

45 3613 1418

Gasket

2.5.40

23

--

Gasket

2.12.7

10

Sealing gasket

2.2.3

39

Gasket of sealant

2.14.2

10

540-

2917144

45 3613 1418

540-

2917144

45 3613 1418

540-

2917144

45 3613 1418

540-

2917186-10

540-

2917256-10

54075405-

45 3613 1426

Plug of squeeze valve

2.9.2

10

45 3613 5338

Plug

2.9.2

21

2917342

45 3613 1448

Sealing ring

2.5.3

10

--

2917360

45 3616 5166

Priming valve

2.9.2

18

Sealing gasket

2.9.2

19

540-

2917362

45 3613 1455

540-

2917390

45 3613 1466

Sealing gasket

2.9.2

14

540-

2917392-01

45 3613 1468

Cover

2.9.2

15

540-

2917393

45 3613 6360

Clamping cover

2.9.2

50

2.9.2

13

2.17.1

540-

2917396

45 3613 1469

Priming connection
pipe

540-

2917446-11

45 3613 4680

Finger

4-55


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.9.1

2.9.3

11

2.9.1

40

40

2.9.3

16

16

Figure
No

540-

2917446-11

45 3613 4680

Finger of cylinder fastening

540-

2917446-11

45 36 13 4680

Finger of cylinder fas-

Spacing bushing
Spacing bushing

540-

2917450

45 3613 1475

540-

2917450

45 3613 1475

540-

2917450

45 3613 1475

tening

Spacing

2.16.15

25

2.17.1

2.9.1

24

24

540-

2917450

45 3613 1475

bushing
Spacing bushing

540-

2917454-12

45 3613 1476

Gland

540-

2917454-12

45 3613 1476

Gland

2.9.3

16

16

540-

2917454-12

45 3613 1476

Gland

2.16.15

540-

2917454-12

45 3613 1476

Gland

2.17.1

24
6

4
8

4
8

7540-

2919014-02

45 3613 8200

Suspension rod

2.9.1

7540-

2919054

45 3616 8052

Suspension rod

2.9.4

26
10

2
2

2
2

7523-

2919078

45 3637 1722

Rod finger

15

7523-

2919078

45 3637 1722

Finger of rod

7523-

2919158

45 3637 1723

7523-

2919158

45 3637 1723

7523-

2919160

45 3637 1724

7523-

2919160

7523-

2919252

754075481-

2.9.1

20

15

2.16.15

28

Spacing bushing

2.9.1

19

32

32

Spacing bushing
Clamping plate

2.16.15

27

2.9.1

16

30

30

45 3637 1724

Clamping plate

2.16.15

26

45 3637 1725

Clamping plate

2.9.1

2919411

45 3616 2335

Fork

2.9.4

21
12

2
1

2
1

2919426

45 3616 6404

Finger of fork

2.9.4

11

540540-

2919429-40
2919430-60

45 3613 7149
45 3613 5304

Pivot of fork
Pivot

2.9.4
2.9.4

2
4

1
1

1
1

540-

2919436-

45 3613 1501

Washer of pivot

2.9.1

10

540-

2919437-20

45 3613 7151

Washer

2.9.1

540-

2919438-10

45 3613 7152

2.9.1

540-

2919439-10

45 3613 7153

Washer
Washer

2.9.1

540-

2919440-11

45 3613 1507

Gland of fork

2.9.4

13

7540-

2919442

45 3616 2337

Thrust washer of fork

2.9.1

17

7540-

2919445

45 3616 2338

Thrust washer of fork

2.9.1

18

7523-

2919449

45 3637 1726

Bolt

2.9.1

22

16

16

7523-

2919449

45 3637 1726

Special bolt

2.16.15

16

540-

2919455

45 3613 6221

2.9.4

540-

2919458-20

45 3613 6222

Ring
Cover

2.9.4

540-

2919462-20

45 3613 7141

Thrust ring

2.9.4

540-

2919600

45 3613 6605

Sealant

2.9.4

540-

2919624
295-305-58-2-2

45 3613 1521
25 3111 3411

Buffer
Ring

2.8.1

--

297575

45 9952 1212

Split-pin

2.1.3

5
46
41

297575

45 9952 1212

Split-pin

2.2.2

53

8
3

8
3

297575
297580

45 9957 7212
45 9985 1415

Split-pin
Buckle

2.4.9

10
42

2.1.3

297580

45 9985 1415

Buckle

2.2.2

54

8
3

8
3

297580

45 9985 1415

Buckle

2.4.9

11

2.4.9

2.2.2

12
55

2
2

297582
297588
7523540-

3000014-01
3001014-50

2.5.5

45 9985 1239
45 9985 1268

Bahd
Band

45 3637 7045

Front axle with


bracket

2.10.2

27

45 3613 5378

Right steering knuckle

2.10.2

11

4-56


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
540-

3001015-50

45 3613 5379

Left steering knuckle

2.10.2

12

548-

3001016-02

45 3614 5673

Bushing

2.10.2

548-

3001017-02

45 3614 5674

Bushing

2.10.2

540-

3001019-10

45 3613 4751

Pivot of steering
knuckle

2.10.2

15

548-

3001022

45 3614 0505

Adjusting washer

2.10.2

10

548-

3001023

45 3614 0506

Adjusting washer

2.10.2

548-

3001024

45 3614 0507

Mounting pivot washer

2.10.2

13

548-

3001026

45 3614 0508

Spacer bushing

2.10.2

548548-

3001027
3001028-10

45 3614 0509
45 3614 2721

Felt ring
Washer of pivot

2.10.2
2.10.2

5
4

2
2

2
2

7523-

3001030-10

45 3637 0907

Right lever of steering


trapezoid

2.10.2

31

7523-

3001031-10

45 3637 0908

38

3001108

45 3614 2723

Left lever of steering


trapezoid
Thrust washer

2.10.2

548-

2.10.2

548-

3001109

45 3614 2722

Locking washer

2.10.2

549-

3001970

45 3619 7523

Nut

2.10.2

29

7523-

3003052

45 3637 0910

Link

2.10.2

37

7523-

3003054

45 3637 0911

Link of steering trapezoid

2.10.3

7523-

3003060

45 3637 0913

End-tip of link

2.10.3

24

7523-

3003062

45 3637 0915

End-tip

2.10.3

10

7523-

3003064

45 3637 0917

Spherical journal

2.10.3

540-

3003072

45 3613 4273

Spacer ring

2.10.3

12

540-

3003073

45 3637 4268

Spherical finger

2.10.3

17

7523-

3003073

45 3637 0909

Plug

2.10.3

19

540-

3003074-20

45 3613 7078

Upper protective
washer

2.10.3

13

540-

3003075-20

45 3613 7079

Lower protective
washer

2.10.3

15

Middle protective
washer

2.10.3

14

540-

3003076-20

45 3613 4277

540-

3003078

45 3613 4277

Spherical ring

2.10.3

16

7523-

3003079

45 3637 1765

Lower spherical ring

2.10.2

35

7523-

3003079

45 3637 1765

Lower spherical ring

2.10.3

540-

3003079

45 3613 4671

Lower spherical ring

2.10.3

18

540-

3003088

45 3613 4670

Locking plate

2.10.3

21

301543

Bolt

2.13.8

Screw

2.13.5

Screw

2.13.5

Washer
Rivet

2.13.10

2
2

Rivet

2.13.9

Plug

2.13.9

21

Washer

2.13.9

Washer

2.13.5

20
17

Washer

2.13.7

13

Washer

2.13.9

15

Washer

2.13.8

302204
302206
303346
304183

--

304183

305062
305768
305887
305887
305890
306890

4-57

2.2.6


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

8
12

18
15

4
8
2

No
307
307
307758
308764

45 9882 1000

Bearing
Bearing

2.4.7

Thrust ring
Clamp

2.13.5

2.4.8
2.2.2

308764

45 9882 1000

Clamp

2.4.1

10

308764

45 9882 1000

Clamp

2.4.9

308764
308765

45 9882 1000
45 9882 1001

Clamp
Clamp

2.13.12

308765

45 9882 1001

Clamp

2.2.2

20
14
18

8
2

8
2

Clamp

2.12.5

32

Clamp

2.13.1

37

Clamp

2.13.12

31

, -

Wheel, tire inner tube,

2.11.1

tire
2.11.2

308765
308765
308765
540-

46 1213 4189
46 1213 4189

45 9882 1001
45 9882 1001
45 9882 1001

2.1.4

3101011-11

45 3613 6623

410.

3101013-01

45 9244 4039

Base of rim

455.

3101027-01

45 9244 4044

Bead ring

2.11.2

12

12

410.

3101031-01

45 9244 4045

Locking ring

2.11.2

455.

3101035-01

45 9244 4058

Landing ring

2.11.2

525-

3101050

45 3611 0116

Front wheel hold-

2.11.1

24

24

down

3101060

45 3637 1648

Rear wheel hold-down

2.11.1

24

24

3101065
3103005-20

45 3613 1566
45 3613 4664

Spacer ring
Hub

2.11.1

2.10.1

7522540540-

540-

3103015-40

45 3613 8797

Hub of front wheel

2.10.4

540-

3103022-10

45 3613 1571

Thrust ring

2.10.1

20

537-

3103037-01

45 3512 7269

Cup

2.10.4

11

525-

3103058-10

45 3611 0118

Gland

2.10.1

21

540-

3103065-10

45 3613 1576

Cover of hub

2.10.1

540-

3103067-10

45 3613 1577

Gasket

2.10.1

540-

3103069-10

45 3613 3683

Inner cover

2.10.4

10

540-

3103070-10

45 3613 1580

Inner cover

2.10.4

12

540-

3103071-10

45 3613 1581

Gasket

2.10.4

540540-

3103077-10
3103079-20

45 3613 4403
45 3613 5377

Nut
Locking Washer

2.10.1
2.10.1

3
5

2
2

2
2

540-

3103080-10

45 3613 5381

Locking Washer

2.10.1

540-

3104013-01

45 3613 1587

Hub of rear wheel

2.7.1

19

540-

3104015-20

45 3613 1589

Hub

2.7.6

3104063

45 3637 1070

Cover

2.7.6

540-

3104065-10

45 3613 1594

Cover

2.7.6

540-

3104067

45 3613 1595

Gasket

2.7.6

540-

3104076

45 3613 1596

Nut

2.7.1

17

540-

3104079

45 3613 1599

Locking washer

2.7.1

16

540-

3104080

45 3613 1600

Locking washer

2.7.1

15

540-

3104081

45 3613 1601

Lock-nut

2.7.1

14

7522-

3104090

45 3637 1071

Spacer ring

2.7.1

21

7522-

540-

3106027
311602

45 3613 1603
45 9954 4113

16

Lining
Nut 16

2.11.2
2.5.57

32

--

314003

45 9954 7118

35

Key 35

2.12.2

23

Key 35

2.12.3

21

314003

45 9954 7118

35

4-58


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
314612
314612

Nipple
Nipple

2.4.9
2.5.3

32
21

---

314612

45 9981 3364

Nipple

2.5.23

314802

45 9981 3468

Coupling

2.4.1

314802
314802

45 9981 3468
45 9981 3468

Coupling
Coupling

2.4.9

16

16

--

314802
314802

45 9981 3468
45 9981 3468

Coupling
Coupling

2.5.3
2.5.16

35
19
22

---

314802

45 9981 3468

Coupling

2.5.46

21

6
2
--

314802

45 9981 3468

Coupling

2.7.9

38

314802
315406

45 9981 3468
45 3414 3493

Coupling
Cleat

2.13.2

15
43

2.2.4

315406

45 3414 3493

Cleat

2.14.1

21

21

315406

45 3414 3493

Cleat

2.14.2

52

Cleat

2.14.8

5
13

12

12

53
9
6

2
2

2
2

315406

70-

45 9981 3364
45 9981 3364

45 3414 3493

2.5.2

315407

45 3414 3495

Cleat

2.12.5

315407

45 3414 3495

Cleat

2.14.1

30

315407
315407

45 3414 3495
45 3414 3496

Cleat
Cleat

2.14.2

315412

45 3625 1966

Cleat

2.2.2

315412

45 3625 1966

Cleat

2.2.4

96

315412
32418

45 3625 1966
46 2224 3744

Cleat
Bearing

2.14.1

20
3

32605

46 2140 0017

Bearing

2.5.4

45 99571003

640

Bolt 640

2.5.10

4
12

--

340014

12
1

340014

45 9957 1003

640

Bolt 640

2.5.54

16

--

24

2.14.4

2.7.3

--

340020

45 9957 1007

31095

Bolt 31095

2.5.57

24

--

340022
340022

45 9957 1031
45 9957 1011

1245
1245

Bolt 1245
Bolt 1245

2.13.12

340035

45 9957 1013

2055

Bolt 2055

2.7.1

37
60
1

8
18

8
20

75474-

3401005

45 3611 6077

Steering gear

2.12.1

14

75406-

3401048

45 3616 5429

Cardan shaft of steer-

2.12.1

ing

540-

3401049

45 3613 1629

Protective coupling

2.12.4

540-

2.16.12

3401050-30

45 3613 7523

Spline shaft

2.12.4

75406-

3401051

45 3616 5430

Shaft of cardan

2.12.4

80-

3401082

47 6221 4730

Cover

2.12.1

15

3401096-1

45 3416 0920

Cardan of shaft

2.12.4

50075481-

3401138-01

45 3614 6609

Bearing cover

2.12.1

75474-

3401259

45 3611 6075

Flange with bearing

2.12.1

Flange with Bearing

2.12.6

Flange of steering

2.12.1

10

gear

Flange of steering

2.12.6

gear

Bushing

2.12.1

13

Shaft of steering gear

2.12.1

75474-

3401259

45 3614 6075

75474-

3401260

45 3611 6071

3401260

45 3611 6071

3401264

45 3611 6074

754747547475481-

3401270-10

45 3614 8527

4-59


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
7548175481-

3401270-10

45 3614 8527

3401272

45 3614 6489

Shaft of steering gear

2.12.6

Shaft

2.12.1

11

549549-

3401272
3401539
3401539

45 3614 6489
45 9836 0036
45 9836 0036

1 50

Shaft
Ring
Ring 1 50

2.12.6
2.5.6
2.5.20

5
9

3
1

---

549-

3401539

45 9836 0036

Locking ring

2.5.18

22

--

Bolt 1022
Bolt

2.6.3

2.5.63

11
9

--

1
12

75481-

340161
340162

45 9957 1024
45 9957 1028

1022

3401628

45 9836 0261

Ring

2.7.5

340174
340178

45 9951 1417
45 9957 1034

101,25

Bolt 101,25
Bolt

2.4.9
2.1.1

340178

45 9957 1034

Bolt

2.9.1

21
23
6

340178

45 9957 1034

1030

Bolt 1030

2.1.2

75474-

3401850

45 3611 5979

Bracket

33522-

3402014

45 3643 0990

33522-

3402014
340211

45 3643 0990
45 9957 1038


1056

340216

45 9957 1039

340247

45 9327 1075

340247

549-

12
8

27

6
2

2.12.1

Steering wheel

2.12.1

16

Steering wheel
Bolt 1056

2.12.2

2.5.8

16

--

31090

Bolt 31090

2.5.57

26

--

2.5.4

--

45 9327 1075

10110
10110

Bolt 10110
Bolt 10110

2.5.5

22

340247

45 9327 1075

10110

Bolt 10110

2.5.54

35

36
--

36

340266
340268

45 9957 1051
45 9957 1055

1220

Bolt M12x20
Bolt

2.15.4

2.5.43

14

--

340268
340268

45 9957 1055
45 9957 1055

1224
1224

Bolt 1224
Bolt 1224

2.5.54
2.5.63

6
30

12
---

340276

45 9957 1057

1230

Bolt 1230

2.5.9

340279

45 9957 1062

Bolt

2.9.2

3
1

12
80

340281
340281

45 9957 1071
45 9957 1071

12
1238

Bolt 12
Bolt 1238

2.6.5

24

24

2.5.5

49

18

--

340281

45 9957 1071

1238

Bolt 1238

2.6.1

24

340281
340320

45 9957 1071
45 9571 5082

1238

Bolt 1238
Bolt

2.6.2

24

2.9.2

340321
340321

45 9957 1084
45 9957 1084

Bolt
Bolt

2.10.3
2.17.5

51
25

8
2

8
2

340321

45 9957 1084

1290

Bolt 1290

2.5.19

13
1

4
18

4
--

340321

45 9957 1084

1290

Bolt 1290

2.16.13

340328

45 9957 1089

Bolt

2.7.4

10
15

4
12

4
12

340328

45 9957 1090

12103

Bolt 12103

2.5.19

--

340332

45 9957 1097

Bolt

2.5.43

22

340347

45 9957 1100

1430

Bolt 1430

2.5.27

7
40

--

340370

45 9957 1092

31430

Bolt 31430

2.5.60

--

340370

45 9957 1092

31430

Bolt 31430

2.5.61

16

--

340370

45 9957 1092

1430

Bolt 1430

2.5.18

2
--

340370

45 9957 1092

1430

Bolt 1430

2.7.2

30

340378

45 9957 1095

Bolt

2.7.9

340378

45 9957 1095

1442

Bolt 1442

2.5.14

16
1

8
4

340407

45 9957 1274

Bolt

2.1.1

20

340407

45 9957 1274

Bolt

2.1.2

24

8
-

340407

45 9957 1274

14120

Bolt M14x120
Bolt 14120

2.5.1

--

2.5.45

--

Bolt

2.10.1

22

340407
340430

45 9957 1274
45 9957 1102

14120

4-60

2
6

--

24
12
-80

--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

540540540540-


code

,
Assembly units, parts

Figure

340430

45 9957 1102

1635

Bolt 1635

No
2.7.1

340430

45 9957 1102

Locking bolt

2.9.1

340430

45 9957 1102

Locking bolt

340430

45 9957 1102


1635

Locking bolt 1635

340471

45 9957 1118

340472

45 9957 1121

12120

3405034

45 3613 1677

3405083

45 3613 1682

3405084
3405118

45 3613 1683
45 3613 1685

Position
No

Quantity BELAZ
7540A

7540B

58

2.9.3

13
8

8
1

8
1

2.17.1

Special bolt

2.7.9

23

Bolt 12120

2.5.5

15

13

8
--

Spring

2.12.7

Cap of safety valve

2.12.7

Adjusting screw
Spring

2.12.7

2.14.4

31

340527

45 9957 1279

1860

Bolt 1860

2.16.13

530-

3406018

45 3611 0187

Gasket

2.17.9

6
5

13
4

13
4

530-

3406018

45 3611 0187

Gasket of pump

2.5.2

12

--

530-

3406018

45 3611 0187

Gasket of pump

2.5.41

--

75481-

3406200

45 3614 6852

Safety valve

2.12.6

11

3406204

45 3614 6853

Body

2.12.7

11

Sleeve

2.12.7

15

75481-

7548-

3406206

45 3613 7881

7548-

3406208

45 3613 7880

Spool-valve

2.12.7

14

7548-

3406214

45 3613 7882

Plug

2.12.7

17

7548-

3406216

45 3613 7883

Seat

2.12.7

12

Block

2.12.7

10

7548-

7540-

3406228

45 3613 7885

340746

45 9957 1138

1450

Bolt 1450

2.6.1

340746
340748

45 9957 1138
45 9957 1147

1450

Bolt 1450
Bolt

2.6.2

2.9.1

340748

45 9957 1147

Bolt

2.10.4

15
8

16
24

16
24

340748

45 9957 1147

2460

Bolt 2460

2.16.15

29

340752
340778

45 9952 1159

Bolt

2.10.2

25

16

16

45 9957 1178

Bolt

2.1.1

13

45 9957 1178

Bolt

2.1.2

13

340778

Second pressure pipe

2.12.5

23

First pressure pipe

2.12.5

17

High pressure hose

2.12.5

3408029

45 3616 8509

3408034

45 3616 5446

3408040-10

45 3616 7052

3408048
3408048
3408049

45 3619 0003
45 3619 0002
45 3619 0003

Lock-nut
Lock-nut
Ring

2.12.5

549549-

2.17.5
2.17.5

29
28

2
2

2
2

549-

3408049

45 3619 0002

Protective washer

2.12.5

75406-

3408070

45 3616 5448

Drain pipe

2.12.5

28

540-

3408106
3408106

45 3613 1689
45 3613 1689

Cramp
Cramp

2.15.4

16

2.17.4

28

45 3613 1690
45 3644 4357

Gasket
Insert

2.12.5

26

75131-

3408133
3408225

2.17.4

37

75131-

3408258

45 3644 4335

Plate

2.17.4

36

7523-

3408330

45 3637 1168

Valve

2.12.5

21

Drain hose

2.12.5

34

75406-

75405549-

540540-

7540-

3408422

45 3616 2402

4-61


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
75125-

Extender
Bolt

2.12.8

2.7.6

10

24

24

Pin

2.17.9

1025

Pin 1025

2.5.57

29

--

45 9957 3002
45 9957 3009

1025

Pin 1025
Pin

2.12.5

18

2.5.43

--

341016

45 9951 3148

Pin

2.7.11

341025

45 9957 3028

Pin

2.1.3

11

341025
341037

45 9957 3028
45 9957 3021

881
865

Pin 881
Pin 865

2.4.3

18
40

2.17.4

341069

45 9957 3032

Pin

2.5.6

--

341069

45 9957 3032

Pin

2.5.41

10

341069

45 9957 3032

Pin

2.5.63

16

7
--

341069

45 9957 3032

1238

Pin 1238

2.5.18

17

341072

45 9957 3036

Pin

2.5.43

341072

45 9957 3036

Pin

2.5.63

32

16
--

341076

45 9957 3044

12160

Pin 12160

2.5.2

341077

45 9957 3045

16465

Pin 16465

2.10.5

3
12

4
4

341135

45 9957 3049

12330

Pin 12330

2.5.11

13

--

341145
341145

45 9957 3046

Pin

2.5.46

26

--

29

45 9957 3046

1438

Pin 1438

2.5.60

--

341155

45 9957 3052

Pin

2.17.4

33
1

4
2

341268

45 9957 3096

Pin

2.7.2

341274

00 3412 7400

Pin

2.10.1

10
9

4
24

24

341275

00 3412 7500

Pin

2.7.6

15

24

24

341346

00 3413 4600

1045

Screw 1045

2.17.5

30

Screw 1035

2.12.6

12

12

3
22

--

3408483
340925

45 3641 3505
45 9957 1312

341003

45 9957 3002

341003

45 9957 3002

341003
341011

341347

00 3413 4700

1035

-28
--2
-4

341348

45 9951 1250

1030

Screw 1030

2.12.6

341425
341585

45 9951 2257
45 9957 2061

46

Screw 46
Screw

2.14.7

342255

45 9957 4010

121.5

Nut 121.5

2.2.4

35

342318

45 9957 4012

Thrust nut

2.7.9

39

342364

45 9957 4031

18

Nut 18

2.16.13

342370

45 9957 4017

Nut

2.10.3

9
11

13
2

13
2

342393

45 9957 4016

56

Nut 56

2.7.2

31

342408
342421

00 3424 0800
45 9957 4038

Nut
Nut

2.11.1

48

48

2.9.1

342426

45 9957 4042

Nut

2.5.40

45 9957 4040

Nut

2.7.6

3
24

--

342429

19
12

24

342439

45 9957 4274

42

Nut 42

2.5.41

36

--

342439

45 9957 4274

42

Nut 42

2.5.42

--

342444

45 9957 4027

27-6

Nut 27-6

2.13.1

92

2.4.2

2.5.40

342452
342472

45 9957 4290
45 9957 4049

30-6

Nut 30-6
Nut

2.10.3

1
5

8
2

342515

45 9957 6002

Washer

2.5.58

--

342515

45 9957 6002

Washer 8

2.12.3

30

2.15.3

11

11

342515
342515

45 9957 6002
45 9957 6002

8
8

Washer 8
Washer 8

2.16.14

50

50

342515

45 9957 6002

Washer 8

2.16.15

10

26

26

342537

45 9957 6015

18

Washer 18

2.12.3

19

Washer 16
Washer

2.6.4

17

16

16

2.5.47

10

--

342539
342579

45 9957 6018
45 9957 6024

16

4-62


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
4

No
342582
342688

45 9957 6131
45 9957 6158

20

Washer 20
Washer

2.12.3

28

2.7.11

342705
342705

45 3611 0704
45 3611 0704

Locking plate
Locking plate

2.4.8
2.5.16

13
21

2
3

2
--

342763

45 9957 6029

Washer

2.5.43

21

342763

45 9957 6029

Washer

2.5.63

18

10
--

342763

45 9957 6029

Locking washer

2.5.5

23

342763

45 9957 6029

Locking washer

2.5.50

9
--

342765

45 3611 0704

Locking plate

2.5.16

18

18
--

342765

45 3611 0707

Locking plate

2.5.18

11

--

342765

45 3611 0707

Locking plate

2.5.41

19

--

342765

45 3611 0707

Locking plate

2.5.42

21

--

342765

45 3611 0707

Locking plate

2.5.48

6
--

342765

45 3611 0707

Locking plate

2.5.55

19

--

342765

45 3611 0707

Locking plate

2.5.61

24

--

342773

45 3611 0728

Locking plate

2.5.11

10

16

6
--

342773

45 3611 0728

Locking plate

2.5.13

21

12

--

342773

45 3611 0728

Locking plate

2.5.14

10

--

342773

45 3611 0728

Locking plate

2.5.16

41

16

--

45 3613 7934

Turn cylinder

2.10.2

33

7523-

3429009
3429028

45 3613 6439

Pipe

2.10.5

7548-

3429040

45 3613 7935

Rod with piston

2.10.5

7548-

3429056-01

45 3611 2213

Cover

2.10.5

7548-

75237548-

3429108

45 3637 0906

Protective washer

2.17.1

26

342915

45 9957 5051

Rivet

2.7.4

16

16

3429340

--

End-tip of rod

2.10.3

Piston guide

2.10.5

Rod guide

2.10.5

2.12.8

2.7.7

72

72

7548-

3429417

45 3611 2647

7548-

3429419

45 3611 2648

7548-

-10
--

3431014
343180

45 3611 2214
45 9957 5001

Flange
Rivet

343180

45 9957 5006

Rivet

2.7.9

343180

45 9957 5001

Rivet

2.10.6

10
3

16
72

16
72

3432010

45 3611 2430

2.12.5

29

7547-

3432016

45 3611 2440

Coupling

2.12.8

14

7547-

3432040

45 3611 2431

Bracket of auxiliary

2.12.8

drive

3432115

45 3611 3653

2.12.8

15

7547-

7547-

Electromotor of emergency drive with pump

Band of electromotor

343233

--

2.16.2

27

20

20

343233

45 9957 5009

2,87

Rivet 2,87

2.16.4

19

16

343522

45 9951 8141

Dowel

2.5.41

34

16
--

343522

45 9951 8141

Dowel

2.5.42

19

--

343522
343522

45 9951 8141
45 9951 8141

816

Dowel
Dowel 816

2.7.1
2.5.60

66
5

1
--

343522

45 9951 8141

816

Dowel 816

2.5.61

10

--

343532

45 9957 8005

Dowel

2.1.1

21

343532

45 9957 8005

Dowel

2.1.2

25

343532

45 9957 8005

1840

13

--

343532

45 9957 8005

1840

Dowel 18x40
Dowel 1840

2.5.1
2.5.18

45 9957 8005

1840

Dowel 1840

2.5.45

12
4

1
--

--

343532

Rivet

4-63


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

75557513751375137555-

,
Assembly units, parts

Figure

Quantity BELAZ
7540A

7540B

343555

45 9957 8011

Dowel

No
2.5.7

--

343555

45 9957 8011

Dowel

2.5.46

25

--

343555

45 9957 8011

Dowel

2.5.63

31

--

343555

45 9957 8011

1230

Dowel 1230

2.5.18

1
--

343572

45 9957 8100

Dowel

2.5.4

10

343623

45 9957 8065

Dowel

2.1.1

11

343623

45 9957 8065

Dowel

2.1.2

22

343648

45 9957 8018

Dowel

2.7.1

67

343800

45 9823 0246

Key

2.5.4

20

45 9823 0264

Key

2.5.57

28

3
--

--

343800

Key 59

2.12.1

2.12.4

2.5.57

20

--

2.4.7

343800

7555-


code

Position
No

45 9823 0264

59

-
4
4
1

343800
343816

45 9823 0264
45 9823 0268

59

Key 59
Key

343816
343855

45 9823 0268
45 9951 7546

611

Key 611
Key

2
17

2.5.41

--

343855

45 9951 7546

Key

2.5.60

22

--

343855

45 9951 7546

Key

2.5.61

22

--

343855

45 9951 7546

2-12832

Key 2-12832

2.5.62

--

344006
344006

45 9981 6262
45 9981 6262

Nipple
Nipple

2.12.6

13

2.17.2

344010

45 9981 6265

Nipple

2.12.5

10

344012

45 9981 6266

Nipple

2.13.12

32

344153

45 9981 6272

Connection pipe

2.13.1

344155
344155

45 9981 6277
45 9981 6277

Knee-piece
Knee-piece

2.12.5

65
4

2.17.5

36

344196

45 9981 6389

Tee

2.14.1

31

344197

45 9981 6393

1/8

Tee 1/8

2.4.9

3442010-10

45 3634 2499

Filter

2.12.5

5
2

Cover of Filter

2.12.9

18

3442016-10

45 3634 2501

3442020-10
344203

45 3644 4472
45 9981 6367

Body of filter
Tee

2.12.9
2.17.5

15

3442034

45 3644 0436

Plug

2.12.9

14

Bushing

2.12.9

11

Support bushing

2.12.9

16

3442036-10
3442048

45 3644 4475
45 3634 2500

7513-

3442058

45 3644 4476

Protective washer

2.12.9

7513-

3442060

45 3644 2831

Valve

2.12.9

Valve

2.12.9

7513-

3442062

45 3644 2832

7513-

3442064

45 3644 2833

Valve rod

2.12.9

7513-

3442066
344271

45 3644 2834
45 9981 6400

Support of spring
Connection pipe

2.12.9

2.5.44

--

344282
344300

45 9981 6661
45 9981 1002

331,5

Connection pipe
Plug 331,5

2.12.6

15

2.5.6

21

--

344300

45 9981 1002

331.5

Plug 331.5

2.5.18

30

--

344300

45 9981 1002

331.5

Plug 331.5

2.5.36

15

344361

45 9981 6002

Plug

2.1.4

11

2
1

-1

344361
344361

45 9981 6002
45 9981 6002

121,25

Plug
Plug 121,25

2.12.7
2.2.3

38

344365

45 9981 6007

Plug

2.5.55

25

1
--

344373

45 9981 6034

Plug

2.5.6

10

344373

45 99816034

Plug

2.5.17

--

344373

45 9981 6034

422

Plug 422

2.5.18

32

--

4-64

2
--


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

Quantity BELAZ

Position
No

7540A

7540B

2.12.1

26

Steering column

2.12.3

27

Tube of column

2.12.2

Limiter

2.12.3

15

,
Assembly units, parts

Figure
No

75481-

754817548175481-

3444009-01

45 3614 7291

3444010-30

45 3614 8204

3444020-40

45 3614 8199

3444026

45 3614 7298

Steering column with

bracket

75481-

3444030-10

45 3614 8198

Shaft

2.12.2

75481-

3444033-10

45 3614 8200

Shaft

2.12.2

75481-

3444056-10

45 3614 8174

Bushing

2.12.2

20

75481-

3444057

45 3614 7029

Bushing

2.12.2

21

75481-

3444057

45 3614 7029

Bushing

2.12.3

17

75481-

3444065

45 3614 7042

Ring

2.12.2

13

4
1

500-

3444066

45 3525 0992

Fork

2.12.4

75481-

3444067

45 3614 7299

Pusher

2.12.3

Rod

2.12.3

29

19

75481-

3444069

45 3614 7290

64221-

3444090

45 3427 6265

Spring

2.12.2

64221-

3444090

45 3427 6265

Spring

2.12.3

16

75481-

3444118

45 3614 6843

Bushing

2.12.2

75481-

3444119

45 3614 7030

Bushing

2.12.3

Axle

2.12.2

22

Axle

2.12.3

22

Axle

2.12.3

18

Handle

2.12.2

17

15

75481754817548175481-

3444126
3444127
3444128
3444130

45 3614 7003
45 3614 7004
45 3614 7017
45 3614 7037

75481-

3444132

45 3614 7018

Lever

2.12.3

75481-

3444140

45 3614 6850

Housing

2.12.1

24

75481-

3444150-10

45 3614 8201

Shroud

2.12.2

14

75481-

3444180-20

45 3614 7295

Bracket

2.12.3

10

75481-

3444190-10

45 3614 8056

Handle

2.12.1

21

Support

2.12.3

26

Stopper

2.12.3

Upper housing

2.12.1

23

Cover of upper hous-

2.12.1

17

ing
2

75481754816422164221-

3444212
3444218-10
3444236

45 3614 7038
45 3614 7298
45 3427 6279

3444244

45 3427 6281

344425

45 9871 1515

Clamp

2.13.1

45 9871 1515
45 9871 1515

45

Clamp 45
Clamp

2.12.5

39
33

344425
344425

2.1.3

40

344427

45 9871 1517

55

Clamp 55

2.2.2

52

8
2

8
2

344429

45 9871 1519

70

Clamp 70

2.2.2

60

344429

45 9871 1519

70

Clamp 70

2.12.5

11

344435

45 9981 6454

Knee-piece

2.12.5

22

344435
344435

45 9981 6454
45 9981 6454

Knee-piece
Knee-piece

2.12.8

10

2.17.2

344435

45 9981 6454

Knee-piece

2.17.5

344441

45 9981 6471

Knee-piece

2.2.4

38

344442

45 9981 1472

Knee-piece

2.5.16

39

1
--

344445

45 3444 4500

Knee-piece

2.2.4

64

Knee-piece

2.13.2

24

Knee-piece

2.13.1

56

344446
344449

00 3444 4600
45 9981 1479

4-65


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

3444540

45 9981 6501

Tee

No
2.5.60

344488

45 9871 1555

Band

2.1.3

30
43

344491

45 9871 1559

Band

2.2.2

61

344503

45 9981 6408

Knee-piece

2.2.2

35

344503

45 9981 6408

Knee-piece

2.2.4

76

344510
344512

45 9981 6425
45 9981 6431

Knee-piece
Knee-piece

2.13.2

29
1

2.1.4

344523

45 9981 6459

Knee-piece

2.12.5

344525

45 9981 6464

Knee-piece

2.13.1

35

39
3

78
22

1
--

17

5
1

344525
344525

45 9981 6464
45 9981 6464

Knee-piece
Knee-piece

2.13.12

344529

45 9981 6474

Knee-piece

2.2.4

344529

45 9981 6474

Knee-piece

2.5.46

Knee-piece

2.13.12

344529

45 9981 6474

2.17.2

--

8
1

8
1

344529
344544

45 9981 6474
45 9981 6513

1/8

Knee-piece 1/8
Tee

2.4.9
2.2.4

19
95

344544

45 9981 6513

Tee

2.13.1

28

76

107

4
9

91

1
2

344550

45 9981 6532

Tee

2.13.1

344560

45 9981 6557

Tee

2.13.1

Tee
Tee

2.4.1

Tee

2.13.1

344581
344588
344595

45 9981 6604
45 9981 6606
45 9981 6635

2.1.4

344611
344611

45 3611 0716
45 3611 0716

Cleat
Cleat

2.4.9
2.5.2

42
24

2
2

--

344611

45 3611 0716

Cleat

2.5.18

--

344612

45 3611 0717

Cleat

2.2.4

81

Cleat
Cleat

2.14.1

71
8

2
2

344612
344614

45 3611 0717
45 3611 0718

2.2.2

344614

45 3611 0718

Cleat

2.13.1

344619
344621

45 3611 0735
45 3611 0721

Cleat
Cleat

2.15.4

45
20

2
4

2.1.3

19

344621

45 3611 0721

Cleat

2.14.1

53

12

12

Cleat

2.14.2

54
11

344621

45 3611 0721

344621
344622

45 3611 0721
45 3611 0722

Cleat
Cleat

2.15.4
2.1.3

12

344622

45 3611 0722

Cleat

2.13.1

41

88
41

1
14

344622
344660

45 3611 0722
45 3611 0723

Cleat
Cramp

2.14.1

344662
344750

45 3611 0726
45 9981 6746

Cramp
Nipple

2.13.1

58
22

14

2.2.2

344750

45 9981 6746

Nipple

2.2.4

52

344750

45 9981 6746

2.16.6

13

344757

45 9981 6763

Nipple

2.2.2

16

344761

45 9981 6772

Nipple

2.13.2

25

344761

45 9981 6772

Nipple

2.13.1

13

344765
344767

45 9981 6782
45 9981 6788

Nipple
Nipple

2.13.1

22

22

2.2.2

66
36

344770

45 9981 6795

Nipple

2.2.2

23

344770

45 9981 6795

Nipple

2.2.4

70

344770

45 9981 6795

Nipple

2.13.1

96

2.14.5

Nipple

4-66


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

540-


code

,
Assembly units, parts

Figure
No
2.2.4

Quantity BELAZ

Position
No

7540A

7540B

89

--

1
2

344771

45 9981 6798

Nipple

344771
344771

45 9981 6798
45 9981 6798

Nipple
Nipple

344773

45 9981 6803

Connection pipe

2.2.4

30
19
50

344790

45 9957 4121

271,5

Nut 271,5

2.2.3

25

344810

45 9922 1406

Captive nut

2.5.2

344810

45 9922 1406

Captive nut

2.5.3

18
23

344810

45 9922 1406

Captive nut

2.5.46

20

6
--

344810

45 9922 1406

16

Captive nut 16

2.5.16

31

2
--

344810

45 9922 1406

Captive nut 16-6

2.4.1

344810

45 9922 1406

Captive nut 16-6

2.13.2

13

344810
344811

45 9922 1406
45 9922 1409

Connection nut
Captive nut

2.4.9

16

45 9981 6853

Connection pipe

2.17.4

1
4

--

344837

34
15
24

16

2.5.18

344837

45 9981 6853

Connection pipe

2.17.5

16

344845

45 9981 6870

Connection pipe

2.14.1

28

70

166
166

2.13.12
2.5.46

1
---

344859

45 9981 6914

Connection pipe

2.14.1

344860
344867

45 9981 6917
45 9981 6936

Connection pipe
Connection pipe

2.14.1

30
25

2.9.2

12

1
1

344881
344962

45 9981 6968
00 3449 6200

Connection pipe
Ring

2.12.8
2.7.2

22

344962

00 3449 6200

-320-2

Ring -320-2

2.5.65

24

1
--

344962

00 3449 6200

Sealing ring

2.5.58

18

--

344966

00 3449 6600

-4035-2

Ring -4035-2

2.7.1

56

00 3449 6700

Ring

2.5.66

344969

00 3449 6900

Ring

2.7.5

9
6

2
--

344967
344969

00 3449 6900

-320-2

Ring -320-2

2.5.65

15

--

Ring -5045-2

2.4.3

Sealing ring

2.5.64

16

--

Sealing ring

2.5.64

--

1
--

344969

00 3449 6900

344969

00 3449 6900

-5045-2

344972

00 3449 7200

344975

45 9981 6411

Ring

2.2.3

14

344975

00 3449 7500

Ring

2.5.66

3501010

45 3613 1703

Right caliper

2.10.1

11
23

4
6

2
1

540-

3501011

45 3613 1704

Left caliper

2.10.1

23

540-

3501014

45 3613 1705

Right caliper

2.10.2

20

Left caliper

2.10.2

21

200-

3501015
3501016

45 3613 1706
45 3414 1050

Bushing

2.7.9

27

540-

3501017

45 3613 1707

Left bracket

2.10.2

19

540-

45 3613 1708

Right bracket

2.10.2

18

540-

3501018
3501034

45 3613 1709

Spring

2.7.1

3501034

45 3613 1709

Spring

2.10.1

4
4

540-

22
19

45 3416 1075

Lower squeeze spring

2.7.9

12

540-

500-

3501037

540-

3501037-01

45 3613 1710

Spring

2.10.1

17

540-

3501037-

45 3613 1710

Spring

2.7.1

3501038

45 3637 0594

Finger of spring

2.7.7

4
4

7523-

62
7

7523-

3501038

45 3637 0594

Finger of spring

2.10.6

7540-

3501070

45 3616 8649

Brake drum

2.7.6

4-67


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

3501070

45 3616 8649

Brake drum

No
2.10.4

540-

3501075-10

45 3613 1712

Locking plate

2.7.6

540-

3501075-10

45 3613 1712

Locking plate

2.10.4

12

12

540-

3501090-10

45 3613 1713

Brake shoe

2.7.1

3501090-10

45 3613 1713

Brake shoe

2.10.1

4
4

540-

61
16

540-

3501100-

45 3613 1715

Brake shoe

2.7.7

540-

3501100-

45 3613 1715

Brake shoe

2.10.6

7540-

3501105

45 9200 0022

Friction lining

2.7.7

12

12

7540-

3501105

45 9200 0022

Friction lining

2.10.6

12

12

540-

3501106

45 3613 1717

Roller

2.7.7

540-

3501106

45 3613 1717

Roller

2.10.6

540-

3501107

45 3613 1718

Shaft of roller

2.7.7

540-

3501107

45 3613 1718

Axle of roller

2.10.6

540-

3501108

45 3613 1719

Locking ring

2.7.7

540-

3501108

45 3613 1719

Locking ring

2.10.6

540-

3501110

45 3613 1721

Expansion cam

2.7.1

3501110

45 3613 1721

Expantion cam

2.10.1

2
2

540-

23
32

540-

3501115

45 3613 1722

2.10.1

31

540-

3501115

45 3613 1722

Shaft
Shaft of Expansion
cam

2.7.1

24

548-

3501116

45 9836 6432

Ring

2.5.23

--

548-

3501116

45 9836 6432

Ring

2.5.24

--

548-

3501116

45 9836 6432

Ring

2.7.1

3501116

45 3614 6432

Ring

2.10.1

4
2

548-

33
29

540-

3501132-01

45 3613 1723

Axle of shoe

2.10.1

18

548-

3501135

45 3614 0602

Lever

2.10.1

26

548-

3501135

45 3614 0602

Expansion lever

2.7.1

30

500-

3501136-05

45 3416 5063

Adjusting lever

2.7.9

500-

3501137-20

45 3416 5065

Body of lever

2.7.10

21
5

1
1

1
1

500-

3501140

45 3416 1094

Pinion

2.7.10

50064221-

3501141
3501142

45 3416 1095
--

Worm
Axle

2.7.10
2.7.10

3
8

1
1

1
1

500-

3501143

45 3616 1097

Cover

2.7.10

500-

3501146

45 3416 1098

Rivet

2.7.10

500-

3501154-10

45 3416 4031

Plate

2.7.10

200-

3501155-

45 3414 1080

Washer of adjusting
lever

2.7.9

22

1
2

7540-

12

12

540-

3502016

45 3613 1725

Bracket of cylinder

2.7.1

43

525-

45 3611 0201

Bushing

2.10.2

17

540-

3502108-10
3502132-

45 3613 1727

Shoe shaft

2.7.1

500-

3502133

45 3416 1121

Washer

2.7.9

60
44

500-

3502134

45 3416 1122

Ring

2.7.9

525-

3502140-10

45 3611 0202

Pinion

2.10.1

45
25

1
2

1
2

525-

3502140-10

45 3611 0202

Pinion of lever

2.7.1

29

540-

3502150

45 3613 1728

Protective disk

2.7.1

25

200-

3504055-

45 3414 1124

2.16.12

10

Pipe

2.13.2

12

1
1

75481-

3504280

45 3614 6276

Link fork

75481-

3504282

45 3614 4998

Pipe

2.13.2

14

75483-

3504290-10

45 3611 5088

Pipe

2.13.2

28

75483-

3504295

45 3611 2964

Pipe

2.13.2

22

540-

3506020

45 3613 1749

Adapter

2.13.1

104

Adapter

2.13.1

Hose

2.13.1

754075405-

3506022
3506080

45 3616 2416
45 3616 6091

4-68

109

11

11


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
75404-

3506084

45 3616 6094

Hose

2.13.1

46

548-

3506094

45 3614 0617

Hose

2.13.1

106

75404-

3506204

45 3616 6292

Pipe

2.13.1

83

Pipe

2.13.1

40

Pipe

2.13.1

84

10

7548175481-

3506206
3506208

45 3614 4910
45 3614 4974

525-

3506210

45 3611 0204

Bushing

2.14.1

75404-

3506210

45 3616 6323

Pipe

2.13.1

71

75404-

3506214

45 3616 6339

Pipe

2.13.1

70

75404-

3506220

45 3616 6324

Pipe

2.13.1

69

75404-

3506222

45 3616 6325

Pipe

2.13.1

68

Pipe

2.13.1

14

Pipe

2.13.1

15

Pipe

2.13.1

49

Pipe

2.13.1

17

94

7540475404754047541-

3506226
3506228
3506230
3506240

45 3616 6326
45 3616 6327
45 3616 6328
45 3616 6411

75404-

3506242

45 3616 6330

Pipe

2.13.1

7540-

3506243

45 3616 2427

Pipe

2.13.1

101

75404-

3506256

45 3616 6293

Pipe

2.13.1

21

Pipe

2.13.1

Pipe

2.13.1

22

23

16

76487648-

3506260
3506272

45 3611 1897
45 3611 1919

75404-

3506278

45 3616 6333

Pipe

2.13.1

7540-

3506283

45 3616 2437

Pipe

2.13.1

75404-

3506286

45 3616 6334

Pipe

2.13.1

7540-

3506300

45 3616 2439

Pipe

2.13.1

95

7540-

3506302

45 3616 2440

Pipe

2.13.1

102

540-

3506306

45 3613 1769

Pipe

2.13.1

108

540-

3506307

45 3613 1770

Pipe

2.13.1

105

Pipe

2.13.1

97

54

11

7540120540641175406754067540575405540-

3506346

45 3616 2446

3506350-2

45 3313 6148

Valve of air intake

2.13.1

3506428

45 3616 1565

Connection pipe

2.13.1

Connection pipe

2.13.1

110

Bracket of moisture

2.13.1

separator

89

Connection plate

2.13.1

18

Knee-piece

2.4.1

47

Knee-piece
Insert

2.13.12

27
62

1
18

3506428

45 3631 0464

3506780

45 3616 5518

3506836-10

45 3616 6843

3506880
3506880
3506988

45 3616 5234
45 3616 5234
45 3616 1455

2.2.2

45 3616 1455
45 3616 1498

Insert
Insert

2.2.4

60
69

18

540-

3506988
3506989

2.13.1

540-

3506989

45 3616 1498

Insert

2.4.9

Insert
Caliper of parking
brake

2.13.1

59

2.7.9

25

26
7

1
2

1
2
2

540-

540-

3506989

45 3616 1498

7540-

3507010

45 3616 2230

7540-

3507012

45 3616 2497

Caliper

2.7.9

7555-

3507015

45 3637 2430

Shoe with linings

2.7.9

7555-

3507019

45 3637 1801

Brake shoe

2.7.9

549-

3507020

45 3619 0206

Lining

2.7.9

540-

3507022-10

45 3616 6811

Axle of shoes

2.7.9

43

7555-

3507048

45 3637 2432

Spring

2.7.9

11

4-69


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
540-

3507050

45 3616 1582

Drum of parking brake


with flange

2.7.9

45 3614 2599

Drum of parking brake

2.7.9

548-

3507052

501-

3507063

45 3414 1197

Spring

2.5.66

17

--

501-

3507084

45 3414 1200

Spring

2.2.5

540-

3507093

45 3616 1579

Protective disk

2.7.9

34

540-

3507094

45 3616 1577

Protective disk

2.7.9

33

540-

3507095

45 3616 1587

Protective disk

2.7.9

37

7555-

3507102-01

45 3637 9238

Holder

2.7.9

13

7555-

3507109

45 3637 2435

Roller

2.7.9

14

540-

3507110

45 3616 1576

Expansion cam

2.7.9

18

6411-

3507118

45 3631 0465

Washer

2.7.9

19

540-

3507120

45 3616 1574

Ring

2.7.9

28

540-

3507124

45 3616 1575

Drain pipe

2.7.9

40

540-

3507182

45 3616 1581

Bracket of cylinder

2.7.9

29

7540-

3507190
3507192

45 3616 9191
45 3525 0532

Bracket of valve
Plug

2.13.2

2.16.12

9
34

Lining

2.13.2

Compressor

2.13.12

Lower cover of com-

2.13.12

pressor casing

Gasket

2.13.12

Pulley of compressor

4
7

2.13.12

23

1
1

500754815336540130540-

3507320

45 3614 4940

3509012

45 3522 9703

3509101

45 3616 0353

3509103-

45 3315 1916

3509130

45 3616 0354

75485-

3509150

45 3613 7905

Flange

2.13.12

130-

3509240

45 3315 1946

Gasket

2.13.12

Pipeline

2.13.12

28

Pipeline

2.13.12

29

Connective hose

2.2.2

17

Connection hose

2.4.1

15

Connection hose

2.13.12

26

754007-

3509260

45 3616 1691

754007-

3509262

45 3616 1692

540-

3509276

45 3613 1846

540-

3509276

45 3613 1846

3509276

45 3637 1427

7540-

3509282

45 3616 1697

Pipeline

2.13.12

18

7522-

3509295

45 3637 1458

Hose

2.13.12

33

Flange of air intake

2.13.12

11

Pipe

2.13.1

Suction hose

38
31

2.12.5

Connection hose

2.13.1

36

Connection hose

2.13.1

90

Moisture separator

2.13.1

88

7522-

5407548-

3509300

45 3616 1131

3509311

45 3614 6111

549-

3509314

45 3619 0312

75406-

3509318

45 3637 5526

3509318

45 3637 0377

11.

3511010-01

45 9135 7150

11.

3511025

45 9135 6004

Body

2.13.4

11.

3511032

45 9135 6005

Spool-valve

2.13.4

11.

3511034

45 9135 6006

Spool-valve of tap

2.13.4

16
17

11.

3511036

45 9135 6007

Sealing disk

2.13.4

18

7523-

4-70


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
11.

3511040

45 9135 6009

Filter

2.13.4

29

11.

3511042

45 9135 6010

Thrust ring

2.13.4

30

Turning ring

2.13.4

Cooler

2.13.4

28
1

1
1

Sealing ring

2.13.4

11.

3511044

45 9135 6011

11.

3511050

45 9135 6013

11.

3511058

45 9135 6018

11.

3511062

45 9135 6019

Spring

2.13.4

11.

3511064

45 9135 6020

Spring

2.13.4

13

Sealing ring

2.13.4

11.

3511065

45 9135 6021

11.

3511070

45 9135 6024

Cover

2.13.4

19

11.

3511075

45 9135 6025

Seal

2.13.4

14

11.

3511078

45 9135 6026

Sealing ring

2.13.4

15

3511082

45 9135 6027

Valve

2.13.4

Valve

2.13.11

30

Plate of spring

2.13.4

10

11.
11.
11.

3511082
3511086

45 9135 6027
45 9135 6029

11.

3511088

45 9135 6030

Piston

2.13.4

11.

3511089

45 9135 6031

Ring

2.13.4

12

Guiding unit

2.13.4

24

Screw

2.13.4

27

Guiding disk

2.13.4

Guiding disk

2.13.4

25
26

1
1

35

11.
11.
11.
11.

3511090

45 9135 6032

3511091

45 9135 6033

3511092
3511093

45 9135 6034
45 9135 6035

11.

3511094

45 9135 6036

Piston

2.13.4

11.

3511095

45 9135 6037

Washer

2.13.4

11.

3511096

45 9135 6038

Membrane

2.13.4

32
34

11.

3511098

45 9135 6039

Disk of membrane

2.13.4

33

11.

3511099

45 9135 6040

Locking ring

2.13.4

31

Sealing ring

2.13.4

11

Pressure regulator

2.13.1

85

Outer spring

2.13.11

41

1
1
1

11.
11.
11.

3511-66

45 9135 6022

3512010

45 9135 6043

3512014

45 9135 6044

11.

3512015

45 9135 6045

Inner spring

2.13.11

11.

3512016

45 9135 6046

Membrane type disk

2.13.11

40

11.

3512018

45 9135 6047

Thrust ring

2.13.11

39

11.

3512020

45 9135 6048

Membrane

2.13.11

11.

3512024

45 9135 6049

Ring

2.13.11

3512026

45 9135 6050

Plate of spring

2.13.11

7
1

11.

15

29

2
1

11.

3512028

45 9135 6051

Adjusting bolt

2.13.11

100-

3512031

45 9135 0015

Ring

2.13.8

Spring

2.13.11

Body of spring

2.13.11

38

Ring

2.13.11

28

11.
11.

3512032
3512044

45 9135 6052
45 9135 6053

11.

3512046

45 9135 6054

11.

3512050

45 9135 6055

Body

2.13.11

34

11.

3512052

45 9135 6057

Body

2.13.11

36

Washer of body

2.13.11

35

11.

3512056

45 9135 6058

4-71


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
11.

3512057

45 9135 6059

Body of spring

2.13.11

11.

3512060

45 9135 6060

Filter

2.13.11

Nut

2.13.10

11

1
1

100-

3512068

45 9135 0039

100-

3512069

45 9135 0040

Band

2.13.10

11.

3512076

45 9135 6063

Ring

2.13.11

11.

3512078

45 9135 6064

Plug

2.13.11

12

11.

3512080

45 9135 6065

Piston

2.13.11

13

11.

3512082

45 9135 6066

Piston

2.13.11

16

Guiding plate

2.13.11

14

Cup

2.13.11

15

Washer

2.13.11

17

19

18
3

2.2.6

1
1

11.
11.
11.

3512084

45 9135 6067

3512086

45 9135 6068

3512088

45 9135 6069

11.

3512092

Spring

2.13.11

11.

45 9135 6070
45 9135 0041

Piston finger
Plate

2.13.11

100-

3512099
3512099

100-

3512099

45 9135 0041

Tag

2.13.9

Connection pipe

2.13.11

37

11.

3512126

45 9135 6071

525-

3513015

45 3611 0228

Air cylinder

2.13.1

77

7522-

3513015

45 3637 0442

20250

Receiver 20250

2.13.1

50

540-

3513038

45 3616 1355

Clamp

2.13.1

78

Bracket of air cylin-

2.13.1

ders fastening

72

Bracket of air cylin-

2.13.1

ders fastening

73

Double section brake

2.13.3

valve

23

Valve of brake control

2.13.2

Valve

2.13.7

16

Valve

2.13.8

18
17

75406-

75406-

100-

75483100100-

3513110

45 3616 5527

3513111

45 3616 5528

3514010

45 9135 0051

3514010

45 3611 4233

3514046

45 9135 0072

3514046

45 9135 0072

100-

3514047

Washer

2.13.7

100-

3514047

45 9135 1285

Washer

2.13.8

19

100-

3514048

Rivet

2.13.7

18

100-

45 9135 0073
45 3619 6139

Rivet
Spring

2.13.8

2.5.37

20
8

549-

3514048
3514050

--

540-

3514082

45 3616 1562

Pusher

2.13.3

7555-

3514130

45 3637 7539

Cover of valve body

2.13.3

7555-

3514450

45 3637 7544

Pedal

2.13.3

15

Roller

2.13.3

14

Axle

12

1
1

2.13.3

Axle

2.13.3

11

Latch
Spring

2.13.3

21
39

Latch

2.13.3

Bushing

2.13.3

Spring

2.13.5

15

Bushing

2.13.5

16

540540540540751275407555100100-

3514464
3514466
3514467
3514469
3514478
3514482
3514486
3515 025
3515 026

45 3616 1556
45 3616 1550
45 3616 1554
45 3616 1551
45 3641 6054
45 3616 4696
45 3637 8884
45 9135 0110
45 9135 0112

4-72

2.2.5


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
100100-

100100100-

3515 030

45 9135 0115

3515010

45 9135 0104

3515010-01

99 0000 2555

3515020

45 9135 0105

3515022

45 9135 0106

Piston

2.13.5

Unary safety valve

2.13.1

48

Unary safety valve

2.13.1

48

Body

2.13.5

12

Body of valve

2.13.5

14

13

100-

3515023

45 9135 0108

Ring of valve

2.13.5

100-

3515028

45 9135 0114

Diaphragm

2.13.5

11

100-

3515029

Washer

2.13.5

10

100-

3515032

45 9135 0116

Spring

2.13.5

100-

3515033

Spring

2.13.5

Plate of spring

2.13.5

7
1

Cover

2.13.5

Safety valve

2.13.11

20

Body of valve

2.13.11

27

26

10010011.
11.

3515034
3515040

45 9135 0117
45 9135 0118

3515050

45 9135 6105

3515054

45 9135 6106

11.

3515058

45 9135 6107

Rubber cone

2.13.11

11.

3515060

45 9135 6108

Spring

2.13.11

24

11.

3515062

45 9135 6109

Valve

2.13.11

22

Plate of valve

2.13.11

25

Plate of spring

2.13.11

23

Double safety valve

2.13.1

80

Body

2.13.6

14

2.13.6

13

2
1

11.

3515064

11.

3515066

100-

3515110

100-

3515120

45 9135 6110

45 9135 6111

45 9135

06378

45 9135 0121

100-

3515121

45 9135 0122

Ring

100-

3515122

45 9135 0124

Larger piston

2.13.6

3515123

45 9135 0125

Valve

2.13.6

18
17

100-

100-

3515124

Body of valve

2.13.6

16

100-

3515125

45 9135 0126

Spring

2.13.6

Thrust ring

2.13.6

15

Washer

2.13.6

12

Spring

2.13.6

11

100100100-

3515126
3515127
3515128

45 9135 0127
45 9135 0128
45 9135 0129

100-

3515130

45 9135 0130

Ring

2.13.6

100-

3515132

45 9135 0131

Cover

2.13.6

10
9

100-

3515135

45 9135 0132

Ring

2.13.6

100-

3515136

45 9135 0133

Smaller piston

2.13.6

100-

3515138

45 9135 0134

Spring

2.13.6

Washer

2.13.6

3
2

100-

3515139

45 9135 0135

3515141
3515142

45 9135 0136
45 3642 0490

Washer
Protective ring

2.13.6

3515143
3515144

45 9135 0137
45 3642 0492

Plug
Adjustment valve

2.13.6
2.17.8

2
6

45 9135 0138
45 3642 0494

Safety cap
Stem

2.13.6

-41-

3515145
3515146

2.17.8

-41-

3515147

45 3642 0495

Washer

2.17.8

7820-

3515148

45 3652 1964

Seat

2.17.8

100-41100-41100-

4-73

2.17.8


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
1

-41-

3515149

45 3642 0497

Piston

No
2.17.8

-41-

3515151

45 3642 0498

Valve spring

2.17.8

7820-

3515152

45 3642 2009

Plug

2.17.8

16

13.

3515310

45 9135 6940

Valve of check output

2.13.1

64

3515320

45 9135 0157

Body

2.13.10

Cone

2.13.10

6
9

2
2
2

100100-

3515322

45 9135 0158

100-

3515323

45 9135 0159

Washer

2.13.10

100-

3515325

45 9135 0160

Sealant

2.13.10

10

2
2

100-

3515326

45 9135 0161

Cap

2.13.10

100-

3515328

45 9135 0162

Spring

2.13.10

100-

3515330

45 9135 1290

Adapter

2.13.10

3
1

11.

3518010

45 9135 6880

Accelerating valve

2.13.1

99

64221-

3518010

45 3921 6240

Accelerating valve

2.13.1

Body of valve

99
10

2.13.8

11

1
1

100-

3518024

45 9135 0165

100-

3518025

45 9135 0166

Ring

2.13.8

100-

3518026

45 9135 0167

Ring

2.13.8

Cap

2.13.8

12

14

100-

3518027

45 9135 0168

100-

3518030

45 9135 0169

Spring

2.13.8

100-

3518034

45 9135 0170

Cap

2.13.8

16

100-

3518035

45 9135 1293

Cap

2.13.8

17

100-

3518036

45 9135 0171

Piston

2.13.8

Ring

2.13.8

Ring

2.13.8

Upper casing

2.13.8

2
2

10010011.

3518037
3518038
3518040

45 9135 0172
45 9135 0173
45 9135 0174

540-

3518050
3519010-04

45 3613 6557

Lower casing
Brake cylinder

2.13.8

540-

3519010-04

45 3613 6557

Brake cylinder

2.10.1

9
59
10

540-

3519012

45 3613 4588

Brake cylinder

2.7.8

--

540-

3519012

45 3613 4588

Brake cylinder

2.10.7

--

540-

3519054

45 3613 1875

Spring

2.7.8

540-

3519054

45 3613 1875

Spring

2.10.7

540-

3519120-

45 3613 1876

Body

2.7.8

18

540-

3519120-

45 3613 1876

Body

2.10.7

18

540-

3519128-01

45 3613 1877

Piston with cup

2.7.8

--

540-

3519128-01

45 3613 1877

Piston with cup

2.10.7

--

540-

3519130-20

45 3613 4337

Piston

2.7.8

13

540-

3519130-20

45 3613 4337

Piston

2.10.7

13

540-

3519133-10

45 3613 4547

Hold-down

2.7.8

15

540540-

3519133-10
3519137-

45 3613 4547
45 3613 1884

Hold-down
Cup

2.10.7
2.7.8

15
14

2
2

2
2

11.

2.7.1

3519137-

45 3613 1884

Cup

2.10.7

14

540-

3519138

45 3616 1347

Rod fork

2.7.1

44

540-

3519138

45 3613 1886

Rod fork

2.7.1

3519138

45 3613 1886

Rod fork

2.10.1

55
13

2
2

540540-

3519139-

45 3613 1887

Cover with coupling

2.7.8

--

540-

3519139-

45 3613 1887

Cover with coupling

2.10.7

--

540-

3519140-

45 3613 1888

Cover

2.7.8

540-

3519140-

45 3613 1888

Cover

2.10.7

540-

3519145-20

45 3613 1890

Gasket

2.10.7

540-

3519145-

45 3613 1890

Gasket

2.7.8

540-

4-74


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

540-

3519185-

45 36131892

Protective coupling

No
2.7.8

540-

3519185-

45 36131892

Protective coupling

2.10.7

540-

3519187-10

45 3613 1893

Lock-nut

2.7.8

540-

3519187-10

45 3613 1893

Lock-nut

2.10.7

540-

3519190-01

45 3616 5223

Breather

2.2.3

13

540-

3519190-01

45 3616 5223

Breather

2.5.2

30

1
--

540-

3519190-01

45 3616 5223

Breather

2.7.1

36

Breather

2.5.46

--

540-

3519190-01
3519190-01

45 3616 5223
45 3616 5223

Breather

2.7.8

12

540-

3519190-01

45 3616 5223

Breather

2.10.7

12

540-

3519192

45 3616 3421

Housing

2.2.3

12

540-

3519192

45 3616 3421

Body

2.7.1

39

1
1

540-

3519192

45 3616 3421

Body of breather

2.5.2

33

540-

3519192

45 3616 3421

Body of breather

2.5.46

1
--

540-

3519192

45 3616 3421

Body of breather

2.7.8

6
11

540-

3519192

45 3616 3421

Body of breather

2.10.7

11

540-

3519198

45 3616 3426

Retainer

2.2.3

540-

3519198

45 3616 3426

Latch

2.5.46

1
--

540-

3519202

45 3616 3427

Cover

2.2.3

540-

3519202

45 3616 3427

Cover

2.5.46

1
--

540540-

3519202-10
3519202-10

45 3616 5225
45 3616 5225

Cover
Cover of breather

2.5.2
2.7.1

540-

3519202-10

45 3616 5225

Cover of breather

2.7.8

31
37
9

1
1
2

540-

3519202-10

45 3616 5225

Cover of breather

2.10.7

540-

3519208

45 3616 3428

Washer

2.5.46

--

540-

3519208

45 3616 3428

Washer 8

2.2.3

11

Cylinder of parking
brake

540-

-1
2

1
1
-1
2

75405-

3519310

45 3616 5190

2.7.1

40

540-

3519324

45 3616 1348

Body of cylinder

2.7.11

549-

3519326

45 3619 2484

Piston

2.7.11

30

549-

3519328

45 3619 0287

Cup

2.7.11

31

549-

3519330

45 3619 2485

Ring

2.7.11

27

549-

3519334

45 3619 2486

Spring

2.7.11

35

549549-

3519336
3519338

45 3619 2487
45 3619 2488

Spring
Plunger

2.7.11
2.7.11

14
34

1
1

1
1

549-

3519344

45 3619 2489

Ring

2.7.11

10

549-

3519352

45 3619 2490

Unbrake screw

2.7.11

24

549-

3519354

45 3619 2491

Nut

2.7.11

20

549-

3519356

45 3619 2492

Block

2.7.11

75405-

3519358

45 3616 6042

Locking plate

2.7.11

23

75405-

3519362

45 3616 6043

Plate

2.7.11

17

540-

3519364

45 3616 1349

Plate

2.7.1

50

540-

3519366

45 3616 1350

Finger

2.7.1

3519370

45 3619 2497

Bushing

2.7.11

45
22

1
1

549549-

3519382

45 3619 2500

Cups-holder

2.7.11

12

549-

3519384

45 3619 2501

Cups-holder

2.7.11

32

549-

3519388

45 3619 2502

Locking ring

2.7.11

13

549-

3519392

45 3619 2503

Cover

2.7.11

25

540-

3519394

45 3616 1351

Rod

2.7.11

540-

3519396

45 3616 1353

Protective coupling

2.7.11

549-

3519398

45 3619 2505

Yoke

2.7.11

26

13
9

100-

3522063

45 9135 0407

Ring

2.13.8

100-

3522069

45 9135 0411

Ring

2.13.9

4-75


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.13.1

19

Figure
No

100100100100100-

3534010

45 9135 0531

3534016

3534020
3534022
3534024

45 9135 1337
45 9135 0533
45 9135 0534

Valve of pressure re-

duction

Body

2.13.7

15

Body

2.13.7

Washer

2.13.7

Spring

2.13.7

Larger piston

2.13.7

100-

3534026

45 9135 0535

100-

3534027

45 9135 0536

Ring

2.13.7

100-

3534028

45 9135 0537

Smaller piston

2.13.7

11

100-

3534029

45 9135 0538

Ring

2.13.7

3534030

45 9135 0539

Ring

2.13.7

10
9

100-

12

22

23

20

21

100-

3534031

45 9135 0570

Ring

2.13.7

100-

3534032

45 9135 0541

Spring

2.13.7

Plate of spring

2.13.7

Valve

2.13.7

Body of valve

2.13.7

Cover

2.13.7

Washer

2.13.7

Washer

2.13.7

Frost protector

2.13.1

87

Upper casing

2.13.9

Link

2.13.9

1
1

100100-

3534033
3534035

45 9135 0542
45 9135 0544

100-

3534035

45 9135 0543

100-

3534040

100-

3534048

100-

3534049

100-

3536010

45 9135 0550

3536020

45 9135 0551

100100-

3536024

45 9135 0556

100-

3536025

45 9135 0557

Ring

2.13.9

100-

3536028

45 9135 0558

Yoke

2.13.9

11

100-

3536029

45 9135 0559

Ring

2.13.9

10

100-

3536030

45 9135 0560

Wick

2.13.9

100-

3536032

45 9135 0561

Spring

2.13.9

17

Wick

2.13.9

18

Plug

2.13.9

19

Lower casing

2.13.9

14

100100100-

3536033
3536034
3536040

45 9135 1339
45 9135 1340
45 9135 0562

100-

3536045

45 9135 0564

Ring

2.13.9

100-

3536046

45 9135 0565

Measure strip

2.13.9

13
1

Sealing ring

2.13.9

2.13.2

19

100-

100100-

3536047

45 9135 0566

3537010

45 9135 0568

3570110

45 9135 0626

Brake valve of reverse

action
Pneumatic cylinder

2.2.6

Pneumatic cylinder

2.2.4

59

100-

3570110

45 9135 6383

100-

3570120

45 9135 0627

Cylinder

2.2.6

11

100-

3570123

45 9135 0628

Spring

2.2.6

10

100-

3570124

45 9135 0629

Piston

2.2.6

100-

3570127

45 9135 0630

Stop

2.2.6

100-

3570128

45 9135 0631

Ring

2.2.6

100-

3570130

45 9135 0632

Cylinder cover

2.2.6

100-

3570132

45 9135 0633

Ring

2.2.6

100-

3570133

45 9135 0634

Bushing

2.2.6

4-76


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
100-

3570210

45 9135 0636

Pneumatic cylinder

2.2.4

33

7548-

3572010

45 3613 5130

Body

2.5.43

--

--

3572010-30

45 3613 4734

Body of brake-retarder

2.5.63

19

--

--

21

--

1
--

5407548540-

3572012

45 3613 5131

Body

2.5.43

3572016-20

45 3613 4735

Body of brake-retarder

2.5.63

3572018

45 3613 5136

Gasket

2.5.43

540-

3572021-21

45 3613 7761

Cover of body

2.5.63

36

--

540-

3572025

45 3613 4736

Plug

2.5.63

24

--

75487548-

3572026
3572028

45 3613 5134
45 3613 5135

Bushing
Plate

2.5.43
2.5.43

5
7

1
1

1
---

540-

3572028-01

45 3613 1900

Control mechanism

2.5.64

--

540-

3572030-20

45 3613 1902

Body

2.5.64

17

--

540-

3572034

45 3613 1903

Sleeve

2.5.64

11

--

540-

3572037-10

45 3613 1904

Spool-valve

2.5.64

12

--

540-

3572038-01

45 3613 1905

Barrel

2.5.64

19

--

540-

3572045

45 3613 1906

Locking ring

2.5.64

14

--

45 3613 6991

Check valve

2.5.65

--

45 3613 6992

Body with stem

2.5.65

--

7548-

540-

3572080-01

540-

3572081

540-

3572082-10

45 3613 4593

Body

2.5.65

--

540-

3572085

45 3613 6994

Stem

2.5.65

--

540-

3572086-10

45 3613 6995

Seat of check valve

2.5.65

--

1
1

540-

3572088-01

45 3613 1911

Spring

2.5.65

--

540-

45 3613 1911
45 3613 7235

Spring
Impeller

2.12.7

13

7548-

3572088-01
3572110-01

2.5.43

--

--

7548-

3572110-01

45 3613 7235

Impeller of hydraulic
brake

2.5.63

25

--

7548-

3572112

45 3613 5139

Impeller of hydraulic
brake

2.5.63

28

--

7548-

3572112

45 3613 5139

Impeller

2.5.43

19

--

7548-

3572114-10

45 3613 7231

Hub

2.5.43

16

--

7548540-

3572114-10
3572118-20

45 3613 7231
45 3613 4753

Hub of impeller
Bushing

2.5.63
2.5.63

27
20

1
---

7523-

3572120

45 3637 1395

Ring

2.5.43

17

7523-

3572120

45 3637 1395

Ring

2.5.63

26

1
--

540-

3572123-10

45 3613 1917

Gasket of body

2.5.63

13

--

540-

3572124-10

45 3613 1918

Gasket of cover

2.5.63

37

--

540-

3572126

45 3613 1920

Spacer

2.5.43

18

1
--

540-

3572126

45 3613 1920

Spacer

2.5.47

32

10
--

540-

3572127

45 3613 1921

Branch-pipe

2.5.65

--

7548-

3572128-01

45 3613 9563

Plate

2.5.43

28
15

2
--

7548-

3572128-01

45 3613 9563

Locking plate

2.5.63

29

--

Hose of drain to casing

2.5.65

19

--

1
1
-1

540-

3572130-03

45 3613 7147

75487548-

3572152-01
3572158

45 3613 8873
45 3613 5143

Cover
Gasket

2.5.43
2.5.43

10
9

1
1

---

7547-

3572190

45 3611 4468

Supply pipeline

2.5.20

--

7548-

3572208

45 3613 5148

Bushing

2.5.20

20

--

7548-

3572240

45 3613 5149

Outlet pipeline

2.5.3

15

--

4-77


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

--

No
7548-

3573010

45 3613 5152

Drive mechanism of

2.5.19

brake-retarder control

7548-

3573012

45 3613 5153

Body

2.5.35

7548-

3573016

45 3613 5154

Plug

2.5.35

--

540-

3573042-10

45 3613 1933

Body of pneumatic
switch

2.5.64

13

--

540-

3573046

45 3613 1934

Cover

2.5.64

--

540-

3573052-10

45 3613 1935

Piston

2.5.64

10

--

540-

3573058-10

45 3613 5294

Gasket

2.5.64

--

Pipe

2.13.1

20

98

7648-

3573100

45 3611 1898

--

7648-

3573106

45 3611 1899

Pipe

2.13.1

7648-

3573120

45 3611 1900

Pipe

2.13.1

7648-

3573122

45 3611 1901

Pipe

2.13.1

7548-

3573210

45 3613 5155

Mechanism of brakeretarder control

2.5.20

--

7548-

3573220

45 3613 5156

Body

2.5.36

12

--

7548-

3573222

45 3613 5157

Body

2.5.36

13

--

7548-

3573232

45 3613 5158

Sleeve

2.5.36

21

--

7548-

3573234

45 3613 5159

Spool-valve

2.5.36

20

--

7548-

3573240-01

45 3613 7371

--

3573241

45 3613 7372

Valve
Head of valve

7548-

2.5.36
2.5.36

--

7548-

3573243

45 3613 7373

Support of spring

2.5.36

--

7548-

3573244

45 3613 5162

Pusher

2.5.36

7548-

3573246

45 3613 5163

Seat of valve

2.5.36

1
1

--

7548-

3573248

45 3613 5164

Locking ring

2.5.36

--

7548-

3573250

45 3613 7835

Upper cover

2.5.36

--

7548-

3573253

45 3613 5166

Lower cover

2.5.36

22

--

75487548-

3573258-01
3573272

45 3611 2119
45 3613 5168

Angle coupling
Pipe

2.5.36
2.5.3

17
24

1
1

---

7548-

3573280

45 3613 8765

Pipe

2.5.3

25

3573282

45 3613 5169

Pipe

2.5.3

26

1
1

--

7548-

Body of sustaining
valve

2.5.20

23

---

--

--

7548-

3573310

45 3613 5170

7548-

3573312

45 3613 5171

Body valve

2.5.20

24

7548-

3573316

45 3613 5172

Sleeve

2.5.20

12

--

7548-

3573318

45 3613 5173

Plunger

2.5.20

--

7548-

3573322-01

45 3613 7374

2.5.20

--

7548-

3573326

45 3613 5175

Valve
Seat

16
10

2.5.20

--

7548-

3573334

45 3616 2514

Spring

2.5.20

11

--

7548-

3573334

45 3613 5176

Spring

2.5.57

1
--

7548-

3573336

45 3613 5177

Spring

2.5.20

1
2

1
--

3577092

45 3627 1188

Protective coupling

2.10.3

13
4

3-6040-6

25 3122 5832

Cup

2.7.11

11

3612

46 2114 0972

Bearing

2.5.60

12

--

367116

45 1145 5388

Safety valve

2.9.2

43

540-

3703030

45 3416 1976

Fastening strip

2.14.5

21

540-

3703032

45 3613 1977

Cover of box

2.14.5

12

540-

3703040

45 3613 1982

Support plate

2.14.5

17

540-

3703265

45 3613 1990

Front bracket

2.14.5

26

540-

3703267

45 3613 1994

Rear bracket

2.14.5

540-

3703288

45 3613 2006

Protective plate

2.14.5

11

3703338-01

45 3611 3927

Angle-bar of lower box

2.14.5

23

7521-

540-

4-78


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation

540-

40.
66.


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

3703342-01

45 3611 3928

Angle-bar of box

No
2.14.5

370800

45 9958 1051

Bolt

2.7.2

2
1

1
4

1
4

370859

45 9958 1163

10

Bolt 10

2.6.4

11

16

16

Switch

2.14.2

71

Switch

2.14.2

72

3709
3709

45 7373 1151
45 7343 1142

7522-

3709013
3709014

45 3637 0286
45 3637 0287

Handle of switch
Switch holder

2.14.7
2.16.3

4
20

75406-

3709122

45 3616 1212

Handle extender

2.14.2

16

Bushing

2.14.2

11

Switch housing

2.14.2

12

Bracket of remote

2.14.2

control

13

7522-

64221-

3709219

45 3427 8148

64221-

3709222

45 3427 8149

75481-

3709262

45 3614 5009

75406-

3709300

45 3616 6053

Bracket

2.14.2

3710015

45 3522 1091

Switch shell

2.14.7

14
33

5336-

7920-

3710052

45 8631 3666

2.14.7

31

3710060

45 3642 9868

2.14.7

40

3710201

45 3616 8325

2.14.7

3710202

45 3616 8326

2.14.7

12

3710203

45 3616 8338

2.14.7

15

3710208

45 3642 9869

2.14.7

36

2.14.7

14

2.14.7

13

2.14.8

Switch of cabin heater

2.14.7

35

Alarm switch

2.14.7

30

Headlight

2.14.3

7822-

75406-

75406-

75404682075481-

75481-

7513-

75481-

32.
341.

3710212

45 3614 8825

3710215

45 3614 8827

3710217

45 3644 6688

3710230

45 3614 8826

3710

45 7514 0024

3711

45 7332 1387

Switch of hydromechanical gear

Switch of additional

steering drive

Switch of hydrome-

chanical gear fan

Switch of the engine

fan

Switch of hydrome-

chanical gear shutters


Ground switch

Switch of the engine

shutdown

Switch of the engine

shutters

Switch of mirrors heat-

ing

171.

3711

45 7332 1096

201.

3711

45 7332 1445

75481-

3711090

45 3614 5054

Panel of headlight

2.14.3

75481-

3711150

45 3614 8036

Grid

2.14.3

36

3714

45 7372 3164

Dome light

2.14.2

70

3715054

45 3613 3480

Buffer bushing

2.14.1

37

355.

3716

45 3921 0311

Left rear lantern

2.14.4

354.

3716

45 3921 0371

Right rear lantern

2.14.4

25

45 3619 2559

Bracket of rear lantern

2.14.4

11.
540-

549-

3716026

Rear turn light

2.14.4

24

Searchlight

2.14.3

22

549-

3716052

45 3619 2563

Clamping plate

2.14.4

549-

3716062

45 3619 0519

Shock absorber

2.14.4

4-79


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
75481-

3716206

45 3614 8047

Mud-flap of rear lantern

2.14.4

22

24

5320-

3716365

45 3537 1872

Protective shroud

2.14.1

5320-

3716365

45 3537 1872

Protective shroud

2.14.2

15

Valve with electro-

2.4.9

magnet

38

Connection panel

2.14.2

67

Connection panel

2.14.4

19

Connection panel

2.14.2

61

Connection panel

2.14.1

52

Bracket

2.14.4

12

Plate

2.14.2

17

Gasket of receptacle

2.14.2

18

Bracket of socket

2.14.5

27

Main wire harness

2.14.2

Bushing

2.14.2

19

Additional wire har-

2.14.2

ness

2.14.1

46

2.14.4

41

2.14.1

2.14.1

64

2.14.1

73

2.14.1

36

2.14.4

21

2.14.4

23

66
4

1
1

5320-

3721500

45 3537 1890

3723

45 7373 2131

17.

3723

45 7373 2131

17.

3723

45 7373 2131

3723000

45 7373 2131

17.

17.

7548-

3723043

45 3613 7776

7547-

3723098

45 3611 4198

500-

3723242

45 3416 1683

75485-

3723360

45 3613 7865

7540-

3724008

45 3616 8867

200-

7540-

3724015

45 3414
14609

3724018-50

45 3616 8161

3724021

45 3417 5618

543-

3724024

45 3615 5588

7540-

3724026

45 3616 8865

3724028-10

45 3614 2259

3724030

45 3616 8859

3724035

45 3616 5554

535-

548-

7540-

75406-

7540275402500500-

hose
Bushing of flexible
hose
Wire harness of headlights

Wire harness of

ground switch

Wire harness along

spar

Wire harness of the


engine compartment

45 3616 8146

lamp
Wire harness of left
rear lantern

3724041-10

45 3616 8145

Wire harness of right


rear lantern

3724042
3724042

45 3416 1716
45 3416 1716

Bushing
Bushing

2.14.1

Protective shroud

2.14.1

69

Yoke of wire harness

2.14.2

sealant

20

Wire harness ex-

2.14.2

tender

21

3724040-10

540-

3724044

45 3616 1630

7540-

3724047

45 3616 2534

3724049

45 3416 1727

500-

Bushing of flexible

4-80

2.14.5


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

48
5

3
2
3

No
540-

3724050

45 3616 0418

Cable of starter

2.14.1

5320-

3724050

45 3537 1939

Protective shroud

2.14.6

2.14.5

8
29

2
1

64221-

3724050

45 3923 0950

Protective shroud

2.14.6

5320-

3724051

45 3537 1940

Protective shroud

2.14.6
2.14.6

64221540-

3724051
3724052-10

45 3923 0950
45 3613 3460

Protective shroud
Jumper
Cable of connection of
right storage batteries
group with ground
switch

2.14.5

35

540-

3724056-01

45 3613 5331

540-

3724060-01

45 3613 5330

Cable of parallel connection of storage batteries

2.14.5

32

540-

3724066-11

45 3613 6665

Jumper

2.14.4

26

540-

3724066-11

45 3613 6665

Jumper of contactor

2.14.5

33

3724070-01

45 3613 5328

Cable of serial connection of storage batteries

2.14.5

34

3724072

45 3637 0445

Protective cap

2.14.1

12

32

32

540-

3724082-01

45 3613 5332

Cable of connection of
left storage batteries
group with ground
switch

2.14.5

31

540-

3724090

45 3613 6669

Cable of connection of

2.14.1

3724090-01

45 3613 4781

the engine with frame


Ground cable

82

2.14.5

38

Cable of connection of

2.14.1

the engine with frame

83

Flexible hose for ca-

2.14.1

bles

47

Flexible hose for ca-

2.14.1

bles
Cable

62

2.14.5

36

Jumper

2.14.1

74

14

10

10

22

3
1

5407522-

540540-

7540-

540549549-

3724090-01

45 3613 4781

3724144

45 3616 2544

3724144

45 3616 0426

3724166

45 3619 0336

3724208

45 3619 2626

7540-

3724218

45 3616 7700

Jumper

2.14.1

7540-

3724218

45 3616 7700

Jumper

2.14.2

Jumper

2.14.2

23

24

549-

3724218

45 3619 2632

549-

3724238

45 3619 2636

Ring

2.14.2

549-

3724244

45 3619 2641

Jumper

2.14.1

57

549-

3724247

45 3619 2644

Jumper

2.14.1

55

549-

3724252

45 3619 2648

Jumper

2.14.2

75481-

3724258

45 3614 6623

Jumper

2.14.2

7540-

3724266

45 3616 8798

2.14.2

3724266

45 3427 5078

2.14.2

26

3724280

45 3614 8120

642277548175473-

3724288-10

75406-

3724292

45 3611 5959

Wire harness of the

windshield wiper

Clamp of cables fas-

tening

Cable

2.14.1

77

Wire harness

2.14.8

Wire harness

2.14.1

4-81


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.14.1

15

2.14.6

13

1
1

Figure
No

7540-

7540755575473-

3724300-10

45 3616 8860

3724318

45 3616 8501

3724345

45 3637 9392

3724376-10

45 3611 5963

Wire harness over the

engine

Wire harness of air

conditioner

Cable

2.14.6

Wire harness

2.14.8

10

54

10

10

87
56

14

14

549-

3724392

45 3619 2675

Gasket

2.14.1

549-

3724393
3724394

45 3619 2676
45 3619 2677

Gasket
Gasket

2.14.1

86
25

3
2

549-

2.2.2

549-

3724394

45 3619 2677

Gasket

2.14.1

549-

3724394

45 3619 2677

Gasket

2.14.2

45 3616 7999
45 3427 2615

Cable of contactor
Basing

2.14.4

59
11

6422-

3724406
3724514

2.14.1

64221-

3724538

45 3427 8290

Sealant

2.14.4

10

6422-

3724538

45 3427 2603

Sealant

2.14.4

10

6422-

3724544

45 3427 2610

Nut

2.14.4

16

7522-

3724720-01

45 3637 1336

Wire harness of ta-

2.14.1

hometer sensor
Cover

22

2.14.4

13

Cigarette lighter

2.14.7

41

Sound turn indicator

2.14.3

23

16

Bolt 16
Support cup of turn
light seat
Bolt

75406-

7548-

3724750

45 3613 7777

11.

3725

45 3921 3795

14.

3726

45 7374 3097

540-

630.

372662

45 9958 1762

3727030

45 3613 2171

372756

45 9347 1736

3730

45 3922 0314

(60 )

Electromo-

2.6.4

16

16

16

2.14.4

30

2.7.2

18

2.16.8

12

3737

45 7373 7619

tor (60 W)
Ground switch

2.14.5

37

373800

45 9958 2093

650

Screw 650

2.14.4

14

373800

45 9958 2092

650

Screw 650

2.16.12

51

75481-

3743450

45 3614 6461

Housing of headlight

2.14.3

29

75481-

3743462

45 3614 6466

Cover

2.14.3

75481-

3743462

45 3614 6466

Cover

2.14.3

28

374542

45 9958 4075

Nut

2.2.5

10

374625

45 9958 4104

Nut

2.1.1

15

374625

45 9958 4104

Nut

2.1.2

374625

45 9958 4104

14

Nut 14

2.5.45

15
7

--

8
8

374625

45 9958 4104

141,5

Nut M14x1.5

2.5.1

16

--

3747

45 7374 8059

Windshield breaker

2.14.2

82

15.

3747

45 7374 8237

Electromagnet

2.17.3

15.

3747

45 7374 8237

Electromagnet

2.5.34

--

15.

3747

45 7374 8237

Electromagnet

2.5.35

16

3747

45 7374 8237

Electromagnet

2.5.59

19

1
--

--

15.
901.

3747

45 7374 8383

Relay

2.14.6

60

66

27

13

63

1420.

46.

733.

3747-10

45 7374 8399

Relay-signalizer

2.14.2

733.

3747-10

45 7374 8399

Relay-signalizer

2.14.2

Panel

2.14.2

Diode with jumper

2.14.1

Diode with jumper

2.14.1

75477540549-

3747172-10
3747290
3747290

45 3611 5016
45 3616 7875
45 3619 4886

4-82


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

6
20

No
549-

3747290

45 3619 4886

Diode with jumper

2.14.2

374802

45 9958 4157

18

Nut 18

2.12.3
2.4.7

54075482-

374802
3748025
3748040

45 9958 4157
45 3613 4013
45 3614 3846

Split nut
Shock absorber
Lining of box

2.14.5
2.14.5

20
22
1

4
2

4
2

75481-

3748350

45 3614 6614

Clasp

2.14.5

13

75485-

3748510

45 3613 7864

Middle bracket

2.14.5

20

374934

45 9958 4206

Adapter nut

2.13.1

55

374935

45 9958 4209

Adapter nut

2.13.1

53

1
16

7547-

5602.

5602.

374939
374939

45 9958 4217
45 9958 4217

22-6
6-6

Nut 22-6
Nut 6-6

2.13.1
2.2.4

9
63

16

3750170-10
375072

45 3611 3705
45 9958 4391

Protective housing
Nut

2.14.1

61

2.7.2

45 9958 4348

Nut

2.9.3

1
1

375102

21
9

375110
375110

45 9958 4362
45 9958 4362

Nut
Nut

2.5.47
2.5.48

11
12

---

375110

45 9958 4362

562-6

Nut 562-6

2.5.13

1
1
--

2.13.2

17
42

24

24

19
7
62

24
1

24
1

10
4
7

35

35

1
2

---

375919
376128

45 9958 6159
45 9958 6223

18

Washer
Washer 18

376128
376128
376145

45 9958 6223
45 9958 6223
45 9958 6230

18
18

Washer 18
Washer 18
Washer

376145
377570
377608

45 9958 6230
45 9958 8098
45 9958 8133


1025

Safety washer
Dowel 1025
Dowel

2.13.1

377608

45 9958 8133

Dowel

2.5.52

--

377625

45 9958 8140

Dowel

2.5.31

10

--

377625

45 9958 8140

Dowel

2.5.52

10

--

377625

45 9958 8140

Dowel

2.10.2

22

3780

Engine of additional

2.14.1

drive

76

3780000

45 7375 3907

DC motor

2.12.8

378180

45 9951 7587

Key

2.10.2

32

2
4

2.2.2
2.4.7
2.16.13
2.2.4
2.5.21
2.5.31

378609

45 9981 8019

221,5

Plug 221,5

2.13.1

378609

221.5

Plug 221.5
Plug

2.12.9

378960
379053

45 9981 8019
45 9958 7025

29
20

2.10.2

16

45 9981 8294

Knee-piece

2.2.2

34

379053

45 9981 8294

Knee-piece

2.2.4

65

379053

45 9981 8294

Knee-piece

2.5.2

20

1
--

379053

45 9981 8294

Knee-piece

2.5.20

21

45 9981 8294

Knee-piece

2.5.24

1
1

--

379053
379053

45 9981 8294

Knee-piece

2.5.60

28

--

379053

45 9981 8294

Knee-piece

2.5.64

--

379053

45 9981 8294

Knee-piece

2.13.1

379053

45 9981 8294

1/4

Knee-piece 1/4

2.4.9

16

3
2

--

379053
379169

45 9981 8294
45 3414 3607

End knee-piece
Cleat

2.4.1
2.1.4

2
5

2
1

379169

45 3414 3607

Cleat

2.14.1

84

379169
379198

45 3414 3607
45 3625 1979

Cleat
Cleat

2.14.2

55
27

4-83

2.2.2


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
379198

45 3625 1979

Cleat

2.4.1

41

85

14

14
3

379198

45 3625 1979

Cleat

2.14.1

379198

45 3625 1979

Cleat

2.14.2

45 3625 1979
45 9958 4408

14

Cleat
Nut 14

2.15.4

56
21

379198
379225

2.5.16

37

--

379239

45 9958 4428

Nut

2.1.4

379270

45 9981 8411

Coupling

2.1.4

379275

45 9981 8487

Coupling

2.5.16

38

2
--

379276

45 9981 8421

Coupling

2.5.18

16

--

379277

45 9981 8425

Taper coupling

2.2.4

39

379432

45 3414 3561

Metal seal

2.17.5

379473

45 9981 8504

Nipple

2.2.2

42
50

1
1

1
1

379497

45 9981 8543

11

45 9981 8687

Nipple
Knee-piece

2.16.6

379652

2.2.2

49

63

379652

45 9981 8687

Knee-piece

2.13.1

379652

45 9981 8687

Knee-piece

2.13.12

21

Knee-piece
Sensor of speedometer

2.13.1

103

2.5.63

--

379659

45 9981 8690

3802010

45 7381 3547

540-

3802033-20

45 3613 4578

Driving pinion of
speedometer drive

2.5.48

34

--

540-

3802034-10

45 3613 2180

Driven pinion of
speedometer drive

2.5.63

--

Connection pipe of
speedometer drive

2.5.63

--

2.5.14

29

--

24.

540-

3802035-30

45 3613 2181

540-

3802044

45 3613 4675

Shaft of spidometer
drive

200-

3802045
3802066

45 3414 1508
45 3613 8968

Bushing
Bushing

2.14.2

2.5.11

28
3

7548-

--

7548-

3802066

45 3613 8968

Bushing

2.5.14

34

--

Bushing of driven pinion

2.5.63

--

Washer

2.5.63

--

Unit of control lamps

2.14.7

37

Unit of control lamps

2.14.7

21

7548-

3802066

45 3613 8968

540-

3802068

45 3613 2186

3012.

3803-01

45 3921 5859

3803010

45 3614 8922

2212.

3803-07

45 7334 7433

Control lamp

2.14.7

19

24.

3803-07

45 3921 5362

Control lamp

2.14.7

19

3803-17

45 3921 5859

Unit of control lamps

2.14.7

21

200144-

3806026
3806600-

45 3414 1511
45 7382 4409

Gasket
Fuel level gauge

2.2.3
2.2.3

4
3

1
1

1
1

121.

3813--

45 7383 3172

Indicator of tahometer

2.14.7

20

2.15.2

17

2.14.1

25

75481-


540-

3816390-10

45 3613 2189

3602.

Manometer for pressure checking in the


cylinders of suspension with hose

Sensor of emergency

pressure

3829

45 7312 0068

18.

3829010

45 7382 6215

Sensor of pressure

2.14.1

26

11.

3829010

45 7382 6127

Sensor of pressure

2.14.1

68

4-84


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.14.1

29

2.5.14

20

--

2.5.14

28

--

2.5.14

--

Figure
No

5407548-

3829500-01

45 3613 6732

3841032

45 3613 5178

Hose of pressure sen-

sor oil duct

Driven pinion of spidometer drive


Pinion

Driving pinion of drive

3841034

45 3613 6009

7548-

3841036

45 3613 5997

30

549-

3841048
3841050

45 9836 0233
45 3613 6010

47

Locking ring 47
Bushing

2.12.2

10

2.5.14

36

--

7548-

7548-

3841052

45 3613 6011

Bushing

2.5.14

35

--

385-400-85-2-2

25 3111 3482

Ring

2.2.3

45

540-

3901028

45 3613 2203

Pry bar

2.15.2

7540-

3901112

45 3616 5216

Wrench for nut of re-

2.15.2

active rod fastening

3901114

45 3616 5215

2.15.2

3901284

45 3921 4663

Pry bar

2.15.2

Tag

2.14.7

11

Lever-plunger type

2.15.1

17

squirt
Tire manometer 14

2.15.1

16

Hydraulic jack

2.15.2

16

7548-

754075303114-

111.
754065257540-

3903076

45 3626 0726

3911010-01

45 9136 3001

3912200

45 7383 5004

3913010

45 9136 2901

3914030-20

45 3616 8313

3916673-01

45 3611 4063


14


68
-

Wrench for nut of


suspension fok fastening

Bonnet shroud

2.15.3

Wrench 68

2.15.2

Hose for tires inflation

2.15.2

20

Tool bag

2.15.1

--

2.16.6

2.15.2

2.15.1

13

2.15.2

11

2.15.2

12

2.15.2

19

2.15.2

13

2.15.2

2.15.2

3917350

45 3616 8513

3919010-02

45 3416 3778

540-

3919472

45 3613 2371

Shaft of hinge

Wrench for nut of

540-

3924030

45 3613 2375

steering wheel fasten-

ing

549-

3924094

45 3619 2878

Special wrench

3924130-01

45 3613 3489

Front performance

scale

3924131

45 3613 3493

Rear performance

scale

3924150

45 3613 2382

500-

540-

540-


540-

75406540-

525-

3924170

45 3616 5593

3924259

45 3613 2386

3924300

45 3611 0299

Device for checking of


suspension cylinders

Wrench of turn cylin-

der nuts

Mounting finger

Wrench for nuts of

bearings of rear wheel

hub

4-85


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.15.1

11

2.15.2

2.15.2

14

2.15.2

10

2.15.2

15

2.15.2

18

Figure
No

75481-

3924316

45 3614 6280

540-

3924330

45 3613 2387

540-

3924370-12

45 3613 6694

540-

540-

3924375

3924414-10

45 3613 2402

45 3613 2414

540-

3924420-10

45 3613 2418

540-

3924442

45 3613 2420

401120

45 9984 8200

402717

45 9984 8445

402741

45 9984 8478

Socket wrench

Socket for unscrewing


of rear axle plugs and
planetary gear

Charging device for


suspension cylinders

Wrench for nuts of

bearing of differential

cups

Hose for oil charging

to suspension cylin-

ders

Connection pipe for

opening of cylinders

valve



121.25

Insert for wrench

2.15.1

14

Captive nut 121.25

2.2.4

40

Knee-piece

2.2.4

71

Knee-piece

2.13.1

47

12

12

18

1
1

402776

45 9984 8499

Knee-piece

2.13.1

404249

45 9984 8602

Connection pipe

2.13.2

Connection pipe

2.13.1

34

Connection pipe

2.13.1

51

Filtering element

2.5.3

--

2.13.12

7
2

1
2

--

1
12

-12
3

404304

45 9984 8621

404314

45 9984 8624

412-1-061

36 8965 5303

418251

45 9966 7405

549-

4202179

45 3619 2949

57,5

Ring

2.5.2

549-

4202179

45 3619 2949

Ring

2.17.9

4202360-10

45 3612 1756

Thrust disk

2.5.5

423102

46 2213 4822

Bearing

2.7.5

41
8

424122

46 2224 5004

Bearing

2.5.60

17

--

424122

46 2224 5004

Bearing

2.5.61

--

1
1

531-

Key 57,5

--

42607
42607

46 2140 0003
46 2140 0003

Bearing
Bearing

2.4.7
2.4.8

11
9

432501

45 9957 4102

56

Nut 56

2.5.5

56

2
--

7820-

4603100

45 3642 2130

Auxiliary valve

2.17.5

40

78207820-

4603102
4603104-10

45 3642 2131
45 3642 6752

Body
Cover of spring

2.17.8
2.17.8

15
10

1
1

1
1

4603106

45 3642 2133

Cover

2.17.8

18

46 1523 1603

Bearing

2.5.54

13

1
--

46115

7820-

78211-

4617100

45 3642 4469

Safety valve

2.17.5

38

78211-

4617107

45 3642 4470

Body

2.17.7

4617108
4617114

45 3645 0508

Bushing

2.17.5

12

45 3642 4471

Seat

2.17.7

782378211-

4-86


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

78211-

4617119

45 3642 4522

Spring

No
2.17.7

78211-

4617122

45 3642 4473

Valve

2.17.7

78211-

4617128

45 3642 4473

Protective ring

2.17.7

78211-

4617132

45 3642 4475

Cover

2.17.7

481715

Pin

2.13.7

19

Dowel

2.13.9

Thrust ring

2.13.9

Thrust ring

2.13.7

12
1

Thrust ring

2.13.8

21

45 3911 3379

Dosing pump

2.12.6

5000012
5000024-30

45 3614 5087
45 3614 8717

2.16.1

Cabin

2.16.2

10

--

540-

5001080

45 3613 4801

2.4.2

18

75481-

5001080

45 3614 5091

Pad
Pad of the cabin support

2.16.1

75481-

5001110

45 3614 5102

Pad bushing

2.16.1

Plate of shock absorber

2.16.1

10

484105
489305
489316
489317
AGL

500 N21/02S151S

7548175481-

7548175481-

Cabin

5001137

45 3614 5105

5001166
50316

45 3614 5108
46 1274 5471

Cabin stopper

2.16.1

Bearing

2.5.12

--

50316 5

46 1274 5472

Bearing

2.5.61

--

50416

46 1274 5495

Bearing

2.5.14

11

--

50416

46 1274 5495

Bearing

2.5.47

14

--

1
1

50416

46 1274 5495

Bearing

2.5.48

32

--

75483-

5109010

45 3613 8851

Floor carpet

2.16.2

62

--

75481-

5109028-20

45 3614 8684

Lining of floor carpet

2.16.2

64

--

7555-

5109046

45 3637 3971

Angle bar

2.16.2

67

75481-

5109050

45 3624 8686

Adapter plate

2.13.2

7545-

45 3634 1401
45 3614 5124

Bracket

2.13.2

Support bay

2.16.2

4
14

75481-

5109070
5109160

13.

5205002

45 7366 8637

Gasket of drive

2.16.5

Windshield wiper drive

2.16.5

13.

5205100

45 7376 8979

75481-

5205158

45 3614 5128

Side window glass

2.16.2

293.

5205500

45 7367 1628

Link unit

2.16.5

5205700-10

45 7367 1623

Blade with lever

2.16.5

540-

5206009

45 3613 2474

Hold-down

2.16.2

14

14

540-

5206009

45 3613 2474

Hold-down

2.16.4

37

75481-

5206012

45 3614 5127

Windshield glass

2.16.2

Sealant of windshield

2.16.2

2.16.2

2.16.2

39

2.16.2

40

55.

75481-

5206060

45 3614 5351

75481-

5206066

45 3614 5355

Sealant insert of wind-

Right upholstery of

75481-

5302010

45 3614 5160

shield

front side
75481-

5302011

45 3614 5161

Left upholstery of front


side

4-87


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.16.2

41

2.14.7

39

Figure
No

75481-

5302020

45 3614 5166

Upholstery of front
side

75481-

Instrumentation panel

with controls

Left instrumentation

2.14.7

45 3614 5184
45 3614 5185

panel
Cover of right panel
Cover of left panel

10

2.16.3
2.16.3

15
15

1
1

1
1

5325040

45 3614 6210

Bracket

2.16.3

27

5325080-10

45 3614 8751

Middle instrumenta-

2.14.7

tion panel

24

5325126

45 3614 5207

Cover of middle panel

2.16.3

25

5325140

45 3611 3790

Rear panel

2.16.3

16

5325180-10

45 3614 8712

Side panel

2.16.3

18

45 3614 8742

2.16.3

26

2.16.3

5325010

45 3614 5178

5325011

45 3614 5179

7548175481-

5325020
5325021

7548175481-

75481-

7548175470175481-

75481-

5325240

45 3614 5226

Shroud of middle
panel
Front cover

23

75481-

5325241-10

45 3614 8711

Rear cover

2.16.3

17

45 3614 8807

Upper instrumentation
panel

2.16.3

75481-

75481-

5325230-10

5325250-20

75481-

5325280-20

45 3614 8161

Front panel

2.16.3

75481-

5325290-10

45 3614 8355

Front beam

2.16.3

24

75481-

5325386

45 3614 5254

Bracket

2.16.3

75481-

5325406

45 3614 5260

Gasket

2.16.3

53614

46 2230 0015

Bearing

2.5.13

17

2
--

5402010

45 3614 5309

Right upper uphol-

2.16.2

42

75481-

stery
75481-

5402030-10

45 3614 8809

Middle side upholstery

2.16.2

43

75481-

5402031-10

45 3614 8714

Middle upholstery

2.16.2

44

75481-

5402040

45 3614 5318

Right lower upholstery

2.16.2

45

75481-

5402041

45 3614 5319

Lower upholstery

2.16.2

46

Left front upholstery

2.16.2

47

75481-

5402070-10

45 3614 7475

75481-

5402071

45 3614 5326

Left rear upholstery

2.16.2

48

75481-

5402080

45 3614 5332

Plug upholstery

2.16.2

49

--

75481-

5403010

45 3614 5337

Sliding window

2.16.2

15

75481-

5403011

45 3614 8780

Sliding window

2.16.4

45 3614 5338

Sliding window frame

2.16.2

28

Sliding window frame

2.16.4

Sliding window frame

2.16.2

18

Sliding window frame

2.16.4

11

75481-

75481-

75481-

75481-

5403022

5403022

5403025

5403026

45 3614 5338

45 3614 5339

45 3614 8790

profile

profile

profile

profile

75481-

5403028

45 3614 5340

Lining

2.16.2

17

75481-

5403028

45 3614 5340

Lining

2.16.4

75481-

5403042-10

45 3614 8367

Sealant of movable

2.16.2

23

4-88

window


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Quantity BELAZ

Position
No

7540A

7540B

2.16.4

2.16.2

25

2.16.4

10

2.16.2

32

2.16.4

2.16.2

29

2.16.4

13

2.16.2

11

2.16.4

14

2.16.2

12

2.16.4

15

2.16.2

33

Figure
No

75481-

75481-

75481-

75481-

75481-

75481754817517-

7517-

5403043-10

5403044

5403044

5403045

5403048

5403052-10

45 3614 8791

45 3614 5343

45 3614 5343

45 3614 5700

45 3614 8792

45 3614 9062

Sealant of movable

Sealant of movable

Sealant of movable

window

Sealant of movable

Sealant of movable

Glass of side movable

window

window

window

window

window

5403054-10

45 3614 9063

Movable window glass

5403064

45 3644 5816

Handle of movable

5403064

45 3644 5816

Handle of movable

window

window

7517-

5403066

45 3644 5848

Lining

7517-

5403066

45 3644 5848

Handle lining of mov-

Glass of side movable

45 3614 8795

Idle glass

2.16.4

Sealant of idle window

2.16.2

30

7548175481-

5403082
5403083

45 3614 5345

able window

window

75481-

5403084

45 3614 5346

75481-

5403084

45 3614 5346

Sealant of idle window

2.16.4

75481-

5403085

45 3614 5699

Sealant of idle window

2.16.2

26

Sealant of idle window

2.16.4

12

75481-

5403085

45 3614 5699

75481-

5403087

45 3614 5347

Sealant of idle window

2.16.2

24

75481-

5403088

45 3614 8796

Sealant of idle window

2.16.4

75481-

5403116

45 3614 5348

Sealant of side win-

2.16.2

Sealant insert of side

2.16.2

Upper facing of sliding

2.16.2

22

Lower facing of sliding

2.16.2

20

Front facing of sliding

2.16.2

19

Rear facing of sliding

2.16.2

21

Glass shell

2.16.2

31

Glass shell

2.16.4

75481-

75481-

75481-

75481-

75481-

5403122

5403350

5403351

5403360

5403361

45 3614 5352

45 3614 5356

45 3614 5357

45 3614 5360

45 3614 5361

75481-

5403431

45 3614 5364

75481-

5403431-10

45 3614 8793

4-89

dow

window

window

window

window

window


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
75481-

5602012

45 3614 5397

Rear side upholstery

2.16.2

50

75481-

5603016

45 3614 5401

Glass of rear window

2.16.2

38

75481-

5603018

45 3614 5350

Sealant of rear win-

2.16.2

37

Sealant of rear win-

2.16.4

38

Sealant insert of rear

2.16.4

36

Sealant insert of rear

2.16.2

36

75481-

75481-

75481-

5603018

5603019

5603019

45 3614 5350

45 3614 5354

45 3614 5354

dow

dow

window

window

562531

45 9932 1201

Plug

2.5.24

--

75481-

5702010-10

45 3614 8081

Roof upholstery

2.16.2

51

75481-

5702020-10

45 3614 8082

Right roof upholstery

2.16.2

52

75481-

5702021-10

45 3614 8083

Left roof upholstery

2.16.2

53

5702062

45 3616 5264


( )

Upholstery holder

2.16.2

54

72

72

2.14.7

26

2.16.2

61

7540-

754817548175481549549-

54975481-

(gray)

5.575.006

45 3922 0096

Lamp holder

6100010-20

45 3614 8788

Door with armature

45 3614 8778

Door

2.16.4

21

6102018-10

45 3614 8546

Door upholstery

2.16.4

34

6103370

45 3619 8276

Latch

2.16.3

45 3619 8276

Latch of movable win-

2.16.4

22

Latch of movable win-

2.16.2

35

Door lock

2.16.4

26

Adjusting plate

2.16.2

77

Inner door handle

2.16.4

29

1
1

6100030-20

6103370

6103370
6105020-30

45 3619 8276
45 3614 8904

75481-

6105048

45 3614 5471

75481-

6105250

45 3614 5884

and handles

dow

dow

5336-

6106024

45 3522 6386

Shaft of hinge

2.16.2

69

75481-

6106024

45 3614 6397

Finger of hinge

2.16.12

42

75481-

6106250

45 3614 5479

Door hinge

2.16.2

68

75481-

6106252

45 3614 5480

Door hinge

2.16.2

71

75481-

6106260

45 3614 5483

Holder of hinge

2.16.2

72

75131-

6107010

45 3646 2189

Front sealant of door

2.16.2

63

Thermo sound insula-

75481-

6112028

45 3614 8593

frame
2.16.4

35

6-116

46 1223 0517

tion of door
Bearing

2.5.9

--

6-116

46 1223 0517

Bearing

2.5.12

--

6-116

46 1223 0517

Bearing

2.5.13

12

--

6-116

46 1223 0517

Bearing

2.5.14

--

6-116

46 1223 0517

Bearing

2.5.47

18

2
--

6-116

46 1223 0517

Bearing

2.5.48

19

--

45 3921 2666

Filtering element

2.2.3

37

631-1-19 2

4-90


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
631-1-19 2

45 3921 2666

Filtering element Re-

2.12.9

13

gotmas
Bearing

6-46115

46 1523 1605

Pe

2.5.54

13

--

7521-

6601132

45 3627 1185

Finger

2.2.4

15

75211-

45 3627 1229
45 3627 1229

Cramp

2.13.1

Buckle

2.2.4

67
68

75211-

6603724
6603724

75211-

6603724

45 3627 1229

Cramp

2.4.9

Cramp

2.13.1

Drivers seat

2.16.6

61
8

2
1

15

752116430-

6603725
6800010

45 3627 1230
45 3425 4051

7513-

6800042

45 3641 7161

Support

2.16.6

75481-

6800100

45 3614 6369

Air duct

2.16.6

12

75481-

6804210

45 3614 7395

Seat stopper

2.16.6

16

45 3923 1139

Seat pedestal with

2.16.6

10

1
4

6430-

6807006-10

pneumatic equipment

78211-

6816042

45 3642 5962

Latch

2.16.11

14

75481-

6870010

45 3614 4667

Fold-back seat

2.16.6

75481-

6870030

45 3614 4677

Hinge

2.16.6

75481-

6870032

45 3614 4678

46 4913 3545

Flap of hinge
Hinged bearing

2.16.6

6-60

2.9.4

7,144-40+50

46 9115 5241

Ball

2.5.59

--

7,938-60+100

46 9116 5561

Ball

2.5.16

9
27

6
--

7,938-60+100

46 9116 5561

Ball

2.5.40

38

--

7.938-6050

46 9116 5561

Ball

2.12.7

2.12.4

10

704902610
7312

46 4111 1148
46 2414 1448

Bearing
Bearing

2.5.41

15

--

7312

46 2414 1448

Bearing

2.5.42

46 2414 1618

Bearing

2.7.3

6
8

1
1

--

7318
7522

46 2414 2233

Bearing

2.7.4

7612

46 2414 2774

Bearing

2.5.41

30

--

7612

46 2414 2774

Bearing

2.5.42

46 2414 2901

Bearing

2.10.4

9
1

1
2

--

7616
7616

46 2414 2898

Bearing

2.10.4

7618

46 2414 2940

Bearing

2.7.3

7622

46 2414 3015

Bearing

2.10.4

7622

46 2414 3014

Bearing

2.10.4

--

1
1

7810-0928

39 2661 1175

Screwdriver

2.15.1

7810-0982

39 2661 8055

Screwdriver

2.15.1

--

Wrench S=8-10

2.15.1

7811-00032

39 2651 2055

S=8-10

7811-0041

39 2651 2155

Wrench

2.15.1

7811-0045

39 2651 2195

S=41-46

Wrench S=41-46

2.15.1

7811-0047

39 2651 2215

S=50-55

Wrench S=50-55

2.15.1

7811-0232

39 2651 4125

=27-27

Wrench =27-27

2.15.1

--

Wrench =30-30

2.15.1

--

Wrench

2.15.1

10

Wrench =65-110

2.15.1

Wrench S=11-13

2.15.1

--

7811-0233
7811-0290
7811-0352
7811-0461

39 2651 4135
39 2651 3096
39 2652 1325
39 2651 2265

=30-30

=65-110
S=11-13

7811-0531

45 3921 3812

S=5,57

Wrench S=5,57

2.15.1

7813-0035

39 2651 5056

Wrench

2.15.1

7814-0253

39 2641 4111

Pliers

2.15.1

--

4-91


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B
1

No
7850-0118

45 3921 3147

Hummer

2.15.1

12

7851-0162

99 0000 2552

Piercer

2.15.1

12

80105

46 1150 0017

Ball bearing

2.12.1

80105

46 1150 0017

Ball bearing

2.12.6

Bearing

2.6.5

10

80470710

46 4112 1617

804709210

45 3921 2251

Roller needle bearing

2.6.3

8
1

80-

8100051

47 6215 6074

Tee

2.16.9

80-

8100052

47 6221 3646

Plug

2.16.9

75481-

8101010-20

45 3614 8601

Cabin heater

2.16.7

15

75481-

8101012-20

45 3614 8602

Housing of heater

2.16.8

20

75481-

8101030

45 3614 4596

Latch of heater radia-

2.16.8

Gasket of heater ra-

75481-

8101043-10

45 36148611

tor
2.16.8

17

2
1

7548-

8101044

45 3614 7973

diator
Hose

2.16.9

75481-

8101044

45 3614 4697

Hose

2.16.9

540-

8101050

11 0000 0385

Ball

2.2.5

12

540-

8101050

11 0000 0385

Ball

2.12.1

22

Ball

2.12.2

18

Ball

2.13.3

Heater radiator

2.16.8

9
16

1
1

2.16.8

18

5405407548375481-

8101050
8101050
8101060
8101074-10

11 0000 0385

11 0000 0385
45 3611 3148

45 3614 8610

Gasket of heater radiator

75481-

8101076

45 3614 4704

Sealant

2.16.8

75481-

8101376-10

45 3614 8609

Gasket

2.16.7

16

75131-

8101711

45 3646 1403

Handle

2.16.4

23

75481-

8102028

45 3614 6248

Fan rotor

2.16.8

10

75481-

8102044

45 3614 6249

Electromotor disk

2.16.8

11

75481-

8102240

45 3614 8366

Gasket of electromo-

2.16.8

15

807548175481-

tor disk

8104070

47 6221 4519

Filter

2.16.8

8108010-10

45 3614 8605

Snout of body blowout

2.16.7

45 3614 4742

Drive of heater shut-

2.16.7

18

Hold-down

2.16.7

14

8109210

ters control

75481-

8109258

45 3614 4754

75481-

8119530

45 3614 5511

Deflector

2.16.7

7513-

8119542

45 3641 8784

Jet

2.16.7

19

45 3614 8612

Hose of windshield

2.16.7

Hose of windshield

2.16.7

12

Hose of rear window

2.16.7

75481-

75131-

7822-

8120044

8120044

8120044

45 3644 2184

45 3642 7820

venting

venting

venting

75406-

8120132

45 3616 6875

Hose

2.16.9

75481-

8122040

45 3614 5520

Filter body

2.16.8

19

75481-

8122064

45 3614 6249

Cover of filter body

2.16.8

4-92


Number index

7540A-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Position
No

Quantity BELAZ
7540A

7540B

No
75481-

8122159

45 3614 5536

Sealant

2.16.8

549-

8201098

45 3619 7108

Plate

2.16.13

17

75473-

8201100

45 3611 2017

Mirror bracket

2.16.11

75473-

8201101

45 3611 2016

Mirror bracket

2.16.11

7555-

8201110

45 3637 2944

Upper holder of brack-

2.16.11

Lower holder of brack-

2.16.11

7555-

8201112

45 3637 2945

ets

ets

7555-

8201128

45 3637 2946

Plug

2.16.11

12

75131-

8201132

45 3644 5273

Bracket

2.16.11

13

549-

8201158

45 3619 7107

Clamp

2.16.13

16

75481-

8202010-10

45 3614 8053

Side handhold

2.16.2

57

75406-

8202210-20

45 3616 8048

Right handhold

2.16.13

Left front handhold

2.16.13

22

75406-

8202211-30

45 3616 8311

75473-

8202221

45 3611 4437

Left rear handhold

2.16.13

15

Sun visor

2.16.10

Right bracket

2.16.10

Left bracket

2.16.10

Ladder

2.16.13

29

27

31

64221-

8204010

45 3427 6771

7921-

8204036

45 8631 2595

7921-

8204037

45 8631 2596

75406-

8210010

45 3616 8319

75406-

8210011

45 3616 8316

Ladder

2.16.13

504-

8213012

45 3415 2298

Pocket for papers

2.16.4

75406-

8401010-10

45 3616 8280

Facing of radiator

2.16.12

26

74211-

8401149

45 3632 4783

Logo

2.16.12

27

75406-

8402020-10

45 3616 8281

Upper hood panel

2.16.12

37

75406-

8402096

45 3616 8251

Hood panel

2.16.12

38

75406-

8402097

45 3616 8252

Hood panel

2.16.12

39

75406-

8402182-10

45 3616 7696

Support of side hood

2.16.12

36

75406-

8402412

45 3616 5659

Side hood

2.16.12

33

540-

8402451

45 3613 3021

Side hood buffer

2.16.12

58

540-

8402500

45 3613 3030

Hood lock

2.16.12

40

540-

8402532

45 3613 3034

Spring

2.5.15

12

--

540-

8402532

45 3613 3034

Spring

2.5.56

15

--

540-

8402532

45 3613 3034

Clasp spring

2.16.12

75406-

8402764

45 3616 8250

Spring

2.16.12

19

75406-

8403010

45 3616 5687

Right fender

2.16.13

75406-

8403011-10

45 3616 8295

Left fender

2.16.13

12

8403019

45 3611 3765

Mud flap

2.16.14

11

Right front mud flap

2.16.14

12

754775404-

8403066

45 3616 5692

75406-

8403067

45 3616 5693

Left front mud flap

2.16.14

13

Middle right mud flap

2.16.14

10

75406-

8403078-20

45 3616 8228

75406-

8403088

45 3616 5707

Bracket of mud flap

2.16.13

30

45 3616 5709

Right rear mud flap

2.16.14

75406-

8403090

4-93


Number index

7540-3902090

4.1 ,
Table4.1 Number index of assembly units and parts

Designation


code

,
Assembly units, parts

Figure

Quantity BELAZ

Position
No

7540A

7540B

No
75406-

8403091

45 3616 5710

Left rear mud flap

2.16.14

Right front bracket

2