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Steel Structures PDF
Steel Structures PDF
DIMA STEFANESCU
STEEL STRUCTURES
– basic elements –
DEDICATION
This book is a tribute to the memory of Professor Dragos GEORGESCU, the author
of the curricula of STEEL STRUCTURES courses at the French and English
Department of the Technical University of Civil Engineering of Bucharest.
STEEL STRUCTURES – basic elements
CONTENTS
5
STEEL STRUCTURES – basic elements
6
STEEL STRUCTURES – basic elements
7
STEEL STRUCTURES – basic elements
8
STEEL STRUCTURES – basic elements
9
STEEL STRUCTURES – basic elements
10
1. STEEL STRUCTURES
Chapter 1
STEEL STRUCTURES
This type (S.C.) of construction works is largely represented by all kind of buildings:
• one storey industrial buildings (Fig. 1.2a);
• apartment houses, offices, hotels, schools, colleges etc. (Fig. 1.2b);
• sport halls, theatres etc.
11
1. STEEL STRUCTURES
Cladding
Structure
Cladding
Structure
(a) (b)
Fig. 1.2. Examples of type S.C. construction works
(a) (b)
Fig. 1.3. Examples of type S. construction works
12
1. STEEL STRUCTURES
p
p M M
H
Truss Beam
N N N
H
Beam-column Column
M M
Q Q Q
Fig. 1.5. Examples of structural members
13
1. STEEL STRUCTURES
A structure shall satisfy the following requirements during its intended lifetime:
1. It must sustain with appropriate degrees of reliability all actions to occur during its
construction and intended use.
2. It must remain fit for its required use.
This usually leads to two types of requirements to be checked:
• strength requirement – in order to resist all actions to occur during its intended
lifetime;
• stiffness requirement – in order to remain fit for its required use (allowable
displacements).
Calculation scheme
IB
Actual
h IC IC
configuration h
L L
Effects of actions
p M+ Q+
+
H N x z
Actions x
y y
z
Fig. 1.6. Main steps to create and analyse the model of a structure
14
1. STEEL STRUCTURES
where:
∆ – the calculated deformation;
∆a – the allowable deformation.
Example
p
MSd
Fig. 1.7. Example
Strength requirement
p ⋅ L2
Ed = MSd = (calculated)
8
Cd = MRd = W ⋅ R (calculated)
15
1. STEEL STRUCTURES
p ⋅ L2
E d ≤ Cd MSd ≤ MRd ≤ W ⋅R
8
Stiffness requirement
5 p ⋅ L4
∆=f= ⋅ (calculated)
384 EI
L
∆ a = fa = (allowable)
300
5 p ⋅ L4 L
∆ ≤ ∆a f ≤ fa ⋅ ≤
384 EI 300
In the above relations:
W – section modulus of the cross-section;
R – design strength of the steel grade that is used;
EI – stiffness of the cross-section of the member.
The strength requirements and the stiffness ones can be found in codes of
practice as principles and application rules.
Principles comprise:
• general statements and definitions for which there is no alternative;
• requirements and analytical models for which no alternative is permitted.
Application rules, usually called recommendations in the codes, are recognised
rules that follow the principles and satisfy their requirements. It is allowed to use
alternative rules, different from the recommendations (application rules) given in the
codes, provided that it is proved that the alternative rules comply with the principles
and provide at least the same reliability.
16
1. STEEL STRUCTURES
• rolled plates.
Some built-up elements like plate girders or box sections are fabricated in
fabrication shops, usually by welding.
The main structural members can be classified with respect to the dominant efforts N
(axial force), M (bending moment), Q (shear force), as follows:
1. Beam is a structural member whose primary function is to carry loads transverse
to its longitudinal axis (Fig. 1.8). The dominant effort is M (bending moment).
p
Equilibrium relations
z
C
MSd 0 QSd 0
x y y z
NSd=0
T
z
z
Fig. 1.9. Typical stress distribution for a beam
17
1. STEEL STRUCTURES
Remark: The cross-section must be developed (Fig. 1.10) in the plane of the acting
bending moment M in order to increase the resistant bending moment MRd, i.e. in the
plane of the acting forces (greater h → greater z → greater MRd = T ⋅ z).
Typical problem: The risk of lateral instability (lateral buckling) (Fig. 1.11a) or local
instability (local buckling) (Fig. 1.11b) is typical for metal (steel or aluminium alloy)
members subjected to bending moment.
(a) (b)
Fig. 1.11. Typical instability problems for metal members in bending
Depending on the practical solution adopted for a beam, the following ones are the
most commonly used cross-sections:
1.a. Rolled beam is a structural beam produced by rolling (hot rolling). The most
commonly used shapes (Fig. 1.12) for beams are the following ones:
IPE, HE, HL, HD, HP, W, UB, UC IPN UAP UPN
Fig. 1.12. The most commonly used hot rolled shapes for beams
18
1. STEEL STRUCTURES
1.b. Plate girder (Fig. 1.13) is a built-up structural beam, usually made of welded
rolled plates (sometimes they may be bolted or riveted, especially in the case of
aluminium alloy).
1.c. Lattice girder (Fig. 1.14) is a built-up structural beam made of a triangulated
system of bars subjected to axial forces. It is able to resist forces acting in it’s plane.
Top chord
h
Web members
L
M Bottom chord
C
D
h
T
19
1. STEEL STRUCTURES
he buckling buckling
(a) (b)
Fig. 1.17. Examples of columns
Remark: The fact that practically all the compressed structural members are sized by
the buckling resistance of the member is typical for steel structures. In the concrete
structures the loss of stability is an uncommon phenomenon.
For the column in fig 1.17a the strength requirement (1.1) turns into:
π2 ⋅ EI
PSd ≤ PRd = ( 1.7 )
(2 ⋅ he )2
External force Critical force
20
1. STEEL STRUCTURES
P
H N M
P
h
M=H×h
Remark: The following are typical for the cross-sections used in metal structures:
• the cross-section is preferentially developed in the plane of the acting bending
moment with regard to the strong axis y-y (Fig. 1.20a);
• in the situations when it is necessary, the moment of inertia (second moment of
the area) with regard to the weak axis z-z is improved (Fig. 1.20c).
Beam Column Beam-column
z z z
lip
y y y y y y
z z z
Iy >> Iz Iy Iz Iz is improved by lips
(a) (b) (c)
Fig. 1.20. Examples of cross-sections for beams, columns and beam-columns
21
1. STEEL STRUCTURES
P
H
4.a. Vertical bracing (Fig. 1.22) is a structural wall made of a triangulated system of
bars subjected to axial forces.
P P P P P P
H H H
22
1. STEEL STRUCTURES
x P P
point A
N=P
h h
O y B
(a) (b)
Fig. 1.23. Leading a vertical force to the ground
Solution
Use a vertical bar on the acting line of the force P to connect the point A to the
point B on the ground (Fig. 1.23b).
Remarks
1. This solution is the most economical, thanks to the following:
• the path AB is the shortest one to carry the force P to the ground;
• only the force P is to carry on the load path AB (according to a principle of
structural mechanics, a force translates on its acting line by its value).
2. This solution, corresponding to the case of a vertical force, can also be applied in
the case of an inclined force P.
23
1. STEEL STRUCTURES
x H
point A
O y
General remark
In accordance with a principle of structural mechanics, a force H displaces
parallel to itself by its value H and a bending moment M. As a result, it is much more
expensive to carry a horizontal force to the ground than to carry a vertical one.
Q=H
h
M=H×h
Remark a
Using this solution, the required area of material to carry a horizontal force H
could be 5 to 10 times (in some cases even more) greater than the required area to
carry the same force acting vertically P = H.
24
1. STEEL STRUCTURES
T C
C=T
C ⋅ cos α + T ⋅ cos α = H
h H
C=T=
2 ⋅ cos α
Remark b
This solution is more economical, because the force H is carried to the ground
by axial forces. For instance, if the force H = P the steel consumption is 2 to 3 times
greater than for the same force P acting vertically, depending on the distance a
between the supports. The greater the distance a is, the arm lever increases and, as
a result, the forces diminish.
x P
H
point A
O y
Fig. 1.27. Leading a horizontal force and a vertical force to the ground
25
1. STEEL STRUCTURES
Pretensioned
cables
Tinit > CH
Some structural systems based on the solutions presented in figure 1.28 are
shown in figure 1.29. These solutions are developed in order to realise spatial
structures, required both by stability requirements and by the effects of horizontal
forces H acting on any direction.
2–2
2 2
4–4
3 3 4 4
1 1 1–1 3–3
26
1. STEEL STRUCTURES
A–A
Fig. 1.31. Cross-sections that are not very common for steel columns
27
1. STEEL STRUCTURES
Problem 4
Lead to the ground vertical (P), horizontal (H) and inclined (I) forces acting on
the roof or on the floor of a building (Fig. 1.32).
H I P
Solutions
Figure 1.33 shows three possible solutions, which are compared in table 1.1
from the point of view of their strength, stiffness and ductility properties.
Strength is the resistance to the forces S (N, Q, M, Mt) produced by the loads.
Stiffness is the resistance to the deformations ∆, γ, θ produced by the loads.
Ductility is the capacity to dissipate energy by large plastic deformations.
Solution 1: M.R.F. = Moment Resisting Frame
1
plastic hinge
buckling
1
plastic zone
Fig. 1.33. Possible solutions for leading forces acting on the roof
28
1. STEEL STRUCTURES
P Pr HTB VB CRG
H
PH L
L
crane CRG
RHB
MRF
HTB
Fig. 1.34. A typical steel structure for a single storey industrial building
29
1. STEEL STRUCTURES
Column (C)
Crane runway
girder (CRG)
Fig. 1.35. A steel structure for a single storey industrial building using trusses
30
1. STEEL STRUCTURES
PLAN
1 1
SECTION 1 – 1
MRF CBF EBF
31
1. STEEL STRUCTURES
Figure 1.38 shows the tallest building in the world, Taipei 101, situated in
Taipei, Taiwan.
Taipei 101
509m – 101 floors – 2004
Fig. 1.38. Present-day tallest building in the world
32
2. RELIABILITY OF STEEL STRUCTURES
Chapter 2
33
2. RELIABILITY OF STEEL STRUCTURES
σc
σall = ( 2.2 )
c
where c is a global safety coefficient taking into account the following possibilities:
• actual nominal loads considered in calculating the effective stress σ in equation
(2.1) could be greater than assumed;
• actual nominal yielding stress σc in equation (2.2) could be lower than presumed;
• fabrication and/or erection may produce unfavourable effects.
The stiffness requirement is expressed by the following equation (same as
(1.2)):
∆ ≤ ∆a ( 2.3 )
where ∆ and ∆a are the calculated and the allowable deformation respectively.
Critical remark
The method considers only a simultaneous increase of the loads that can
unfavourably affect a correct analysis of the reliability, especially when permanent
loads (dead loads) are significantly smaller than the imposed ones (live loads).
The following two examples point out the facts that:
• a snowfall is always more dangerous for the structural members of a roof when
the cover is in steel sheeting than for a concrete slab (example 2.1);
• on the same roof structure, the effect of wind suction is always more dangerous
when the cover is very light, like in steel sheeting construction (example 2.2).
Example 2.1.
For the structure shown in figure 2.1 the following are given:
• snow load: s = 1.2 kN/m2
σc
• steel OL37: c = 240N/m2; c = 1,5; σall = = 160 N mm2
c
the following are required:
• size the bottom chord of the truss considering two possible solutions:
1. concrete slab cover: 3 kN/m2
2. steel sheeting cover: 0.1 kN/m2
• for the chosen bottom chord shapes, examine the behaviour under the action of a
snow-load increased from 1,2kN/m2 (a) to 2,0kN/m2 (b).
34
2. RELIABILITY OF STEEL STRUCTURES
roof q (kN/m)
cover
3m
side L = 24m
wall Lt = 10m
q ⋅ L2
M=
8
Fig. 2.1. Example 2.1
35
2. RELIABILITY OF STEEL STRUCTURES
Security level
σc 240 σc 240
c= = = 1,51 c= = = 1,54
σ 159 σ 156
b. Bottom chord check → snow = 2,0kN/m2
Concrete slab cover Steel sheeting cover
p = D + L = 3,4 + 20 = 5,4 kN/m2 p = D + L = 0,4 + 20 = 2,4 kN/m2
q = p ⋅ Lt = 5,4 × 10 = 54 kN/m q = p ⋅ Lt = 2,4 × 10 = 24 kN/m
q ⋅ L2 54 × 24 2 q ⋅ L2 24 × 242
M= = = 3888kNm M= = = 1728kNm
8 8 8 8
M 3888 M 1728
N= = = 1296kN N= = = 576kN
h 3 h 3
N 1296 × 103 N 576 × 103
σ= = = 186,2 N mm 2 σ= = = 234,1N mm 2
A 69,6 × 10 2
A 24,6 × 10 2
σc 240 σc 240
c= = = 1,29 c= = = 1,025 ≅ 1,0
σ 186,2 σ 234,1
Remark
Under the action of a snow load increased from 1,2kN/m2 to 2,0kN/m2, which
is to be expected to occur in the intended life of the building:
• in the case of a concrete slab cover the safety coefficient decreases from c=1,51,
but a value of 1,29 still remains;
• in the case of steel sheeting cover, practically there is no more load carrying
capacity, as the safety factor decreases from c=1,54 to c=1,0.
This remark underlines a weakness of the method, that the cross-section of the steel
solution was not well sized. A possible increase of the snow load from the value
considered in design to an accidental one has a more unfavourable effect on a light
roof than on a heavy one. This cannot be outlined by the allowable stress method.
Example 2.2.
Check the bottom chord of the truss sized in example 2.1 for the same
structure without side walls (Fig. 2.2) under the action of a wind suction
gw=0,6kN/m2. The check is to be made considering summer time, i.e. without the
effect of snow load.
36
2. RELIABILITY OF STEEL STRUCTURES
roof cover qg
3m
6m
qw
Lt = 10m
37
2. RELIABILITY OF STEEL STRUCTURES
Remarks
1. When the wind suction reaches gw = – 0,4kN/m2, the total load for steel sheeting
cover becomes:
p = D + L = 0,4 – 0,4 = 0 kN/m2 N = 0 kN σ = 0 N/mm2;
2. When the wind suction reaches gw = – 0,6kN/m2:
• in the case of concrete slab cover the safety factor increases from 1,51 to 2,48;
• in the case of steel sheeting cover the safety coefficient decreases to 0,24 (<
1,0); a collapse is to be expected.
Conclusions
1. In the allowable stress method any progress in information is difficult to be
considered because all parameters affecting the reliability of the structure are
included in the unique safety coefficient c.
2. Taking into account the above remarks, at present most of the codes replaced
the allowable stress method by the limit state method, which is a semi-
probabilistic method.
38
2. RELIABILITY OF STEEL STRUCTURES
• consider the results on a sample of n = Σni tensile specimen tests (i.e. n values of
yield stress c);
• according to the values given in table 2.1, draw the histogram in figure 2.3,
noticing that the normalized area of any rectangle on the histogram represents
the ratio:
ni n
fi = = i ( 2.5 )
n ni
Calculation
Results association Frequency of • mean value xm (N/mm2)
results • dispersion D (N2/mm4)
Interval Absolute Relative
Interval of
central ni fi fi xi (xi – xm)2 fi (xi – xm)2
association
values xi
220 ÷ 240 230 20 0.05 11.5 4140.923 207.0461
240 ÷ 260 250 19 0.0475 11.875 1966.923 93.42882
260 ÷ 280 270 59 0.1475 39.825 592.9225 87.45607
280 ÷ 300 290 140 0.35 101.5 18.9225 6.622875
300 ÷ 320 310 101 0.2525 78.275 244.9225 61.84293
320 ÷ 340 330 40 0.1 33 1270.923 127.0923
340 ÷ 360 350 21 0.0525 18.375 3096.923 162.5884
39
2. RELIABILITY OF STEEL STRUCTURES
0.4 35%
25%
0.3
0.2 15%
10%
5% 5% 5%
0.1 0
0
220 240 260 280 300 320 340 360
Fig. 2.3. Histograms corresponding to the values in table 2.1
40
2. RELIABILITY OF STEEL STRUCTURES
Fig. 2.4. Gaussian function of probability density for the yielding limit randomness
41
2. RELIABILITY OF STEEL STRUCTURES
q ⋅ D2
F = Mmax =
8
In this case, the load L = q is considered to be the random variable:
x=L=q
D2
Ψ (x ) = ⋅x
8
A histogram may be drawn in the same way as described for steel randomness,
determining the mean value Fm and the standard deviation s for loads (Fig. 2.5).
f(F)
0.02
0.015
0.01
superior fractil
0.005
F
0
Fm ks
Fk
42
2. RELIABILITY OF STEEL STRUCTURES
f(S)
0.02 f(R) f(S) f(R)
0.015
0.01
0.005
S, R
0
Fig. 2.6. Example of safety analysis P
A limit state can be defined as the situation when one of the criteria
governing the design performance of the structure is no more fulfilled.
There are two categories of limit states:
1. ultimate limit states, which are related to the maximum carrying capacity of the
structure (or part of the structure). It is to consider here:
• strength capacity;
• loss of equilibrium;
• formation of plastic mechanism;
• general and/or local stability.
43
2. RELIABILITY OF STEEL STRUCTURES
2. serviceability limit states, which refer to the normal use of the structure. The
following are to be considered:
• deformations affecting the use, appearance or efficiency of the structure;
• local damage (local buckling in some cases, cracks in weld seams, etc.);
• vibrations able to lead to resonance phenomena.
2.3.6.2. Actions
44
2. RELIABILITY OF STEEL STRUCTURES
where:
Fi is the characteristic value of that action (2.18);
ni is the partial safety factor for the action Fi, being Fi = (Pi, Ci, Vi, Ei).
1. According to the Romanian code STAS 10101/0A-77, two design situations are
considered:
• Fundamental combination
ni ⋅ Pi + ni ⋅ Ci + ng ⋅ ni ⋅ Vi ( 2.21 )
• Special combination
Pi + Ci + nid ⋅ Vi + E1 ( 2.22 )
The ultimate limit states are usually examined considering the effects of the
design values of actions, while for serviceability limit states the characteristic
values of actions are generally used.
2. Structural EUROCODES is a programme for establishing a set of harmonised
technical rules for the design of construction works in Europe. In a first stage,
they are intended to be an alternative to the national design codes and in the
end, they will replace the national rules. The Structural Eurocode programme
comprises the following standards, each one consisting of a number of Parts:
45
2. RELIABILITY OF STEEL STRUCTURES
⊕ = “combined with”;
Gk,j = characteristic value of permanent action j;
P = relevant representative value of a prestressing action;
Qk,1 = characteristic value of the leading variable action 1;
46
2. RELIABILITY OF STEEL STRUCTURES
Action 0 1 2
3. According to the American codes ASCE 7–98 [3] (the latest version is from 2002)
and LRFD [4], the following combinations shall be investigated:
47
2. RELIABILITY OF STEEL STRUCTURES
1,4 ⋅ (D + F )
1,2 ⋅ (D + F + T ) + 1,6 ⋅ (L + H) + 0,5 ⋅ (L r or S or R )
1,2 ⋅ D + 1,6 ⋅ (L r or S or R ) + (0,5 ⋅ L or 0,8 ⋅ W )
1,2 ⋅ D + 1,6 ⋅ W + 0,5 ⋅ L + 0,5 ⋅ (L r or S or R ) ( 2.26 )
1,2 ⋅ D + 1,0 ⋅ E + 0,5 ⋅ L + 0,2 ⋅ S
0,9 ⋅ D + 1,6 ⋅ W + 1,6 ⋅ H
0,9 ⋅ D + 1,0 ⋅ E + 1,6 ⋅ H
being:
D = dead load (Pi + Ci)
F = load due to fluids with well-defined pressures and maximum heights
Fa = flood load
H = load due to lateral earth pressure, ground water pressure or pressure
of bulk materials
L = live load (Vi imposed loads)
Lr = roof live load
W = wind load
S = snow load
T = self-straining force
E = earthquake load
R = rain water or ice
d = k
( 2.27 )
M
where:
k = characteristic value of the considered material property;
γM = partial safety factor for the considered material property.
For the design strength R of a structural steel, equation (2.27) becomes:
σk
R= ( 2.28 )
γM
48
2. RELIABILITY OF STEEL STRUCTURES
In the limit state method (also called the method of extreme values), the
probabilistic condition in equation (2.19) p < pu is replaced by:
Sd ≤ Rd ( 2.29 )
which means that the maximum probable internal design effort Sd does not exceed
the minimum probable design resistance capacity Rd. In equation (2.29):
Sd = S(niFi) is the internal design effort, calculated using design values of actions
and taking into account respectively the load combinations in eqs.
(2.21) and (2.22) or (2.23), (2.24) and (2.25) or (2.26), depending on
the code;
Example 2.3.
Size the bottom chord of the truss in example 2.1 according to the Romanian
codes, using OL37 with R = 220 N/mm2 (Fig. 2.7).
q
Lt = 10m
h = 3m N
L = 24m
Fig. 2.7. Example 2.3
49
2. RELIABILITY OF STEEL STRUCTURES
Remarks
1. The 150×150×12 shape sized by the allowable stress method could be
reduced to 120×120×12.
2. The 80×80×8 shape sized by the allowable stress method must be increased to
100×100×10.
50
2. RELIABILITY OF STEEL STRUCTURES
1. At present, the limit state method is the design method provided in most of the
important codes.
2. It represents a more accurate model compared to the allowable stress method
because it separates the material randomness from the load randomness and it
accepts different approaches for different types of loads.
Unsafe range
E>0
Safety space E
range E×sE
E<0 Xi
mE
limit hypersurface E = 0
Xn
Fig. 2.8. The reliability index β method (level 2)
51
2. RELIABILITY OF STEEL STRUCTURES
Y mY DY vY
C C 0 0
m X1 ⋅ v X!
X1 ± C mX1 ± C DX1
m X1 ± C
1
X1 / X2 mX1 / mX2 ⋅ m2X 2 ⋅ D X1 + m2X1 ⋅ D X 2 v 2X1 + v 2X 2
m2X 2
52
2. RELIABILITY OF STEEL STRUCTURES
For the two models presented above, the reliability index β , taking into
account the relations in table 2.3, becomes:
mR − mS
βS − R = ( 2.36 )
DR + DS
mR
ln
mS
β S = ( 2.37 )
ln
R v R2 + v S2
Table 2.4 shows a correspondence between the index β and the probability pu of
losing the safety for βS–R (S and R – normal distributions) and βlnS/R respectively (S
and R – lognormal distributions).
The American code provides the βlnS/R index (2.37) and the following targets
were selected:
β=3 for members under dead + live and/or snow loading
β = 4,5 for connections under dead + live and/or snow loading
( 2.38 )
β = 2,5 under dead + live + wind loading
β = 1,75 under dead + live + earthquake loading
Table 2.4. Correspondence between the index β and the probability pu
53
2. RELIABILITY OF STEEL STRUCTURES
Example 2.4.
Calculate the index βS–R and βlnS/R for the beam in figure 2.9:
q
I24; W y = 354cm3
L = 6m
q ⋅ L2
M=
12
Given:
• for the loading:
• mean value: mq = qm = 20kN/m
• variation factor: vq = 0,1
• for the steel in use:
• mean value: mRc = Rm = 294N/mm2
• dispersion: DRc = 744N2/mm4
Calculate for the loading q (S):
mM mq ⋅ L
2
20 × 60002
mσ = = = = 169,5 N mm2
W 12 ⋅ W 12 × 354 × 10 3
Dq = m2q ⋅ v 2q = 20 2 × 0,12 = 4 N2 mm 4
2
L2 L2 6000 4
Dσ = D ⋅q = ⋅ Dq = × 4 = 287,3 N2 mm 4
12 ⋅ W 12 ⋅ W 12 × 354 × 10
2 2 6
Dσ 287,3
vσ = = = 0,1
mσ 169,5
Calculations for the material (R):
mRc = 294N/mm2
DRc = 744N2/mm4
DRc 744
vσ = = = 0,093
mRc 294
54
2. RELIABILITY OF STEEL STRUCTURES
mR − mS m − mσ 294 − 169,5
βS − R = = Rc = = 3,877 > 3,0
DR + DS DRc + Dσ 744 + 287,3
mR mRc 294
ln ln ln
mS mσ 169,5
β S = = = = 4,033 > 3,0
ln
R v R2 + v 2S 2
v Rc + vσ
2
0,093 2 + 0,12
Remarks
1. In this method, the general condition p ≤ pu (2.19) is replaced by:
β ≥ βu ( 2.39 )
which expresses the condition E > 0 (S > R); βu is a risk a priori accepted.
2. At present, this method is used especially to calibrate the partial safety factors in
the limit state method and the coefficients ni in the load combinations; in the
future it is to be expected that the index β method will replace the limit state
method.
3. In order to improve the index β method two tendencies are to be observed in
scientific works:
• a more adequate location of points on the hyper-surface E = 0;
• an extension of the method to various non-normal distributions.
55
2. RELIABILITY OF STEEL STRUCTURES
56
3. STRUCTURAL STEEL
Chapter 3
STRUCTURAL STEEL
3.1. MATERIALS
A A A
B
O (a) O (b) O (c)
A A A’
A A’
– B’ B
O
B B
O O
(d) (e) A’’’ A’’
–
(f)
Fig. 3.1. Models of behaviour diagrams
Figure 3.1a shows a typical linear elastic behaviour. Loading and unloading follow
the same straight line O – A – O. The elastic deformation disappears just after
unloading. The diagram in figure 3.1b is a non-linear elastic behaviour. The elastic
deformation disappears just after unloading, but the loading and unloading line is no
longer straight, even it remains the same for both processes. Figure 3.1c shows a
viscous behaviour. Loading follows a curve (O – A), while unloading goes on a
different path (A – B – O). The plastic deformation disappears in time (B – O). The
57
3. STRUCTURAL STEEL
More than 70 elements in the Mendeleyev Periodic System are metals. Metals
form, together with their alloys, a large multitude of substances, having very diverse
properties. In spite of this diversity, the energy spectrum of electrons in metals
represents the common characteristic that allows all metals to be described from a
single standpoint. Metals and their alloys possess a crystalline structure formed by a
crystalline lattice (Fig. 3.2), where the atoms are placed in the knots of the lattice.
The crystal structure of a metal is not strictly periodical in each given instant of time,
because of oscillating motion of some quasi-free valence electrons (Paulus model) in
the lattice. The polarization of the surrounding atoms occurs in the electric field of
these electrons. Atoms become dipoles (i.e. a system with two electric charges +q,
–q) and the interaction of dipoles creates the metallic bond, expressed by attraction
forces between sufficiently distant atoms in the lattice. The greater the number of
valence electrons is, the greater the strength of the metallic bond is.
When molten metal solidifies, the crystallization process begins around some
centres of crystallization (Fig. 3.3). Every centre grows up and so, when the
solidifying process comes to the end, a lot of crystallites called grains appear.
58
3. STRUCTURAL STEEL
perlite
ferrite
U
Y F (failure)
E carbon steel
P
u
fy iron
e
p
Fe
arctg E
59
3. STRUCTURAL STEEL
3. The carbon steel grade (0,15% < %C < 0,25%) called mild steel, which is a very
largely used structural steel, is characterised by the following:
• the crystalline structure is composed of ferrite-perlite grains;
• the ferrite grains give a very good plasticity εu (= εr) ≅ 25%;
• the perlite grains (perlite = a mechanical mixture of six parts of ferrite and
one part of cementite – Fe3C), containing an average percentage of
0,90%C, give a good resistance;
• the behaviour is perfectly linear elastic up to the limit of proportionality σp
(point P on σ–ε diagrams) and it is defined by the linear law of Hooke
σ = E⋅ε ( 3.1 )
perlite grains restrain the tendency of ferrite grains to deform plastically;
• the behaviour is still elastic in the range P – E on σ–ε diagrams up to the
elastic limit (point P), but it is no longer linear;
• in the elastic range, the form of the lattice is modified under loading but the
distances between atoms remain in the limit of the full active metallic bond
and thus, after unloading, the lattice regains its initial form (Fig. 3.5);
a a+ 1a
a a – 2a
P P
60
3. STRUCTURAL STEEL
A0
d0
L0
Au
F F
Lu = L0 + L
61
3. STRUCTURAL STEEL
5. The Prandtl model is usually accepted for the stress–strain diagram (σ–ε) in order
to simplify calculation (Fig. 3.8).
real
Prandtl
fy
Low alloy structural steel is steel alloyed with manganese, which has the
quality to increase the ultimate stress and the yield stress, without an important
diminution of plasticity. The percentage of Mn is limited for structural steel to
1,7÷1,8%, because it favours fragility.
Remarks
1. A percentage of 0,22÷0,25%C increases the yield stress from fy = 120 N/mm2 (of
iron) to fy =240 N/mm2 and it diminishes the strain at rupture εu from 50% to 25%.
2. A percentage of 0,20÷0,22%C together with a percentage of 1,3÷1,5Mn increase
the yield stress of a high strength low alloy steel to fy = 360÷400 N/mm2 and they
diminish the strain at rupture εu to the limit allowed for structural steel, i.e.
15÷20%.
3. Generally, an increase of steel strength is associated with decrease of ductility.
4. Quite recently, the Luxemburg steel manufacturer ARBED succeeded in
producing a structural steel that increases the values of the yielding limit fy. It is a
new technology, called QST (Quenching and Self Tempering):
• after the last rolling pass, an intense water cooling is applied to the whole
surface of the shape, so that the skin is quenched (Fig. 3.9);
62
3. STRUCTURAL STEEL
water
• cooling is interrupted before the core is affected by quenching and the outer
layers are tempered by the flow of heat from the core to the surface, during
the temperature homogenization phase.
Due to its metallurgical principle, without increasing the percentage of alloying
elements, it results:
• a high yield strength (fy ≅ 500 N/mm2) without a decrease of εu strain;
• an excellent weldability.
For some necessities, as well as for high strength bolts, high alloy steels are
produced with great ultimate (tensile) strength (fu = 800÷1000 N/mm2) and high yield
stress ( 0,2 = 640÷900 N/mm2) but with a poor ductility.
63
3. STRUCTURAL STEEL
FeO continues to evolve during solidification. This oxide (FeO) is very dangerous,
because it makes steel fragile. In the Romanian codes there are three qualities:
• not killed steel – poorly deoxidized (n);
• killed steel – deoxidized (k);
• strongly killed steel – strongly deoxidized (with aluminium or silicon) (kf).
Killed steels are characterised by a relatively high degree of uniformity in
composition and properties. Low alloy steels are always killed.
Oxygen lance
Burned gases Burner Gas or liquid fuel
Silicon increases the strength of steel and favours the formation of a fine grain
structure. Aluminium is a good deoxidiser.
Sulphur and phosphorus, impurities that result in the steelmaking process,
must be limited in structural steel at about 0,05% each, since they unfavourably
affect steel fragility.
Most of the products for steel construction are obtained by hot rolling process.
Basically, the hot rolling process consists of passing, in several steps, of a steel bar
through a certain space determined by two shaped rolling cylinders which rotate in
contrary directions (Fig. 3.11) realizing both the advance of the bar and the changing
of its shape from one step to another (Fig. 3.12).
t1 t2 < t1
64
3. STRUCTURAL STEEL
The temperature and the timing of the process are controlled. Every passing
between rolling cylinders produces the self-strain hardening (H) of steel (grains are
broken and pressed) and every period between two passings allows the tendency
(R) of recrystallization (grains tend to return to their initial form). Finally, a much more
compact structure with fine grains is obtained and, as a result, both the yield stress
and the ultimate strength increase (Fig. 3.13).
T H1 (hardening)
1000÷1200°C
R1 (recristallization) 1st step
Hi
Ri ith step hardening
Hfinal
Rfinal
600÷800°C
65
3. STRUCTURAL STEEL
55 10
10
2 h1
45°
Charpy specimen
(V notch) h2
120
100
80
60
40
20
27J
Transition temperature
Temperature (°C)
0
1
3
5
7
9
-9
-7
-5
-3
-1
5
3
1
9
7
5
3
1
11
13
15
17
19
21
23
25
27
29
-2
-2
-2
-1
-1
-1
-1
-1
66
3. STRUCTURAL STEEL
Codes define the transition temperature (T) (Fig. 3.15) as the temperature
below which toughness decays to an unacceptable value.
Mechanical properties (E, c (fy), u (fu), δu) vary with temperature (Fig.3.16).
It is to notice that:
• up to T = 100°C there are no significant changes;
• for T > 200°C u (fu) and c (fy) decrease dramatically while δu increases;
Young’s modulus (E) also decreases; as a result, the resistance of steel
structures to fire is an important problem and special measures are necessary;
• for T < 0°C u (fu) and c (fy) increase but, as it was showed before, the fragility
of steel increases.
1.000
0.800
fy,θ
k fy,θ =
fy
0.600
Eθ
k E, θ =
E
0.400
σp,θ
k σp,θ =
σp
0.200
0.000 (ºC)
20 100 200 300 400 500 600 700 800 900 1000 1100 1200
Fatigue tests show the lowering of mechanical strength after a cycle of stress
having an oscillating intensity in time (Fig. 3.17).
67
3. STRUCTURAL STEEL
constant alternate
max
max
max
max
In the elastic range, the variation of fatigue stress σ0 depends on (Fig. 3.18):
• the type of loading cycle (Fig. 3.17);
• the designed details.
O
n (number of cycles)
106 3 × 106 6 × 106
Fig. 3.18. Wöhler diagram
n (log(n))
4 5 6 7 8
10 10 10 10 10
Fig. 3.19. ∆σ–n diagrams depending on the designed details
68
3. STRUCTURAL STEEL
∆σR
∆σ ≤ ( 3.4 )
γMf
where:
∆σR = fatigue strength;
γMf = 1,25,..., 1,35 partial safety factor.
In the plastic range the fatigue stress largely depends on the magnitude of the
plastic deformations. The phenomenon is called low cycle fatigue.
The number n of critical cycles may be determined according to:
log(n) + 2,4 ⋅ log( ) = −1,83 ( 3.5 )
It results:
ε = ±5% n = 20
ε = ±1% n = 933
ε = ±0,5% n = 4926
ε = ±0,3% n = 16785
The following experimental values were obtained:
• fracture at 650 cycles for ε = 1%;
• fracture at 16 cycles for ε = 2,5%.
The fatigue behaviour in the plastic range is a very important phenomenon for
buildings in seismic zones.
3.8. CORROSION
69
3. STRUCTURAL STEEL
3.9. SHAPES
3.9.1. General
hollow sections
70
3. STRUCTURAL STEEL
The most recent works tend to consider in calculation the actual structural
elements, with their structural and geometrical imperfections, that is a tendency to
abandon the ideal perfect bars.
The following aspects are to be considered:
• structural imperfections of the material;
• geometrical imperfections of the structure.
71
3. STRUCTURAL STEEL
(+)
(–) (–)
(+)
(–)
(+)
Remarks
1. Great residual stresses also appear in welded built-up sections.
2. Residual stresses are less important in cold-formed sections.
fu increase
4 5 due to
3 6 cut down
2 7 fy
1 8
1 2 3 4 5 6 7 8 fibre
72
3. STRUCTURAL STEEL
L
f0
f0/L ×10 -3
0,2 0,7 1,0
Fig. 3.25. Statistical distribution of the mid-span deflection f0
73
3. STRUCTURAL STEEL
• a high strength, appreciated by a yield stress fy ≥ 235 N/mm2 and fu/fy > 1,2;
• a quite large yielding plateau;
• an adequate tenacity ( = property to keep large plastic deformation before failure
under great forces), appreciated by εu ≥ 15% and εu ≥ 20εy;
• a good resistance against brittle fracture, appreciated by the fracture energy
KV(+20°C) ≥ 27J;
• a good weldability, i.e. the property of steel to be welded in normal conditions.
fu
fy
y u
Remarks
1. The high strength is the major advantage of steel, relative to the strength of other
common structural materials: wood, masonry, concrete, etc. Unlike masonry and
concrete, which are weak in tension, steel is strong both in tension and
compression.
An image of the strength of steel is given by the ratio:
R
cL = ( 3.7 )
γ
A physical meaning of this factor is the greatest length of a bar whose cross-
section is able to support its self-weight.
N ⋅V R
= =R =R ⋅L = R L=
A A
In these relations:
R – design strength of steel;
74
3. STRUCTURAL STEEL
b) Figures 3.28 and 3.29 show the effects of residual stresses on a loaded
structural member in tension and in bending, respectively.
75
3. STRUCTURAL STEEL
= res + N
= res + M
76
3. STRUCTURAL STEEL
σ
σ = σres + σF
σF
a)
σres b)
c)
d)
As a result:
• the uniform stress distribution in the bottom flange, usually accepted in
current design, is a conventional one (it is correct only in the final state,
when σF = fy);
• the elastic behaviour in the meaning no plastic deformation after unloading
is real only for the entire section as a whole, or when σF is insignificant;
• in order to allow all fibres to reach the yield stress, steel used for structural
members must possess a large plastic yielding plateau. When this
fundamental requirement is not satisfied, the material has a fragile
behaviour and a fragile rupture is to be expected in the moment when in a
single fibre, the most stressed one, the stress reaches its ultimate strength
value (like cast iron, glass, etc.).
d) The good plastic behaviour is also fundamental in the situations of a structural
member in tension with an important hole (Fig.3.31) or in the case of a
structural member in tension with a non-homogeneous cross-section.
77
3. STRUCTURAL STEEL
σ σ
σmax
σmin σaverage
σ σ
78
3. STRUCTURAL STEEL
Table 3.1 shows the main characteristics for the most common Romanian
structural steel grades, according to STAS 500/2–80.
Table 3.1. Main characteristics for some Romanian steel grades
example S 355 J2
Letter S for structural steel
Figure Minimum value of the yielding limit in N/mm2 for the lowest range of
thickness
Symbol 1 Fracture energy in Joules for a given temperature, defined as follows:
79
3. STRUCTURAL STEEL
27 J JR J0 J2 J3 J4 J5 J6
40 J KR K0 K2 K3 K4 K5 K6
60 J LR L0 L2 L3 L4 L5 L6
The partial factors γM are applied to the various characteristic values of resistance as
follows:
• resistance of cross-sections to excessive yielding, including local buckling γM0;
• resistance of members to instability assessed by member checks γM1;
• resistance of cross-sections in tension to fracture γM2;
• resistance of joints special provisions.
The values of the partial factors γM may be defined in the National Annex. The
following numerical values are recommended for buildings:
γM1 = 1,0
γM2 = 1,25
80
4. CONNECTING DEVICES
Chapter 4
CONNECTING DEVICES
4.1. GENERAL
4.2. WELDING
4.2.1. General
81
4. CONNECTING DEVICES
4.2.2. Weldability
82
4. CONNECTING DEVICES
Thickness. Because of their greater mass, thick plates extract heat from the weld
area and cool the weld more rapidly than the same weld on thin plates. As a result,
weldability is affected. There are two possibilities to avoid a tendency to brittle
fracture:
• to limit the thickness of plates;
• to pre-heat the pieces and to hold them at a temperature of a few hundred
degrees before the welding operation.
Conclusions:
Weldability is increased by:
• low carbon content;
• fine grain size;
• restricted low thickness;
and, conversely, is reduced by:
• high carbon content;
• coarse grain;
• big thickness.
Fusion welding processes vary largely, according to the applied heat source
and to how the molten pool is protected against atmosphere. The most common
welding processes used in commercial structural steel fabrication are:
1. Manual shielded metal arc process (Fig.4.2)
The heat source is the electric arc formed between the electrode and the
parent metal. The developed heat produces a quick melting of the external
coatings of electrodes containing aluminium, silicon and other deoxidizers, which
protect the area surrounding the arc and the weld pool. This process is widely
applicable to any kind of welds.
2. Submerged arc process (Fig.4.3)
The heat source is the electric arc formed between the electrode and the
parent metal. The protection of the weld pool, better as in the shielded arc
process, is provided by a granulated deoxidizer flux automatically thrown in
83
4. CONNECTING DEVICES
advance and at the same speed of the welding process. This procedure is highly
productive for long weld seams.
recovered flux
bar electrode
(continuous wire)
metal arc
direction
of travel molten pool
3. Gas shielded metal arc process (GMAW - Gas Metal Arc Welding) with
consumable electrode (MIG and MAG). The arc protection is provided by an
inert gas (MIG) or by a chemically active gas (MAG). This procedure is used in
welding mild steel and low alloy steel.
4. Gas shielded metal arc process with non-consumable electrode. The arc is
produced between a tungsten element and the parent metal. The protection is
provided by argon. This procedure is used especially for welding stainless steel
or aluminium alloys.
84
4. CONNECTING DEVICES
5. Electro-slag welding is a special procedure to weld very thick steel parts with
only one pass in a vertical position.
cracks
2 … 6mm
Fig. 4.4. Scheme of the material structure near a weld seam
lamellar tearing
85
4. CONNECTING DEVICES
3. Hot cracking can occur in the molten area. These cracks form during the
solidification process and they are explained by the presence of some impurities
solidifying at a lower temperature than steel (Fig. 4.6).
86
4. CONNECTING DEVICES
3. Vertical position
4. Overhead position
Flat position requires the simplest technology. The overhead position is the
most complicated one.
87
4. CONNECTING DEVICES
OK NO
oversized weld
(too much heating)
desirable
notch effect
3. Avoid lamellar tearing (Fig. 4.12). Lamellar tearing means failure of a hot rolled
plate or of a hot rolled shape because of cracks formed along the rolling direction.
These cracks create separation plans among longitudinal fibres.
lamellar desirable
tearing
88
4. CONNECTING DEVICES
4. Avoid susceptible details (Fig. 4.13). Some details might favour lamellar tearing
or brittle fractures.
susceptible details improved details
5. Avoid weld fatigue (Fig. 4.14). Any change in section should be “stream-lined”.
“stream line”
Fig. 4.14. Example of “stream-lined” details to avoid fatigue and brittle fractures
89
4. CONNECTING DEVICES
white developer
applied
Fig. 4.15. Dye penetrant test
current
red dry
powder
This method will indicate surface defects, like fine cracks not to be observed by
liquid penetration (cracks filled with slag, difficult for liquid to penetrate).
4. Radiographic Test (RT.)
Radiographic testing is basically an X-ray film process. Internal defects may be
put in evidence (porosity, blow holes, slag inclusions, cracks appear as darker
stains (spots) on the film).
90
4. CONNECTING DEVICES
In the Romanian code STAS 10108/0–78 [7] there are two important types of
weld seams, with respect to their behaviour and to their design models:
• butt welds;
• fillet welds.
The main difference is that in this model butt welds behave like parent material, while
fillet welds resist always by shear stresses τ.
Checking a welded connection generally consists of the following steps:
1. Establishing the design cross-section and its geometrical characteristics;
2. Reducing loads in the centre of gravity of the cross-section;
3. Establishing the stress distribution on the cross-section;
4. Checking the seam in the most loaded points.
The beginning and the end of a weld seam are generally weak zones. That is
why they are neglected when establishing the strength of the joint. In order to avoid
91
4. CONNECTING DEVICES
“losing” a part of the seam, it is possible to use some additional pieces from where to
start and to end welding. These pieces are made of copper (Fig. 4.18). In the end
they are cut down and the entire seam is reliable. The use of additional pieces is
compulsory for butt welds.
The design cross-section of the weld seam must be established before any
design procedure.
a a
a a
A s = a ⋅ Ld ( 4.1 )
L d = L − (2 ⋅ a) ( 4.2 )
92
4. CONNECTING DEVICES
N N
Ld y y
z
a
T T
t z
z
y y hw y y
Ld
tw
z a
t bz
T
T
(a) (b)
Fig. 4.21. Butt weld seam subjected to shear force
where:
S – static moment of the area of the part of the cross-section that tends to
slide in the point where is calculated;
w – width of the cross-section in the point where is calculated;
Iy – moment of inertia (second moment of the area) of the cross-section about
y-axis (axis normal to the shear force).
The maximum shear stress is obtained in the neutral axis (Fig. 4.21a), where the
static moment S has the maximum value:
93
4. CONNECTING DEVICES
T ⋅ Smax
τmax = ( 4.5 )
w ⋅ Iy
In cases where there is an important variation in the value of the width w of the
cross-section, Juravski’s relation describes a leap in the diagram and the
parabola is flattened. In these cases, a simplified distribution is accepted (Fig.
4.21b), considering that the entire shear force is resisted only by the web.
T
τ= ( 4.6 )
A sw
A sw = a w ⋅ h w ( 4.7 )
M M
y y
Ld
z
a
where:
Iy – moment of inertia (second moment of the area) of the cross-section about
y-axis (axis normal to the plane of the bending moment).
z – the distance from the considered point to the neutral axis (in the plane of
the bending moment).
The maximum stress is obtained when z takes the greatest value:
M M
σmax = ⋅ zmax = ( 4.9 )
Iy Wy
where:
Wy – cross-section modulus about y-axis (axis normal to the plane of the
bending moment).
94
4. CONNECTING DEVICES
4. Butt weld connection subjected to axial force, shear force and bending moment
(N, T, M) (Fig. 4.23)
t
z N
N T
M M
T z*
N hw y y
M tw
t bz
Fig. 4.23. Butt weld seam subjected to axial force, shear force and bending moment
Solving the general problem given in figure 4.23 means using linear superposition
of relations (4.3) – (4.9) and checking the stress state in the most loaded points by
means of relations (4.10) – (4.12).
N M
σmax = σN ± σM = ± ⋅ z ≤ Rs ( 4.10 )
A s Iy
τT ≤ R sf ( 4.11 )
eq = ( N ± M )
2
+3⋅ 2
T ≤ Rs ; N = N ; M =
M
⋅z ( 4.12 )
Iy
When using relation (4.12), and must be calculated in the same point (z*) and in
the same loading situation.
The values of the normal design strength Rs and of the shear design strength Rsf
according to the Romanian code STAS 10108/0–78 [7] may be found in table 4.1.
95
4. CONNECTING DEVICES
In the model used in the Romanian code STAS 10108/0–78 [7] the design thickness
of the cross-section of the seam is defined by the height of the greatest isosceles
triangle that can be inscribed in the cross-section of the weld seam (Fig. 4.25):
a a a a
Once the thickness of the design cross-section (throat) established, the design
section of the weld seam is obtained by bringing the rectangles defined by relations
(4.13) and (4.14) in the plane of the connection.
A s = a ⋅ Ld ( 4.13 )
L d = L − (2 ⋅ a) ( 4.14 )
a – the effective throat thickness (Fig. 4.25) (design thickness of the cross-
section of the seam);
Ld – the design length of the seam; it is obtained by deducing the bad parts of the
seam from the actual length L (4.14); these parts are situated at each end.
The effective throat thickness a can be 25, 3, 35, 4, 5, 6, 7 ... mm and it generally
shall satisfy the following requirements (Fig. 4.25), (Fig.4.26a):
0,3 ⋅ t max ≤ a ≤ 0,7 ⋅ t min ( 4.15 )
a1
a a1 a2 a2
t1 tp tp
tg tg
t2
(a) (b) (c)
Fig. 4.26. Geometric requirements for the effective throat thickness of fillet welds
96
4. CONNECTING DEVICES
where:
tg – thickness of the gusset;
tp – thickness of the shape (profile);
tmin – the minimum thickness of the connected elements (min ti).
There are also limitations for the length Ld of the weld seam (Fig. 4.27):
6 ⋅ a for plates
15 ⋅ a for hot − rolled shapes ( L , U )
≤ L d ≤ 60 ⋅ a (STAS 10108/0–78) ( 4.18 )
b
40mm
N b N
L a L
Fig. 4.27. Geometric requirements for the length of fillet weld seams
Depending on their position with respect to the main force, fillet weld seams
can be classified as:
• side (longitudinal) weld (Fig.4.28a);
• end (transverse) weld (Fig.4.28b);
• combined weld (Fig.4.28c).
Combined welds are not recommended because of the different stiffness of side and
end welds, which generates a non-uniform behaviour of the connection. Tests
showed that fillet welds generally fail due to tangential stresses that are developed in
inclined planes at 45°. Following this, the design relations are as follows.
97
4. CONNECTING DEVICES
N N
L a L Ld
Fig. 4.29. Axial force acting in the centroid line of a fillet weld connection
L d = L − (2 ⋅ a) ( 4.19 )
A s = 2 ⋅ a ⋅ Ld ( 4.20 )
N
τN = ( 4.21 )
As
• when the force acts with an eccentricity from the centroid line of the
connection (e.g. angles, channels, etc.) (Fig. 4.30)
a1 L Ld1
a1
e
N1
N N
b
N2
L a2 L a2 Ld2
Fig. 4.30. Axial force acting with an eccentricity by the centroid line of a fillet weld
L d1 = L − (2 ⋅ a1 ) ( 4.21 )
L d 2 = L − (2 ⋅ a 2 ) ( 4.22 )
A s1 = a1 ⋅ L d1 ( 4.23 )
A s 2 = a 2 ⋅ L d2 ( 4.24 )
b−e
N1 = N ⋅ ( 4.25 )
b
e
N2 = N ⋅ ( 4.26 )
b
98
4. CONNECTING DEVICES
N1
τN1 = ( 4.27 )
A s1
N2
τN2 = ( 4.28 )
A s2
• when the shear force does not act together with a bending moment (a
“scissors-like” force or a force acting in the plane of the connection, in the
centre of gravity of the connection, on any direction), relation (4.31) is used,
where As is the total area of connection
T
τT = ( 4.31 )
As
3. Fillet weld subjected to axial force, shear force and bending moment acting
normally to the plane of the connection (Fig. 4.31)
element
cross-section 1 z N T M
T N 2
y y
M
connection design
cross-section
Fig. 4.31. Fillet weld connection subjected to moment acting normally on the plane
99
4. CONNECTING DEVICES
Solving the general problem given in figure 4.31 means using linear superposition
of the previously presented relations and checking the stress state in the most
loaded points, always keeping in mind that all stresses that are developed in a
fillet weld connection are shear ones.
N
τN = ( 4.32 )
As
T
τT = ( 4.33 )
A sw
or, by using the general relation (not a common situation)
T⋅S
τT = ( 4.33’ )
w ⋅ Iy
M
τM = ⋅z ( 4.34 )
Iy
M
max,M = ⋅ zmax ( 4.34’ )
Iy
The values of the shear design strength Rsf for fillet weld seams according to the
Romanian code STAS 10108/0–78 [7] may be found in table 4.1.
4. Fillet weld subjected to axial force, shear force and bending moment acting in the
plane of the connection (Fig. 4.32)
According to the previously presented relations,
N
τN = ( 4.37 )
As
T
τT = ( 4.38 )
As
100
4. CONNECTING DEVICES
M
τ xM = ⋅z ( 4.39 )
Ix + Iz
M
τ zM = ⋅x ( 4.40 )
Ix + Iz
3
z z N xM
M
x N x x
a z
design
T cross-section
zM
Considering Rsf given in table 4.1 for fillet weld seams, the check to be made in
the farthest point away from the centre of gravity (point 3 in figure 4.32) is:
In all the previously presented fillet weld connections whenever the seams are
doubled (they are situated on both sides of a plate), the areas and the moments of
inertia are doubled on the same geometric configuration.
Table 4.1. Strength of weld seams according to STAS 10108/0–78 [7]
101
4. CONNECTING DEVICES
4.3. BOLTS
4.3.1. General
The more general term “fasteners” includes bolts and rivets. The behaviour of
rivets is very much alike the behaviour of bolts and they are very rarely used today.
Bolts are connecting elements largely used on field at the erection stage when
structural members are to be assembled in order to realise a steel structure. Figure
4.33 shows a steel frame built on field using bolted connections.
Fig. 4.33. Example of steel frame built on field using bolted connections
A bolted connection results by twisting the nut until a firm contact is obtained
between the plates to be assembled (Fig. 4.35a). In bolted connections subjected to
102
4. CONNECTING DEVICES
vibration, spring washers (Grower) (Fig. 4.35b) or lock nuts (Fig. 4.35c) should be
used in order to avoid any loosening of the nuts.
The diameters in mm of the bolts usually used in steel structures are: 10, 12, 14, 16,
18, 20, 22, 24, 27, 30, 33, 36.
103
4. CONNECTING DEVICES
The behaviour and the design resistance of bolts substantially depend on:
• loading type;
• tightening type.
Loading type. From the loading type point of view, bolts can be classified as:
• bolts loaded perpendicular to their axis (shear connections) (Fig.4.36a);
• bolts axially loaded (tension connections) (Fig.4.36b).
F/2 F/2
(a) (b)
Fig. 4.36. Loading types of bolts
104
4. CONNECTING DEVICES
F/2
The following states can be noticed when loading a bolted connection normally on
the axis of the bolt (Fig. 4.38):
• Phase 1 The bolt is generally introduced in a 2...3 mm larger hole and it is
normally tightened. A friction force Ff results between plates in contact. In this
phase, when loading, no relative displacement is noticed until the load F reaches
the friction limit Ff (Fig. 4.38).
F
Fu
Phase 4
Phase 3
Phase 2
Ff
Phase 1
L = L – L0
Fig. 4.38. Typical load – deformation curve for a usual “bearing type” connection
105
4. CONNECTING DEVICES
• Phase 2 When F = Ff, slipping of the joint begins under a force F practically
constant. Slipping stops when the contact shank – plates is realised.
• Phase 3 is characterized by an elastic behaviour, meaning that the
displacement ∆L is proportional to force F.
• Phase 4 is characterized by a plastic behaviour, i.e. large deformations occur for
a slight load increase and the joint fails at an ultimate value Fu.
F F F Longitudinal F
Bearing shear
failure of Shear failure of Plate
plate failure plate failure in
of bolt tension
e1 d
b
F/2 F/2 F/2 F/2
1. Bearing failure of plate (Fig.4.39a). Plate failure is a result of the bearing force
produced at the contact between the bolt and the plates in connection. The
bearing resistance of a bolt is:
Np,g = d ⋅ t ⋅ Rbp,g
( 4.42 )
Np,g = d ⋅ t ⋅ Rpb,g
min
where:
d is the nominal diameter of the bolt;
t is the smallest thickness of plates in contact;
t is the minimum value of the sum of the thickness of the plates which tend to
min
106
4. CONNECTING DEVICES
Rk
Rbp,g = β ⋅ is the design strength calculated with:
γm
2. Shear failure of bolt (Fig.4.39b). The bolt fails in shear under a force per shear
plane (Nf,p) equal to:
π ⋅ d2 b
Nf ,p = A b ⋅ Rbf = ⋅ Rf ( 4.43 )
4
where:
Rbf is the shear design resistance of the bolt
0,6 ⋅ Rk
Rbf =
γm
dn dres dm d
Fig. 4.40. Cross-section of the bolt and the resistant area [12]
107
4. CONNECTING DEVICES
where:
nf is the number of shear planes.
F F F
real
distribution
model
distribution
2c 1 1
2a d
t b
F/2 F/2
(a) (b)
108
4. CONNECTING DEVICES
between the pre-load force Nt and the applied twisting moment Mt, where d is the
diameter of the bolt.
Based on the fact that the greater pressure is the greater the friction force is,
in order to obtain a maximum capacity of the connection, a maximum pre-load force
Nt needs to be applied. According to the Romanian code C133–82 [8], the pre-load
force should be:
Nt = k ⋅ A b ⋅ Rc ( 4.50 )
109
4. CONNECTING DEVICES
where:
k – behaviour factor;
k = 0,8 for 8.8 bolt grade;
k = 0,7 for 10.9 bolt grade;
Ab – area of the cross-section of the bolt in the threaded zone; it may be taken
from tables or it may be calculated using the approximate formulae:
π ⋅ d2s
Ab = ( 4.51 )
4
ds ≅ 0,89 ⋅ d ( 4.52 )
where:
m – working condition factor (it has the meaning of a partial safety factor);
m = 0,95 for static loading;
m = 0,85 for dynamic loading;
nf – number of friction (slip) interfaces;
f – slip factor; according to [8] it generally may be considered as:
f = 0,25 for cleaned surfaces without any brushing;
f = 0,35 for brushed surfaces using wire brushes or for burnt surfaces;
f = 0,50 for blasted surfaces;
Nt – the pre-load force.
The equation (4.53) shows that the slip resistance of a bolt increases when the pre-
load force Nt increases. Following this, a higher strength bolt allows a higher slip
resistance. It may be also noticed that the greater the slip factor f is the greater the
slip resistance is. A treatment of the surfaces in contact improves friction.
110
4. CONNECTING DEVICES
Nt friction forces
Nf/2 Nf/2
Nf Nf
Nf/2 Nf/2
Nt
Nf2
Nf1 pre-loaded slip connection
Tension is applied on the bolt (Fig. 4.44) at the contact between one plate and
the head of the bolt (or the washer which is under the head) at one end and at the
111
4. CONNECTING DEVICES
contact between the other plate and the washer which is under the nut at the other
end. A bolt in tension fails in the most reduced cross-section, in the threaded zone of
the shank. The area of the cross-section of the bolt in this zone can be taken from
tables or it may be calculated using relations (4.51) and (4.52).
4.3.3.5. Design resistance of bolts according to STAS 10108/0–78 [7], C133–82 [8]
where:
Ab – area of the cross-section of the bolt (from table or using rel. (4.51));
Rbi – tension design strength of the bolt, as given in table 4.3.
Nf ,p = A b ⋅ Rbf ( 4.57 )
where the terms are explained at relations (4.42) and (4.43) and values of the
design strength are given in table 4.3.
112
4. CONNECTING DEVICES
σ2 + 3 ⋅ τ2 ≤ R ( 4.61 )
where:
NL – the force acting along the axis of the bolt;
NT – the force acting normal to the axis of the bolt;
A – area of the cross-section of the bolt; if shear occurs in the threaded zone of
the shank the reduced area given by relation (4.51) shall be used.
R – design strength of the steel grade of the bolt;
• Slip connections
The force NL reduces the pre-load Nt and it unfavourably affects the capacity of
the connection. The capable force is in this case:
(
Nf = m ⋅ nf ⋅ f ⋅ Nt − NL ) ( 4.62 )
Table 4.3. Design strength for bolts according to STAS 10108/0–78 [7]
113
4. CONNECTING DEVICES
concerning the spacing of holes for bolts and rivets. In the Romanian code STAS
10108/0–78 [7], they are as follows (Fig. 4.45):
3d0 ≤ e ≤ min(8d0 ;12t ) ( 4.63 )
t = min(t1; t 2 ) ( 4.66 )
where:
d0 – diameter of the hole;
e – spacing between centres of fasteners on any direction;
e1 – end distance from the centre of a hole to the adjacent end of any part,
measured parallel to the loading direction;
e2 – edge distance from the centre of a fastener hole to the adjacent edge of any
part, measured normally to the loading direction;
t – minimum thickness of exterior plates.
e1 e e e e1
e2
e2
t1
t2
114
4. CONNECTING DEVICES
Shear connections
Category Criteria Remarks
A N ≤ Nf • No pre-loading required
bearing type N ≤ Np,g • No special provisions for surfaces treatment
• All grades 4.6 to 10.9
B Nserv ≤ Nf, serv • Pre-loaded high strength bolts
slip resistant at N ≤ Nf • No slip at serviceability limit state
serviceability state N ≤ Np,g • Surfaces treatment
C N ≤ Nf • Pre-loaded high strength bolts
slip resistant at N ≤ Np,g • No slip at ultimate limit state
ultimate state • Surfaces treatment
Tension connections
D • No pre-loading required
non-preloaded N ≤ Ni • No special provisions for surfaces treatment
• All grades 4.6 to 10.9
E N ≤ Ni • Pre-loaded high strength bolts
preloaded • No slip at ultimate limit state
• Surfaces treatment
115
4. CONNECTING DEVICES
connections (rivets, bolted connections, slip connections). The influence of the type
of fastener appears only in the final step, when establishing the capable force.
z
Ni,M Nix,N Nix,M
ri
x N x x
T M
z
Niz,T
design cross-section
Niz,M
i = ⋅ ri ( 4.67 )
As all fasteners are identical, they have the same stiffness K. The force Ni produced
by the moment in a fastener can be expressed as:
Ni = K ⋅ i = K ⋅ ⋅ ri ( 4.68 )
The moment is resisted by all the fasteners in the connection:
n
M= Nj ⋅ rj ( 4.69 )
j =1
116
4. CONNECTING DEVICES
M
K⋅ = n
( 4.71 )
2
rj
j =1
Following this, the force Ni produced by the moment in the fastener i is:
M
Ni = n
⋅ ri ( 4.72 )
2
r j
j =1
xi
Niz,M = Ni ⋅ ( 4.75 )
ri
it can easily be proved that:
zi
Nix,M = M ⋅ ( 4.76 )
(x )
n
2
j +z 2
j
j =1
xi
Niz,M = M ⋅ ( 4.77 )
(x )
n
2
j +z 2
j
j =1
Ni = (N ) + (N )
x 2
i,M
z 2
i,M ( 4.78 )
It is obvious that the most loaded fastener is the one situated at the greatest distance
from the centre of gravity of the connection.
For the problem in figure 4.46:
N
Nix,N = ( 4.79 )
n
T
Niz,T = ( 4.80 )
n
Based on relations (4.76), (4.77), (4.79) and (4.80), the resultant force in the most
loaded fastener is obtained for the maximum value of ri:
Ni,max = (N x
i,N ) ( 2
+ Nix,M + Niz,T + Niz,M )
2
( 4.81 )
This force must be less than the capable force of the fastener:
Ni,max ≤ Ncap ( 4.82 )
117
4. CONNECTING DEVICES
Depending on the type of fastener, Ncap may be calculated using relation (4.55) for
rivets and bolts in ordinary shear connections or relation (4.58) for high-strength
bolts in slip connections.
The model accepted by the Romanian code STAS 10108/0–78 [7] assumes
the end-plate as infinitely rigid. A force acting on any direction in the centre of gravity
of the connection uniformly distributes its effects to all fasteners in the connection.
The model used for calculating the efforts produced by a bending moment M
resembles to the one used for a reinforced concrete cross-section. A moment
equation should be written by the centre of compressions (Fig. 4.47b):
n
M= Nj ⋅ rj ( 4.83 )
j =1
Based on the infinite rigidity of the end plate assumption, efforts in each fastener are
proportional to the distance ei from that fastener to the neutral axis (Fig. 4.47b).
Ni = K ⋅ ei ( 4.84 )
where K is a constant.
x N
ei hi
M ri
T
118
4. CONNECTING DEVICES
M
K⋅ = n
( 4.90 )
2
h j
j =1
Following this, the force Ni,M produced by the moment in the fastener i is (Fig. 4.47e):
M
Nxi,M = n
⋅ hi ( 4.91 )
2
h j
j =1
and it has the maximum value for the maximum distance hi. The forces produced by
the axial force N (Fig. 4.47c) and by the shear force T (Fig. 4.47d) are:
N
Nix,N = ( 4.92 )
n
T
Niz,T = ( 4.93 )
n
When solving the problem in figure 4.47a, there are basically three groups of
checks that need to be done:
119
4. CONNECTING DEVICES
A. Check in the longitudinal direction of the fastener (Fig. 4.47c), (Fig. 4.47e):
Ni,max = Nix,N + Nix,M max ( 4.94 )
where the transverse capable force Ncap is calculated using relation (4.55) for
rivets and bolts in ordinary shear connections. For high-strength bolts in slip
connections the following interaction checks apply.
120
5. DESIGN OF STRUCTURAL MEMBERS
Chapter 5
Generally, in most of the present day codes the design of structural steel
members is based on the limit states design method, as shown at title 2.3.6.1, taking
into account:
• ultimate limit states;
• serviceability limit states.
The application of this design method to steel structures presents some
particularities due to the particular behaviour of steel structures.
Due to the high strength of structural steels, structural steel members are
slender ones. As a result, typically for steel structures, the ultimate limit state of
resistance, expressed by relation (2.29):
Sd ≤ Rd ( 5.1 )
must be checked as:
1. resistance of cross-sections:
Sd ≤ Rd ( 5.1a )
where:
Sd is the design value of an internal effort, calculated with factored loads;
Rd is the corresponding design resistance, calculated with the design strength.
2. buckling resistance of members:
Sd ≤ Rd,cr ( 5.1b )
121
5. DESIGN OF STRUCTURAL MEMBERS
where:
Sd is the design value of an internal effort, calculated with factored loads;
Rd,cr is the corresponding design buckling resistance.
Iy >> Iz
y y y y Wy >> W z
iy >> iz
z z
Fig. 5.1. Typical metal cross-section
As a result:
• all the strength, stiffness and stability requirements are to be satisfied by the
cross-section itself with regard to the strong axis y–y;
• some special means are to be considered with regard to the weak axis z–z;
• torsion rigidity is very poor, Ir ≅ 0; generally, metal structures are designed to
avoid torsion in such structural members;
• the slenderness of the web and the stresses in the compressed flange can lead
to local buckling (typical for metal members) affecting the load carrying capacity
of structural members; generally, local buckling can be:
• local buckling of flanges of members in compression (Fig. 5.2a);
• local buckling of the web of members in compression (Fig. 5.2b);
• local buckling of the compressed flange of members in bending (Fig. 5.2c);
• local buckling of the web of members in bending (Fig. 5.2d).
122
5. DESIGN OF STRUCTURAL MEMBERS
(+)
z class 4 class 3 class 2
class 1
Fig. 5.3. Possible stress distribution, depending on the cross-section class
123
5. DESIGN OF STRUCTURAL MEMBERS
The class of a cross-section is the maximum among its components. Tables 5.1, 5.2,
5.3 show the requirements for different cross-sectional classes.
Table 5.1. Limitations for the slenderness of internal walls [2]
c c c c
Bending axis
t t t t
t t t
t
c c c
c
Bending axis
c 42
when > –1: ≤
3 c c t 0,67 + 0,33
≤ 124 ≤ 42
t t c
when –1: ≤ 62 (1 − ) (− )
t
124
5. DESIGN OF STRUCTURAL MEMBERS
t t t t
c c c
c
Stress distribution c c
c c c
1 c c 9 c 9
≤9 ≤ ≤
t t t
2 c c 10 c 10
≤ 10 ≤ ≤
t t t
Stress distribution
c c c
3 c c
≤ 14 ≤ 21 k
t t
125
5. DESIGN OF STRUCTURAL MEMBERS
Depending on the general stability of the structural member and on the cross-
section class, different types of analysis can be used. This is illustrated on simple
example of a fixed beam subjected to a uniformly distributed load. It is presumed that
the cross-section of the beam is the same on its entire length. In relation (5.1) Sd is
the bending moment produced by exterior forces in the most loaded cross-section,
while Rd is the resisting bending moment of the cross-section.
1. Elastic–critical design: class 4 cross-sections
Efforts in structural members are calculated using an elastic model and the cross-
section is checked using a critical stress distribution (local buckling occurs before
reaching the yielding limit in the most compressed fibre).
q
max < fy/2
q ⋅ L2
M2 = L
24
q ⋅ L2
M1 =
12
max = cr < fy
Fig. 5.4. Elastic–critical design
q ⋅ L2
Sd = Mmax = ( 5.2 )
12
R d = R d,cr = Mcap = Wel ⋅ cr ( 5.3 )
cr < fy ( 5.4 )
where cr and max are respectively the stress and the elongation in the most
compressed fibre, while y is the yielding elongation. The safety check (5.1) is:
q ⋅ L2
Sd = Mmax = ≤ Wel ⋅ cr = Mcap = R d ( 5.6 )
12
126
5. DESIGN OF STRUCTURAL MEMBERS
q ⋅ L2
Sd = Mmax = ( 5.7 )
12
R d = R d,el = Mcap = Wel ⋅ fy ( 5.8 )
cr ≥ fy ( 5.9 )
max ≥ y ( 5.10 )
where fy is the stress in the most compressed fibre. Local buckling occurs after
reaching the yielding limit in the most compressed fibre. The safety check (5.1) is:
q ⋅ L2
Sd = Mmax = ≤ Wel ⋅ fy = Mcap = R d ( 5.11 )
12
q
max fy/2
q ⋅ L2
M2 = L
24
q ⋅ L2
M1 =
12
max = fy
Fig. 5.5. Elastic–elastic design
q
max < fy
q ⋅ L2
M2 = L
24
q ⋅ L2
M1 =
12
max = fy
Fig. 5.6. Elastic–plastic design
127
5. DESIGN OF STRUCTURAL MEMBERS
cr > fy ( 5.14 )
Plastic hinges appear at the two ends of the beam, but local buckling that occurs
after the formation of the plastic hinges does not allow plastic redistribution of
efforts and the development of a third plastic hinge in the middle of the span. The
safety check (5.1) is:
q ⋅ L2
Sd = Mmax = ≤ Wpl ⋅ fy = Mcap = R d ( 5.16 )
12
q ⋅ L2
M1 = L
16
q ⋅ L2
M2 =
16
max = fy
q ⋅ L2
Sd = Mmax = M1 = M2 = ( 5.17 )
16
R d = R d,pl = Mcap = Wpl ⋅ fy ( 5.18 )
cr > fy ( 5.19 )
q ⋅ L2
Sd = Mmax = ≤ Wpl ⋅ fy = Mcap = R d ( 5.21 )
16
128
5. DESIGN OF STRUCTURAL MEMBERS
5.2.1. General
Tension members are largely used in truss construction, braced frames and
different other structural elements. They are also part of cable structures.
Figure 5.8 shows different types of cross-sections used for tension members:
(a)
(b)
(c) (d)
Fig. 5.8. Examples of types of cross-sections used for tension members
129
5. DESIGN OF STRUCTURAL MEMBERS
t = min(t1; t2)
24t
z L1 80iz1
z1 z1
y y
z1 z z1
L1 80iz1
Largely distanced components are connected either with laces (Fig. 5.11a) or
battens (Fig.5.11b). See also 5.3.3.3.
y L1 80iz1
z1 z1
z z (a)
z1 z1
y
y L1 80iz1
z1 z1
z z (b)
z1 z1
y
Fig. 5.11. Recommendations for connecting components of tension members
130
5. DESIGN OF STRUCTURAL MEMBERS
5.2.3. Calculation
a
2 1
Fig. 5.12. Possible sections for establishing the net area Anet
According to EUROCODE 3 [2], the main check for members in tension is:
NEd
≤ 1,0 ( 5.24 )
Nt,Rd
In (5.24) NEd is the design tensile force, calculated with factored loads, while the
design tension resistance of the cross-section Nt,Rd is the smallest of:
• the design plastic resistance of the gross cross-section:
A ⋅ fy
Npl,Rd = ( 5.25 )
M0
where fy is the specified minimum yield strength and the value of the safety factor
M0 is given in the National Annex of the code [2]; the recommended value is:
M0 = 1,0 ( 5.26 )
• the design ultimate resistance of the net cross-section at holes for fasteners:
131
5. DESIGN OF STRUCTURAL MEMBERS
0,9 ⋅ A net ⋅ fu
Nu,Rd = ( 5.27 )
M2
where:
Anet– the net area of the cross-section, as shown in figure 5.12;
fu – the ultimate strength of the steel grade;
M2 – safety factor given in the National Annex; the recommended value is:
M2 = 1,25 ( 5.28 )
Where ductile behaviour is required (in case of capacity design, requested for
a good seismic behaviour), the design plastic resistance Npl,Rd should be less than
the design ultimate resistance of the net cross-section at holes for fasteners Nu,Rd, so
the following condition shall be satisfied:
Nu,Rd > Npl,Rd ( 5.29 )
In category C connections (see table 4.4) the design tension resistance Nt,Rd
of the net section at holes for fasteners should not be taken as more than:
A net ⋅ fy
Nnet ,Rd = ( 5.31 )
M0
5.3.1. General
132
5. DESIGN OF STRUCTURAL MEMBERS
5.3.2. Buckling
The buckling load is the critical force Fcr at which a perfectly straight member
in compression assumes a deflected position (Fig. 5.13a). Buckling is a limit state, in
the meaning that once the force Fcr is reached the deflection increases until the
collapse of the bar is reached. The member should be subjected only to loads
inferior to the critical force (F < Fcr).
Local buckling is the loss of local stability of a part of a member, produced
by in-plane stresses. Stresses that lead to local buckling can be either normal
compression stresses ( ), or shear stresses ( ). In case of compression members,
this means that a certain value of the force Fcr,v leads to the local buckling of the web
(Fig. 5.13b), of the flanges (Fig. 5.13c) or of both of them (Fig. 5.13d).
Fcr
Remarks:
1. Local buckling is not necessarily a limit state of a compression member. The
member is often able to resist compression loads superior to Fcr,v, the force that
produced local buckling.
2. Local buckling reduces the critical force Fcr that the member is able to resist.
133
5. DESIGN OF STRUCTURAL MEMBERS
ϕ ϕ
v v
Beginning with Euler, during the XVIIIth century, different researchers tried to
express the equilibrium and the failure mode of a perfectly straight member
subjected to axial compression. The most common approach methods used for
studying buckling of elements in compression are the following ones:
• the static method;
• the design methods of Statics;
• the energetic method.
134
5. DESIGN OF STRUCTURAL MEMBERS
In figure 5.15 the initial state is (0) and the final one is (1). In the limit case there
are more positions that allow equilibrium. The use of this method is illustrated
with the following example of pin connected bar in axial compression (Fig. 5.16).
L
F x
v
Fig. 5.16. The balance of a pin connected bar in compression
where:
M =F⋅v ( 5.33 )
If v < L/400...L/300, then
135
5. DESIGN OF STRUCTURAL MEMBERS
dv
≅0 ( 5.34 )
dx
32
2
dv
1+ ≅1 ( 5.35 )
dx
It results:
d2v F⋅v 1
2
=− = ( 5.36 )
dx EI
v′′ + k 2 ⋅ v = 0 ( 5.37 )
where
F
k2 = ( 5.38 )
EI
v = C1 ⋅ sin kx + C2 ⋅ cos kx ( 5.39 )
Considering the limit conditions,
x=0 v=0 C2 = 0
x=L v=0 0 = C1 ⋅ sin kL sin kL = 0 kL = π
the solution is the one obtained by Euler (1744):
2
⋅ EI
Fcr = 2
( 5.40 )
L
where:
Lext – work produced by exterior actions;
Lint – work produced by internal efforts.
136
5. DESIGN OF STRUCTURAL MEMBERS
Remarks
1. The energetic method generally leads to values of the critical forces which are
superior to the real ones. This is because the chosen deflected shape is not the
real one. This method can be used in complicated cases.
2. Classic problems and those ones that are found in codes are usually solved
using the static method.
3. The design methods of Statics are generally used for structures.
Fcr bifurcation
divergence
v
Fig. 5.17. Bifurcation and divergence of equilibrium
137
5. DESIGN OF STRUCTURAL MEMBERS
z v
z'
C’
yc
w
G’
C
zc y'
G y
138
5. DESIGN OF STRUCTURAL MEMBERS
Both external and internal virtual works depend on the three virtual displacements (v,
w, ϕ). This leads to a system of differential equations [9]:
⋅ zdA
yc =
Iy
⋅ ydA
zc =
Iz
G – shear modulus of elasticity;
Ir – torsion constant of the cross-section;
Iω – warping constant of the cross-section;
I = 2
dA
A
d = r ⋅ ds (Fig. 5.19).
C r
ds
139
5. DESIGN OF STRUCTURAL MEMBERS
x
w = A1 ⋅ sin
L
x
v = A 2 ⋅ sin ( 5.44 )
L
x
= A 3 ⋅ sin
L
Replacing these expressions, the following system is obtained:
(F − P ) ⋅ A
y 1 + F ⋅ yc ⋅ A 3 = 0
(F − Pz ) ⋅ A 2 − F ⋅ zc ⋅ A 3 = 0 ( 5.45 )
F ⋅ y c ⋅ A1 − F ⋅ zc ⋅ A 2 − (F − P ) ⋅ ic2 ⋅ A 3 = 0
where:
2
⋅ EIy
Py = ( 5.46 )
L2
2
⋅ EIz
Pz = ( 5.47 )
L2
2
1
P = 2 GIr + EI ⋅ 2 ( 5.48 )
ic L
Buckling means at least one of A1, A2, or A3 must be different of 0. This leads to:
F − Py 0 F ⋅ yc
0 F − Pz − F ⋅ zc = 0 ( 5.49 )
F ⋅ yc − F ⋅ zc (F − P ) ⋅ ic2
which is the general equation of stability:
(F − P )⋅ (F − P ) ⋅ (F − P ) ⋅ i
y z
2
c − F2 ⋅ y c2 ⋅ (F − Pz ) − F2 ⋅ zc2 ⋅ (F − Py ) = 0 ( 5.50 )
Remarks:
1. This equation has three solutions.
2. For non-symmetric cross-sections (yc ≠ 0; zc ≠ 0), the three forces F1 < F2 < F3
correspond to flexural-torsion buckling.
3. For single symmetric cross-sections (yc ≠ 0; zc = 0), the equation becomes:
(F − Pz ) ⋅ [(F − Py )⋅ (F − P ) ⋅ ic2 − F2 ⋅ yc2 ] = 0
2
⋅ EIz
F1 = Pz = corresponds to flexural buckling;
L2
F2, F3 correspond to flexural-torsion buckling.
4. For double symmetric cross-sections (yc = 0; zc = 0), the equation becomes:
(F − P )⋅ (F − P ) ⋅ (F − P ) ⋅ i
y z
2
c =0
140
5. DESIGN OF STRUCTURAL MEMBERS
2
⋅ EIz
F1 = Pz = corresponds to flexural buckling;
L2
2
⋅ EIy
F2 = Py = corresponds to flexural buckling;
L2
2
1
F3 = P = GIr + EI ⋅ corresponds to flexural-torsion buckling.
ic2 L2
The theoretical study of buckling began with the pin connected bar (Fig. 5.16),
under the following circumstances:
• the axis of the member is rigorously straight;
• the compression load acts strictly in the centre of gravity of the cross-section;
• the cross-section is bi-symmetrical;
• the material is homogenous and has a perfectly elastic behaviour (E=constant).
Considering this, Euler proved in the XVIIIth century that:
2
⋅ EI
Fcr = 2
( 5.51 )
L
This is rigorously exact if:
• the deflected shape is a sinusoid;
• the elastic modulus E is constant;
• the moment of inertia of the cross-section is constant all along the bar.
This relation was then extended to other types of restraints at the ends:
2
⋅ EI
Fcr = 2
( 5.52 )
L f
141
5. DESIGN OF STRUCTURAL MEMBERS
Remarks
1. The force Fcr has a physical meaning, being the force that produces buckling of
the bar.
2. σcr is not a real stress, it is a conventional one; during buckling of the bar, the
stress distribution on the cross-section is no longer constant.
3. The relation (5.53) stands only in the range where Young’s modulus E is
constant. This happens when σ < σp (σ
σp being the proportionality limit of the steel
grade), which means:
2
⋅E E
cr = 2
≤ p p ≥ ⋅
p
Knowing that σp is about 80% of the yielding limit, it means Euler’s relation stands
only in the following ranges:
• for OL37 → λp ≥ 104;
• for OL44 → λp ≥ 95;
• for OL52 → λp ≥ 85;
4. For values of the slenderness superior to those ones above, the use of superior
quality steels is not rational, as the critical load is the same for all kinds of steel,
depending only on Young’s modulus which is the same.
5. As shown above, Euler’s relation is no longer valid for stresses outside the
proportionality range, leading to critical forces superior to the real ones. These
forces increase as the slenderness λ decreases. For low values of λ it can lead to
values of the critical stress σcr superior to the yielding limit, which is senseless.
142
5. DESIGN OF STRUCTURAL MEMBERS
Different researchers tried to find a more proper approach for the range where
Euler’s relation no longer stands (σ σp λ < λp). The following ones are among
those who provided the most accurate approaches:
1. In 1889 Engesser and Considère (Fig. 5.23) proposed to use Euler’s relation by
replacing Young’s modulus with the tangent modulus (Fig. 5.21):
2
⋅ Et
cr = 2
( 5.54 )
where
d
Et = ( 5.55 )
d
Et
fy
cr
Fig. 5.21. The tangent modulus used by Engesser and Considère (1889)
cr = fy ⋅ (1 − ⋅ ) ( 5.56 )
143
5. DESIGN OF STRUCTURAL MEMBERS
2
⋅T
cr = 2
( 5.57 )
where
E ⋅ It + E t ⋅ Ic
T= ( 5.58 )
I
It and Ic being the moments of inertia of the “tensioned” and of the compressed
part of the cross-section, respectively (Fig. 5.22). I is the moment of inertia of the
entire cross-section.
F = cr Et
Et
E
< cr
< cr
E
Fig. 5.22. The model proposed by von Kàrmàn and Iassinski (1910)
4. In 1946 Shanley showed that none of the previous theories was rigorously
correct. He proved that the values of critical average stresses are between the
values given by Engesser and those ones given by von Kàrmàn. He accepted
that bending associated to buckling does not change the direction of strains, so it
does not unload a part of the cross-section. The behaviour of the entire cross-
section is in the elasto-plastic range (Fig. 5.23).
cr
Euler
fy fy
p p
von Kàrmàn
Shanley
Engesser
Tetmayer
144
5. DESIGN OF STRUCTURAL MEMBERS
All the above theories were developed for the ideal straight bar made of a
perfect elastic and isotropic material, loaded in the centre of gravity of the cross-
section along the axis of the member. In everyday practice, we have to deal with the
actual industrial bar, which has a lot of imperfections:
• structural (physical) imperfections:
• steel is not homogenous and isotropic (the ideal material does not exist);
• the yielding limit varies:
• from one point to another on the cross-section;
• from one cross-section to another along the bar;
• from one bar to another;
• Young’s modulus E is not a constant;
• residual stresses of different origins:
• thermal (rolling procedure, welding procedure, cutting procedure,
etc.)
• mechanical (cold forming, straightening, etc.);
• geometrical imperfections:
• initial deflections of the bar;
• allowed variations of the cross-section along the bar;
• eccentricity of the load with respect to the axis of the bar.
Tests showed that a bar in compression has deflections starting from the
beginning of loading. These deflections increase step-by-step as the load increases.
These were among the main reasons that led to the idea of studying buckling
on the actual bar. Such a work was done by ECCS (European Convention for Steel
Structures) which conducted an experimental analysis. More than 1000 (1067)
specimens of real bars were tested in seven countries (Belgium, France, Germany,
Great Britain, Italy, Netherlands and Yugoslavia) in about ten years during the
decade 1960 – 1970.
Tested bars were either rolled or built-up by welding and their slenderness
was between 40 and 170. The critical force Fcr was measured. The purpose of these
tests was to find a connection between the critical force and the slenderness of the
bar.
145
5. DESIGN OF STRUCTURAL MEMBERS
fi
(ni)
2,28%
cr
m
cr
ks
146
5. DESIGN OF STRUCTURAL MEMBERS
n
m i
cr = fi ⋅ cr ( 5.61 )
i =1
• the dispersion:
( )
n
m 2
s2 = fi ⋅ i
cr − cr ( 5.62 )
i =1
( )
n
m 2
s= fi ⋅ i
cr − cr ( 5.63 )
i =1
Remark
Gauss’s function
2
1 x − xm
1 − ⋅
f (x ) = ⋅e 2 s
( 5.64 )
s⋅ 2
is rigorously correct. The critical stress distribution was presumed as a normal
one by introducing the computed values in Gauss’s function.
3. A characteristic value of the critical stress was computed:
k m
cr = cr −k⋅s ( 5.65 )
cr
fy test results
drawn curve
147
5. DESIGN OF STRUCTURAL MEMBERS
Ncr = A ⋅ cr = A ⋅ fy ⋅ cr
= A ⋅ fy ⋅ = cr
( 5.66 )
fy fy
2. The buckling curves are expressed [2] as function of the reduced slenderness:
= ( 5.67 )
1
E
cr = fy 1 = ⋅ ( 5.69 )
fy
The Romanian code of practice, STAS 10108/0–78 [7], uses three buckling
curves A, B and C. The relations defining the three curves are as follows:
1
= ( 5.70 )
(0,5 + ⋅ 2
) + (0,5 + ⋅ )
2 2
− ⋅ 2
148
5. DESIGN OF STRUCTURAL MEMBERS
where:
= ( 5.71 )
E
Lf
= ( 5.72 )
i
E
E = ⋅ ( 5.73 )
c
Buckling curve
Factor
A B C
0,514 0,554 0,532
0,795 0,738 0,377
149
5. DESIGN OF STRUCTURAL MEMBERS
[
Φ = 0,5 ⋅ 1 + ⋅ ( − 0,2) + 2
] ( 5.75 )
where is an imperfection factor whose values are given in table 5.5.
Table 5.5. Values for factor [2]
A0 A B C D
0,13 0,21 0,34 0,49 0,76
EUROCODE 3 [2] contains a table (table 6.2 [2]) that recommends the use of
the proper buckling curve, depending on the shape of the cross-section, on the
buckling axis, on the steel grade and on the thickness of the parts of the cross-
section. Curve A0 is recommended for some cross-sections made of S460, which
has a high yielding limit (fy ≥ 430N/mm2). Curve D is generally used for some cross-
sections made of thick plates (tf ≥ 40mm for welded cross-sections or tf ≥ 100mm for
hot-rolled ones).
A0
0.8 A
B
0.6 C
D
=0,2
0.4
0.2
0
0
3
3
9
0.
0.
0.
1.
1.
1.
2.
2.
2.
3.
3.
3.
150
5. DESIGN OF STRUCTURAL MEMBERS
NO YES NO YES
Fig. 5.28. Cross-section philosophy for members in compression
151
5. DESIGN OF STRUCTURAL MEMBERS
(a)
(b)
(c)
(d)
Fig. 5.29. Examples of types of cross-sections used for compression members
Fig. 5.30. Examples of types of cross-sections used for members of braced systems
152
5. DESIGN OF STRUCTURAL MEMBERS
In order to act like a whole, a built up cross-section must comply with the
following rules and recommendations:
1. For components in contact
• The weld seams should be continuous.
• If welds are not continuous, the gap among seams should be less than 15t
along the force and 24t transverse to the force (Fig. 5.32), where t is the
minimum thickness of the connected elements.
• If they are connected with fasteners they shall comply with the rules for
fastened connections.
15t t1 t2
t = min(t1; t2)
24t
153
5. DESIGN OF STRUCTURAL MEMBERS
• The width bp (Fig. 5.33) of the plates should be 15–30mm less, or greater,
than b to allow welding.
• The thickness tp of connecting plates (Fig. 5.33) should be greater than
b/10 to allow protection against corrosion. In strong aggressive
environments it should be greater than b/6.
• The distance (Fig. 5.33) between two consecutive connecting plates shall
comply with:
L1 ≤ 40 ⋅ iz1 ( 5.76 )
where iz1 is the radius of gyration of a single component about its axis
which is parallel to b (parallel to the plane which does not meet the cross-
section material (z–z plane)).
• There will be at least two connecting plates along a member, even if its
length would not demand it. For tension members there should be at least
one connecting plate along a member.
z1 z z1 L1 ≤ 40 ⋅ iz1
y y bp b
tp
L1 ≤ 40 ⋅ iz1
y y b bp
z1 z z1
Fig. 5.33. Recommendations for connecting elements of compression members
154
5. DESIGN OF STRUCTURAL MEMBERS
45°–60° az z c
z1 z1
y
L1 ≤ 40 ⋅ iz1 lace shell y shell
z1 z1
z z z z
z1 z1
hp y tp y
batten
Fig. 5.34. Recommendations for connecting components of compression members
• The thickness of battens tp should be greater than c/50 and than 8mm.
• Battens should have greater stiffness than the components of the cross-
section. It is desirable to satisfy the following recommendation:
Ip c
≥5 ( 5.77 )
Iz1 L1
155
5. DESIGN OF STRUCTURAL MEMBERS
where iz1 is the radius of gyration of a single component about to its axis
which is parallel to the z–z axis.
• There will be at least two pairs of connecting plates (battens) along a
battened member, even if its length would not demand it. For tension
members, at least a pair of battens is necessary.
• The slenderness of one component of the member between two
consecutive joints should be so that:
member
1 ≥ 1,1⋅ max ( 5.81 )
where:
L1
1 = → 1 ( 5.82 )
iz1
and
member
max = max ( y ; z ) ( 5.83 )
is the maximum of the buckling factors y and z of the element about its
two main axes.
• For laced members, as well as for battened ones, components shall be
connected with strong battens at both ends of the bar. The height of these
end battens should be at least equal to c (Fig. 5.34).
• It is allowed to have the intersections between the axes of the laces at the
exterior edges (Fig. 5.34) of the element components.
156
5. DESIGN OF STRUCTURAL MEMBERS
max ≤ a ( 5.84 )
where:
max is the maximum slenderness of the member about the two main axes;
a is the allowable slenderness for that type of structural member; the values are
given in codes; in STAS 10108/0–78 [7] they are as follows:
a = 120 for important members, such as main columns, compressed chord of lattice
girders, or web members (of lattice girders) near supports;
a = 150 for secondary columns, web members of lattice girders, members of
vertical bracing between columns etc.;
a = 250 for members of the horizontal bracing of roofs.
The buckling length of a compressed member depends on the following:
• the supporting systems at the ends – it depends whether the member is pin-
connected or it is fixed;
• the distance among any connections along the member – these connections
might oppose to deflections on their direction;
• the variation of the load along the member – behaviour is different for a member
loaded with the same compression force in any cross-section and for one with a
variable load.
According to the Romanian code of practice STAS 10108/0–78 [7], the
buckling check means:
N
≤R ( 5.86 )
min ⋅ A
where:
N – the axial compression load produced by factored loads;
A – the area of the cross-section (it is the gross area, not the net one, as the
check is on the member and not on a cross-section);
R – design strength of the steel grade;
min – minimum of the buckling factors.
157
5. DESIGN OF STRUCTURAL MEMBERS
Lyf
y = → y
iy
min = min( y ; z ) ( 5.87 )
Lzf
z = → z
iz
where Lyf and Lzf are respectively the buckling lengths about the main axes. The
buckling factors y and z are selected from the appropriate buckling curves.
158
5. DESIGN OF STRUCTURAL MEMBERS
z
y y
z =
Lzf
iz
→ z min = min ( y ; z ; tr
z ) ( 5.88 )
tr
z = ⋅ z → tr
z
where Lyf and Lzf are respectively the buckling lengths about the main axes. The
tr
buckling factors y, z and z are selected from the appropriate buckling curves.
γ ≥ 1 is a factor that takes into account the sensitivity of the cross-section to
torsion:
c 2 + i2 4 ⋅ c 2 ⋅ ip2
= ⋅ 1 + 1 − ≥1 ( 5.89 )
2 ⋅ c2 c 2 + i2
2
( )
c =
2 I + 0,039 ⋅ Lzf ⋅ Ir ( ) 2
( 5.90 )
Iz
Ir =
3
⋅ (b ⋅ t )
i
3
i ( 5.91 )
where:
α = 1,0 for angles or for built-up double T cross-sections;
α = 1,1 for channels;
α = 1,2 for rolled double T cross-sections;
α = 1,5 for built-up double T cross-sections with stiffeners;
ip2 = i2y + i2z ( 5.92 )
159
5. DESIGN OF STRUCTURAL MEMBERS
Remark
For cross-sections made of two angles, which are commonly used for members
of lattice girders, when λz ≥ 60 ÷ 70 γ = 1, which leads to flexural buckling.
3. Cross-section made of largely distanced components (Fig. 5.37). The
components may be connected either by battens or by laces and the
recommendations from 5.3.3.3 must be fulfilled.
Lyf
= →
y
iy
y
min = min ( y ; tr
z ) ( 5.94 )
tr
z = 2
z + 2
1 → tr
z
y y
z
(a) (b) (c) (d)
Fig. 5.37. Buckling of cross-section made of largely distanced components
L1
1 = ( 5.95 )
iz1
Ip c
• if 5 > ≥ 3 , then
Iz1 L1
2
L1 I L
1 = ⋅ ⋅ 1 + z1 1 ( 5.96 )
iz1 12 Ip c
• for laces:
2
A
1 = ⋅ ( 5.97 )
A D sin ⋅ cos2
where:
A – area of the cross-section of the element;
AD – area of the cross-section of diagonals (both laces);
160
5. DESIGN OF STRUCTURAL MEMBERS
tr = 2
max + 2
1 + 2
2 ( 5.98 )
In all these cases of largely distanced components, the following restriction must
be fulfilled:
1 > max ( y ; tr
z ) ( 5.99 )
where 1 is the buckling factor for a single component of the member, on the
length between two consecutive battens or two consecutive joints of laces. This
requirement is generally fulfilled if relation (5.81) is fulfilled.
Remarks
A. In both cases, either laced or battened compressed members, the connecting
system must be checked at a shear force Tc which appears at the ends of the
member when buckling occurs:
Tc = 0,012 ⋅ A ⋅ R ( 5.100 )
c c
c c
Tc/2 Tc/2
Tc
D L1/2
M1
L1 L1 L1 L1
Mb
L1/2
hp
Tc/2 Tc/2
161
5. DESIGN OF STRUCTURAL MEMBERS
Tc
D= ( 5.101 )
2 ⋅ cos
D
≤ m ⋅R ( 5.102 )
v ⋅ Ad
Lvf C
v = → v ( 5.103 )
iv
where:
D – force in one diagonal (consisting of an angle);
v – buckling factor about the minor axis, v–v, of the lace (angle);
Lvf – buckling length of the lace (its theoretical length);
Ad – area of the cross-section of a lace;
iv – radius of gyration of the cross-section of a lace about the minor axis;
m – behaviour factor depending on the type of lace;
m = 0,9 angle with uneven legs, when the greater one is welded;
m = 0,75 angle with even legs;
• For battened system (Fig. 5.38)
Based on the assumption that the static scheme is a frame with rigid
beams, it may be considered that the inflexion point on the vertical
elements is situated at the middle of the distance between two “beams”.
As a result, the following relations may be written:
Tc L1
M1 = ⋅ ( 5.104 )
2 2
Tc ⋅ L1
Mb = 2 ⋅ M1 = (see Fig. 5.38) ( 5.105 )
2
The moment on the end of a single batten (Mp) is:
Mb Tc ⋅ L1
Mp = = ( 5.106 )
2 4
The shear force along a single batten (Tp) is:
2 ⋅ Mp Tc ⋅ L1
Tp = = ( 5.107 )
c 2⋅c
The main checks for a batten are the following ones:
Mp
max = ≤R ( 5.108 )
Wp
162
5. DESIGN OF STRUCTURAL MEMBERS
Tp
max = 1,5 ⋅ ≤ Rf ( 5.109 )
Ap
where:
Wp – strength modulus of the cross-section of the batten;
Ap – area of the cross-section of the batten;
t p ⋅ hp2
Wp = ( 5.110 )
6
A p = t p ⋅ hp ( 5.111 )
163
5. DESIGN OF STRUCTURAL MEMBERS
2
t
cr = 189,8 ⋅ k ⋅ ⋅ 103 N/mm2 ( 5.113 )
b
Remark
The slenderness of the parts of hot-rolled shapes generally respects restrictions to
avoid local buckling in the elastic range. These limits can be found in codes.
5.4.1. General
164
5. DESIGN OF STRUCTURAL MEMBERS
A ⋅h⋅R
Mcap
y = Wy ⋅ R = ( 5.117 )
6
b. A fictitious cross-section made only of flanges, where the whole area is
concentrated (Fig. 5.39b):
A
A = 2⋅ = b ⋅h ( 5.118 )
2
2
A h A ⋅ h2
Iy = 2 ⋅ ⋅ = ( 5.119 )
2 2 4
Iy A ⋅ h2 2 A ⋅ h
Wy = = ⋅ = ( 5.120 )
zmax 4 h 2
A ⋅h⋅R
Mcap
y = Wy ⋅ R = ( 5.121 )
2
It is to notice that both cross-sections have the same area (A) (Fig. 5.39).
However, the fictitious one has a much superior resisting bending moment (three
times greater) than the first one. This cross-section cannot be realised.
Metal cross-sections tend to have as much material as possible in the flanges
(50%–60% of the total area of the cross-section). The main reasons for the material
on the web are to make the connection between the two flanges (one in tension and
one in compression), to restraint their relative slipping and to resist shear forces. For
165
5. DESIGN OF STRUCTURAL MEMBERS
A/2
A
y y y y
h h
b z z
(a) (b)
Fig. 5.39. Extreme solutions for the cross-section of a metal beam
166
5. DESIGN OF STRUCTURAL MEMBERS
Choosing the cross-section type involves taking into account the ratio
between the material cost and the labour cost. Rolled cross-sections mean low
amount of labour cost and a higher amount of material, while built-up cross-section
involve less material and more labour cost.
Generally, the height of the beam depends on the following:
167
5. DESIGN OF STRUCTURAL MEMBERS
Assumptions
1. The behaviour of steel follows Prandtl diagram (Fig. 5.45):
real
Prandtl
fy
Remarks
• The assumption of elastic behaviour up to reaching the yielding limit is a
simplifying one.
• All codes demand a certain elongation at failure. Some codes demand an
important yielding plateau. Special provisions are given for structures in
seismic areas.
2. Bernoulli’s assumption of plane cross-sections is accepted in the elastic range as
well as in the plastic range.
168
5. DESIGN OF STRUCTURAL MEMBERS
3. The value of the equivalent stress according to the von Mises criterion:
eq = 2
+3⋅ 2
( 5.122 )
established for the elastic range is accepted for the plastic range too.
Practically, the entire cross-section behaves plastically and the plastic hinge
appears. The central part of the cross-section, where the material is still in the
elastic range ( < y), is very reduced and its influence on the resisting bending
moment of the cross-section may be neglected, so the entire cross-section is
169
5. DESIGN OF STRUCTURAL MEMBERS
hw t h2
Mpl = 2 ⋅ b ⋅ t ⋅ + + t w ⋅ w ⋅ fy ( 5.125 )
2 2 8
Mpl = 2 ⋅ S y ⋅ fy ( 5.126 )
where Sy is the static moment of half of the cross-section about the y–y axis.
Mpl = Wpl ⋅ fy ( 5.127 )
E. Elongations are much greater than y on most of the cross-section ( max < y) and
they still increase. The cross-section is no longer able to resist any increase of
the bending moment and it rotates freely, in the same way as an articulation, but
keeping the bending moment that generated the plastic hinge. Deformations
increase until the structure becomes a plastic mechanism and it fails. It is the
structure that fails and not the cross-section; only class 1 cross-sections can
reach this stage.
Remarks
1. The plastic hinge resembles to an articulation, as any increase of the bending
moment produces free rotation of the cross-section.
2. However, it is different, because the plastic hinge has a bending moment which is
kept. Free rotations appear from that moment on.
3. Both class 2 and class 1 cross-sections are able to develop plastic hinges but
only class 1 cross-sections are able to assure enough rotation of the cross-
section to allow plastic redistribution of bending moments.
4. The difference between bi-rectangular stress distribution on the cross-section and
the one involved by a fully correct geometric assumption may be neglected.
5. Wel has a physical meaning; Wpl (5.127) does not have a physical meaning.
170
5. DESIGN OF STRUCTURAL MEMBERS
My
y y (A) = ⋅z
Iy
My
max = ⋅ zmax < fy
Iy
z
max = y max = fy = ⋅z
max = ⋅ zmax = y
My
(B) = ⋅z
Iy
My
max = ⋅ zmax = fy
Iy
My
(C) = ⋅ z < fy if < y
Iy
= fy if ≥ y
max >> = fy
y max = ⋅z
max = ⋅ zmax >> y
= = fy
(D) max
Generally, there are five groups of checks that need to be taken into account
when designing a beam. The limit states that are checked may be ultimate limit state
(ULS) or serviceability limit state. They are as follows:
1. Strength checks (ULS);
2. Lateral buckling checks (ULS);
3. Local buckling checks (ULS);
171
5. DESIGN OF STRUCTURAL MEMBERS
where:
Symax – the maximum static moment of the part of the cross-section that tends to
slip in the point where is calculated (in the neutral axis);
d – the width of the cross-section in the point where is calculated.
For cross-sections with an important change of the width of the cross-section,
that are very common for metal members (ex. for I and H cross-sections,
channels, box cross-sections), like the one in figure 5.47, a simplified shear
stress distribution is accepted:
T
= ≤ R f ≅ 0,6 ⋅ R ( 5.130 )
t w ⋅ hw
• in the cross-sections where both the bending moment and the shear force have
important values, the von Mises criterion needs to be checked:
eq = ( ) * 2
+3⋅ 2
≤ 1,1⋅ R ( 5.131 )
*
where and are stresses in the same point of the same cross-section.
• in the case where an important local force F acts transversely to the beam in the
plane of the web, a check for the local stress may be needed; the problem
generally appears at the contact between the web and the flange; it generally has
the following form:
F
L = ≤R ( 5.132 )
tw ⋅L
172
5. DESIGN OF STRUCTURAL MEMBERS
where L is the stiff bearing length of the local load (F). It is obtained accepting a
45º slope distribution of stresses (stream line) in the web under the transverse
force (F).
• in the case of bi-axial bending, the next relation is accepted:
My Mz
max = + ≤ 1,1⋅ R ( 5.133 )
Wy Wz
t z max
y y
hw
tw
t z
b
Torsion
(twisting
of the
beam)
span
Fig. 5.48. Lateral-torsional buckling of a beam
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5. DESIGN OF STRUCTURAL MEMBERS
According to the Romanian code STAS 10108/0–78 [7], the check for lateral
buckling uses the following relation:
My
≤R ( 5.134 )
g ⋅ Wy
where:
My – the maximum value of the bending moment along the beam;
g – lateral buckling factor (instability factor) that is function of a transformed
slenderness coefficient tr;
For checking the beam between two consecutive lateral supports of the compressed
flange:
L fz
tr = ( 5.135 )
izfl ⋅
For checking a beam with a bi-symmetrical cross-section without any lateral support
of the compressed flange:
L fz
tr = ⋅ ( 5.136 )
iz ⋅
For checking a beam with a mono-symmetrical cross-section without any lateral
support of the compressed flange:
L fz
tr = 1 ⋅ ( 5.137 )
iz ⋅
In relations (5.135), (5.136) and (5.137) the terms have the following meanings:
Lfz – the buckling length of the compressed flange of the beam;
izfl – radius of gyration of the compressed flange about the z–z axis (Fig. 5.47);
Izfl t ⋅ b3 12 b
izfl = = = ( 5.138 )
A zfl t ⋅b 2⋅ 3
iz – radius of gyration of the entire cross-section about the z–z axis;
, 1 – factors that take into account the torsion stiffness of the cross-section;
– factor that takes into account the bending moment diagram along the beam;
2
M M
= 1,75 − 1,05 ⋅ 2 + 0,30 ⋅ 2 ≤ 2,3 ( 5.139 )
M1 M1
where M1 and M2 are the values of the bending moment (taken with their algebraic
signs from the diagram) at the two ends of the checked part of the beam, M1 ≥ M2 .
174
5. DESIGN OF STRUCTURAL MEMBERS
there is no need to check for the local buckling of the compressed flange, as it will
occur in the plastic range.
Generally, checking for the local buckling of the web involves using an interaction
relation containing actual values of stresses and critical values of stresses:
F( , L , , cr , Lcr , cr ) ( 5.142 )
For example, such a relation, given in the Romanian code STAS 10108/0–78 [7], is:
2 2
*
+ L
+ ≤m ( 5.143 )
cr Lcr cr
The check refers to a web panel which is limited by two consecutive stiffeners and by
the two flanges (Fig. 5.49):
z
y ye
hw
a a a z *
M2 d M1
T2 a/2 T T1
Fig. 5.49. Local buckling check of the web of a beam
175
5. DESIGN OF STRUCTURAL MEMBERS
d = min(a; hw ) ( 5.145 )
max (a; h w )
= ( 5.146 )
d
Lcr – the critical value for the local compression stress, in the case were a local
force acts transversely to the beam in the plane of the web, in the panel that
is being checked:
cr – the critical value for compression stress; for example, for static loading:
2
100
cr = 700 ⋅ N mm 2 ( 5.147 )
2e t w
M1 + M2
M= ( 5.150 )
2
L – the local compression stress, in the case were a concentrated force F acts on
the beam in the plane of the web:
F
L = ( 5.151 )
tw ⋅L
L – stiff bearing length for the local force F at the web to flange contact (see
explanations at relation (5.132);
– shear stress; it is calculated with the average shear force T on the checked
panel zone (Fig. 5.49):
176
5. DESIGN OF STRUCTURAL MEMBERS
T
= ( 5.152 )
t w ⋅ hw
T1 + T2
T= ( 5.153 )
2
4. Fatigue checks
Generally, fatigue checks refer to the fatigue phenomenon in the elastic range,
meaning when the element is subjected to a great number (500.000÷2.000.000) of
cycles of loading and unloading. Check for fatigue in the plastic range is not very
common. The relation recommended by the Romanian code STAS 10108/0–78 [7]
for fatigue check is:
≤ ⋅R ( 5.154 )
where:
c
= ( 5.155 )
a−b⋅
when the maximum stress is tension and:
c
= ( 5.156 )
b−a⋅
when the maximum stress is compression,
where a, b and c are factors that depend on the type of load concentrator and on the
number of loading cycles during the intended lifetime of the element.
= min
( min ≤ max ) ( 5.157 )
max
where min and max are considered with their signs (( – ) compression, ( + ) tension).
5. Deflection checks
Generally, deflection requirements are generated either by technological or by
architectural reasons. Deflections of beams should be calculated using static
nominal loads, without considering possible dynamic effects. In order to provide a
normal serviceability, the ratio between the beam deflection (f) and the span (L) is
limited, or sometimes even the deflection value (f) is limited. The limit values of the
ratio between the beam deflection (f) and the span (L) are usually between 1/200 …
1/800, depending on the beam type and on its importance (role) in the structure. The
values of the allowed deflection (fa) are given in codes. From the general Maxwell-
Mohr relation, the term in bending moment has the greatest influence, while the
other ones are generally neglected:
177
5. DESIGN OF STRUCTURAL MEMBERS
L
M⋅m
f= dx ≤ fa ( 5.158 )
0
E ⋅ Iy
where:
L – span of the beam;
f – calculated deflection;
fa – allowable deflection;
M – bending moment diagram along the beam;
m – bending moment diagram along the beam generated by a dimensionless unity
force acting in the point and on the direction where the deflection is calculated
E – Young’s modulus;
Depending on the type of beam and on the loading conditions, some of these
checks may not be necessary and other ones may need special attention.
Generally, sizing relations are aimed to help the designer to propose a good
cross-section, so that the most important checks are satisfied close to the limit. As
the strength check is the most important one for a member in bending, most of the
sizing procedures take it as the major requirement. Following this, a required
strength modulus for the proposed cross-section can be calculated:
Mmax
Wynec = ( 5.159 )
R
where R is the design strength of the chosen steel grade. Based on the value of
Wynec a shape may be selected from tables. It is obvious that this shape must have a
strength modulus superior to the required one.
If a plate girder is desired then, using the notations from figure 5.47, there are
four unknown dimensions to be established: tw, hw, t, b. The procedure starts with
establishing the web dimensions, by proposing a thickness of the web among the
available plates: tw = 4, 5, 6, 7, 8, 9, 10, (12, 14, 15, 16, 18, 20, 22, 25, 28, 30 …)
mm. The height of the web, hw, should be around the following value:
Wynec
h w ≅ 1,15 ⋅ ( 5.160 )
tw
178
5. DESIGN OF STRUCTURAL MEMBERS
15 for OL37
b′
≤ 14 for OL 44 ( 5.165 )
t
13 for OL52
The idea is that Iynec does not depend on the steel grade, while Wynec does. So:
Mmax
OL 37
Wynec = ( 5.169 )
ROL 37
Mmax
OL 44
Wynec = ( 5.170 )
ROL 44
179
5. DESIGN OF STRUCTURAL MEMBERS
Mmax
OL 52
Wynec = ( 5.171 )
ROL 52
Based on relation (5.160), the height of the web may be estimated:
OL 37
Wynec hOL
w
37
( 5.172 )
OL 44
Wynec hOL
w
44
( 5.173 )
OL 52
Wynec hOL
w
52
( 5.174 )
hw
Iy = Wy ⋅ +t ( 5.176 )
2
Only for sizing purposes, relation (5.176) may be approximated with:
hw
Iy ≅ Wy ⋅ ( 5.177 )
2
Relation (5.177) allows to estimate a probable moment of inertia Iy, presuming that
the cross-section was sized properly, using the previously described procedure.
hOL 37
OL 37
I
y ≅W OL 37
y ⋅ w
( 5.178 )
2
hOL 44
OL 44
I
y ≅W OL 44
y ⋅ w
( 5.179 )
2
hOL 52
OL 52
I
y ≅W OL 52
y ⋅ w
( 5.180 )
2
The chosen steel grade will be the one corresponding to the smallest value of Iy that
is superior to the required moment of inertia Iynec resulted from the deflection
requirement. Once the steel grade established, the sizing procedure is identical.
5.4.3.1. General
Lattice girders are a step forward following the philosophy which is illustrated
in figure 5.39b, that is sending as much of the material away from the neutral axis.
180
5. DESIGN OF STRUCTURAL MEMBERS
top chord
h
web members
D
bottom chord
M
C
D
h
T
Following this idea, the bending moment that must be carried out by the whole
structural element is transformed in a couple of axial forces that are concentrated in
the top and in the bottom chord (Fig. 5.50). The web elements (diagonals and struts)
are designed to resist the shear force that is associated to the bending moment. This
happens under two circumstances:
1. loads act only at the joints of the lattice girder;
2. bars are pin-connected at the joints.
If anyone of these two requirements is not fulfilled, bending moments and shear
forces also appear on each bar, and the whole element must be calculated like any
frame structure. In many cases the connection between bars is realised by welding
and it does not allow free rotations. However, if the slenderness of the bars is not too
small, it is accepted to consider them as pin-connected, as the values of the bending
moment on the bar may be neglected, given their reduced flexural stiffness.
Otherwise, if the bar is short and it has a big cross-section, the flexural stiffness of
the bar needs to be taken into account, as it may cause troubles when checking
strength at its ends. The two simplifying assumptions allow a manual calculus of the
loading state in the bars. However, it is recommended to use a suitable computer
program to determine the loading state. The model that is used should be as close
as possible to the real element.
181
5. DESIGN OF STRUCTURAL MEMBERS
Lattice girders are generally efficient solutions for spans starting from 15–20m
up to 60–100m. Their efficiency comes from the reduced material cost, although the
labour cost increases compared to beams or to plate girders. They can be either
plane systems (Fig. 5.51a) or spatial systems (Fig. 5.51b). When the spatial system
is developed on two directions, a reticulated structure is obtained (Fig. 5.51c).
The geometry of the lattice girder may be established as needed. The most
important requirement when establishing the geometric scheme is that the system
must be statically determinated or statically indeterminated. Mechanisms are not
accepted for structures. This requirement can be easily fulfilled if the base module is
an indeformable shape or body, like the triangle or the tetrahedron. Critical forms
(Fig. 5.52) (systems that have the required number of constraints but they are not
properly distributed) or systems that are close to critical forms must be avoided.
Remark
In the case of deployable structures, the system is a mechanism, as it
needs to pass quickly from the packed situation to the deployed one. However, in the
deployed state it has some blocking devices that make it act like a structure.
182
5. DESIGN OF STRUCTURAL MEMBERS
Generally, the cross-sections of bars are chosen among the ones available for
tension bars or for compression bars, depending on the connecting details used at
the joints. The most commonly used cross-sections are presented in figure 5.53.
Top
chord
Web
bars
Bottom
chord
Many solutions are available for joint details, depending basically on the types
of cross-sections of bars. Most of the currently used details are welded ones. The
bolted solutions are generally used for field connections. Some of the most important
requirements that need to be taken into account when choosing a joint detail are the
following ones:
• the chosen detail should be able to assure a good stream line of efforts;
• failure of an element by its connections is not a rational one;
• the chosen detail should be as close as possible to the model that was used in
calculation;
• the chosen detail should be able to transfer all efforts that arise, accidentally or
not, in the joint;
• the chosen detail should be easy to realise and safe.
183
5. DESIGN OF STRUCTURAL MEMBERS
The most correct method to determine efforts in the bars of a lattice girder is
to use a certified and specialised computer program. In the absence of such a
program, a “manual” calculation could be accepted. In this case, bars need to be
taken into account as pin-connected at the joints. Some times, if the bars are short
and the cross-sections are big, this could place you on the unsafe side. Two
methods are available for “manual” calculation:
• the method of equilibrium of joints;
• the method of cross-sections;
The method of equilibrium of joints could be easier to handle but it is more exposed
to errors. An error affects all results obtained after the calculus that was wrong. If the
equilibrium equations are intelligently written, the method of cross-sections is simple
enough and an error once made does not affect the other results.
184
BIBLIOGRAPHY
Bibliography
185