Вы находитесь на странице: 1из 42

VODIA 5

User’s guide
VODIA 5 User's Guide
Contents
Introduction
What is VODIA 5?����������������������������������������������������������������������������������������������������������������������������������3
Which engines and control units does VODIA 5 support?����������������������������������������������������������3
PEA2 & PEA2+���������������������������������������������������������������������������������������������������������������������������������������3
Quick start
1. What you'll need�������������������������������������������������������������������������������������������������������������������������������� 4
2. Install the VODIA 5 software���������������������������������������������������������������������������������������������������������� 4
3. Assemble the hardware������������������������������������������������������������������������������������������������������������������� 4
4. Start and use VODIA 5��������������������������������������������������������������������������������������������������������������������� 4
VODIA 5 in depth
Minimum requirements������������������������������������������������������������������������������������������������������������������������� 5
Additional equipment���������������������������������������������������������������������������������������������������������������������������� 5
PC requirements������������������������������������������������������������������������������������������������������������������������������������ 5
User requirements���������������������������������������������������������������������������������������������������������������������������������6
Installing the VODIA 5 software���������������������������������������������������������������������������������������������������������6
Login����������������������������������������������������������������������������������������������������������������������������������������������������������6
Register VODIA 5����������������������������������������������������������������������������������������������������������������������������������� 7
The different IDs������������������������������������������������������������������������������������������������������������������������������������� 7
Client Update������������������������������������������������������������������������������������������������������������������������������������������ 7
Online tool����������������������������������������������������������������������������������������������������������������������������������������������� 7
Uninstalling VODIA 5���������������������������������������������������������������������������������������������������������������������������� 7
The Communication Interface
VOCOM/VOCOM II��������������������������������������������������������������������������������������������������������������������������������8
USB connection��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������8
Connecting to the engine
application�����������������������������������������������������������������������������������������������������������������������������������������������8
VODIA 5 connection options��������������������������������������������������������������������������������������������������������������9
The VODIA 5 application
Using VODIA 5��������������������������������������������������������������������������������������������������������������������������������������10
VODIA 5 login����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������10
Changing password���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������10
Application overview��������������������������������������������������������������������������������������������������������������������������� 11
Buttons and icons��������������������������������������������������������������������������������������������������������������������������������12
Function group icons������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������12
Navigation buttons������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������12
Operations icons����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������12
Connecting to the engine������������������������������������������������������������������������������������������������������������������13
Administration�����������������������������������������������������������������������������������������������������������������������������������14
Order ECU Software��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������14
Report software�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������15
Chassis ID info from VDA�������������������������������������������������������������������������������������������������������������������������������������������������������������������������15
Conversion/Accessory kit wizard��������������������������������������������������������������������������������������������������������������������������������������������������������16
Classic conv./acc. kit�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������16
Order EDC1 Dataset������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������16
Order EDC4 Dataset������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������16
User Session�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������17
Installation ��������������������������������������������������������������������������������������������������������������������������������������������17
Service and Maintenance �����������������������������������������������������������������������������������������������������������������18
ECU programming������������������������������������������������������������������������������������������������������������������������������18
Central Systems������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������18
Programming multiple installations���������������������������������������������������������������������������������������������������������������������������������������������������18
The procedure����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������18
Detailed procedure for PEA2����������������������������������������������������������������������������������������������������������������������������������������������������������������19
Detailed procedure for PEA2+�������������������������������������������������������������������������������������������������������������������������������������������������������������19
HCU in service mode�����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������19
Log Test�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������20
Log test - old�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������23
DTC�����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������24

© 2017 AB VOLVO PENTA


All rights to changes or modifications reserved.

i
Parameter Programming on PEA2���������������������������������������������������������������������������������������������������������������������������������������������������25
Parameter Programming on PEA2+������������������������������������������������������������������������������������������������������������������������������������������������25
Engine�������������������������������������������������������������������������������������������������������������������������������������������������� 26
Urea Pressure Build Up Test������������������������������������������������������������������������������������������������������������������������������������������������������������������26.
Injector Cut Out Test�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������26
Urea Hose Electrical Heating
Activation����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������26
Click Test����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������26
Urea Dosing Test���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������26
Urea Heating Valve Diagnostic Test�������������������������������������������������������������������������������������������������������������������������������������������������26
Compression Test (Automatic)�������������������������������������������������������������������������������������������������������������������������������������������������������������26
Cylinder acceleration, test (PEA2)�����������������������������������������������������������������������������������������������������������������������������������������������������27
Engine run-up, test (PEA2)���������������������������������������������������������������������������������������������������������������������������������������������������������������������27
Cylinder compression, test (PEA2)���������������������������������������������������������������������������������������������������������������������������������������������������28
Injectors shut off, manual (Diesel)(PEA2)�����������������������������������������������������������������������������������������������������������������������������������28
MID 128 ECU, programming (PEA2)����������������������������������������������������������������������������������������������������������������������������������������������29
MID 233 ECU, programming (PEA2)����������������������������������������������������������������������������������������������������������������������������������������������29
AdBlue Dosing System, test (PEA2)�����������������������������������������������������������������������������������������������������������������������������������������������29
Engine Hours, programming (PEA2)�����������������������������������������������������������������������������������������������������������������������������������������������30
Gain & stability, calibration (PEA2)���������������������������������������������������������������������������������������������������������������������������������������������������30
Electric control system and instruments�������������������������������������������������������������������������������������� 32
ACP History, test����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������32
Steering������������������������������������������������������������������������������������������������������������������������������������������������ 33
Switching drive leg with the
Automatic switchbox�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������33
Explanation of buttons and illustrations����������������������������������������������������������������������������������������������������������������������������������������33
OEM Calibration������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������34
Drive replacement�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������35
Steering mode���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������36
Docking force�����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������36
Dyn. Pos. System Force Factor�������������������������������������������������������������������������������������������������������������������������������������������������������������37
Drive Alignment Test�������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������37
COM LOG���������������������������������������������������������������������������������������������������������������������������������������������� 38
Record the log to a file:������������������������������������������������������������������������������������������������������������������������������������������������������������������������������38
EVC System LCD Update������������������������������������������������������������������������������������������������������������������ 39
NMEA LOG�������������������������������������������������������������������������������������������������������������������������������������������� 39
Record the log to a file:������������������������������������������������������������������������������������������������������������������������������������������������������������������������������39
Support
Get Log files����������������������������������������������������������������������������������������������������������������������������������������� 40
Get User Session�������������������������������������������������������������������������������������������������������������������������������� 40
Attach files in Argus��������������������������������������������������������������������������������������������������������������������������� 40

ii
Introduction

Introduction
This users guide is intended to be used as reference and
first aid when in need of support using VODIA 5 and as
training material for new users. It is mainly intended for af-
termarket use by technicians and for OEMs.
This version of the guide was written for VODIA 5..
A printed version of this guide is available for ordering on
www.vppn.com. The index and all links and references are
clickable in the PDF-version.

What is VODIA 5? PEA2 & PEA2+


Today, most of Volvo Pentas products have electrical con- VOLVO has launched control units with the third genera-
trol and monitoring systems. VODIA 5 is a diagnostic tool tion of electrical architecture, called PEA2+. The previous
which supports mechanics to conduct professional service generation is called PEA2. PEA2+ is a major improvement
and repairs on these products. in many areas. It is much faster compared to older prod-
ucts as it uses CAN for diagnostic information and soft-
VODIA is short for VOlvo DIAgnostics.
ware download. The old “MID” concept is replaced with
The VODIA 5 concept includes both software running on “NODE NAME” which gives us a much more flexible way
a PC laptop and hardware which to connect the laptop to to address nodes (control units) in the system. Products
the engine. are documented in a different way in PEA2+ that gives us
more diagnostic information and we also keep track of rela-
VODIA 5 is also an online tool, which means that it func-
tionships between control units and the software.
tions together with central systems. In order to both trans-
mit and receive the latest information VODIA needs to be VODIA 5 will look different depending on which control unit
connected to internet. When performing operations that you are connected to. Some functions will be only available
require connection with the central systems VODIA 5 will for PEA2 or PEA2+. PEA2+ products are only supported in
function a maximum of 28 days offline. VODIA version 5.2 and forward.

Which engines and control units


does VODIA 5 support?
VODIA 5 can be used with engines D3 - D16. It supports
EDC7, EDC15, EDC17 and EMS control units. VODIA 5
also supports EVC (Electronic Vehicle Control) systems
and Industrial control units like DCU and CIU. There are
other applications built into VODIA 5. The EDC1 applica-
tion is used for engines with the old EDC1 control unit,
the EDC4 for EDC4 engines (Cologne engines) and MEFI
for older gasoline engines. Gasoline engines with the EGC
control unit are not yet fully supported.

3
Quick start

Quick start
This is a quick guide for installing and using VODIA 5. For
more thorough instructions and full specifications read
"VODIA 5 in depth" on page 5.

1. What you'll need 3. Assemble the hardware


To use VODIA 5 you'll need: 1. Connect the round ends of the USB cable B and
• A VODIA client ID and product key. Deutsch connector cable D to the interface C .
• A VODIA installation file. 2. Connect the USB cable to the PC A .
• VODIA training and a VPPN user name and pass- 3. Connect the Deutsch cable D directly to the en-
word. gine diagnostics outlet or via the different adapter
• A laptop PC with a USB port. cables presented in "VODIA 5 connection options"
on page 9.
• A communication interface (VOCOM/VOCOM II).
• A 6 pin Deutsch connector cable.
• An internet connection of at least 0.5 Mbit/s. 4. Start and use VODIA 5
Read more on the VODIA page on www.vppn.com on how
to acquire the above. 1. Make sure the PC is connected to internet.
2. Start the application by double-clicking the VODIA
5 icon on the desktop.
2. Install the VODIA 5 software 3. Carefully read through the end-user licence agree-
ment and continue.
1. Check that you have everything above. 4. Connect to the ECU with the 6-pin cable.
2. Start the installation file and follow the installation 5. Start working with VODIA 5!
wizard.

A Laptop PC

C
Communication interface
D 6-pin Deutsch cable
VOCOM/VOCOM II
B USB cable

4
VODIA 5 in depth

VODIA 5 in depth
Before the VODIA 5 hardware is assembled
and the VODIA software is installed, make sure
you have everything you need. 1

Minimum requirements
1. Laptop or tablet PC. See full requirements below.
2. Part no. 88890300 (VOCOM, Vehicle off-board 4
3
communicator) or part no. 88894000 (VOCOM II)
3. Part no. 88890313, USB cable.
4. Part no. 88890301, Cable with 6-pin Deutsch
connector.

Additional equipment
Depending on engine installation or equipment, additional 5 6
cables and adapters can be used.

5. Part no. 88890303, MEFI cable.


6. Part no. 3838623, EDC adapter with external
power supply. Used with communication jacket
(Part no. 88820047) and a high speed cable (Part
no. 21346021) to the 2-pin socket on the engine.
7 8
7. Part no. 3883170, EGC cable for gasoline engines.
8. Part no. 88820023, NMEA cable.
9. Part no. 21287382, Automatic switchbox. Manual
switchboxes are also available, see page 9.
10. Part no. 21346017, COM LOG cable.
11. Part no. 21346012, EVC Display update cable.
12. Part no. 21422569, 3m extention cable. 9

PC requirements 10

• IBM-PC compatible personal laptop computer.


11
• One available USB port.
• At least 300 MB free hard drive space.
• Internet connection at a minimum speed of 0.5
Mbit/s.
• For information about the current supported 12
operating systems, please contact your local Volvo
Penta support.

5
Quick start

User requirements
In order to use VODIA 5, the following are required:
• A VODIA client ID and product key.
• A VODIA installation file.
• VODIA training and a VPPN user name and pass-
word.
• A communication interface (VOCOM/VOCOM II).
• A 6 pin Deutsch connector cable.
• An internet connection of at least 0.5 Mbit/s.
Visit www.vppn.com for more information on training and
ordering of VODIA licenses and hardware.

Note! It is not possible to use or run the VODIA


5 without having completed VODIA 5 training and
recieved VODIA access. A VPPN user ID is also
required to be able to use the VPPN web pages.
If you don't have a VPPN user ID, please contact
your local Volvo Penta support.

Installing the VODIA 5 software


When you have received your Client ID, Product key and
installation file:

1. Double click the installation file and follow the


installation wizard. Fill in the User ID, password, Cli-
ent ID and product key when asked.
2. Additional software required to run VODIA comes
bundled with the VODIA installation file. Click Ac-
cept and Install to install it.
3. You must accept the end user license agreement
(EULA) to continue.
Note! Carefully read through the license agree-
ment before accepting!
4. When the installation has finished: Double click the
VODIA icon on the desktop or in the Start menu to
start VODIA 5.

Login
When starting VODIA 5 you will see the login dialogue,
shown to the right. You have the option to Connect VODIA
5 to the central systems or to work offline and connect
later. Enter your User ID and password if you want to work
online or just the user ID if you want to work offline.

Note! The user identity (User ID) and password


are the same as you use on VPPN.

Note! VODIA must be connected to the internet


within 28 days or the Offline mode will be deacti-
vated.
Login dialogue.

6
Quick start

Register VODIA 5
When VODIA 5 is started for the first time it needs to be
registered to the central systems. This means that VODIA
5 needs to be connected to internet. The offline option will
be disabled at login.

Note! If the computer breaks down, gets stolen


etc. contact your local Volvo Penta support to
unregister the client, before installing VODIA 5 to a
new computer, to avoid unnecessary invoicing.

The different IDs


• Client ID – The unique ID of the VODIA 5.
• User ID – Your personal ID, same as VPPN ID.
• Partner ID – The "group ID" of your dealership.
The Client ID and User ID are registered under a Partner ID.
See the image to the right.
The different IDs
All User IDs under the same Partner ID can use all
Client IDs registered under the same Partner ID. This
means that a VODIA 5 is never registered to a specific
person but to a group.
The User ID is shown in the bottom of the VODIA win-
dow and the Client ID and Partner ID can be found under
Help - About.

Client Update
This small application is visible after installation of VODIA
5 as a small globe icon ( ) in the notification area. It takes
care of keeping the VODIA 5 software components updat-
ed. When connected to internet it will per default look for
updates every day.

Note! Client Update takes care of all updates. You


don't need to do anything.

Online tool
Generally speaking, there are two parts of VODIA 5. One
is the VODIA Client i.e. the PC with software and peripher-
als. The other is the central systems, e.g. the VODIA web
and the vehicle database. When performing operations that
require connection with the central systems, VODIA 5 will
function a maximum of 28 days offline, i.e. without con-
necting it to internet. This is so that all important informa- Client Update.
tion like calibration parameters will be reported back to the
central systems.

Uninstalling VODIA 5
Follow the uninstall wizard from the control panel to unin-
stall VODIA 5. Jobcards and log files will not be removed
during the uninstall and have to be removed manually.

Note! Make sure you have reported all down-


loaded software and calibrations before uninstalling
VODIA 5. VODIA online concept.

7
Quick start

The Communication Interface Connecting to the engine


VOCOM/VOCOM II application
For the VODIA 5 to be able to speak with the different VODIA 5 supports many different applications and adapter
ECUs a communication interface, also called VOCOM cables are sometimes needed. To give a quick overview, the
(Vehicle off-board communicator) or VOCOM II is required. following full page illustration depict the available cables
The interface is connected to the PC via USB. and engine combinations when using the VODIA 5.
It it also prepared for future wireless ad hoc connection Deutsch
with the PC. The other end of the interface connects to the
On most applications the cable with a 6-pole Deutsch con-
ECU via different cable setups as illustrated on the next
nector D is used. The diagnostics outlet can be found
page.
between the PCU and Engine ECU or directly on the en-
Important! Install VODIA 5 before connecting gine depending on installation. On EVC-MC the diagnos-
the VOCOM/VOCOM II. The VODIA 5 installation tics outlet is found in the helm harness.
contains the drivers for the VOCOM/VOCOM II. EGC
Use the EGC adapter cable E to connect to EGC engines
USB connection
(gasoline). (Not yet supported)
Connect the interface by following these steps:
EDC1
1. Attach the USB cable B to the interface. C The EDC1 adapter cable F is used to connect to EDC1
2. Make sure the VODIA 5 software is installed on the engines. The control unit and the diagnostics outlet can be
PC. found directly on the engine.
3. Connect the USB cable to the PC. A
NMEA
Note! First time the interface is plugged in, drivers The NMEA cable J is for logging NMEA 2000 communi-
will install on the PC. Wait for the installation to fin- cation with the NMEA log application which is included in
ish before connecting to the engine. the VODIA 5 software.
When the LED next to the computer symbol: is on, MEFI
the VOCOM is ready for use:
The MEFI cable G is used for old gasoline engines with
MEFI control units. Diagnostics outlet on engine. The MEFI
cable is connected directly to the VOCOM.
COM LOG
The COM LOG cable H is used to log record data on the
J1939 bus on Industrial engines.
EVC Display
The EVC Display update cable I is used to update the
VOCOM
software in the EVC display to the latest version.
Switchbox
The switchboxes K are used when connecting to a twin,
When the LED on the computer (1) symbol lights up green, triple or quad engine installation. In some operations the
the VOCOM II is ready for use. The battery symbol (2) lights automatic switchbox is required.
up green to indicate sufficient vehicle battery status when
connected to an engine.

VOCOM II

The VOCOM II interface is superseeding VOCOM. For more


info regarding VOCOM II, please see the VOCOM II manual
found on VPPN.

8
Quick start

VODIA 5 connection options

B MEFI
connector
front view
Part no. 88890313
VOCOM/VOCOM II USB cable

G
C
Part no. 88890300 Part no. 88894000 Part no. 88890303, MEFI cable
A VODIA 5 VOCOM VOCOM II

Part no. 88890301 6-pin Deutsch cable

26 pole connector to
VOCOM/VOCOM II

D 6-pole female
Deutsch connector

Part no. 21422567


6m extension
cable. (Optional)
K

6-pole male Deutsch connector

2 pole EDC1
connector. Part no. 21287382, twin/triple/quad
automatic switchbox - no buttons
Clamps for
battery
connection
F H
Part no. 3838623, EDC 1 cable

8 pole Deutsch connector for Part no. 21422569, 3m cable


EGC engines (without EVC MC)
6 pole
male Part no. 21346017
Deutsch COM LOG cable
E connector

Part no. 3883170, EGC cable


Part no. 3809562
I twin switchbox - one switch
6 (4) pole
male
Deutsch connector
J

Part no. 88820023 Part no. 21346012 Part no. 3887101, twin/triple/quad
NMEA cable EVC Display update cable switchbox - four buttons

9
The VODIA 5 application

The VODIA 5 application


The VODIA 5 installation comes with a number of smaller
applications used for different engine applications. These
applications are integrated into the VODIA 5 user interface. VODIA PC
D3 Marine propulsion
The illustration to the right shows which application to use D4 - D6 Marine propulsion
D5 - D16 Genset (MG/GE)
with which engine installation. The EDC1, MEFI and EDC4 D5 - D16 Versatile (VE)
are available from the Diagnostics menu in the Function D8 Marine propulsion
Group sidebar. The EDC1, MEFI and EDC4 applications will D9 - D16 Marine propulsion
not be described further in this manual. QL EST
Gasoline

EDC1
KAD 44P/300
TAD 740 1231 VE
TAMD 72/73/74/75
DH10 (Railpack)
TAMD 122P
KAMD 44/300

EDC4
TD 420VE
TAD 420/520/620/720/721/722 VE
TD 520/720 GE
TAD 530/531/532/730/731/732/733 GE

MEFI
Gi engines
GXi engines
GSi engines

Using VODIA 5
Start VODIA 5 via the VODIA icon on the desktop or in the
Start menu.

VODIA 5 login
In the Login window:
1. Type your User identity.
2. Select whether to work offline or online.
3. If online is chosen, enter your password in the
Password field and click OK. This is the same
password you use to log in to VPPN.

Note! VODIA 5 must be connected to internet at


the first startup in order to retrieve user information
from the central systems.

Note! VODIA must be connected to the internet


within 28 days or the Offline mode will be deacti-
vated.
Login window.
Changing password
The password is the same as for VPPN. Contact your local
Volvo Penta support to change the password.

10
The VODIA 5 application

C
B

E
F

H G

A. Operation view B. Tab bar C. Menu D. Bread crumb-navigation field E. User ID F. Connection icons G. Ribbon menu H. Navigation buttons

Application overview
The VODIA 5 main window consist of a number of fields and buttons.
A. The Operation view is where information about the current operation is displayed, often in dialogue form
where you make choices to move forward.
B. All functionality is grouped under tabs at the top row of the application window. The tabs are grouped as
context tabs, where tabs related to a specific connected product are displayed with a highlight spanning
over the tabs in the same context.
C. Settings, News, Releases, Issues, About and Save log files are found at Menu.
D. The bread crumb navigation path can be used to navigate forth and back in the structure tree.
E. The current User ID is presented in the lower left corner.
F. The two icons in the lower right corner indicate whether VODIA 5 has identified a control unit and if it
was connected to the central systems at log in.
Control unit identified: , not identified:
Central systems (Internet connection) connected: , not connected:
G. The Ribbon menu shows buttons related to the active operation or tab.
H. The Navigation buttons are the general way for starting, stopping and exiting operations.

11
The VODIA 5 application

Buttons and icons


This page explains the different icons and buttons used in
VODIA 5.

Function group icons Operations icons


The Function groups show are the main categories for the The different operations are located under the function
different operations that can be performed with VODIA 5. groups.

Service and Maintenance – General Programming – icon for programming


tests and fault tracing for the entire sys- operations such as EVC system program-
tem. See page <?>. ming or parameter programming.

Engine – Tests and programming related Test – icon for test operations such as
to the engine, the engine ECU and after- Sea trial or Cylinder compression tests.
treatment. See page 26.

Electronic control system and instru- Configuration – icon for configuration


ments – Tests and programming related operations such as Steering mode or
to the EVC system and CIU or DCU in Docking force for IPS or Joystick stern
industrial systems. See page 31. drive installations.

Steering – IPS, Joystick Inboard and Calibration – icon for calibration opera-
Sterndrive Joystick programming, settings tions such as Gain and stability calibration
and calibrations. See page 32. on industrial applications or Drive replace-
ment calibration.

Administration – Function group for op- Online operation – icon for online
erations such as downloading or reporting operations.
back software or calibration settings to the
central systems or running conversion kits.
See page 14.
Order operation – icon for software
ordering of operations.

User session – icon for user session


(job card) operations.

Report software – icon for reporting


operations.

Navigation buttons

Information – click this icon to get more


Start – click this icon to start the select- information about an operation.
ed operation.

Stop – click this icon to stop the opera- Close – click this icon to stop and close
tion. the operation.

12
The VODIA 5 application

Connecting to the engine


To connect to an engine installation VODIA 5 must identify
the installation. When identifying, VODIA 5 collects infor-
mation about the system and its control units. All informa-
tion about the control units and software is saved in a job-
card. See "User Sessions" on page 17.

1. Make sure that the VODIA 5 is connected to the


engine and that the power is turned on.
2. Click on the corresponding engine type.
Explanation of abbreviations:
GE = Genset
VE = Versatile
3. If the automatic switchbox is connected and
Select engine type.
selected engine type is capable of twin, triple or
quad installations you will be asked to choose one
of these.
4. If the installation includes an EVC system (until
EVC-C3) you will be asked to set the HCU in ser-
vice mode before you proceed. You can scroll down
to see the older types of EVC system.
5. VOCOM software update.
6. Identification will start.
7. If the identified control units have different chassis
IDs a conflict will occur. VODIA 5 displays all the
identified control units and their associated chassis
IDs. Choose the chassis ID that belongs to the cur-
rent installation.
Connection in progress.
Warning! If choosing wrong chassis ID and
reprogramming all ECUs, you won't be able to
change back to the old chassis ID again.

Select installation type.

Chassis ID conflict.

13
The VODIA 5 application

Administration
The Administration tab contains operations that were previ-
ously made on the VODIA web. With VODIA 5 these opera-
tions are made directly in the application.

Order ECU Software


Here you download software for the programming opera-
tions.

1. Enter the Chassis ID (or the engine number fol-


lowed by clicking the button 'Get Chassis ID').
2. Enter a work order number.
3. If ordering kit, add kit number in Kit Number field.
4. Click Search for Software.

The next window shows the available software for the chas-
sis ID. This step contains one to three sub tabs; Software,
Campaign and Kit.
• The Software tab contains separate available
softwares for the chassi. Order ECU software, first step.
• The Campaign tab will be the default view when
a campaign is registered against an ECU on the
chassi. A campaign software is totally free of
charge but you might still need to report the soft-
ware back afterwards.
• The Kit tab contains of the kit that was searched
for in the Kit Number field.
For PEA2+ installations all existing kits for the in-
stallation will be found in a list, they are presented
with a description.
For some kits the user is required to enter hard-
ware part number when ordering kit software.
When ordering a kit, a software package is created
to be programmed.
A padlock symbol in the description field means that the
software is already downloaded elsewhere. Order ECU software, second step.
1. Select either the Software, Kit or Campaign tab.
2. Select order type from the Order Alternatives
drop down menu.
• Reload Control Unit: Used for a reprogramming
of current installed software based on content in
VDA.
• Replace Control Unit: Used for replacing a
faulty hardware and program a new with the same
software.
• Update Control Unit: Used for retrieving latest
available software version from Central Systems.

3. Click Send order to start downloading.


4. Check that you have the correct software.
5. Select another chassis ID or click the Close but-
ton to return to the Software Administration menu.
Order ECU software, third step.
Note! Multiple ECU softwares ordered at the same
time is regarded as one package. ECU software in
such a package is later programmed in sequence.
14
The VODIA 5 application

Report software
Reporting back to the central system is necessary when
a calibration has been performed or when a software has
been downloaded but not used.
If the downloaded software is not reported back before
28 days VODIA 5 will be locked from offline mode, see
"VODIA 5 login" on page 10.
You can view software downloaded by other clients at the
same partner by clicking the Partner tab.
To report programmed software:

1. Click the Report button.


2. A report receipt will appear when the software is
reported.

The operations below are reported by clicking Report. Report software.

• IPS-calibrations.
• EGC-programmings.
• EDC1/EDC4-programmings.
• Reports from ACP Chassis Id check.
• Resolver operations.
• Unused software (tick in the "Cancel" checkbox)

The operations below are reported automatically.


• Changed parameters.
• Newer diesel engine ECU programmings
(D3, D4/D6, D8, D5-D16).

Chassis ID info from VDA

Note! This tool is available on PEA2/PEA2+


installations only.

With this tool you can read out all information like software
numbers, part numbers and reported parameters from a
chassis ID in the central systems, or VDA.

1. Use the serial number converter to get the chassis


ID, or type in the chassis ID directly.
2. Select what type of information you want to view.
General information, Variants, Components (soft-
ware and part numbers) or Parameters.
3. Select function group. Only 2 and 3 are used:
2 = Engine.
3 = EVC system and DCU/CIU.
All = Both engine and EVC/DCU/CIU.
4. Click View to view the information directly on the
web or Export to Excel to export all information
to an Excel sheet. Chassis ID info from VDA.

There is also an Advanced export to Excel link that lets


you choose to export information from multiple chassis IDs
at once.

15
The VODIA 5 application

Conversion/Accessory kits
Conversion kits and accessory kits are basically the same.
Programs that makes changes on the chassis ID in VDA.
The difference is that conversion kits are used for free up-
dates and bug fixes of the ECU softwares whereas acces-
sory kits add software accessories to a chassis ID and are
therefore sold just like hardware accessories. Running an
accessory kit will generate an invoice.

Conversion/Accessory kit wizard

Note! Kit wizard is available on PEA2


installations only.

Previously the Conversion/Accessory kit wizard was used


for running kits that added changes in VDA, which later
was added to the installation after a programming.
Now this operation only serves as a kit catalogue.
Search through the filters to find a suitable kit number.
There will be a Copy button to use in the wizard.

The kit catalogue where kit numbers can be found.


To run a conversion- or accessory kit:

1. Use the wizard to find the correct kit number for


the desired kit.
2. Go to Order ECU Software and add this kit num-
ber in the Kit Number field. Also choose chassis
ID and specify a work order number.
Press Search.
3. Go to the Kit tab. Tick in the checkbox and if
needed write the affected hardware part number.
Now the software can be ordered. A software pack-
age will be created.
4. Program the software package on the installation.
Note! An invoice will only be generated after a
successful programming.
5. When the programming is complete the kit chang-
Order kit software by ticking the checkbox for the desired kit number and
es will automatically be reported to the Central press Order. Hardware part number might need to be filled in as well.
Systems.

Order EDC1 Dataset


Use this function to download specific datasets for EDC1.
The tree structure when selecting categories in the drop
down lists are somewhat different depending on installa-
tion. So when N/A is shown, select it and continue.

Order EDC4 Dataset


Use this function to download specific datasets for EDC4.
Type in the engine number and press Order. EDC4 data-
sets doesn't have to be reported back.

16
The VODIA 5 application

User Session
A User Session is a kind of receipt of every VODIA opera-
tion that is performed on an engine.
• User Sessions are found under the Administra-
tion tab.
• The User Sessions can be sorted by "Date Cre-
ated", "Chassis ID" or by "User ID".
• The User Sessions can also be filtered by clicking
the filtering symbol . In this view, refined filtering
can be made by using conditions and values.
List of User Sessions.
1. Select a User Session and click view to view the
User Session.
2. To see details of an operation, click the plus symbol
to the left of the operation.
3. The operations can be sorted and filtered like
described above.
4. Click Export to export the User Session.
5. Click Print to print the User Session.

Detailed view of User Session.

Expanded filter view.

Installation
Product information is reached through a dedicated tab
when connected to a product. The tab is grouped as a con-
text tab together with the diagnostics tab for the product,
displayed with model name of installation.
After connection, product information will be read first time
entering the operation. After that, data will remain as were
until a Refresh.

Installation tab when connected to a triple installation. It is possible to


switch between the drivelines using Switch Driveline.

17
The VODIA 5 application

Service and Maintenance


The Service and maintenance function group contains gen-
eral operations for the entire system and some useful tests.

ECU Programming
The control units in for example an EVC installation are the
Engine ECU, PCU and at least one HCU. The software
for each individual unit is unique and they are tied together Description MID/SAE
with a chassis ID which ensures their compatibility. Engine ECU 128
Helm interface unit (HIU) 140
The Chassis ID consists of two strings: Chassis Series Display Control Unit (DCU) 144
Customer Interface Unit (CIU) 144
and Chassis Number. Examples of Chassis Types are VV,
Helm Control Unit (HCU) 164
VP, VPGAS, VV003, VV004 or VV006. Power train Control Unit (PCU) 187
Battery Control Unit (BCM) 192 and 193
The diagnostic data bus is called SAE J1587. On a SAE Interceptor Control Module (ICM) 194
J1587 bus each unit is identified with a Messenger Steering Thruster Control Module (STCM) 196
Identifier (MID). The table to the right illustrates the SAE Corrosion Protection Module (CPM) 200
names for the electrical systems. AdBlu Dosing System (SCR) 233
Servo Unit Steering (SUS) 250
For PEA2+ the diagnostic data bus is called Steering Control Unit (SCU) 250
ISO14229/15765 and ECUs are referred to as NODE.
Control unit MID/SAE numbers.

Central Systems
All information about the engines regarding the software Description NODE
are stored in a central system called VDA. Every change, Engine Control Module (EMS) 1.1.0
parameter change, ECU programming or calibration made Aftertreatment Control Module (ACM) 2.1.0
by VODIA 5 must be reported back to VDA or VDA+.
When not done automatically this is done via Software Ad-
ministration. See "Report software" on page 15 for more
information regarding reporting.

Programming multiple installations


On marine multiple engine installations there are sev-
eral chassis IDs - one for each power train. It is recom-
mended that all corresponding units on a boat are
Control unit NODE numbers.
re-programmed at the same time, for example the
Engine ECUs of both port and starboard side, to en-
sure that both drive lines have the same software.

The procedure
The procedure for ECU programming may differ depending
on which control unit is to be programmed, but the basic
procedure is always as follows:

1. Download software
Important! When the VODIA 5 dialogue informs
2. Program ECU(s) about switching the power off it is vital that the
3. Report back (automatically on some ECUs) main power is switched off for ten seconds. It is
strictly forbidden to just unplug the VODIA.
Warning! Under no circumstances may control
units be switched between vehicles/machines Important! The VODIA 5 user is responsible for
for error tracing or repairs without reprogramming ensuring that programming is carried out correctly
them. Incorrect control unit settings can result in according to the requirements of the boat/machine
personal injury or damage to the boat/machine. owner or other authorized persons.

18
Detailed procedure for PEA2/PEA2+
1. Download the software via Order ECU Software,
see "Order ECU Software" on page 14.
2. Enter the programming operation ECU Program-
ming found at Diagnostics - Service and
Maintenance.
3. Start by clicking the Program button.
4. When the programming is completed, the software
has to be reported back within 28 days. See
"Report software" on page 15.
5. NOTE! It is not possible to perform an
ECU Programming when connected to an
Automatic Switch Box (ASB).
ECU programming for PEA2/PEA2+.

HCU in service mode


In order to program an older generation MID 164 HCU
(Helm Control Unit) it must be set in service mode. For
EVC-A, B and B2; press the D button on the control panel
for 6 seconds. For EVC-C, C2 and C3; press the multifunc-
tion button (-) for 6 seconds. A flashing yellow light con-
firms that the HCU is in service mode.

Control panel EVC-C-C3.

19
The VODIA 5 application

Log Test
This operation is used for logging parameters over time.
There is a main data list and several predefined templates
that can be used when logging. This log test can be used
on all installations, both PEA2 and PEA2+.
Run Log test
How to start a new log test:

1. Go to Diagnostics - Service and Maintenance and


select Log test.
2. Choose a template from the list.
3. Click Start Log test.
4. The log test is now running.

While running the log test there are several functions to Start a Log test.
use. The buttons for them are found below the menu bar.
The functions are listed below and some of them will then
be explained further.

Pause - the log test will keep running in


the back ground.
Toggle in time.
Change speed - displaying the logged
data in 0.25x, 0,5x, 1x, 2x and 4x slower
or faster speed.
Resume LIVE - the log test will go back
to showing currently incoming data, in 1x
speed.

Add a graph - display one or several Choose template, with pre set parameters, for a log test.
parameters in one or more graphs.

Go Back or Close - leaving the log test


without saving the recording.

Stop & Save - end the logging and save


the recording.

In addition to these function you can also do the following,


under the Recordings tab, while not running a log test:

• View saved recordings.


• Export recording to file.
• Open recording from file.
• View recordings from the Administration tab. A running log test, displaying the parameter list.

20
The VODIA 5 application

Graphs
In order to display the logged data in a more visual way
you can add a window showing the selected parameter(s)
as a graph. You can:

• Add one or several graphs.


• Add a graph showing multiple parameters.
• Resize the graph windows.
• Hide the parameter list.

Add graphs
To add a graph showing a specific parameter:

1. Select the wanted parameter in the parameter list.


2. Click Add Graph. A graph with one parameter added to a log test.

3. The graph will now appear to the right of the pa-


rameter list.

Add a graph with multiple parameters


To add a graph showing multiple parameters (up to four):

1. Select several parameters in the parameter list by


holding down the ctrl key while clicking them.
2. Click Add Graph.
3. The graph will now appear to the right of the pa-
rameter list containing all the chosen parameters.

Note! The displayed parameters may not have


the same data points in time, and at one time
a parameter may be missing a data point. If you
are using the mouse to follow the data points in
time and one parameter is missing one point it
will look as in the picture at the bottom right.
A graph with two parameters.

Resize graph windows


Press the corresponding button in the top right corner for
each graph window to:

Maximize graph window.

Resize graph windows to equal size.

Close graph window.

Open graph in an external window.

Graph with two parameters, and a small mismatch in data points. The
graph window to the left is maximized, and the parameter list is hidden.
Hide parameter list
To hide the parameter list, press the arrow at the
top left side of the list. Press the same arrow to
show the list again.

21
The VODIA 5 application

Stop & Save


When you are done collecting data from the log test and
want to stop and save the recording:

1. Click Stop & Save.


2. Click OK to proceed when the dialogue box ap-
pears.
3. Enter a title for the recording, and add a description
if needed, then press Save & Close.
4. The recording is now saved in VODIA under the
recordings tab.

Note! The recording will not stop until you press


OK in the dialogue box. If you don't want to stop Dialogue box that appears after clicking Stop & Save. Press OK to
and save, pressing cancel will resume the proceed with the saving.
recording without missing any data.

Log test recordings


In the tab Recordings you will see a list of all your available
recordings on this VODIA client. You can also reach the
Recording list from the Administration tab. In the record-
ings tab you can:

• View a saved recording.


• Export recording to a file (to send to other VODIA
clients).
• Open a recording from a file.
• Delete recordings.

View saved recording


To view a saved recording:

1. Select the recording in the list.


2. Click Play.
3. The recording will now play with the same function- The Log test recording list, showing all saved recordings in the VODIA
ality available as during a live log test, except from client. And the administration tab, where the Log test recordings list can
also be found.
the Resume LIVE option.

Export recording
Exporting a recording will save it as a file on your computer
disk, to be available outside the VODIA client. This is nec-
essary to be able to e.g. attach the recording to an e-mail.
To export a recording:

1. Select the recording in the list.


2. Click Open & Export.
3. Select Export.
4. Name the file in the dialogue box that appears, and
select where to save the file.
5. Click Save.

Dialogue box that appears after chosing to Export a recording to file.


Entering name and select where to save the recording to proceed.

22
The VODIA 5 application

Open recording
To open a recording, that you have recieved from some-
where outside the client (e.g. an e-mail), into VODIA:

1. Click Open & Export.


2. Select Open.
3. Find the file through the dialogue box that appears,
and click Open.
4. The recording will now open and play.

Note! To be able to reach the recording from


inside VODIA it needs to be saved. This is done
in the same way as a live recording is saved, see
Stop & Save on the previous page.
Dialogue box appearing after chosing to open a recording from a file.

Log test - old


This operation can only be used on PEA2 installations, for
logging parameters (PID/PPID) over time. There is a main
data list and several predefined templates that can be used
when logging. Custom templates can be created by press-
ing the New button and deleted by pressing the Delete
button.

How to create a new template:

1. Click New.
2. Enter a template name and description.
3. In the MID number tabs mark the parameters to log
by clicking on them.
4. Click Save.
Templates for the old log test.
Logging data:

1. Choose a template from the list.


2. Click Play and Play again to start the test.
3. Click to choose parameters and click Play.
4. When finished, click Stop.
5. Type in a file name and click Yes.

If a request fails, a star (*) is displayed instead of a value. If


the request continues to fail the star becomes red, which
means that no more requests are made. The reason for a
failed request can be that the parameter is not valid/ex-
ists in the installation. If the parameter has a continuous
output value, a max and a min value can be chosen to be
shown. Right-click the parameter name and choose "Show
details".
The logged data is saved as a .log file under
C:\ProgramData\Volvo\Vodia\Jobcard\logs.
Running old log test, showing the parameter list.

23
The VODIA 5 application

Set application type


This operation is used to report to the central systems
what type of application the engine is installed in.

1. Click Play.
2. Select the total number of engines.
3. Select a predefined application type from the list.
4. Click Yes in the dialogue.

DTC
The purpose of this test is to read DTCs (Diagnostic Trouble
Codes) stored in the control units. There are two different
types of DTCs, active and inactive. Active DTCs indicates Application types.
present errors. Inactive DTCs indicate errors that have been
registered at any occasion but are no longer present. Inac-
tive DTCs can be erased all together or individually.
When read, all DTCs are stored in the user session.
Note! All logged DTCs are erased when
parameters are programmed or read when using
VODIA 5. The DTCs should be identified and then
saved to a user session to ensure that the DTC
information will be available later on.

1. Click the Read button to read out the DTCs.


The following information is presented:
• Control Unit: The concerned Control Unit .
• DTC Description: Description of error.
• Type: Type of error.
• DTC: Diagnostic Trouble Code (Different codes for
PEA2 and PEA2+ nodes).
• Status: Active or Inactive error. DTC overview.
• Snapshot (available on PEA2+ installations only):
Snapshot of current status when DTC was written
available in details.
Note! Clicking Read directly after an erase all
operation will generally not return the full list of ac-
tive DTCs. Clicking the Read button once more will
generate additional fault codes. The time required
to get a fully populated list varies depending on the
active DTC present.

2. Select a DTC and press Details to get more info.

Erase DTCs
Either all or single inactive DTCs can be erased.
To erase a single inactive DTC: DTC in detail.

1. Select the code to erase.


2. Click the Erase button.
To erase all inactive DTCs:

1. Click the Erase All button.

24
The VODIA 5 application

Parameter Programming on
gasoline engines
The VODIA 5 user is responsible for ensuring that program-
ming is carried out correctly according to the requirements
of the vehicle/machine owner or other authorized persons.

1. Select an ECU from the drop down list.


2. Click the Parameter to modify it.
3. Change the parameter value state, depending
on the parameter type from a drop down menu or
write it using the keyboard.
4. Click Ok to implement the change and to return to
Parameter, programming main screen.
5. Click the Log button to write the displayed param-
eters to the jobcard. Changed parameters will be
written to the user session automatically. Parameter programming on PEA2.

Note! The parameter programming operation may


require that the main switch is turned off for ten
seconds. Or, if EMS, a stop command. Otherwise,
the engine may not start.
6. Click the close button to exit the operation.

Parameter Programming on diesel


engines (PEA2/PEA2+)
The VODIA 5 user is responsible for ensuring that program-
ming is carried out correctly according to the requirements
of the vehicle/machine owner or other authorized persons.

1. Select an ECU from the drop down list.


2. Select a Parameter to view information or modify
it.
3. Click the Parameter Info button to view available
information.
4. Change the Value, by choosing from the param-
eter specific drop down menu or write it using the
keyboard (Depending on the parameter type).
5. Click the Set Parameters to save the parameters.
Note! The parameter programming operation may Parameter programming on PEA2+.
require that the main switch is turned off for ten
seconds. Or, if EMS, a stop command. Otherwise,
the engine may not start.

Note! If a parameter is highlighted in red, the value


is set outside the boundaries.
6. Click the close button to exit the operation.

25
The VODIA 5 application

Engine
The Engine function group consists of many differ-
ent operations, depending on engine installation.
Some tests are only executed once and then stopped au-
tomatically. Others run continuously.
For PEA2+ installations the engine test go through four
general steps; preconditions, options, execution and re-
sults. In the preconditions step VODIA will check that all
requirements to run the test are met. In the sometimes re-
quired options step, the user must choose specifically what
the test should do. In the execution step VODIA executes
the test, and in the results step the result of the test is
given.
The following tests are available:

Available tests for PEA2+ installations.


Urea Pressure Build Up Test
D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)

The test checks that the correct urea pump pressure can
be reached.
Normally the pressure will be reached within a minute
and the test will respond with “OK”. If the test has not
responded within two minutes press the “Stop” button in
the test.

Injector Cut Out Test


D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)
D8 Marine
The general steps for all PEA2+ installations.
Used for detection of a faulty injector. Manually turn off the
fuel injection on a requested injector and listen to irregu-
larities in order to detect a faulty injector.

Urea Hose Electrical Heating


Activation
D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)

The test is a activation of the electrically heated urea


hoses. Touch the urea hoses by hand to verify a tempera-
ture increase. It can take several minutes for the hoses to
get warm.

Click Test
D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)

Perform a click test on all injectors to verify if the electrical


parts of the injectors are OK.

26
The VODIA 5 application

Urea Forced Blowout VGT Test


D5 - D16 Genset (GE) D5 - D16 Genset (GE)
D5 - D16 Versatile (VE) D5 - D16 Versatile (VE)

The operation, forced blowout, makes sure that the sys- Test the variable geometry turbine with smart remote ac-
tem is completely drained from urea solution. Normally tuator by requesting a wiping test.
the system drains itself after ignition off by performing an
after-run sequence.
ePRV Test
D5 - D16 Genset (GE)
Urea Heating Valve Diagnostic Test D5 - D16 Versatile (VE)
D8 Marine
D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)
Routine control the electronically controlled Pressure Re-
lease Valve draining. This routine control intends to re-
The test is performed with the engine running. The test
lease the rail pressure to a low target value.
opens the tank heating valve and let engine coolant
warm the tank. Check, by touching the hoses by hand,
that engine coolant heats up the hoses that runs be- Exhaust Gas Recirculation
tween the valve and the tank. As soon as you can verify
Diagnostic Test
that the valve is functioning, by feeling the hose warming
up, the test can be stopped. D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)

Urea Dosing Test This test performs a functionality check of the exhaust
gas recirculation valve by closing and opening it.
D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)
Compression Test (Automatic)
A complete dosing valve test consists of three separate
tests that all must be carried out. D5 - D16 Genset (GE)
D5 - D16 Versatile (VE)
D8 Marine
1. Spray test
The test will spray a small dose. Verifying dosing valve This is a relative compression test and cannot give any in-
function. formation about the absolute, actual, compression status
of the engine, only an indication of the relative compres-
2. Dosing test 1 - Small volume test sion status between the cylinders.
This test determines if the correct amount of urea solu-
tion is dosed. The dosed amount of urea is measured in The test must be run several times to give any valid infor-
milliliters (ml) by collecting the dosed urea solution in a mation. Always look for tendencies between all runs.
measuring glass. The test result is presented in form of percentage values
per cylinder where the cylinder with 100% is considered
3. Dosing test 2 - Big volume test to have the best ”compression” in relation to the other
This test determines if the correct amount of urea solu- cylinders. If a cylinder value is lower than “min allowed
tion is dosed. The dosed amount of urea is measured in performance” during all runs the reason for that needs to
milliliters (ml) by collecting the dosed urea solution in a be investigated.
measuring glass.
Please ensure that the installation is NOT connected to
shore power.

27
The VODIA 5 application

Engine run-up, test (PEA2)


D4 - D6

The test indicates deviations in the power capability of indi-


vidual cylinders. The cylinders are shut off sequentially and
the engine is accelerated. The time required to accelerate
the engine is measured. If the time deviates much for the
cylinder which is shut off, it can be assumed that there is
a defect in the cylinder or it’s injection equipment. For the
values to be accurate, the test must be carried out with the
engine at operating temperature.
Depending on your selection the result will be presented in
either cylinder identity order or firing order.
Cyl = Cylinder identity, F = Firing order

1. Start by clicking the play button.


2. Check the preconditions.
3. Read the results.
4. Click back to return to the Engine menu.
Engine run up, test.

Cylinder compression, test (PEA2)


D4 - D6
D5 - D16 Genset (MG/GE)
D5 - D16 Versatile (VE)

This test indicates if there is any deviation in compression


in any cylinder in relation to the other cylinders. For the
values to be accurate, the test must be carried out with the
engine at operating temperature.

Note! When the test and evaluation are complet-


ed, the ignition key must be turned to 0 and then
back to the driving position to start a new test or to
restart the engine.

Depending on your selection the result will be presented in


either cylinder identity order or firing order.
Cyl = Cylinder identity, F = Firing order

1. If asked, choose the number of cylinders (D4/D6).


2. Start by clicking the play button.
3. Choose how to present the results, Cyl or F.
4. Check the preconditions. Cylinder compression, test (simulated).
5. When told, start cranking the engine.
6. Read the results.
7. Click to return to the Engine menu.
8. If asked, switch the power off for 10 seconds.

28
The VODIA 5 application

Injectors shut off, manual (PEA2)


D5 - D16 Genset (MG/GE)
D5 - D16 Versatile (VE)
D9 - D16 Marine

With this test you can shut off injectors manually. Shut of
the suspected faulty injector. Listen to the engine. Run the
test at the engine speed at which the misfire occurs. Start
the injector again by clicking the icon. At maximum three
injectors can be shut of at a time.

1. Start by clicking the play button.


2. Check the preconditions.
3. Click the suspect injector button to shut the injec-
tor off.
4. Listen to the engine.
5. Click back to return to the Engine menu.

Injectors shut off, manual (simulated).

AdBlue Dosing System, test (PEA2)


D5 - D16 Genset (MG/GE)
D5 - D16 Versatile (VE)

This operation lets you run tests and calibrate the SCR.
• SCR Startup Test - This test checks that a newly
installed, repaired, maintenanced or changed sys-
tem is functional.
• SCR Dosing Test - This test determines if the cor-
rect amount of urea solution is dosed depending
on type of identified installation.
• SCR Tank Heater Valve Test - This test opens and
closes the valves initiating the tank heating.
• Frozen Cycle Counters - The Dosing Module is de-
teriorated if it freezes with or without urea solution
inside it. This test checks the status of the Dosing
Module based on two counters that are increment-
ed at startup in low temperatures.
• Forced blowout - The purpose with this test is to
drain the system if not done during shut-down. The
urea solution will be pressed back in its tank to
minimize the risk of solution leakage when opening
the system during e.g. a filter change. AdBlue Dosing System, test.
• Reset degradation of DEF-quality". Used to reset
the engine degradation encountered when the
system detects poor quality of urea solution.
• Forced heat mode - Used in cases of suspected
crystallization of AdBlue solution.
1. Select test, engine and test set up from the lists.
2. Start by clicking the play button.
3. Check the preconditions.
4. Follow the instructions on the display.
5. If asked, perform key off and on.
6. Click back to return to the Engine menu.

29
The VODIA 5 application

ECU Programming (PEA2/PEA2+)


Programming of any PEA2/PEA2+ nodes. See "ECU
Programming" on page 18 for detailed instructions.

Engine Hours, programming (PEA2)


D4 - D6

This operation is used to set correct running hours on D4/


D6 engines.

Warning! Only larger numbers can be set. If a too


large number is entered the change is permanent.

1. Read the preconditions.


2. Click play to start the operation.
3. Check the current value and enter the new value.
4. Click Ok, and turn the main power switch off.

Gain & stability, calibration (PEA2)


D5 - D16 Genset (MG/GE)
D5 - D16 Versatile (VE)

With this operation you can change the governor param-


eters to set the gain and stability of a genset or versatile Engine hours, programming.
engine.
P = Adjustment factor for P-gain of the engine speed gov-
ernor. The regulation parameter is proportional (P = propor-
tional) to the regulation fault.
I = Adjustment factor for I-gain of the engine speed gover-
nor. Regulation parameter which integrates (I = integrate)
against the regulation fault, that is the longer there is a fault
the more this parameter grows. The parameter is equal to
the torque when there is no regulation fault.
D = (MG/GE only) Adjustment factor for D-gain of the
engine speed governor. Regulation factor which is propor-
tional to the changes of the fault (D = derivative).

1. Start by clicking the play button.


2. Check the preconditions.
3. Use the tabs and sliders to set new values.
4. When finished, click Continue and follow the key
off/on instructions on the display.

Note! More information about this operation and


detailed instructions are available in service
bulletin 36–6 006. Gain & stability, calibration.

30
The VODIA 5 application

Electric control Systems

The Electric control system and instruments function group


contains operations for the EVC system on marine engines
and DCUs and CIUs on industrial engines.

ACP History, test


D4 - D6
D9 - D16
D8, D13-1000

This test reads out the ACP operating history.


Time Parameters are displayed in bold. Click on the pa-
rameter to view detailed information.
Graph icons next to the parameters in the main table in-
dicates that the parameter is an array of time values. Array
parameters are visualized both in a graph and in a table.
1. Make sure that the VODIA 5 is connected to the
port drive leg with the CPM unit installed.
2. Start by clicking the play button.
3. Read the information, bold parameters are click-
able. Close the window with Esc.
4. Click back to return.

ACP History, test.

31
The VODIA 5 application

Steering
The Steering function group is only available when a SUS Switching drive leg with the
or SCU, MID 250 has been identified. That means it is only Automatic switchbox
available on IPS boats, Joystick Inboard installations and
stern drive installations with electronic steering. When not in an operation you can switch between the drive
legs manually.
In contrast to the other function groups, Steering has three
sub groups, Configuration, Calibration and Test. 1. Hover over the Drive legs to the left. A pop-up
The available operations will vary depending on installation window appears with all identified drive legs and
and which VODIA user level you have. their MIDs.
2. Switch to another drive leg by clicking on it.
Note! The Steering operations described in this
guide require the automatic switchbox Part no. 3. Select an identified chassis ID.
21287382. You can still use the old Steering op-
erations in classic mode with the old switchboxes.

Important! All calibrations and configurations


must be reported back to the central systems.

Explanation of buttons and illustrations


The illustration below shows the Drive alignment part of an
OEM calibration of a quad IPS installation.

Green drive - Calibrated/finished drive, not selected.

Red drive - Active/moving drive,


Grey drive - Not calibrated
selected for calibration.
yet, not selected.

Bracket - Use drive centre posi-


tion tool between these drives

Rotate drive Rotate drive


clockwise anticlockwise

Grey arrow, inactive button - not selectable drive.

Red arrow, inactive button - selected/moving drive.

Red arrow, active button - moving drive, click to confirm.

Blue arrow, active button - click to select drive.

32
The VODIA 5 application

OEM Calibration
The OEM calibration should be done by the OEM. It con-
sists of two parts: Drive leg position, which tells the drive
leg it's position in the boat relative the other drive legs,
and Drive Alignment, which with help of the drive centre
position tool, calibrates the drive legs parallel to each other
and to the keel.

1. Choose the correct type of installation, click OK.


2. Check the preconditions. Click OK.

Part: 1/2 Drive leg position

3. Start by clicking the play button.


4. Click the round play button.
5. If the correct drive leg is moving, click YES. If the
wrong drive leg is moving, click NO, rearrange the
cables in the switchbox and restart the operation.
6. Repeat step 5 for all drive legs.
7. Turn the main power off for 10 seconds. OEM calibration, Drive leg position.
8. Click OK on the report dialogue.

Part 2/2 Drive alignment

9. Start by clicking the play button.


10. Click Yes if the Hull ID is correct or No to type in a
new Hull ID.
11. Select the drive leg you wish to move first by click-
ing on the corresponding button.
12. Use the blue arrows to turn the drive leg clockwise
or anti clockwise.
13. Check the drive alignment with the drive centre
position tool.
14. Repeat step 11-13 until the drive legs are parallel.
15. Click Done.
16. Click Yes to confirm that the drive legs are aligned.
17. Make sure that the drive centre position tool is
removed from the drive legs and click OK.
18. Turn the main power off for 10 seconds.
19. Click OK on the report dialogue and report the
calibration back. See "Report software" on page OEM calibration, Drive alignment.
15.

33
The VODIA 5 application

Drive replacement
This operation is used when one or more drives have been
replaced. It consists of three parts: Drive leg position,
which tells the drive leg it's position in the boat relative the
other drive legs, Drive leg factory settings, which cali-
brates the end positions of the drive legs and Drive Align-
ment, which with use of the drive centre position tool, cali-
brates the drive legs parallel to each other and to the keel.

1. Choose the correct type of installation. Click OK.


2. Check the preconditions. Click OK.

Part 1/3 Drive leg position

3. Start by clicking the play button.


4. Click the big play button.
5. If the correct drive leg is moving, click YES. If the
wrong drive leg is moving, click NO, rearrange the
cables in the switchbox and restart the operation.
6. Repeat step 5 for all drive legs. Drive replacement Part 1, Drive leg position.

7. Turn the main power off for 10 seconds.


8. Click OK on the report dialogue.

Part 2/3 Drive leg factory settings

9. Start by clicking the play button.


10. Click the big play button.
11. Click Yes if correct serial number or No to enter
the new number.
12. The first drive leg will start moving to its end posi-
tions and finally centre itself. Click Yes if the drive
leg is in its centre position.
13. Repeat step 12 for all replaced drive legs.
14. Click OK on the report dialogue.
15. Turn the main power off for 10 seconds.

Part 3/3 Drive alignment

16. Start by clicking the play button.


Drive replacement Part 2, Drive leg factory settings.
17. Click Yes if the Hull ID is correct or No to type in a
new Hull ID.
18. Select the drive leg you wish to move first by click-
ing on the corresponding button.
19. Use the blue arrows to turn the drive leg clockwise
or anti clockwise.
20. Check the drive alignment with the drive centre
position tool.
21. Repeat step 18-20 until the drive legs are parallel.
22. Click Done.
23. Click Yes to confirm that the drive legs are aligned.
24. Make sure that the drive centre position tool is
removed from the drive legs and click OK.
25. Turn the main power off for 10 seconds.
26. Read the report and click OK.
27. Report the calibration back to the central systems,
see "Report software" on page 15.
Drive replacement Part 3, Drive alignment.

34
The VODIA 5 application

Steering mode
The steering mode sets the steering angle of the IPS units
or the drives if Joystick Stern drive. The parameter is set
based on the properties of the boat hull and affects the
turning radius of the boat. Minimum is default and will give
a large turning radius. Medium and Maximum will give a
smaller turning radius. The parameter should be set so that
the boat turns in a safe, reliable and comfortable way. This
operation is available on both IPS and Joystick Stern drive
installations. This operation is for OEMs only.

Note! It is the boat builders responsibility to set


the steering mode correctly.

1. Choose the correct type of installation. Click OK.


2. Check the preconditions. Click OK.
3. Start by clicking the play button.
4. Click the drop down list and choose a new setting.
5. Click Set.
6. Read the warning and click OK.
7. Click Yes to set the parameter.
8. The automatic switchbox switches drive legs so
VODIA 5 can write the parameter to all drive legs.
9. Turn the main power off for 10 seconds.
10. Read the report and click OK to exit the operation.
11. Report the settings back to the VODIA 5 Web.

Docking force
The Docking force configuration is used when the force
moving the boat sideways must be changed. Both the nor-
mal force and the high force mode will be changed with the
same factor. Choose between Minimum, Medium and Maxi-
mum. This operation is available on both IPS and Joystick
Stern drive installations.

1. Choose the correct type of installation. Click OK.


2. Check the preconditions. Click OK.
3. Start by clicking the play button.
4. Click the drop down list and choose a new setting.
5. Click Set.
6. Read the warning and click ok.
7. Click Yes to set the parameter.
8. The automatic switchbox switches drive legs so
VODIA 5 can write the parameter to all drive legs.
9. Turn the main power off for 10 seconds.
10. Read the report and click OK to exit the operation. Docking force.

11. Report the settings back to the VODIA 5 Web.

35
The VODIA 5 application

Dyn. Pos. System Force Factor


This operation is used to change the force moving the
boat sideways for the Dynamic Positioning System. Both
the normal force mode and the high force mode will be
changed with the same factor. Choose a value between 0
(Lightest boat) to 7 (heaviest boat). This operation is avail-
able on both IPS and Joystick Stern drive installations.

1. Choose the correct type of installation. Click OK.


2. Check the preconditions. Click OK.
3. Start by clicking the play button.
4. Click the drop down list and choose a new setting.
5. Click Set.
6. Read the warning and click ok.
7. Click Yes to set the parameter.
8. The automatic switchbox switches drive legs so
VODIA 5 can write the parameter to all drive legs.
9. Turn the main power off for 10 seconds.
10. Read the report and click OK to exit the operation. Dyn. Pos. System Force Factor.

11. Report the settings back, see "Report software" on


page 15.

Drive Alignment Test


This operation is used to align the drives to the keel to en-
able visual inspection of the calibration settings.

Note! The boat must be out of the water and you


need the special drive centre position tool.

1. Choose the correct type of installation. Click OK.


2. Check the preconditions. Click OK.
3. Start by clicking the play button.
4. Click the round play button.
5. The drives will move, one by one, to their centre
position.
6. Use the centre position tool to check that the
drives are aligned and click Ok.
7. Click OK on the report dialogue. Drive Alignment Test.
8. Turn the main power off for 10 seconds.

36
The VODIA 5 application

COM LOG
With the COM LOG application you can log and record data
on the engine bus for industrial engines with SAE J1939
250k.

Note! The COM LOG cable, Part no. 21346017 is


essential for this procedure.

1. Connect the COM LOG cable between the Engine


ECU and the Vehicle computer, for example the
DCU.
2. Connect the VODIA 5 to the diagnostics connector
on the COM LOG cable.
3. Start the COM LOG application.
4. Click play to start logging.

Record the log to a file: COM LOG.

1. Make sure the log is stopped.


2. Go to Options – Log to file...
3. Check the Enable log box.
4. Write a file name in the text box.
5. Click Create File.
6. If you want to end the recording in a specific time
mark the check box and specify a time.
7. Click ok and follow the logging procedure above.
Log to file.
Note! The files get large quickly. 1 min. ≈ 620 kB

The file is saved in:


C:\ProgramData\Volvo\Vodia\PentaComLog\logs.
The file is a text file and can be viewed in notepad or can
be played back in real time in canalyzer.

37
The VODIA 5 application

EVC System LCD Update


With the EVC System LCD Update application you can up-
date the software in EVC-B, and later displays to the latest
version. This will make the display compatible with EVC-C2
and later EVC systems.

Note! The EVC Display Update cable, Part no.


21346012 is essential for this procedure.

1. Connect the EVC Display update cable between


the display and the multilink cable. Alternatively, for
updating displays not connected to the system, you
can use an external 12 V power supply with the
crocodile clip cable.
2. Connect VODIA 5 to the diagnostics connector on
the EVC Display update cable.
3. Start the EVC Display update application.
4. Click play to start updating.
EVC System LCD Update.

NMEA LOG
With the NMEA LOG you can log and record data on the
NMEA 2000 bus for marine engines.
NMEA 2000 is the type of protocol which navigational in-
struments use for communication. The NMEA log is used
to verify that all components communicate with each other.
In case of failure, the log will signal DTCs.

Note! The NMEA cable, Part no. 88820023, is


required for this procedure.

1. Connect the NMEA cable between the NMEA


gateway and the NMEA unit, for example a plotter.
2. Connect the VODIA 5 to the diagnostics outlet on
the NMEA cable.
3. Start the NMEA LOG application.
4. Click play to start logging. NMEA LOG.

Record the log to a file:


1. Make sure the log is stopped.
2. Go to Options – Log to file...
3. Check the Enable log box.
4. Type a file name in the text box.
5. Click Create File.
6. Click ok.
7. Click play to start logging.

The file is saved in the Penta NMEA folder on the SD card.


The file is a text file and can be viewed in notepad.

38
Support

Support
When you're in a situation where you need central support
from Volvo Penta there are a few simple preparations that
will speed up the support process. Follow these instruc-
tions to get the quickest possible support.
Use the support system Argus under Application >>
Argus eService on VPPN and always include the fol-
lowing information when creating a new Service Request:
• Log files & User Session files, see the instruc-
tion on how to find them below.
• Chassis ID.
• Description/Complaint.

Get Log files


1. Open the menu. Argus on VPPN.

2. Choose Save log files.


3. Click the Save log files-button.
4. A .zip-file will be saved to your hard drive and
shown in the file exporer.

Get User Session


1. Go to Administration - User Session.
2. Select a User Session and click view.
3. Click the Export-button and select Export as PDF.
4. Choose a file name and a destination for the file
and click save.

Attach files in Argus


To attach files to a case, you first have to create the Service
Request and fill in all the information. When the case is
created, go to My active Service Requests, click on the
Service Request you just created, in the lower part of the
page click Add Attachment and attach the above files. Add attachment.

39
47704831 English -2017

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