ES-L6/ES-L8 (CE)

(CE 1- )
. TLJE11-U001-R1

.................................................5
1. .......................................................................................... 5
2. ................................... 5
3. ............................................................................................................. 6
4. .................................................................................................. 7
5. ............................................. 8
6. ........................................................................................................................ 8
7. .............................................................................. 8
8. .................................................................................................... 9
9. ..................................................................................... 9
10. ................................................................................ 9
11. ................................................................. 10
12. ...................................................................................................................... 10
13. .................................................................... 11
14. ................................................................................... 12
15. ......................................................................................................................... 18

................................................................. 19
1. ...................................... 20
1. ............................................................................................... 21
2. ............................................................................................................ 23
3. ................................................................................... 25
4. ........................................................................................................... 27

2. ..................... 28
1. ........................................................................ 29
2. , ................. 30
2-1. ................................................................................................................31
2-2. , ...................................33
2-3. ..................................................................................33
2-4. ..................................................................................33

3. ........................................................................... 34
3-1. , .34

4. ...................................................................................... 34
4-1. .....................................................................................................34
4-2. , .................................35

5. .................................................................................................. 36
5-1. ..............................................................................................36

6. (ES-L8)........................................................................... 37
TLJE11-U001-R1

7. ................................................................................................ 39
7-1. ........................................................................................39
7-2. .....................................................................40

8. , ........................................................ 41
9. ...................................................................................................................... 41

3. ................................................ 42
1. ........................................................................................... 43
1-1. .................................................................................................................43
1-2. .............................................................................................59
1-3. ..........................................................................................71
1-4. ................................................................................................74
1-5. ......................................................................................74
1-6. , ....77

2. ................................................................................................................ 78
2-1. ......................................................................................................78
2-2. ...........................................................................80
2-3. ..................................................................................................82
2-4. ....................................................90
2-5. .......................................91
2-6. ................................................................93
2-7. ,
.................................................................................................................................................97
2-8. .......................................................................................................97
2-9. ..............................................................................102
2-10. ....................................................................104
2-11. ..................................................................................104

4. .................... 112
1. ......................................................................................................................... 114
1-1. ...........................................................................................117
1-2. ..................................................................................117

2. ................................... 118
2-1. ......................................................................118
2-2. ................................................................118
2-3. ......................................................................................................118

3. ............................................................................................ 119
3-1. ..........................................................................................................119

4. ..................................................................................................... 120
4-1. ............................................................................................120
4-2. Z ................................................121
4-3. X ................................................122

5. ........................................................................ 123
5-1. (
) ......................................................................................................................................123

TLJE11-U001-R1


5-2. ...................................................................................124
5-3. 125
5-4. X
......................................................................................................126

6. ........................................ 127
6-1. ..........................................................................................127
6-2. ...................................................127
6-3. ......................................................................128
6-4. ...........................................................................................................................136

7. ...................................................................................................... 137
8. .......................................................................................... 139
9. .................................................................................................................... 139

5. ................................140
1. ................................................................................................................. 141
2. ( )............................................................................ 142
3. ................................................................................................ 143

6. ..............................................144
7. ......................................147
1. .............................................................................................................. 148
2. V8 ........................................................................ 149
2. ....................................................................................... 150
4. ........................................................................ 152
5. ........................................................................................ 153
5-1. ........................................................................................153
5-2. V8 ..............................155
5-3. V12 ............................157
5-4. (ES-L6) ..........................................................................159
5-5. V12 ............................161
5-6. V8 ..............................164

6. .......................................................................................... 166
7. .......................................................... 167
8. .............................................................. 168
9. (ES-L8) ..................................................................... 169
10. ........................................................................ 171
11. ................................................................................................ 175
12. ...................................................................... 176
13. ()......................................... 177
14. () ........................................................ 179
15. ...................................................................................................... 182
16. PLC................................................................... 183
TLJE11-U001-R1

,
,
.
.
,
.
, ,
, Okuma
. ,
. .
, ,
, .
,
(, ), ,
.
.

1.
(1) , .
(2) , .
(3)
CONTROL ON .

2.
(1)
.
(2)
.
, .
(3)
,
.
.
(4) G50
. G50
.
(5) ,
, :
- , , , .
- ,
.

TLJE11-U001-R1




.
,

, .
(6) ( ,
, :
- ,
.
- ( )
, .
.
.
- .
(7) ,
. .
, 392 490 [ 40 50
- ( 88 110 -)].

3.
(1) .
(2) .
(3) .
(4)
. ,
.
(5)
, .
(6) , .
(7) ,
, .
(8) , .
, ,
.

TLJE11-U001-R1

4.
(1)
(2)
(3)
(4)

(5)

(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)

(14)
(15)
(16)
(17)
(18)
(19)

, .
.
.
.

. , , ,
.
, .
,
.
- .
- .
- .
.

.
,
.
.
.
.
,
100%.

Z.
/ .
.
,
.
,
.
.
.
. 18 500
, .

TLJE11-U001-R1

5.
(1) ,
.
(2) .
(3) .
(4) .
(5) ,
.

6.
(1) , . 4 "
. ".
(2) , ,
, .
(3) / ,
.
(4) ,
, (,
). ,
.
(5) .
(6) ,
.

7.
(1) , .
(2)
, .
(3) ,
.
(4) , ,
.
(5) ,
.
(6) ,
.
(7) , ,
.

TLJE11-U001-R1

8.
(1) .
(2) .
(3) CONTROL ON
.
(4) , .

9.
(1) , EMERGENCY STOP
.
(2)

, .
(3) ,
, (,
). ,
.
(4) .

10.
(1) .
(2) .
(3) .
(4) ,
, .
, .
(5)
.
(6)
.
(7) , , , , ,
.
: , , ,
.
.
(8) ,
.
(9) ,
,
20 / .
(10) NC PANEL
""
.

TLJE11-U001-R1


(11) 6.
, .

. ,
,
, ,
. .

.
(12) , , ,
.
(13) , ,
, , , ,
.
.

11.

1.
2. /
3.
4.
5.

6.
7.
8.
9.
10.
11.
12.
13.
14.
15. ,

16.
()

12.

.
!
, , ,
.
, , ,
.
!
, , ,

.

,
.
TLJE11-U001-R1

10

13.

=3,14

1. ,

( 2 3 ).

.
2.

G50 (
).

3.
.

4.

5. ,
- .
, .
Okuma .

6.
,
.

7. .

TLJE11-U001-R1

11

14.
-
. .
- . ,
, ,
Tatung-Okuma .
1. Tatung-Okuma.
1) Tatung-Okuma 4162-6158-91

1. .
.
2. , ,
.
3. , ( )
. Okuma America Corporation
.
4. , (
), .

1. ,
, ,
, .
2. .
3. , .
4. , .
5. 2 , .
6. .
7. .

1
2

3 (0,795 .)

Molykoat EP Grease (Dow corning)
Tonna oil T68 XHV (Shell)

3
4

100 (26,4 .)
22 (5,81 .)

Hi-chip NC10 (Taiyu)*

Dte Oil lLight (Mobil)

Mobilux2 (Mobil)

,

3 - 6

* 1 NC10, 20 30 .

TLJE11-U001-R1

12

TLJE11-U001-R1

13


2) Tatung-Okuma 4162-6161-92.

1. ,
.
2. ,
.
* .

-1
(/3) /
2
(/)

: NO.

TLJE11-U001-R1

14


3) Tatung-Okuma 4162-6107-91.

1. /
(
).
2.
( ).
3.
/ .

TLJE11-U001-R1

15


4) Tatung-Okuma 4162-6108-91.

.

.

TLJE11-U001-R1

16


5) Tatung-Okuma 4162-6157-90.

,
:
- .
- M19
( ) M110 ( ).

.

6) Tatung-Okuma 4162-6162-91.

:
- ,
- ,
- ,
- ,
.

TLJE11-U001-R1

17


7) Tatung-Okuma 4162-6160-91.

,
;
, ,
.

.

15.
1)

2)

, , ,
.
,
.
, .

TLJE11-U001-R1

18

Tatung-Okuma ES-L6/ESL8 CE. Tatung-Okuma.

, ,
ES-L6/ES-L8 CE.
, ,
,
.
.

TLJE11-U001-R1

19

 1.

TLJE11-U001-R1

20

 1.

1.

ES-L6

ES-L8

()

450 (17,72)

()

350 (13,78)

()

300 (11,81)

()
()

270280 (10,63x11,02)

270500 (10,63x19,6)

()

100 (3,94)

JIS A2-6

()

70 (2,76) 1/20

()

66 (2,59)

-1 [/]

70 3000
100 4200

()

155 (6,10) [20+135 (0,79 + 5,31)]

/
(/)
/
(/)

0,001 - 1000,000 (0,00001 - 39,37)

()
/
(/)
/
(/)

320(12,60)
520(20,47)
0,001 - 1000,000 (0,00004 - 39,37)

( X):

20000 (787,4)

( Z):

25000 (984,3)

Tool size

OD turning tools

ID turning tools
*:

*
8 [12]

()

25 (0,98)

()

40 (1,57)

()

()

55 (2,17)

90 (3,54)

MT No.4 ( )

MT No.5 ( )

80 (3,15)

100 (3,94)

MOTOR:

()

VAC 7,5/5,5 (11/7,5) (30 /.)

( Z)

()

2 (2,7)

( )

()

2 (2,7)

TLJE11-U001-R1

21

 1.

ES-L6

ES-L8

( )

()

1 (1,38)

()

1,5 (2)

()

0,017 (0,023)

()

0,18 (0,24)

()

1852 (72,9)

:
:
:

()
()
()

2000x1718 (78,74x67,64)

2325x1718 (91,54x67,64)

2800 (6170)

3700 (8150)

* ES-L6.
* ES-L8.
: 6 /
(20 /). ,
,
Okuma.


7400518150
7400522100
7403013170
7403019220
7403024270
7403232000
7403236410
7403514000
7403581510
7923512485
7923530002
4121842890
4162800690
7953317025
4162214690
4162214790
4162214890
4162214990
4145221390

SCREW DRIVER ()
SCREW DRIVER ()
SPANNER ( )
SPANNER ( )
SPANNER ( )
WRENCH ( )
WRENCH ( )
ALLEN WRENCH ( )
ALLEN WRENCH ( )
TOOL BOX ( )
OIL GUN ( )
BASE ()
SUPPORT ()
REVOLVING CENTER ( )
SLEEVE ()
SLEEVE ()
SLEEVE ()
SLEEVE ()
SLEEVE ()

-8 150
+ #2 100
13 17
19 22
24 27
32
36 41
14
1.5 10 10PC/ST
195 235 485
300L
FC20 19 90 25
SS41F
MT-5
SCM4 40 12 95
SCM4 40 16 95
SCM4 40 20 95
SCM4 40 25 90
SCM21 MT#3

TLJE11-U001-R1

22

 1.

2.
(ES-L8 U10L)

: ()

. 1-1. ( ES-L8).
(ES-L6)
TLJE11-U001-R1

23

 1.

: ()

. 1-2. ( ES-L6).

TLJE11-U001-R1

24

 1.

3.

TLJE11-U001-R1

25

 1.

TLJE11-U001-R1

26

 1.

4.

(1)

(6)

(11)

(16) Z

(2)

(7)

(12)

(17)

(3)

(8)

(13)

(18)
/

(4)

(9)
()

(14)

(5)

(10)
()

(15)

(19)
/

TLJE11-U001-R1

27

 2.

TLJE11-U001-R1

28

 2.


.

.

1.
,
, .
(1) ,
.
.
2, 3
.
(2)
, , , /
.
, ,
, .
(3)
, ;
,
.

, .
(4)
20, 40 75%.
(5)
.
(6) ,
,
17 25.
(7) ,
:
) 24 (1 )
2.
b) 5
1.
(8) 1,000 .
(9) 25 55 , 24
( 70).

TLJE11-U001-R1

29

 2.

2. ,

, , :
, , .
ES-L6/ES-L8
.
:
;
, , ,
, .
(1)

, .

: m , ft -

, .
,
,
,
.

TLJE11-U001-R1

30

 2.

2-1.
""
1

1
3

2
3

:
(1) .
(2) .
(3) .
(4) .
(5) "".
(6) .
(7) 3000 (1361 ) .
1: 2960 (105,1")
2, 3: 2670 (105,1")
(8) 5 ( ).

TLJE11-U001-R1

31

 2.

(1) 430 (16,9").
(2) ().
(3) .
(4) .
(5) 5000 ( ).
200 (7,87 ) 1300 (51,2 ) {
}
(6) ().
(7)
.

TLJE11-U001-R1

32

 2.

2-2. ,
!
(1) 16 (0,63 ) .
(2) , ,
. (
40 ).
(3) .
(4) ;
.

ES-L6
ES-L8
2800 (6160 )
3700 (8150 )

( , , ,
, ).

2-3.
!
, - ,
.

2-4.
,
.

TLJE11-U001-R1

33

 2.

3.
3-1. ,

:
,
, .
- .
- 200 .
- .

,
,
( 6).
(1) , ,
. ,
.
.
(2) , .
(3) , ,
.

.

4.
4-1.
(1) 150 150 19 (5,91 5,91 0,75
) .
.
(2) ( )
. .
(3)
.
(4) ,
.
(5) .
(6) , , .

TLJE11-U001-R1

34

 2.

4-2. ,
(1)
.
(2)

10 20 (0,39 0,79 ).
(3) ,
.
.

10 20 ( 0,39 0,79 )

. 2-2. , .

TLJE11-U001-R1

35

 2.

5.
,
.
ES-L6
ES-L8

5
6

5-1.
(1)
Z. 30%.

. 2-3. .
(2) ,
.
:
0,04 1000 (0,0005 /)
:
1 = 0,02 1000 (0,00025 /)

TLJE11-U001-R1

36

 2.

6. (ES-L8)

1: .
.
2: :
1) 16 ............................... 5 .
2) 16....................... 5 .
3) 15015019........ 5 .
(5,915,910,75 )

.
: ()

. 2-4.
TLJE11-U001-R1

37

 2.

(ES-L6)

1: .
.
2: :
1) 16................................5 .
2) 16 .......................5 .
3) 15015019 ........5 .
(5,915,910,75 )
.

: ()

. 2-5.
TLJE11-U001-R1

38

 2.

7.

( : . 50 )

14 2 (0,022 2)

. 2-6.
3-

220/380 60
7,5/5,5 (10/7,5 )
. 50
14 2 {0,022 2}

7-1.

( ).
, {3,9 {40 /2 (568,8 /. )}}.
, ,
.

TLJE11-U001-R1

39

 2.

7-2.
!
(1) (),
.
(2) ;
,
. .
(3) ,
.
-
- 100
-
(4) ,
" "
.
(5) 50 (164,05 ) 12 vrUy?
KIV .
(6) ,
. "
", ,
, ;
,
, , ,
.
(7)

Okuma.
:

3-

,
.

. 2-7
(1) ,
.
(2) , .
"V0".

TLJE11-U001-R1

40

 2.
(3) .
"V1".
(4)
:
= (V1 - V0)/V0.
1:
,
, ,
, -
. ,
.
2: "V1"
. ,
.
3: "

",

,
, ,
.
, ,
,
, .

8. ,
,
4 .
(

, Okuma).

9.
, .

TLJE11-U001-R1

41

 3.

TLJE11-U001-R1

42

 3.

1.

. , , ,
,
" ". :
(1)
.
(2) .
(3) , ,
, OSP.
!
, ,
, , .

.

1-1.

,
- , :
(1)
(2)

(3)
(4)
(5) 100%
(6)
(7)
(8) ( )

.

TLJE11-U001-R1

43

 3.
.
:
(1)

.
,
.
(2)
, ,
.
(3)
,

.
.
(4) ( )
,
/ / .

.
OSP U-10L.
.
-1.
(1) AUTO

.

(2) MDI
MDI
, ,
.
(3) MANUAL

.

TLJE11-U001-R1

44

 3.
-2.
(1) EDIT AUX

.
, /,
.
(2) PARAMETER
,
, .
(3) ZERO SET
,
,
.
(4) TOOL DATA
,
, R
, .
(5) MacMan
[MacMan] MacMan
( ).
-3.
(1) RUN
RUN ,
MDI .
(2) S.T.M.
S.T.M. ,
, ,
.
S, T / ,
S, T /
, .
,
(
[MDI AUTO MANUAL]), S.T.M.
.
(3) SLIDE HOLD
SLIDE HOLD ,
[SLIDE HOLD] MDI .
,
,

.

TLJE11-U001-R1

45

 3.
(4) PROGRAM STOP
PROGRAM STOP
(00)
(01) MDI
.
(G04).
(5) LIMIT
LIMIT ,
Z .
,

,

.
(6) ALARM
ALARM ,
.
,
.
1-1. /

RUN

S.T.M.

SLIDE HOLD

PROGRAM STOP

- AUTO
MDI .
( SLIDE HOLD
PROGRAM STOP).
-
. ( ,
.).
- ( S).
-
( ).

-
. (
, .).
-
.


- MG,
MT TN.
- SLIDE HOLD
AUTO MDI .
-
,
,
AUTO.
- 00 01 AUTO
MDI .

(G04).

TLJE11-U001-R1

46

 3.

LIMIT

ALARM

- Z
.

- ( ,
, D).

.
-
,

.
-


( DIFF).
-


.
.

TLJE11-U001-R1

47

 3.
-4.
(1) : F1 F8
.
,
.
( F1 F8).
.
, ,
, [F8]
([EXTEND]). , [F8] .

(2) ? (Help)
, ,
[F1].
, ,
.
(3)
64 24 .
,
, , ,
, , .
.
1- :
(, )
2- :

3- 18- :

19- 22- :
( )
23- 24- :

(4) WRITE
[WRITE] ,
.
TLJE11-U001-R1

48

 3.
(5) BS (Backspace)
[Bs] .
,
.
,
.
(6) CAN
[CAN] .
, .
(7) (/)

( , )

.
(8)

.
(9)

,
.
(10)
,

.
(11)

, .
(d) ,
, [UPPER
CASE].
(e)

[CAPS
LOCK]
(
), ,
A Z
. [CAPS LOCK] ,
z
.
(12)

, .

TLJE11-U001-R1

49

 3.
(13)
( STN )

.
-5.
, ,
, ,
.
< >
- ........... .
- ...... .
< >
.
, .
(1) CONTROL ON
[CONTROL ON]

.
,
.
[EMERGENCY STOP],
.

[CONTROL ON].
(2) CONTROL OFF
[CONTROL OFF]
.
(3) RESET

[RESET].
,
, .
(4) NC PANEL
() UNLOCK ( )
.
(b) EDIT LOCK ( )

(EDIT AUX) .
() LOCK ()
.
TLJE11-U001-R1

50

 3.
(5) CYCLE START
[CYCLE START]
.
CYCLE START ,
.
(6) SLIDE HOLD
, Z
[SLIDE HOLD].
[CYCLE START].
, ,
,
[SLIDE HOLD]
.
(7) EMERGENCY STOP
[EMERGENCY STOP] .
,
[EMERGENCY STOP].

[EMERGENCY STOP] [CONTROL ON].
(8) SLIDE JOG
.
,
FEED RATE
.
,
,
.
:
.

.

TLJE11-U001-R1

51

 3.
(a)

(b)

(9) FEED RATE

0 200% 15 .

:

(G00).
.
(10) PULSE HANDLE

.
(11) PULSE HANDLE Z
Z
.
(12) PULSE HANDLE 1/1


.
(13) PULSE HANDLE 10/1

10 .
TLJE11-U001-R1

52

 3.
(14) PULSE HANDLE 50/1

50 .
(15) PULSE HANDLE

,
.
(16) TOOL INDEX

[TOOL
INDEX]
.

.
(17) SPINDLE STOP
[SPINDLE STOP]
.
(18) SPINDLE CW

( ).


( ).
(19) SPINDLE
CW

( ).


(
).
(20) SPINDLE JOG
[SPINDLE JOG]
,
.
.

TLJE11-U001-R1

53

 3.
(21) SPINDLE GEAR
ENGAGE

.

,
,
, . ,
.
(22)
SPINDLE GEAR NEUTRAL


.
(23) SPINDLE OVERRIDE

10 50 200%.

, G50,
,
.
(24) COOLANT-MANUAL
[COOLANT-MANUAL] (
),
, .
,
[COOLANT-AUTO].
(25) COOLANT-AUTO
[COOLANT-AUTO] (
),
,
MDI .
,
[COOLANT-MANUAL].
(26) LIGHTING
[LIGHTING]
.
(27) DISPLAY OFF

( ).
(28) LOAD MONITOR-MONITOR/AUTO SET (
/ )

.
TLJE11-U001-R1

54

 3.
(29) AIR BLOW

.
(30) / DOOR-OPEN/CLOSE

/ .
(31)
SAFETY INTERLOCK OPERATION MODES

1-5.
-6.

.
(1) SINGLE BLOCK
() [SINGLE BLOCK]
( ),
.
[CYCLE START].
(b) [SINGLE BLOCK]
( ),
.
(2) BLOCK DELETE
() [BLOCK DELETE]
( ),
(/) "ER" .
:
(/)

( ) .
(b) [BLOCK DELETE]
( ),
, (/).

TLJE11-U001-R1

55

 3.
(3) OPTIONAL STOP
() [OPTIONAL STOP]
(
),
01 .
.
[CYCLE START],

.
(b) [OPTIONAL STOP]
(
),
01.
(4) DRY RUN
() [DRY RUN]
( ),
, ,
G00 .
(b) [DRY RUN]
( ),
.
[] /
,
[DRY RUN],
[INTERLOCK].
(5) MACHINE LOCK
() [MACHINE LOCK]
( ),

.
,
.

.
(b) [MACHINE LOCK]
(
),
.
[] /
,
[MACHINE LOCK],
[INTERLOCK].

TLJE11-U001-R1

56

 3.
(6)

INDIVIDUAL MODE-TURRET A/TURRET (

/)

.
.

.
()
MDI
.
[UPPER A]:
(
)
[LOWER B]:

)
(b)
MDI
.
[UPPER A]:

)
[LOWER B]: (
)
() /
MDI
,
,
.
[UPPER A]:
(
)
[LOWER B]: (
)
(d)
4-
.
[UPPER A]:

)
[LOWER B]:

)
[] /

/, [UPPER
A] [LOWER B],
[INTERLOCK].

TLJE11-U001-R1

57

 3.
(7) SEQUENCE RESTART
[SEQUENCE RESTART]

.
(8) MDI AUTO MANUAL
MDI
, [MDI AUTO MANUAL].
(9) INTERLOCK
/
,
/,
[INTERLOCK],

.
.

, , .
-7.
, .
(1) /
,
. ,
.
,
.
(2) /
, ,
, .

TLJE11-U001-R1

58

 3.

1-2.
(1) ?
,
, " ".
(
) . , Z
(, , .).
( )
- Z,
. , Z,
. ,
, ,
, , .
,
.

.

Z
( )

(
) 0 Z0 ,
.
"X0, Z0" .

TLJE11-U001-R1

59

 3.
(2) , ,

,
:

( )

Z=0

ZA

ZA

Z
.

"ZA5-Z05"
Z, , .

( )
Z .

TLJE11-U001-R1

60

 3.
(3)
:
) , ,
.
b) ,
.
) .

.

( )

) , :
1 (0,04 ).
Z .
:
1)
.

Z = 0

2) ,
, .
, 100 (3,94 ) (100,000).

( )

TLJE11-U001-R1

61

 3.
3) ZERO SET ZERO SET.

4) .

5) (
).
.

TLJE11-U001-R1

62

 3.
6)

ZERO OFFSET ZA.

7) [F3] (CAL).
8) [1] [0] [0] .

TLJE11-U001-R1

63

 3.

9) WRITE.

,
Z100 .

TLJE11-U001-R1

64

 3.
10)
.

11) .
!
(1) Z,
.
(2) ,
. ,
.
(3) = 0, Z = 0,
, .
,
, . .

:
, , "
" " ".
= +

TLJE11-U001-R1

65

 3.
: Z = -0,500.
:

( )

: mm , in.

100 (3,94 )
Z = -0,500 (0,02 ),
Z = 0 99,5 (3,92 )
( ).
, ,
.
1) 1) 2), .
2) # 1.
3-2-3.
3) ,
MDI 01 01 ( 3-3).

4) 3) 9), .
, ,
.
[]
MDI.

TLJE11-U001-R1

66

 3.
b) :
.
:
0 = 450,230
Z0 = 1400,000
:
1) ZERO SET ZERO SET.

2) .

3) (
).

.
4)

ZERO OFFSET A.

TLJE11-U001-R1

67

 3.
5) [F1] (SET) [4] [5] [0] [.] [2]
[3] .

6) WRITE.

, ,
.
Z .
) :
: 0 = 450,230 ................... 10,000
Z0 = 1400,000 ................ 10,000
:
1) ZERO SET ZERO SET.

TLJE11-U001-R1

68

 3.
2)

ZERO OFFSET A.
3) [F2] (ADD).
4) [-] [1] [0] .

5) :

TLJE11-U001-R1

69

 3.
6) WRITE, , .
WRITE
,
.

Z .

TLJE11-U001-R1

70

 3.

1-3.
(1) .
1 ( )

2 ( )

: ms , rpm /, m/min /

(2)
:
1. CHUCK CLAMP ANSWER TIME:

.
2. CHUCK UNCLAMP ANSWER TIME:

.
3. TAILSTOCK LOCATE TIME:

.
4. GUIDE WAY LUBR. OIL MOTOR ON TIME:


.

TLJE11-U001-R1

71

 3.
5. GUIDE WAY LUBR. OIL MOTOR OFF TIME:


.
6. POWER SAVING ON TIME:
.

.
7. LUBR. OIL MOTOR ON MONITOR TIME:


.
8. LUBR. OIL MOTOR OFF MONITOR TIME:


.
9. SPINDLE ROTATION START TIME:

.
10. SPINDLE ORIENTATION FINISH TIME:

.
11. M55 CODE ANSWER TIME:
55
55.
12. TURRET ROTATE DELAY TIME:

.
13. SPARE M-CODE ANSWER TIME:

.

TLJE11-U001-R1

72

 3.
:
1. SPINDLE INCHING ON FOR AIR BLOW (K.0017)

0:
.
1: .
2. CHUCK OPEN OR CLOSE CONFIRM (K.0019)

0: .
1: .
3. CHUCK OPERATION 2 PEDAL
2
0: - 1.
1: 2.
4. NUMBER OF TOOLS ON TURRET A-SIDE (SI0005)

8: - 8.
12: - 12.
5. TURRET SHORT PATH CONTROL VALID (K.0201)

0: .
1: .
6. SPINDLE ORIENTATION CCW (K.0207)

0: .
1: .
7. SPINDLE SHORT PATH ORIENTATION VALID (K.0208)

0: .
1: .
8. SPINDLE ALLOWABLE SPEED (DI0000)*

3000: 3000 /.
4200: 4200 /.
(*
, , ).
9. SPINDLE INCHING SPEED (DI0004)

"40" .

TLJE11-U001-R1

73

 3.
10. SPINDLE SPEED AT DOOR INTERLOCK (DI0005)

"50"
.
11. AXIS SPEED AT DOOR INTERLOCK (DI0009)

"2000000"
.
, .
. ,
Okuma.

1-4.
6 : , ,
, , D.
"
" OSP U10L.

1-5.
:
1. PRODUCTION MODE ( ):
2. SETTING MODE ( ):
3. TEST MODE ( ):
. PRODUCTION MODE ( )

()

Auto (),
MDI (
)

( )

()
Manual ()

( )

.
00/01/02/30
.

1 .
.
.
, .
.
.
.
.
, .
.
.
, .

.
,
.
,
.

TLJE11-U001-R1

74

 3.
. SETTING MODE ( )

()

Auto (),
MDI (
)

(
)

()

(
)
Manual ()

,
50% . (*1)

00/01/02/30

.
*1: .
.
.
2 / .
. 50 /



SW.
,

SW.
1 .
,
.
(
).
.
.
2 / .
. 50 /
SW.

SW.
.
( ).
, 50% .
.
2 / .
. 50 /
SW.

SW.
.
( ).
2 / .
. 50 /
SW.

SW.
.
( ).

TLJE11-U001-R1

75

 3.
. TEST MODE ( )

()

Auto (),
MDI (
)

(
)

()

(
)
Manual ()

, 50%
. (*1)
00/01/02/30
.
*1: .
2 /
.
. 50 /
.

.
.
( )
2 /
.
. 50 /
.

.
.
( )
, 50% .
.
2 / .
. 50 /
.

.
.
( )
2 / .
. 50 /
SW.

SW.
.
( )

:
1) ,
, .
2) , .
3)
. "
".
.
4)
,
.

TLJE11-U001-R1

76

 3.

1-6. ,

(1) 5 ,
10 30 .
,
.
(2) .
Okuma.
-
- . .

TLJE11-U001-R1

77

 3.

2.
2-1.

8 (5 .)
(4 .)

. 3-1.
(1)
:

3,9 {40 -/2 (568,8 /. )}

(2)

.
( ) ,

.

,
, , -
.

, .
.

TLJE11-U001-R1

78

 3.
) ( ).

. 3-2.
b)
. 2-3 (2).
. 3-3.
(3)
)
.
b) , -
- :
0,3 {3 -/2 (42,66 /. )}
( OD (
) ID ( )).
- : 0,3 {3 -/2 (42,66 /. )}
( ).
)
, , .
(4)

HL32 (MAS)
22 (5,81 .)
, 6 .

,
.
:
.
.

. .
) , .
b) .
) .
d) ,
. .
, .

TLJE11-U001-R1

79

 3.

2-2.
(1) 3000
-1 {/}
- [-/]

[]
112,7 - {11,5 -/ (83,18 //}

7,5 (10 ) [30 ]

5,5 (7,4 ) [. ]

82,3 - {8,4 -/ (60,76 //}

-1 {/}

, .

. 3-4.
3000 -1 {/}
!

(,
).

TLJE11-U001-R1

80

 3.
(2) 4200
-1 {/}
- [-/]
[]

66,6 - {6,7 -/ (48,46 //}

7,5 (10 ) [30 ]

5,5 (7,4 ) [. ]

90,16 - {9,2 -/ (66,54 //}

-1 {/}

, .

. 3-5.
4200 -1 {/}
!

(,
).

TLJE11-U001-R1

81

 3.

2-3.
( : )
(1)
.

. 3-6.
(2)
:
) CONTROL ON/RESET , ,
CHUCK.
.

( )
b) .
,

) , .

d) ,
,
OPEN.

"",
.

) b).

TLJE11-U001-R1

82

 3.
!
, ,
. .,
- .
- , 19 (
) 110 ( ).
(3)

, ,
.
)

. 3-7.
,
, ,
().

TLJE11-U001-R1

83

 3.

(4)

()

, ,

. ,
.

( )

. 3-10. (
)
!

(1 (0,04 )). ,
.

[1 (0,04 )]

. 3-9.

TLJE11-U001-R1

84

 3.
(84)

OD

ID

(SP32)

(SP31)

OFF ()

ON ()

ON ()

OFF ()

ON ()

OFF ()

OFF ()

ON ()

(SP32)

(SP31)

ON ()

OFF ()

OFF ()

ON ()

OFF ()

ON ()

ON ()

OFF ()

(83)

OD

ID

(5)

,
, (
2-1).

, ,
.
.
.
(6)

.
:

1
2
3
4

V-208A6
V-210A6
N-208A6
N-210A6

(/2)
2,14 (21)
2,45 (24)
2,14 (21)
2,25 (22)

/2
298
340
298
312

-1 (/)
3000
3000
3000
3000

MS125
MS125
M1552
M1875

!

. , ,
, .
(7)
,
,
, . .
:

.

,
.
TLJE11-U001-R1

85

 3.

(8)
)

()

: V-210 A6
: MS125
: 2,3 {24 -/2 (341,28 /. )}

: V-208 A6
: MS125
: 2,0 {21 -/2 (298,62 /. )}

(-1 {/})

. 3-10. - ( )
TLJE11-U001-R1

86

 3.

b)

()

: N-210 A6
: M1552
: 2,4 {26 -/2 (369,72 /. )}

: N-208 A6
: M1552
: 2,0 {21 -/2 (298,62 /. )}

(-1 {/})

. 3-11. - ( )

TLJE11-U001-R1

87

 3.
(9) ,

!
,
:
) , .
b) -
.
(10) "
",
.

( ) ,
. ,
,
1/3 .
.
) ,
, ,
, ,

. , .
d) , ,
, ,
,
.
, .
,
.

e) .
(10) ID/OD ( /
)
- ID OD (
) .

.

TLJE11-U001-R1

88

 3.
(11)
!

. (XM2, MAS)
.

, ,
(HG68, MAS).
(12)
/-.
-: ) . ( 5 ,
).
b) ,
.
-: )
.
b) .
) ,
.
d)
,
.
)
, .

TLJE11-U001-R1

89

 3.

2-4.
(1)
) MANUAL ,

SLIDE JOG
, ,
.

FEEDRATE. 100.

(2)
) MANUAL.
b) .

) Z
PULSE HANDLE.

d) ,
(+) .
(-)
.

TLJE11-U001-R1

90

 3.
(3)
MANUAL.
, , ,
. ,
.

!

, ,
.
0,5
; , .

2-5.

.
-
-
- (MDI)
, ,
,
.
, ,
70 (2,75 ) 15
(0,6 ) .

. 3-12.
TLJE11-U001-R1

91

 3.
(1)
) .
, 50 (2 )
b)
,
, , 50 (2 ).
: = 50,000
( = 2,0000 )
)
, Z
; , 15
(0,6 ).
: = 15,000
( = 0,6000 )
d) .
5 (0,2 ), 0,1 /
(0,004 /).
.

TLJE11-U001-R1

92

 3.

2-6.

. 3-13.
(1)
,
.

.
(2)
:

. 2-1
(2).
1,52 {15,5 -/2 (220,56 /. )},
4900 {500 - (1100
-)}.
,
; ,
.

TLJE11-U001-R1

93


( [- (-)])

3.

.

( [-/2 {/. }]

( [- (-)])

. 3-14.
(ES-L8)

( [-/2 (/. )])

. 3-15.
(ES-L6)
(3) /
, ,
.

(1- )

TLJE11-U001-R1

94

 3.
) (2- )
( ).
:
(
).
:
.
, ,
.
, .
b) (1- )
. .
(4) -/-
( -
, -
) .
2-1 2 OSP-U10L (VI.
).
-: (/)
.
,
.
-: (/) .
,
.
(5)

5. ,
.
4
- ( : 3000 )
5
- ( : 2000 )
500 /.
1000 /.
1500 /.
2000 /.
2500 /.
3000 /.
3500 /.
4200 /.

4
300
238
208
189
175
165
156
150

4
527
419
365
332
308
290
275
264

5
480
380
330
300
280
260
250
240

5
640
600
530
490
460
430
410
390

(6)
(1) ,
.
(2) .
(3) .
(4) .
TLJE11-U001-R1

95

 3.
(7)

100 (3,93 )

.
(8)

, :
) .
b)
.

,
.

TLJE11-U001-R1

96

 3.

2-7. ,

!
,

.
0,5
. ,
.

2-8.
OSP
,
.
. ,
, .
(1)
)
,
G50,
.
.
,
,
.
b)
1) , 03/04 ,
G50
03/04. ,

.
2) .
, .
:
MC USER PARAMETER (
)
SPINDLE ()
Allowable chuck rotation speed (
)
: 0
:
-1 {/}
: 0
"0",
D, ,
.

TLJE11-U001-R1

97

 3.
3)
.
i) S G50
,
(), .
ii)
(); ,
G50, .
iii) 120%
, G50, ,
.
iv)
(, MDI ).
: IGF
.
IGF ,
IGF 11
MAXIMUM SPINDLE RPM (
), S G50.
, S
,
.
( MDI (IGF-L3)
).

TLJE11-U001-R1

98

 3.
(2)
)
, ,
,
.
, .
b)

(, MDI ),
(ON) DOOR INTERLOCK
.
1) ,
.
, ,
,
, , .
:
MC SYSTEM PARAMETER ( )
DOOR INTERLOCK ( )
Allowable spindle maximum speed (
)
: -1 {/}
: 50 ( )
,
50 /,
.
2) ,
.

.
3) ,
.
4) ,
.

TLJE11-U001-R1

99

 3.
5) , (ON) ,
(,
).
,
.
- .
- .
- .
- .
- .
ON/OFF (/) ( )
OFF, ,
.
1) , ,
( ),
,
74. ,
( ),
:
Alarm A 1304 Door interlock
,
( )
(, ).
2) (
),
, .
, ,
.
(, ), Z (ZA, ZB), W .
:
MC SYSTEM PARAMETER (
)
DOOR INTERLOCK ( )
Feed axis maximum speed (
)
: 426
:
/12,8 .
: 0 426
* 426 /12,8 2 / (78,74
/).

TLJE11-U001-R1

100

 3.
3)
. (
).
TOOL INDEX,
.
, ,
.
:
.
, .

. ,
. , .
,
, .
, ON/OFF (/)
ON. - ,
,
.
c)
/
. ., , .
,
, , ,

( 02).
......................................... 209
.............. 208

TLJE11-U001-R1

101

 3.

2-9.

IDEC (HS1E).
(1)

HS1E

: L1 ()

: L2 ()

(2)
,
.

(3)
,
.
a) , .
b) .

,
, .

. ,
, .
TLJE11-U001-R1

102

 3.
:

.
,
, .
, ,
. ,
,
.
, .
, , , ,
, .

TLJE11-U001-R1

103

 3.
(4)
a) /
.
b) D.
"W46 alarm door interlock off"
c) E.

2-10.
(1) CONTROL OFF .
(2) .
(3) . .

2-11.

(1)
, ,
.
(2)
4- (Kitagawa)
, JIS B6154 ( ).
, ,
.

TLJE11-U001-R1

104

 3.
IC
: ()

0,030
(0,00118)

-
x

0,035
(0,00138)

0,040
(0,00157)

0,045
(0,00177)

0,050
(0,00197)
0,060
(0,00236)

TLJE11-U001-R1

105

 3.
IA
: ()

.
. .

. .

0,030 (0,00118)

0,035 (0,00138)
0,040 (0,00157)
0,030 (0,00118)
0,035 (0,00138)
0,040 (0,00157)
0,035 (0,00138)
0,040 (0,00157)
0,045 (0,00177)
0,050 (0,00197)
0,060 (0,00236)

TLJE11-U001-R1

106

 3.
(3)
a)
. .
0,005 (0,00020 )
, .
b) ,
.
, .

. 0,020 (0,00079
).
c) ,
. .
:

. 3-15
d) , ,
.
,
, .

,
, .

, "l"
,
,

.
f) , .
g) ,
.

TLJE11-U001-R1

107

 3.
(4)
:
,
,
. .
- .

TLJE11-U001-R1

108

 3.
(5)
:
.
, ,
, .
,
, ,
.

* {-*
(-*)}

/
{- ()}

.
,
()

.
,
()

,
()

TLJE11-U001-R1

GD2
*2
{-* 2}

,
/

109

 3.
A

/
* {-*
{-
(-*)}
(-)}

.
,
()

.
,
()

,
()

TLJE11-U001-R1

GD2
*2
{-* 2}

110

,
/

 3.

* {-*
(-*)}

/
{-
(-)}

.
,
()

.
,
()

,
()

TLJE11-U001-R1

GD2
*2
{-* 2}

,
/

111

 4.

TLJE11-U001-R1

112

 4.
,
, - .
,
, ,
.
,
,
.
,
- .
,
.
.
, ,
,
, .

(1) ,
.
.
(2) ,
.
(3) .
(1) .
(2) .
(3) .

.
(1) .
(2) .
(3) .

.
:

.

TLJE11-U001-R1

113

 4.

1.

.
(1) .
a) ,
.
b) , , ,
,
, ,
, , .
(2) .
a) ,
. ,
,
.
b) , , ,
:
, ,
, , .
,
.
(3)
.
a) ,
. . . 1-2
.
b) ,
.

TLJE11-U001-R1

114

 4.

. 4-1

Molykoat EP
(Dow Corning)

(MAS)

3
(1,06 )

Tonna Oil T68 (Shell)

G68

100
(26,4 )

G220*

22
(5,8 )

DTE Oil Light (Mobil)

HL32

Mobilux 2 (Mobil)

XM2

,

.
, 3

, 6
.

3-6 .

*1 G220, 20-30
.
. . 3. " ".
: .

TLJE11-U001-R1

115

 4.
4-1.

(
C)

( M, )

M

Esso

Shell

Mobil

CB32

Unipower 32

Tetra Oil 32

DTE Oil Light*

CC320
FC10

Spartan EP320*
Spinesso 10*

Omala Oil 320

Tetra Oil 10

Gear Oil 632

Velocite 6*

G68

Febis K 68

Tonna Oil T68*

Vactra Oil 2 SLC

HL32
()

()

()

Unipower 32
Tetra Oil 32
DTE Oil Light*
Mobilux EP2*
Molykoat EP (Dow Corning) Kitagawa
Kitagawa.
. ,
.
Velocite 3*
ISO=
Unipower MP-2
Tetra Oil 2
2 cst
(40C)
Alvania Grease
Lithan 2
Mobilux 2
2

1:

MAS.
,
(*), .
,
,
.

.

2:

.
.

3:

, , ,
,
,
, , ,
. (
,
).

4:

,

, . ,
.

5:

,
,
Okuma. ,
.

TLJE11-U001-R1

116

 4.

1-1.

.

1-2.

. 4-2.

G68 (MAS)
3 (0,79 )
.
,
.

!
.
,
:
(1) .
(2) ,
.
(3) RESET.
.
.

. ,
X Z.

TLJE11-U001-R1

117

 4.

2.
2-1.

,
.

( ) .
. (
.)

2-2.
:
(1) .
.
(2) : .
5 .
(3) -.
-, , . (. . 4-3.)
(4) .
.

2-3.
(1) ,
.
(2)
() .
(3) : G68 (MAS)

. 4-3.

TLJE11-U001-R1

118

 4.
(4) -:
a) . ( M6)
b) -,
.
c) .

3.
3-1.
(1) .,
.
.
a) , pH-
.
b)
.
c) , ,
(8 /).
d) , .
e) , 3
.
1. .

. , .
2. .
a) .
b) PT3/4,
.
.
c) PT3/4.
d) .
(2)
1. (4 .)
.
2.
.
3. .

TLJE11-U001-R1

119

 4.
(3)
G220: 20-30
.
100 (26,4 )

4.
4-1.
!

.

VAC

7,5/5,5 (10/7,5) (. 30 /.)

. 4-4.
(1)
a) A.
b) , ,
.
(), 4-2.
c) , , A,
.

TLJE11-U001-R1

120

 4.
(2)

. 4-5. ()
"F".

, 4-2.
4-2

3000 /
Bando
4200 /

6PK-1930 (.,
. 2 .)
(7987-3161-93)
6PK-1995 (.,
. 2 .)
(7987-3161-96)

F1
N {- ()}

1 ()

6+6

31,4 {3,2(7,04)}

11,9 (0,47)

6+6

31,4 {3,2(7,04)}

11,9 (0,47)

4-2. Z
!

.

. 4-6. Z
.

F3
N {- (-)}

3 ()

STS
250S8M1032
(7987-8251-03)

32,3 {3,3 (7,26)}

5,0 (0,20)

TLJE11-U001-R1

121

 4.

4-3. X
!

.
X

. 4-7. X
.

F3
N {- (-)}

3 ()

STS
250S8M680
(7987-8256-80)

31,4 {3,2 (7,04)}

2,7 (0,11)

TLJE11-U001-R1

122

 4.

5.
5-1. (
)

:
10-15
, , .
-
, :

2,5 3 /

. 4-8.
(1) , ,
2-3 . .
, , ,
.
. ,
.
(2) , ,
TOOL ROTATION ,
,
.

TLJE11-U001-R1

123

 4.

5-2.

, :

(M20)

. 4-9.
:
(1) (M20, 5 .).
(2) A/B,
.
, ,
.
:
(JIS) ,
0,015 225 (0,0006 8,86 )
, ,
.
(3) , ,
. , ,
, .

TLJE11-U001-R1

124

 4.

5-3.

.
,
,
.

: 0,01
(0,004 )

, .
(1)
a)
().
b) , -
().
c)
().
0,01 (0,0004 ).
(2) .

. 4-11.

TLJE11-U001-R1

125

 4.

5-4.
X
!
X
X,
, ,
.., .

..,

TLJE11-U001-R1

126

 4.

6.
6-1.
(1) .
?

(2) .
?

.
(. 3, . 2-1, 2-3.(4).)

.
(. 3, . 2-3.(1).)

6-2.
(1) .
?

(2) .
?

.
(. 3, . 2-1. (2).)

TLJE11-U001-R1

127

 4.

6-3.
(1) .
?

(2) .
?

.
(. 3, . 2-1. (2).)

TLJE11-U001-R1

128

 4.
(3) :
A)

,
- ,
-
.
.
1)
V8

X

. 4-12
,
. 4-12,
Z ,

V8.
0,02 (0,0008 ),
.
B).

. 4-13

.
4-13.

, ,

X.
,
.
0,05
(0,002 ), ,
. 3).

TLJE11-U001-R1

129

150 (5,9 )

(2,7 3,94 )

70 100

4.
2)
, . 4-14,
MDI, .
0,015 /255 (0,0006 /8,86 ),
.
. . 4-2 .
. 4-13.

(S45C, JIS) (FC, JIS)

0,2 ( 0,008 )

0,1 / (0,004 /)

. 4-14.
3)
:

TLJE11-U001-R1

130

 4.
B)
, . 4-12,
0,02 (0,0008 ),
(. . 4-15):
1) (1), (2) (6).
2) (3).
, (4) (5) .
3) (4) (5),
, . 4-12,
.
4)
, (3), (4) (5).
5) (1), (2) (6).
.
.

. 4-15.

TLJE11-U001-R1

131

 4.
C-1)
, . 4-13,
0,05 (0,002 ),
(. . 4-16):
1) CONTROL OFF, ,
.
2) (1), (2).
3) V8 (3).
4) (4), 8x45
(0,31x1,77 ) ,
V8 .
.
5) , ,
V8.
6) .
7) , . 4-13.
8) 1) 7) ,
.
9) V8 .
,
.
10)
(5) (6).
11) V8.
12) (7) (8).
13) 6x36
(0,24x1,42 ) (9).
14) (3).
15) (10)
8x36 (0,31x1,42 )
. , 12),
, .
( ,
.)
16) (4) (9).
17) 10)
11).
( .)
18)
.
19) , . 4-13.
20) (2).
, (11) .

TLJE11-U001-R1

132

 4.

, .

. 4-16.

TLJE11-U001-R1

133

 4.
C-2)
, ,
" ",
0,05 (0,002 ), :

, .

(15) (16) 90.

1) CONTROL OFF,
, .
2) (1), (2).
3) (3), 10x63
(0,39x2,48 ) ,
V8 .
.
4) , ,
.
5) .
6) , ,
" ".
7) 1) 6) ,
.
8) (.
" " OSP.)

TLJE11-U001-R1

134

 4.
9) CONTROL OFF,
, .
,
.
10) (4) (5). (
,
.)
11) (6) (7).
12) (7).
13) (10) (11) (9).
14)
(12).
15) . ( .)
16) (13), (14). (
.)
17) (15), (16).
18) , 6x36
(0,24x1,42 )
(17).
19) (15).
20) (18)
8x50 (0,31x1,97 )
. , 17),
, .
, .
21) (3) (17).
22) 10)
16).
, .
.
23) .
24) "Turret Rotation by Pulse Handle" (
) .
25)
TOOL INDEX.
26) , .
" ".

TLJE11-U001-R1

135

 4.

6-4.
(1) X/Z.
1-2 ?

.
. . 2 .

(2)
?

, FRM2
.

.
. . 2-1-(5) 3.
, .

(3)
?

, FRM2.

. 3, . 2-1.

, .

(4)
?

TLJE11-U001-R1

136

 4.

7.
, :
(1)
(2)
(3)
(4)
(5)
(6)
:
(1) CYCLE START.
(2) CYCLE START. ,
.
(3) , .
CYCLE START.
(4) , EMERGENCY STOP.
POWER ON.
(5) .
(6) , :
a) SA5N "ON".
b) RESET .
,
.
.
c) , , ,
.
d) SA5N , RESET.

TLJE11-U001-R1

137

 4.
SA5N
, :

TLJE11-U001-R1

138

 4.

8.
, ,
.

.
:
(1)
().
(2) ,
.
(3) .
. 7.

9.
,
.
,
.

TLJE11-U001-R1

139

 5.

TLJE11-U001-R1

140

 5.

1.

TLJE11-U001-R1

141

 5.

2. ( )

VAC

Z
X

(
)

X
Z

TLJE11-U001-R1

142

 5.

3.

*

*

*
*

( )
( )
( )

( )
( )
( )
( )


()
X
Z
(3000 /)
(4200 /)



( )

(MT5)
(MT5)
(MT5)
(MT5)

( X)
(CE)

: 4800 2
(*: 4000 22 )

TLJE11-U001-R1

143

 6.

TLJE11-U001-R1

144

 6.
(1) ( )

(2)
A
:

()
( )
( )

A
71
78
75

B
71
78
75

C
71
83
77

D
71
79
75

(3) :
(a) : A, B, C D
(b) : 1
1,6

TLJE11-U001-R1

145

 6.
(c) :
1. : 3000 /
X, Z


2. :

S45C
63x200
1000 /
198 /
2
0,2 /
79,2 3/

PCLNR-2525-12

CNMG
120408P20
0,8
+5C
80

( D prEN 12415: 1998 EN ISO

11202: 1996.)

TLJE11-U001-R1

146

 7.

TLJE11-U001-R1

147

 7.

1.

.

I
.

. V8
( :
300 )

U-
*

U- *

II
.

. *
( ..)

*
I , II

V8.

. 7-1.

TLJE11-U001-R1

148

 7.

2. V8

. 7-2. V8

TLJE11-U001-R1

149

 7.

2.
(1) I

. 7-3. ( I )
(2) II

. 7-4. ( II
)
(3)

: ()

. 7-5. (
)

TLJE11-U001-R1

150

 7.
(4) ( V8)

: ()

. 7-6. ( )
(5) ( V8)

: ()

: ()

. 7-7. ( )

TLJE11-U001-R1

151

 7.

4.

.
( II)

.
( I)

. 7-8
. :
Clearance
Standard tool tip rotation dia
Max. turning dia. .
Max. rotation dia. .

TLJE11-U001-R1

152

 7.

5.
5-1.
(1)
V8

8"

. 7-13. ( )
(2) I
V8

8"

. 7-14. (
( I))

TLJE11-U001-R1

153

 7.
(3) II

V8

8"

. 7-15. (
( II))
(4)
V8

8"

. 7-16. ( )

TLJE11-U001-R1

154

 7.

5-2. V8
(1)

V8

8"

. 7-17. ( )
(2) I

V8

8"

. 7-18.
( ( I))

TLJE11-U001-R1

155

 7.
(3) II

V8

8"

. 7-19. (
( II))
(4)

V8

8"

. 7-20. ( )

TLJE11-U001-R1

156

 7.

5-3. V12
(1)

V12

8"

. 7-21. ( )
(2) I

V8

8"

. 7-22.
( ( I))

TLJE11-U001-R1

157

 7.
(3) II

V12

8"

. 7-23.
( ( II))
(4)

V12

8"

. 7-24. ( )

TLJE11-U001-R1

158

 7.

5-4. (ES-L6)
(1)

V12

6"

(2) II

V12

6"

(3)
V12

6"

TLJE11-U001-R1

159

 7.
(4)

(5) I

(6)

TLJE11-U001-R1

160

 7.

5-5. V12
(1)

V12

: ()

8"

(2) I

V12

: ()

8"

TLJE11-U001-R1

161

 7.
(3) II

V12

: ()

8"

(4)

V12

: ()

8"

TLJE11-U001-R1

162

 7.
(5)

V12

8"
: ()

(6) II

V12

8"
: ()

(7)

V12

8"
: ()

TLJE11-U001-R1

163

 7.

5-6. V8
(1)

V8

6"
: ()

(2) II

V8

5"
: ()

(3)

V8

6"
: ()

TLJE11-U001-R1

164

 7.
(4)

V8

8"

: ()

(5) II

V8

8"

: ()

(6)

V8

8"

: ()

TLJE11-U001-R1

165

 7.

6.

. 7-25 (JIS-A2-6)
TLJE11-U001-R1

166

 7.

7.

MS125
.
6000 (/)
41,85

{4270 -
(9423,7 -)}
:
3,43
38,75
35 /2
{3955 - (8719

497,8
-)}
/2

25 {0,984 }
.
3,43 {35 /2 (497,8
/2)

8,4 (18,48 )

. 3000 (/)
3,9
.
{40 /2 (568,8 /2)

V208A6
.
4765 /
24 {2549 - (5620 )}

21 {0,927 }

9,7 {0,382 }
( )

74 {7548 /2 (16640

/2)

25,4 (55,88 )

V208A6

115
(4,53")

94
(3,7")

50
(1,87")

25
(1")

. 7-26

TLJE11-U001-R1

167

 7.

8.

M1552
.
6200 (/)
58,7

{5990 - (13205
-)}
:
3,43
53,9
35 /2
{5500 - (12125

497,8
-)}
/2

22 {0,87 }
.
3,9 {40 /2 (568,8
/2)

16,8 (37 )
.

3000 (/)

N-208A6
.
4900 /

33,3 {3400 - (7496
-)}

16 {0,63 }
(
7,4 {0,29 }
)

88,2 {9000 /2 (1984

/2)

22,8 (50,2 )

N-208A6

31,5
(0,81")

15,5
(0,61")

17
(0,67")

-5
(-0,19")

3,9
{40 /2 (568,8 /2)

. 7-27

TLJE11-U001-R1

168

 7.

9. (ES-L8)

:
A-A

. 7-28 (ES-L8)






/
. /

90
100
MT 5

32/14 2 (0,05/0,02 )
4,9 {500 - (1100 -)} / 1,52 {15,5-/2
(220,41 /2)
250 - (550 -)
325

TLJE11-U001-R1

169

 7.

(ES-L6)

A-A

: ()

55 (2,16 )
80 (3,15 )
MT 4
. 1,96 {200 - (1440
-)} 1,18 {12/2 (70,64 /2)

. 7-29 (ES-L9)
TLJE11-U001-R1

170

 7.

10.
a)

. 7-30

TLJE11-U001-R1

171

 7.

TLJE11-U001-R1

172

 7.
b)

TLJE11-U001-R1

173

 7.

TLJE11-U001-R1

174

 7.

11.

, .

. 7-31
TLJE11-U001-R1

175

 7.

12.

1)

6)

2)

7)

3)

8)

: ()
: ()

4)

9)

:
()

5)

10)

. 3, . 1-3.

. OSP-U10L
4196-E.

TLJE11-U001-R1

176

 7.

13. ()
:
JOHNDENG

PU

JD-168
0,2 4 3 , :
1/ 165S
220 /380 50 /60
2,3
=250, =31,75
4" PU

*
.
3095 x 460 x 1580
(xx)
280

. 7-32

TLJE11-U001-R1

177

 7.
!
1. CE.
2. / ,
.
3.
.
4. ,
. ,
(., )
, .
5.
(., , ).
6. (.,
), ,
.
!
1. .
, ,
. ,
. ,
. , ,
Okuma,
.
2. ,
.
3. .
4. .
5. ,
, .
6.
.
7. .
8. . "
", .

TLJE11-U001-R1

178

 7.

14. ()

RS-565-1.2

RS-565-1.5

5 65 (0,19" 2,56")
65 9 (2,56" 0,35")
350 1200 (13,8"
47,24")

350 1500 (13,8"

59,1")

180 (396)

200 (440)

1610x1160
(63,38x45,7)

1910x1160
(75,2x45,7)

165
(6,49 )

850 1200
(33,46 47,24 )

850 1200 (33,46 47,24)

1910 (75,2 ) RS-565-1.5

1610 (63,4 ) RS-565-1.2

:
SYMCO

{ ()}

(-
)
.
{
()}
{
()}
x
{ ()}

{ ()}

. 7-33

TLJE11-U001-R1

179

. 1500 (59,05") RS-565-1.5

. 1200 (47,24") RS-565-1.2

7.

. 7-34

TLJE11-U001-R1

180

 7.
!
1. CE.
2. / ,
.
3.
/ .
4.
,
, ,
( EN 1088:1996). (
, .
.)
1 EN 954-1:1996. (

.)
5.
,
, .
6.
, 2 /.
7. ,
, .
!
1. .
, ,
. ,
. ,
. , ,
Okuma,
.
2. .
3.
, .
4.
.
5. ,
.
6. , ,
.
7. . "
", .

TLJE11-U001-R1

181

 7.

15.

. 7-35

TLJE11-U001-R1

182

 7.

16. PLC
,
, ( ,
, . . "
OSP-U10L).
< >
( A)

TLJE11-U001-R1

183

 7.

( B)

( C)

TLJE11-U001-R1

184

 7.
( D)

TLJE11-U001-R1

185

 7.
< >
( A)
1700 Stroke end over
.
[] ,
[ ]
[]
1. .
. .
[ ]
1. . (/)
2.
[ ]
1. . ( -
)
2. ,
.
3. , ,

.
1701 Stroke end limit cancel
,
.
[]
[ ]
[]
1. MANUAL.
[ ]

[ ]
1. ,
, , .

TLJE11-U001-R1

186

 7.
1702 Emergency stop
.
[]
[ ]
[] 1
[ ]
.
[ ]
.
1703 EC over load
EC. (I/O 24 INPUT A OLA/ 0.)
, ,
, , ..
.
[]
[ ]
[]
1. EC.
[ ]
, ,
.
[ ]
, , -
.
1704 Safety speed monitor error
1705 EC circuit breaker
EC. (I/O 24 INPUT 9 CBA/ 0.)
,
EC. , ,
,
, .
[]
[ ]
[]
1. EC.

TLJE11-U001-R1

187

 7.
1706 Transformer over heat
. (I/O 24 INPUT C TMA/ 0.)

.
[]
[ ]
[]
1. .

1707 Oil pressure

, ,
.
[]
[ ]
[]
1. .
[ ]
1.
2.
1708 Spindle revolution over
, 120%
.
[]
[ ]
[]
(/),
[ ]
1. G50 ( ).
2.
3.
[ ]
1. , .

TLJE11-U001-R1

188

 7.
1709 Spindle rotation interlock
, /,
,
.
[]
[]
10. ,
,
.
11. ,
,
.
12. ,
,
.
13. ,
,
.
14. ,
,
.
[ ]
:
M03, M04 M119 .
:
JOG,
.
[ ]
1. .
2. 11, 12 13, ,
(
).

TLJE11-U001-R1

189

 7.
1710 Tool clamp or tool position
(
).
.
[]
[ ]
[]
[ ]
1.
2.
3. ,
[ ]
1. EC, .
2. .
3. EC, ,
,
.
1711 Tool number input
.
T

1712 Chuck clamp

/
/ .
.
[]
[ ]
[]

TLJE11-U001-R1

190

 7.
1713 Chuck operation illegal
[]
[ ]
[]
[ ]

[ ]
, .
1714 Chuck open
, .
.
[]
[ ]
[]
[ ]
1.
2.
.
[ ]
1.
.
2. ; .
1715 Tailstock spindle advance answer

60 , M56
.
[]
[ ]
[]
[ ]
,
.
[ ]
,
, .

TLJE11-U001-R1

191

 7.
1716 Tailstock spindle advance over
,
.
[]
[ ]
[]
[ ]
,
, ,
, .
1717 Tailstock spindle condition illegal
/ (M55/M56),
.
,
.
[ ]
a) .
b) .
[]
[ ]
[]
[ ]
1. M157.
2.
3.
4.
:
,
.
[ ]
1. , .
2. .
[ ]
/ M.

TLJE11-U001-R1

192

 7.
1718 Door interlock
,
.
, , ,
M
.
,
.
[]
[ ]
[]
[ ]
1. .
2. ;

[ ]
1. , .
2. , .
3. ,
, .
1719 Door open/close LS abnormal
,
/ .
[]
: S,
/ .
[ ]

/ .
[ ]
1. .
.
2.

/ .

TLJE11-U001-R1

193

 7.
1720 Door open/close condition
/
. , ,
/ .
[]
1. /
.
2. /
.
3.
.
4. .
5.
.
6.
.
7. .
8.
.
1721 Safety speed over
1722 Safety monitor velocity over detect
1723 Mode switch N.G
1724 Locking switch N.G
1725 Coupling device illegal
1726 Chucking miss

, .
.
[ ]
( )
1727 BAR advance/retract command

TLJE11-U001-R1

194

 7.
1728 Touch setter limit
, ,
, ,
MANUAL MANUAL
INTERRUPT. ,
,
.
[]
[]
1.
.
4.
.
5.
.
9. ,
.
10.
.
[ ]
1. EC (I/O
check 27 INPUT 6 (iSENRT)).
2.
M137.
:
M117
CALL OTFRD
[ ]
1. .
2. , EC.
1729 Parts catcher limit
A B ,
(M03, M04).
[]
[]
1. (M03, M04).
[ ]
1. EC .
I/O check 26 INPUT E (iSHRTC)
I/O check 26 INPUT F (iSHADC)
2.

TLJE11-U001-R1

195

 7.
:
G13
M117

.
M03M41S100
.
.
M118
.
.
[ ]
, ,
.
G13
M117
.
.
M118
M03M41S100
.
.
1730 Power sequence error
[]
3. /
.
[ ]
, .
[ ]

.
1731 Turret unclamp time over
.
[]
[ ]
1.
2.
3.

TLJE11-U001-R1

196

 7.
1732 Turret clamp time over
.
[]
[ ]
1.
2.
3.
4.
5. .
< >
( B)
2700 Tailstock spindle over advance
. ( A,
*.)
3, 4, 5 I/O 27

*. 1716 Tailstock spindle advance over.

[]
[ ]
[]
1.
, .
[ ]
1. , ,
, ,
, .
2. ,
( ).
[ ]
1.
.
2.
.

TLJE11-U001-R1

197

 7.
2701 Door open
,
VAC .
, , VAC
, D 4223 "Motor not
ready to start".
,
.
, .
,
, .
, A 1718 "Door interlock".
[]
[ ]
[]
[ ] .
[ ] .
2702 Sequencer
. (I/O check 36
INPUT B iSQAL/)
[]
1.
[ ]

2703 Chucking miss

.
[]
1.
(M113), .
2.
(M113), .
[ ]
.
[ ]
.
2705 Coolant level

TLJE11-U001-R1

198

 7.
< >
( C)
3700 Power save on
, ,
,
.
"POWER SAVING ON TIME" 0,01
.; 180000.
[] ;
0,01 .
:
,
, .
, -
,
, .
[ ]
.
3701 CPU temperature
CPU. (I/O 24 C TMA/)
[]
[ ]
[]
[ ]
1. .
2. .
3. .
3702 Lube tank ON N.G.
30 .
(I/O 25 INPUT F BOF) .
8 .
[]
[ ]
[] 1
[ ]
: .
[ ]
. , .

TLJE11-U001-R1

199

 7.
3703 Lube tank level
.
.
(I/O 25 INPUT E BOL)
[]
[ ]
[] 1
[ ]
.
[ ]
.
3704 Lube tank OFF N.G.
30 .
(I/O 25 INPUT F BOF) .
8 .
[]
[ ]
[] 1
[ ]
, .
[ ]
, .
3705 Program select
, .
[]
1. .
2. .
3. 0 FFFF ().
4. ,
.
[ ]
1. , .
2. .
:
, M02.
[ ]
1. , ,
.
2. .

TLJE11-U001-R1

200

 7.
[ ]
A, B, C
3706 Spindle lube pressure

2 . (I/O check 24 INPUT 1 iSOA)
8 .
[] 1
[ ]
1. .
2. .
3707 Spindle cooling unit
-
.
[]
[ ]
1.

I/O check 24 INPUT 6 iOCA/ (1- )

3708 Coupling device illegal
3709 Coolant level
.
,
1 , .
,
(I/O check INPUT iOCA/)
[] 1
[ ]
1.
2.
3.
[ ]
1. .
2. .
3. .

TLJE11-U001-R1

201

 7.
3711 Air pressure
.
[ ]
. (I/O check 24 INPUT 5 iAPA ( B)
.)
3712 Warm up run
.
[]
1. (W.WAF) .
2. - .
3. , .
: ,
, A/B.
4. .
5. .
6. .
[ ]
- (W.WAF).
:
- ,
.
[ ]
1. -.
2. (W.WAF);
; .
[ ]
-
3713 Chip conveyor over load
CE
.
MC 18 CHIP CONVEYOR "1. Chip conveyor over
load alarm-D" "1", D 4706 Chip
conveyor overload.
[ ]
.
[ ]
, .

TLJE11-U001-R1

202

 7.
3727 Auto power off impossible
.
[ ]
.
< >
( D)
4700 Stroke end limit cancel

.
[]
[ ]
[]
[ ]

.
4701 Door open
S ,
/
. ,
, .
[ ]
S
4702 Door interlock all axes stop
CE,
. ,

, .
[ ]
,
.
4703 Door interlock cancel
CE,
M209 ( ).
[ ]
M208 (
).
4704 Please close the door
TLJE11-U001-R1

203

 7.
4705 Enabling switch ON
CE,
B,
:
1. , .
2.
[ ]
/
,
.
[ ]

.

/ . ,
.
4706 Chip conveyor over load
CE,
.
MC 19 CHIP CONVEYOR "1. Chip conveyor over
load alarm-C" "1", C 3713 Chip
conveyor overload.
[ ]
.
[ ]
, .
4707 Safety speed clamping
4708 Feed rate limitation
4709 Power sequence level
[]
1. ,
.
2. "axis control ON" , "axis servo ready"
.
[ ]
, .
[ ]
1. .
2. .
TLJE11-U001-R1

204

 7.
4710 Parameter non set
0, -,
.
:
0. ,

.
[]
1. MC 3 SPINDLE "1. Allowable chuck rotation speed",
.
2. MC 2 TURRET/DOOR "1. Number of tools on turret A-side",
.
3. MC 2 TURRET/DOOR "1. Number of tools on turret B-side",
.
[ ]
, .
4711 Spindle motor not ready to start
,
. (
A.)
[]
1. 1-
2. 2-
[ ]
1.
A.
2. -
.
[ ]
1. A ,
.
2.
. ,
.
4712 Power on effective parameter set
, , ,
.
[ ]
, ,
.
4713 Chip conveyor over load
TLJE11-U001-R1

205

 7.
4714 Work counter full count
, .
[]
1. 1- .
2. 2- .
3. 2- .
[ ]
.
4715 Warming up
4716 Axis savo not ready
4717 Start disable (door open)
"PRODUCT" "SETTING"
. ,
.

:
. .
. .

TLJE11-U001-R1

206