User Manual-DX AHU Series-Holtop

Installation Manual
for DX AIR HANDLING UNIT
Attention:
Before you install and operate this unit, please read this manual carefully.
Beijing Holtop Air Conditioning Co., Ltd
Standard: GB/T 20738-2006

CONTENT
SAFETY NOTICE�� 5
1. CONTROLLER GENERAL DESCRIPTION�� 6

1.1 COMPONENTS LIST�� 6
1.2 CONTROL RESOURCE�� 6
1.3 CONTROL PANEL FUNCTION AND FEATURES�� 7
1.3.1 MAIN PERFORMANCE�� 7
1.3.2 FEATURES AND FUNCTION�� 7
2. OPERATION INSTRUCTION�� 8
2.1 INTERFACE DESCRIPTION�� 8
2.2 DISPLAY SYMBOLS EXPLANATION�� 8
2.3 BUTTON SWITCH INTRODUCTION�� 8
2.4 DISPLAY NAVIGATION MAP�� 9
2.5 WELCOME PAGE�� 10
2.6 HOME PAGE�� 10
2.7 ON/OFF�� 10
2.8 USER PARAMETER SETTING�� 10
2.9 INPUT/OUTPUT CHECK�� 11
2.10 SYSTEM TIME SETTING�� 11
2.11 TIME SETTING�� 11
2.12 FACTORY PARAMETER SETTING�� 11
2.13 TRAIL RUN�� 14
2.14 PASSWORD SETTING�� 14
2.15 SERVICE REMIND SETTING�� 14
2.16 DIP SWITCH SETTING�� 15
2.17 REMOTE CONTROL�� 15
3. CONTROL INSTRUCTION�� 16
3.1 COOLING OPERATION�� 16
3.2 HEATING CONTROL�� 16
3.2.1 HEAT PUMP PACKAGE UNIT�� 16
3.2.2 COOL AND HEAT PACKAGE UNIT�� 17
3.3 SYSTEM SHUTDOWN�� 17

3.4 CONTROL ON OUTDOOR FAN AND COOLING WATER PUMP�� 17
3.5 DEFROST CONTROL�� 17
3.6 COMPRESSOR BALANCE CONTROL�� 17
3
CONTENT
4. FAULTS INPUT AND ALARM PROTECTION�� 18

4.1 FAULT LIST�� 18
4.2 ALARM VIEW�� 18
4.3 ALARM RESET�� 18
5. PRODUCT SPECIFICATION�� 19
6. INSTALLATION AND OPERATION INTSTRUCTION�� 20

6.1 PREPARATION BEFORE INSTALLATION�� 20
6.1.1 INSTALLATION PLACE CHOSE�� 20
6.1.2 HANDLING AND LIFTING OF THE UNIT�� 20
6.1.3 INDOOR/OUTDOOR UNIT CHECK�� 20
6.2 INSTALLATION�� 21
6.2.1 OUTDOOR UNIT�� 21
6.2.2 INDOOR UNIT�� 22
6.2.3 FOUNDATION LAYOUT (IF NEED)�� 22
6.2.4 AIR DUCT CONNECTION�� 23
6.2.5 REFRIGERANT COPPER PIPE CONNECTION�� 23
6.2.6 CONDENSATE WATER PIPE CONNECTION�� 25
6.2.7 WIRE CONTROLLER INSTALLATION�� 25
6.2.8 ELECTRIC CABLE INSTLLATION�� 26
6.2.9 TEMP & RH TRANSMITTER INSTALLATION�� 27
6.2.10 INDOOR AND OUTDOOR UNIT CONNECTION�� 27
6.3 OPEARTION�� 27
6.3.1 AHU OPERATION SCOPE�� 27
6.3.2 AHU FIRST-TIME OPERATION(COMMISSIONING) STEP�� 27
6.3.3 NORMAL OPERATION�� 28
6.3.4 DAILY SHUTDOWN�� 28
6.3.5 SEASONAL SHUTDOWN�� 28
6.3.6 AHU MAINTAINANCE�� 28
6.3.7 CONSUMABLE LIST�� 29
6.3.8 CONMMON FAULT INSPECTION AND REPAIR�� 30
7. WIRING DIAGRAM�� 30
4
SAFETY NOTICE
1. Before operating this unit, please carefully read and operate following this instruction manual.
2. Special notice for below two symbols meaning.

WARNING! IT MEANS IF OPERATING UNPROPERLY, IT WILL CAUSE PEOPLE CASUALTIES AND SERIOUS INJURIES.
NOTICE! IT MEANS IF OPERATING UNPROPERLY, IY MAY COUSE PEOPLE INJURIES OR PROPERTY DAMAGE.
WARNING!
• Do not use inflammable and explosive dangerous goods near the units.
• Do install the units under this manual instruction to ensure that it can be used reliably for a long time.
• In case of failure (such as smell of burning smell, etc.), please immediately turn off the power to the air conditioner.
• Keep the air circulating to avoid the lack of oxygen in the room.
• Never insert your fingers or objects into the vent or intake grille.
• Do not start or stop the units by pulling out or inserting the power cord.
NOTICE!
• Before installation, check whether the power supply used is consistent with the power supply required on the
nameplate and check the safety of the power supply.
• Before installation, Please check and make sure that the refrigerant pipe and pipeline are properly connected to
prevent leakage of refrigerant, electric shock, fire and other accidents.
• Don't let the child operate the units.
• Do not operate the units with wet hands.
• When cleaning the units or replacing the filter, turn off the power to the units first.
• If not in use for a long time, please cut off the units’ power supply.
• Do not expose the units to water, moisture or other corrosive environment.
• Do not step on or place objects on the units.
• The unit has just been installed or long time after the restart, should be closed on the power supply, heating the
crankcase for at least 6 hours before starting, otherwise it will damage the compressor.
5
1. CONTROLLER GENERAL DESCRIPTION
Sl1500-pu summarizes the company's years of experience in the control of modular air conditioning units, and has better
performance in anti-interference. All ports of the whole set of controllers have passed the stricter EMC test: electric fast pulse of
4kv, surge of 4kv, conduction disturbance resistance of 150K ~ 80M, with SL108 hand controller, the human-machine interface
is more user-friendly.
1.1 COMPONENTS LIST

Description (Must) Unit Qty
SL1500 control panel pcs 1
SL108 Text display pcs 1
Communication cable pcs 1
12V AC transformer pcs 1
Nylon Interval pcs 4
Description (Optional) Unit Qty
NTC temp probe pcs 4
SL100 display pcs 1
Wire diagram pcs 1
1.2 CONTROL RESOURCE

Control output (14) routes Digital input (11) Analog input (7)
Blower Blower overload Return temp probe
Compressor 1 Compressor 1 PH Supply temp probe
Compressor 2 Compressor 1 PL Ambient temp probe
4-way valve 1/E-heater1/Compressor 3 Compressor 2 PH Outside temp probe/ Outlet water temp/reserved
4-way valve 2/E-heater2/Compressor 4 Compressor 2 PL Outside temp probe/ Inlet water temp/reserved
Condenser fan1/cooling pump/reserved Heat protection/ Compressor 3 PH Outside temp probe/ reserved
Condenser fan2/cooling pump/reserved RC/ water switch Outside temp probe/ reserved
Alarm/ auxiliary e-heater Compressor 3 PH
Compressor 3/reserved Compressor 3 PL
Compressor 4/reserved Compressor 4 PH
4-way valve 3/E-heater 3/reserved Compressor 4 PL
4-way valve 4/E-heater 4/reserved
Condenser fan 3 / reserved
Condenser fan 4 / reserved
6
1. CONTROLLER GENERAL DESCRIPTION
1.3 CONTROL PANEL FUNCTION AND FEATURES
1.3.1 MAIN PERFORMANCE

• Voltage: Three-phase electrical power 380VAC/3N/50Hz, Permissible range of voltage fluctuations:320-450V. Single-
phase electric power: 220VAC/50Hz.
• Controller Non-load power: ≤10W.
• Operating condition: Temp. Range -10~70°C, 5%RH≤Humi.≤95%RH (Non-condensing)
• Storage condition: Temp.-25~85°C, Humi. ≤95%RH (Non-condensing).
1.3.2 FEATURES AND FUNCTION

• It uses switch power to supply the power, voltage is applicable widely, which can ensure the normal power supply even
when turning on/off the compressors.
• Through multi-level high and low-frequency filtering, effectively filter the current or electromagnetic interference in the
complex electromagnetic environment.
• PCB Surface painted with CRC according IPC-CC-830B, avoid leakage, short circuit, and erosion from acid/ alkali/
alcohol/ humidity/salt spray
• The Machine and control panel are using differencing checking communication, with a combination of passive
reception and active checking, which makes the Machine and control panel maintain high consistency with each other
and ensure reliable communication.
• All inputs and outputs are using stabilivolt 5 V, avoid maloperation caused by voltage fluctuation Communication
distance up to 800 meter (between HMI and the main board).
• Built-in phase sequence/phase loss protection Intelligent defrost, defrost value is available for setting.
• Reserve MODBUS-RTU RS485 Widely-used communication protocol.
7
2. OPERATION INSTRUCTION
2.1 INTERFACE DESCRIPTION
2.2 DISPLAY SYMBOLS EXPLANATION

Symbol Meaning Symbol Meaning
Air supply On/Off
Chilling Time
Heating Fault alarm
2.3 BUTTON SWITCH INTRODUCTION

Button Means Function
1) At IO or setting page, press this button back to homepage.
2) When setting parameters, press this button discard data setting.
HOME
3) At homepage, long press this button indicates controller version information.
4) At homepage, press this button to enter help page.
1) At home page, press this button enter digital input and output search page.
UP 2) At any page, press this button enter previous page when have “ ”tip.
3) When setting parameters, short press this button increase data, long press for quick increase.
1) At home page, press this button enter analog input and output search page.
DOWN 2) At any page, press this button enter next page when have “ ”tip.
3) When setting parameters, short press this button decrease data, long press for quick decrease.
1) At homepage, press this button to reset alarm which already been eliminated.
2) When setting parameters, press this button to confirm setting and move to next parameter automatically.
ENT
3) At home page, long press “ENT”+ “SET” enter password page, enter password to factory setting page.
4) Press this button enter related setting page when at factory setting page.
1) At homepage, short press this button enter user setting page.
2) When setting parameters, press this button enter setting status(negating displayed).
SET 3) At home page, long press “ENT”+ “SET” enter password page, enter password to factory setting page.
5) Clean history alarm when at history alarm page.
1) At homepage, short press this button to check current alarm page.
ALARM
POWER Any page, press this button for unit ON/OFF.
8
2.4 DISPLAY NAVIGATION MAP

Increase parameters
Control panel information Home page Decrease parameters
Faults Page
+
Main menu Factory setting Maintenance setting
User Set Environ. state Equipm. state Protec. state
• Temp. setting • Return temp probe • Blower • Blower overload

• Auto start • Supply temp probe • Compressor 1 • Compressor 1 PH
• Compressor 2
• Force defrost • Ambient temp probe • Compressor 1 PL
• 4-way valve 1/E-heater1
• Time setting • Outside temp probe/ • Compressor 2 PH
• /Compressor 3
• Timing setting • Outlet water temp/reserved • 4-way valve 2/E-heater2 • Compressor 2 PL
• Language • Outside temp probe/ • /Compressor 4 • Heat protection/ Factory setting Maintenance setting
• Inlet water temp/reserved • Condenser fan1/ • Compressor 3 PH
• cooling pump/reserved
• Outside temp probe/ reserved • RC/ water switch
• Condenser fan2/
• Outside temp probe/ reserved • Compressor 3 PH
• cooling pump/reserved
• Alarm/ auxiliary e-heater • Compressor 3 PL
• Compressor 3/reserved • Compressor 4 PH
• Compressor 4/reserved • Compressor 4 PL
• 4-way valve 3/
• E-heater 3/reserved
• 4-way valve 4/
• E-heater 4/reserved • Factory setting • Service reminder
• Condenser fan 3 / reserved • Change password • Change password
• Condenser fan 4 / reserved
System setting Probe setting Defrosting Manual testing
• Temp Emendation • Supply probe enable • Defrost Temp. Diff. • Supply fan
• Load Temp Emendation • Ambient Probe Enable • Defrost Start Point • Compressor 1
• Electric heater qty
• Fin Probe 1/Cooling Water Temp. • Defrost Stop Point • Compressor 2
• Compr. qty
Probe Enable • Min. Defrost Interval • 4-way valve/heating 1
• Temperature control
• Start delay time • Fin Probe 2/Cooling Water Temp. • Max. Defrost Time • 4-way valve/heating 2
• Water flow detection delay Probe. Enable • Condenser fan 1/water pump
• Compressor low pressure delay • Fin 3 Enable • Condenser fan 2/cooling towe
• Supply air emendation
• Fin 4 Enable • Electric heater
• Return air emendation
• Compressor 3
• Supply air temp-over point
• Supply air temp-less point • Compressor 4
• Auxiliary off temp • 4-way valve/heating 3
• Heat pump on temp • 4-way valve/heating 4
• Auxiliary heater/Fault units Output
• Condenser fan 3
• Heating condenser on
• Condenser fan 4
• Low cooling outlet water Temp.
• Cooling condenser on
• Single control panel
• Reset
9
2.5 WELCOME PAGE

Page with welcome information including version number and unit application for 10 seconds after controller get energized.
Press any button can exit welcome page and enter home page:
Welcome to use
SL1500-PU-V1.0.3
Air-cool heat pump
2.6 HOME PAGE

After energized for 10 seconds, HMI automatically switch to home page:
1st line: Running status, which includes:

• Air supply mode,
• Chilling mode,
26.0 ℃
• Heating mode,
• On/Off,
• Fault alarm.
2nd line: Indoor temperature. 12:00 SET:25.0℃

3rd line: Time, Setting temperature.
At home page, press“ ” “ ”change the setting parameter. Long press for quick increase and decrease. Press“ ”to
confirm this new setting value. If current page without “ ”. This system will confirm the new setting value automatically
after 5 seconds.
2.7 ON/OFF
At the home page, press “ ” entering running status, the top right corner will display “ ” and the air supply fan
activates, the “ ” will display on the 1st line. At the home page, if the system is ON, press “ ” to be OFF, and all the
symbol disappeared.
2.8 USER PARAMETER SETTING

At the home page, press “ ” entering main menu page:
At user setting page, press “ ” enter setting status and Menu

highlight first parameter, press“ ”, “ ” adjust the setting
value, long press for quick increase/decrease. Confirm User set ENT
setting by “ ” and switch to next parameter setting. It will Environ.state ENT
be null operation if press “ ” without press “ ” firstly,
then discard setting and directly switch to next setting Equipm. state ENT
parameter. Protec. state ENT
10
Name Value Unit Default Analysis
Temp. setting 5.0~50.0 °C 25.0 Setting temperature.

Auto start Disable/enable -- Disable Start automatically when power on.
Force defrost Disable/enable -- Disable Not consider time gap, forced enter to defrost process.
System Time setting -- -- -- Set current time
Timing setting -- -- -- --
Language CN/EN -- CN --
2.9 INPUT/OUTPUT CHECK

At the home page, you can press the button to enter the different page ,which you can check the input and output status.
Main Menu Environmental status Equipment status Protection status

User setting Enter
Supply Fan Supply fan overload
Environmental status Enter Return air temp. 15.6℃
Compressor 1 Compressor 1 High pressure
Equipment status Enter Supply air temp. 46.1℃ Compressor 2 Compressor 1 Low pressure
Protection status Enter Ambient temperature 18.0℃ Four way valve/electric heating1 Compressor 2 High pressure
When checking the current page status, press“ ”button can return to last page, and long press “ ”can
return to the main page directly.
2.10 SYSTEM TIME SETTING

At the “User Set” page, Press button entering system time setting page, press“ ” to enter setting status and highlight
first parameter, press“ ” / “ ” to increase /reduce value.
2.11 TIME SETTING

At the “User Set” page, select “Timing Setting” and press“ ”to enter. Press“ ” to choose the timing date and timer
ON/OFF. Press “ ” / “ ” to adjust the value. At the “Timing ON/OFF” page, press “ ”button to set the timer ON&OFF
time. Four available options to choose, “Timing ON hour”, “Timing ON minutes”, “Timing Off hour”, “Timing Off minutes”.
To set the timer apply date, press “ ” to select the apply date. To cancel, press “ ” button. Press “ ” to confirm the
setting. Press “ ” button return to the last setting page.
If On/Off time display as 00:00 means timing setting disabled.
2.12 FACTORY PARAMETER SETTING

Long press“ ”+“ ” for 3 seconds prompt password page, enter factory setting Factory settings
via maintain setting.
Maintenance settings
Press“ ” enter choosing status, select the “factory settings”, then press “ ”
enter the password page. The correct password is “120000”. Type the right
password and enter the “Factory menu”. Press“ ” enter setting status and
highlight first parameter, press“ ”/“ ” adjust the setting value, long press for Factory settings page
quick increase/decrease. Confirm setting by “ ” and switch to next parameter
Factory settings Enter
setting. It will be null operation if press “ ” without press “ ” firstly, then discard
Change Password Enter
setting and directly switch to next setting parameter. Complete all settings and
press “ ” back to home page.
11
Re-energize the controller after complete factory setting.
Mode Name Set range Unit Defaul Meaning
Temp Emendation 0.1~9.9 ˚C 1.0 Temperature point of Energy adjust
Load Temp Emendation 0.1~9.9 ˚C 1.0 Parametric adjust point of second compressor (Electric heater)
Electric Heater Qty in Cool and Heat Unit. If this value is larger than 2, the system detects
Electric heater qty 1~4 Pcs 2
slave plate.
Compr. qty 1~4 Pcs 2 Compressor Qty selection: if this value is larger than 2, system detects slave pate.
Supply/return 0= supply temp control, 1=return temp. control. This setting becomes invalid when supply
Temperature control -- Return
air temp. probe is disabled.
Start delay time 001~300 Sec 60 Delay time to start compressor after air blower startup
After water pump starts up, delay detecting water flow switch fault time. Compressor
Water flow detection delay 10~200 Sec 60
starts if no faults detected (workable in water cooled unit)
Compressor low pressure delay 1~240 Sec 120 Set time to detect compressor low pressure faults after compressor start up
Supply air emendation -20~20 ˚C 0 When detected temp. is different from the actual temp, complement through this setting.
Return air emendation -20~20 ˚C 0 When detected temp. is different from the actual temp, complement through this setting.
When heating, checking the supply air temperature is≥X ˚C. the electric heater will be
Supply air temp-over point 0~65 ˚C 60.0
stopped and alarm. it is workable for operating supply air.
When cooling, checking the supply air temperature≤X ˚C, the compressor will be stopped
Supply air temp-less point 5~40 ˚C 5.0
and alarm.it is workable for operating supply air.
System setting
If Ambient temp. is higher than this setpoint, auxiliary heating stops and restarts when
Auxiliary off temp -20~20 ˚C 10.0 ambient temp. is -2˚C lower than setpoint. If setpoint is -20˚C, does not run auxiliary
heater.
Heat Pump starts when ambient temp is higher than this setpoint. Heat pump shuts off
Heat pump on temp -20~20 ˚C 0 when this setpoint is lower than Setpoint -2˚C. Heat pump keeps running if setpoint is
-20˚C.
Fault/Auxiliary Auxiliary 0=heat pump unit, DO 8=Fault units output, 1=heat pump unit,DO 8=Auxiliary heater.
Auxiliary heater/Fault units Output --
heater heater When DO 8= Fault units output, this setting is invalid.
0=Compressor simultaneous operation, ignoring Fin Temp. If the temp. is lower than this
Heating condenser on 0~99 ˚C 0
value, starts outdoor fan. If the temp. +5˚C is higher than this value, stops outdoor fan.
For Water Cooled Units, if cooling water temp. is lower than the setpoint, the machine
Low cooling outlet water Temp. 0~99 ˚C 5 alarms and stops compressor. If water temp. is 3˚C higher than this setpoint, faults
eliminated and delay starting compressor.
0=Compressor simultaneous operation, ignoring Fin Temp. If the temp. is higher than this
Cooling condenser on 0~99 ˚C 0
value, starts outdoor fan. If the temp. -5˚C is lower than this value, stops outdoor fan.
For Water Cooled Units, if cooling water temp. is higher than this value, the machine
High cooling outlet water temp. 0~99 ˚C 60 alarms and stops compressor. is 3˚C higher than this setpoint, faults eliminated and delay
starting compressor.
Under cooling mode, when cooling water return temperature is higher than setting value,
Cooling tower fan on temperature 30~80 ˚C 40
cooling tower fan on. When it is 5˚C lower than set point, cooling tower fan off.
Cooling only/
Cooling
Single control panel cooling only*4 -- Apply for cooling only type. Parameter could not be set when unit is running.
only
units
When the value is 1, all the parameters reset as default setting and takes effect after re-
Reset 0~1 -- 0
energized.
12
Mode Name Set range Unit Defaul Meaning
Supply probe enable 0~1 -- 1 1=Enable, 0=Disable probe and related functions
Standby -- -- -- --
Ambient Probe Enable 0~1 -- 1 1=Enable, 0=Disable probe and related functions
Probe Setting
Fin Probe 1/Cooling Water Temp.

0~1 -- 1 1=Enable, 0=Disable probe and related functions
Probe Enable
Fin Probe 2/Cooling Water Temp.

0~1 -- 1 1=Enable, 0=Disable probe and related functions
Probe. Enable
Fin 3 Enable 0~1 -- 1 1=Enable, 0=Disable probe and related functions
Fin 4 Enable 0~1 -- 1 1=Enable, 0=Disable probe and related functions
Condition to start defrost, i.e when Ambient Temp. and Fin Temp. difference is larger than
Defrost Temp. Diff. 05~20 ˚C 7.0
this value.
Condition to start defrost, i.e Fin Temp. is smaller than this value.If the value is larger than 0,
Defrost Start Point -20~0 ˚C -2
it will be handled as 0.
Probe Setting
Defrost Stop Point 0~20 ˚C 8.0 Condition to stop Defrost, i.e. when Fin temp. is higher than this value, defrost stops.
Interval between Compressor heating and defrost running. Or the interval between two
Min. Defrost Interval 1~99 Min 30 successive defrost operations. Defrost starts when the time interval is longer than this
setpoint.
Max. defrost time for defrost running. If exceeds this time, defrost stops regardless
Max. Defrost Time 1~99 Min 5
whether the temperature meets required conditions.
Supply fan on/off -- --
Compressor 1 on/off -- --
4-way valve/heating 1 on/off -- --
Condenser fan 1/water pump on/off -- --

Manual testing
Condenser fan 2/cooling tower on/off -- --

For factory’s testing and commissioning
Electric heater on/off -- --
Condenser fan 3 on/off -- --
Condenser fan 4 on/off -- --
Re-energize the controller after complete factory setting. This system will confirm the new setting value automatically after
5 seconds.
13
2.13 TRAIL RUN

At factory setting page, press “ ” select trial run, press “ ”
Manual/Auto switch
enter trial run page:
Current mode: Auto

Press “ ” to switch auto or trial mode, select trial mode and
press“ ” view trial run pages, press“ ” to modify value (ON/ Commissioning start
OFF) and press “ ” to confirm, back to trial run page after finish
trail run, press “ ” switch to auto status.
1. Password is needed before operation.

2. Under manual commissioning, return to manual commissioning main interface, press“ ”,manual
commissioning will be closed, relevant running equipment will stop. Or system restart when manual
commissioning, manual commissioning will be closed.
2.14 PASSWORD SETTING

Enter new password page: Type the new password, press “ENT” to confirm, system
automatically shift to below password retype page:
New password Confirm

****** ******
If enter the same password, shows “Success”. If different, shows “Failure”. Press “ ” back to home page.
2.15 SERVICE REMIND SETTING

Long press“ ”+“ ” for 3 seconds enter password page, select maintenance and type in password enter maintenance
page (default password: 260000).
Maintenance setting
Service reminder Enter
Change password Enter
14
Select “Service reminder ”and enter. Press “ ” enter setting status, press“ ”, “ ” adjust setting value, long press“ ”,
“ ” for quick increase and decrease. Press “ ”confirm setting. Press “ ” back to homepage after setting completed.
Reminder will count backward daily and when it reaches 000, system will shut down and indicate “Service time”. Press
“ ” and key in the password to get into the setting interface to reset the service reminder time, system will run again after
setting completed.
If set value is 999 indicate function status off.
2.16 DIP SWITCH SETTING

The meaning of the DIP switch in SL1500 controller board are as follows:
Switch 3 Switch 2 Switch 1 Value Unit Type
OFF OFF OFF 0 Air Cooled Heat Pump Package Unit
OFF OFF ON 1 Water Cooled Heat pump Package Unit
OFF ON OFF 2 Air Cooled Cool and Heat Package Unit
OFF ON ON 3 Water Cooled Cool and Heat Package Unit
ON OFF OFF 4 Air Cooled Single System Package Unit
ON OFF ON 5 Water Cooled Single System Package Unit
ON ON ON 7 Slave (Extended Board)
DIP4: ON=built-in phase detection enabled, OFF= built-in phase detection disabled.
Note:
1. DIP switch setting only takes effect after re-energized.
2. On-board phase sequence protection is static detecting. When unit stops, it detects phase-break only, when unit runs,
it detects phase stagger only.
2.17 REMOTE CONTROL

For Air cooled heat pump unit/cooling & heating unit/cooling-only unit, remote control function can be active. Connect RC
to enable system, disconnect RC to stop unit. When RC function enable, the On/Off button on SL100 HMI will be disable.
15
3. CONTROL INSTRUCTION
3.1 COOLING OPERATION

Compressor 1 delay 1 Minute to start after air blower starts. 5 seconds later outdoor fan 1 starts and then after 30 seconds
compressor 2 starts and outdoor fan 2 starts 5 seconds after compressor 2.
• Compressor 1 start condition: Return temp ≥ Setting temp +temp diff.

• Compressor 1 shutdown condition: Return temp ≤ Setting temp-temp diff.
• Compressor 2 start condition: Return temp .≥Setting temp+ temp diff+2nd temp diff.
• Compressor 2 shutdown condition: Return temp ≤Setting temp-temp diff+2nd temp diff.
• Compressor 3 start condition: Return temp ≥Setting temp + temp diff+2nd temp diff*2.
• Compressor 3 shutdown condition: Return temp ≤Setting temp-temp diff +2nd temp diff*2.
• Compressor 4 start condition: Return temp.≥ Setting temp + temp diff+2nd temp diff *3.
• Compressor 4 shutdown condition: Return temp ≤Setting temp- temp diff+2nd temp diff *3.
Note: In temperature control, Compressor’s runtime or downtime should be no less than 3 minutes.
3.2 HEATING CONTROL

3.2.1 HEAT PUMP PACKAGE UNIT
One minute after air blower starts, four-way valve 1 starts. Then after 10 seconds, four-way valve 2 starts. And 3 minutes
after the air blower starts, compressor starts.
• Compressor 1 start condition: return temp ≤ Setting temp-temp diff.

• Compressor 1 shutdown condition: return temp > Setting temp+ temp diff.
• Compressor 2 start condition: return temp ≤ Setting temp-temp diff-2nd temp diff.
• Compressor 2 shutdown condition: return temp ≥ Setting temp+ temp diff- 2nd temp diff.
• Compressor 3 start condition: return temp ≤ Setting temp- temp diff- 2nd temp diff *2.
• Compressor 3 shutdown condition: return temp > Setting temp+ temp diff- 2nd temp diff *2.
• Compressor 4 start condition: return temp ≤ Setting temp-temp diff-2nd temp diff *3.
• Compressor 4 shutdown condition: return temp ≥ Setting temp+ temp diff- 2nd temp diff *3.
Note:
• In temperature control, Compressor’s runtime or downtime should be no less than 3 minutes.
• When ambient temperature is lower then the heat pump starting point -2°C, heat pump stops heating and only starts
heating again when ambient temperature is higher than -2°C.
AUXILIARY HEATING:
• Auxiliary Heating start condition: return temp ≤ Setting temp - temp diff. and ambient temp ≤Auxiliary off temp-2°C.
• Auxiliary Heating shutdown condition: return temp. > Setting temp+ temp diff. or ambient temp > Auxiliary off temp.
Note:
• When auxiliary off point temp is -20°C, Auxiliary Heating stops.
• When Air Cooled Package defrosts, Auxiliary Heating starts.
16
3. CONTROL INSTRUCTION
3.2.2 COOL AND HEAT PACKAGE UNIT

One minute after the air blower starts, Electric Heater 1 starts and then after 10 seconds, Electric Heater 2 starts.
• Electric Heater 1 start condition: return temp ≤Setting temp-temp diff;
• Electric Heater 1 shutdown condition: return temp >Setting temp+ temp diff;
• Electric Heater 2 start condition: return temp ≤Setting temp- temp diff-2nd temp diff;
• Electric Heater 2 shutdown condition: return temp ≥Setting temp+ temp diff-2nd temp diff;
• Electric Heater 3 start condition: return temp ≤Setting temp-temp diff-2nd temp diff *2;
• Electric Heater 3 shutdown condition: return temp >Setting temp+ temp diff-2nd temp diff *2;
• Electric Heater 4 start condition: return temp ≤Setting temp- temp diff-2nd temp diff *3;
• Electric Heater 4 shutdown condition: return temp ≥Setting temp+ temp diff-2nd temp diff *3;
3.3 SYSTEM SHUTDOWN

When the system shuts down, it shuts the running devices down in sequence. Then after 180 seconds, air blower shuts
down. If no devices running, it shuts down the air blower directly.
3.4 CONTROL ON OUTDOOR FAN AND COOLING WATER PUMP

Air Cooled Type:
Outdoor fan has temperature control and compressor type.
1. Temperature control outdoor fan controls on and off by comparing each fin probe temperature with setting temperature.
2. Compressor Controlled outdoor fan works simultaneously with compressor, and delays 5 seconds in starting and stop.
Water Cooled Type:

Cooling water pump starts before compressor starting, this time can be set as (water flow delay time +10 ) seconds. After
compressor stops 10 seconds, cooling water pump stops.
3.5 DEFROST CONTROL

Each of Compressor 1 and Compressor 2 has a defrost probe. Defrost parameter can be set be set in “Factory Setting”.
Defrost Condition:
Defrost probe temperature is lower than the Defrost start temperature and the heating runtime is greater than “defrost
interval”. If Ambient temperature and fin temperature difference is bigger than defrost temperature difference, the system
activate defrost function and indicates its working status as “ Defrost”
Defrost Stop Condition:

If Defrost probe temperature is higher than the defrost stop temperature or the defrost runtime is longer than “max defrost
time”, the system stops defrost function and resumes previous working status.
Note:
No low pressure detection when the system defrosts.
The screen displays defrost symbol when defrost.
Manually control defrost in HMI can be used instead of using temperature controlling defrost.
3.6 COMPRESSOR BALANCE CONTROL

The system automatically records the compressors accumulated runtime when compressors start. If there is no
compressor working, the system compares the two compressors’ runtime and then starts the one with shorter runtime
when compressor starting is needed.
17
4. FAULTS INPUT AND ALARM PROTECTION
4.1 FAULT LIST

According to the system, each fault point is a normally closed point. If the fault point forms a loop with the COM (common
end) of the row of sockets, it indicates normal. If it is disconnected, it indicates a fault. If user needs to shield the fault of this
digital input, just short the jumper cap of the corresponding fault point. When a fault occurs, the system automatically pops
up the fault code.
Retardation Corresponding
Faults Trigger Duration Reset Remark
Time Measures
Will not start operation if the fault already
Air Blower
Anytime 0Secs 2Secs Stops system manual exists, sound and light alarm occur with
Failure
indicator
High Pressure Will not start compressor if the fault
Shut related
Protection Anytime 0Secs 2Secs manual already exists, sound and light alarm
Compressor
Fault occur with indicator
Delay pressure detection after
Low Pressure Compressor Shut related
*120Secs 2Secs manual compressor startup, sound and light
Protection Starts Compressor
alarm occur with indicator
Will not start electric heating if fault
Electric
Heating fault 0Secs 2Secs Shut off all heaters manual exists, sound and light alarm occur with
Heater Starts
indicator
Shut off all
Water Flow Cooling Will not start compressor and pump if
*60Secs 5Secs Compressors and manual
Switch fault Pump Starts this fault has already existed.
Pumps
High Supply System Detect when heating, and automatically
0Secs 2Secs Shut off all Heaters automatic
Temp. Starts reset when Temperature drop 3°C.
Detect when cooling and the machine
Low Supply System Shut off all delay starting for 10 minutes after
0Secs 2Secs automatic
Temp. Starts Compressors automatically reset when Temperature
rise 3°C.
Return temp.
Anytime 0Secs 2Secs Stops system automatic
Probe
Supply Temp.
Anytime 0Secs 2Secs Alarm automatic
Probe
Ambient Temp. Defrost irrespective of temp. diff. and

Anytime 0Secs 2Secs Alarm Only automatic
Probe Heat irrespective of auxiliary heating.
Alarms, and outdoor
Fin Temp.
anytime 0 2 sec fan work with Auto
Probe
compressor
Low/High
Cooling Stop compressor Automatically reset when temp. return
cooling water 0 2 sec Auto
pump starts system differ reach 3°C.
outlet temp.
Slave unit
Slave unit lost 0 10 sec Stop all slave unit Auto
starts
4.2 ALARM VIEW

When alarm occurred, alarm information will automatically popping on the LCD, press “ ” at homepage to check current
alarm which still not been eliminated.
4.3 ALARM RESET

1. At alarm page, press “ ” to reset alarms when unit running;
2. All alarms can be reset by re-energize controller.
Please reset alarms after external faults already been eliminate.
18
DX AIR HANDLING UNIT MANUAL
5. PRODUCT SPECIFICATION
CT SPECIFICATION
19
6. INSTALLATION AND OPERATION INTSTRUCTION
直膨式空调机组使用手册
6.1 PREPARATION BEFORE INSTALLATION
6 安装使用说明
6.1.1 INSTALLATION PLACE CHOSE
6.1 安装前准备
A. When the indoor unit is suspended, the ceiling should be able to bear the operating weight of the unit. When the indoor
unit选择场地
6.1.1 is floor standing type, the ground should be horizontal.
A、室内机组为吊顶安装时，天花地面须能承受机组的运行重量。室内机组为落地式机组
B. The outdoor unit should install in the places where is easy to install, maintain and well-ventilated. The roof or the
ground时，地面必须水平。
should be strong and can withstand the operating weight of the unit
B、室外机应选择在易于安装、维护及良好通风处，屋顶或地面必须牢固，能承受机组运
6.1.2 HANDLING 行重量。AND LIFTING OF THE UNIT
6.1.2 机组搬运和吊装
When the unit arrives at the site for handling, lifting and installation, the unit shall be carefully protected to avoid damage
to the unit by carriage, forklift and crane. Forklift should be level and not lean back when carrying the unit. In the lifting
机组到达工地进行搬运、吊装和安装等每个工序时都应仔细地保护机组，避免滑动架、
process, the unit should be kept in balance and should not be lifted suddenly or shaken violently.. The unit should be lifted
铲车或吊车损坏机组。用铲车搬运时，铲车必须保持水平且不能后倾。在吊装过程中，应保
with all the lifting holes in the base. In any case, support brackets should be used on the slings to avoid damage to the
持机体平衡，切勿突然升降或剧烈晃动。机组必须用底座所有的吊装孔进行吊装，无论如何，
frame electrical box, coils, and fans.
都应在吊索上使用支撑架以免损坏机架、电箱、盘管和风扇。吊装示意图如下。
The lifting schematic is shown below.
Lifting schematic
6.1.3 6.1.3
INDOOR/OUTDOOR
检查机组 UNIT CHECK
A. Open the packing box of indoor unit and outdoor unit, and there is no paint or rust on the surface of the unit.
A、打开室内机、室外机包装箱，机组表面无油漆驳落或生锈。
B、检查机组规格型号及铭牌参数、附件等是否与装箱清单一致。
B. Check whether the specification and model of the unit, nameplate parameters, accessories, etc. are consistent with
C、打开室内、外机组检修门，检查风机、电机、压缩机等运动部件是否松动，连接铜管
the packing list.
C. Open 是否变形，冷媒是否泄漏。
the maintenance door of indoor and outdoor units, check whether the moving parts such as fan, motor and
D、打开室内机及室外机电箱罩，检查电器元件、电线、电脑板等是否松动，电气接线标
compressor are loose, whether the connecting copper pipe is deformed and whether the refrigerant is leaking.
志是否清楚。
D. Open the cover of indoor unit and outdoor mechanical box, check whether the electrical components, wires and
computer board are loose and whether the electrical wiring mark is clear.
20
6.2 INSTALLATION
6.2.1 OUTDOOR UNIT

A. The unit should be installed on a solid, firm and smooth surface concrete foundation or metal steel frame, and the
strength of the installation platform should be sufficient to bear the weight of the unit. If the strength is insufficient,
vibration and noise will be easily generated. The surface of concrete foundation platform is generally decorated with
mortar and needs waterproof treatment, and drainage ditch should be set around the foundation platform, and the
slope of drainage ditch should be more than 0.5%, and the slope should be toward the drainage outlet.
B. The vibration damping rubber should be padded under the unit to reduce the transmission of vibration when the unit is
running (as shown in Figure 1).
C. The outdoor fan is an axial fan, which is not suitable for connecting air ducts, and the outdoor unit is as close as
possible to the indoor unit to reduce the number of bends of refrigerant pipeline.
D. The unit should be installed horizontally to ensure that the fasteners of the unit are subjected to uniform force.
Outdoor unit
Expansion bolt
Damping rubber
Figure 1
E. Outdoor unit installation spacing (m).
Above 1.5
Front 1.2
Side 0.5
Underside 0
Spacing(installation of multiple unit ) 0.7
21
6.2.2 INDOOR UNIT

A. Whether the indoor unit is suspended or installed on the ground, vibration dampers or vibration damping rubber should
be added under the hanger or on the ground to reduce the vibration propagation when the unit is running (as shown in
Figure 2).
B. The indoor unit should be installed horizontally to ensure smooth condensate drainage.
Supply air
Soft link (canvas)

AHU
Boom
Return air
Rubber
Ceiling
Rubber damping pad
Basic platform
Figure 2
6.2.3 FOUNDATION LAYOUT (IF NEED)

The concrete foundation of the air-conditioning unit should be strong enough and the surface should be smooth, and more
than 200mm above the ground and have enough height to install the condensate pipe, and the inclination of the unit should
not exceed 1 degree, and the ditch should be set around the unit to eliminate the water. The moving parts in the set are
equipped with vibration damping devices, and if the user has high requirements for vibration and noise, it is recommended
to install spring dampers between the set and the foundation to avoid solid sound transmission as far as possible.
Warning: If the unit is long and needs to be installed in sections and the unit needs to be installed with
shock absorber, the unit should be installed on the same channel steel frame with sufficient strength,
the shock absorber are installed between the channel steel frame and the foundation. The total quantity
of shock absorber is prepared according to the total weight of unit and channel steel frame.
22
6.2.4 AIR DUCT CONNECTION

A. If the air duct connection is needed, the air supply duct is rectangular or circular, and the flange of the air outlet of the
unit is softly connected with canvas to reduce the transmission of vibration of the unit.
B. In all the air supply, at least 2 of them should be kept open, the length of the air supply duct should be determined
according to the residual pressure of the unit, and the number of air supply outlets should be reasonably arranged
according to the indoor airflow distribution, which should be consulted by professional technicians.
C. If the return air duct is installed in the unit, the filter of the unit should be removed in advance. To facilitate the free
adjustment of the height of the return air duct, a section of canvas air duct can also be made to connect with the return
air grille (as shown in Figure 2).
D. The return air grille shall be equipped with a filter. The filter shall be cleaned regularly. cleaning cycle depends on the
environment.
6.2.5 REFRIGERANT COPPER PIPE CONNECTION

A. Outdoor unit status
Each unit has been dried, vacuumed, leak tested and pressure tested in advance before leaving the factory, the
outdoor unit should fill with sufficient refrigerant. The indoor unit should filled with protective nitrogen for transportation
and inspection.
B. Outdoor unit and indoor unit connection

The connection of indoor and outdoor units is one of the key operations to ensure the normal operation of the air
conditioning unit, and the user should to follow the following steps when connecting.
(1) Tools preparation
All tools, spare parts and materials should be prepared, such as impact drills, vacuum pumps, nitrogen cylinders, refrigeration piping tools, pressure
gauges, etc.
(2) Fixed installation of indoor and outdoor unit.

According to the space location or need to fix the indoor and outdoor units, and should consider the installation location can be convenient to take
over and maintenance.
(3) Punching wall holes

Round or rectangular holes are punched at the bottom of the wall to pass through connecting pipes, inlet pipes, drainage pipes, electrical wires, etc.
(4) Piping connection
a. The unit of outdoor machine adopts bell-mouth connection. The user only needs to connect the connection pipe to the globe valve of outdoor
machine, and the rest is connected by welding. The following points should be noted when connecting:
I. Reverse winding method is adopted to develop the coil slowly to avoid flattening the copper tube.
II. The bending process of the pipeline is carried out with a pipe bender. When the bending radius is large, it can be bent slowly by hand. When
the bending radius is small, which will easily cause damage to the pipe. The bending radius limit should not be less than 2 times of the outer
diameter of the copper pipe.
III. The joint pipe of the outdoor unit 1# in corresponding with indoor unit 1#, while the joint pipe of the outdoor unit 1# in corresponding with unit
2#, gas pipe using TP2Y Ø28.58*1.0 mm copper tube, fluid pipe using TP2Y Ø15.88*0.7 mm copper tube, and so on.
Check ring Check ring
Condensing unit
Evaporator of refrigeration unit
Condensing unit Evaporator of refrigeration unit
Figure 3
23
IV. The number of oil storage bends can be calculated according to the height of indoor and outdoor units up to one set per 5m.
V. When the length of piping exceeds 7.5m, additional refrigerants are needed for every 1m as follows:
Additional Charge of Refrigerant R410A System

Gas pipe (Inch) G/M Liquid pipe (Inch) G/M
1/2 2.7 1/4 18.3
5/8 5.3 5/16 31.6
3/4 7.9 3/8 49.2
7/8 10.7 1/2 88.4
1-1/8 18.6 5/8 143.4
1-3/8 27.9 3/4 210.8
1-5/8 39.8
VI. When the length of piping exceeds 20m, the system needs to be filled the original plant lubricant at 1-2% of the total refrigerant weight.
VII. If the compressor is equipped with crankcase heater, the heater should be heated for at least 6 hours, otherwise the compressor will be
damaged.
VIII. Loosen the connecting nut of the globe valve, unload the connecting pipe plug, apply refrigeration oil on the bell mouth, quickly connect the
two parts(within 5 minutes). After the bell mouth position is right, tighten the nut with a wrench.
b. For units connected by welding, the following points should be noted when connecting.
I. Connect all joints with hard brazing;

II. The burrs and materials in the copper tube should be removed after cutting.
III. Nitrogen should be filled in the pipe during welding;
C. Nitrogen leak test

After the copper pipe is connected, nitrogen is injected into the shutoff valve of the outdoor machine to 3.5 MPa,
holding pressure for at least 12 hours. Use soap solution to check whether there are leaks in the joints of the
connecting pipe. And if there is leakage, the joints should be reprocessed. (Note: Do not use oxygen or acetylene to
test leakage!)
D. Air removal
After nitrogen leak test, the air in the pipeline should be excluded. It is suggested that the air in the pipeline should be
pumped by vacuum pump, do not use refrigerant to remove the air in the pipeline.Otherwise, the incomplete removal
of the non-condensable gas will lead to the increase of high pressure and the decrease of refrigeration capacity of the
system.
E. Vacuum leak detection

Vacuum the absolute pressure is 50 Pa from in the tube, and keeps for 5 minutes. Normally, there is no obvious change
in the pressure. Otherwise, the leakage at the joint should be treated again. When vacuum is pumped, only the air in
the pipe and the indoor machine should be removed.
F. Release refrigerant
The refrigerant has been filled in the outdoor unit before the unit leaves the factory. When the refrigerant is released,
the shutoff valve in the refrigerant liquid path should be opened first, that is, the shutoff valve in the thinner pipeline,
and then open another shutoff valve.(When opening globe valve, please note that it should be unscrewed to the upper
center and slightly tightened, and then cover the leak-proof cap).
G. Review Interface Leakage

After opening the valve, use halogen leak detector or soap to check whether there is leakage at the interface.
24
H. Unit should display following data:
Refrigeration (Degree) 16°C~43°C

Unit Running Ambient temperature range
Heating (Degree) -5°C~24°C
Maximum Vertical Outdoor machine is higher than indoor machine (m) 25

height degree Indoor machine is higher than outdoor machine (m) 15
Length of connecting tube
Equivalent total length 50
Maximum number of bends 8
Piping connecting gas pipe (mm) TP2Y 28.58*1.0
Pipe diameter
Pipe Connection liquid (mm) TP2Y 15.88*0.7
I. Bandaging
After the connection pipe is wrapped with insulation layer (thickness of insulation layer is more than 20mm), copper
pipes and wires are properly wrapped and fixed with plastic tape. Indoor and outdoor units connection pipe height
difference, pipe length and the number of bends according to the prescribed limits. For convenience and support, after
the insulation of gas and liquid pipes, they can be tied together and set up a support frame every 2 to 3 meters.
6.2.6 CONDENSATE WATER PIPE CONNECTION

Precautions for connection of condensate pipe
A. The design and installation of condensate water storage
bend of air conditioner should meet the requirements Important Unit box
specified in the Precautions for connection of
condensate pipe.
100
H
Base channel steel

>1/2H
B. The arrangement and installation of water pipes, system Base foundation

connection pipes and wires should not interfere with
unit maintenance.
PS: H=Maximum negative pressure (mm)+50mm
6.2.7 WIRE CONTROLLER INSTALLATION

First select the installation location, according to the size of the controller signal line to leave a groove or buried wire hole in
order to hide the connection cable. If the connection cable between the controller and the indoor unit is surface mounted
installation, use size 1# PVC pipe and set the corresponding groove in the wall (as shown in Figure 4). For concealed
installation, use size 1# PVC pipe (as shown in Figure 5), then plug the connection cable into the controller and finally adjust
the controller on the wall.
PVC tube
Figure 4 Surface mounted cable installation Figure 5 Concealed cable installation
25
6.2.8 ELECTRIC CABLE INSTLLATION

Connecting terminals of indoor and outdoor units with signal and power cable, indoor and outdoor units need to be
grounded separately. And the following precautions should be observed when connecting power to the units.
A. All power supply wires and grounding wires should conform to the national standards. Referring to the nameplate or
electrical schematic diagram of the unit, the operating current value of the unit should be found, and the cable and
circuit breaker that are sufficient to meet the load section area of the unit should be determined.
B. The unit power supply should be consistent with the voltage, phase number and frequency on the nameplate of the
unit. nd the voltage should not exceed the rated value by ±10% during the operation of the unit, and the unbalanced
voltage between phases should not exceed 2%.
C. The phase sequence should be connected to the power supply terminals in accordance with L1, L2 and L3 three
phases. To ensure correct phase sequence can be checked by phaser or other equipment. At the same time, a middle
line N and a ground line should be connected.
D. Refer to the unit electrical wiring diagram wiring to ensure that the terminal interface wiring of peripheral equipment in
the unit is correct.
E. All control settings have been debugged in the factory, but may not applicable to all working conditions. The
recommended control settings can be found in the operating instructions of the micro-computer. Safety control should
be in accordance with the set value of the factory and shall not be altered without authorization.
Warning: If the unit’s power cord or signal cord is damaged, it should be replaced with a special cord.
A. Before wiring, please confirm the voltage of the parts shown on the nameplate, and then wiring according to the
wiring diagram.
B. Air conditioners should use special power lines, and should be equipped with leakage switches and air switches
to cope with the occurrence overload.
C. Air conditioners should be grounded to prevent damage caused by insulation failure.
D. All wiring should use terminal or single wire. Multiple strands of stranded wires connected directly to the wiring
board may cause fire.
E. All wiring should be connected correctly according to the electrical wiring schematic, incorrect wiring will cause
the air conditioning unit to operate improperly or be damaged.
F. Do not allow the cable to touch the refrigerant tube and moving parts such as the compressor or fan.
G. The internal wiring of the air conditioner shall not be altered at will, and the manufacturer shall not be liable for any
loss or abnormal operation resulting therefrom.
Note: Special attention should be taken when performing the following wiring to avoid malfunctioning of
the air conditioner due to electromagnetic interference.
• Signal lines should be separated from power lines and outdoor connection line.
• If the air conditioner is installed in a place susceptible to electromagnetic interference, the shielding
line and twisted pair are the best choice for the signal line of the line controller.
Warning: If the unit has just been installed or restarted after a long period of shutdown, the power supply
should be turned on beforehand and the crankcase heated for at least 8 hours before starting, otherwise
the compressor will be damaged.
26
6.2.9 TEMP & RH TRANSMITTER INSTALLATION

A. Installation of Temperature and Humidity Transmitter.
B. Installed in representative places with less fluctuation, the influence of air
C. leakage and heat leakage should be avoided.
D. Installation environment should not exceed the following limits:
E. Temperature: -12°C~50°C; Humidity: 20%~90% without condensation.
F. The room type sensor is installed in the insertion (air duct) type and the wind speed passing through it is
more than 2m/s.
G. Please select high quality multi-core shielding wire. The diameter of single core wire should be more than
1 mm2, and the length of wire should be less than 30m.
H. Transmitter connection wiring should try to avoid power lines, motor, transformer and other
electromagnetic interference sources, to separate through the pipeline wiring is the best way.
6.2.10 INDOOR AND OUTDOOR UNIT CONNECTION

Connections between indoor and outdoor connecting wires of various models refer to “Electrical Connection Diagram”.
Note: The cross-sectional area of the wire selected by the user shall not be less than the specifications shown in
the “Electrical Connection Diagram”.
6.3 OPEARTION
The initial start-up of units should be completed by qualified refrigeration technicians. When debugging, the temperature,
pressure, electrical parameters and setting values should be recorded on the debugging record report.
6.3.1 AHU OPERATION SCOPE

Indoor side air intake temperature: refrigeration 16°C~32°C. Heating 5°C~27°C. Outdoor ambient temperature: - 5°C~43°C.
6.3.2 AHU FIRST-TIME OPERATION(COMMISSIONING) STEP

A. Connect the refrigerant pipeline of the system, vacuum and leak detection (recommended nitrogen cleaning), check the
refrigerant filling; (Integral unit does not require this step)
B. Complete the electrical connection, especially check whether the circuit breaker meets the requirements and whether
the peripheral equipment interface is well connected with the related equipment according to the control requirements
of the electrical schematic diagram.
C. The compressor oil has been heated by electricity for at least 8 hours.
D. Check and ensure that all refrigeration system valves and manual air valves are in full open position, release the locking
device of compressor and air supply fan;
E. Start the fan motor and check the rotating direction of the blade. If the air flow is obviously insufficient and the fan
current is small, it means that the fan is reversed, please adjust any two phase lines of the power line.
F. Check and make sure that the supply voltage is within (+10%) of the voltage value specified in the nameplate.
G. Start the unit, check the compressor steering, ensure that the compressor does not reverse (compressor suction,
exhaust pressure is normal, will not produce abnormal noise). If the reverse phase, please adjust any two phase lines of
the power line;
H. During the normal operation of the unit, observe the eyeglass in liquid path (some types of units are not equipped).
If there are bubbles on the eyeglass, it shows that the refrigerant is not enough and refrigerant needs to be added.
Check the oil level of the oil mirror on the compressor, the normal oil level should reach 1/2 to 3/4 of the oil mirror, at
least to maintain the visual range. Check whether the suction and exhaust pressure and current of the compressor are
normal.
I. Start-up and shut-down frequency: less than 6 times per hour. The starting times of compressor motor should not
exceed 6 times per hour. (It runs for more than five minutes each time.)
27
6.3.3 NORMAL OPERATION

If the unit stops running for a long time, the following steps should be considered as the start-up procedure.
A. Compressor oil heater should be electrified for at least 8 hours before starting the unit.
B. Check and ensure that the supply voltage is within (+10%) of the voltage value specified in the nameplate.
C. Check and ensure that all manual valves and air valves of refrigeration system are fully opened.
D. Start up the unit and observe the liquid mirror. If there are bubbles on the liquid mirror, it shows that the refrigerant is
insufficient and needs to be supplemented. Check the oil level of the oil mirror on the compressor, the normal oil level
should reach 1/2 to 3/4 of the mirror, at least within the visual range. Check whether the suction and exhaust pressure
and current of the compressor are normal.
6.3.4 DAILY SHUTDOWN

Do not shut down any manual valves, do not close the main power switch, press the power-off button to stop the unit.
6.3.5 SEASONAL SHUTDOWN

First stop, then disconnect the main switch of the power supply, and close all manual valves and some manual air valves of
the refrigeration system.
6.3.6 AHU MAINTAINANCE

Correct use and daily maintenance can not only prolong the life of the unit, but also improve the efficiency of the unit and
reduce energy consumption. It is suggested that the daily operation, management and maintenance of the unit should be
maintained by the staff with the professional skills. The daily operation of the unit should be checked regularly to determine
whether the unit is in normal operation or not. If there is any abnormality, it should be handled promptly. Maintenance
records will be recorded monthly, quarterly and yearly to facilitate future treatment of unit failure.
A. Ensure that the grounding marks and connection posts in the unit’s electronic control box are firmly connected with the
ground.
B. Check the voltage between power supply and compressor regularly every month.
C. Make sure that the oil heater of the compressor is always electrically heated before each start-up.
D. If it is not an emergency, the unit should not be shut down by cutting off the main power supply or air switch. When the
unit fails to alarm, first press the stop button of the unit, and then check the cause of the unit failures. No forced start-
up operation is allowed until the failure has been eliminated.
E. Check the operation of the unit regularly, check whether the high and low pressure of the system and the lubricating oil
level are normal, and deal with the abnormalities in time.
F. Check the pressure difference between front and back of compressor oil filter regularly. If the pressure difference is
greater than 0.3MPa, it should be removed and cleaned, and the impurities such as iron chips under oil tank should be
cleaned at the same time. (Specially refers to semi-closed compressor)
G. Regular testing of compressor lubricating oil, including viscosity, acidity and alkalinity, water content, oil contamination,
if abnormal, need to replace lubricating oil;
H. Check the tightness of the connection pillar of the unit regularly every month, and check whether there are any signs of
contact burning, wire overheating, etc.
28
I. Regularly check the suction super heat and exhaust temperature of compressor. Generally, the suction super heat is
5-10℃. The exhaust temperature is 30K(Kelvin) higher than the condensation temperature. If necessary, the expansion
valve super heat can be adjusted.
J. Check the refrigerant system’s liquid mirror regularly. If the color of excessive moisture is displayed, the filter element
of the system filter needs to be replaced. If the refrigerant flowing through the liquid mirror has bubbles, check the
refrigerant supply after the refrigeration system has not leaked.
K. Check the crankcase oil level of compressor regularly. If the unit shuts down under the condition of low oil level,
don’t add lubricant to restart without authorization. It should start after finding out the cause and eliminating the fault.
Lubricating oil brand see compressor nameplate. It is strictly forbidden to mix other brands of lubricants. The lubricating
oils used in R134a and R407C units have strong water absorption. When they are added or replaced, they cannot be
exposed to air for a long time. The operation process shoulbe completed as soon as possible and the maximum time
can not exceed 15 minutes.
L. During the operation of the unit, the outside surface of the condenser should be cleaned at least once a month. The
dust and debris on the fins or copper tubes of the condenser should be removed by soft brush, dust collector or
compressed air. The coil should be cleaned by low-pressure water from top to bottom or from inside to outside, and
the water should not be sprayed on the fan motor. If the surrounding environment is too bad, increase the cleaning
times according to the actual situation. Generally, the heat exchange surface of the condenser is cleaned before and
after the seasonal start-up according to the need.
M. Check the belt tightness regularly, press the belt between two wheels by hand, the appropriate amount of press is 12 -
25 mm, otherwise the center distance of axle should be adjusted. While adjusting the center distance of the shaft, we
should check whether the bearing is worn. The method is to shake the pulley by hand. If the loose amount is too large,
the bearing should be replaced.
N. Return air filter (should be take out) and evaporator are blown with compressed air and washed with clean water.
The cleaning times depend on the actual situation. Generally, the filter is once a month and the evaporator is once a
quarter.
O. Add lubricating oil to fan bearings regularly (once every 10,000 hours).
6.3.7 CONSUMABLE LIST
NO. Name Remarks NO. Name Remarks
1 Electronic control motherboard 7 Cooling fan motor
2 Wire Controller 8 Indoor fan motor
3 AC contactor 9 Electric four-way valve
4 Thermal relay 10 Four-way valve coil
5 High and Low Voltage Switches 11 Temperature Sensor Probe
6 Phase sequence protector 12 Indoor machine belt
29
6.3.8 CONMMON FAULT INSPECTION AND REPAIR

If the unit fails, please check it in the following way before requesting maintenance.
Failure Possible Causes
1. No power on.
2. Leakage Switch Disconnection Caused by Air Conditioner Electric leakage.
3. The wire voltage is too low.
Unit can't start 4. Work Key Off.
5. Failure of Control Circuit.
6. Compressor clamp.
7. Abnormal operation of pressure switch and system pressure.
1. Burned damage of fan motor.

2. Over-current disconnection of thermal relay Caused by Loose Wire Joint.
Condensation fan not working 3. Damage of Electronic Control Board.
4. When heating, it can not start. It may be that the inner coil temperature sensor is not fixed
firmly.
1. Burned damage of fan motor.

2. Over-current disconnection of thermal relay caused by loose wire joint.
Indoor fan does not work
3. Damage of electronic control board.
4. Belt Fracture due to wear and tear.
1. Damage of four-way valve.

Four-way valve does not move 2. Coil Burned damaged.
3. Damage of the electronic control board results in no signal comparison.
1. Overfilled of refrigerant.
2. Burned damage of condensation fan.
Compressor trip by High Pressure
3. Defrosting cycle was to long.
Protection
4. Insufficient indoor and outdoor air.
5. Improper setting of expansion valve opening.
1. Overfilled of refrigerant.
Excessive surface frost caused 2. Improper setting of expansion valve opening degree.
by compressor return fluid 3. Expansion Valve Failure.
4. Indoor machine filters are too dirty and insufficient.
1. Expansion Valve Failure or Capillary tube is too long.

Low pressure when unit running
2. System blockage.
heating function
3. Failure of Electromagnetic Four-way Valve.
1. Air in refrigerant system.

2. Condenser of outdoor machine is too dirty or exhaust of outdoor machine is not smooth.
3. The filters of indoor unit are dirty.
4. Insufficient Refrigerant filling.
The effect of cooling and heating 5. Insufficient opening of expansion valve.
is not good 6. Refrigeration at an outdoor temperature higher than 45°C or heating at a temperature lower
than -12°C.
7. Leakage of four-way valve.
8. Press damage.
9. Control circuit abnormalities
7. WIRING DIAGRAM
Refer to the power cable configuration diagram and control cable configuration diagram of the unit when wiring.
30
Beijing Holtop Air Conditioning Co., Ltd.
Production Base : No. 5 Yard, 7th Guanggu Street, Badaling Economic Development Zone,
Yanqing District, Beijing, China
International marketing center

Address: Room 2101, Headquarters Center Building No.25, Tina An Hi-Tech Ecological
Park,No. 555 Panyudadao Road, Panyu District, Guangzhou, China
Tel: 0086-20-39388201 Fax: 0086-20-39388202

Website: www.holtop.com E-mail: info@holtop.com
(15BZ30000000B) V-2021/05

User Manual-DX AHU Series-Holtop

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Installation Manual

for DX AIR HANDLING UNIT

Beijing Holtop Air Conditioning Co., Ltd

Standard: GB/T 20738-2006

2. Special notice for below two symbols meaning.

• Don't let the child operate the units.

• Do not operate the units with wet hands.

• Do not expose the units to water, moisture or other corrosive environment.

• Do not step on or place objects on the units.

1.1 COMPONENTS LIST

SL1500 control panel pcs 1

SL108 Text display pcs 1

Communication cable pcs 1

12V AC transformer pcs 1

Nylon Interval pcs 4

Description (Optional) Unit Qty

NTC temp probe pcs 4

SL100 display pcs 1

Wire diagram pcs 1

1.2 CONTROL RESOURCE

Blower Blower overload Return temp probe

Compressor 1 Compressor 1 PH Supply temp probe

Compressor 2 Compressor 1 PL Ambient temp probe

Alarm/ auxiliary e-heater Compressor 3 PH

Compressor 3/reserved Compressor 3 PL

Compressor 4/reserved Compressor 4 PH

4-way valve 3/E-heater 3/reserved Compressor 4 PL

4-way valve 4/E-heater 4/reserved

Condenser fan 3 / reserved

Condenser fan 4 / reserved

1.3 CONTROL PANEL FUNCTION AND FEATURES

1.3.1 MAIN PERFORMANCE

• Controller Non-load power: ≤10W.

• Operating condition: Temp. Range -10~70°C, 5%RH≤Humi.≤95%RH (Non-condensing)

• Storage condition: Temp.-25~85°C, Humi. ≤95%RH (Non-condensing).

1.3.2 FEATURES AND FUNCTION

• Reserve MODBUS-RTU RS485 Widely-used communication protocol.

2.1 INTERFACE DESCRIPTION

2.2 DISPLAY SYMBOLS EXPLANATION

Air supply On/Off

Heating Fault alarm

2.3 BUTTON SWITCH INTRODUCTION

POWER Any page, press this button for unit ON/OFF.

2.4 DISPLAY NAVIGATION MAP

Control panel information Home page Decrease parameters

User Set Environ. state Equipm. state Protec. state

• Temp. setting • Return temp probe • Blower • Blower overload

System setting Probe setting Defrosting Manual testing

2.5 WELCOME PAGE

2.6 HOME PAGE

1st line: Running status, which includes:

2nd line: Indoor temperature. 12:00 SET:25.0℃

2.8 USER PARAMETER SETTING

At user setting page, press “ ” enter setting status and Menu

Name Value Unit Default Analysis

Temp. setting 5.0~50.0 °C 25.0 Setting temperature.

2.9 INPUT/OUTPUT CHECK

Main Menu Environmental status Equipment status Protection status

2.10 SYSTEM TIME SETTING

2.11 TIME SETTING

If On/Off time display as 00:00 means timing setting disabled.

2.12 FACTORY PARAMETER SETTING

Re-energize the controller after complete factory setting.

Mode Name Set range Unit Defaul Meaning