PFERD Tools Focus Robotics

PFERD Tools
Robotics
Germany
FOCUS
TRUST BLUE
■ Optimum combination of innovative high-performance tools and tool drives
■ Comprehensive professional consultation for the entire automation process
■ Significant process optimisation and process cost reductions

PFERD
Table of contents, company, oSa
PFERD www.pferd.com/en/
robotics
Company, oSa��2
Use PFERD-FOCUS together
Robotics with the search functions on
our website to find the best tool
General information��3 solution for your robot applica-
Milling tools��7 tion in just a few clicks.
Grinding tools��8
Industrial power brushes��9
Practical application examples ��10
Tips and tricks��15
Overview of PFERD air-powered spindles��16
August Rüggeberg GmbH & Co. KG, Marienheide/Germany develops,

produces and distributes tools for work on surfaces and material cutting
under the PFERD brand. For over 200 years PFERD has been an unmis-
takeable brand representing excellent quality, top performance, as well
as economic efficiency.
The development of tools and tool drives for robot technology and automated
applications has a long tradition at PFERD. Our in-house research and devel-
opment, along with our experienced application engineers, have successfully
optimised numerous robotics applications around the world. They regularly
contribute to significant process optimisation and process cost reductions.
PFERD around the world
PFERDWEB
You can find an overview of all PFERD subsidiaries and trading partner representatives here or at www.pferd.com
PFERD is a founding member of oSa

Together with other renowned manufacturers, PFERD has PFERD tools carry the oSa mark.
voluntarily undertaken to produce quality tools conform-
Do you have questions about safety dur-
ing to the most exacting safety standards.
ing grinding operations? Whether at seminars held at our
Member companies of oSa (the Organisation for the PFERDACADEMY or by our field service on-site – PFERD
Safety of Abrasives) are committed to continuous product will advise you gladly.
safety and quality monitoring.
2
Robotics
General information
The history of automation

Although automation is one of the key topics of our time, the history of robot-
ics goes back a very long way. It probably has its roots as far back as antiquity.
However, what is certain is that the Arabic engineer Al-Dschazarī designed a
series of humanoid machines around the year 1200. Inspired by Al-Dschazarī’s
knowledge, the universal scholar Leonardo da Vinci drew some sketches
around 300 years later that strongly resemble the kind of androids you see
today.
Decorative programmable item: a mechanical
Throughout the industrial revolution there was a widespread move to songbird in a snuff box from the 18th century.
automating processes. Machines such as mechanical looms became the
“motors” of the early industrial era.
However, the first “industrial robot” stretches back to Raymond Goertz. In
1951, Goertz presented a robot with a gripper arm that could be operated
manually and which was for exchanging fuel rods in nuclear reactors.
In 1954, the first programmable manipulator was developed by Georg Duval,
and almost two decades later, the first jointed robot was launched to market.
It was different to its predecessors in that it could move along five different
axes.
Robot design has been evolving ever since, in order to make the robots more
The automation of working processes marked
powerful and more intelligent. the turning point to our modern way of life.
What types of robots are there?

As is evident from the diverse history of automation and robotics, there
were and still are lots of different machines that are described as “robots” or
“robotic”.
These days, a distinction is usually made between industrial robots and
service robots.
Industrial robots are mainly used in industrial robot stations and transfer lines,
whereas service robots perform tasks semi-autonomously or fully auto
nomously in order to help humans with daily life. Example service robots
include:
■ Vacuum cleaner robots
■ Lawnmower robots
Whether for domestic or leisure purposes:
■ Toy robots
service robots have become a firm part of our
everyday life.
3
Robotics
General information
What is an industrial robot?

An industrial robot is a computer-controlled motion machine that is
designed to automate industrial working processes. An industrial robot
usually consists of an arm that is based on a human arm. It has mechanical
joints that enable it to perform lots of different movements using a drive.
The robot arm has an interface to which either a workpiece gripper or a
spindle holder can be attached.
What processes can be automated using industrial robots?

The types of working processes that are suitable for automation are primarily
tasks that require a lot of force or have a high level of risk that humans are
unable to do. Homogeneous applications (e.g. clamping processes) are also
ideal candidates for automation. They can make high efficiency gains in areas
with high productivity (e.g. series production).
PFERD offers a range of products (see pages 7 – 9) that is just as broad and
varied as the above-mentioned applications: PFERD tools that are usually used
for manual applications can be used on robots in exactly the same way. PFERD
also offers system solutions that are specifically tailored to the robot. With
these, it is not necessary for all of the process steps (such as quality checks) to
be automated.
Reproducible deburring results with compos-
ite brushes from PFERD.
4
Robotics
General information
What makes a robot application different to a manual application?

Although humans and robots can perform similar tasks, there are fundamental differences between manual and robot
applications.
The main differences include:
■ Perception
■ Performance and endurance
Perception
Humans can see and feel visible irregularities in a workpiece and take the
necessary measures to correct these, while a robot does not have this human
sensory perception.
Robots are unable to process external stimuli themselves, so it is important to
ensure that the results can be reproduced despite changes in the properties
of the workpieces. This means defining the initial state and the desired end
state of the workpiece as accurately as possible and to match all the elements
of the system to one another – i.e. the robot, drive, tool, workpiece and work-
piece holder.
Performance and endurance

Robots have a higher level of endurance than humans and maintain their
position even during continuous use. Large, strong robots in particular can
handle loads of up to several hundred kilogrammes, which makes them
considerably stronger and sturdier than humans. Their size allows them to
work with larger and more powerful tools.
Even less powerful robots can be optimised for heavy-duty applications by
using a combination of PFERD tools and PFERD robot spindles tailored to the
application.
5
Robotics
General information
What types of drives are suitable for robot applications?

As well as choosing the right tool, it is essential to choose the right drive for
a robot application to be successful. The following drives are particularly
suitable for robot applications:
■ Air grinders
■ Asynchronous motors
■ Flexible shafts
■ High-frequency spindles
In the following table we have compiled an overview of the special
properties of the different drives for comparison:
High-frequency
Air grinders Asynchronous motors Flexible shafts
spindles
Rotational speed constant during ● ● ●
use
Rotational speed adjustable ○ ● ● ●
Broad rotational speed range ○ ● ●
Power output ○ ● ● ●
Automatic tool change ○ ○ ●
Compliance ●
Easy to service ● ● ● ○
Investment costs Low Medium Medium High
● = excellent ○ = good
6
Robotics
Milling tools
PFERD offers a comprehensive range of milling tools for a variety of different materials,
contours and applications. The following tool groups are particularly suitable for robot
applications:
■ Tungsten carbide burrs: tungsten carbide burrs are available for both general and for
high-performance applications. In addition to the vast array of cuts for different materials,
the range includes special solutions for finishing work, work on edges and for tough appli-
cation conditions in foundries.
■ Milling tools with tungsten carbide cutting inserts: PFERD has developed innovative
milling tools with cutting inserts to enable safe and efficient processing of aluminium.
Which robot applications are PFERD milling tools suitable

for?
The most common applications include:
Deburring Fettling Trimming FVK parts
What advantages do PFERD milling tools have for robot

applications?
PFERD milling tools are particularly well-suited to robot-assisted work processes due to the
following performance characteristics:
■ High performance level: PFERD milling tools set themselves apart through their excellent
stock removal rate.
■ High concentricity: the high quality standards in the manufacturing process enables
impactfree working without creating chatter marks.
■ High contour accuracy: the accurate geometries of PFERD milling tools make it easy to
program robots and achieve reproducible results.
■ No change in geometry due to wear: the dimensional stability of PFERD milling tools
enables consistent results to be achieved across the entire tool life.
■ No dust formation: there is no dust formation when processing metal with tungsten
carbide burrs. Instead, the removed material falls away in the form of chips. High-speed
discs with tungsten carbide cutting inserts, such as the High Speed Disc ALUMASTER were
developed in such a way that they do not produce any hazardous and explosive dust – in
contrast to grinding tools.
Products made to order You can find the right PFERD robot
If you cannot find the solution for your particular application among our comprehensive prod- spindle for your milling tool at
uct range for robot applications, we are happy to produce milling tools to meet your wishes www.pferd.com/en/robotics
and requirements. Our sales representatives and technical advisers will be happy to assist you
in analysing your task. Simply contact us to arrange an appointment.
You can find our worldwide sales addresses at www.pferd.com.
7
Robotics
Grinding tools
PFERD offers grinding tools for almost any robot application, from working on weld seams
through to rough grinding and the perfect surface finish.
■ Coated abrasives: the tools can be used to process different workpiece geometries and
materials. Fibre discs, COMBICLICK fibre discs, COMBIDISC abrasive discs, abrasive belts,
mounted flap wheels, unmounted flap wheels, POLIFAN flap discs and Mini-POLIFAN are
particularly well-suited to robot applications.
■ Non-woven tools: from fine grinding and very fine grinding through to cleaning, creating
optical effects and polishing, non-woven tools come with a range of application possibilities.
The most suitable tools for robot applications are POLINOX mounted flap wheels and POLI-
NOX unmounted flap wheels, non-woven belts and PNER tools (Unitized).
■ Polishing tools: PFERD offers a comprehensive range of polishing tools in different shapes
and diameters for all kinds of polishing applications (e.g. pre-polishing, buffing, gloss polish-
ing and high-gloss polishing). Cloth rings are particularly suitable for robot applications.
■ CC-GRIND grinding discs: compared to traditional grinding wheels, CC-GRIND grinding
discs are characterised by their higher stock removal rate, dimensional stability and reduced
dust and noise generation.
Which robot applications are PFERD grinding tools

suitable for?
Deburring Grinding surfaces and contours Work on weld seams
What advantages do PFERD grinding tools have for robot

applications?
PFERD grinding tools are particularly well-suited to robot-assisted work processes due to the
following performance characteristics:
■ High flexibility: due to their ability to adapt to contours, flexible grinding tools (e.g. un-
mounted flap wheels) are easier to program and can often be used without compliance.
■ No change in geometry due to wear: grinding tools such as CC-GRIND grinding discs
maintain their dimensional stability across the entire tool life, which means they always pro-
duce accurate results. The amount of programming needed for dimensionally stable tools is
also lower, as the working depth does not need to be readjusted.
■ Long tool life: the high-quality abrasives used to make PFERD grinding tools ensure that
the stock removal rate is consistent across the entire tool life. This helps to minimise tool
change times and reduce process costs.
Products made to order You will find the right PFERD robot
If you cannot find the solution for your particular application in our extensive catalogue range, spindle for your grinding tool at
we can produce grinding tools in premium PFERD quality specifically for your application. www.pferd.com/en/robotics
Please speak to our sales representatives. We will be happy to advise you. You can find our
worldwide sales addresses at www.pferd.com.
8
Robotics
Industrial power brushes
PFERD offers a wide range of high-quality brushes for professional work on a large variety
of materials and for many different applications. Industrial power brushes are being used
increasingly in tool magazines of robot cells, automated centres and manufacturing cells
due to their flexible application possibilities. Tool life and consistent brush properties across
the tool’s entire service life are the decisive factors here.
All of the industrial power brushes made by PFERD can also be used on robots. The follow-
ing tool group is particularly suitable for robot applications:
■ Composite brushes: composite brushes are specially designed for the demands of auto-
mated machining. the brush shapes and types allow a wide range of uses in automated
applications on deburring machines and machine tools, using robots or directly integrated
into the automated centres where the workpieces have previously been produced.
Which robot applications are PFERD industrial power brushes

suitable for?
Deburring and rounding edges Processing holes and female threads Work on surfaces and cleaning
What advantages do PFERD industrial power brushes have

for robot applications?
PFERD industrial power brushes are particularly well-suited to robot-assisted work processes
due to the following performance characteristics:
■ High process reliability: the even distribution and secure anchoring of the filaments ma-
terial ensure the brush tools have a high concentricity accuracy. Reject rates and inspection
times are reduced to a minimum as the tool’s properties remain consistent throughout the
entire working process, and thanks to their high dimensional stability.
■ High flexibility: due to the ability to adapt to contours, industrial power brushes are easier
to program and can often be used without compliance. PFERD industrial power brushes can
also be used on different drives thanks to their diverse clamping possibilities. This means
processes in large-scale series production (especially deburring processes) can be automated
quickly and economically.
■ Long tool life: all of the industrial power brushes have a long tool life, so tool changes are
kept to a minimum during operation. The extremely high filament density of composite
brushes and the even distribution of the filament material enable reproducible brush results
across the entire tool life.
Products made to order You can find the right PFERD robot
If you cannot find the solution for your particular application among our comprehensive spindle for your industrial power brush at
product range for robot applications, we are happy to produce brush tools to meet your www.pferd.com/en/robotics
wishes and requirements.
Our sales representatives and technical advisers will be happy to assist you in analysing
your task. Simply contact us to arrange an appointment. You can find our worldwide sales
addresses at www.pferd.com.
9
Robotics
Practical application examples
Be it grinding, milling, brushing, deburring, polishing or working on weld seams with robots
– choosing the most suitable tools and suitable drives has a huge impact on the efficiency of
your automated processes.
Whether you have a general or a specialised application, the comprehensive PFERD range
offers tools and robot spindles all from a single source.
All the benefits to you at a glance:

■ Significant process optimisation and process cost reductions.
■ Diverse application possibilities.
The following pages feature various examples of PFERD system solutions that will help you
achieve the most economically efficient results.
Get in touch
Our experts will gladly advise you on the best way to configure your robot cells and will put
together a bespoke tool solution for you to make your application as economically efficient Our worldwide sales
as possible. Contact us to arrange an appointment with our experienced sales representa- addresses can be found
tives and technical customer support. at pferd.com/EN/
They will work with you to analyze your robot-assisted processes, identify potential for opti- pferdweltweit
misation and test suitable tools in our test centres or on site in your production facility.
10
Robotics
Face-down application with grinding tools

The best tools to use for face-down application are grinding tools with optimum contour
adjustment and that have a soft and flexible grinding effect during face-down grinding.
The ideal robot spindles to use with these grinding tools are ones that are matched to the
optimum rotational speed range of the tools. PFERD air-powered spindles, including with
automatic tool change and axial compliance for constant force, are available on request.
PFERD offers the following system solutions for robot-assisted face-down grinding, among
others:
Air-powered spindle PGAS 4/52 RS Scan the QR code for more

information and to view our
entire range of COMBIDISC
tools.
Non-woven disc Abrasive disc
CD 75 holder SBH 75 W for Air-powered spindle PGAS 11/58 RS
particularly soft face-
down grinding
Face-down application with brushes

In face-down application, the entire surface of the brush is utilised. Depending on the di-
mensions of the brush tool, the range of surfaces that you can work on varies from delicate
contours through to large areas. Brush tools with a particularly high dimensional stability
are especially suitable for high-precision work, while flexible brushes are ideal for working
on contours, as they adapt to their shape.
The best robot spindles to use with these brush tools are ones that are matched to the opti-
mum rotational speed range of the tools. PFERD air-powered spindles, including with axial
compliance for constant force, are available on request. The axial movement of the spindles
compensates for the wear, so the brush tools can be used with minimal programming and
the full extent of the filament material can be used.
PFERD offers the following system solutions for robot-assisted face-down brushing, among
others:
Scan the QR code for more

entire range of composite
brushes.
Air-powered spindle PGAS 4/52 RS
Composite disc brush Air-powered spindle PGAS 11/58 RS
11
Robotics
Deburring tasks on metal components

Deburring is an important work step in many different manufacturing processes. Cleanly
deburred surfaces reduce the risk of injury and prevent fit inaccuracies that can impair the
quality of the end product.
Among others, PFERD offers the following particularly small and economically efficient
system solution for robot-assisted deburring processes:
Composite shank mount- Air-powered spindle PGAS 4/52 RS

ed end brush dia. 25 and
38 mm
Steel processing
PFERD’s product range is as broad and diverse as the many ways of processing steel
materials. So no matter whether for working on weld seams, cutting, rough and fine
machining, grinding or polishing, you are certain to find the right tool.
PFERD’s POLIFAN STRONG is an innovative flap disc with a particularly impressive perfor-
mance quality. When combined with PFERD air-powered spindles with an idling speed of
12,000 rpm for tools with a diameter of 115 and 125 mm, you will achieve maximum eco-
nomic efficiency in your steel processing:
Scan the QR code to view

our entire range of POLIFAN
flap discs.
POLIFAN STRONG STEEL 125 Air-powered spindle PWA 11/120 RS
12
Robotics
Aluminium processing
The best method for processing aluminium is milling, as it has a high stock removal rate, a
low clogging tendency, and produces large chips rather than hazardous dust. An optimal
tool cutting geometry reduces the creation of built-up edges and the clogging of the tool.
With an optimal geometry, the performance level and tool life increase dramatically.
The High Speed Torus Cutter and the High Speed Disc ALUMASTER HSD-R 50 can be used
both on the circumference and face down, and they are two of the many innovative PFERD
tool solutions for milling aluminium materials. When combined with powerful PFERD robot
spindles PGAS 4/280 and PGAS 4/220 for more robust applications, you will achieve maxi-
mum economic efficiency:

entire range of milling tools
with cutting inserts.
Air-powered spindle PGAS 4/280 RS
High Speed High Speed Disc Air-powered spindle PGAS 4/220 RS

Torus Cutter ALUMASTER HSD-R 50
13
Robotics
Circumference application with milling tools

PFERD milling tools are ideal for all sorts of applications cases involving circumference
application thanks to their many different cuts, shapes and dimensions.
Tungsten carbide burrs with the MICRO cut are specifically designed for fine stock removal
and remove material very evenly across the entire tool life. PFERD recommends using the
conical pointed shape for perfect deburring results. The burr shape is very versatile in use:
the wide area of the burr is ideal for rough working as it can remove material at a high rate,
and the tip of the burr can be used for working on very delicate contours (e.g. in tool-
making and mould-making).

entire range of TC burrs with
the MICRO cut.
Tungsten carbide burr Air-powered spindle PGAS 4/220 RS
SKM MICRO cut
Circumference application with large grinding tools

The PFERD product range comprises various different grinding tools for circumference
application based on various different designs, abrasives, grit size, bonds and active grinding
additives.
The following system solution is particularly well-suited for general applications from coarse
to fine grinding:
Scan the QR code to view

our entire range of un-
mounted flap wheels.
Unmounted flap Tool mounting Air-powered spindle PGAS 11/58 RS

wheels up to diameter FR/VR for tool
165 mm diameter 100 to
165 mm
14
Robotics
Tips and tricks
Milling tools
■ To prevent vibrations, place the tools on powerful drives with an elastically supported
spindle wherever possible. It is also generally advisable to use compliance.
■ For costeffective use of burrs with a shank diameter > 6 mm, a tool drive output of at least
300-500 watts is required when used at a higher rotational speed and cutting speed.
■ Use the highest rotational speed possible within the recommended rotational speed and
cutting speed ranges.
■ Depending on the application, reducing the rotational speed may improve performance
(e.g. longer tool life). This should be tested on site on a case-by-case basis.
■ For applications with low stock removal (deburring, chamfering, minor work on surfaces),
the rotational speed can be increased by up to 100 % (this excludes tungsten carbide burrs
with long shanks).
■ Use only rigid clamping systems and drives as impacts on the tools and tool chatter lead to
premature wear.
■ The burr surface in contact with the workpiece must not exceed 1/3 of the total burr
surface. Failure to comply with this recommendation will result in rough milling behaviour
and possibly in broken teeth.
■ Burrs are generally used on robots counter-rotationally. To achieve a fine finish, pass the tool
rapidly over the workpiece.
Grinding tools
■ When choosing a suitable drive spindle, make sure to take the maximum rotational speed of
the tool and the performance and rotational speed of the spindle into account. An overview
of all PFERD robot spindles can be found on pages 16–20.
■ When using fine grinding and polishing tools for robot applications, the same
recommendations for use apply as for manual application. See Tool Manual, catalogue
section 4.
■ For POLIFAN flap discs with softer backers, the grinding angle has to be adjusted after a
while, as otherwise the grinding point will wander across the disc and result in an uneven
grinding pattern and unwanted wear.
Industrial power brushes

■ Your choice of brush should depend on the performance parameters of the automated
centre or robot.
■ Choosing the right peripheral speed and brush infeed has a direct impact on the work
results, the cycle time and tool life.
■ The desired surface structure is key when selecting wire thickness, as there is a direct
correlation between them: thick wire enables an aggressive brushing effect with a coarse
surface finish, as only a few wire tips are in contact with the surface of the workpiece at the
same time. Fine wire allows you to achieve a soft brushing effect with a fine surface finish, as
many wire tips are in contact with the surface of the workpiece at the same time. The higher
flexibility of the wires makes the brush last longer.
■ Short visible trim lengths give a stiffer trim surface, resulting in more aggressive brushing
action. Longer trim lengths are more flexible, giving a softer brush performance that
produces a more uniform finish, even on irregular surfaces.
■ Use only the wire tip, unless using brushes with plastic filament. Unlike with wire brushes,
you can use 2-3 mm of the filament, not just the tips. In the case of stationary brushes,
machining should be carried out under the middle of the brush.
■ When clamping the brush, only use a holder specifically designed for this purpose.
■ Shank brushes should be clamped to be as short as possible. This ensures optimum
concentricity and precise guidance when using the brush.
■ The self-sharpening effect can be improved during use by changing the brush operating
direction.
15
Robotics
Overview of PFERD robot spindles for stationary applications
PGTS 1/1000 RS 100.000 RPM / 100 Watt

93,5 Oil
18 Special features:
■ Ideal for stationary applications in robot
9 30 h7 stations, machine tools and for installation
in transfer lines.
■ Stainless steel collet mounting.
■ Very high concentricity in continuous use.
50
Designation EAN Rotation Exhaust Air Air Collet Inner dia./ Net
4007220 direction direction consumption consumption group outer dia. weight
at idling speed under load of air supply hose [kg]
[m³/min] [m³/min] [mm]
PGTS 1/1000 RS 234044 clockwise front 0.32 0.32 15 2.7/4 0.296
PGAS 2/800 RS 80.000 RPM / 110 Watt 1

102,5 Oil
/min
24
Special features:
12 17,2 h7
stations, machine tools and for installation
in transfer lines.
74 ■ High rotational speeds in a compact
design.
■ Double spindle bearing for a longer service
life.
PGAS 2/800 RS 231616 clockwise rear 0.20 0.18 23 4/6 0.110
PGAS 3/370 RS 37.000 RPM / 320 Watt 2

PGAS 3/370 RS LL Oil
/min
156
Special features:
31,5
16 30 h7
in transfer lines.
116
life.
PGAS 3/370 RS LL
■ Anti-clockwise rotation.
PGAS 3/370 RS LL 234051 anti-clockwise rear 0.80 0.60 21 6/8 0.456
16
Robotics
Overview of PFERD air-powered spindles
PGAS 4/280 RS 28.000 RPM / 380 Watt 4

161 Oil
/min
33,5
Special features:
24,5 36 h7 stations, machine tools and for installation
in transfer lines.
125 ■ Very high concentricity in continuous use.
life.
PGAS 4/220 RS 22.000 RPM / 400 Watt 4

161 Oil
/min
33,5
Special features:
24,5 42 h7
in transfer lines.
125 ■ Double spindle bearing for a longer service
life.
PGAS 8/170 RS 17.000 RPM / 800 Watt 6

234 Oil
/min
37,5
Special features:
23 46 h7 stations, machine tools and for installation
in transfer lines.
190
life.
17
Robotics
PGAS 11/58 RS 5.800 RPM / 1.100 Watt 7

257 Oil
/min
57
Special features:
23 60-0,3 stations, machine tools and for installation
in transfer lines.
■ High torque due to planetary gear.
73 98,5 ■ Double spindle bearing for a longer service
life.
Designation EAN Rotation Exhaust Air Air Collet Inner dia./ Inner Net
4007220 direction direction consumption consumption group outer dia. dia. of weight
at idling speed under load of air supply exhaust- [kg]
[m³/min] [m³/min] hose hose
[mm] [mm]
PGAS 11/58 RS 234082 clockwise rear 1.58 1.38 16 11/14 16 3.355
PGAS 4/52 RS 5.200 RPM / 380 Watt 4

168 Oil
/min
40
Special features:
in transfer lines.
64 35
life.
[mm] [mm]
18
Robotics
PGAS 4/24 RS 2.400 RPM / 380 Watt 4

168 Oil
/min
40
Special features:
in transfer lines.
64 35 ■ Very high concentricity in continuous use.
life.
4007220 direction direc- consumption consumption group outer dia. dia. of weight
tion at idling speed under load of air supply exhaust- [kg]
[mm] [mm]
PGAS 4/12 RS 1.200 RPM / 380 Watt 4

201 Oil
/min
40
Special features:
in transfer lines.
64 35
life.
4007220 direction direc- consumption consumption group outer dia. dia. of weight
tion at idling speed under load of air supply exhaust- [kg]
[mm] [mm]
19
Robotics
PWAS 4/180 RS 18.000 RPM / 380 Watt 4

167 Oil
/min
Special features:
41,5± 0,1 ■ Ideal for stationary applications in robot
77
in transfer lines.
64 35
28
23
38
[mm] [mm]
PWAS 4/180 RS 242445 clockwise rear 0.71 0.51 16 8/10 12 1.410
PWA 11/120 RS 12.000 RPM / 1.100 Watt 7

280 Oil
/min
Special features:
■ Max. tool dia. up to 125 mm.
60± 0,1 ■ Autobalancer on the drive spindle.
89 ■ Constant power delivery due to the
centrifugal governor.
127 ■ Spindle lock pin for tool change with one
key.
Designation EAN Rotation Exhaust Air Air Spindle Inner dia. of Tool Net
4007220 direction direction consumption consumption thread air supply mounting weight
at idling speed under load hose [mm] [kg]
PWA 11/120 RS 395134 clockwise rear 0.50 1.0 M14 13 22.23 2.430
PWAS 4/52 RS 5.200 RPM / 380 Watt 4

168 Oil
/min
Special features:
41,5± 0,1
in transfer lines.
77 ■ Very high concentricity in continuous use.
64 35
04/2023 Subject to technical changes.
28
23
38
at idling speed under load of air exhaust- [kg]
[m³/min] [m³/min] supply hose hose
[mm] [mm]
PWAS 4/52 RS 388112 clockwise rear 0.71 0.51 16 8/10 12 1.410
www.pferd.com · info@pferd.com
PFERD quality certified according to ISO 9001.
20

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PFERD Tools

■ Optimum combination of innovative high-performance tools and tool drives

■ Comprehensive professional consultation for the entire automation process

■ Significant process optimisation and process cost reductions

August Rüggeberg GmbH & Co. KG, Marienheide/Germany develops,

PFERD around the world

PFERD is a founding member of oSa

The history of automation

What types of robots are there?

What is an industrial robot?

What processes can be automated using industrial robots?

What makes a robot application different to a manual application?

Performance and endurance

What types of drives are suitable for robot applications?

Which robot applications are PFERD milling tools suitable

Deburring Fettling Trimming FVK parts

What advantages do PFERD milling tools have for robot

Which robot applications are PFERD grinding tools

Deburring Grinding surfaces and contours Work on weld seams

What advantages do PFERD grinding tools have for robot

Which robot applications are PFERD industrial power brushes

What advantages do PFERD industrial power brushes have

All the benefits to you at a glance:

Face-down application with grinding tools

Air-powered spindle PGAS 4/52 RS Scan the QR code for more

Face-down application with brushes

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Composite disc brush Air-powered spindle PGAS 11/58 RS

Deburring tasks on metal components

Composite shank mount- Air-powered spindle PGAS 4/52 RS

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POLIFAN STRONG STEEL 125 Air-powered spindle PWA 11/120 RS

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High Speed High Speed Disc Air-powered spindle PGAS 4/220 RS

Circumference application with milling tools

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Circumference application with large grinding tools

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Unmounted flap Tool mounting Air-powered spindle PGAS 11/58 RS

Industrial power brushes

PGTS 1/1000 RS  100.000 RPM / 100 Watt

PGAS 2/800 RS 80.000 RPM / 110 Watt 1

PGAS 3/370 RS 37.000 RPM / 320 Watt 2

PGAS 4/280 RS 28.000 RPM / 380 Watt 4

PGAS 4/220 RS 22.000 RPM / 400 Watt 4

PGAS 8/170 RS 17.000 RPM / 800 Watt 6

PGAS 11/58 RS 5.800 RPM / 1.100 Watt 7

PGAS 4/52 RS 5.200 RPM / 380 Watt 4

PGAS 4/24 RS 2.400 RPM / 380 Watt 4

PGAS 4/12 RS 1.200 RPM / 380 Watt 4

PWAS 4/180 RS 18.000 RPM / 380 Watt 4

PWA 11/120 RS 12.000 RPM / 1.100 Watt 7

PWAS 4/52 RS 5.200 RPM / 380 Watt 4

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PGTS 1/1000 RS 100.000 RPM / 100 Watt

PGAS 2/800 RS 80.000 RPM / 110 Watt 1

PGAS 3/370 RS 37.000 RPM / 320 Watt 2

PGAS 4/280 RS 28.000 RPM / 380 Watt 4

PGAS 4/220 RS 22.000 RPM / 400 Watt 4

PGAS 8/170 RS 17.000 RPM / 800 Watt 6

PGAS 11/58 RS 5.800 RPM / 1.100 Watt 7

PGAS 4/52 RS 5.200 RPM / 380 Watt 4

PGAS 4/24 RS 2.400 RPM / 380 Watt 4

PGAS 4/12 RS 1.200 RPM / 380 Watt 4

PWAS 4/180 RS 18.000 RPM / 380 Watt 4

PWA 11/120 RS 12.000 RPM / 1.100 Watt 7

PWAS 4/52 RS 5.200 RPM / 380 Watt 4