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Table of Contents
1. Table of Contents������������������������������������������������������������������������������ 1
1.1. Table of Contents Continued �������������������������������������������������������� 2
2. Company Profile������������������������������������������������������������������������������� 3
3. Disclaimer������������������������������������������������������������������������������������ 4
3.1. Safety Note ����������������������������������������������������������������������� 4
3.2. The following symbols may be used in this manual: ������������������������������������������ 4
4. General Information ��������������������������������������������������������������������������� 4
5. Handling������������������������������������������������������������������������������������� 4
5.1. Receiving the goods ��������������������������������������������������������������� 4
5.2. Work Safety ����������������������������������������������������������������������� 4
5.3. Handling ����������������������������������������������������������������������� 5
5.4. Storage ������������������������������������������������������������������������������ 5
5.5. Preparations for installing Belt Scrapers and Ploughs ������������������������������������������ 5
6. Recommended Tools List������������������������������������������������������������������������ 5
7. Primary Head Pulley Belt Scrapers����������������������������������������������������������������� 8
7.1. Secondary Belt Scrapers ��������������������������������������������������������������� 9
7.2. Belt Ploughs ���������������������������������������������������������������������� 10
8. Scrapers & Ploughs Belt Width Range������������������������������������������������������������� 11
8.1. Primary Scrapers ���������������������������������������������������������������������� 11
8.2. Secondary Scrapers �������������������������������������������������������������� 11
8.3. Ploughs ����������������������������������������������������������������������������� 11
8.4. Scrapers & Ploughs Blade Selection Guide ������������������������������������������������ 11
8.5. Belt Scraper & Belt Ploughs Mounting Selection Guide ��������������������������������� 12
9. Primary Belt Scrapers - Features and Options ������������������������������������������������������ 13
9.1. Primary Belt Scrapers - Parts Ordering List and Assembly Instructions �������������������������� 14
9.2. Primary Belt Scrapers - Dimension Table and Installation Guide �������������������������� 15
9.3. Primary Belt Scrapers - Parts reference Drawing ����������������������������������������� 16
10. Secondary Belt Scrapers - Features and Options����������������������������������������������������� 17
10.1. Secondary Belt Scrapers - Parts Ordering List ������������������������������������������������ 18
10.2. Assembly Instructions And Reference Dimension Tables ��������������������������������� 19
10.3. Secondary Scrapers Installation Guide ������������������������������������������������ 20
10.4. Secondary Belt Scrapers - Parts Reference Drawing ����������������������������������������� 21
10.5. Secondary Belt Scrapers - Parts Reference Drawing Cont... ��������������������������������� 22
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 1 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 2 of 35 Version 8.0 – © 03/2018
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IT Manager:
Grant Ritson
Tel: +27 82 337 8162
email: grant@brelko.com
Brelko design and manufacture conveyor belt cleaning equipment for a trouble-free flow of
materials at transfer and load points. This is backed up by an installation and maintenance package
including a 24 hour call out service.
We have over 30 years experience as a supplier and advisor on spillage control to the bulk materials
handling industry and offer proactive and ongoing maintenance for preventative spillage control and
optimum belt cleaning.
We supply and service our products throughout the world, with branches in the United Kingdom
and the United States, our master distributors in Australia, Chile, Europe and Greece, and agents
located in Africa and more than 40 countries.
We are accredited with ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007 certification and
are members of the South African Institute of Materials Handling and Conveyor Manufacturers
Association Limited of South Africa.
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
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3. Disclaimer
Brelko Conveyor Products (Pty) Ltd hereby disclaims any liability for: damage due to contamination of the material; user’s
failure to inspect, maintain and take reasonable care of the equipment; injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Brelko’s liability shall be limited to repair or
replacement of equipment shown to be defective.
3.1. Safety Note
Observe all safety rules given herein along with owner and Government standards and regulations. Know and understand
lockout/tag-out procedures as defined by National Standards Institutes, National Standard for Personnel Protection - Lockout/
Tag-out of Energy Sources - Minimum Safety Requirements and Occupational Health and Safety.
3.2. The following symbols may be used in this manual:
DANGER Danger: Immediate hazards that will result in severe personal injury or death.
WARNING Warning: Hazards or unsafe practices that could result in personal injury.
CAUTION Caution: Hazards or unsafe practices that could result in product or property damages.
4. General Information
Brelko belt scrapers and ploughs are designed to operate with minimum maintenance. However, to maintain superior
performance some service is required. When the scraper is installed a regular maintenance program should be set
up. This program will ensure that the scraper operates at optimal efficiency and problems can be identified and fixed
before the scraper stops working. All safety procedures for inspection of equipment (stationary or operating) must be
observed. Secondary Scrapers operate at the discharge end of the conveyor and is in direct contact with the moving
belt. Only visual observations can be made while the belt is running. Service tasks can be done only when the conveyor
is stopped and by observing the correct lockout/tag-out procedures.
5. Handling
5.1. Receiving the goods
Check that the shipment contains all the products specified in the delivery note. If the goods do not match the delivery
note, if the goods show any transportation damage, list it on the freight bill. Describe the damage and the number of
wrong or faulty goods, and contact your supplier immediately.
Do not use defective parts under any circumstances. Claims must be made within 8 days from the arrival of goods.
The factory does not cover expenses caused by exchange of product when installation was not carried out according
to factory instructions.
5.2. Work Safety
Always use protective gloves and clothing. Always use a lifeline and soft-sole footwear when work will be carried out
on raised platforms. Before you move a scraper or plough, check that it is securely attached to the lifting equipment.
Always observe local safety regulations.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 4 of 35 Version 8.0 – © 03/2018
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WARNING
Turn off and lock out/tag out energy source according to local standards.
If equipment will be installed in an enclosed area, test gas level or dust content
before using a cutting torch or welding. Using a cutting torch or welding in an area
with gas or dust may cause an explosion.
5.3. Handling
When scrapers are unloaded from the transportation vehicle onto customer’s platform, place them on boards spaced
max 1m apart at a minimum of 5cm from the ground.
5.4. Storage
Scrapers can be stored unpacked or in transportation package. Scrapers must not be stored on top of one another,
protect the scrapers by storing them in a cool dry area on a flat surface.
5.5. Preparations for installing Belt Scrapers and Ploughs
Before installation, check all measurements and any of the other geometric design
6. Recommended Tools List
Tools List
1 PORT-A-PACK (OXY-ACETYLENE)
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 5 of 35 Version 8.0 – © 03/2018
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Tools List
1 5M TAPE MEASURE
2 ADJUSTABLE SPANNERS
1 STANLEY KNIFE
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 6 of 35 Version 8.0 – © 03/2018
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BRELKO ®
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Tools List
3M NYLON ROPE
1 JIMMY LEVER
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 7 of 35 Version 8.0 – © 03/2018
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MODEL E905 - PRIMARY BELT SCRAPER MODEL E915 - PRIMARY BELT SCRAPER
WITH TWIST TORSION MOUNT WITH TWIST TORSION MOUNT
MODEL E952- PRIMARY BELT SCRAPER MODEL E955 - PRIMARY BELT SCRAPER
WITH TWIST TORSION MOUNT WITH TWIST TORSION MOUNT
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 8 of 35 Version 8.0 – © 03/2018
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MODEL E105 - SECONDARY BELT SCRAPER MODEL E205 - SECONDARY BELT SCRAPER
WITH TORSION MOUNTINGS WITH STANDARD MOUNTINGS
MODEL E252 - COMPOSITE HEAVY DUTY SECONDARY BELT SCRAPER MODEL E255 - HEAVY DUTY PREMIUM SECONDARY BELT SCRAPER
WITH PARALLEL TORSION MOUNTINGS WITH PARALLEL TORSION MOUNTINGS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 9 of 35 Version 8.0 – © 03/2018
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BELT PLOUGHS
MODEL E405, E505, E505HD
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 10 of 35 Version 8.0 – © 03/2018
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8.3. Ploughs
BELT WIDTH RANGE
PRODUCT MOUNT TYPE
400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 2100 2400
MODEL E405 STANDARD ● ● ● ● ● ● ● ● ● ● ● ● ● ●
BLADE HEIGHT 100 150
MODEL E505 STANDARD ● ● ● ● ● ● ● ● ● ● ● ● ● ●
BLADE HEIGHT 100 150
MODEL E505HD STANDARD ● ● ● ● ● ● ● ● ● ● ● ● ● ●
BLADE HEIGHT 100 150
Polyurethane
1 Low abrasion, high impact, low / medium speed.
MODEL E105, E905, E915, E405, E505, E505HD
F.R.A.S. (Polyurethane)
2 (FIRE RETARDANT, ANTI STATIC) MODEL E105, E905, E915, E405, E505, E505HD
Low abrasion, high impact, low / medium speed.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 11 of 35 Version 8.0 – © 03/2018
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BRELKO ®
CONVEYOR PRODUCTS
Primary Scrapers
Secondary Scrapers
Standard Adjustable Mountings
Most commonly used, low cost. Manual adjustment for blade wear and correct
2 pressure against the belt.
Scraper models:
E105-S, E155-S, E205-S, E252-S, E255-S, and E705-S.
Belt Ploughs
Plough Mountings
Auto compensating for blade wear, varying belt thickness, ease passage of belt
fasteners.
E405 V-PLOUGH
“The above guidelines are not exhaustive or definitive; please contact us if in any doubt”
Note: Improper selection, installation & maintenance of scrapers could cause serious injuries, plant and equipment damage. Only use trained & qualified
personnel for these functions.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 12 of 35 Version 8.0 – © 03/2018
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FEATURES
APPLIES TO DESCRIPTION
Adjustable Brelko torsion twist tensioners allow the scraper to maintain a constant pressure on the
E905, E915, E955 belt. They are self adjusting and allow the scraper to deflect away from any obstruction as a significant
safety feature.
Specially formulated polymeric blades give maximum life, and keep the possibility of damage to belt
E905, E915, E952
repairs, splices and metal fasteners to a minimum.
E905, E952, E955 Patented V-base blade mounting makes blade changing quick and simple.
E905,E915, E952, Multi-blade construction allows individual blades to deflect for minor obstructions and adapt to belt
E955 profile.
E905, E915, E952,
Streamlined scraper construction prevents material build-up on the scraper.
E955
Ceramic or Tungsten blade holders with Boron Carbide (BC) and Tungsten Carbide (T3) inserts for long
E952
life.
E952 Compact torsion twist tensioners for easy adjustment.
E952 Low friction and heat generation.
E952 Robust construction for longer life.
Pre-tensioned blades restrict forward movement and reduces belt contact pressure for optimised
E955
cleaning, and extends belt life.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 13 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
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CONVEYOR PRODUCTS
SHAFT
ITEM APPLIES TO BELT WIDTH
DESCRIPTION SIZE LENGTH PART No.
No. PRODUCT (mm)
(mm)
A. Carrier Assembly including shaft, “V” track and end E905 Size 1 1200 400-500 2-8.1.1
stops. E915 Size 2 1500 600-750 2-8.1.2
Note: E915 Not Supplied with V-TRACK E955
Size 3 2000 900-1200 2-8.1.3
Size 4 2500 1350-1500 2-8.1.5
Size 4 3000 1650-2100 2-8.1.7
Size 5 3500 2400 2-8.1.8
B. Torsion twist Tensioner and mount assembly including ALL Size 2 N/A 400-750 2-2.3-1
bearing, bushes, mounting brackets and tensioner
Size 3 N/A 900-1200 2-2.3-2
units
(Belt Widths 1500 to 2400 require 2 Twist Tensioner Size 4 N/A 1350-2400 2-2.3-3
Units)
D. Optional / 3-Piece Shaft Assembly including inner E905, E955 Size 1 1200 400-500 2-8.1.1-3P-(BW)
carrier shaft, outer carrier shafts and off-set plates. E905, E952, Size 2 1500 600-750 2-8.1.2-3P-(BW)
E955
E905, E915, Size 3 2000 900-1200 2-8.1.3-3P-(BW)
E952, E955
E905, E915, Size 4 2500 1350-1500 2-8.1.4-3P-(BW)
E952, E955
E905, E915, Size 4 3000 1650-1800 2-8.1.4-3P-(BW)
E952, E955
E905, E915, Size 5 4000 2100 - 2400 2-8.1.5-3P-(BW)
E952, E955
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 14 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
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150 150
MODEL E955 BLADE
150
330
330
208
209
160
3
5
10°
20°
8/9 6
6 9a 9 7
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 16 of 35 Version 8.0 – © 03/2018
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FEATURES
APPLIES TO DESCRIPTION
ALL Patented V-Base blade mounting makes blade changing quick and simple.
Specially formulated polyurethane blades give maximum life, and keep the possibility of damage to belt repairs,
E105
splices and metal fasteners to a minimum.
E105 Patented blade design ensures optimum combination of flexibility and stiffness to adapt to belt profile.
Specially formulated composite blades give maximum life, and ensure accurate assembly and a clean running
E252
scraper.
Pre-tensioned blades restrict forward movement and reduces belt contact pressure for optimized cleaning, and
E205, E255, E705
extends belt life.
E205, E255, E705 Fully sealed construction of torsion holder prevents material build-up or ingress into the spring unit.
Twin arm design of the torsion holder prevents radial and lateral blade oscillations and only allows longitudinal
E205, E255, E705 blade movement thus ensuring uniform and constant blade contact with the belt, irrespective of variations in belt
thicknesses and surface conditions.
MOUNTING COMPONENTS
APPLIES TO DESCRIPTION
All metal components supplied standard as mild steel.
ALL
NOTE: For corrosive environments components can be supplied galvanized or stainless steel on request.
Brelko torsion mountings allow the scraper to maintain a constant pressure on the belt and greatly extend
ALL
adjustment intervals. Also available is the standard adjustable mounting.
Lightweight Nylon material used for the torsion holder ensures ease of handling, corrosion protection and
E205, E255, E705
minimum impact on belt surface after deflection.
Patented blade torsion holder and blade design incorporating a deflector skirt ensures accurate assembly and a
E205, E255, E705
clean running scraper.
E205, E255, E705 Robust construction for longer life.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 17 of 35 Version 8.0 – © 03/2018
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BRELKO ®
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SHAFT
ITEM APPLIES TO BELT WIDTH
DESCRIPTION SIZE LENGTH PART No.
No. PRODUCT (mm)
(mm)
A. Carrier Assembly including shaft, “V” track and end ALL Size 1 1200 400-500 2-8.1.1
stops. Size 2 1500 600-750 2-8.1.2
Size 3 2000 900-1200 2-8.1.3
Size 4 2500 1350-1500 2-8.1.4
Size 4 3000 1650-2100 2-8.1.4
Size 5 3000 2400 2-8.1.5
D. Optional / 3-Piece Shaft Assembly including inner ALL Size 1 1200 400-500 2-8.1.1-3P-(BW)
carrier shaft, outer carrier shafts and off-set plates. Size 2 1500 600-750 2-8.1.2-3P-(BW)
Size 3 2000 900-1200 2-8.1.3-3P-(BW)
Size 4 2500 1350-1500 2-8.1.4-3P-(BW)
Size 5 3000 1650-2400 2-8.1.5-3P-(BW)
E. Standard Mount Assembly - including clamp piece, ALL Size 1&2 N/A 400-750 2-3.1 / 2-3.2
nylon bushes, bolts, nuts and washers. Size 3 N/A 900-1200 2-3.3
Note: - Spindle to be ordered separately.
Size 4 N/A 1350-2400 2-3.4
F. Torsion Mount Assembly - including clamp piece, nylon ALL Size 1&2 N/A 400-750 2-2.1-1
bushes, bolts, nuts and washers. Size 3 N/A 900-1200 2-2.1-2
Note: - Spindle to be ordered separately.
Size 4 N/A 1350-2400 2-2.1-3
G. Spindle Assembly – including lock nuts. ALL Size 1 N/A 400-500 2-1.3
Size 2&3 N/A 600-1200 2-1.3
Size 4 N/A 1350-2400 2-1.4
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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Maintenance Manual - Page 18 of 35 Version 8.0 – © 03/2018
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DIMENSION TABLE - 1
STANDARD MOUNT TORSION MOUNT
SIZE 1 SIZE 2 SIZE 3 SIZE 4 SIZE 5 SIZE 1 SIZE 2 SIZE 3 SIZE 4 SIZE 5
E105 188 188 199 207 207 188 188 199 207 207
E205 179 190 179 190
A E252 210 217 217 210 217 217
E255 196 203 203 196 203 203
E705 147 147 147 147
E105 150 150 150 175 175 203 203 203 233 233
E205 150 150 198 203
B E252 150 175 175 161 190 190
E255 150 175 175 161 190 190
E705 150 150 196 196
C 300 350 300 350
D 12 16 12 16
E M30 M42 M30 M42
F 100 130 100 130
G 150 200 150 200
H 60 80 60 80
J 38.1 76.2 38.1 76.2
DIMENSION TABLE - 2
SIZE RANGE 1 2 3 4 5
BELT WIDTH 400 450 500 600 750 900 1050 1200 1350 1500 1650 1800 2100 2400
E105 3 3 4 5 6 7 8 9 10 12 13 14 17 19
E205 6 7 8 9
NO OF BLADES E252 6 7 8 9 10 11 13
E255 6 7 8 9 10 11 13
E705 4 4 5 6 7
E105 360 360 480 600 720 840 960 1080 1200 1440 1560 1680 2040 2280
E205 720 840 960 1080
DIM - X E252 900 1050 1200 1350 1500 1650 1950
E255 900 1050 1200 1350 1500 1650 1950
E705 400 400 500 600 700
DIM - Z 1200 1500 2000 2500 3000
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
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All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 20 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
180.5
163.3
160.4
156
H
SECONDARY SCRAPER NYLON SEE BLADE OPTIONS
BLADE OPTIONS C - POLYURETHANE BLADES
H - NYLON BLADES
X
3
A
SECONDARY SCRAPER - SINGLE PIECE CARRIER
B
1
MOUNTING OPTIONS:
MOUNT DIRECTLY ONTO CONVEYOR STRINGER or
CHUTE SIDE PLATE (SUPPORT CLEATS NOT SUPPLIED AS STANDARD) A
11
11
12
12
7
13
G 8
8 12 11
C
J
6 D
E
E F
H
F Ø20
G
STANDARD TORSION DOUBLE ARM
MOUNT MOUNT TORSION MOUNT
7 8
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 21 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
10 OPTIONAL OFFSET
PLATE
100mm
MIN
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 22 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
APPLICATIONS
APPLIES TO DESCRIPTION
E405 Designed to be installed in the trailing configuration on the inner surface return.
Alternative to the E405 where material can only be discharged on one side.
E505
For use on reversible belts.
E505HD For heavier duty applications..
FEATURES
APPLIES TO DESCRIPTION
ALL Unique track mounted scraping blade facilitates very easy and quick blade change.
ALL Specially formulated PU blades ensure maximum blade life and minimum belt wear.
ALL Can be mounted on the top, bottom or inside of the stringers.
E405 Unique hinged assembly results in compact packaging for easy transport and installation.
E405 Parallel tri-link mounting allows the plough to move freely thus maintaining constant contact with the belt
E405 Interlocking blades ensure no blade distortion at leading edge.
E505 For use on reversible belts
E505 Parallel dual-link mounting allows the plough to move freely thus maintaining constant contact with the belt.
E505 Unique bolted assembly results in compact packaging for easy transport and installation.
E505 Universal swivel mounting allows the plough to be set to scraper to either side of the belt.
MOUNTING COMPONENTS
APPLIES TO DESCRIPTION
All metal components supplied standard in mild steel.
ALL
NOTE: For corrosive environments components can be supplied galvanized or stainless steel on request.
ALL Universal Mounting Options.
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 23 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
G. Safety Chain Assembly - 1mtr- E405 Size 1, 2 & 3 400 - 2400 2-4.7
H Side Blades (L & R) E405 100mm 400 - 0750 2-4-(Specify Belt Width)
150mm 900 - 2100 2-4-(Specify Belt Width)
I Standard Carrier Assembly E505 Size 1 400 - 0750 020-740-(Please Specify Belt
E505HD Size 2 900 - 1350 Width)
Size 3 1500 - 2100 020-740-(Please Specify Belt
Width)
020-740-(Please Specify Belt
Width)
J Standard Stringer Mount Assembly, including Link E505 400 - 2400 020-320-0130
Arms, Mounting Plates and Swivel Brackets.
K Optional Heavy Duty Mount Assembly, including E505 Size 2&3 400 - 1050 020-140-0040
Spindles assembly, Spindle Bracket & Mounting E505HD
Size 4 1200 - 2400 020-140-0041
Plates.
M Optional Heavy Duty Deflector Plate E505HD 400 - 2400 020-740-002(Please Specify Belt
Width)
N Optional Spindle Assembly including Lock Nuts. E505 Size 2&3 400 - 1050 2-1.3
E505HD
Size 4 1200 - 2400 2-1.4
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 24 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 25 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 26 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
E405 ASSEMBLY
D
Blade wear level
1
A
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 27 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
5
9
11
10
3
A
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 28 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 29 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 30 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
Poor cleaning Scraper over-tensioned Adjust to correct pressure - refer installation instruction
performance Scraper installed in wrong location Verify dimension - refer installation drawing
Tension on scraper too high/low Adjust to correct tension - refer installation instruction
Scraper not located correctly Check scraper location for correct dimensions
Blade attack angle incorrect Check scraper location for correct dimensions
Rapid Blade Wear
Option: switch to alternate scraper tip grade (contact Brelko for
Material too abrasive for blade
available options)
Centre wear on Blade smaller than material path Add additional blade to match material path
blade (smile effect) Tension on scraper too high/low Adjust to correct pressure - refer installation instruction
Scraper running on empty belt Use a spray pole when the belt is empty
Vibration or noise
Scraper tension too high/low Adjust to correct pressure or slight adjust to diminish
Scraper locking bolts not secure Check and tighten all bolts and nuts
Scraper not square to head pulley Verify dimension - refer installation drawing
Scraper tension not set correctly Ensure correct pressure/increase tension slightly
Scraper being
pushed away from Sticky material is overburdening scraper Increase pressure; add primary (head pulley) scraper
pulley
Scraper not set up correctly Confirm location dimensions are equal on both sides
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 31 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 32 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
Vibration or noise Plough not located correctly Fit flat return Idlers ahead and behind Plough
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 33 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
Notes:
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 34 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com
BRELKO ®
CONVEYOR PRODUCTS
Head Office
South Africa
Brelko Conveyor Products (Pty) Ltd
16 Harries Street, Reuven Extension 1, Booysens, Johannesburg, South Africa
Website: www.brelko.com, E-Mail: sales@brelko.com, Tel: +27 11 013 4000
Branches
United States of America
Brelko Conveyor Products Inc.
Telephone:+1 303 544 0817, Telefax: +1 303 544 0818
Mobile: +1 720 771 4035, E-mail: sales@brelko.us
United Kingdom
Simm Conveyor Services LTD
Telephone: +44 170 981 8511, Telefax: +44 170 981 2557, E-Mail: info@simm-conveyors.co.uk
Agents: Africa
Botswana
Etuba
Mobile: +267 297 2305, E-Mail: admin@etuba.com
DRC
Mickem Consulting
Telephone: +243 812 666 404, E-Mail: mickemconsulting@gmail.com
Ghana
Alshtech
Telephone: +233 30 330 4231, Mobile: +233 26 283 3604, E-Mail: info@alshtech.com
Namibia
Sepp Thalmaier
Telephone: Windhoek +264 61 225 808, Oranjemund: +264 63 233 111
Telefax: +264 63 232 015, E-Mail: info@seppthalmaier.com
Zambia
Conveyor Engineering & Equipment
Mobile: +260 96 811 1646, +260 97 729 6288, E-Mail: andy.mtonga@conveyoree.com
Zimbabwe
Hilmax
Telephone: +263 77 213 4610/1/2/3, Telefax: +263 4 620 670, E-Mail: info@hilmax.co.zw
Chile
Mantex
Telephone: +56 2 212 9475, Telefax: +56 2 212 8260, E-Mail: proyectos@mantex.cl
Europe
OFC - Optim’ For Conveyors
Telephone: +32 69 64 74 38, Telefax: +32 69 64 74 41, E-Mail: info@ofc-eu.com
Greece
Solergon Ltd.
Telephone: +30 210 86 75 229, E-Mail: solergon@otenet.gr
Mexico
Construmac
Telephone: +52 55 53 281 700, E-Mail: atencionaclientes@construmac.com
Saudi Arabia
Synergies Tech
Telephone: +971 4 4275069, Telefax: +971 4 4324256, E-Mail: shadab@synergies-group.com
United Kingdom
Millenium Conveyor Services LTD
Telephone: +44 191 456 5700, Telefax: +44 191 456 3300
All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold.
Primary, Secondary and Ploughs - Product, Installation and
Maintenance Manual - Page 35 of 35 Version 8.0 – © 03/2018
P.O. Box 62392 Marshalltown 2107 Tel: +27 11 013 4000 Fax: +27 11 013 4150 E-Mail: sales@brelko.com Web: www.brelko.com