HL - Manual Sorotec

Hobby Line
Operation manual
MPF.HL1.4530
MPF.HL1.6045
MPF.HL1.7545
MPF.HL1.10560
SOROTEC GmbH Tel.: +49 (0) 7227-994255-0
Withig 12 Fax: +49 (0) 7227-994255-9
77836 Rheinmünster E-Mail: sorotec@sorotec.de Web: www.sorotec.de Version 1.3.0
Hobby Line
Operation manual
Contents
Preliminary remarks �� 4

Symbols used�� 4
Observe the safety instructions!�� 4
Compliance with the Machinery Directive �� 4
Imprint �� 5
1. Introduction�� 6
2. Intended Use �� 6

2.1 Machining in space�� 6
2.2 Operating limits �� 6
2.3 Disclaimer of liability�� 6
3. Safety instructions �� 7

3.1 Personal protective equipment�� 7
3.2 Safe clamping of the workpieces�� 7
3.3 Emergency stop�� 7
3.4 Explosion protection�� 7
4. Technical Data�� 8
4.1 Main dimensions �� 8
4.2 Machine parameters�� 9
5. Installation and connection �� 10

5.1 Identification of the danger area�� 10
5.2 Installation�� 10
5.3 Cabling�� 10
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Hobby Line
Operation manual
6. Operation��11
6.1 Personal requirements�� 11
6.2 Software�� 11
6.3 Clamping workpieces�� 12
6.4 Chip extraction�� 12
7. Maintenance�� 13
7.1 Cleaning�� 13
7.2 Lubrication�� 13
8. Troubleshooting �� 16
8.1 Step losses�� 16
8.2 Unintentional standstill�� 16
9. Dismantling and disposal�� 17

9.1 Provisions�� 17
9.2 Recycling and upcycling�� 17

Hobby Line
Operation manual
Preliminary remarks
Symbols used
Attention!
Warning of dangers to health and physical integrity. In extreme cases, non-compliance can also lead to
death.
Warnings are also given about dangers to the machine or the workpieces processed on it. Failure to do so
can result in damage or malfunction.
Dangerous voltage!
Warning of dangers to health and physical integrity due to electrical voltage.
In extreme cases, non-observance can lead to death.
Note:
Notes and important information that are not warnings are marked with this symbol and in italics.
Observe the safety instructions!
Attention!
Before starting up the CNC machine, it is essential that you read the safety instructions in Chapter 3 of this
manual. Always keep the manual close at hand near the machine.
Compliance with the Machinery Directive
The basic module of the Hobby-Line consists of the mechanics, the axis drives, the controller and a milling
motor. After assembly, the base module represents an „incomplete machine“ in the sense of the Machinery
Directive. For safe operation in accordance with the rules of the Machinery Directive, the base module must be
supplemented with the „Electrical personal protection“ and „Enclosure“ modules available from Sorotec. Alter-
natively, the supplement can be made with your own equivalent resources. The machine must not be put into
operation without supplementing and checking the safe function of all devices.

Hobby Line
Operation manual
Imprint
Manufacturer:
SOROTEC GmbH Tel.: +49 (0) 7227-994255-0

Withig 12 Fax: +49 (0) 7227-994255-9
77836 Rheinmünster E-Mail: sorotec@sorotec.de Web: www.sorotec.de
© 2021 Sorotec GmbH

Reprinting, duplication or translation, even in extracts, is not permitted without the written consent of Sorotec
GmbH. Sorotec GmbH expressly reserves all rights under copyright law.
Technical changes reserved.
Made in Germany.

Hobby Line
Operation manual
1. Introduction
The Hobby-Line from Sorotec is a series of CNC portal milling machines for private users. The concept with
comparatively simple assembly, high-quality components and a selection of recommended components for
completion, which is intensively supervised by the manufacturer, is aimed in particular at beginners and is inten-
ded to create the lowest possible access to CNC technology at reasonable costs, but without having to accept
questionable stability.
The Hobby-Line is offered in four sizes, with the available work surface as the eponymous identifier:
Hobby-Line 4530 S 450 x 300 mm

Hobby-Line 6045 M 600 x 450 mm
Hobby-Line 7545 L 750 x 450 mm
Hobby-Line 10560 XL 1050 x 300 mm
The basic structure of aluminum profiles with a cross-section specially developed for the Hobby-Line, the roller
guide of the axes and the drive via ball screw spindles and stepper motors of the standard size NEMA 23 is the
same for all variants. A wide range of accessories is available to optimize the finished machine for a specific
application.
The bandwidth of possible uses ranges from 2D milling in wood and plastics to film cuts and complex 3D tasks.
The machines in the Hobby Line are not designed for processing steel and for professional use in trade and
series production.
2. Intended Use
2.1 Machining in space
Like all CNC-controlled portal machines, the Hobby-Line is also designed to machine the workpieces clamped
on the work surface with a program-controlled tool that is guided in space along three mutually independent
axes.
In the vast majority of cases, the tool is an electric work spindle with a clamped milling cutter or engraving stylus
for processing wood and plastic. Another application is film cuts with a drag knife. In principle, the use of a laser
as a tool is also possible, but is expressly forbidden due to the special dangers involved!
Depending on the type of control, the machine can be supplemented with a fourth axis in order to expand the
range of applications to include rotary machining, for example.
2.2 Operating limits
The maximum power of the milling spindle used should not exceed 1.1 kW. The maximum diameter of the mil-
ling cutters used must not exceed 3.175 mm (1/8“). The milling cutters must be approved for a speed of at least
25,000-1.
2.3 Disclaimer of liability
Sorotec is not liable for personal injury or property damage caused by any use other than the intended, improper
handling or disregard of the safety regulations.

Hobby Line
Operation manual
3. Safety instructions
Attention!
It is essential that you read the safety instructions carefully before starting up the CNC machine.
3.1 Personal protective equipment
Milling makes a lot of noise! Be sure to wear suitable hearing protection!
Milling produces sharp-edged, quickly flying chips! Be sure to wear protective goggles!
However, do not wear protective gloves under any circumstances. Gloves can get caught in the running cutter,
serious hand injuries are possible. For the same reason, avoid loose clothing such as open shirt sleeves, loose
jewelry (chains) and open, long hair!
3.2 Safe clamping of the workpieces
Make sure that the workpieces to be machined are firmly seated so that they can withstand the forces to be
expected without a doubt. Workpieces or parts thereof that are torn away can be thrown out of the machine at
great acceleration and cause serious injuries. Please also note the information in Section 6.3.
3.3 Emergency stop
The emergency stop switch must be easily and safely accessible at all times on the machine or in the imme-
diate vicinity. Several switches, for example also for the door of an enclosure, can be connected in series in the
emergency stop circuit.
3.4 Explosion protection
It is forbidden to operate the machine in an potentially explosive environment.

Hobby Line
Operation manual
4. Technical Data
4.1 Main dimensions
E
F
D
G
C
L
B
A
Länge
Length Breite
Width
450 600 750 1050 300 460 610 Alle
A 547 707 857
B 533 693 843
C 454 614 764
D 303 463 613
E 202
F 239
G 140
H
H 683
I 691 841 991 1291
J 631 781 931 1231
K 453 603 753 1053
L 359 519 669
J
i
Machine parameters HOBBY LINE
Mechanical properties
TYPE: HOBBY LINE 4530 HOBBY LINE 6045 HOBBY LINE 7545 HOBBY LINE 10560
www.sorotec.de
Travels mm: X: 300 | Y: 450 | Z: 140 X: 460 | Y: 600 | Z: 140 X: 460 | Y: 750 | Z: 140 X: 610 | Y: 1050 | Z: 140
Hobby Line
Clamping surface mm: X: 355 | Y: 610 X: 515 | Y: 760 X: 515 | Y: 910 X: 665 | Y: 1210
Passage under portal: Z: 240 Z: 240 Z: 240 Z: 240

4.2 Machine parameters
Installation dimensions: L: 670 | W: 550 | H: 650 L: 820 | W: 680 | H: 650 L: 970 | W: 680 | H: 650 L: 1270 | W: 860 | H: 650
Operation manual
Ball screws: X: 16 x 10 mm | Y: 16 x 10 mm | Z: 12 x 4 mm | Tolerance class T07 | HIWIN | 2% pre-tensioned by special balls, so there is no play
Repeatability: approx. +/- 0.02 mm
Weight w/o accessories: approx. 18 kg approx. 21 kg approx. 28 kg approx. 36 kg
Linear guides: Roller guides, with ball bearings, on inserted steel shafts
Clamping plate: Optional MDF or aluminum T-slot plate
Software parameters
Steps / revolution: X: 1600 | Y: 1600 | Z: 1600 *1)
Steps / mm: X: 160 | Y: 160 | Z: 400 *1)
Page 9/17
X: 83,3 mm/s or 4 m/min | Y: 83,3 mm/s or 4 m/min X: 66,7 mm/s or 3 m/min | Y: 66,7 mm/s or 3 m/min
Max. Feed speed:
Z: 40 mm/s or 2,4 m/min *2) Z: 40 mm/s or 2,4 m/min *2)
Acceleration mm/s²: X: 300 | Y: 300 | Z: 200 *2)
*1) with 1600 micro steps of the power amplifier (recommendation for Estlcam).
Remarks:
*2) with 36 V supply voltage and high-quality power amplifiers.
SOROTEC GmbH Tel.: +49 (0) 7227-994255-

Wit77836 Rheinmünster E-Mail: sorotec@sorotec.de
Withig 12 Fax: +49 (0) 7227-994255-9 Web: www.sorotec.de Version 1.0 January 2021
V 1.3.0
Hobby Line
Operation manual
5. Installation and connection

5.1 Identification of the danger area
The moving parts of the machine must not be able to collide with the environment. In addition, space up to a dis-
tance of 1.5 m around the machine is considered a danger area. The danger area must be marked appropriately,
for example with colored lines on the floor and danger notices (signs).
5.2 Installation
The portal milling machine must be set up indoors; the ambient temperature must be between 15 and 35 ° C
when the machine is in operation. Avoid getting wet and damp.
Note:
Condensation - the precipitation of water from the humidity on cold machine parts - is an often neglected danger
for mechanics and electronics. Avoid cooling the place of operation below the dew point.
Place the machine on a stable, straight and level table that can divert the forces into the ground without moving.
Attention!
Make sure that the rubber feet of the machine have a non-slip position. In connection with their own
weight, the rubber feet provide protection against slipping and “wandering”, which in the worst case can
lead to a fall and serious damage to the machine.
5.3 Cabling
The correct wiring of the Hobby Line portal milling machines is described in separate instructions. The instruc-
tions for the controller used provide further information. Pay particular attention to the instructions for earthing
the machine and control.
In addition, check from time to time - for example as part of the lubrication process - the intactness, especially of
the cables routed in drag chains, and that the connections are secure and free of corrosion.

Hobby Line
Operation manual
6. Operation
6.1 Personal requirements
The user of the machine must have understood the basic function of all subsystems of the CNC portal milling
machine (mechanics, tools, controls and software) and be familiar with the dangers.
Attention!
Untrained persons may not work with the machine.
Children are not considered to be instructable and are not allowed to stay in the danger area.
The machine must not be operated after taking substances that impair perception and reaction (alcohol,
drugs, medication with a corresponding warning notice, ...).
6.2 Software
The core of the operation is the software used to operate the control. For details, please refer to the manuals of
the respective manufacturer.
The choice of software has a major impact on the hardware required for control. Sorotec recommends Be-
amicon2 Basic or for the machines in the Hobby Line and offers sensibly put together complete packages as
accessories.

Hobby Line
Operation manual
6.3 Clamping workpieces
Attention!
Never try to hold a workpiece loosely in the machine by hand! Not even with the help of tools such as
pliers! Serious injuries can result.
Any material, regardless of its size and nature, must be firmly anchored on the machine for processing.
This „clamping“ must be designed in such a way that it can withstand all forces that are likely to occur during
machining.
Attention!
The clamping tools must not be in the way during processing (risk of collision!) and they must not have
any tendency to loosen under vibration.
In the simplest case, the effective clamping of a workpiece consists of a fixed screw connection with a sacrificial
plate made of wood, which in turn is firmly connected to the machine. Other clamping devices are, for example,
machine vices, centering vices, clamping claws with screws and stair blocks as well as special toggle clamps
and vacuum tables. When producing series, it can make sense to build a clamping device with stops to save
time, which repeatedly fixes the material in precisely the same position.
6.4 Chip extraction
When milling wood, large amounts of chips and dust are usually produced. The machine therefore has to be
stopped again and again in order to suck up the chips. A chip evacuation system that surrounds the milling cutter
is therefore highly recommended when working with wood frequently. For this purpose, Sorotec offers a wide
variety of brush shoes with a connection for a vacuum cleaner hose to match most milling spindles.

Hobby Line
Operation manual
7. Maintenance
7.1 Cleaning
After each use, clean the portal milling machine from dust and chips with a vacuum cleaner (makeshift with a
large, soft brush). Greasy residues on the mounting surface can be removed with a cloth and benzine or brake
cleaner. However, keep these resources away from all parts of the axis guides and the drive.
The flat parts made of aluminum do not require any special care.
7.2 Lubrication Note:
With normal use, the portal milling machine should On the subject of lubrication
be lubricated every six months, but at the latest af- there is a video tutorial:
ter twelve months. To do this, proceed as follows: https://youtu.be/mlZTcE045v0
All axes
• When removing excess grease, wipe the precision shafts of the roller guide with a rag to counteract the
build-up of flash rust.
X axis
• Remove the Z-axis reference angle.

• Remove the end plate of the Z-axis with the milling spindle installed in it.
• Loosen the spindle-side clamping screw in the drive coupling of the Z-axis.
• Lift the guide profile of the Z-axis up and out of the roller guide.
• Lubricate the spindle nut of the X-axis with a grease gun, as shown in Figure 1.
• Remove excess fat with a rag.
• Build the Z-axis parts back into place.
Fig. 1: Lubricating the X-axis

Hobby Line
Operation manual
Y axis
• Remove the top screws of the cover profiles at the front and back.
• Loosen the lower screws and open the covers.
• Lubricate the spindle nuts of the Y-axis as shown in pictures 2 and 3.
• Close and screw on the covers.
Fig. 2: Lubricating the Y-axis on the left
Fig. 3: Lubricating the Y-axis on the right

Hobby Line
Operation manual
Z axis
• Lubricate the spindle nut of the Z-axis as shown in Figure 4.
Fig. 4: Lubricating the Z-axis
Note:
As a grease gun, we recommend the “Mini grease gun” set from the Sorotec online shop (item no. SM.00018).
The machine kit also includes a thinner pipe with a slimmer nozzle. These parts fit every commercially available
grease gun.
Common multi-purpose grease is sufficient to lubricate the spindle nuts.
The guide rollers are encapsulated and permanently lubricated. Lubrication is neither possible nor necessary.

Hobby Line
Operation manual
8. Troubleshooting
Symptoms Causes Remedy
8.1 Step losses
Shifting the work Mechanical blo- Check axes for
area cking due to sluggishness. If
sluggish axes or necessary, loosen
Stair formation on collision the couplings.
edges
Incorrect parame- If the cause is
Random wander- ters in software, known: Paramete-
ings next to the resulting in exces- rise tamer accele-
contour sive accelerations ration values.
Incorrectly installed Correct assembly

reference switches of the reference
without sufficient switch with suf-
braking distance ficient braking
distance behind
the switching point
to avoid a colli-
sion with the stop
during reference
travel.
8.2 Unintentional standstill

Machine does not Broken connection Check connection
start to control
Erroneously pres-
sed emergency Check emergency
stop stop switch
Blocked door Check door switch

switch
Software error

Hobby Line
Operation manual
9. Dismantling and disposal

9.1 Provisions
The portal milling machine contains many valuable raw materials, especially high-quality alumi-
num. Under no circumstances does the milling machine or parts of it belong in the residual waste.
When disposing of the product, please observe the regulations applicable in your country and all
relevant environmental protection standards.
9.2 Recycling and upcycling
At the end of its service life, it makes sense to roughly dismantle the portal milling machine in order to sort the
components according to material class for easier recycling. The aluminum parts of the frame structure, the drive
spindles and guide elements made of steel, as well as the electrics, each result in a separate group of materials.
Note:
The continued use of components that are still functioning, such as stepper motors or the control in another
machine, is definitely worth considering. Sorotec sees progressive environmental protection in this and will be
happy to advise you on the specific options.
Take the remaining parts to a specialist company for final scrapping. In Germany, for private individuals these
are the recycling centers, commercial users contact a raw material dealer or recycling company.

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Hobby Line

Compliance with the Machinery Directive ������������������������������������������������������������������������������������� 4

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Warning of dangers to health and physical integrity due to electrical voltage.

In extreme cases, non-observance can lead to death.

Observe the safety instructions!

Compliance with the Machinery Directive

www.sorotec.de Page 4/17 V 1.3.0

SOROTEC GmbH Tel.: +49 (0) 7227-994255-0

© 2021 Sorotec GmbH

Technical changes reserved.

www.sorotec.de Page 5/17 V 1.3.0

Hobby-Line 4530 S 450 x 300 mm

2.2 Operating limits

2.3 Disclaimer of liability

www.sorotec.de Page 6/17 V 1.3.0

3.1 Personal protective equipment

Milling makes a lot of noise! Be sure to wear suitable hearing protection!

3.2 Safe clamping of the workpieces

3.3 Emergency stop

3.4 Explosion protection

It is forbidden to operate the machine in an potentially explosive environment.

www.sorotec.de Page 7/17 V 1.3.0

Passage under portal: Z: 240 Z: 240 Z: 240 Z: 240

Repeatability: approx. +/- 0.02 mm

Weight w/o accessories: approx. 18 kg approx. 21 kg approx. 28 kg approx. 36 kg

Clamping plate: Optional MDF or aluminum T-slot plate

Steps / revolution: X: 1600 | Y: 1600 | Z: 1600 *1)

Steps / mm: X: 160 | Y: 160 | Z: 400 *1)

Acceleration mm/s²: X: 300 | Y: 300 | Z: 200 *2)

SOROTEC GmbH Tel.: +49 (0) 7227-994255-

5. Installation and connection

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Untrained persons may not work with the machine.

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6.4 Chip extraction

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7.2 Lubrication Note:

• Remove the Z-axis reference angle.

Fig. 1: Lubricating the X-axis

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Fig. 2: Lubricating the Y-axis on the left

Fig. 3: Lubricating the Y-axis on the right

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• Lubricate the spindle nut of the Z-axis as shown in Figure 4.

Fig. 4: Lubricating the Z-axis

Common multi-purpose grease is sufficient to lubricate the spindle nuts.

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Incorrectly installed Correct assembly

8.2 Unintentional standstill

Blocked door Check door switch

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9. Dismantling and disposal

9.2 Recycling and upcycling

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Compliance with the Machinery Directive �� 4