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ISUZU 4HK1X/6HK1X Tier 3

ISUZU MOTORS LIMITED


Off-highway Powertrain Operation Dept.

HITACHI CONSTRUCTION MACHINERY CO., Ltd

1.

2.
3.
4.
5.

6.
7.

Tier2 Tier3 .
Tier2 Tier3 .


/
/




a ECM ( )
b
c
d
e
f
g EGR ( )





DTC
DTC ( )

ECM ( )



Tier3

1. .
.

.
ISUZU .
.
2. .
: ECM ( )
.
3. EGR ( )
ISUZU .
ISUZU
.

.


Tier2

Tier2

Stage2

NOx+HC 6.6
CO 3.5 / PM 0.2

Tier2

NOx+HC 6.6
CO 5.0 / PM 0.3

Stage3-A

NOx 6.0 / HC 1.0 Tier-2


CO 5.0 / PM 0.3

NOx 7.0 / HC 1.3


CO 5.0 / PM 0.4
Stage3-A

Tier-2

NOx+HC 4.7
CO 5.0 / PM 0.4

NOx+HC 7.5
CO 5.5 / PM 0.6

Tier-3

Stage3-B

Nox+NM HC 4.0
CO 5.0 / PM 0.03

interim NOx + HC 4.7


Tier4 CO 5.0 / PM 0.03

NOx+HC 4.0
CO 3.5 / PM 0.025
NOx+HC 4.0
CO 5.0 / PM 0.025
Stage3-B


EPA


Stage3-B
Tier-4

NOx 3.6 / HC 0.4


CO 3.5 / PM 0.17
Tier-3

56kw
Stage3-B

NOx+HC 4.0
CO 5.0 / PM 0.3
Stage3-A

interim
Tier4

NOx+HC 4.7
CO 5.0 / PM 0.4

NOx+HC 4.0
CO 3.5 / PM 0.2

NOx 7.0 / HC 1.3 Tier-2


CO 5.0 / PM 0.4
NOx 8.0 / HC 1.5
CO 5.5 / PM 0.8

NOx+HC 4.0
CO 5.0 / PM 0.3
Tier3

Stage3-A

Tier-3

Nox+NMHC 4.0
CO 3.5
PM 0.03

interim
Tier4
Tier3

NOx 8.0 / HC 1.5


CO 5.5 / PM 0.8

NOx 6.0 / HC 1.0


Tier-2
CO 3.5 / PM 0.2

interim
Tier4

Tier3

NOx 6.0 / HC 1.0


CO 5.0 / PM 0.3
Stage2

NOx+HC 4.0
CO
3.5
PM
0.2

NOx+HC 7.5
CO 5.0 / PM 0.4

NOx 6.0 / HC 1.0


CO 3.5 / PM 0.2
Stage2

Stage2

Tier3

Tier2

Tier2

interim
Tier4

Tier3

NOx+HC 6.4
CO
3.5
PM
0.2

NOx 3.6 / HC 0.4


CO 5.0 / PM 0.2
Tier-3

NOx 4.0 / HC 0.7


CO 5.0 / PM 0.25

Tier-3

NOx 4.0 / HC 0.7


CO 5.0 / PM 0.3

Nox 6.0 / HC 1.0


CO 5.0 / PM 0.4

EC STAGE-III
" Stage-III (2006)"
Isuzu .


Tier3 ( 75130 )
ECStage - A
751302007)
JPN Tier-3
75130 (2007)

Tier-2
75130 (2003)

0,3

( )
/ )

0,2
Tier-4
(2012)
0,1
EC Stage-B
(2012)
.

(/ )

NOx ( )+ HC (): 40 %, PM ():


Tier-2,
2006 .: PM () 30% , EPA, EC T-3

,
EGR =

EGR

EGR
EGR

EGR

R
EG



..


--

--


..


( 75130 )

Tier 2

Tier 3 160

70 M

EGR

.
Tier 3

Tier 2

.
JPN Tier-3 ()

NOx ( )+ HC() /

(130 )
CA
( )

0.350

240

0.300

230

10-15% EGR

0.250

PM () ; /

; /

220


PM: 0,20
0.200

0.150

210

CA
(
)

EGR
+ CA

200

0.100

0.050

0.000
2.00

190


10 - 15% EGR

180

NOx+HC: 4.0
2.50

3.00

3.50

4.00

4.50

5.00

5.50

170
6.00

NOx ( )+ HC() /

; /.

EGR
+ CA

Tier 3

1.

Tier 2

2.

3.

4.

EGR (
)

4HK1

4HK1X
, 4, 4-,

147/2100, 12,6/2000
(//)

686/1500, 677/1500
(//)


4 . , . 115 125

()

5
()


17,5

(
)

//
()
()

3,23 (468)/200
1043,28291011,8
478
1-3-4-2


(
)

4HK1X

() 13,0 20,5


()

14
,

2


24-50


(EGR)

(-)
(-)

()

24 - 5,0
RHG6 (IHI)


82

6HK1

6HK1X
, 4, 6-,

/./
//

()
()

208/1900
1125/1500
6 : .115*
125
7 790
17,5


(
)

//
()
()

304(441)/200

6HK1X

()

28 38
()



14,5
,

1356,5995,41178
650
1-5-3-6-2-4


(
)


24-120


(EGR)

(-)
(-)

()

24 - 5,0
RHF-55 (IHI)


82

6HK1X ZW ZX-3
1.
2.
3.
4.

5.

6.

ZW:
:
( )

ECM ( ) :

ZX:
ZW:
: ZW
TCM

ZW:

EGR

( )


6BG1 4HK1

.
. 5


( )

(
)
4
( ,
,
)

.
. 5

/ : 80/64

6BG1TC

( ,
)

/
: 82/73 (
)

4/6HK1TC


( )

6B
6B

4/6H
4/6H


6BG1T

4HK1X/6HK1X

- MoS2 ( )

-
-
-
-


(
Tier4 )
6BG1T 1204 ( )
4HK1X 1020( )

6BG1T
4HK1X


184




4-


ZX200 ZX200-3
ZX200 ZX200-3
PZX200

400

BGTC

800

PZX200 4HK1X
ZX200

350

()

900

PZX200 HK1X

BG1TC

700

300

600

250

500

200

400

150

300

100

200

50

100

0
800

1000

1200

1400

1600

1800

, /

2000

0
2200

()

450

4HK1X
(4HK1X 6BG1TC)

*** ***


6BG1TC ( .)

(
), ()

100
98
96
94
92
90

4HK1X-016

- - - - -

5 ,

6BG1TC

88
86
84
82
80
78
76
600

800

1000

1200

1400

1600

1800

2000

2200

(/)

2400

2600

6B G 1TC

6HK1X
(6HK1X 6HK1TC Tier2)

. .. . . (. ., )


*** ***
100
98
96
94
92
90
88
86
84
82
80
. .
78
.
76

. 1400
600 800 1000
1200
.

61
. 61- Tier2 ( .)

-------
61-Tier3
.
-------

61-Tier2
. 5
,
6HK1TC-Tier-2

1600 1800

2000 2200

(./)


(4HK1X 6BG1TC)

()

10,0

(G)

9,0

4HK1

4HK1

6BG1
:
6BG1
1)

:
2) 1)

2)

3)


3)

8,0
7,0
6,0
5,0
4,0
3,0
2,0
1,0
0,0
800

1000

1200

1400

1600

1800

2000

2200

(./)

2400

2600


(4HK1X 6BG1TC)

. ()

1000

.
LOC ( ):
6BG1TC - 48,3 3/
4HK1X - 18,1 3/.

6BG1TC
132 /2150 ./
48,3 3/

4HK1X (TC)
140 /2100 ./
18,1 3/


(ZX)


(ZW220 ZW250)

6H
4H

(6HK1)

1.

(ECT)
2.
3.

4.

5. CKP (
)
6. CMP (
)
7. EGR (

)
8. SCV (
)
9. FT (
)
10.

11.

12.
13.

(4HK1)

(6HK1)


TWV:

TWV:


, ,
, ,
, .
ECM ( )
( , ),

.
ECM ( )
,
.
,

,
,

4HK1X/6HK1X Tier3

(NOx )

()

()

NOx

ECM ( )
( 4HK1)


4HK1/6HK1
(NM1V1-E-ENG-T)

)
( 6HK1)

4HK1/6HK1
(NM1V1-E-ENG-T)




1-88

GG

,
,

. . .
.



ECM
( )






EGR


QOS ( )

CAN ( )

ECM
( )
y\x

0
-
10
3/
15

40
45
75
85
95
120
150

. ., ./
0 400 550
50
30
30
50
30
30
50
30
30
50
30
30
50
40
40
50
50
50
50
50
50
50
50
50
50
50
50

600
40
40
40
40
40
50
50
50
50

700
50
50
50
50
50
50
50
50
50

950
65
50
50
65
65
65
65
65
65

. 100
.
.,
50

975 1020 1030 1070 1090 1200 1300


80
80
85
85
90
90
90
80
80
85
85
90
90
90
80
80
85
85
90
90
90

80
80
85
85
90 .90
90
:
80
80
85
85
90
90
90
. . . .
80
80
85
85 .
90 .
90 .
90
..

.
.
.
80
80
85
85
90
90
90
., . . ..
80
80
85
85
90
90
90
80
80
85
85
90
90
90

100-150
50-100
0-50

315
130
4000

2000

1425

1090

950

. ., ./

-
,
./

. .


.
ON (.)
.
"N1
(./)

- .
. .

. . .

4HK1/6HK1 N1 = 550 ./.

mm3/st
3
( / )

ECM ( )

(deg C)

( )



, 3/

ECM ( )

()


, 105,
100

, 3/

100

105
Engine Coolant
Temp.

QOS ( )
ECM ( ) , (,

, ) .
QOS ( )
. ON ()
ECM ( )
(ECT)
, .
.

Pre-Heat Time

. .
.

( )
ECU ( )
(CAN)
MC
ECM

ICF

ICF

CAN

CAN

:

MC

Dr. ZX

CAN

ECM

Tech2

(SCV)

Supply Pump


ECM

SCV

4H 6HK1(SCV)

HK1HP3)

HKHP)


1.
2.
3.
4.
5.
6.
7.SCV (
)
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

(SCV)

SCV

( )


, ECU
( ) CSV
( )

,
.

1.
2.
.
(
)
.
(
)

1.
2. (SCV)
3.
4. (. .
)
5. (. .
)

(SCV)
1.

2. . . (SCV)

3.
SCV
( )
, ,
,

.

SCV

( )
, ,
,
.
.


H (HP3)

.
.SCV

:
:

:
:

H (HP4)

:
:

:
:


,
.
() ,
.

200

30

160

- (3)

100 150

70 90

30 60 a

. . . (./)

6HK1

160 a

30 a
900./

2000 ./


(./)


( )


( )


( )

Common
rail pressure

sensor

.
.


-- ( ) --

1
2


-- ( ) --

1
2


-- --

1
2


-- --

1
2


-- --

1
2



(
118 ).


.

1.
2.
3.

4HK1


15 A

130

CKP ( ),
CMP ( )

CMP

CKP

CMP (
)

CKP (
)
.

CKP
( )

CP
(

G(CMP) CKP(NE)
( 6 )
6
6 . c

1
6 . c

NE

1
. c NE

6
. c NE

1
. c NE

G(CMP) CKP(NE)
( 4 )

4
. c G

1
. c G

NE

4
. c NE

1
. c NE

+5

Common rail pressure

+5

()

.
. .

. .
., .
.
. .

., .
. . . .

+5

.
. .
()
: 80

. .
+5

., .
.

()

.
.
.

()

.
.

+5
.
.

., .
. .

()

. .

(C)

EGR
( )
EGR
.





.
,
NOx,
. EGR (
)
, EGR
( )
..
NOx

EGR (
),
EGR
( )
.
, EGR (
),
,
, .
,

,

.

.
. .

. EGR
. . .

EGR
.

.
.

G
1. .
2. EGR
3. EGR
4.
5.
6. (ECM)
EGR

1. EGR
2. EGR
3. EGR
4. EGR &
.

EGR

ECM ( )

, ..
EGR
( ).
EGR (
)
.

,
100%- .

EGR
EGR ,
.

. .

EGR

5
EGR U, V W
5

.

U,V W EGR (ON
() OFF()
EGR

.

EGR
.

UVW

ZX-3

ZX200-3
ZX330-3


17

0,8 2

ZX200 (. .) 20

0,48 2

100

0,54 2

20

ZX200 ( )

0,21 2

( ,


(
)

( )


,
. ,
.

. ,
.


. .

4
5

SCV ( ),
,
.
, .

5
4

1.
2.
3.

4. .
5.




. 10003000 /
.
.
. HFRR 460560 /

3000 /

600

, .

.-.

Tier-3

.

.
, ISUZU.
.

: ECM ( )
.

EGR ( )

, ISUZU.
, ISUZU
.
.

(1/3)

(2/3)

(3/3)

ZX

ZX-3
Dr.ZX

Dr.
ZX

Tech2

Dr.ZX ( ZX-3);
.
.

.
Isuzu Isuzu Tech2.

( )
Breaker Box
Breaker Box

.



(NM1V1-E-ENG-T)
4HK1/6HK1)
-

( )



.
( Dr. ZX 2006 ).


4HK1/6HK1
(NM1V1-E-ENG-T)
-

1) . ( )
2) .
3) .
4) DTC. ( Isuzu)
5) .

.
.
( :)
OFF ()
10
OFF ()
.
,
, 10
OFF ()

(
)

10 - 15C

. .

0 or less ( )


4HK1/6HK1


.
.
30 .



(
)

. /. . . . . ( C)


.
. . . 3

ON ()

. .

DTC


20 - 30C

. ( )
( )

( .
(NM1V1-E-ENG-T)

.
(
)
. ( C)

. . .

(
)


. .
(
)
. . 2
. . 1
. . . 1
ON ()





(
) [:
]
(

) [:

1-14-1



)
DTC (DTC: )

DTC ( ) .
DTC ( ) Hitachi DTC
( ) Isuzu
,
DTC ( ).
DTC ( ).

DTC (DTC: )
DTC ( ) .
DTC ( ) Hitachi DTC
( ) Isuzu
,
DTC ( ).
DTC (
).

Hitachi Isuzu

DTC ( ) Hitachi
DTC ( ) Isuzu
(NM1V1-E-ENG-T)
4HK1/6HK1
.
.

Hitachi Isuzu

1-

2
( )

( )


DTC ( ) Hitach
(-)
Hitachi

DTC

DTC

227

(
)

.
,
. .

DTC

.
.

. .
.
.
.

.
3 .

.
.


ON (.)
,

15

, .
, .
,
. . .
. . .:
DTC P), . -
.
( 3, .
.),
. .
. 80

P0087

900 ./

DTC
. .
.

Recovery from failure, refer to

11

10

22

33


,

.

(NM1V1-E-ENG-T)
1E-563 -593 41/61


( ) IE-563

.
,
( ).
( ),

.
, .
, , , ,
.

()
Tech2


.
.

.
Tech2
.

Tech2
( ISUZU)
1)
,

2)

3)

4)


5)


Tech2


.

.

.
30-

Hitachi3106414

1.

( )
.

2.


ON ()

3.

4.


OFF ().

.

5.

QR-

Dr. ZX

QR-
QR-
Dr.ZX Tech2. Dr. ZX 2006 .

QR-
QR ()
. QR (),
,
) . QR
()

,
.

QR-
. . .

-
.

r.

TQ

; QR -

QR-


QR-

/ /

,,

/ . /,

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