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-1

MINSK MOTOR PLANT PRODUCTION AMALGAMATION

-245.9
D-245.9 Diesel engine

Catalog of assemblies and parts


REPUBLIC BELARUS
2008

-2
-245.9. , .
:
- ;
-
, , .
.
:
- , ;
- - ;
- - ;
- - ;
-
.
: 245-1002021- -
10 -
02 -
021- -
. , , .
, -.
, :
- 1 ,
;
- 2 - , ;
- 3 - , , ;
- 4 , , H.D.E.C.
.





4

1-3-4-2
,
110
,
125
,
4,75
()
15,1
, (..)
100 (136)
, -1
2400

-3-

INTRODUCTION
The present catalogue comprises all the assortment of diesel engine D-245.9 assembly
units, parts and components. Assembly units, parts and components are combined into groups and
sub-groups in accordance with their reference numbers in the figure, thus, making the catalogue
easy and comprehensible to read and to use.
The information is presented in the following way:
- at first comes assembly units index;
- then parts and components list including reference numbers (in accordance with the
figures supplied) and their quantity per group.
Seven-digit system of numbering is typical for assembly units, parts and components.
The parts number consists of the following elements:
- initial numbers before dash (-) stand for the diesel engine type where the part was
used for the first time;
- two numbers immediately following the dash stand for the group;
- next two numbers subgroup indication;
- three final numbers serial number of the part itself;
- any numbers or letters following the serial number of the assembly unit, component
or part denote its modification.
For example: 245-1002021- - liner
10 group
02 sub-group
021-A serial number
Diesel engine is completed with a number of purchased assembly units, parts and components. They are fuel pump, injector, electrical equipment, etc. Such assembly units, parts and
components are marked in accordance with the reference system accepted by the manufacturer.
In the Catalog text portion, column No of part/assembly unit, there is a reference to each
part/assembly unit source of supply:
- 1 - Parts and assembly units manufactured by UE MMP according to its drawings and
specification and subject to inspection by the Plants own Quality Control System and thermal
treatment;
- 2- Parts and assembly units manufactured by UE MMP according to its drawings and
specification and those provided by other suppliers;
- 3 -Parts and assembly units usually manufactured by specialized producers on the market;
- 4 -Standard parts available on the market which HDEC will purchase or get from MMP
or purchase directly from the manufacturing companies.

TECHNICAL CHARACTERISTICS
Engine type
Fuel injection system
Cylinder number
Firing order
Cylinder bore, mm
Stroke
Displacement, l
Compression ratio
Rated power, kWt (HP)
Rated rpm

Four-stroke with turbo-supercharging


Direct fuel injection
4
1-3-4-2
110
125
4,75
15,1
100 (136)
2400

-4-

, ,

10


1001,1002
1003,1007
1004,1005
1006
1008
1008, 1118
1022

11


.
.


.
.

6
9
12
15
16
16
17


1104, 1111
1117

13

18
19


1306
1307, 1308

14

20
21


1009, 1401
1010, 1402,
1403
1017

22
23

24

16
35

1601,1602
3509

37

25
26

3701
3708

27
28

-5GROUPS, SUBGROUPS, ASSEMBLIES AND PARTS INDEX

Group

Sub-group

10

Description

Page
Number

Engine mechanisms
1001,1002
1003,1007

Cylinder block, crankcase support


Cylinder block head. Valves and Tappets

6
9

1004,1005

Pistons and connecting rods. Crankshaft and flywheel


Timing mechanism
Engine diesel exhaust piping
Turbocharger oil pipes. Exhaust system.

12

Steering pump installation

17

1006
1008
1008, 1118
1022
11

15
16
16

Fuel system
1104, 1111
1117

13

Fuel pipelines and fuel equipment installation

18

Fuel filter housing

19

Cooling system
1306
1307, 1308

14

Thermostat
Water pump and fan installation

20
21

Lubrication system
1009, 1401
1010, 1402,
1403
1017

Oil crankcase
Oil receiver and oil pump

22
23

Oil filter installation

24
Drives

16

1601,1602

35

3509

37

Clutch case installation

25

Pneumocompressor installation

26

Electrical equipment
3701
3708

Generator installation
Starter installation

27
28

-6-


ASSEMBLIES AND PARTS
.
.
Ref. No

Part Number

Description

.
Quantity per
group

10.
Group 10. Engine mechanisms
1001, 1002. (. 1)
Sub-groups 1001, 1002 Crankcase support and cylinder block (Fig. 1)
245-1002009-
240-1002060-1-02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

50-1002040-
245-1002021-1-01
245-1002022-1
245-1002036
245-1002051-1
245-1002085
245-1002315
245-1002323
245-1002325 /or
245-1002325-
245-1002333
245-1002506
245-1002630-
245-1118020-
240-1001015--01
240-1002015-2-01
240-1002030

2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1

( 14, 24-26, 45-49,


52)
( 18, 21,
23, 36)
( 18, 37)


( .53)

Cylinder block (parts 14, 24-26, 45-49,


52)
Timing cover (parts 18, 21, 23, 36)

1
1

Crankcase support (parts 18, 37)


Cylinder block seal
Liner ring
Inspection hole cover
Pipe
Neck
Oil level indicator (with pos.53)
Fitting
Pipe

1
4
8
1
4
1
1
1
1

Gasket
Gasket
Supply flange
Cover
Front support
Cylinder block
Board

1
1
1
1
1
1
1

-7-

.
.
Ref. No
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Part Number
240-1002033
2
240-1002038
2
240-1002044
1
240-1002046
1
240-1002049
2
240-1002055
2
240-1002064-
2
240-1002065-3
1
240-1002067-
1
240-1002068-
1
240-1002069-
1
240-1002082-1
2
240-1002086
1
240-1002300
1
240-1002305
2
240-1002314
2
240-1002328
1
240-1002444-1
2
240-3509158
1
240-3509159
1
50-1002034
1
50-1002042-
1
50-1002290--03
1
245-1002313-
1
50-1002316-2
2
50-1002318-
1
50-1002326-
1
50-1002327-
1

Description
Gasket
Inspection hole gasket
Pin
Pin
Gasket
Cuff
Timing cover gasket
Timing cover
Bushing
Bushing
Bushing
Neck gasket
Cover
Collar cover
Cuff
Gasket
Plug
Gasket
Clamp
Cramp
Located pin
Crankcase support
Cover
Back plate
Gland housing gasket
Eye bolt
Plug
Plug

.
Quantity per
group
1
1
4
2
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1

-8-

.
.
Ref. No
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71

Part Number
50-1002340
1
50-1005019
1
50-1005140-
1
50-1005141-
1
50-1005152-
1
50-1005159-1
1
50-1005161
1
50-1021012
2
50-1022067
1
50-4609038
1
2-1305000
3
6-6g16.88.35.019
4
8-6g16.88.35.019
4
8-6g20.88.35.019
4
8-6g25.88.35.019
4
8-6g30.88.35.011
4
10-6g20.88.35.019
4
10-6g25.88.35.019
4
10-6g30.88.35.019
4
10-6g45.88.35.019
4
10-6g60.88.35.019
4
10-6g75.88.35.019
4
12-6g30.88.35.019
4
12-6g35.88.35.019
4
6-6.6.019
4
6.65.06
4
8.65.06
4
10.65.06
4


1-
5-



7-0

Description
Index
Pin
Bearing cover
First bearing cover
Fifth bearing cover
Bolt
Washer
Gasket
Packing ring
Packing ring
Tap
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Nut
Washer
Washer
Washer

.
Quantity per
group
1
2
3
1
1
10
10
1
3
1
1
3
5
3
1
3
8
9
1
2
1
2
7
2
1
4
9
21

-9-

.
.
Ref. No
72
73

Part Number
12.65.06
4
120.65.06
4

Description
Washer
Washer

.
Quantity per
group
2
7

1003, 1007 . (. 2)
Sub-groups 1003, 1007 Cylinder block head. Valves and tappets (Fig. 2)
245-1003011-01
245-1003013--05
245-1003030--02
50-1007170-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

245-1003015--01
245-1003018-1
245-1003019-1
245-1003033- 1
245-1003037
245-1003270-
245-1003122
245-1014440
245-1014445
240-1002047
240-1002047-01
240-1002430-
240-1002444-1
240-1003027-2
240-1003029

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

( 2451003013--05, 22-24, 26-30, 41, 43)


( 1-3, 14, 15,
18, 25, 37, 55).
( 4, 5,
16, 17, 54, 63, 67).

( 46, 56)



Cylinder head (parts 245-1003013--05;


22-24, 26-30, 41, 43)
Cylinder head (parts 1-3, 14, 15, 18, 25,
37, 55)
Cylinder head cover (parts 4, 5, 16, 17,
54, 63, 67)
Adjusting screw with nut (parts 46, 56)

Cylinder head
Intake valve seat
Exhaust valve seat
Intake manifold
Screw
Inlet pipe
Cover cap
Shell
Oil deflector
Bolt
Bolt
Breather housing
Gasket
Plug
Bush

1
4
4
1
2
1
1
1
1
12
4
1
1
5
6

1
1

- 10 -

.
.
Ref. No
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

Part Number
240-1003031
2
240-1003032-
1
240-1003037
1
240-1003108
2
240-1003109
2
240-1003264-
2
245-1007014 4
2
/or (-7, -8,
2
-9)
240-1007015-6
2
/or (-7,-9)
2
240-1007020
2
240-1007032-
1
240-1007045-2
2
/or (-3, 4,
2
-5)
240-1007046-1
2
/or (-3, -4)
2
240-1007048
1
240-1007054
1
240-1007055
1
240-1007151--01
1
240-1007151-
1

32

240-1007152--01
240-1007152-

33
34

240-1007185
1
240-1007310-
2
/or 240-1007310-1 2

1
1

.
Quantity per
group
2
1
1
1
1
1
4

Description

Plug
Cylinder head cover
Plug
Cylinder head cover gasket
Cap gasket
Gasket
Intake valve

Exhaust valve

Seal collar
Bushing
Outer valve spring

8
8
8

Inner valve spring





( )

( )

Spring retainer
Valve spring washer (lower)
Valve spring washer (upper)
Rocker arm axle
Rocker arm axle (is not show)

8
8
8
1
1

Middle support
Middle support (is not show)

1
1

Stopper
Push rod

1
8

- 11 -

.
.
Ref. No
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

Part Number
240-1007375-1 /or 2
-2
2
50-1003020-5
1
50-1003103-
1
50-1003104-
1
50-1003106
1
50-1003107-
2
50-1003112
1
50-1003119
1
50-1007053-1
1
/or 2
1
50-1007102-1
1
50-1007103-
1
50-1007175-1
1
50-1007182
1
50-1007183
1
50-1007212-3
2
/or 4
2
50-1015598
2
48-1002318
1
260-1003031-1
1
240-1003034
1
240-3707115-1
2
2029-1,6
4
2.510
1
-02-003-
1
02-063
1
3/8.12.016
1
1/8.12.016
2
20-32 Norma
3

Description

.
Quantity per
group
8

Pusher

Cylinder head gasket


Shell
Cap nut
Washer
Ring
Stud
Plug
Valve keeper

1
2
4
4
4
4
1
16

Axle
Spring
Screw
Plug
Plug washer
Rocker arm

1
3
8
2
2
8

L=900

Gasket
Washer
Ring
Plug
Gasket
Sleeve
Pin
Plug
Nut
Plug
Plug
Clamp

1
16
4
1
1
1
2
4
8
1
1
1

- 12 -

.
.
Ref. No
62
63
64
65
66
67
68
69
70
71
72
73
74
75

Part Number
6-6gx16.88.35.019
4
8-6gx16.88.35.019
4
8-6gx20.88.35.019
4
8-6gx25.88.35.019
4
8-6gx30.88.35.019
4
8-6gx35.88.35.019
4
8-6gx80.88.35.016
4
12-6gx85.88.35.016
4
M12-6H.6.016
4
6.65.06
4
8.65.06
4
8.01.08.019
1
10.65.06
4
12.01.08
1

Description
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Nut
Washer
Washer
Washer
Washer
Washer

.
Quantity per
group
2
4
1
1
3
7
1
2
4
2
16
1
1
2

1004, 1005 . (. 3)
Subgroups 1004, 1005 Pistons and connecting rods. Crankshaft and flywheel (Fig. 3)
245.9-1005015-04

1
1
1
1
1

( 245.9-1005014,
19, 25-27, 32)
( 3, 16, 17, 18)
( 2, 13-15, 23, 24)
( 6, 21, 28)
( 23, 24)

Crankshaft (parts 245.9-1005014,


19, 25-27, 32)
Crankshaft (parts 3, 16, 17, 18)
Connecting rod (parts 2, 13-15, 23, 24)
Flywheel (parts 6, 21, 28)
Connecting rod bolt and nut (parts 23, 24)

245.9-1005014
240-1004100-
240-1005115--03
20.07.000
(50-1004026-1)
245-1004140-1
( 2; -1; -2)
245-1005100-1
( 2; -1; -2)

1
1
4

2
2
2
2


( 36)
(
34-39)

Rod bearing shells set (part 36)

Main bearing shells set (parts 34-39)

- 13 -

.
.
Ref. No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Part Number
260-1004021--03
1
245-1004190
1
245.9-1005020
1
245-1005042
1
245-1005054-
1
245-1005112
1
245-1005128
1
245-1005131-31
1
245-1005132-
1
245-1005133-
1
245-1005134-
1
240-1004022
1
240-1004112-
1
240-1004115-
2
240-1004125-
1
240-1005017
1
240-1005018
1
240-1005024
1
240-1005030-
2
240-1005033--01
2
245-1005114--01
1
50-1004042-1
2
20.07.002
1
(50-1004182-1)
20.03.001 (50-1004188) 1
50-1005019
1
50-1005021-
1
50-1005043
1
50-1005121-
1
245-1005127
1

Description

Piston
Washer
Crankshaft
Oil slinger
Crankshaft bolt
Pin
Washer
Pulley
Ring
Ring
Bushing
Snap ring
Connection rod
Bushing
Connection rod cover
Counterweight
Bolt
Stop plate
Gear
Gear
Flywheel
Piston pin
Connection rod bolt

Nut
Pin
Plug
Oil slinger
Flywheel rim
Bolt

.
Quantity per
group
4
8
1
1
1
3
7
1
1
1
1
8
4
4
4
4
8
8
1
1
1
4
8
8
1
5
1
1
7

- 14 -

.
.
Ref. No
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Part Number
4301-1601090-20
3
3-972271
3
69
1
245-1004158
3
245-1005170
3
245-1005171
3
245-1005177
3
245-1005179
3
23.01-10401
3
23.01-10403
3
260-1004062
3
260-1004063
3
260-1004080
3
180205117
3
10-6gx45
4
10..65.06
4

Description
Clutch disk of press with housing
Clutch disk coupling, conducted
Key
Rod bearing shell
Main bearing shell
Main bearing shell
Main bearing shell
Main bearing shell
Split ring
Split ring
Compression piston ring
Oil piston ring
Bearing
Bearing
Bolt
Washer

.
Quantity per
group
1
1
1
8
4
4
1
1
2
2
4
4
1
1
9
9

1006 (. 4)
Sup-group 1006 Timing mechanism (Fig. 4)
245-1006012

1
2
3
4
5

240-1006240-1
50-1006250-
245-1006015-
240-1006214-
240-1006244-
245-1006311-1
10-6.12.40.019

1
1
1
1
4

( 1, 2, 7,
9, 10, 11, 19)
( 3, 13)
( 8, 15)

Camshaft (parts 1, 2, 7, 9, 10, 11, 19)

Gear (parts 3, 13)


Pin (parts 8, 15)
Camshaft
Gear
Gear
Gear
Nut

1
1
1
1
1
1
3

- 15 -

.
.
Ref. No
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Part Number
260-1111208
1
50-1002326-
1
50-1005021-
1
50-1006017-
1
50-1006018
1
245-1006020
1
50-1006021-
1
240-1006246
2
50-1006247
1
50-1006252-1
1
50-1006253
1
50-1006254
1
50-1006315-4
2
69
1
8-6gx16.88.35.019
4
10-6gx25.88.35.019
4
8.65.06
4
10.65.06
4

Description
Washer
Plug
Plug
Washer
Washer
Bolt
Washer
Bushing
Screw
Pin
Ring
Strip
Gasket
Key
Bolt
Bolt
Washer
Washer

.
Quantity per
group
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2

1008 . (. 5)
Sub-group 1008 Engine diesel exhaust piping. Turbocharger installation (Fig. 5)
1
2
3
4
5

14-194-01
245-1008024
245-1008016-
600-1118162
600-1118162-01

3
1
2
3
3

Turbocharger
Bolt
Gasket
Cover
Cover

1
4
1
1
1

- 16 -

.
.
Ref. No
6
7
8
9
10
11
12
13
14

Part Number
600-1118081
3
8-6gx16.88.016
4
8.65.06
4
245-1205614-
1
245-1008025-
1
12-6g35.88.016
4
245-3701069
1
245-1008026-
2
245-1008027-
2

Description
Cover
Bolt
Washer
Gasket
Manifold
Bolt
Washer
Gasket
Gasket

.
Quantity per
group
1
4
4
1
1
6
6
2
1

1118 (. 6)
Sub-group 1118 Turbocharger oil pipes (Fig. 6)
1
2
3
4
5
6
7
8
9
10
11
12
13
14

245-1118010-
245-1118030-
245-1118016
245-1118034-
245-1118052
6-6g16.88.35.019
245-1118055
50-1306028-3
10.019
8-6g20.88.35.019
8.65.06
6-6.6.019
6.01.08.019
6.65.06

1
1
1
1
1
4
1
2
4
4
4
4
1
4

Supply pipe
Draining pipe
Gasket
Gasket
Clamp
Bolt
Strip
Thermostat hosepipe
Clamp
Bolt
Washer
Nut
Washer
Washer

1
1
1
1
1
4
1
1
2
4
4
1
1
1

- 17 -

.
.
Ref. No

Part Number

Description

.
Quantity per
group

1022. (. 7)
Sub-group 1022 Steering pump installation (Fig. 7)
1
2
3
4
5
6
7
8
9
10
11

240-1022030
240-1022061-
240-1022069
240-1307064-01
25
205
240-1022062
240-1022075-1
8-6g30.88.35.019
8-6g70.88.35.019
8.65.06
10

2
2
2
3
3
2
2
4
4
4
3

( 1-5)

Hydraulic pump drive (parts 1-5)


Gear
Housing
Ring
Ring
Bearing
Gasket
Gasket
Bolt
Bolt
Washer
Gear pump

1
1
1
1
1
2
1
1
4
1
5
1

11
Group 11 Fuel system
1104, 1111 (. 8)
Sub-groups 1104, 1111 Fuel pipelines and fuel equipment installation (Fig. 8)
1
2
3
4
5
6
7
8

260-3509232-01
245-1104300-
245-1104300--01
245-1104300--02
245-1104300--03
245-1104320-2
245-1104330-
245-1104350-

1
1
1
1
1
1
1
1

Fitting
High pressure pipe
High pressure pipe
High pressure pipe
High pressure pipe
Drain pipe
Pneumo-corrector pipe
Bypath pipe

1
1
1
1
1
1
1
1

- 18 -

.
.
Ref. No
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Part Number
245-1104360-
1
245-1111020
1
245-1117010-
1
245-1104180--03
245-1104180--09
245-1117105
245-1111113
240-1111036-1
240-1111106
240-1111114
240-3509150
36-1104787
36-1104788
171.1112010-01
410U1f-3483
-18-052
18-055-
020-1117010
10-6g20.88.35.016
10-6g35.88.35.016
10-6g120.88.35.016
6-6.6.016
6.65.06
10.65.06

1
1
1
1
2
1
1
1
1
1
3
3
1
1
3
4
4
4
4
4
4

Bypath pipe
Screen washer
Fine fuel filter housing

.
Quantity per
group
1
4
1

Low pressure fuel pipe


Low pressure fuel pipe
Fitting with plug
Protective bushing
Protective ring
Clam
Clam
Oil pipe
Fitting bolt
Gasket
Injector
Fuel pump
Fitting
Packing ring
Fine fuel filter
Bolt
Bolt
Bolt
Nut
Washer
Washer

1
1
1
1
4
2
2
1
7
16
4
1
1
4
1
3
10
2
2
2
7

Description

- 19 -

.
.
Ref. No

Part Number

Description

.
Quantity per
group

1117 (. 9)
Sub-group 1117 Fuel filter housing (Fig. 9)

1
2
3
4
5
6
7
8
9
10
11
12
13

245-1117010-
245-1117075
245-1117079
245-1117081
18-055-
245-1117090-
M10-6H
M10-6gx30
10 65 06
245-1117105
240-1003281
36-1104788
18-052
020-1117010 /or
T6101
18-051-
18-055-

1
1
1
1
1
1
4
4
4
1
1
1
1
3
3
1
1

Body
Body
Connector
Cover
Packing ring
Bracket
Nut
Bolt
Washer
Connector with plug
Plug
Gasket
Connector
Fine fuel filter

Turning angle bolt


Packing ring

1
1
1
1
1
1
2
2
2
1
1

13
Group 13 Cooling system
1306 (. 10)
Sub-group 1306 Thermostat (Fig. 10)
245-1306040-07
1
2

245-1306021
245-1306028

1
1

( 1-5, 8, 9, 11, Body (parts 1-5, 8, 9, 11, 12)


12)

Housing

Cover

1
1
1

- 20 -

.
.
Ref. No
3
4
5
6
7
8
9

Part Number
245-1306023
2
245-1306027
1
50-1401067
1
50-1306026
2
50-1306028-3
2
50-1306028-4
2
3/8" 12.016
1
107-1306100-04
3
/or
.423117.061-01
3

Description

.
Quantity per
group
1
1
8
1
1

Gasket
Fitting
Washer
Gasket
Hosepipe

Plug
Thermostat

2
1

Bracket
Clamp
Bolt
Bolt

1
2
6
2

(4-02)

10
11
12
13

80-3801092-
20-32 "Norma"
8-6g25.88.35.016
8-6g95.88.35.016

3
3
4
4

1307, 1308 (. 11)


Sub-groups 1307, 1308 Water pump and fan installation (Fig. 11)

1
2
3
4
5
6
7
8

245-1307012-1-02

245-1307020
245-1307110
260-1307169
260-1307171
245-1306027
245-1307025-
245-1307044-
245-1307052-
245-1307084
245-1307094

2
1
2
2
1
2
1
2
2
2

( 1-9, 11-14, 16, 17,


20-22, 24, 27)
( 4, 22)
( 3, 5)

Water pump (parts 1-9, 11-14, 16, 17, 2022, 24, 27)
Pump housing (parts 4, 22)
Pipe (parts 3, 5)
Ring
Packing ring
Fitting
Housing
Pipe
Shaft
Bushing
Ring

1
1
1
1
1
1
1
1
1
1
1

- 21 -

.
.
Ref. No
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Part Number
SP/1341
3
240-1307064
2
245-1307162
2
240-1307074-
2
240-1307075
2
245-1308010-
2
50-1005161
2
1-1110-1250
2
57,5
2
1160305
3
3/8"12.016
2
50-1307048-
2
50-1307049-
2
8-6g45.88.35.016
4
10-6g45.88.35.016
4
10-6g50.88.35.016
4
8-6g30.88.35.016
4
4
161,5-6.9.016
8.65.06
4
50-1401067
1
10.65.06
4

Description
Water pump gland
Ring
Pulley
Impeller
Plug
Fan
Washer
Belt
Key
Bearing
Plug
Gasket
Gasket
Bolt
Bolt
Bolt
Bolt
Nut
Washer
Washer
Washer

.
Quantity per
group
1
1
1
1
1
1
1
2
1
2
1
1
1
2
2
1
6
1
6
2
3

14
Group 14 Lubrication system

1
2

245-1009010-
240-1401015-2-03
240-1401059-

1
2

1009, 1401 (. 12)


Sub-groups 1009, 1401 Oil crankcase (Fig. 12)
( 1-10)
Oil pan (parts1-10)

Oil pan

Gland

1
1
1

- 22 -

.
.
Ref. No
3
4
5
6
7
8
9
10

Part Number
240-1401065-
2
240-1401168
1
50-1401063-1
2
50-1401067
1
50-1401166-1
1
016-021-30-2-1
3
8-6g25.88.35.019
4
8-6g55.88.35.019
4

Description
Gland
Washer
Gasket
Washer
Plug
Ring
Bolt
Bolt

.
Quantity per
group
1
1
2
22
1
1
18
4

1010, 1402, 1403. (. 13)


Sub-groups 1010, 1403 Oil receiver and oil pump (Fig. 13)
245-1403010

1
2
3
4
5
6
7
8

240-1403020
240-1403120--02
240-1403150
50-1403110-
245-1403228
240-1403025
240-1403155
240-1010010-3
240-1002044
50-1402053
50-1403015-
50-1403033

2
2
2
2
2
2
2
1
2
2
1
2

( 1, 3-5, 9-16, 1821)


( 3, 14)
( 1, 4, 9, 10, 15)
( 4, 15)
( 11, 16)

Oil pump (parts 1, 3-5, 9-16, 18-21)

Pump housing (parts 3, 14)


Shaft (parts 1, 4, 9, 10, 15)
Cover (parts 4, 15)
Gear (parts 11, 16)
Gear
Pump housing
Cover
Oil receiver
Dowel pin
Gasket
Pipe connector
Gasket

1
1
1
1
1
1
1
2
1
1
2

- 23 -

.
.
Ref. No
9
10
11
12
13
14
15
16
17
18
19
20
21

1
2
3
4
5
6
7
8
9

Part Number
50-1403052-
2
50-1403075-
2
50-1403115-
2
50-1403125-
2
50-1403233
2
57.03.026- /or
3
50-1403019
2
57.03.027- /or
3
50-1403019
2
57.03.028-
3
8-6g20.88.35
4
8-6g50.88.35
4
12-6g35.88.35.016
4
8.65.06
4
120.65.06
4

245-1017010-

245-1017015
260-1017012
245-1017022
50-1404068
50-1404071-
50-1404072
50-1404075
50-1404077-
50-1404083-1
50-1404085-1

1
1
1
2
2
2
2
2
2
2

Description

.
Quantity per
group
1
1
1
1
2
1

Shaft
Gear
Gear
Pin
Dowel pin
Bush

Bush

Bush
Bolt
Bolt
Bolt
Bolt
Washer

1
4
6
2
10
2

1017 (. 14)
Sub-group 1017 Oil filter installation (Fig. 14)
( 1-2, 4-9, 11Oil filter (parts 1-2, 4-9, 11-16)
16)
( 1-2, 4-9, 12-16) Filter housing (parts 1-2, 4-9, 12-16)

Fitting

Filter housing

Gasket

Valve

Plug

Plug

Plug

Dump valve spring

Reduction valve spring

1
1
1
1
1
2
1
2
2
1
1

- 24 10
11
12
13
14
15
16
17
18

36-1104788
009-1012005
09-035-
16-111-
18-051-
18-055-
1/4" 12.016
10-6g30.88.35.016
10-6g50.88.35.016

2
3
1
1
1
1
1
4
4

Gasket
Filter
Gasket
Bushing
Turning elbow bolt
Ring
Plug
Bolt
Bolt

4
1
2
1
1
2
2
3
1

16
Group 16 Drives
1601, 1602. (. 15)
Sub-group 1601 Clutch case installation (Fig. 15)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

5301-1601313-
245-1002312-
245-1601312-02
245-160315-2
245-1602054
50-1005019
130-1602127
494560-1602046
28011423
1.16
2.3.456
8-6gx12.88.35.019
10-6gx30.88.35.019
12-6gx30.88.35.019
16-6gx30.88.35.019
8.65.06

1
1
1
1
1
3
3
3
3
3
4
4
4
4
4

( 2, 6, 12, 17)

Clutch crankcase (parts 2, 6, 12, 17)


Flywheel crankcase
Clutch nut crankcase
Cover
Clutch nut switcher
Pin
Switcher flange
Switcher
Bearing
Greasebox
Greasebox
Bolt
Bolt
Bolt
Bolt
Washer

1
1
1
1
2
1
1
1
1
22
6
13
7
5
6

- 25 -

.
.
Ref. No
16
17
18
19

Part Number
10.65.06
4
10.65.06
4
12.65.06
4
16.65.06
4

Description
Washer
Washer
Washer
Washer

.
Quantity per
group
11
2
7
5

3509 (. 16)
Sub-group 3509 Pneumocompressor installation (Fig. 16)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

245-3509025-
245-3509130
260-3509040-
245-3509102
245-3509103
245-3509104
245-3509105
245-3509110-
240-1306027
240-3509037-
240-3509150
240-3509232
36-1104787-01
36-1104788-01
5336-3509012-02
1.1-1110-1250
2029-1,6 (L-375)

1
1
1
1
1
1
1
1
2
1
1
1
1
3
3
3

( 2, 13)
( 5, 6)

Pneumocompressor with pulley (2, 13)


Plate with pin(parts 5, 6)
Fitting
Pulley
Gasket
Fitting
Pin
Plate
Fitting
Gasket
Oil pipe
Fitting
Fitting bolt
Gasket
Pneumocompressor
Belt
Sleeve

1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
2
1

- 26 -

.
.
Ref. No
16
17
18
19
20
21
22

Part Number
3
2029-1,6 (L-545)
-26.019
3
4
10-6g25.88.35.019
4
10-6g30.88.35.019
4
10-6g40.88.35.019
10-6.019
4
10.65.06
4

Description
Sleeve
Clamp
Bolt
Bolt
Bolt
Nut
Washer

.
Quantity per
group
1
4
4
1
1
3
7

37.
Group 37. Electrical equipment
1
2
3
4
5
6
7
8
9
10
11
12
13
14

9635.3701-1
245-3701063-01
245-3701069
240-3701056-
240-3701068--01
50-1002073
8-6.6.016(S13)
10-6.6.016(S16)
8-6g 20.88.35.016
8-6g95.88.35.016
10-6g 20.88.35.016
10-6g 30.88.35.016
10-6gx55.88.35.016
10-6gx50.88.35.016

3
1
1
1
1
1
4
4
4
4
4
4
4
4

3701. (. 17)
Sub-group 3701. Generator installation (Fig. 17)
Generator

Strip

Washer

Generator bracket

Ridgepole

Thrust washer

Nut

Nut

Bolt

Bolt

Bolt

Bolt

Bolt

Bolt

1
1
2
1
1
1
2
3
1
1
1
1
1
1

- 27 -

.
.
Ref. No
15
16
17
18

Part Number
12-6g 30.88.35.016
4
8.65.06
4
10.65.06
4
10.65.06
4

Description
Bolt
Washer
Washer
Washer

.
Quantity per
group
2
2
2
1

3708. (. 18)
Sub-group 3708. Starter installation (Fig. 18)
1

2
3
4
5

AZJ 3124
AZJ 3385
CT 142M
12-6.6.016(S18)
M12-6gX 30.88.35.016
M12-6gX 45.88.35.016
12.65.06

3
3
3

Starter

4
4
4
4

Nut
Bolt
Bolt
Washer

1
2
1
3

- 28 -

. 1 .
Fig. 1 Crankcase support and cylinder block

- 30 -

. 2 . .
Fig. 2 Cylinder block head. Valves and tappets

- 31 -

. 3 . .
Fig. 3 Pistons and connecting rods. Crankshaft and flywheel.

- 32 -

. 4 .
Fig. 4 Timing mechanism.

- 33 -

. 5 .
Fig. 5 Engine diesel exhaust piping. Turbocharger installation

- 34 -

. 6 .

. 6
Fig. 6 Turbocharger oil pipes

- 35 -

. 7 .
Fig. 7 Steering pump installation.

- 36 -

. 8 .
Fig. 8 Fuel pipelines and fuel equipment installation.

- 37 -

. 9
Fig. 9 Fine fuel filter

- 38 -

. 10 .
Fig. 10 Thermostat.

- 39 -

. 11
Fig. 11 Water pump and fan installation

- 40 -

. 12 .
Fig. 12 Oil case.

. 12
Fig. 12 Oil crankcase

- 41 -

. 13 .
Fig. 13 Oil receiver and oil pump.

- 42 -

. 14 .
Fig. 14 Oil filter installation.

- 43 -

. 15 .
Fig. 15 Clutch case installation.

- 44 -

. 16 .
Fig. 16 Pneumocompressor installation.

- 45 -

. 17 .
Fig. 17 Generator installation.

- 46 -

. 18 .
Fig. 18 Starter installation.