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Medium Voltage Distribution

FLUOKIT M24
FLUOKIT M24+
Replacement of a C410 or C410M
control mechanism by a
CD10 or CD10M control mechanism
Instructions

www.schneider-electric.com
Fluokit M24 Contents
Fluokit M24+

■■ Introduction��������������������������������������������������������������������������������������������������������� 4
□□ Our Service Unit: our specialists, and suitably adapted services...��������������� 4
■■ Overview�������������������������������������������������������������������������������������������������������������� 5
□□ Eco-design concept and revalorization of the materials used����������������������� 5
□□ Responsibilities���������������������������������������������������������������������������������������������� 5
□□ Particular instructions for operations and interventions on energized
equipment���������������������������������������������������������������������������������������������������������� 5
□□ Other technical notices to be consulted��������������������������������������������������������� 5
□□ Tools (not supplied) required for the operations described in this user
manual��������������������������������������������������������������������������������������������������������������� 6
□□ Symbols & conventions���������������������������������������������������������������������������������� 6
□□ Tightening torque values for standard assemblies���������������������������������������� 6
■■ General���������������������������������������������������������������������������������������������������������������� 7
□□ Intervention levels������������������������������������������������������������������������������������������ 7
□□ Modifications or corrective maintenance�������������������������������������������������������� 7
□□ Intervention conditions����������������������������������������������������������������������������������� 7
■■ Replacement kit�������������������������������������������������������������������������������������������������� 8
□□ Equipment order��������������������������������������������������������������������������������������������� 8
□□ Supply������������������������������������������������������������������������������������������������������������ 8
■■ Replacing a C410 control mechanism by a CD10 control mechanism in
Fluokit M24+������������������������������������������������������������������������������������������������������������ 9
□□ Locking out the Functional Unit��������������������������������������������������������������������� 9
□□ Removing the C410 control mechanism (earthing switch open)������������������� 9
□□ Fitting the spring-blade for earthing the cover (see marks in page no. 8���� 10
□□ Checks prior to the assembly of the CD10 control mechanism������������������� 10
□□ Operation at no-load of the CD10 mechanical control (by 2 persons)�������� 11
□□ Fitting in place the CD10 control mechanism (see marks in page no.8)����� 11
■■ Replacing a C410 control mechanism by a CD10M control mechanism in
Fluokit M24+���������������������������������������������������������������������������������������������������������� 13
□□ Locking out the Functional Unit������������������������������������������������������������������� 13
□□ Removing the C410 control mechanism (earthing switch open)����������������� 13
□□ Fitting the spring-blade for earthing the cover��������������������������������������������� 13
□□ Replacement of the Low Voltage Box (please refer to the marks in page 8)��� 13
□□ Checks prior to the assembly of the CD10M control mechanism���������������� 14
□□ Installation of the CD10M control mechanism (see marks in page 8)��������� 15
□□ Connection of the Low Voltage Box (please refer to the marks in page 8)� 16
• Connection of the wiring bundle of the motorisation unit���������������������� 17
• Connection of the connecting cable������������������������������������������������������ 18
• Connection of other connectors������������������������������������������������������������� 18
□□ Fitting the cover (please refer to the marks in page 8)�������������������������������� 19
□□ Repeating the technical characteristics������������������������������������������������������� 20
□□ Testing the CD10M control mechanism (see marks in page 8)������������������� 20

2 AMTNoT154-02 01
Fluokit M24 Contents (contd.)
Fluokit M24+

■■ Replacing a C410M control mechanism by a CD10M control mechanism in


Fluokit M24 ����������������������������������������������������������������������������������������������������������� 21
□□ Replacement kit������������������������������������������������������������������������������������������� 21
□□ Locking out the Functional Unit������������������������������������������������������������������� 22
□□ Removing the Low Voltage box������������������������������������������������������������������� 22
□□ Remove the C410M mechanical control mechanism���������������������������������� 23
□□ Installation of the spring-blade for earthing the LV cabinet (see marks in page 21)��� 24
□□ Checks prior to re-assembling��������������������������������������������������������������������� 25
• Operation at no-load of the CD10M mechanical control (by 2 persons)26
□□ Fitting in place the CD10M control mechanism (see marks in page 21)����� 26
□□ Connection of the Low Voltage Box (please refer to the marks in page 21)28
• Fixing of the connecting cable��������������������������������������������������������������� 28
• Connection of the cable bundle of the CD10M control mechanism������ 28
• Connection of the connecting cable������������������������������������������������������ 29
• Connection of other connectors������������������������������������������������������������� 30
□□ Fitting of the covers (please refer to the marks in 21)��������������������������������� 31
□□ Testing of the CD10M control mechanism (see marks in page 21)������������� 32
■■ Notes������������������������������������������������������������������������������������������������������������������ 33

AMTNoT154-02 01 3
Fluokit M24 Introduction
Fluokit M24+

Operation and maintenance may only be carried out by personnel who have
received suitable authorisation for the operations and manĹuvres they are
responsible for performing.
If this is not the case, please refer to our Service Unit or to our Training Centre.
All locking-out operations must be performed according to the ”General Safety
Instructions booklet for Electrical Applications” UTE C 18 510 (or its equivalent
outside FRANCE).

Our Service Unit: our specialists, and


suitably adapted services...
■■ Guarantee extension contracts in relation to the selling of new equipment,
■■ Supervision of HVA switchgear installations,
■■ Technical advice, diagnoses of the facilities, expertise,
■■ Maintenance contracts adapted to the operational constraints,
■■ Systematic or conditional preventive maintenance,
■■ Corrective maintenance in case of partial or complete failure,
■■ Supply of spare parts,
■■ Overhauling of equipment and requalification of installations in order to benefit from
new technologies and extend the life of your switchgear by limited investments.

Contact the Service Unit for diagnoses and advice:


Working hours
 33 (0)3 85 29 35 00
 33 (0)3 85 29 36 30
or 33 (0)3 85 29 36 43

4 AMTNoT154-02 01
Fluokit M24 Overview
Fluokit M24+

© - Schneider Electric - 2010. Schneider Electric, the Schneider Electric logo and
their figurative forms are Schneider Electric registered trademarks. The other brand
names mentioned within this document, whether they be copyright or not, belong to
their respective holders.

Eco-design concept and revalorization of the


materials used
The design and manufacture of our packaging are both in conformity with the French
government decree N° 98-638 of 20 July 1998, concerning the account that is taken
of environmental requirements.

Responsibilities
Our devices are quality controlled and tested at the factory in accordance with the
standards and the regulations currently in force.
Apparatus efficiency and apparatus life depend on the compliance with the
installation, commissioning and operation instructions described in this user manual.
Non respect of these instructions is likely to invalidate any guarantee.
Local requirements especially about safety and which are in accordance with the
indications given in this document, must be observed.
Schneider Electric declines any responsibility for the consequences:
■■ due to the non respect of the recommendations in this manual which make
reference to the international regulations in force,
■■ due to the non respect of the instructions by the suppliers of cables and
connection accessories during installation and fitting operations,
■■ of any possible aggressive climatic conditions (humidity, pollution, etc.) acting in
the immediate environment of the materials that are neither suitably adapted nor
protected for these effects.
This user manual does not list the locking-out procedures that must be applied. The
interventions described are carried out on de-energized equipment (in the course of
being installed) or locked out (non operational).

Particular instructions for operations and


interventions on energized equipment
When commissioning and operating the equipment under normal conditions, the
General safety instructions for electrical applications must be respected, (protective
gloves, insulating stool, etc.), in addition to standard operating instructions.
All manipulations must be completed once started.
The durations (for completing the operations mentioned) given in the maintenance
tables are purely an indication and depend on on-site conditions.

Other technical notices to be consulted


■■ AMTNoT090−02 Fluokit M24+ Installation- Operation - Maintenance
Commissioning
■■ AMTNoT149−02 CD10-CD10M Mechanical Operation - Maintenance
controls
■■ AMTNoT160−02 Fluokit M24+ Standard mechanical
locking by key locks
Assembly - Operation

AMTNoT154-02 01 5
Fluokit M24 Overview (contd.)
Fluokit M24+

Tools (not supplied) required for the


operations described in this user manual
■■ Open-ended spanners sizes 7 ; 10 ; 13 mm

■■ Ratchet handle + 150 mm extension with socket sizes 10


and 13 mm
■■ Flat headed screwdriver

■■ Cruciform head screwdriver

■■ Cutting pliers

■■ Torque wrench + 150mm extension + a 13 mm socket

■■ Hacksaw

Symbols & conventions


Code for a product recommended and marketed by Schneider Electric

Tightening torque value Example : 1.6 daN.m

Mark corresponding to a key

CAUTION! Remain vigilant!


Precautions to be taken in order to avoid accidents or injury

FORBIDDEN! Do not do it!


Compliance with this indication is compulsory, non compliance with this
stipulation may damage the equipment.

INFORMATION - ADVICE
Your attention is drawn to a specific point or operation

Tightening torque values for standard


assemblies
Tightening torque values do not apply for assemblies including composite
materials.
Please refer to the instructions included in this manual

6 AMTNoT154-02 01
Fluokit M24 General
Fluokit M24+

Intervention levels
Definition Levels
Operations recommended in the instructions manual “installation - operation
- maintenance”, carried out by suitably qualified personnel having received 1
training allowing them to intervene whilst respecting the safety rules.
Complex operations, requiring specific expertise and the implementation of
support equipment in accordance with Schneider Electric procedures. These
are carried out by Schneider Electric or by a specialised technician, trained 2
by Schneider Electric in the implementation of procedures, and who is
equipped with specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction
3
work is carried out by Schneider Electric.

Modifications or corrective maintenance


Correctivemaintenance Levels
Replacements or modifications 1 2 3
Fluokit M24+ : replacing a C410 control mechanism by a CD10 - ■ ■
Fluokit M24+ : replacing a C410 control mechanism by a CD10 M - ■ ■
Fluokit M24 : replacing a C410 control mechanism by a CD10 M - ■ ■

Intervention conditions
Load-
Earthing
Intervention Duration Busbar Cables break
switch
switch
open
De- De- (for Fluokit M24+)
Normal 1 h 30 Open
energized energized closed
(for Fluokit M24)
open
(for Fluokit M24+)
Possible 1 h 30 Energized Energized Open
closed
(for Fluokit M24)

Locking out the Functional Unit


All locking-out operations must be performed according to the particular rules for the
network concerned.

Tools required:
(See page 6)

Parts required:
■■ 1 assembly kit for Fluokit M24+ (see page 8).
■■ 1 assembly kit for Fluokit M24 see page 21).

De-energize the LV auxiliary power supplies.

AMTNoT154-02 01 7
Fluokit M24 Replacement kit
Fluokit M24+

Equipment order
To obtain a replacement control mechanism, it is imperative to know the identification
numbers for the mechanical control of the Functional Unit concerned, as well as LV
auxiliary supply voltages.

Supply

Key
1 LV box fitted
2 Connecting cable (ITI patch cable)
3 Operating lever
4 CD10M control cover
5 CD10M control mechanism fitted
6 Manual AMTNoT149-02
7 3 Nylstop nuts +3 washers
8 Earthing switch spring-blade
9 Manual AMTNoT154-02
10 Small Rilsan cable ties
11 Large Rilsan cable ties

8 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+

Locking out the Functional Unit


Respect the instructions see page no. 7

Removing the C410 control mechanism


(earthing switch open)
■■ Unscrew the 2 mounting bolts on the voltage indicator box (flat-headed
screwdriver).

■■ Disconnect the box.

■■ Unscrew the three mounting bolts on the cover (flat-headed screwdriver).


■■ Pull off the cover.

■■ Maintain the control mechanism in place with one hand.


■■ Remove the 3 H M8 nuts (13 mm spanner).

AMTNoT154-02 01 9
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Fixings 1 & 2.

■■ Fixing 3.
■■ Remove the control mechanism by pulling it towards you.

Do not operate the load-break switch

Fitting the spring-blade for earthing the cover


(see marks in page no. 8)
■■ Unscrew the upper left fixing screw on the plate (Allen key size 6).

■■ Insert the spring-blade (8) and screw on the screw (Allen key size 6).

Checks prior to the assembly of the CD10


control mechanism
Ensure that the control is in the same position as the one to be replaced
(load-break switch open ; earthing switch open).
■■ Check the concordance of the sdrive pins (see opposite):
1 - Flat section of the earthing switchindicator shaft switch.
2 - Earthing switch.
3 - Load-break switch.

■■ Interface plate on the Functional Unit with a yellow instructions label.

10 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Rear plate of the CD10 control mechanism.

Operation at no-load of the CD10 mechanical


control (by 2 persons)
If the new CD10 mechanism is not in the right configuration an operation at
no-load can be tolerated for the control mechanism for the closing (or
opening) of the earthing switch.
To carry out this operation at no-load, the CD10 control mechanism must be
placed on the edge of a workbench. In the case of a CD10M, the removable
pinion of the motorisation must be removed from its location.

Do not put your hands inside the CD10.

One person must hold the assembly firmly whilst the other person carries
out the operation.

Any operation at no-load of the load break switch is forbidden.

Fitting in place the CD10 control mechanism


(see marks in page no.8)
■■ Maintain the control mechanism (5) in place with one hand.
■■ Screw in 3 new, thin self-locking nuts (7) + 3 M8 washers (7) (13 mm spanner).

■■ Fixings 1 & 2 to tighten to torque (torque wrench + extension + 13 mm socket).

■■ Fixing 3 to tighten to torque (torque wrench + extension + 13 mm socket).

AMTNoT154-02 01 11
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10 control
mechanism in Fluokit M24+ (contd.)
■■ Fix the voltage presence wiring bundle with a Rilsan cable tie (10).

■■ Insert the cable bundle into its housing.

■■ Position the cover (4).


■■ Screw in the three mounting bolts (flat-headed screwdriver).

■■ Disconnect the box.

■■ Screw in the 2 mounting bolts on the voltage indicator box (flat-headed


screwdriver).

The cover of the CD10 control mechanism must be in place before


proceeding with any manual operation for testing.

Respect the detailed operating instructions in the operating manual (6).

■■ Check the correct functioning of the control mechanism by carrying out several
operations using the drive lever (3) specific to this CD10 control mechanism.

12 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+

Locking out the Functional Unit


Respect the instructions in page 7.

Removing the C410 control mechanism


(earthing switch open)
Follow the instructions given in page 9.
■■ Padlock the load break switch and the earthing switch in their respective positions
in compliance with the instructions given on the nameplate.

■■ Plate without padlocks.

■■ Plate with padlocks:


1 - padlocking of the load-break switch
2 - padlocking of the earthing switch (shown open).
1

Fitting the spring-blade for earthing the


cover
Follow the instructions given in page 10.

Replacement of the Low Voltage Box


(please refer to the marks in page 8)
■■ Lift the cover off the box.

AMTNoT154-02 01 13
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Unscrew the 4 maintaining bolts from the cabinet (size 5 Allen key 5).

■■ Lift the box and pull it towards you.


■■ Cut the Rilsan cable tie from the rear wiring bundle.

■■ Present the supplied box (1).


■■ Fit a maintaining Rilsan cable tie back in place on the wiring bundle (11).

■■ Hook up the box on the 4 mounting bolts.

■■ Tighten the 4 mounting bolts (Allen key for hexagonal screws size 5).

Checks prior to the assembly of the CD10M


control mechanism
Follow the instructions given in page 10.

14 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)

Installation of the CD10M control


mechanism (see marks in page 8)
■■ Check that the flat section of the earthing switch indicator shaft (1) is well
positioned in relation to that of the plate.
■■ Interface plate on the Functional Unit.

■■ Rear plate of the CD10M mechanical control mechanism (5).

■■ Remove the locking-out padlocks.


■■ Insert the cable bundle into the LV box.

■■ Position the CD10M control mechanism.

■■ Maintain the control mechanism in place with one hand.


■■ Screw the 2 new Nylstop M8 nuts + 2 washers (7).

AMTNoT154-02 01 15
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Screw on a new Nylstop M8 nut + 1 washer (7).
■■ Tighten the three nuts to the indicated torque.

■■ Insert the voltage presence cable bundle into its housing.

■■ Fix the cable bundle with a new Rilsan cable tie (10).

Connection of the Low Voltage Box


(please refer to the marks in page 8)
■■ Remove the left cap.
■■ Pass the connecting cable (2) and position the new cap.

■■ Clamp the cable using 3 Rilsan cable ties (11), as shown.

16 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Unscrew the mounting nut for the earthing cables (10mm spanner).

Connection of the wiring bundle of the motorisation


unit
■■ Connect the green/yellow cable.
■■ Screw in again and tighten the nut (10mm spanner).

■■ Connect the X44 connectors.

■■ Connect the X45 connectors.

■■ Right side view of the board: Connect the XAK connector.

AMTNoT154-02 01 17
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Right side view of the board: Connect the connector (unmarked) on to the X15K pin.

Connection of the connecting cable


■■ Connect the X01connectors.

■■ Connect the X02 connectors.

The connector X03 is not used, thus not connected, in this case.

Connection of other connectors


■■ Connect the X42 connectors.

■■ Left side view of the board: Connect the X17K connector.

18 AMTNoT154-02 01
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ View of the board: Connect the connector (unmarked) on to the X14K pin.

■■ Right side view of the board: Connect the X11K connector.

The connector X41 is not used, thus not connected, in this case.

■■ Strap the cable bundles using the central clamp.

Fitting the cover


(please refer to the marks in page 8)
■■ Remove the cap from the cover (4) in order for the LV cable bundles to pass
(hacksaw).

■■ Present the cover to its location.

AMTNoT154-02 01 19
Fluokit M24 Replacing a C410 control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24+ (contd.)
■■ Ensure that the maintaining cord of the pinion goes into the slot.

■■ Screw on the 3 screws of the cover (flat-headed screwdriver).

■■ Reconnect the voltage indicator box.

■■ Screw the 2 screws on to the voltage indicator box.

Repeating the technical characteristics


■■ Position the cover of the LV box.
■■ Using an indelible felt tip pen, repeat the instructions indicated on the old LV box
on to the labels of the new box.

Testing the CD10M control mechanism


(see marks in page 8)
The cover of the CD10M control mechanism must be in place before
proceeding with any manual or electrical operation.

Respect the operating instructions detailed in the operating manual (6).

Check the correct functioning of the control mechanism by carrying out several
operations using the drive lever (3) specific to this CD10M control mechanism.

20 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24

Replacement kit

Key
1 LV box fitted
2 Connecting cable (ITI patch cable)
3 Operating lever
4 CD10M control cover
5 CD10M control mechanism fitted
6 Manual AMTNoT149-02
7 3 Nylstop nuts +3 washers
8 4 captive nuts
9 Earthing switch spring-blade
10 Manual AMTNoT154-02
11 Fitted voltage indicator box support + fixings
12 Large Rilsan cable ties
13 Small Rilsan cable ties

AMTNoT154-02 01 21
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)

Locking out the Functional Unit


Load-break Earthing
Intervention Duration Busbar Cables
switch switch
De- De-
Normal 1 h 30 Open Closed
energized energized

Locking out the Functional Unit


All locking-out operations must be performed according to the particular rules for the
network concerned.
Tools required:
(see page 6)
Parts required:
■■ 1 assembly kit (see page 21).
De-energize the LV auxiliary power supplies.

Removing the Low Voltage box


■■ Remove the voltage indicator units.
■■ Remove the cover of the C410M mechanical control mechanism
(flat-headed screwdriver).

■■ Lift the cover off the LV box.

■■ Disconnect the LV cables.

■■ Loosen the 4 coil support fixing bolts (10 mm spanner).

22 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Lift up the box whilst evacuating the LV cords.

Remove the C410M mechanical control


mechanism
■■ Dismantle the complete support of the voltage indicator units.

■■ Disconnect the wires whilst marking the order of the phases.

■■ Unscrew the 3 fixing screws (13 mm spanner).


■■ Remove the C410M control mechanism.

■■ Padlock the load break switch and the earthing switch in their respective positions
in compliance with the instructions given on the nameplate.

AMTNoT154-02 01 23
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Plate without padlocks.

■■ Plate with padlocks:


1 - padlocking of the load-break switch
2 - padlocking of the earthing switch (shown closed).

Installation of the spring-blade for earthing


the LV cabinet (see marks in page 21)
This operation must be carried out with the busbars de-energized since it
requires the dismantling of the panel.

If the fixing of the panel is defective, replace the captive nuts by those
supplied (8).

■■ Entirely unscrew all the panel fixing screws (10 mm spanner).


■■ Remove the panel.

■■ Unscrew the upper left fixing screw of the plate (2 Allen keys size 10).

■■ Position the earthing switch spring-blade (9).


■■ Refit and tighten the fixing screw (2 Allen keys size 10).

24 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Fit the panel back in place.
■■ Tighten the 2 upper screws.
■■ Screw in the 4 lateral screws by a few threads (10 mm spanner).

■■ Hook up the chassis of the Low Voltage Box (1) on the untightened screws.

■■ Tighten all the fixing screws (ratchet wrench + 10 mm socket).

Checks prior to re-assembling


Ensure that the CD10M control mechanism is in the same position as the
one to be replaced (load-break switch open ; earthing switch closed).

■■ Check the concordance of the drive pins (see opposite):


1 - Flat section of the earthing switch indicator shaft.
2 - Earthing switch.
3 - Load-break switch.

■■ Interface plate on the functional unit with a yellow instructions label.

■■ Rear plate of the CD10M mechanical control mechanism.

AMTNoT154-02 01 25
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)

Operation at no-load of the CD10M


mechanical control (by 2 persons)
If the CD10M mechanism is not in the right configuration an operation at
no-load can be tolerated for the control mechanism for the closing (or
opening) of the earthing switch.

To carry out this operation at no-load, the CD10M control mechanism must
be placed on the edge of a workbench.
The removable pinion of the motorisation must be removed from its location.

DO not put your hands inside the CD10M.

One person must hold the assembly firmly whilst the other person carries
out the operation.

Any operation at no-load of the load break switch is forbidden.

Fitting in place the CD10M control


mechanism (see marks in page 21)
■■ Insert the cable bundle into the LV box.

■■ Position the CD10M control mechanism (5).

■■ Maintain the control mechanism in place with one hand.


■■ Screw the 2 new Nylstop M8 nuts + 2 washers (7).

26 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Screw on a new Nylstop M8 nut + 1 washer (7).
■■ Tighten the three bolts to the indicated torque.

■■ Insert the cable bundle of the voltage indicator box support (11) into its housing.

■■ Fix the support using 2 washers + 2 nuts (11) (7 mm open-ended spanner).

Connect the wires according to their marks.

■■ Fix the cable bundle with a new Rilsan cable tie (13).

AMTNoT154-02 01 27
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Store the plugs and the wires in the small sheath situated just above.

Connection of the Low Voltage Box


(please refer to the marks in page 21)

Fixing of the connecting cable


■■ Remove the left cap.
■■ Pass the connecting cable (2) and position the new cap.

■■ Clamp the cable using 3 Rilsan cable ties (12), as shown.

Connection of the cable bundle of the CD10M


control mechanism
■■ Connect the green/yellow cable on the upper fixing screw of the box (ratchet
wrench + extension + 10 mm socket).

■■ Connect the X44 connectors.

28 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Connect the X45 connectors.

■■ Right side view of the card: Connect the XAK connector.

■■ Right side view of the card: Connect the connector (unmarked) on to the X15K pin.

Connection of the connecting cable


■■ Connect the X01 connectors.

■■ Connect the X02 connectors.

The connector X03 is not used, thus not connected, in this case.

AMTNoT154-02 01 29
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
Connection of other connectors
■■ Connect the X42 connectors.

■■ Left side view of the card: Connect the X17K connector.

■■ View of the card: Connect the connector (unmarked) on to the X14K pin.

■■ Right side view of the card: Connect the X11K connector.


The connector X41 is not used, thus not connected, in this case.

■■ Strap the cable bundles using the central clamp.

30 AMTNoT154-02 01
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)

Fitting of the covers


(please refer to the marks in 21)
■■ Fix the EPR11 plate on to the red cover (1) (cruciform head screwdriver).
■■ Place this cover on to the Low Voltage box.

■■ Remove the cap from the cover (4) in order for the LV cable bundles to pass
(hacksaw).

■■ Present the cover to its location.

■■ Ensure that the maintaining cord of the pinion goes into the slot.

■■ Screw on the 3 bolts of the cover (flat-headed screwdriver).

AMTNoT154-02 01 31
Fluokit M24 Replacing a C410M control
Fluokit M24+
mechanism by a CD10M control
mechanism in Fluokit M24 (contd.)
■■ Position the 3 voltage indicator units.

Testing of the CD10M control mechanism


(see marks in page 21)
The cover of the CD10M control mechanism must be in place before
proceeding with any manual or electrical operation.

Respect the operating instructions detailed in the operating manual


(AMTNo149-02).

Check the correct functioning of the control mechanism by carrying out several
operations.
After energising, check that the phase balance is correct.

IS Functional Unit fitted


with a CD10M control
mechanism

32 AMTNoT154-02 01
Appendices Notes

AMTNoT154-02 01 33
Appendices Notes

34 AMTNoT154-02 01
Appendices Notes

AMTNoT154-02 01 35
© 2010 Schneider Electric - All rights reserved

Schneider Electric As standards, specifications and designs change from time to time, please seek confirmation of
35, rue Joseph Monier information contained in this publication.
CS 30323
92506 Rueil-Malmaison Cedex, France This document was printed
on ecological paper
RCS Nanterre 954 503 439
Capital social 896 313 776 € Publication: Schneider Electric
www.schneider-electric.com Design: Schneider Electric
Printing:

AMTNoT154-02 01 11-2010

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