Вы находитесь на странице: 1из 174

170W-7

1.
1.

1-1

2.

1-6

3.

1-13

4.

1-16

2.
1.

2-1

2.

2-2

3.

2-3

4.

2-4

5.

2-5

6.

2-12

7.

2-14

3.
1.

3-1

2.

3-2

3.

3-9

4.

3-18

5.

3-21

6.

3-24

4.
1.

4-1

2.

4-2

3.

4-3

4.

4-7

5.

4-14

6.

4-15

7.

4-21

8.

4-26

9.

4-28

10.

4-29

11.

4-30

12.

4-32

13.

4-33

5.
1.

5-1

2.

5-2

3.

5-3

4.

5-5

5.

5-7

6.
1.

6-1

2.

6-6

3. ,

6-9

4. ,

6-11

5.

6-16

6.

6-18

7.

6-46

8.

6-48

7.
1.

7-1

2.

7-2

3.

7-3

1.
1.
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1-1


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1-8

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1-14

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1-15

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1-16

2.
1.

2-1

2.
1) 5,1 , 2,2 ,
I(I')

K
B(L)


( SAE)


D

E

F

G

H

I

I

J

K

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2-2

/
/
(%)

16200
0,76
8610
2500
3040
2475
3150
1270
2532
375
2480
2530
2600
1914
2490
9,5
30
11,5
30

3.
1) 5,1
A
A'

B'

8ft

2, 2

2,6

3,1

8690

9030

9450

8480

8820

9250

5420

5820

6320

( 2,5 )

5200

5610

6130

4890

5240

5540

8990

9110

9220

6350

6480

6220

3180

3170

3180

108,6 [118,4] 108,6 [118,4] 108,6 [118,4]


11070 [12080] 11070 [12080] 11070 [12080]
124,5 [135,9] 124,5 [135,9] 124,5 [135,9]
ISO
12700 [13850] 12700 [13850] 12700 [13850]

SAE

SAE

ISO
[

85,2 [93,0]
8690 [9480]
89,0 [97,1]
9080 [9910]

]:

2-3

75,0 [81,8]
7650 [8350]
77,6 [84,6]
7910 [8630]

67,4 [73,5]
6870 [7490]
69,4 [75,7]
7080 [7720]

4.
R170W-7,

4490

1400

350

90

80

250

180

140

2750

310

1640

260

60

100

130

500

400

830


(5,1 , 2,2 , 0,76 3 SAE)
5,1

2990

2,2

480

0,76 SAE

570

1050

160 (2 )

180

140

120

30

1020

1010

80

55

2-4

5.
1) ROBEX 170W-7

(1) 5,1 , 2,2 , 0,76 3 ( SAE)


.
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1,5

3,0

4,5

6,0

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: 1. SAE J1097 ISO 10567.


2. ROBEX 75% ,
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2-5

(2) 5,1 , 2,6 , 0,76 3 ( SAE)


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1,5

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(3) 5,1 , 3,1 , 0,76 3 ( SAE)


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2-7

6.
1)

0,39 3

SAE

0,50 3

SAE

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0,64 3

SAE

0,76 3

SAE

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SAE

5,1


SAE


CECE

0,39

0,34

620

740

410

0,50

0,44

760

880

470

0,64

0,55

920

1040

510

0,76

0,65

1060

1180

570

0.89

0.77

1220

1340

610

1,05

0.90

1400

1520

680

2,0

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2000 /3 .
1600 /3 .
1100 /3 .
2-8

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7.
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1-5-3-6-2-4

94120
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19,5:1
126 .. 2100 /
42,5 /
16,5
355
220050 /
950100 /
169.3 /.. 2100 /
Mitsubishi (24-5.0)
Mitsubishi 24-50
2 12 100

2)


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330 /2 (360 /2)
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2100 /

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2-10

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2-11

115 85 1090

120 85 1340

115 80 950

110 75 235

120 75 475

160 95 650

10)

STD

OPT

SAE, 3

CECE,
3

0,76
0,39
0,50
0,64
0,89
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0,65
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0,44
0,55
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2-12

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1180
620
740
760
880
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3.
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3-1

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3-3

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3-4

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3-6

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3-9

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3-10

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3-11

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3-12

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3-13

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3-20

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3-21

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3-22

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3-23

6.



12

CAB

CN-92

CN-19A
CN-19&19B

CN-92


CN-19B
CN-19&19A





RS232

1)
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BAS

BAL

PROG

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BAND

HYUNDAI

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VOL

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TUNE

MTL

AUTO REVERSE

3-24

1)
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3)

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T UNE

1 + .
2 - .
1.

: 9 531 1602 .
FM : 0,1 87,5 108,0 .
2.

: 10 530 1710 .
FM : 0,2 87,9 107,9 .
3.

LW : 9 153 279 .
MW : 9 522 1620 .
FM : 0,05 87,5 108,0

4)
1
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2
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1
2
3
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-
4
5
6
MTL
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3-25

5)
G eneral & America

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FM2, MTL .
2
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3-27

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3-28

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10A

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CR - 35

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3-29

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Monitoring display (3) 5 .,

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4-6

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4.
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.


1
:
,
(/) EPPR
.
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.

4-7

1
3
4

1.
2.
3.
4.

5.
6.

2
5

2

(USER Mode) (Select).
ACCEL () c 0,5 .
- S T

.
3
,

(USER Mode)
(Select) . Decel
() c 0,5
- S T

.
4 EPPR
(USER Mode)
(Select) .
EPPR c 0,5 .
- S T

.


ACCEL
DECEL
EPPR
( )
(/)
(/)
()
1

-900

2
3

-800
-700

-600

-500


150
(1000)
1100
1150

(1200)

200
250

1250

350

300

6
-400
1300
400
7
-300
1350
450
8
-200
1400
500
9
-100
1450
550
10

1500
600
5
USER Mode Select.
(4)
(Auto decel)
.
(5)
:
:
(6)

.
. . 4-12

4-8

(7)
P,
,

,

(8) - (
)

.
(2)


.
1
., 5 .
.


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2 CL : 1.4
( )
2 . .
3
, .
:
- ,
- ,
- ,

- S,
- (Auto decel)
- ( ).
4
,
.
(1) . . 4-12.

4-9


1 ,
.

.(ON)

. (ON)

Low (

. (ON)


. (ON)

1000 100 /.
30 ,
10 .
1200 100 /.
.
2-3
.

,
.
. . 4-12.

(1) S
Accel dial
10; ,
S .
/
165050

, ,


Accel dial 9 ,

50 /.
(2)
Accel dial
10; ,
S .
/
175050

110%
S ,


Accel dial 9 ,

100 ./.

4-10

(3)
Accel
dial 10;
, .
/
185050

110%
S
,


Accel dial 9 ,

100 /.

4-11

4)

,
SELECT BUZZER STOP .

1:

ON
START.
2:

Auto
Decel
BUZZER STOP
1-4

SELECT
1
SELECT
2

1
(, ,
EPPR, )
2
( )


( EPPR)

SELECT
4

SELECT
5

()

SELECT
1

()

SELECT
2
SELECT
3
SELECT
4

SELECT
,
BUZZER
STOP.


(BUZZER
STOP )

SELECT
3

SELECT
6

SELECT
,
BUZZER
STOP.

SELECT (ON)

,
/

(

)

0
( )


()


(C)


(C)

SELECT
1
T
SELECT

4-12


(

ON )


(
ON)

4
()

3
( )

SELECT
,
BUZZER
STOP.


SELECT
0,5 .

SELECT 4
,
BUZZER
STOP.


SELECT
1 .

or

SELECT
1

or

SELECT
2

or

SELECT
3

or

SELECT
4

or

SELECT
5

SELECT
6

SELECT
1

(
-)

or

or

SELECT
2
SELECT
3

or

or

SELECT
4

(2 )

SELECT
5

or

SELECT
6

or

SELECT
7

or

SELECT BUZZER STOP


.
., 0

or

4-13

or
or

5.

.

1)
.
2)
.

3) ,

.
. . 3-15

.

1. .
2. .
3. (
).
4. (
).


5.
6.
7.
8.

.
.
.
.


9.
10.

4-14

4
2

6.
1)

(1)
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,
.

,
.


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.

.

(3)

.

CA

(2)

:
1.
.
2.
.
3. .
4. .
5. .
6.
.
7. ,
.

( )

4-15

(4)

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.

(5)
,
.
.

.

.

(6)

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.



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.
!


.
.
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.

.

4-16

2)
(1)
.
(2) 20-30
,
.

20~

30c

(3)
,
.

(4)

.


.


.
,

.

20~30cm

3)
,
:
(1) .
(2) .
(3)
.
(4)
.

(5) , .

(6) ,
. (OFF) .
(7)
.


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.

4-17

START
ON

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FF

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(1)


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,
.

,

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.


.


.

.

.


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,
,
.

4-18

(2)

( )
.
().

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, .

(ON)
.

START

ON
ON

OFF

4-19

5)
(1)
1 ,
( ).

,

,
.

(2)

CA

1
,
,
.


HYUNDAI
.

.

( )

4-20

7.
1) .

,
.

2)
.
,
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3)

.

4)
.
.

4-21

5) ,

90-110.

.
90~110

6)

.

7)
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.
2-3
.

.

8)
,


.

4-22

9)

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10)
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,
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11) ,
.

4-23

12)
,

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,
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.
.
,
,
,
HYUNDAI.

4-24

13)

.
:
-

.
-

.


.

.


.

,
.

.
- .
- .

.

.

4-25

8. .
1)

(1)

,
.
(2)
.
(3)
.
(4)
.
(5)
.
(6)
.
(7)


.
(8)
.
2)

(1)
.
,

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.
(2) 6
.
(3)
.
(4)
.
(5)

.
.
(6) ,
, .
(7)
,
.

.

4-26

50 C

3)
(1)
,
.
(2)
.
(3)

,
.
(4)
.
(5)

,
,
.

4-27

9.

:
(1)

, ,

.
(2) ,

,
.
(3)
.
(4)
.
(5)
,

.
(6)


.
(7)
.

4-28

10. ( )
(1)
,

,
(2 )

,

.
,
.(ON),

(UNLOCK).

(LOCK).
,
.
(2)

,
.
:



.
.

,

.
,


HYUNDAI.

4-29

11.
1

3 4

1)
.
.
62

2)
.

.
.



, .
3)

.
4) ,
.

5)
.
.

.

, .

4-30

1. (5 .)
2. (2 .)
3.
(1 .)
4.
( , 1 .)
5.
(6 .)
6. (1 .)

6)

,

.

.

.
,
,
,
,

.

4-31

12.

()

-
D
-
E

B

A

J

H
-
F
-
G

D
J

E
H

B

A
-
J
D
-
H
E
-
F
-
G

D
J

E
H
-
B
G
-
A
F
-
J
D
-
H
E

F
B

G
A
(83)
90
; .

, (20)
90 .

ISO HYUNDAI

, ISO.

4-32

13.
1)

.
2)

, .
3)

, .
.

4)

.
,
.
(1) (
).
().
(2)
(
).
().

4-33

5.
1.

32 /,

.


.
1)
.
2)

3) ,
.
,
.
4)
,


.
5) .

5-1

2.
1)
,

,
.
2)

2
.
3) ,
,
, ,
..

4)

.
5)
.

6)

.

1.0
1.1
1.2
1.3
1.4
1.5

3.65-3.85
4.00-4.25
4.35-4.60
4.75-5.00
5.10-5.40
5.50-5.75

5-2

15-16

3.
1) ROBEX 200W-7

Wt

3400 .

(1)

5220
3190
2495
16200

(2)

5840
H

1550
W

630
Wt

1870
5,65
( )

(3)

3900
H

870
W

350
Wt

1040
2,90
( )

(4)

1600
H

980
W

1160
Wt

650
0,80 3 SAE (
).

5-3

(5)

Wt

1960
230
330
380

(6)

L
H
W
Wt

1962
1676
1288
310

(7)

L
H
W
Wt

2700
1050
560
3400

5-4

4.
1)
.
2) ,
, .
3) ,
.
4)

(LOCK)

. ,
.
5) .
.

6)
.
(

(1) ,

.

(2) 180


(LOCK) .

5-5

(3)

.



.
,


(LOW).

, .
-
.

,

,
.

5-6

5.

CAB

1)
(LOCK).
2) .
3)
(SAFETY).
4) ( OFF)
.

( )

5) .

6)
, ,

5-7

6.
1.
1)

(1)

, . 6-11,
,
.
(2)

(,
, ,
.)
(3)
,
, .
, 100

, 100
, 50
.
2)
(1)


.
(2) , ,

.

4

"
".
(3)
-.


.
(4) , -
,
HYUNDAY.
(5)


.

6-1

22

22

3)

(1)
.

() ,
, ,
..
(2) .
(3) .
(4)
.
(5) .
(6)
.
.
(7)
.

(8) ,
,

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HYUNDAI.

, ,
1 "
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6-2

4)



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.

(1)
.

(2)


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(3) ,
.

6-3

5)

(1) ,
, .
.
(2) ,

.
(3) .
(4) ,
.
(5)
.

6-4

6) ,

(1)

.
,

,
.
(2)
,
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.
,

.
(3) -
,
.

()

(
)


1.
.
2. ,
.

6-5

2.
.
1)
(1)

10

6 1,0

0,9-1,3

1,1 - 1,7

8 1,25

2,0-3,0

2,7 - 4,1

10 1,5

4,0-6,0

5,5 - 8,3

12 1,75

7,4 - 11,2

9,8 - 15,8

14 2,0

12,2 - 16,6

16,7 - 22,5

16 2,0

18,6 - 25,2

25,2 - 34,2

18 2,0

25,8 - 35,0

35,1 - 47,5

20 2,5

36,2 - 49,0

49,2 - 66,6

22 2,5

48,3 - 63,3

65,8 - 98,0

24 3,0

62,5 - 84,5

85,0 - 115

0 3,0

124 - 168

169 - 229

36 4,0

174 - 236

250 - 310

10

8 1,0

2,2 - 3,4

3,0 - 4,4

10 1,2

4,5 - 6,7

5,9 - 8,9

12 1,25

7,8 - 11,6

10,6 - 16,0

14 1,5

13,3 - 18,1

17,9 - 24,1

16 1,5

19,9 - 26,9

26,6 - 36,0

18 1,5

28,6 - 43,6

38,4 - 52,0

20 1,5

40,0 - 54,0

53,4 - 72,2

22 1,5

52,7 - 71,3

70,7 - 95,7

24 2,0

67,9 - 91,9

90,9 - 123

30 2,0

137 - 185

182 - 248

36 3,0

192 - 260

262 - 354

(2)

6-6

2)

1/4"

19

3/8"

22

1/2"

27

3/4"

36

12

1"

41

14

3)


1/4"

19

3/8"

22

1/2"

27

3/4"

36

13

1"

41

15

6-7

4)

M12 . 1.75

M20 . 2.5

M12 . 1.75

12.21.3

M16 . 2.0

22.12.4

M16 . 2.0

22.12.4

M12 . 1.75

M16 . 2.5

1
2
3

10.00.5
303.5

12.21.3
29.63.2

M20 . 2.5

455.1

M20 . 2.5

455.1

10

12.21.3

12

M12 . 1.75
M20 . 2.5
M20 . 2.5

15

16

M16 . 2.5

57.86.4
29.63.2

M20 . 1.5

586.3

M20 . 2.5

442.0

19

M22 . 1.5

83.29.2

20

M16 . 2.0

29.63.2

21

M20 . 1.5

600.5

22

M10 . 1.25

5.90.6

24

M10 . 1.25

5.90.6

25

M36 . 2.0

21533

M12 . 1.75

12.21.3

M 8 . 1.25

1.170.1

11

17

18

26

6-8

M20 . 2.5

57.98.7
57.86.4

3. ,

1)
.

SAE 15W-40 (API CF-4)

ISO VG 46 (SAE 10W)

SAE 85W-140 (API GL-5)

SAE 10W-30 (API CF-4)

SAE 85W-90 LS

NLGI 2

ASTM D975-2

50%
50%

SAE -
API -
ISO -
NLGI-
ASTM-

6-9

2)
, , .
.

, 0
-20

-10

10

20

30

40

SAE 30

16,5
SAE 10W

SAE 15W-40

NLGI 1
1,2

:
122
:
24

NLGI 2

SAE 85W-90
ISO VG 32

:
160
:
270

ISO VG 46
ISO VG 68

ASTM D975 1

260

( )


50:50

35

SAE 85W-140

5,0

SAE 10W-30
3,8

ASTM D975 2

NLGI 1
NLGI 2

6-10

4. ,

1)

6-25

6-30

6-18

6-20

6-44

6-26

6-24

2) 50

6-25

6-33

6-34

6-33

6-43

6-35
6-35
6-35
6-34
6-35
6-35
6-35

()


-
-
-
-
-
-
-
-
-
-
-
-
- ( ,
)
-
- ( , )
- (, )
-
-
-

6-11

3) 50

6-18, 19

6-18, 19

6-32

6-31

6-32

6-26

:
,
6-8
-
-
-
-
-
-
-
,
.
4) 100

6-39

5) 100

6-31

6-32

6-31

6-32

* 4 .
6) 250

6-12

6-33

6-33

7) 250

6-44

6-25

6-31

6-32

6-32

6-32

6-34,35

6-37

6-39

6-8

:
*
*
*
*
*
*
*

* ( 0,5 %)

.
8) 500

6-38

9) 500

6-18, 19

6-18, 19

6-23

6-25

6-26

* H API
250 !
** 500
. 4
.

6-13

10) 1000

6-33

6-33

6-33

6-38

6-39

11) 2000

6-31

6-31

6-20, 21,22,23

:
- *
-

* 600 !

6-14

12)
-
.

6-25

6-26

6-26

6-18, 19

6-18, 19

6-20, 21, 22, 23

6-20, 21, 22, 23

6-25

6-30

6-31

6-32

6-32

6-32

6-31

6-36

6-41

6-41

6-40

6-40

6-47

6-48

-
:

:
-
-
:
-
:
-

-
-
:

6-15

5.

16 1 9 17 20 30 2 6 25

18
19
28
3
7
4

13

31 26

27

15

24 21 23 11 10 12 14 29

22 23

1 . .
2. .
3. .
4. .

6-16

10

1
2
3
4
5
6






()

7
8
9

50

10
11
12
13
14
15
32
33
3
16
17
18
19
20

250

21
22
23
24

500

25
31
26
27
28
12
13
21

1000

22
23
29

2000

2
4
30
26

( )



()



()

( ,
)





( )

( )

( )
(
)







( )

( )

( )






(, )

6-17

,
,
,
,
,
,
,

,
,

DF
HO
EO
C
-

.,

260
160
16.5
30
-

1
1
1
1
1
1

PGL

17

,
,
,

PGL
PGL
EO

3.2

3
6
1

GO

5.0

,
,
,

PGL
PGL

1.2
-

1
1

40

EO

16.5

1
1
1

GO

8.5

GO

10

GO

2.0

PGL

,
,
,

EO

3.2

1
1
1
3
1
1

GO

5.0

GO

8.5

GO

10

GO

2.0

PGL

6.9

HO
C

160
30

1
1

,
,
,
,

,
,
,


31
,
1

*
**

DF :
PGL:
C :
HO :
GO:
EO:
31

6-18

6.
1)

, .
(1)
.
(2) ,
.
(3) (LOW),
.

,

.

, 15
.

.

2)

(1) .
(2) .
20

(3) ,
.
- : 90-95 .

6-19

(4)

.
.

(5) .

.
- ,
.

(6)
.
- : 16,5 .

(7)

.

.
15 .

6-20

3)

(1) ,
FULL
() LOW ( ).

HY
UN
DA
I

FU
LL

(2)

,
.
(3)
LOW,
, .
(4)
.


.
,

(
50).

4)

(1)

.

.


.
.
:


.


,
.


.

6-21

LO
W

,
50
.


.



.

20 .
(2)
1

.

: 0,5 23 .
.

.



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.

. 2-3
, .

.

2 5
80 .

.

S TART
ON
OFF

6-22

3 .
,

.
,
.

.

4 5

80.
.
,

, .
ST AR T
ON
OF F

(3)

1
, 50%
50%
.
( ):
9,0 .

DCA



DCA4.
2
14 /


.

.

6-23

3 .
,
80
.


. ,
.

5)



.

.
(1)
.
(2) 550

.
,

,
.
(3)

.

-
,

.
(4)

.

6)

,
.
, .
, ,
Hyundai.

6-24

550

7)
(1)
.
- : 12,0.

(2)
.

(3) ,
.

8)


.

.

.
,
.

.
,

.
,
.
.

6-25

9)
(1)
1


.
2

.
3
.


3 2 ( 3
),
.
4
,
.
5
.
4
.

(2)
,
4 .

.

10)
(1)

.

.
(2)
.
,
.

, , .

.


.

6-26

11) ()
(1) ,
.
(2) .
(3) .

, ,
2/3 .
.

12)
(3) .
(4)
.
,
3/4 1 .
(5) .

.
,
.
,
.

13)
,
(1) 1000 , ,

.
,


.
,
.

6-27

(2)
.
, .

Cummins.

.

.

(3) ,

.
,
.

(4),

. ,
, ,
,
.

(5)
,
.

3 .
.
(6) .

6-28

14)
(1)

.
,

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.
,
:

.
.


.

.
.
(2)
.

: 17



: 2,45 /

6-29

(4)

,

.
1


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. .

ST AR T
ON

OFF

30

- : 19 .
2

, .

, 30
1 2 .

, . .

.

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,
,

,

.

6-30

14)

(1)
.

,
.
(2)
.
(3)
.

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(1)
.

(2) ,
.
(3) .

- : 1,440,3
(4)

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(5)
.
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(1) ,
.
(2) ,
.

(3) .
- : 6,91,4
(4) .
(5)
.
(6)
.
(7) .
(8) ,

.
(9)
. ,

.

6-31

17)

,

.

(1) .
- : 6,91,4

(2) .
(3)
.
(4) , .
(5) .

.
, ..

.
18)
,

.
(1)
.
: 6,91,4 .
(2) ,
.
(3) .

6-32

19)

(1)

, .

(2)
.
(3) .
(4) .
(5) .
: 0,2-0,3 .

20)

.

,
2/3 .
50
.
250 .

21)
(1) ,

(2)
.
A
C

P1
P2

P3

A
3

A
4

A
A
5

6-33

50
.
250 .

(3)

.

22)

(1) .
(2) .
(3) .
.

23)

(1)

(2) .

(3)
.
(4)
.
.
: 5
24)

(1) .

(2)
.

(3) NLGI 2
,
.

1000 .
: 1,2

25)

(1) 3 .
50 .

6-34

26)

(1)
.
.

.
( 360)
.

(2)
.
.
.
: 6,3

27)


()
().

28)
(1)
: 3
: 3

6-35

(2)
: 1

(3) : 4

(4) : 8

(5) : 8

6-36

29)
(1)

.
,

.
(2)

1 ,
.
.
2

.


1
.

8
1

2 .

, .

10

: 60 0 -5 .

3
5

2
7



,
,
.

.



.

.

6-37

30)

(1) .
(2) .


.
(3) ,
.
(4) .

OIL LEVEL

31)

(1) .
(2)
.

(3) .
,
.

(4) ,
.

6-38

32)

(1) ,
.
(2)
.
(3) .
1

()
,
.

2 .
(4)

1 .

OIL

LEV

EL

(5)

.
:

()

8,5
10,
OIL LEVEL

2,0

(6) ,
,
.

.

,
.
33)
(1) .
(2) .

6-39

34)

(1) .
(2)
.

(3) .
,
.
(4) ,
.

.
35)
(1) ,
.
(2)
.
(3)
.
(4)
.
(5) .

: 3,8

.
36)
(1) .
(2) .

6-40

31)

,

,
.
,
, .

.

, ,

.
(1) ,
.
(2)
(LOCK) .
(3) (1) (2),
(3 4) .

,
.
,

.
,
, ,

.
(4) (),
(),
(3, 4).

,
,
.

B
A

(5) (1) (2)


, .

6-41

32)
(1)
,
,
.

,
,
.

(2)

,
.

.


,
.


.

.

6-42

33)
(1) ,
.
(2)

(3)
(LOCK) .
(4)
. .
(5)
2 3, 1
4.

,
.
: 29,6 3,2
: 0,5-1

,

,
.

6-43

34)

(1)
.

-
.


5
2




3
1

4
1
( )

2
( )

3
( )
5

1


1


6
1

.
1
2

62

(2)

.

.
,

,
.

, .

.

6-44

3 4

7.
1) ,

.

.

13036MI29

2)
(1)
1
.

2 ,
.

, .
,
.

.

10-15


.
(2)


.

.

(
)

100%
90%
80%
75%

20

10

-10

1,26
1,24
1,22
1,21

1,27
1,25
1,23
1,22

1,28
1,26
1,24
1,23

(3)

,
"" ( "").

.

6-45

""

3)

""

""

.

(1)

,
.
1

.
2



()


""


.
.

(2)
1
.

2 ,
2 .

S TA RT
ON
OFF

(3) ""
1 .
2 ,
(+) .
3
,

.
,
.

.

.
.


.

(+) (-)
"",
.

6-46



()


""

:

(4)

.
1 ,
(OFF)
.
2 ( )

.
3 .


.


.

6-47

8.
1)


.
(1)

.

(2) .
,
.

A IR F LOW

(3)
2 .


.
(4) .

, .

2)


.
(1)

.

6-48

(2) .

(3)
2
.

.
.
(4) .

, .
3)

.
(1)

.
(2) .
(3)

,

( 5

).
(4)
.
4)

,
.
5)
(5) 2-3

.

6-49

7.
1.
,
, .



.

( )
.


.

-
-

7-1

2.


,
.


.

.


-

-




(ON)

-
-





(ON)




(ON)

-
-

-
-

7-2

3.


,
,
,



-
-

7-3

SECTION 3 HYDRAULIC SYSTEM


GROUP 1 HYDRAULIC CIRCUIT
dr5

4
T2

63
46

46

T1 G

22

47

62
47
Pi1

34

49

50

M1
X
MA

15

T(dr6)

MB

Pi1
V2

T
dr7

P1

P2

33

49

12

14

36

51

dr8

V2

13

52

35

53 54
G ext.

Pn2
S

A(fw)

Pn1

Rs

B(bw)

2
C6

57

D6

Pc6

56

Pd6

2SOL. Y

64

B5

C5
D5

A5
Pb5

Pc5
Pd5

Pa5

dr2
dr16

10

18

TM1

TM2

P2

P1

AC1

C4

19

ACC1GP

B4

16

ACC1

Pc40
Pd40

BR2

40

41

D4

38

ACC2
BR1

DR3
Pc41

Pb4
Pa4

42

Pc42

AC1GP

V3
ACGP

TP

Pa21

43

CT4

CT2

Pc3
DR2

Pb3
Pd41
X

C2
CT3

CT1

dr9 dr10
P

P1

T2

PGP

T3

Pc2
Pd2

PG

B1
Pc1

Pb1

Pd1

Pa1

SWING

TRAVEL PEDAL DOZER OUTRIGGER

P0

PB
Ai

6
ARM

T1

39

BOOM

BUCKET

A(cw)

Pu

B(ccw)

55
37

37

(3) (2)

(1)

(3)

(4)

(1) (2)

A1

A2

61
58

(4)

SH

65

45

Pd2

A1

DR0

Mu

Pa20

C1
D1

PA

21

A2
Pb20

SH

dr4

B2

DR1

T4 (TGP)

11

Pb21

D2

60

59

60
B

B
Pc2

D
Pd40

E
Pc40

F
Pa5

H
Pb5

Pa20

Pb20

20

Pc6

Pd6 Pd5

Pc5

Pn2

Pn1
Pm1

24

Pm2

23

DR#,dr#,T4

Pc3

Pc1

Pd1

Pm1

Pm2

Pu

17

31

T2,T3,T4

44

P1

E/G
dr1
B1

dr1~dr4
P5

P6

25

30

Pb4

P4

PO(MCV)

P3

PG(S/Motor)

29

28

27

P1
P2

26

P2

T5

48

P1

S2

S1

dr3

B3

A3

32
17W73HC01

3-1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Main pump
Main control valve
Swing motor
Travel motor
RCV lever(LH)
RCV lever(RH)
RCV pedal
Turning joint
Transmission control valve
Steering valve
Shuttle valve
Locking valve
Transmission
Front axle
Rear axle
Brake supply valve
Accumulator
Accumulator
Accumulator
Terminal assy
RCV dozer
Oscillating cylinder
Check valve
Check valve
Oil cooler
Strainer assy
Bypass check valve
Return filter
Spin filter
Air breather
Hydraulic tank
Line filter
Boom cylinder(LH)
Boom cylinder(RH)
Arm cylinder
Bucket cylinder
Last guard filter
Brake valve
Pressure switch
Pressure switch
Pressure switch
Pressure switch
Pressure switch
5 solenoid valve
Arm regeneration solenoid valve
Outrigger cylinder(RH)
Outrigger cylinder(LH)
Gear pump
Safety lock valve
Safety lock valve
Hydraulic adjustable boom cylinder
Safety lock valve
Shut off valve
Pressure switch
Option pedal
Pressure switch
Selector valve
Accumulator
Accumulator
Stop valve
Selector valve
Dozer cylinder(LH)
Dozer cylinder(RH)
Port relief valve
Dozer/Outrigger select solenoid valve

GROUP 2 ELECTRICAL CIRCUIT

113

1
2
3
4
5
6
7
8
9
10
11
12

2
1

2
1

DO-1

DO-2

2
1

3R 112
3R 115
2
1

CN-60

115
G
9

85

G
9A

21A

G
9E

G84

2
1

CL-21

CR-1
9
G85

G
B

TO:STARTER "B" TERM.


BATT RY

R
B

1
2
3
4
5
6
7
8
9
10
11
12

CASSETTE&ROOM LAMP B+

NC
CASSETTE GND
NC
BEACON LAMP
CABIN LIGHT
NC

21E5-0003

78
2

2B

G21

79

G12

G
OR

80
116

1H

V
R

21L7-10500

G51

CN-10

DESTINATION
CASSETTE RADIO 24V
ILLUMINATION
NC
GND
NC

60B

MASTER SW

FUSIBLE LINK
114

DO-3

M
G64

G83
19E

GY
B

B
B/OR

NUMBERPLATE
LAMP(21EK-10160)

60B

12V X 2

B
V

111

2
1

21E6-20270
60R

2
1

CN-61

1A

CN-66

2A

B
V
1
1

31N6-91230

B
V

BREAKER SOL

BATTERY
21N4-01320

5W 113
5W 114

DIODE
21EA-50550

2
1

DIODE

21EA-50550 21EA-50550

CN-95

DIODE

21N6-20300

21N4-01311

FUEL PUMP

CL-6

1
2

1
2

CL-5

21N6-20211

G71
120

AIR CONDITIONER
NO.

WORK LAMP

CN-12

3
4

1
2
3
4

CR-3

2A

HARNESS BOOM(21N4-10040)

(21N5-10060)

CN-20

1
2

CN-25

(21N5-10050)

1
2
B
G

WORKLAMP RY
21E4-0011

G72
23

B
G
23A

G73

30
87a87 85
86
87
85
30 86
87a

Pa
2
1

CR-2

BR
BR
G
Y

HORN

10
10A
23
13

G
G
119
77

119

L
L
V/W
G

CR-7

(24L1-05100)

4A
4E
118

30
87a87 85
86
87
85
30 86
87a

28

26

25

27

ILLUMINATION 10A

HORN RY

24

23

21

R/DRYER
(11N6-90060)

ILLUMINATION 10A
R
2

B/OR FUEL FILLER P/P 10A

SOLENOID 2
3

19

10A

SOLENOID 1
6

20

19

18

17

16

15

22

10A

SAFETY SOL
Y
16

OR

5A

R/W

10A

TRAVEL
W

10A

CIGAR LIGHTER 10A

HORN
BR

GY
14

10

20A
2L

AC& HEATER

BEACON LAMP 10A


Y
12

10A

CABIN LAMP

14

10A

WORK LAMP
GY

R
93

18

13
5A

10A

10A

SWITCH PANEL

HEAD LAMP
Y

GY/W WIPER MOTOR

L
91

10

12

11
10A

10A

CPU

CONVERTOR,ALT 5A

CASSETTE RADIO 10A

CLUSTER

BR

BR

GY
15

25A

99

78

82

98

GY

FUEL CUT-OFF

10A

10A

TURN LAMP

11

G/W

10A

WIPER+

5A

5A

5A

20A

CPU B+
GY
59

20A

AC& HEATER

2RW AC BLOWER

2R

ROOM LAMP

(21EG-30630)

B
G11
2B G22
2L 4
2R 75
2RW 76
G
77

76

WASHER P/P

75

8A
84
110
G32

(24L1-05100)

92 OR/W
18 GY
1F R
120 V

1
2
3
4
5
6
7
8

96

2
1

79

30 86

1
2
3
4
5
6
7
8

CN-11

DESTINATION
AC CONTROLLER GND
BLOWER MOTOR GND
AC 24V
AC CONTROLLER B+
AC CONTROLLER B+
AC COMP
AC CONDENSOR FAN
ILLUMINATION

NO.

11A

CN-22

START KEY

CN-36

30
87a 87 85
86

W
R
3L
B

21N5-20011

87
85
87a

CR-35

FRAME HARNESS

AC COMP

R 86

FUSE BOX

17

3L

95

3R

110

CN-29

5W
112

POWER RY
(24L1-05100)

CABIN HARNESS
1
2
3
4
5
6
7
8

DESTINATION
HORN SW
HORN SW
NC
INT. SIG
ACCEL DIAL(-)
ACCEL DIAL(SIG)
ACCEL DIAL(+)
SPARE SW

1
2
3
4
5
6
7
8
9
10
11
12

SPARE SW
SPARE SW
BEACON LAMP 24V
BEACON LAMP SIG
BRAKER SW 24V
BRAKER SIG
SPARE SW
SPARE SW
START KEY (START SIG)
START KEY (ACC)
START KEY (BR)
START KEY (COM)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

ILLUMINATION
HEAD LIHGT SIG
WIPER DRIVE SIG
Pre-Heat
SW PANEL 24V
CABIN LIGHT SIG
ILLUMINATION
HEAD LIHGT 24V
WASHER SIG
GND
WORK LAMP SIG
CABIN LIGHT 24V
NC
NC
NC

NO.

CN-9
1
2
3
4
5
6
7
8

B
Y

G27
13A

BR
89
B
27A
W
46
G/OR 28A

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CN-96B

83
84
85
8

BR
R
V
W

OR/W

12
80
3E
111

24A

Y
G
OR
GY

G36

1
2
3
4
5
6
7
8
9
10
11
12

CN-96A

CN-8

94
G65

R
86
V
87
W
88
BR 65
L
91
OR 116
GY 18A
Y
17A
L
90
B
G28
OR/W 92
R
93

CN-140

Y
B

2
1

QUICK CLAMP
34EA-91720

83
102
81
24

CR-5

BR
V/W
B/OR
OR/W

30
87a 87 85
86
87
85
30 86
87a

RH CONSOLE
NO.
1
2
3
4
5
6
7
8
9
10
11
12

ANTI-RESTART
CN-6

DESTINATION
QUICK CLAMP SW 24V
QUICK CLAMP SW SIG
OVERLOAD SW
OVERLOAD SW
WIPER MOTOR 24V
GND
CIGARLIGHTER 24V
CIGARLIGHTER ILL.
WIPER DRIVE SIG
INT. SIG
WASHER PUMP
NC

1
2
3
4
5
6
7
8
9
10
11
12

CN-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

WASHER SIG
NC
CLUSTER 24V
WIPER MOTOR CONT.
CONVERTOR 24V
HOUR METER SIG
HOUR METER 24V
SHIELD
CLUSTER GND
CLUSTER SERIAL+ (RX)
CLUSTER SERIAL- (TX)
NC
FLASER(L)
NC
FLASHER(B)

24L1-05100
OR 3A
Y
94
L/W 52
G
106
GY/W 95
B
G26
GY 14A
R
1E
W
88
BR 89
V
96

19
19A
117
58

CR-36

B/OR
B/OR
V
G/OR

30
87a87 85
86
87
85
30 86
87a

PRE-HEAT
24L1-05100

90

BR 99
R
11
GY 15
W/OR 57
OR 15A
SH 31E
B
122
Y
68
L
69

B
B/OR
W

15E
53
70
48
49
36

GY
G
B
Y
L
GY/W

CN-97
1
2
3
4
5
6
7
8
9
10
11
12

CN-98
1
2
3
4
5
6
7
8
9
10

PARKING SW
PARKING SW
LAMP 24V
RAMLOCK SW
D/O SW
D/O SW
NC
NC
GND
T/W SELECT SW

1
2
3
4
5
6
7
8

MULTI SW
HAZARD SW
GND
MULTI SW(L)
MULTI SW(R)
BRAKE FAIL LAMP
TM LOW PS LAMP
WORK BRAKE LAMP

1
2
3
4
5
6
7
8
9
10

1
2

CD-31
52
G74

L/W
B

2
1

FROM BATT.RY

125
124
100
7
101
102
103
97
17
29
30
87
13

GY
R

3 4

1
2
3
4
5
6
7
8

CN-4

DESTINATION
POWER MAX SW
POWER MAX SW
O/T DECEL SW
O/T DECEL SW
NC
SAFETY SW (Com)
SAFETY SW (NC)
SAFETY SW (NO)

1
2
3
4
5
6
7
8

21EA-50550

FROM START MOTOR


1

G/W
V
GY
B/W
G
OR

66
104
14
105
74
3K

15R

G5

R
B
Y/W
Y/OR
GY/W
B/OR
L/OR

1A
G4
35
34
64
63
107

REAR ENGINE HARNESS

CL-4

21EK-10120

117
118
126

V
V/W
G/W

26
128

OR
BR

CN-2

B
Y
B
GY

G23
33
G24
42

G25

V
V/W
B/W

1
2
3
4
5
6
7
8

37

R/W

38
39
40
41

B
W
BR
V

R/W 1

1
3

B
W
BR
V

2
3
4
5

1A
4

R/W
BR
B

21EN-32260

Pa

BRAKE PS

R
G
W

24V
SIG
GND

PUMP1 PRESS
21EG-32200

CD-43
3
2
1

R
G
W

24V
SIG
GND

PUMP2 PRESS
21EG-32200

CD-44
3
2
1

R
G
W

24V
SIG
GND

PUMP3 PRESS
21EG-32210

21N8-11170

1
2

B
L/W

22
47

B
22A
R/OR 54

CD-2

CD-1

C 1

1
2

1
2
Pa

CD-3

B
V/W

G43
50

B
G44
L/OR 51

CD-5
1
2

CN-19B

CN-19A CN-19

2
1
2
1
121 OR
123 BR

62
61

B
27
W
45
G/OR 28

6
5
4
3
2
1
M5
M+
NC
2
P1
SIG
P+
6

GOVERNOR MOTOR

HYD TEMP
21EN-40100

T/M PS
31EM-30550

CN-76

G
V

Y/OR

31E5-40520

2PCS BOOM AUTO-IDLE PS

31E9-20080

G43
32A

AUTO IDLE

Pa

Pa

1
2

1
2

AIR CLEANER
POWER MAX
BOOM
WATER
FLOWER SWITCH
PRIORITY MAX
LEVEL
21L7-20100

CD-7

2
1

CD-16

Pa

2
1

B
B
G42
B/W 43

44
G37
L
B

BR/W 55
3
OR

1
2

CD-10

CN-137

3F

56

3H

GW
OR

L/OR
OR

1
2

1
2

CN-133

CN-15

G31
B
Y/OR 32

CN-15
RS232
CONN

CN-88

127
73
72
71
60
3
4

1
2

B
G
R
B/W

EARTH
CABLE

CN-126

121
OR

31

67
68
69
70
71
72
73
B
Y
L
B
R
G
B

CPU CONTROLLER (21N4-32200)

62
25
G
BR

65

G/W 66
G
106

BR

B/OR 63
GY/W 64

22
B

B/W 60
OR/W 24
V
61
10
11
12

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

T/M OIL LAMP


BRAKE FAIL LAMP
TRAVEL BUZZER
PRE-HEAT SW
NC
PARKING SW
OVERLOAD SIG
ENG.OIL FILTER SW
NC
ACCEL ACT(-)
POWER IG
NC
NC
NC
GND (MAIN)
SERIAL-TX
SERIAL-RX
GND
RS232 (+)
RS232 (-)
RS232 (GND)
NC
PUMP EPPR(+)

TRAVEL SPEED SOL 13

47
48
49
50
51

GW 127
BR/W 55
L/OR 56
W/OR 57
G/OR 58
L
125
GY
59
BR
123

1
2
3
4
5
6
7
8
9

CN-50

BOOM PRIORITY SOL

MAX FLOW SOL


POWER MAX SOL
HOUR-METER
ENG PREHEATER
ENG STOP SIG
BATTERY 24V(+)
PUMP EPPR(-)
NC
PROGRAM DUMP
ANTI-RESTART RY
ACCEL ACT(+)

124
27
28
45
46

V/W
B
G/OR
W
W
L/W
Y
L
V/W
L/OR

G
53
R/OR 54

42
43
44
GY
B/W
L

ALT LEVEL
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.
TRAVEL PS
O/T DECEL SW
WATER LEVEL SW
AIR CLEANER SW
HEAVY LIFT SW
BKT&ARM IN PS
TRAVEL Hi/Lo SW
GND (POT&DIAL)
5V (POT&DIAL)
POT-SIG
ACCEL DIAL SIG

24V(PRES.SENSOR)
GND(PRES.SENSOR)

10
11
12
13
14
15
16
17
18
19
20
21
22
23
FUEL LEVEL SENSOR 24
TACHO SENSOR(-) 25
TACHO SENSOR(+) 26
BRAKE FAIL PS
27
T/M OIL PS
28
ACCEL SW
29
NC
30
GND (SENSOR)
31
PUMP PROLIX SW
32
WATER TEMP SENDOR 33
HYD TEMP SENDOR 34
NC
35
NC
36

37
38
21
39
40
41
R/W
B
W
W
BR
V

GY/W 36

ENG OIL PS
NC
BOOM UP PS

1
2
3
4
5
6
7
8
9

TRAVEL ALARM SW

CN-71

1
2

1
2

CN-70

1
2

RAMLOCK TRAVEL PARKING

CN-51

V
104
R/W 6

L
100
R/W 6A

Y/OR 32
Y
33
21E4-0011

WORKING PS
POWER MAX SW

SAFETY
FWD.RY

CN-69

1
2
2

CN-68

2
1

21E4-0011

4
3

REV.RY

CR-29

FWD

B/W 105
R/W 6E

G
Y

108
16

109
103
7E
G34
V
OR
W
B

4
3
2
1

1
2

1
2

4
3
2
1

G61
109
B
V

5
101
7A
G33
G62
5E
B
G

21N6-20321

G
L/W
W
B

G53

REV
TRAVEL BZ

CR-30

1
G2
35A

CN-122

R
B
Y/W

5A

G41
5F
20

G
B

2E
35

B
G
GY

CD-37

34EA-30160

Dozer/Outrigger

R
Y/W

3
2
1

FUEL SENDOR
21N6-10701

31L1-0095

129 OR
G35 B

G75
74
B
G

WORKING LAMP

31L7-40030

1
2

1
2
3

OR 26
BR 128

L/OR 107
B
G3

STOP LAMP

1
2

2F
G82
34A

Pa

Pa
R
B
Y/OR

FRONT COMBI LH
21EK-10350

W
B

HARNESS PUMP PS

1
2

G63
5
20A

REAL COMBI LH
CL-24

R/W

1E R/W
5
V
2E
B

CD-38

B
G
GY

CN-75
2
1

CD-42

1
2
3
4
5

2A

20
12A

1G
34

21EA-30450

C
E
T

FUEL CUT-OFF

4 OR
5 BR

CN-1

31E

CN-81

BU
ST

1
2
3
4
5
6

3 B/W

EPPR VLV

CN-123

CL-15

EH

CN-79

2
3

OR 4
BR 5

108

R
Y/OR

AC COMP

31A
G

CN-28

2 V/W

21N5-11030

1 Lo
2 Hi
3 E

HEAD LAMP RH

21EK-10350

TU
NC

Pre-heater

PRE-HEAT RY

21EK-10120
R/OR
R/W
B

30A
29A
G81

FRONT COMBI RH

TA

15R

1 Lo
2 Hi
3 E

CN-73

1
2
3

Pa

ENG OIL PRESS

CR-24

21EA-30460

CL-25

rp

HEAD LAMP LH

REAL COMBI RH

C
E
T

CD-17
2
1

9 GY/W

CL-3

R/OR
R/W
B

30
29
G1

GY
Y

EH
BU
ST

Y
L

CD-18

ENG. STOP RY

1
2

1
2
3
4
5
6

CD-8
C

1
2

(E125-2545)

CD-4

CL-16

I
R

TACHO SENSOR

LH CONSOLE
TA
TU
NC

1
2

WATER TEMP SENDOR

4
10

DIODE

MULTI-FUNCTION SW
NO.

G
B

5
6

CR-47
1
2
4
6
3

B+
3~

W
R

ALTERNATOR

1
2

GY
GY
B/W
L

CN-74
8R

3
10

DO-4

OVERLOAD PS

STARTER

TO : PRE-HEAT RY

21N5-11020

Pa

G/W 98

B+

START RY

CN-99
1
2
3
4
5
6
7
8

B
B/OR

11
12

V/OR 97

V/W
L
W
L/W
V/W
OR
V/OR
Y
R/W
R/OR
V
Y

1
2
3
4
5
6
7
8
9

FRONT ENGINE HARNESS

82A
82
126

DESTINATION
MULTI SW(TR1)
MULTI SW(TR2)
MULTI SW(SOL COM)
MULTI SW(REV. SIG)
MULTI SW(NEU. SIG.)
MULTI SW(FWD. SIG)
MULTI SW(TURN COM)
MULTI SW(30)
MULTI SW(56a)
MULTI SW(56b)
MULTI SW(56)
MULTI SW(H)

W
GY
G
B
Y
L
GY/W

6
7
8
9
10

31E5-50320

1
2
3
4
5
6
7
8
9
10
11
12

B
B/OR

1
2
3
4
5

RH SIDE

NO.

CN-45

CR-23

CN-3

G52
81
21

CN-47
129 OR
25A OR

2
1

RESISTOR
21E9-4018

11EN-42330

17W74EL03

4-3

10
7
9
8
2
7
6
5
5
4
3
2
1

8
3
1
6
4

27
7

1
2
3
4
5
6
7
8
9
10
11
12

FLASHER L

IG 24V

15
31
13
21

CPU
E

31
21
14

8
3
1
6
4

DESTINATION
CPU
TRAVEL SOL
FUSE
REV SOL
START SAFETY RY

1
2
3
4
5
6
7
8
9
10
11
12

2
3
4
5
6
7
8
9
10
11
12

FWD SOL
FLASHER UNIT
FUSE
HEAD LAMP(Hi)
HEAD LAMP(Lo)
LIGHT SW
HORN RY

3
4
5
6
7

12

GY

32
21
16

21
22

SOL

RAMLOCK(21N4-01230)
33
7 10
8
21
9
3
17
2
8
1
21
7
6
6
5
4
5
9
4
10
17
3
18
2

NO.

CN-98
1

CL-2
CIGAR LIGHTER
(21E4-0008)

DESTINATION

1
2
3
4
5
6
7
8
9
10

2
3
4
5
6
7
8
9
10

HOUR METER
(21L1-0010)

CPU
PARKING SOL
FUSE
RAM LOCK SOL
D/O SOL

CN-138

FUSE
T/M SOL
NC
GND
CPU

24V

A
B
C

24V
GND

12V

12V

GY
B
OR

23
24
21
26
27
28
29
30

SOL
IG 24V

1
2

B
GY
R

NO.

CN-99
1

OR 16
W/OR 15

CS-52
10

8
2

7
1

DC/DC CONVERTER
( 21N8-20201)

4
5
6
7
8

2
1

OR
B

1
7

2
8

2A
G2

CS-67
1
Y
2
3
4
5
OR
5
6
7
6
8
Y
9
B
10 10

1E
28

B
B

G8
G9

L
G

12
28

G6
23
24

B
G/W
V/OR

CR-11
3 E
2 B
1 L

POWER IG(24V)

12V SOCKET
(21N8-20010)

GND
RX
TX

RR

1
2
3
4

BR
B
Y
L

NO.

CN-6
1

1
2
3
4
5
6
7
8
9
10
11
12

2
3
4
5
6
7
8
9
10
11
12

DESTINATION
FUSE
QUICK COUPLING SOL
OVERLOAD PS
CPU CONTROLLER
FUSE
GND
FUSE
ILLUMINATION
SWITCH PANEL
SWITCH PANEL
WASHER PUMP
CPU CONTROLLER

RH SIDE HARNESS(21N4-11051)
G

FLASHER UNIT
(21ER-60700)

13

17

BR
17
R
29
GY
14
W/OR
15
OR
16
21 SH

18
19
20

18
19
20

22
G7
CN-56

CPU
CPU
WORKING BRAKE PS

CN-5
1
2
3
4
5
6

B
Y
L

24

V/OR

23

G/W

7
8
9
10
11
12
13
14
15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

SWITCH PANEL
NC
FUSE
FUSE
FUSE
CPU CONTROLLER
FUSE
NC
GND
CPU CONTROLLER
CPU CONTROLLER
NC
NC
NC
MULTIFUNCTION SW

21

15

15

CS-29
B
Y

1
2

B
GY

3
4

POWER MAX
CS-19
1
2

CPU

ONE TOUCH DECEL


C

CS-4
A
B

OR
V
G

5
6
7

1
2
3
4

B
Y
B
GY

G
6
7

B
V
G

NO.

CN-4
1

DESTINATION

1
2
3
4
5
6
7
8

2
3
4
5
6
7
8

GND
CPU CONROLLER
GND
CPU CONROLLER
NC
GND
NC
SAFETY SOL

LH HARNESS

SAFETY SW
(21N8-20300)

(21N8-11160)

CS-26A

CN-24
1

GY
G

CN-139

NC
ILL. SIG
GND
LH TURN LAMP
RH TURN LAMP

10
9
8
7
6
5
4
3
2
1

DESTINATION

1
2
3
4
5
6
7
8

2
3

L/R SELECT(21N4-01250,OPTION)

12

B/W
GY

7
1A

G5
1
8

27

28

29

32

SOL

30

19
21
22

31

26

21

21

10

IG 24V

15

15
34
15
35

15

6
4

10
9
8
7
6
5
4
3
2
1

OR
4
Y
2
L/W
5
G
6
GY/W
3
G1 B
1
GY
R
8
W
9
10 BR
11 V
12 L

CLUSTER
(21N8-30012)

15

9
G3
3
29
11
13
10

SPARE

21

W
B
GY/W
R
V
L
BR

14
G10
22

D/O SELECT(21N4-01240)

1
2
3
4
5
6
7
8

3
1

W
B
GY/W
R
V
L
BR

WIPER MOTOR
HARNESS(21N8-10090)

WIPER MOTOR CONT.


(21N8-21060)

CN-48
13
14
15
16
17
18
19

IG 24V

15
32

1
7
CN-17
1
2

SOL

PARKING(21N4-01220)
10
7
9
8
2
7
6
5
5
4
3
2
1

NO.

CN-97
1

8
G
1
W
9
L
10
R
2
B
GY/W 3
4
R
5
V
6
L
BR 7
OR 11

G1
5

7
6

21
5
2
6
21
23
1
4
3

26

7
27
8

9
11
10

21

12
IG 24V

24
21
26
7

CS-50
1
2
3
4
B
5 5
L/W
6
7 6
8
OR
9
GY
10 10

11

TR1

CN-141
1
2
3
MOTOR DRIVE4
MOTOR DRIVE+
5
GND
6
VCC
7
CONTINUE 24V
8
WASHER P/P
9
WASHER SIG.
10
INT. SIG
11
WIPER CUT SW
12
N.C
13
FEED BACK

FEED BACK

MOTOR DRIVE SIG

10
7
9
8
8
3
2
7
1
6
6
5
5
4
4
3
2
1
HAZARD(21N4-01210)

3 TR2

1 GND

F
N
R
COM
4
2
8
9

6
5

5
6

10
12
4A
8
9

WIPER MOTOR
(21N6-00240)

1
2
3
4
5
6
7
8
9
10
11
12

COM

11

B+

10

12

Hi

Lo
5

Gnd

COM
4

1
2
3
4
5
6
7
8
9
10
11
12

Hn

1
2
3
4

R
GY
R
G
L

QUICK COUPLING SW
(21E9-20110)

OR
G

WIPER CUT
(21M5-50250)

CS-53

RIGHT LEVER

LEFT LEVER

OVERLOAD SW
(21E6-40130)

CN-21
1
2
3

OR

MULTI-FUNCTION SW

11

GY

1
2

CS-20

CS-1
OR

B G

1.25GY
1.25GY

CS-5

18A
5A

BRAKE PEDAL

1.25B
1.25B

1
2

8
9

HORN

SPEAKER RH(21N6-10400)

CS-54

REMOCONE(21N8-21050)

RELAY(M2)
(11N6-90820)

7
1

32
6
3,4
33
30
31
5

CL-9
2
1
CABIN LIGHT
(21N6-20211)

21N8-22030:GEN(ED01)
21N8-21030:LOCAL(ED04)

GND(BLOWER)
FUSE(IG)
FUSE(Battery)
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

1.25LgB 9
8
1.25G

CS-27
9

10

8
2

7
1

BRAKER SW
(21E6-30540)

1
2

BrR 8
GB 9

1
2
3
4
5
6
7
8
9
10
11
12
13
14

21N8-22010:USA(ED02)
21N8-22020:EU(ED03)

GND
GND
BATTERY(+)
BATTERY(+)
ILLUMINATION
POWER IG
NC
DUCT SENSOR(+)
DUCT SENSOR(GND)
NC
NC
NC
NC
NC

M
BEACON LAMP
(21EK-10420)

CASETTE RADIO P/No.

1
2
3
4
5
6

CL-7

BR
BR
RW
RW
G
RY

(11N6-90830)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

G
B

GND(CONTROLLER)

HARESS AIR CON

INLET MOTOR(REC)
INLET MOTOR(FRE)
TEMP MOTOR ACT(+)
TEMP MOTOR ACT(-)
TEMP M/ACT(PBR)
MOTOR ACT(REF)
MODE M/ACT(DEF)
MODE M/ACT(FOOT)
MODE M/ACT(M+)
MODE M/ACT(M-)
MODE M/ACT(PBR)
BLOWER RELAY(LO)
BLOWER RELAY(M1)
BLOWER RELAY(M2)
BLOWER RELAY(HI)
COMPRESSOR(DPS)
CONDENSER FAN

6
3b

CL-8
2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

3a

OR
B

WB
BW
LR
BG
GL
Y
GW
BG
WR
LB
YB
LG
YBr
BG
YB
LW
LY

7a

3
4
5
6
7
8

1
2
3
4
5
6
7
8

DUCT SENSOR

AC&HEATER CONTROLLER (11N6-90030)

BEACON LAMP SW
(21E6-30440)

10
9
8
7
6
5
4
3
2
1

B
GY

G3
5A

OR

17

GY

SWITCH PANEL(21N4-20500)

4-4

CN-142
B
11
C
W
12
B
G/OR 13
A

OR
B

1
2

DESTINATION

22
23
24

BR
2B
RY
RW
2R
LW
LY
G

NO.

16

R
V
W

1,2

CN-11

CABIN HARNESS(21N6-00012)

G1
6A

BEACON SW
SWITCH PANNEL

7
1

B
G

BR 21

GND

8
2

10
9
8
7
6
5
4
3
2
1

6
5
4
3
2
1

2B
L
32
36

1
2

1
2
3
4

BG
R
RY
YW

GB
9B

28
33A
6A
35

LB
YB
24
25

YB
R
RY
L

1
2
3
4
5
6
7

BG

WR
Y

GW
21

22

GB
9A

23
20A

BG
GL
18
19

FUSE

10

CS-2

7
8
9
10
11
12

CS-23
9

3
2

G
OR

15
7

6
5

G
L

25
4
4A
26
27
28
3
3A
29
2
2A
30
G4
31
10
1
1A

5
6
7

19
20

10
11
12
13
14

R
V
V
W
BR
L
OR
OR
GY
Y
Y
L
B
OR/W
BR
R
R

GND

B
OR

8
9

BRAKE SW

SPARE SW

29
33
6B
36

4
5
6

FUSE
ILLUMINATION

LR
Y

BLOWER
(11N6-90700)

G2
7A
14

CN-116
1
ILL.LIGHT OUT
2
HEAD LIGHT OUT
3
HEAD LIGHT OUT
WIPER MOTOR DRIVE 4
5
PRE-HEAT
6
POWER 24V
7
CABIN LIGHT OUT
8
CABIN LIGHT OUT
9
ILL. LIHGT 24V
10
HEAD LIGHT 24V
11
HEAD LIGHT 24V
12
WASHER SIG
13
GND
14
WORK LIGHT OUT
15
INT. SIG
16
CABIN LIGHT 24V
17
CABIN LIGHT 24V

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

4 2

Lo 1
MH 3
ML 2
Hi 4

1
2
3
4

DESTINATION
WB

2B

NO.

CN-10
1

17
20

18
17
16
15
14
13
19
20
21
22
23
24

15

1
4a
9

13
14
15
16
17
18
19

1
2
3
4
5
6
7

1
2
3
4
5
6
7
V
Y
OR

B
Y
V
GY
W
B
R

BW

V
R

20
21
22
23
24

4 2

16

R
GY

1
2

R
G
L
BR
OR

LG
YW
YBr
L

2
11

10

RELAY(HI)
(11N6-90820)

26
35
27
36A

B/OR 10

B
W
GY
V
Y
B
R
R
G
L
BR
OR

RESISTOR
(11N6-90750)

12
3

MODE(VENT)
(11N6-90710)

MODE(D/FOOT)
(11N6-90810)

1
2

TEMP M/ACT
(11N6-90720)

INTAKE M/ACT
(11N6-90740)

1
2
3
4
5
6
7

B/W

9
8
2

B
L
GY

B
Y
BR
B
W
G/OR
GY

G
L
Y
G
OR

15
7
16
6
17
18
19
20
21
22
23
24

GY
B
OR
BR
R
V
W

25
4
26
27
28
3
29
2
30
G1
31
1

R
V
W
BR
L
OR
GY
Y
L
B
OR/W
R

CN-9
1
2
3
4
5
6
7
8
CN-8
1
2
3
4
5
6
7
8
9
10
11
12
CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

NO.

DESTINATION

1
2
3
4
5
6
7
8

GND
HORN RELAY
NC
WIPER CONTROLLER
CPU CONTROLLER

1
2
3
4
5
6
7
8
9
10
11
12

NC
NC
FUSE
BEACON LAMP
FUSE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

ILL. LAMP FUSE


MULTIFUNCTION SW
WIPER CONTROLLER
CPU CONTROLLER
FUSE

CPU CONTROLLER
CPU CONTROLLER
NC

BRAKER SOL
NC
FUSE
SAFETY RELAY
POWER RELAY
DIODE(DO-2)
FUSE

CABIN LIGHT
FUSE
FUSE
WIPER CONTROLLER
GND
WORK LAMP RY
FUSE
NC
NC
NC

RH HARNESS(21N8-11151)

+
S
-

CN-144
1
2
3
4
5
6
7
N.C
8
RADIO ON/OFF
9
BAND
10
BAND
11
SEEK UP
SEEK UP
12

VOLUME L/IN
VOLUME R/IN
VOLUME L/OUT
VOLUME R/OUT
EARTH(MAIN)

1
ROOM LAMP
(21EH-0011)

CASSETTE RADIO

EARTH(VOLUME)

GY
Y

10
9
8
7
6
5
4
3
2
1

STC

CN-143
1
N.C
2
RADIO ON/OFF
BAND 3
BAND 4
SEEK 5
6
SEEK
7
N.C
GND
8
9
VOL/R OUT
VOL/L OUT 10
VOL/R IN 11
VOL/L IN 12
GND 13
N.C 14

CL-1

H BRACC

8
4

CN-27
1
N.C
2
S.R3
S.R4
S.L5
S.L6
N.C
7
ILL+
8
S.R+
9
S.R+
ACC 10
11
B+
12
S.L+
13
S.L+
GND 14

1
2

SAFETY SW
(21M5-50250)

18
5

H0 I

10

B/OR
OR

SPEAKER LH(21N6-10400)

1.25GY
1.25GY

2
1

CS-26

DOOR SW
(E123-3022)

0, I

CN-23

START KEY SW(21E6-10430)

ACCEL DIAL
(21N8-20901)

17W74EL04

1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fusible linkCN-60
Fuse boxNo.1
l/connCN-8(12)
Start switchCS-2(1)
Power relayCR-35(30)]
Fuse boxNo.2
I/connCN-10(6)
Room lampCL-1(2)
Door switchCS-1
Cassette radioCN-27(11)
Fuse boxNo.3
l/connCN-11(4)
AC & Heater controller (3, 4)
Fuse boxNo.4
I/connCN-11(5)
Relay(Hi, M2)
Fuse boxNo.5
CPU controllerCN-50(7)
Fuse boxNo.6
I/connCN - 5(4)
I/connCN -17(5)
Wiper motor controller
CN-141(7)
Wiper motorCN-21(4)
I/conn : Intermediate connector
2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND (Battery 1EA)

10~12.5V

- GND (Battery 2EA)

20~25V

- GND (Battery 2EA)

20~25V

- GND (Fusible link)

20~25V

GND : Ground

4-5

ST C
BR ACC

3
2

START KEY SW

FEED BACK

MOTOR DRIVE SIG

CN-141

CN-17

MOTOR DRIVE-

3
1

CN-5

MOTOR DRIVE+

4
2
1

GND

5
3

VCC

6
4

CONTINUE 24V

7
5
4

WASHER P/P

8
6
5

WASHER SIG.

2
R

WIPER MOTOR CONT.


R

9
7
6

INT. SIG

10

WIPER CUT SW

11

N.C

12

FEED BACK

13

10
V

WIPER MOTOR

4-6
15
34
35
36

BRAKE FAIL LAMP


RS232 (GND)
NC
PUMP EPPR(+)

11

14

T/M OIL LAMP

ROOM LAMP

13

TRAVEL SPEED SOL

12

11

CL-1
Y

ACCEL ACT(+)

CN-10

10

ANTI-RESTART RY

CS-1
2
1

PROGRAM DUMP

GY
2RW

3
2
1

8
2R

CN-60

14

13

12

11

10

NC

8
9

PUMP EPPR(-)

12
GY

1
R

CN-95

N.C

S.R-

NC

NC

NC

NC

NC

DUCT SENSOR(GND)

BATTERY 24V(+)

CN-27

ENG PREHEATER

14

CN-11

OIL COOLER SOL

GND

HOUR-METER

AC & HEATER CONTROLLER

13
4

POWER MAX SOL

12

S.L+
Y

S.L+
7

2R

11
DUCT SENSOR(+)

1
2

RW/R

BOOM PRIORITY SOL

10

B+
4

4
3

3
1

4
2

85

10

11

BATT RY

10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A
WIPER MOTOR

CR-1
60R

2
BATTERY
12V X 2

60B

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

POWER RY

HEAD LAMP

5A
5A

10A

CPU
CONVERTOR,ALT

10A
CASSETTE RADIO

SWITCH PANEL

10A
CLUSTER

10A
WIPER+
R

10A

5A

CPU B+
GY

10A

20A

AC BLOWER
2RW

FUEL CUT-OFF

5A

TURN LAMP

5A
AC& HEATER
2R

86

20A

30

87

ROOM LAMP

87a

START KEY

87a

85

87

86

30

CR-35

CN-36

RELAY(M2)

MAX FLOW SOL

ACC
NC

POWER IG

ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

RELAY(HI)

CN-50

S.R+

N.C

ILL+

S.R+

CS-2

S.L-

S.L-

H0 I

S.R-

0, I

6
5

POWER CIRCUIT
3R

FUSE BOX

5W
5W

3R

FUSIBLE LINK

3R

3
60B

MASTER SW

DOOR SW
CN-8
12

2
1

5
4
3

7
6

10
8

CPU CONTROLLER

11

CN-21

12

17W74EL05

2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal
Battery relay
CR-1
Fusible linkCN-60
I/connCN-8(12)
Start switchCS-2(1)

Fuse boxNo.1

(1) When start key switch is in ON position


Start switch ONCS-2(2)
I/connCN-8(11)
Battery relayCR-1
Battery relay operating (All power is supplied with the electric component)
Start switch ONCS-2(3)
I/connCN-8(10)
Power relayCR-35(86) (87)
Fuse boxNo.10
(2) When start key switch is in START position
Start switch STARTCS-2(5)
I/connCN-8(9)
l/connCN-3(2)
Start relay
CR-23

Anti restart relayCR-5(30) (87)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery)
- GND(Start key)

OPERATING

START

- GND(Battery relay M4)


- GND(Starter B+)
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-7

20~25V

15R

PRE-HEAT RY

4-8

11

12

13

14

15

34

35

36

TRAVEL SPEED SOL

T/M OIL LAMP

BRAKE FAIL LAMP

RS232 (GND)

NC

PUMP EPPR(+)

ACCEL ACT(+)

OR/W

DIODE

ANTI-RESTART RY

10

NC

DO-4

PROGRAM DUMP

15R

PUMP EPPR(-)

START RY

STARTER
2

BATTERY 24V(+)

GY

G/OR

CN-74
5

3
BATT RY

8
G

BR

10

RIGHT LEVER
W

2
3L

CN-97

4
3

BR
BR

V/W

6
OR/W

12

CR-23
CN-3

GY
GY

GY

3
B/W

ALTERNATOR

CPU CONTROLLER

DO-1
2

9
V

86

86

1
2
4
6
3

CR-36

87
30

87a 87 85

85

PRE-HEAT RY
87a

87a

3 4
6

1
2

BATTERY
12V X 2

3
G
60R

86

30

CN-60

DIODE
60B

87a

85

87

85

87a 87

CN-95

60B

3L

86

30

CR-35
POWER RY

MASTER SW

12

OIL COOLER SOL

5
11

ENG PREHEATER

HOUR-METER

BR

B
R

BOOM PRIORITY SOL

2
W

CN-8

POWER MAX SOL

5 GND
7 TR1
ST C

MAX FLOW SOL

15R

12

11

3 TR2

8 R
9 COM

4 F
2 N

CS-2
START KEY SW

CN-50

B+
10

BR

CN-45
6

PRE-HEATER

B+
BR ACC

6
5

0, I
1

6
1

3
2

U
V

M
3

~
2

H0 I
4

GY

10A
5A
10A
10A
10A
10A
10A

TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A
HORN

10A

20A
AC& HEATER

CIGAR LIGHTER

10A

5A
CONVERTOR,ALT

BEACON LAMP

10A

CPU

10A

10A
CASSETTE RADIO

CABIN LAMP

10A
CLUSTER

10A

10A
FUEL CUT-OFF

WORK LAMP

10A
TURN LAMP

10A

10A
WIPER+

HEAD LAMP

5A

CPU B+

5A

20A

AC BLOWER

10A

5A

AC& HEATER

SWITCH PANEL

5A

ROOM LAMP

WIPER MOTOR

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

STARTING CIRCUIT
3R

FUSE BOX

5W
5W

3R

FUSIBLE LINK

3R

CR-1

30 86

CR-5

B/OR

87
30

87a 87 85

85

ANTI-RESTART RY
30 86

CR-47

ENG. STOP RY

CN-2

B/W

CN-79

FUEL CUT-OFF

CR-24

17W74EL06

3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal
I/connCN-2(13)
CPU alternator levelCN-51(9)
Cluster charging warning lamp(Via serial interface)
(2) Charging flow
Alternator "B+" terminal

Battery relay(M8)

Battery(+) terminal
Fusible linkCN-60

Fuse box

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Battery voltage)

Run

ON

- GND(Battery relay)
- GND(Alternator B+ terminal)
- GND(Alternator I terminal)
- GND(CPU)

GND : Ground

4-9

20~30V

CN-45

~3

B+

STARTER

GND
5.0W
B

5.0R
GR

START RY
B

W GR

CN-3
1

4-10
36

CR-23

NC

3
4
5
6
28
29
30
31
32
33
34
35
36

POWER MAX SOL


HOUR-METER
ENG PREHEATER
FUEL WARMER
GND (MAIN)
SERIAL-TX
SERIAL-RX
GND
RS232 (+)
RS232 (-)
RS232 (GND)
NC

PUMP EPPR(+)

60B

3
1

10

P1 PRESS SIG.

W/OR

TX
CLUSTER
12

13

14

MASTER SW

11

ALT LEVEL

GND
RX
10

BOOM PRIORITY SOL

MAX FLOW SOL

CN-56

CN-50

9
8

DIODE
60B

CN-5

WORKING PS

CN-51

POWER IG(24V)

CN-60
2
1

BATT RY
DO-2

12V X 2

G
60R

2
1

BATTERY

20A
5A
5A
20A
5A
10A
10A
10A
10A
10A
10A
5A
5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

START KEY
ROOM LAMP
AC& HEATER
AC BLOWER
CPU B+
WIPER+
TURN LAMP
FUEL CUT-OFF
CLUSTER
CASSETTE RADIO
CPU
CONVERTOR,ALT
SWITCH PANEL
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

CHARGING CIRCUIT

3R
5W

FUSE BOX

CN-95
5W
5W

3R

FUSIBLE LINK

3R

CR-1

15

CPU CONTROLLER

CN-74

15R

CPU CONTROLLER

B+

ALTERNATOR

17W74EL07

4. HEAD AND WORK LIGHT CIRCUIT


1) OPERATING FLOW
Fuse box (No.15)
I/connCN-7(8)
Fuse box (No.16)
I/connCN-7(7)

Switch panelCN-116(10,11)
Switch panelCN-116(9)

(1) Main light switch ON : 1st step


Head light switch ONCN-116(2,3)
l/connCN-7(2)
l/conn
CN-97(11)
Mutifunction sw left lever(3)
(5)
CN-97(10)
Head light ON
CL-3(1), CL-4(1)
: Head lamp ON
(2) Main light switch ON : 2nd step
Work light switch ONCN-116(14)
l/connCN-7(11)
Work lamp relayCR-3(1), (4)
I/conn
CN-12(1)
Work light ONCL-5(2), CL-6(2)
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
STOP

ON

- GND(Switch power input)


- GND(Switch power output)

20~25V

- GND(Head light)
- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)


- GND(Work light)

GND : Ground

4-11

20~25V

1
2
3
4
5
6

HEAD LIGHT OUT


WIPER MOTOR DRIVE
PRE-HEAT
POWER 24V

15
16
17

CABIN LIGHT 24V


CABIN LIGHT 24V

12

WASHER SIG

INT. SIG

11

HEAD LIGHT 24V

14

10

HEAD LIGHT 24V

GY

7
GY

OR/W

2
11

R/OR

R/W

12

R/OR

R/W

Lo

COM

Gnd

Hn

Hi

B+

12

COM

11

10

4-12
1

11

R/OR

CL-5

10
Y

WARNING LAMP

GY

CL-6

SWITCH PANEL

OR/W

CR-3

13

ILL. LIHGT 24V

GND

CABIN LIGHT OUT

WORK LIGHT OUT

CABIN LIGHT OUT

CN-7

CN-12

HEAD LIGHT OUT

CN-116

ILL.LIGHT OUT

10

11

12

LEFT LEVER

20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A
BEACON LAMP
AC& HEATER

10A

5A
CONVERTOR,ALT

CABIN LAMP

10A

CPU

10A

10A
CASSETTE RADIO

WORK LAMP

10A
CLUSTER

GY

10A

FUEL CUT-OFF

10A

10A

TURN LAMP

HEAD LAMP

10A

WIPER+

5A

CPU B+

10A

20A

AC BLOWER

WIPER MOTOR

5A

AC& HEATER

5A

5A

ROOM LAMP

SWITCH PANEL

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

HEAD AND WORK LIGHT CIRCUIT

FUSE BOX

5
WORK LAMP RY

10
9

12
OR/W

CN-97
WORK LAMP

3
2

6
5

R/W

1 Lo

CL-3

HEAD LAMP-LH

2 Hi

2 Hi

1 Lo

CL-4

HEAD LAMP-RH

MULTI-FUNCTION SW

17W74EL08

5. BEACON LAMP AND CAB LIGHT CIRCUIT


1) OPERATING FLOW
Fuse box (No.18)
I/connCN-8(3)
Fuse box (No.17)
I/connCN-7(12)
(1) Beacon lamp switch ON
Beacon lamp switch ONCS-23(2)

Beacon lamp switchCN-23(6)


Switch panelCN-116(16, 17)
Switch lndicator lamp ONCS-23(9)
l/connCN-8(4)
l/connCN-10(10)
Beacon lamp ONCL-7

(2) Cab light switch ON


Cab light switch ONCN-116(7, 8)
I/connCN-7(6)
Cab light ONCL-8(2), CL-9(2)

I/connCN-10(11)

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)

20~25V

- GND(Beacon lamp)
- GND(Fuse box)
- GND(Switch power input)
STOP

ON

- GND(Switch power output)


- GND(Cab light)

GND : Ground

4-13

20~25V

CABIN LIGHT 24V

CABIN LIGHT 24V

INT. SIG

WORK LIGHT OUT

GND

WASHER SIG

HEAD LIGHT 24V

HEAD LIGHT 24V

ILL. LIHGT 24V

CABIN LIGHT OUT

CABIN LIGHT OUT

POWER 24V

PRE-HEAT

WIPER MOTOR DRIVE

HEAD LIGHT OUT

HEAD LIGHT OUT

ILL.LIGHT OUT

10A
10A
10A
5A
5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

CLUSTER
CASSETTE RADIO
CPU
CONVERTOR,ALT
SWITCH PANEL
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A

10A

TURN LAMP
FUEL CUT-OFF

10A

5A

20A

5A

5A

20A

WIPER+

CPU B+

AC BLOWER

AC& HEATER

ROOM LAMP

START KEY

CN-36

4-14

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

BEACON LAMP AND CAB LIGHT CIRCUIT

FUSE BOX

17W74EL09

6. WIPER AND WASHER CIRCUIT


1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.12)
Fuse box (No.6)

Fuse box (No.14)

I/connCN-7(5)
Switch panelCN-116(6)
I/connCN-5(4) I/connCN-17(5) Wiper motor controllerCN-141(7)
Wiper motorCN-21(4)
Washer pumpCN-22(2)
I/connCN-6(5) l/connCN-17(4) Wiper motor controllerCN-141(6)

(2) Wiper switch ON : 1st step(Intermittent)


Wiper switch ONCN-116(15)
I/conn
CN-9(4) I/conn
CN-6(10) I/conn
CN-17(8)
Wiper motor controllerCN-141(10) (3)
Wiper motor intermittently operatingCN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn
CN-17(2)
Wiper motor controllerCN-141(2) (4)
Wiper motor operatingCN-21(2)
(4) Washer switch ON
Washer switch ONCN-116(12) I/connCN-7(9) I/connCN-5(1) I/connCN-17(7)
Wiper motor controllerCN-141(9) (8) I/connCN-17(6) I/connCN-6(11)
Washer pumpCN-22(1)
Washer operating
Fuse box(No.14)
I/connCN-6(5) I/connCN-17(4)
Wiper motor controllerCN-141(6) (4)
Wiper motor operatingCN-21(2), Low speed
(5) Auto parking(When switch OFF)
Switch OFFCN-116(15)
Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine

Start switch

Check point
- GND(Fuse box)
- GND(Switch power input)

Voltage
24V

- GND(Switch power output)


STOP

ON

- GND(Wiper Power input)


- GND(Wiper power output)
- GND(Wiper motor)

GND : Ground

4-15

0 ~ 5V

0 or 24V

14

15

16

17

WORK LIGHT OUT

INT. SIG

CABIN LIGHT 24V

CABIN LIGHT 24V

SWITCH PANEL

4-16

WIPER MOTOR

10

11

12

13

VCC

CONTINUE 24V

WASHER P/P

WASHER SIG.

INT. SIG

WIPER CUT SW

N.C

FEED BACK

MOTOR DRIVE+

MOTOR DRIVE-

GY

6
BR

GY/W

3
4

12

11

10

BR

BR

GY/W

OR

BR

1
2
W

10A
10A
10A
10A

SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A
5A

10A
CIGAR LIGHTER
TRAVEL

10A

10A
HORN

SOLENOID 1

20A

SAFETY SOL

10A

10A
WORK LAMP

BEACON LAMP

10A
HEAD LAMP

GY/W

AC& HEATER

5A
10A

SWITCH PANEL
WIPER MOTOR

10A

5A

CABIN LAMP

10A

10A

CLUSTER

CONVERTOR,ALT

10A

FUEL CUT-OFF

CPU

10A

10A

10A

TURN LAMP

5A

WIPER+

20A

5A

AC& HEATER

CPU B+

5A

ROOM LAMP

AC BLOWER

20A

START KEY

CN-36

CASSETTE RADIO

GY/W

CN-17

CN-6

12

11

10

BR

OR

CS-53

CN-5

12

11

10

GY/W

GY

BR

WIPER CUT SW

GND

MOTOR DRIVE SIG

CN-141

FEED BACK

13

12

WASHER SIG

GND

11

HEAD LIGHT 24V

CN-7

CN-21

10

ILL. LIHGT 24V

HEAD LIGHT 24V

CABIN LIGHT OUT

PRE-HEAT

WIPER MOTOR DRIVE

HEAD LIGHT OUT

CABIN LIGHT OUT

HEAD LIGHT OUT

BR

POWER 24V

ILL.LIGHT OUT

CN-116

CN-9

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

WIPER AND WASHER CIRCUIT


FUSE BOX

CN-22
1

WASHER PUMP

WIPER MOTOR CONTROLLER

17W74EL10

4-17

TU

NC

EH

BU

ST

FRONT COMB- LH

CL-24

NC

NC

NC

NC

NC

DUCT SENSOR(GND)

DUCT SENSOR(+)

NC

POWER IG

ILLUMINATION

BATTERY(+)

BATTERY(+)

GND

GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14

1H R
G51 B

CL-21

20A
5A
5A
20A
5A
10A
10A
10A
10A
10A
10A
5A
5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

START KEY
ROOM LAMP
AC& HEATER
AC BLOWER
CPU B+
WIPER+
TURN LAMP
FUEL CUT-OFF
CLUSTER
CASSETTE RADIO
CPU
CONVERTOR,ALT
SWITCH PANEL
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

FUSE BOX

REAR COMBI-LH

TA

CL-15

FRONT COMBI-RH

R
B

CL-25

IG24V

ST

10

REAR COMBI-RH

BU

5
14

13

EH

GND

12

S.L+

S.L+

NC

11

TU

10

B+

ACC

R
R

TA

S.R+

CABIN LIGHT 24V

INT. SIG

CABIN LIGHT 24V

S.R+

WORK LIGHT OUT

GND

ILL+

WASHER SIG

S.L-

HEAD LIGHT 24V

HEAD LIGHT 24V

ILL. LIHGT 24V

N.C

CABIN LIGHT OUT

S.L-

CABIN LIGHT OUT

L
1

S.R-

IG 24V

POWER 24V

PRE-HEAT

WIPER MOTOR DRIVE

HEAD LIGHT OUT

N.C

S.R-

CL-16

8
3
1
6
4
HEAD LIGHT OUT

ILL.LIGHT OUT

ILLUMINATION CIRCUIT

NUMBER PLATE
LAMP

17W74EL11

3
8

4
6
7

IG 24V
5
10

7
9

4-18
4
5
6

NC
EH
BU
ST

GY

Y/W

12

CD-4
4

CN-122

G
B

FWD.

CN-123
1

REV.

CN-81

Pa
1
2

TRAVEL BZ

2
3

CR-30

4
3

2
1

4
3

FWD.RY

REV.RY

FRONT COMBI LH

L/W

R 11
4

Y/W

3
1

OR

B
W

CL-24

OR

REAR COMBI LH

2
3

TU

TA

CL-15

FRONT COMBI RH

8
1

Y/OR

Gnd 4
Y

COM 4
GY

11

Lo 5

CL-25

Hi

10

REAR COMBI RH

GY

12

BU

Hn

ST

B+

R 8

9
W

L/W

EH

N 2
F 4
8

TR2 3

COM 9

NC

Y/OR

COM 10

11

TU

GND

12

CL-16

MULTI-FUNCTION SW
RIGHT LEVER

TR1 7

TA

MULTI-FUNCTION SW
LEFT LEVER

5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

SWITCH PANEL

HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

5A
CONVERTOR,ALT

WIPER MOTOR

10A

CPU

10A
TURN LAMP

CASSETTE RADIO

10A
WIPER+

10A

5A

CPU B+

10A

20A

AC BLOWER

10A

5A
AC& HEATER

FUEL CUT-OFF

5A
ROOM LAMP

CLUSTER

20A
START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

COMBINATION LAMP CIRCUIT

FUSE BOX

10

CN-97

CR-29

STOP LAMP PS

3
5

2
4

CN-99

Y/W

Y/OR

3
5

2
4

HAZARD SW

17W74EL12

OR

4-19
BR

OR

W/OR

OR

B/W

W/OR

GY

OR

W/OR

h
1
2
1

CN-19B

CN-19A CN-19

BR

OR

5A
20A
5A
10A
10A
10A
10A
10A
10A
5A
5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

AC BLOWER
CPU B+
WIPER+
TURN LAMP
FUEL CUT-OFF
CLUSTER
CASSETTE RADIO
CPU
CONVERTOR,ALT
SWITCH PANEL
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

5A

ROOM LAMP
AC& HEATER

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

CONTROLLER CIRCUIT
FUSE BOX

OR
OR
OR

BR
BR
BR

W/OR

17W74EL13

29

30

31

32

33

34

35

36

ACCEL SW

NC

GND (SENSOR)

PUMP PROLIX SW

WATER TEMP SENDOR

HYD TEMP SENDOR

NC

NC

4-20

33

34

35

36

RS232 (GND)

NC

PUMP EPPR(+)

31

GND

RS232 (-)

30

SERIAL-RX

B
3

CN-126
4

B/W

AIR CLEANER SW

Pa

32

29

SERIAL-TX

B/W

CD-10

RS232 (+)

28

GND (MAIN)

NC

10

PROGRAM DUMP

11

PUMP EPPR(-)

N.C

WATER LEVEL

R/OR

OR

BW

CN-50

28

T/M OIL PS

ENG OIL PRESS

27

10

26

BRAKE FAIL PS

CN-3

TACHO SENSOR(+)

25

TACHO SENSOR(-)

GY/W
11

24

CD-18
L

FUEL LEVEL SENSOR

4
L
10

L/W

TX
Y
8

CLUSTER
Y
9

23

16

AIR CLEANER SW

3
B

ACCEL DIAL SIG

15

WATER LEVEL SW

BW

RX
B

22

14

O/T DECEL SW

21

13

TRAVEL PS

1
SH

POT-SIG

12

P3 PRESS SIG.

GND
BR

5V (POT&DIAL)

11

P2 PRESS SIG.

20

10

P1 PRESS SIG.

WATER TEMP
SENDOR

19

ALT LEVEL

Pa
CN-56
6

GND (POT&DIAL)

GND(PRES.SENSOR)

RR
5

TRAVEL Hi/Lo SW

24V(PRES.SENSOR)

2
B

18

BOOM UP PS

FUEL LEVEL

GY/W

POWER IG(24V)
1

17

DC
OR

BKT&ARM IN PS

NC

CD-8

HEAVY LIFT SW

ENG OIL PS

CD-2

TRAVEL ALARM SW

POWER MAX SW

DC

CN-51

CD-1

WORKING PS

5A
20A
5A
10A
10A

AC& HEATER
AC BLOWER
CPU B+
WIPER+
TURN LAMP

5A
5A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
10A
10A
10A

WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

10A

CPU
CONVERTOR,ALT

10A
CASSETTE RADIO

SWITCH PANEL

10A
CLUSTER

10A

5A

ROOM LAMP

FUEL CUT-OFF

20A

START KEY

CN-36

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

MONTORING CIRCUIT
FUSE BOX

CN-3

4
3

OR

7
B

10
9

11

12

CN-5

4
BR

7
6

SH

12
L

13

14

4
15

7
6

8
GY/W

CD-16

RS232
CONN

2
1

HYD TEMP

R/OR

L/W

CPU CONTROLLER

17W74EL14

WORK PS
HYD TEMP
G/W

PUMP3 PRESS

CPU CONTROLLER

4-21
24

BOOM
POWER
PRIORITY MAX

CN-137

CN-88

CN-88

OR

BR/W

OR

L/OR

OR

36

CS-20 EARTH 1

35

OR

34

8
G

PUMP EPPR(+)

33

NC

32

L/W

RS232 (GND)

RS232 (-)

31

RS232 (+)

52
G74

30

GND

29

SERIAL-RX

28

12

SERIAL-TX

27

GND (MAIN)

GY

26

GY

NC

NC

25

23

L/OR

B/RW

OR

NC

22

POWER IG

21

NC
ACCEL ACT(-)

20

ENG.OIL FILTER SW

17

19

16

PRE-HEAT SW

OVERLOAD SIG

15

TRAVEL BUZZER

18

14

BRAKE FAIL LAMP

PARKING SW

13

T/M OIL LAMP

NC

12

TRAVEL SPEED SOL

PUMP EPPR(-)

ACCEL ACT(+)

BATTERY 24V(+)

OIL COOLER SOL

11

ENG PREHEATER

10

HOUR-METER

NC

POWER MAX SOL

ANTI-RESTART RY

MAX FLOW SOL

GW
OR

GY

PROGRAM DUMP

BOOM PRIORITY SOL

R/OR

GY

CN-50

36

35

NC

1
34

NC

GND
2

HYD TEMP SENDOR

33

WATER TEMP SENDOR

G
6

32

2
5

31

W
V

PUMP PROLIX SW

GND
BR
3

GND (SENSOR)

3
R
4

G
W

30

24V
B

NC

CD-43
B

29

SIG
1

ACCEL SW

W
1

28

PUMP1 PRESS
CN-1

T/M OIL PS

GND
R/W

27

24V
2
R

BRAKE FAIL PS

SIG
W

26

R
3

25

SIG
R

TACHO SENSOR(+)

TACHO SENSOR(-)

24V

24

CD-42

23

OR

FUEL LEVEL SENSOR

CS-4
7

ACCEL DIAL SIG

C
G

22

GY

21

ONE TOUCH DECEL


4

POT-SIG

5V (POT&DIAL)

CS-19
3

20

GND (POT&DIAL)

GY
1

19

POWER MAX
2

18

TRAVEL Hi/Lo SW

BKT&ARM IN PS

2
B

17

1
B

HEAVY LIFT SW

CS-29

16

15

AIR CLEANER SW

WATER LEVEL SW

L/W

14

O/T DECEL SW

1
6

GY

13

GY

12

OR

TRAVEL PS

2
G

3
2

P3 PRESS SIG.

OR

BR

11

P2 PRESS SIG.

5A
5A
20A
10A
10A
10A
10A
10A
20A
10A
10A
10A
5A
10A
10A
30A
10A
10A

SWITCH PANEL
START,STOP
WIPER MOTOR
HEAD LAMP
WORK LAMP
CABIN LAMP
BEACON LAMP
AC& HEATER
HORN
CIGAR LIGHTER
TRAVEL
SAFETY SOL
SOLENOID 1
SOLENOID 2
FUEL FILLER P/P
ILLUMINATION
ILLUMINATION

CASSETTE RADIO

10A

10A

CLUSTER

CPU

10A

TURN LAMP

CONVERTOR

10A

WIPER+

20A

AC BLOWER

5A

5A

AC& HEATER

10A

5A

ROOM LAMP

CPU B+

20A

START KEY

CN-36

CS-26A

B/W

10

10

P1 PRESS SIG.

5
5

ALT LEVEL

BREAKER SW

6
GY

7
1

L/W

CN-6
4

GND(PRES.SENSOR)

9
OR

6
GY
2

24V(PRES.SENSOR)

BREAKER

10
1

BOOM UP PS

CS-27
1

NC

OR

ENG OIL PS

10

CS-26

1
6
GY

TRAVEL ALARM SW

2
5

Y/W

7
4

1
5

CN-51

OR

POWER MAX SW

2
6
7

WORKING PS

CS-67
2

R/OR

9
10
5

GY

CD-1

CS-27

8
6

Y/OR

10

9
10
B
10

CD-7

QUICK CLAMP SW

Pa

OVERLOAD SW

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

ELECTRIC CIRCUIT FOR HYDRAULIC


FUSE BOX

BREAKER PEDAL

CN-8

CN-66
1

BREAKER SOL.

11

CN-140

Y
1

QUICK CLAMP

OR

CD-31
1

Pa

OVERLOAD PS

10

11
9

1
OR
12

CN-4

GY
B
Y

CN-68
1

SAFETY SOL

SAFETY SW
G

SAFETY SW

2
R

W
B

BR

BR
V

PUMP2 PRESS
1
B

CD-44

MAX
FLOW

17W74EL15