Page 1 of 2

Highline (TGA)

HIGHLINE (TGA)

: 02.02 S329
-------- -------------------------------------------------------------
----------- S472 ECAS I/II
A100 S483 /
A143 ECAS
A148 / /
A302 2 S747 ECAS ,
A317
,
S790 ECAS
A407 / NLA/VLA
A408
A486 X200 (MAN-cats)
A574 MMI X744 - -
( -)
A635 Truck-Gate X1535 - -
F125 X1642
,
X1644
F366 ECAM/ECAS/ ( 15)
F398 , X1757 16006
( 15) X1809 - ECAS ( 15)
F412 , X1825 31000
( 30) X1826 31000
K467 X1833 16000
S192 X1835 58000
X1836 58000
S193 X2541 21-.

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 Page 2 of 2

S252 31000
X2542 21-
S266 ECAS 58000
/ NLA/VLA X2544 21-
S267 -
ECAS, X3186 -

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 Page 1 of 1

ZBR2 (TGL/TGM/TGA) 1 4

ZBR2 (TGL/TGM/TGA) 1 4

: 02.04

A100 S407
A302 ()
-------- ------------------------------------------------------------------- X317 ABS
----- -------- -------------------------------------------------------------------
A -----
F243 ZBR2 C
F244 ZBR2 ( 30) B101 1
F245 ZBR2 ( 30-2)
F246 ZBR2 ( 15) B102 2
-------- -------------------------------------------------------------------
----- B103 1
B B139
A317 B371 1
,
B433
G102 1 B434
M102 B468 4
Q101 50
Q105 B502 3
, (A100
30) M103
S104 S198
S199

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ZBR2 (TGL/TGM/TGA) 2 4

ZBR2 (TGL/TGM/TGA) 2 4

: 02.04

A100 M131
A302 M175
-------- ------------------------------------------------------------- Q101
----------- R214
D HGS
A474 S224
/ S483
E112 /
E113 /
E194
E195 S502
E280
E281 V188 8
H111
H162
H371 V636 15 -

K102 Y100
K106
K116 -------- -------------------------------------------------------------
K171 , 15 -----------
K250 D
K609 E110
E111
K678 E122
TRS E123
K718 E127 ()
E128 ()
M103 E268

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 Page 2 of 2

E269
-------- -------------------------------------------------------------
-----------
E
G102 1

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ZBR2 (TGL/TGM/TGA) 3 4

ZBR2 (TGL/TGM/TGA) 3 4

: 02.04

A100 B509
A302
-------- ------------------------------------------------------------- -------- -------------------------------------------------------------
----------- -----------
F H
A451 RL
A452 A465
LL A466
B103 1 M131
G102 1 S108
X200 ( ,
-------- ------------------------------------------------------------- )
----------- S109
G
S111
V646 -

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ZBR2 (TGL/TGM/TGA) 4 4

ZBR2 (TGL/TGM/TGA) 4 4

: 02.04

A100 H120
A302
A403 H121
-------- ------------------------------------------------------------- H122
----------- H123
I H124
H125
E108 K102
E109 K116
E114 R100 1
E115
E116 R101 2
E117
E118 S483
E119 /
E124 /

E125 S502

E210 1. V716
E211 1.
E212 2. V717
E213 2.
F106 X1586 1

F117 X1587 2

F118 X317 ABS
-------- -------------------------------------------------------------
F371 FFR 30 -----------
F372 FFR 15 J

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 Page 2 of 2

H112 M117
H113
M118

-------- -------------------------------------------------------------
-----------
K - KWP 2000
X200
-------- -------------------------------------------------------------
-----------
L CAN

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04.01

A100 X1560 K718, K..

A302 2 X1754 59104
A407 X1822
A474 / X1823
15
A480 , BEHR X2541 21-
B203 / 31000
- () X2544 21- -
B393
() Y114
F397 Y117
/
F125 -------- -------------------------------------------------------------------
K718 ------------
1
R106 2
S123 " / 3
" 4
S544 AC 5 /
S545 "REHEAT" 6
S546 7

S547

X200 (MAN-cats)

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( 1 2)

( 1 2)

04.01

A , S545 "REHEAT"
, S546

-------- ------------------------------------------------------------- S547
-------------------------------------
A100 X1560 K718, K..
A302 2 X1754 59104
A474 X1822
/ X1823
B393 15
() X2541 21-
F397 31000
/ Y117
K718

S123 " /
"
S544 AC

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( 2 2)

( 2 2)

04.01

A - X1835 58000
B , X1838 58300
C , BEHR X2544 21-
--------
------------------------------------------------------------- -
------------------ Y114
A100 -------- -------------------------------------------------------------
A302 2 ------------------
A474 1
/ 2
A480 , 3 /
BEHR 4
B203 / 5
- 6
() 7
X1551
/EDC/ II
X1822
X1823
15

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Schnellbersicht EDC 7 C32

SCHNELLBERSICHT EDC 7 C32

A302 Zentraler Bordrechner H374 Kontrollleuchte Luftfilter verschmutzt

A403 Fahrzeugfhrungsrechner M100 Starter
A407 Instrumentierung Q101 Zndanlassschalter
A410 Fahrpedal R134 Widerstandsgruppe
A429 Tempomatschalter R283 Abschlusswiderstand HD-OBD-CAN
A435 Steuergert EDC X200 Diagnosesteckdose
A437 Dauerbrems-Tippschalter X669 Steckverbindung Startsperre
B104 ldrucksensor X1559 Steckverbindung Motor/EDC/Getriebe IV
B123 Temperatursensor Ladeluft X1966 Steckverbindung Zndschloss
B124 Temperatursensor Khlflssigkeit X1983 Gewindebolzen M6 (MP-Kasten)
B377 Kraftstoffdrucksensor X2544 Potentialverteiler 21-pol. K-Leitung
B487 Raildrucksensor X2549 Steckverbindung IMR (Starter)
B488 Drehzahlsensor Kurbelwelle Y332 Zumesseinheit ZME (Proportionalventil
(Drehzahlinkrementsensor) Kraftstoff MProp)
B489 Drehzahlsensor Nockenwelle Y341 Injektor 1. Zylinder
(Drehzahlsegmentsensor) Y342 Injektor 2. Zylinder
B561 Temperatursensor Abgas (entfllt bei D08-Y343 Injektor 3. Zylinder
Motoren mit OBD1) Y344 Injektor 4. Zylinder
B623 Ladedrucksensor/Temperatursensor Y345 Injektor 5. Zylinder
B673 Wegsensor E-AGR-Steller Y346 Injektor 6. Zylinder
B683 Abgasrelativdrucksensor Y458 Proportionalventil E-AGR
F163 Sicherung Motorregulierung (Kl. 30) Y460 Druckluftabschaltventil
F236 Sicherung Motorregulierung (Kl. 15) ZDR Zwischendrehzahl-Schnittstelle
F355 Hauptsicherung 30-2
H296 Kontrollleuchte EDC

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EDC 7 Common Rail AdBlue ( 1 5)

EDC 7 COMMON RAIL ADBLUE ( 1 5)

: 05.2005

A B487
B B633 1
( AdBlue)
C 1 + 2 Y332
D 3 + 4
E 5 + 6 Y341 1-
F Y342 2-
1 Y343 3-
----- ----------------------------------------------------------- Y344 4-
A100 Y345 5-
A302 2 Y346 6-
A435 EDC

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MAN TGA 410 TGA [2000 - 2008]
A21 Speed pilot
A72 Speed recorder
A95 ECU
B156 Inductive position sensor 1
B163 Inductive position sensor
B22 Coolant temperature sensor
B36 Fuel temperature sensor
B38 Injector needle lift sensor
B39 Accelerator pedal sensor
B79 MAP-sensor
F- Fuse
G15 CAN BUS SAE J1708
G16 CAN BUS SAE J1939
H11 ECU lamp
K95 Relay
K96 Relay
R11 Resistor
S14 Brake pedal switch
S15 Clutch switch
S68 Engine brake switch
X11 Diagnostic connector
X15 Cable screen
Y147 Injection quantity regulator
Y148 Fuel adjustment sensor
Y149 Injection timing valve
Y43 Shut off valve
 Troubleshooting-data
Model: TGA 410 Motor: D 2866 LF 28 / Bosch MS5

Component: From: To: Condition: Value Measured:

Pic.
. . . Connector seen from ECU side .
. . . Measurements taken with .
connector removed
Coolant temperature sensor 53 13 Ignition from 20C 1300 - 3600
ohm
Coolant temperature sensor 53 13 Ignition from 80C 230 - 460
ohm
Fuel adjustment sensor 9 11 Ignition off 18 - 25 ohm
Fuel adjustment sensor 10 11 Ignition off 18 - 25 ohm
Fuel temperature sensor 34 13 Ignition off 20 C fuel 1300 - 3600
ohm
Inductive position sensor 22 17 Ignition off 500 - 1000
ohm
Inductive position sensor 1 21 13 Ignition off 500 - 1000
ohm
Injection quantity regulator 2 15 Ignition off 0,55 - 1,5
ohm
Injection quantity regulator 1 15 Ignition off 0,55 - 1,5
ohm
Injection timing valve 3 15 Ignition off 1,2 - 2 ohm
Injector needle lift sensor 32 17 Ignition off 90 - 130 ohm
Shut off valve 14 19 Ignition off 10 - 48 ohm
MAN TGA 410 TGA [2000 - 2008]
A95 ECU
B156 Inductive position sensor 1
B163 Inductive position sensor
B169 Fuel pressure sensor
B170 Oil pressure sensor
B22 Coolant temperature sensor
B23 Air temperature sensor
B36 Fuel temperature sensor
B38 Injector needle lift sensor
B79 MAP-sensor
F- Fuse
G16 CAN BUS SAE J1939
K96 Relay
M19 Starter-Signal
Y147 Injection quantity regulator
Y148 Fuel adjustment sensor
Y149 Injection timing valve
Y160 EGR valve
 Troubleshooting-data
Model: TGA 410 Motor: D 2866 LF 28 / Bosch MS6.1

Component: From: To: Condition: Value Measured:

Pic.
. . . Connector seen from ECU side .
. . . Measurements taken with .
connector removed
Air temperature sensor A4 A10 Ignition from 20C air 2350 - 2650
temperature ohm
Air temperature sensor A4 A10 Ignition from 40C air 800 - 1000
temperature ohm
Coolant temperature sensor A5 A22 Ignition from 20C 2350 - 2650
ohm
Coolant temperature sensor A5 A22 Ignition from 80C 310 - 335
ohm
Fuel adjustment sensor A34 A35 Ignition off 18 - 24 ohm
Fuel adjustment sensor A33 A35 Ignition off 18 - 24 ohm
Fuel temperature sensor A6 A11 Ignition off 20 C fuel 2350 - 2650
ohm
Fuel temperature sensor A6 A11 Ignition off 40 C fuel 800 - 1000
ohm
Inductive position sensor A14 A2 Ignition off 1000 - 1500
ohm
Inductive position sensor 1 A1 A13 Ignition off 1000 - 1500
ohm
Injection quantity regulator A26 A28 Ignition off 0,55 - 0,90
ohm
Injection quantity regulator A25 A27 Ignition off 0,55 - 0,90
ohm
Injection timing valve A24 A3 Ignition off 0,5 - 1,55
ohm
Injector needle lift sensor A29 A15 Ignition off 65 - 160 ohm
MAN TGA 410 TGA [2000 - 2008]
MAN TGA 410 TGA [2000 - 2008]
? Explanation
1H Regulation module 1. Axle R
1V Regulation module 1. Axle L
A89 Vehicle control unit
A90 EBS ECU
B Regulation module rearaxle
F- Fuse
G14 CAN BUS ISO 11992
G16 CAN BUS SAE J1939
R38 Brake signal transmitter
S56 ASR switch
X11 Diagnostic connector
X32 Collector plug
X33 Trailer brake connection
Y204 Regulation module trailer
 Troubleshooting-data
Model: TGA 410 Motor: D 2866 LF 28 / 1999- EBS 4S-4M 4x2

Component: From: To: Condition: Value Measured:

Pic.
. . . Connector seen from wire side .
. . . Measurements taken with .
connector installed
Battery (earth) A10 Batt. - Ignition on 0-1V
Battery (earth) A12 Batt. - Ignition on 0-1V
Trailer brake connection D3 A10 Ignition on 2 ~ 16 V
Trailer brake connection D1 A10 Ignition on 2 ~ 16 V
ASR switch A6 A10 Ignition on 18 - 24 V
ASR switch A6 A10 Ignition on, switch activated 0V
Battery (possitive) A8 A12 Ignition off 22 - 28 V
Brake signal transmitter B2 B3 Ignition on 4,55 - 5,45 V
Brake signal transmitter B3 A10 Ignition on 0V
Brake signal transmitter B4 B3 Ignition on 0,3 - 4,5 V
Brake signal transmitter B7 B3 Ignition on 0,3 - 4,5 V
Diagnostic connector A13 A10 Ignition on 0-5V
Ignition A7 A10 Ignition on 22 - 28 V
Ignition A7 A10 Ignition off 0V
Regulation module 1. Axle L C5 A10 Ignition on 0~3V
Regulation module 1. Axle L C11 A10 Ignition on 22 - 28 V
Regulation module 1. Axle L C2 A10 Ignition on 0V
Regulation module 1. Axle L C8 A10 Ignition on 2~5V
Regulation module 1. Axle R C6 A10 Ignition on 0~3V
Regulation module 1. Axle R C3 A10 Ignition on 0V
Regulation module 1. Axle R C9 A10 Ignition on 2~5V
Regulation module 1. Axle R C12 A10 Ignition on 22 - 28 V
Regulation module rearaxle D10 A10 Ignition on 2~5V
Regulation module rearaxle D13 A10 Ignition on 22 - 28 V
Regulation module rearaxle D4 A10 Ignition on 0V
Regulation module rearaxle D7 A10 Ignition on 0~3V
Regulation module trailer D12 A10 Ignition on 2~5V
Regulation module trailer D15 A10 Ignition on 22 - 28 V
Regulation module trailer D6 A10 Ignition on 0V
Regulation module trailer D9 A10 Ignition on 0~3V
Vehicle control unit A1 A10 Ignition on 0~3V
Vehicle control unit A3 A10 Ignition on 2~5V
MAN TGA 410 TGA [2000 - 2008]
MAN TGA 410 TGA [2000 - 2008]
? Explanation
1H Regulation module 1. Axle R
1V Regulation module 1. Axle L
A89 Vehicle control unit
A90 EBS ECU
B2-3 Regulation module 2.-3. Axle
F- Fuse
G14 CAN BUS ISO 11992
G16 CAN BUS SAE J1939
R38 Brake signal transmitter
S56 ASR switch
X11 Diagnostic connector
X32 Collector plug
X33 Trailer brake connection
Y204 Regulation module trailer
 Troubleshooting-data
Model: TGA 410 Motor: D 2866 LF 28 / 1999- EBS 4S-4M 6x2 6x4

Component: From: To: Condition: Value Measured:

Pic.
. . . Connector seen from wire side .
. . . Measurements taken with .
connector installed
Battery (earth) A10 Batt. - Ignition on 0-1V
Battery (earth) A12 Batt. - Ignition on 0-1V
Trailer brake connection D3 A10 Ignition on 2 ~ 16 V
Trailer brake connection D1 A10 Ignition on 2 ~ 16 V
ASR switch A6 A10 Ignition on 18 - 24 V
ASR switch A6 A10 Ignition on, switch activated 0V
Battery (possitive) A8 A12 Ignition off 22 - 28 V
Brake signal transmitter B2 B3 Ignition on 4,55 - 5,45 V
Brake signal transmitter B3 A10 Ignition on 0V
Brake signal transmitter B4 B3 Ignition on 0,3 - 4,5 V
Brake signal transmitter B7 B3 Ignition on 0,3 - 4,5 V
Diagnostic connector A13 A10 Ignition on 0-5V
Ignition A7 A10 Ignition on 22 - 28 V
Ignition A7 A10 Ignition off 0V
Regulation module 1. Axle L C5 A10 Ignition on 0~3V
Regulation module 1. Axle L C11 A10 Ignition on 22 - 28 V
Regulation module 1. Axle L C2 A10 Ignition on 0V
Regulation module 1. Axle L C8 A10 Ignition on 2~5V
Regulation module 1. Axle R C6 A10 Ignition on 0~3V
Regulation module 1. Axle R C3 A10 Ignition on 0V
Regulation module 1. Axle R C9 A10 Ignition on 2~5V
Regulation module 1. Axle R C12 A10 Ignition on 22 - 28 V
Regulation module 2.-3. Axle D10 A10 Ignition on 2~5V
Regulation module 2.-3. Axle D13 A10 Ignition on 22 - 28 V
Regulation module 2.-3. Axle D4 A10 Ignition on 0V
Regulation module 2.-3. Axle D7 A10 Ignition on 0~3V
Regulation module trailer D12 A10 Ignition on 2~5V
Regulation module trailer D15 A10 Ignition on 22 - 28 V
Regulation module trailer D6 A10 Ignition on 0V
Regulation module trailer D9 A10 Ignition on 0~3V
Vehicle control unit A1 A10 Ignition on 0~3V
Vehicle control unit A3 A10 Ignition on 2~5V
MAN TGA 410 TGA [2000 - 2008]
A33 CAN communication
A81 ECU
B114 Wheelspeed sensor 1 L
B115 Wheelspeed sensor 1 R
B116 Wheelspeed sensor 2 L
B117 Wheelspeed sensor 2 R
G12 Battery (earth)
H20 ABS indicator lamp
H27 Trailer ABS fault lamp
H28 Trailer ABS indicator lamp
K97 Relay
S12 Ignition
X11 Diagnostic connector
X14 Ground connection
X32 Collector plug
X33 Trailer brake connection
Y100 Control valve 2 L
Y101 Control valve 2 R
Y111 Engine brake solenoid valve
Y98 Control valve 1 L
Y99 Control valve 1R
 Troubleshooting-data
Model: TGA 410 Motor: D 2866 LF 28 / ABS 4 Channel

Component: From: To: Condition: Value Measured:

Pic.
. . . Connector seen from ECU side .
. . . Measurements taken with .
connector installed
Battery (earth) A11 Batt. - Ignition on 0-1V
Battery (earth) A12 Batt. - Ignition on 0-1V
Battery (earth) A10 Batt. - Ignition on 0-1V
. . . Measurements taken with .
connector removed
Control valve 1 L C1 C3 Ignition off 14 - 21 ohm
Control valve 1 L C2 C3 Ignition off 14 - 21 ohm
Control valve 1R C10 C12 Ignition off 14 - 21 ohm
Control valve 1R C11 C12 Ignition off 14 - 21 ohm
Control valve 2 L D2 D3 Ignition off 14 - 21 ohm
Control valve 2 L D1 D3 Ignition off 14 - 21 ohm
Control valve 2 L D11 D12 Ignition off 14 - 21 ohm
Control valve 2 R D10 D12 Ignition off 14 - 21 ohm
Ignition A9 A10 Ignition on 22 - 28 V
Ignition A7 A10 Ignition on 22 - 28 V
Ignition A9 A10 Ignition off 0V
Ignition A7 A10 Ignition off 0V
Relay A16 A7 Ignition off 215 - 395
ohm
Wheelspeed sensor 1 L C5 C4 Ignition off 900 - 2000
ohm
Wheelspeed sensor 1 L C5 C4 Spin wheel at approx. 30 rpm min. 100 mV 1050
AC
Wheelspeed sensor 1 R C8 C7 Ignition off 900 - 2000
ohm
Wheelspeed sensor 1 R C8 C7 Spin wheel at approx. 30 rpm min. 100 mV 1050
AC
Wheelspeed sensor 2 L D5 D6 Ignition off 900 - 2000
ohm
Wheelspeed sensor 2 L D5 D6 Spin wheel at approx. 30 rpm min. 100 mV 1050
AC
Wheelspeed sensor 2 R D8 D9 Ignition off 900 - 2000
ohm
Wheelspeed sensor 2 R D8 D9 Spin wheel at approx. 30 rpm min. 100 mV 1050
AC
1050
 Page 1 of 1

EDC 6.1

EDC 6.1

A302 () K170
A403 K755
A407 M100
A410 Q101
A429 R134
A435 EDC X200 MAN-cats (ISO -
A437 - )
X669
B104 X1549 /
B123
B124 X1559 EDC
X1644
B125 X1680 EDC (. 15)
B197 X1904 M6 ( MP)
B198 X1906 M6 ( MP)
B199 X1907 M6 ( MP)
B200 X1966
X1982 M5 ( MP)
B377 X1983 M6 ( MP)
F163 X1990 M5 ( MP)
(. 30) Y130
F236 Y280 (AGR)
(. 15) ZDR
F355 30-2
H296 EDC
H374

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 Page 1 of 2

Baseline TGA)

BASELINE TGA)

: 03.01 S483 /
-------- -------------------------------------------------------------
----------- /
A100 S747 ECAS ,
A143 ECAS
A302 2
A317 S790 ECAS
, / NLA/VLA

A407 X200 (MAN-cats)
A408 X744 - -
A486
F125 X1535 - -
, X1642

F366 ECAM/ECAS/ ( 15) X1644
F398 ,
( 15) X1757 16006
F412 , X1809 - ECAS ( 15)
( 30) X1825 31000
K467 X1826 31000
S192 X1833 16000
X1835 58000
S193 X1836 58000
S252 X1838 58300
X2541 21-.
S266 ECAS 31000
/ NLA/VLA X2542 21-

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 Page 2 of 2

S267 58000
ECAS, X2544 21-
-
S329 X3186 -

S472 ECAS I/II

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 Page 1 of 2

EDC 7 Master/Slave D2840 LF25

EDC 7 MASTER/SLAVE D2840 LF25

A302 X200
A403 X669
A407 X1205 31000
A410 X1559 /EDC/ IV
A429 X1966
A435 EDC (Master) X2417 CAN 3-
A437 -
X2544 21-pol. K-
A570 EDC II (Slave)
B104 X3120 M6 .30
B123 ( )
B124 X3121 M6 .30
( )
B125 Y280 (AGR)
B377 Y332 ZME (
B487
B488 MProp)
( Y341 1-
) X342 2-
B489 Y343 3-
( Y344 4-
) Y345 5-
B514 II Y346 6-
F163 Y347 7-
(Master . 30) Y348 8-
F236 Y349 9-
(. 15) Y350 10-
F355 30-2 Y356 ZME II (
F543 II

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 Page 2 of 2

(Slave . 30) MProp)

H296 EDC ZDR
M100
Q101 * HD-OBD K-
R134 3

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