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NOTICE
It is the Purchaser’s/Owner’s obligation:
1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger,
Warning and Caution labels affixed on the machine to their users.
2. Equipment to be installed by TuffStuff Authorized Dealer or a service
company approved by TuffStuff.
3. Provide scheduled inspection, maintenance & repairs and must be performed
by TuffStuff Authorized Dealer or a service company approved by TuffStuff.
4. Must use only genuine TuffStuff replacement parts.
SPT-6B_Rev0
SPT-6B
Revision Date 10-14-2013 www.tuffstuffitness.com Base Six-Pak Trainer
Table of Contents
Important Safety Instructions�����������������������������������������������������������������������Page 3
Registration, Service & Assembly����������������������������������������������������������������Page 4
Assembly Steps�������������������������������������������������������������������������������������� Pages 5 - 16
Lat Cable Routing������������������������������������������������������������������������������������������ Page 11
Lat Cable Mapping Diagram��������������������������������������������������������������������� Page 12
Low Row Cable Routing��������������������������������������������������������������������Pages 13 - 14
SPT-6B Exploded View���������������������������������������������������������������������Pages 17 - 18
SPT-6B Parts List�������������������������������������������������������������������������������������������� Page 19
Inspection / Maintenance��������������������������������������������������������������������������� Page 20
Cable Inspection��������������������������������������������������������������������������������������������� Page 21
DANGER, WARNING, & CAUTION Labels Information�������������Pages 22 - 23
SPT-6B Label Placement������������������������������������������������������������������Pages 24 - 25
TuffStuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual
thoroughly. Instructions contained in this manual are not intended to cover all details or variations possible with this equipment, or to cover every contingency
that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of the equipment. Eventhough we have prepared
this manual with extreme care, neither the manufacturer nor the author can accept responsibility for any errors in, or omission from, the information given.
Should additional information be required, or should situations arise that are not covered by this manual, the matter should be directed to Customer Service at
TuffStuff Fitness Equipment Inc. in Chino, California.
Overhead Specifications
41 1/2"
32 3/4"
SERIOUS INJURY OR DEATH CAN OCCUR IF 5. Post and disclose all safety, rules and regulations on a bulletin board
THESE SAFETY PRECAUTIONS ARE NOT OBSERVED: easily accessible to users.
1. Obtain a medical exam before beginning any exercise program. 6. Perform regular maintenance (see Inspection Label). Pay special at-
2. Read and understand Owner’s Manual, Exercise Chart and all Danger, tention to areas most susceptible to wear and tear, including but not
Warning and Caution labels before using this equipment. If you limited to cables, pulleys and rubber grips.
still need help, seek assistance from floor personnel or call TuffStuff 7. Do not lean against or pull on the framework, weight stack or any
Fitness at 888-884-8275. component at all times.
3. Inspect the equipment before each use for wear and tear, loose 8. Children must not be allowed near the equipment. Teenager must
fittings, worn or frayed cables and frame welds. DO NOT USE if it be supervised.
appears to be inoperable or damaged. 9. Replace immediately all parts at first sign of wear or damage. If unable
4. Stop exercising if you feel faint or dizzy. Consult a physician if you are to replace worn or damaged components/parts, remove machine from
experiencing pain. service until the repair is made.
5. Keep body, clothing and hair clear from all moving parts. Do not 10. Use only genuine TuffStuff replacement parts. Failure to do so will void
attempt to free any jammed parts by yourself. warranty and could result in serious injury or death to the users.
6. Always warm-up before and cool-down after weight training. 11. Do not remove any LABELs affixed to the machine. Replace if
Warm-up for 10-15 minutes with stretching and cardiovascular damaged.
exercises. Cool-down should include light stretching exercises for 12. Do not alter or modify the original manufacturer’s weight stack with
5-15 minutes. any add-on incremental weights, weight plates or dumbbells except
7. Never hold your breath – will limit the flow of oxygen to your brain those with standard factory installed option.
and may cause dizziness. The most often used breathing is inhaling 13. Maintain a service contract with a TuffStuff Authorized Dealer or a
during least resistance and exhaling during maximum resistance. Professional Service Company approved by TuffStuff. Keep a service
8. Do not use accessories or accessory attachments that are not log of all maintenance and repair activities. NOTICE: It is the sole
recommended by TuffStuff. responsiblity of the owner or facility operator to ensure that regular
9. Make sure adjustment pull-pins are completely inserted and fully maintenance is performed.
engaged before each use.
10. Never pin the weights in an elevated position. Do not use the machine
if found in this condition.
DANGER: indicates an imminently hazardous situation which, if not
Facility Safety Guidelines and Practices avoided, will result in death or serious injury.
1. Read and understand the Owner’s Manual before assembling,
servicing or using the equipment.
2. Equipment to be installed by TuffStuff Authorized Dealer or by a WARNING: indicates a potentially hazardous situation which, if not
Professional Service Company approved by TuffStuff. avoided, will result in death or serious injury.
3. Make sure each machine is set up and operated on a solid level
surface. Do not install equipment on an uneven surface.
4. Provide an adequate safety perimeter between the machine, walls CAUTION: indicates a hazardous situation which, if not avoided, could
and other equipment to ensure that the facility has proper clearance result in minor or moderate injury.
for usage and training.
25
91 85 49
91 85 49
Fully Tighten
100% 91
85 49
49 67
49
56
49
67
11
49
56 49 67
49
68
67
49
49 12
60 49
58
49
49
67
67 49
6
Fully Tighten
100%
Wrench tighten all hardware in this step.
56 68 1
49
4 49 67
49 49
49 57
68
67
49
5 56
56 49
49 67 23
49
67 69 23
67
68 49
49
49 21 56
49 21
68 67
69
69
Loosely Tighten
70%
Loosely tighten all hardware in this step.
DO NOT Fully Tighten. Some component(s)
may need pre-assembly and or alignment
during the assembly process.
11
75
75 20
20
75
75
49
49 67
49
56
49 68
49 56 49 67
56 68
49
49 67 56
68
68
49 49 67
56
68
56 Fully Tighten
100%
56
49
49 49
68 Wrench tighten all hardware in this step.
20
49 67
56
49
49 68
67
49 67 49
68 67
49 67 11
56 20
49 68
56
68 49
9
49
67
67 49
68
56
9 Assembly List
49 67
49 Item # Description Qty.
49 FLAT WASHER SAE B/O 3/8” 30
56 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 15
67 NYLON INSERT THIN LOCK NUT B/O 3/8-16 15
68 68 BLACK NYLON PULLEY 3/8 X 1 X 3 1/2 15
8 www.tuffstuffitness.com SPT-6B Base Six-Pak Trainer
Step 5
Assembly List
Item # Description Qty.
49 67 49 7 GUIDE ROD 3/4 RD X 67 1/2 2
18 SELECTOR PIN W/COIL 3/8 X 4 GOLD KNOB 1
22 TOP PLATE PULLEY BRACKETS 1
22 56
49 26 10 LB STEEL WEIGHT PLATE BLACK 14
56 49 27 10 LB TOP PLATE W/ADJ SLTR BAR 1
43 43 FINISHED HEX NUT B/O 1/2-13 1
7 7
76
76 26
50
50 58
93 49
93 7 7
50 50 76
76 49
67
7 58
50 49 58
50 49
11
93 49
67
93
Raise and hold Guide Rods 7 up to assemble
50
hardware as shown.
50
49
67
Fully Tighten
7
49
100% 11
67
STARTING POINT
RUN CABLE THROUGH STARTING POINT INTO NOTE: PULLEY BRACKETS (#4, #5) HAVE BEEN
TOP SWIVEL PULLEY BRACKET AS SHOWN AND SWAPED PLACES FROM PREVIOUS OWNERS
THEN ASSEMBLE IT TO THE UNIT. MANUAL. ASSEMBLE AS SHOWN ABOVE.
STEP 3 STEP 4
I
G
G
E
F H
STEP 5 M
21 Assembly List
Item # Description Qty.
8 59
4 DOUBLE FLOATING PULLEY BRACKET LT 1
49
5 DOUBLE FLOATING PULLEY BRACKET RT 1
45
51 8 LAT CABLE 1
79 51 21 TOP BEARING HOUSING 2
85
45 Oval Head Phillips Screw #10-32 X 1 1/8 2
86 49 FLAT WASHER SAE B/O 3/8” 4
86 I
81 49 51 Cable Stopper Shell 1 1/2 x 1 3/4 2
81 59
59 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 4
92
92 81 SNAP LINK Z/P 8MM X 80MM 2
4
85 SPLIT LOCK WASHER B/O 3/8” 4
K
L 86 7/8 Rd X 1 5/8 Link 1/8 Cable 2
5 J
92 CONTOUR ERGO HANDLE SHORT STRAP 2
L
G
K
I
B
J
D 8
5
F
H
Assembly List
Item # Description Qty.
4 DOUBLE FLOATING PULLEY BRACKET LT 1
5 DOUBLE FLOATING PULLEY BRACKET RT 1
8 LAT CABLE 1
12 www.tuffstuffitness.com SPT-6B Base Six-Pak Trainer
STEP 1 A
Assembly List
45
SPT-6B
86
86 Item # Description Qty.
81 5 DOUBLE FLOATING PULLEY BRACKET RT 1
51
51 B
10 LOW ROW CABLE 1
79 45 Oval Head Phillips Screw #10-32 X 1 1/8 2
48 FLAT WASHER SAE B/O 1/4” 4
646481
51 Cable Stopper Shell 1 1/2 x 1 3/4 2
53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
64 CONTOUR ERGO HANDLE LONG STRAP 2
C
4
STEP 2
D 5
4
5
Step 9 (Low Row Cable Routing)
65
48
53
65
48
45
51
86
81 79
64
www.tuffstuffitness.com
48
51
86 53
81 C
E
F
64
NOTES:
13
1. SOME PARTS NOT SHOWN FOR CLARITY
STEP 1 79
14
45
Assembly List
Item # Description Qty.
86 4 DOUBLE FLOATING PULLEY BRACKET LT 1
81
86
B 10 LOW ROW CABLE 1
A 81 45 Oval Head Phillips Screw #10-32 X 1 1/8 2
48 FLAT WASHER SAE B/O 1/4” 4
51 51 Cable Stopper Shell 1 1/2 x 1 3/4 2
51 64 53 HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 1 3/4 2
63 NYLON ANKLE STRAP 1
64 64 CONTOUR ERGO HANDLE LONG STRAP 2
65 NYLON INSERT LOCK NUT B/O 1/4-20 2
www.tuffstuffitness.com
81 SNAP LINK Z/P 8MM X 80MM 2
86 7/8 Rd X 1 5/8 Link 1/8 Cable 2
C
STEP 2
D 5
4 4
10
Step 10 (Low Row Cable Routing)
10
65
48
53
65
SPT-6B
63
79
45
81
51
C 51 86 48
86 64 53
E 81
F 64 NOTES:
100%
Proceed to align and Wrench Tighten these
hardware assemblies and all of the previous
assemblies that were left loosely fastened.
222
98
11
48
54
48
24
48
54
48
56 5 23
49 49
68
67 30
49 21
56 30 56
49 70 75 49
43 49
67 67
49 84
68
4 49 47 47
59 68
67 43 85
1 49
68
78 49
49 57
67 49 85
59
59
23
91 25
85 56
53
69 48 49
SEE VIEW2 85
49
56 20
68
49 49
56
56 49 68
56 60 48
30
75 30 65
49 68
67 49 49
60 49 67
49 67 68
20 77
11 56
67 75 30 53
48
30 9
12
71
44 49
48
28 65
49
49
67
9 68
SEE VIEW1
77 77
67 49 49
49 22
56 48 56
54
49 49
56 49 68
56 67
49 68
43
48 54 49
84 88 56
68
18
27 68 49 67
58
49 70
49
67
49
24
49
58
6
70 44
49
26
28
67
44
41
28
42
48
76
76
48 54
50 VIEW 1 58
49
50
67
67
93 49
12
50
7 11 71
49
67
49 58
USED ONLY ON 150 LB 67
49
WEIGHT STACK 60
49
WARRANTY REPAIRS
DATE REPLACEMENT REPAIRS INSPECTED BY
IMPORTANT NOTE:
DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT
THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED.
222
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39 222
98
! WARNING
Keep body, hands
and fingers clear of
BNH2926
all moving parts.
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102
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It is extremely important that the BE ALERT! 222102
BE ALERT! Sign shown to the left be installed in plain view of
the unit.
THE FITNESS EQUIPMENT YOU You should have received it along with this
HAVE JUST PURCHASED PRESENTS Owners Manual. If you did not receive this Sign
HAZARDS WHICH, IF NOT AVOIDED,
COULD CAUSE SERIOUS INJURY
with your order, you can obtain one at no cost
OR DEATH. to you from TuffStuff Fitness by contacting our
Prior to using the equipment, READ the OWNER’S service department at:
MANUAL thoroughly, all danger, warning & caution
labels and instruction placards affixed to the machine. 1 (888) 884-8275
If you are unsure on how to use the equipment, service@tuffstuff.net
seek the assistance of a certified training instructor,
TuffStuff authorized dealer or TuffStuff customer service1@tuffstuff.net
service personnel.
Immediately report any piece of equipment that is
not functioning properly. DO NOT ATTEMPT to use or
fix any piece of equipment yourself. Contact TuffStuff
immediately.
ASTM F1749-96 TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710
BNH3015
222
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100
222
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36
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222
BE ALERT!
THE FITNESS EQUIPMENT YOU
HAVE JUST PURCHASED PRESENTS
HAZARDS WHICH, IF NOT AVOIDED,
COULD CAUSE SERIOUS INJURY
OR DEATH.
Prior to using the equipment, READ the OWNER’S
MANUAL thoroughly, all danger, warning & caution
labels and instruction placards affixed to the machine.
If you are unsure on how to use the equipment,
seek the assistance of a certified training instructor,
TuffStuff authorized dealer or TuffStuff customer
service personnel.
222
40 Immediately report any piece of equipment that is
not functioning properly. DO NOT ATTEMPT to use or
fix any piece of equipment yourself. Contact TuffStuff
immediately.
222
40 ASTM F1749-96 TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710
BNH3015
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222
41
222
39 222
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101
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222 222
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E
L
equiptment will be free from defects
for the life of the product while owned by the origional purchaser, and used only in a home or
W
AR
Y
residential environment. R ANT
This warranty does not cover: A seal of confidence
products sold for and used in a commercial or institutional environment. and quality since 1971.
B. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machines.
C. Use of the product in a manner for which it was not designed.
E. Original product that is altered, or the use of replacement parts and components of another manufacturer.
F. VALID ONLY if the Product is assembled and installed according to the instructions provided in the
Owner’s manual.
of
repaired or replaced parts, and all transportation and insurance costs on returned or replaced equipment to and from
THE FOREGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY, WHETHER EXPRESS OR
IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS. TUFFSTUFF SHALL
IN NO EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL LOSSES, DAMAGES,
OR EXPENSES IN CONNECTIONS WITH EXERCISE PRODUCTS. TUFFSTUFF’S LIABILITY
HEREUNDER IS EXPRESSLY LIMITED TO THE REPAIRS OR REPLACEMENTS OF
WARRANTED DEFECTIVE PARTS.
performance of the equipment and no action for breach of this written warranty or any implied warranty shall be
its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact
SERIAL #
Write your Serial number here for future reference Purchase Date
www.tuffstuffitness.com