Data Handbook Scania Gensets

General
DATA General information • Power definitions • Reference

conditions • Output corrections • Step loads •
Emission regulations • Dimensions on sketches •
1
Conversion factors • EC Machinery Directives
HANDBOOK Genset Programme

General information • Genset programme 50 Hz / 60
Hz • Technical data • Dimensional drawings genset •
Option list
2
Scania Equipment data
Gensets Illustrations • Drawings • Measurements
3
Part no 1 716 172 © Scania Engines Edition 2014:1

DATA HANDBOOK
Scania Gensets General
1 GENERAL
Contents
General information�� 2
Power definitions�� 3
Reference conditions�� 4 1
Output corrections�� 4
Altitude power reduction�� 7
Gensets�� 12
Electric power �� 13
Genset sizing�� 14
Formulas�� 15
Legend�� 15
Parallel operation of gensets�� 16
Transfer switches�� 17
Power consumption�� 18
Sample calculations�� 19
Step loads�� 21
Emission regulations�� 24
Dimensions on sketches�� 25
Conversion factors�� 25
© Scania Engines Edition 2014:1 1

DATA HANDBOOK
General information
The Data Handbook for Scania Gensets describes Scania Engines current genset product programme. Data
Handbooks are also available for Industrial, Marine and Power Generation Engines.
The paper version of the Data Handbook is normally printed and sent to our subscribers four times a year.
In between you find the latest version as PDF files in the Technical Information Library, TIL, at http://til.scania.com
or via SAIL at http://sail.scania.com.
If you would like to start a subscription of the Data Handbook or just want to get in contact with the Product
Information department at Scania Engines you find the contact details below.
Scania Engines Telephone: +46 (0) 8 553 810 00 literature.indmar@scania.com

KEPP/Product Information Telefax: +46 (0) 8 553 829 93 www.scania.com
By 005, BV http://sail.scania.com
S-151 87 Södertälje
SWEDEN
If you find incorrect information in the Data Handbook, you can use the Follow-up Report Administration System,
FRAS, to report it. You can access FRAS at http://distributorfras.scania.com or via SAIL. You can also send an
e-mail to the e-mail address above.
Rules and regulations

Scania will not take any responsibility for applications made not covered by the certificate(s) and typ approval(s) of
the engine.
Scania strives to ensure compliance of our products with regard to rules and regulations covering the application
of our products. Given the variation of regulations and the complexity regarding final application of industrial and
marine engines it is of outmost importance that precautions are taken to avoid any violation of local rules and
regulations.
Emission compliance
All gensets are listed with their intended emission compliance. Emission compliance implies that the engine fulfuls
the emission regulation level, however this do not mean that the engine is approved and certified. For detailed
information about approved and certified engines, access SAIL at http://sail.scania.com to view or download the
appropriate certificate.
ISO 9001 and ISO 14001

Scania CV AB conforms with the Quality Management System Standard ISO 9001:2000 and the Environmental
Management System Standard ISO 14001:2004. The certifications are valid for design, manufacture and
marketing.
2 Edition 2014:1 © Scania Engines 2012-06-12

DATA HANDBOOK
Power definitions
The gensets have different power ratings depending on the type of service in which the genset will be employed.
Our experience is that most of the power requirements are covered by ESP/Stand-by and
PRP/Prime.
PRP
Prime power
For continuous operation and unlimited yearly operation time at varying load and with a max. mean load factor of
70% of rated power over 24 h of operation. 1/12 h of accumulated peak overload to 110%.
Power definition acc. to ISO 8528.
Power test code: ISO 3046, ISO 8528, DIN 6280 Dauerbetrieb.
ESP
Maximum stand-by power
For operation under normal varying load during a power outage. Not overloadable. Max mean load factor of 70%
of rated power over 24 h of operation. Not for applications intended for more than 200 h/year.
Intended for electrical networks, which under normal conditions, are well established (Europe, North and South
America, Australia, New Zealand, Japan and Taiwan). For other areas, prime power rating is recommended to be
1
used for stand-by power as well.
Power test code: ISO 3046, DIN 6280 Begr. Dauerbetrieb 300 h/Jahr.
The stand-by genset warranty is valid for gensets in stand-by genset installations for a period of 24 months from
the day the genset was taken into operation, but not beyond 36 months counted from the date the genset was
delivered from factory.
The genset must operate according to ESP power definitions. To be granted 24 months warranty for stand-by
gensets, the gensets must be connected to an ATS and the alternator must be fitted with an anti condensation
heater .
COP
Continuous power
For continuous operation at a constant 80% load of rated PRP for an unlimited number of hours per year.
2014-01-22 © Scania Engines Edition 2014:1 3

DATA HANDBOOK
Reference conditions
When talking about output for a power generation engine, it should be noted that the ‘output’ depends on a number
of physical circumstances which always have influence on the engine performance. The outputs stated in the Data
Handbook have been determined under certain given test conditions according to the international performance
standard ISO 3046. Output and other technical data applies under the following conditions:
Atmospheric conditions
Barometric pressure: 1000 mbar
Air temperature: 25°C
Relative humidity: 30%
Fuel
Energy value: 42 700 kJ/kg
Density: 0.84 kg/dm3
Viscosity: 3.0 cSt at 40°C
For a new engine the brake output delivered may deviate from ‘sold output’ as ISO 3046 permits a tolerance of
±3%.
Output corrections
As we know that the physical circumstances may have considerable effect on the engine output we recommend
that an output calculation is made for each power generation engine. In the output calculation the following must
be considered:
Installation
• Intake underpressure (should not exceed 30 mbar)
• Exhaust back pressure (should not exceed 100 mbar)
Fuel
• Quality
• Temperature
• Density
• Viscosity
Intake air
• Temperature
• Barometric pressure
Output losses due to derating

• Derating for high altitude
• Derating for high ambient temperature
On the following pages you find more information about when and how to correct the sold output.

Industrial diesels DHA
Industrial diesels DHA General Section 2.
General Section 2.
Output corrections due to fuel properties
DATA HANDBOOK
rections due to fuel properties Scania Gensets General
“Sold
Output output” presuppose
corrections duethe
tofollowing fuel properties;
fuel properties
lowing fuel properties;
Sold output presupposes the following fuel properties:
Energy value 42 700 kJ/kg
Energy value:
Density 42 700
0.84kJ/kg
kg/dm3
kJ/kg
dm3 Density:
Viscosity 0.843.0
kg/dm
cSt at
3
40q C
at 40q C Viscosity: 3.0 cSt at 40°C
If theproperties
If the fuel fuel properties deviates
deviates fromfrom
thesethese values,correction
values, correctionfactors
factors in
in %
% are
are found
foundininthe
the graphs below.
graphs below. Apply the correction
m these values, correction factors in % are found in the factors in “Calculation of engine output”, page 9.
ion factors in “Calculation of engine output”, page 9.
Effect of fuel density on engine output:
+6
+6
+2 +4
+4
Output correction %
Output correction %
+1 +2
Output correction %
+2
0 0
0
1
-1 -2
-2
-2 -4
- 4 10 20 30 40 50 60
60 Fuel temperature qC -6
- 6Effect of fuel temperature on engine output
gine output 0.78 0.80 0.82 0.84 0.86 0.88 0.90
0.78 0.80 0.82 0.84 0.86 0.88 0.90 Density kg/dm3
Density kg/dm3 Effect of fuel density on engine output
Effect of fuel density on engine output Specified value is 0.84 kg/dm3
Effect of fuelSpecified
viscosityvalue
on engine kg/dm3
is 0.84 output:
+3
+2
Output correction %
+1
-1
-2
-3
1 2 3 4 5 6 7
6 7
Viscosity, cSt
Effect of fuel viscosity on engine output
ne output
Specified value is 3.0 cSt at 40 qC
40 qC
6 Part No. 1 588 242 © Scania Engines 2008:1

© Scania Engines 2008:1

“Sold output” presuppose the following air properties (as per ISO3046);
Air pressure 1000 mbar (250 mm Hg)

Air temperature 25q C
Relative humidity 30%
DATA HANDBOOK
If the air properties deviates from these values, correction factors in % are found in the graphs
below. Apply the correction factors in “Calculation of engine output”, page
Output corrections due to air properties
Note!output
Sold If an presupposes
installation, more than occasionally,
the following is used
air properties (asin temperature
per ISO 3046):conditions exceeding the test standard
values above,
Air temperature: a reduction
25°C of the output must be made due to the “thinner” intake air, otherwise there is a
If the air propertiy deviates from this value, correction factors in % areetc.
risk of overspeeding and overheating damages to turbocharger found in the graph below.
To avoid this the output must be reduced according to “Derating of engine”, page 11.
Effect of intake air temperature on engine output:
+6 +6
+4 +4
Output correction %
Output correction %
+2 +2
0 0
-2 -2
-4 -4
-6
1050 1000 950 900 850 800 750 mbar
0 10 20 30 40 50 60
300 1000 2000 m above
sea level
Temperature qC
Effect of intake air temperature on engine output Effect of air pressure on engine output
Specified value is 25 qC Specified value is 1000 mbar
2008:1 © Scania Engines Part No. 1 588 242 7

DATA HANDBOOK
Altitude power reduction

If a genset is used at high altitude, an automatic reduction of the engine output is made by the Scania Engine
Management System, EMS, due to the ‘thinner’ air intake. The graphs below show the maximum power output for
different engine types depending on altitude.
DC09 071A
425
400
375
350
325
300
275
Power output (kW)
250
225
200
1
175
150
Power reduction DC09 71A@1500rpm (PRP)
125
Power reduction 10% overload
100
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)
425
400
375
350
325
300
275
Power output (kW)
250
225
200
175
150 Power reduction DC09 71A@1800rpm (PRP)
125
100
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)

DATA HANDBOOK
DC09 072/073A
425
400
375
350
325
300
275
Power output (kW)
250
225
200
175
150
Power reduction DC09 72/73A@1500rpm (PRP)
125
100
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)
425
400
375
350
325
300
275
Power output (kW)
250
225
200
175
150 Power reduction DC09 72/73A@1800rpm (PRP)
125
100
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)

DATA HANDBOOK
DC13 071A
425
400
375
350
325
300
275
Power output (kW)
250
225
200
175
150
125
Power reduction 10% overload (ESP)
100
75
50
25
0
0 500 1000 1500 2000
Altitude (m)
2500 3000 3500 4000 1
425
400
375
350
325
300
275
Power output (kW)
250
225
200
175
150
125
Power reduction 10% overload (ESP)
100
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)

DATA HANDBOOK
DC13 072/073A
The graph below shows the maximum power output for engine type DC13 072/073A depending on altitude. Lower
power outputs that do not reach the maximum power curve will have an output reduction due to air properties with
approximately 1.5% per 1000 metres above sea water level.
500
475
450
425
400
375
350
325
Power output (kW)
300
275
250
225
200
175
150
125 Power reduction DC13 72A/73A (PRP)
100 Power reduction 10% overload (ESP)
75
50
25
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)

DATA HANDBOOK
DC16 071A
550
500
450
400
Power output (kW)
350
300
250
200
100
50
0
1
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)
550
500
450
400
Power output (kW)
350
300
250
200
100
50
0
0 500 1000 1500 2000 2500 3000 3500 4000
Altitude (m)

Engines for power generation DHG
General Section 2.
De-rating of engine
DATA HANDBOOK
Output correction due to air properties

If DC16 49A more than occasionally, is used at more than 1000 metres above sea level
an installation,
and/or in temperatures
If a genset with engineabove 40°C,49A,
type DC16 a reduction
more thanof the output must
occasionally, be made
is used duethan
at more to the
1000 metres above sea level
“thinner” intake
a reduction air.output
of the This means
must bethat youdue
made cannot make
to the use of
‘thinner’ the maximum
intake air. For the output
engine for
typethe
you have to choose an
engine
outputtype
levelinthat
question in these
is a certain cases. For
percentage eachthan
lower engine type you
the highest haveavailable
output to chooseforan output
that engine type, according to
level
the that
graphis below.
a certain percentage lower than the highest output available for that engine type,
according to the graphs below.
0
Power reduction %
-10
-20
-30
1000 2000 3000 4000

metres above sea level
Gensets
o
Engine/generating sets, gensets, are used in many different applications where access to electric power needs to
be secured independent of a power grid.
-5
1
Power reduction %
Gensets can be either stationary or portable, open or encapsulated. The choice

2 of installation is selected when the
-10
application conditions are known.
-15
In applications where the need for power is varying significantly the use of parallel units can be a solution instead
of a single large genset. Synchronisation and load sharing of multiple gensets can be achieved by the use of
3
control-20
system suitable for multiple units.
30 40 50 60
°C
Curve 1 applies to all engines at speeds up to 1800 r/min
Curve 2 applies to DI-engines at full speed, 2100 r/min
Curve 3 applies to DC-engines at full speed, 2100 r/min (DC9: 2200 r/min)
Example:
Your engine will operate at 2200 metres above sea level. This means that you must reduce the
output with 10%. If we look at DC12 56A, that engine type has a maximum output of 403 kW
(order ref 10-15A). This means that you cannot make use of more than 403-10% = 363 kW
choosing any engine within the DC12 56A engine type range.
14 Part No. 1 588 232 © Scania Engines 2010:1

DATA HANDBOOK
Electric power
The genset converts the mechanical power of the diesel engine into electrical power via the generator. The
generator delivers alternating current. This means that the voltage, U, is constantly shifting from a positive value to
a negative and back to positive again. Normally the periodicity is 50 or 60 Hz corresponding to 1500 or 1800 rpm
of the diesel engine.
Illustration of voltage
Electric power delivered by a generator is described in Voltampere, VA. When the voltage is applied to the
1
windings of an electric motor or a power line there will be a counter voltage induced in the wires. The counter
voltage will make the current lagging in comparison to the voltage. This lagging is expressed as the angle φ.
Illustration of voltage and current
The electric power can therefore be divided into apparent power that is measured in Voltampere (VA) and reactive
power that is the power consumed for inducing the counter voltage, this power is measured in (VAr). The power
that is not used for magnetisation etc can be used for active work, active power, measured in Watt (W).
Illustration of active/apparent/reactive power
The angle between apparent and active power is similar to φ. Cosines φ is named the power factor. In power grids
normally the power factor cosφ=0.8 but it can vary significantly dependent on the various loads connected to the
grid.

DATA HANDBOOK
Genset sizing
Sizing a genset always requires careful consideration. Many things has to be be considered, for instance the
following:
Average electrical power consumption

The average electrical power consumption of the plant that will be powered by the genset has to be verified. If no
historical data is at hand a load profile must be estimated for the installed power. In order to avoid disturbances
in the powered equipment from the genset it is essential that the load profile of the powered equipment is well
analyzed.
Maximum power requirement

The maximum power requirement of the installation has to be verified in kW. Identify the sum of electrical loads
simultaneously connected to the genset.
Rating of the main switchgear

What is the rating of the main switchgear in kVA? This is essential information when an emergency standby genset
will be sized. The size of the switchgear indicates power needed. By dividing with rated voltage the current is
calculated.
Typical genset installation
Load profile
For single or three phase induction motors the starting current can be 5 – 8 times the rated current, thus the
genset must be capable of handling the starting current with a 10-15% drop of speed during a period of maximum
5 seconds. To ensure starting capability of motors, the genset should normally be sized with 10% more than rated
power.
Welding equipment uses electric arcs where the voltage is directly related to the length of the arc, and the current
is related to the amount of heat input. This will cause a big variation in electric load of the generator that must not
disturb other consumers such as illumination. Please consult the supplier of the welding equipment.
The single line drawing of power network

The single line drawing of power network has to be reviewed in order to identify the consumers and how they are
connected to the grid.
See also ISO 8528-5.

DATA HANDBOOK
Formulas
ct current 1-phase 3-phase

3-phase
ect current 1-phase 3-phase
Frequency (Hz)
ct current 1-phase
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓ 3-phase
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
Direct current
ct current 1-phase
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
1-phase
૚૛૙ 3-phase
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
3-phase
૚૛૙
ct current ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
૚૛૙
1-phase ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
૚૛૙
3-phase
current 1-phase
kVA ࢁȉࡵ૚૛૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓ 3-phase
૚Ǥૠ૜૛൉ࢁȉࡵ
૚૛૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
ࢁȉࡵ ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
૚૙૙૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓૚૛૙ ૚૙૙૙૚૛૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
ࢁȉࡵ ૚૛૙
૚૙૙૙ ૚૛૙
૚૙૙૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓ ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
૚૛૙ ૚૛૙
ࢁȉࡵ൉࢖ࢌࢁȉࡵ
૚૙૙૙
૚૛૙ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
૚૛૙ ૚Ǥૠ૜૛൉ࢁȉࡵ
૚૙૙૙
ࢁȉࡵ ૚Ǥૠ૜૛൉ࢁȉࡵ
ࢁȉࡵ൉࢖ࢌ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
kW ૚૙૙૙ࢁȉࡵ ૚૙૙૙
૚૙૙૙ ૚૙૙૙
૚૙૙૙
૚૙૙૙
૙ ࢁȉࡵࢁȉࡵ൉࢖ࢌ
૚૙૙૙ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
૚Ǥૠ૜૛൉ࢁȉࡵ ૚૙૙૙
ࢁȉࡵ ૚૙૙૙ࢁȉࡵ൉࢖ࢌ ૚૙૙૙
૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
ࡼ
૚૙૙૙૚૙૙૙ ૚૙૙૙ ࡼ૚૙૙૙
ࢁȉࡵ൉࢖ࢌ
ࡼ ૚૙૙૙ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
ࡼ
૚૙૙૙ ࢖ࢌȉࣁ ࢖ࢌȉࣁ ૚૙૙૙
ࢁȉࡵ൉࢖ࢌ
૚૙૙૙ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
ࢁȉࡵ൉࢖ࢌࡼ
kVA given
࢖ࢌȉࣁ kWe ࡼ ૚૙૙૙
࢖ࢌȉࣁ
૚૙૙૙ࡼ ૚૙૙૙
ࡼ
૙૙૙ ૚૙૙૙࢖ࢌȉࣁ
࢑ࢃȉ૚૙૙૙
ࡼ ࢖ࢌ ࢖ࢌȉࣁ
࢑ࢃȉ૚૙૙૙
૚૙૙૙ࡼ ࢖ࢌ
૚૙૙૙ ࢑ࢃȉ૚૙૙૙ ࢑ࢃȉ૚૙૙૙
ࡼࢁ൉࢖ࢌ
࢖ࢌȉࣁ ૚Ǥૠ૜૛൉ࢁ൉࢖ࢌ
ࡼ
࢖ࢌȉࣁ
૙૙૙
ࢁ ࡼ ࢑ࢃȉ૚૙૙૙
ࢁ൉࢖ࢌ ࡼ ࢑ࢃȉ૚૙૙૙
૚Ǥૠ૜૛൉ࢁ൉࢖ࢌ
1
࢑ࢃȉ૚૙૙૙ ࢖ࢌȉࣁ ࢑ࢃȉ૚૙૙૙ ࢖ࢌȉࣁ࢑ࢃȉ૚૙૙૙
Ampere (A) given kW
࢖ࢌȉࣁ࢑ࢂ࡭൉૚૙૙૙
ࢁ൉࢖ࢌ ࢖ࢌȉࣁ
࢑ࢂ࡭൉૚૙૙૙
૙૙૙ ࢁ ࢑ࢃȉ૚૙૙૙ ࢁ൉࢖ࢌ ࢑ࢃȉ૚૙૙૙
࢑ࢂ࡭൉૚૙૙૙
ࢁ ࢑ࢂ࡭൉૚૙૙૙
૚Ǥૠ૜૛ȉࢁ
૙૙૙ ࢑ࢃȉ૚૙૙૙
ࢁ൉࢖ࢌ ࢑ࢃȉ૚૙૙૙
࢑ࢃȉ૚૙૙૙
࢑ࢂ࡭൉૚૙૙૙
ࢁ ࢑ࢃȉ૚૙૙૙
࢑ࢂ࡭൉૚૙૙૙
૚Ǥૠ૜૛ȉࢁ
ࢁ൉࢖ࢌ
࢑ࢂ࡭൉૚૙૙૙ ૚Ǥૠ૜૛൉ࢁ൉࢖ࢌ
࢑ࢂ࡭൉૚૙૙૙
ࢁ൉࢖ࢌ ࢁ
ࢁȉࡵȉඥ૚ି࢖ࢌ ૛ ૚Ǥૠ૜૛൉ࢁ൉࢖ࢌ
૚Ǥૠ૜૛ȉࢁ
૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ ૛
Ampere ࢑ࢂ࡭൉૚૙૙૙
(A) given
ࢁ ૛ kVA ࢑ࢂ࡭൉૚૙૙૙
૚Ǥૠ૜૛ȉࢁ
ࢁȉࡵȉඥ૚ି࢖ࢌ ૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ ૛
૚૙૙૙
࢑ࢂ࡭൉૚૙૙૙
ࢁ ࢑ࢂ࡭൉૚૙૙૙૚૙૙૙
૚Ǥૠ૜૛ȉࢁ
࢑ࢂ࡭൉૚૙૙૙ ૚૙૙૙ ૛
ࢁȉࡵȉඥ૚ି࢖ࢌ ࢑ࢂ࡭൉૚૙૙૙
૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ
૚૙૙૙ ૛
ࢁࢁȉࡵȉඥ૚ି࢖ࢌ૛ ૚Ǥૠ૜૛ȉࢁ
૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ૛
ࢁ ૚૙૙૙ ૛ ૚Ǥૠ૜૛ȉࢁ ૚૙૙૙
ࢁȉࡵȉඥ૚ି࢖ࢌ૚૙૙૙ ૚૙૙૙ ૛
૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ
Reactive power
ࢁȉࡵȉඥ૚ି࢖ࢌ
૚૙૙૙
૛ (kVAr) ૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ
૚૙૙૙
૛
ࢁȉࡵȉඥ૚ି࢖ࢌ૛ ૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ૛
૚૙૙૙ ૚૙૙૙
૚૙૙૙ ૚૙૙૙
Legend
rpm Revolutions per minute

kVA Kilovolt ampere (apparent power)
kVAr Reactive kilovolt ampere (power that produces no active work)
kW Kilowatt (actual power)
kWe Kilowatt electric (actual electric power)
η Efficiency of powered equipment
U Voltage in volt
I Current in ampere
P Power in watt
Pf or cosφ Power factor

DATA HANDBOOK
Parallel operation of gensets

In some applications the rated power of one single genset will not be sufficient. Then an installation of two or more
gensets is necessary. During parallel operation of gensets the following items should be considered.
Speed control / synchronization

The speed of the genset is proportional to the frequency of the voltage. As one unit is connected to a power grid or
to other generators, the speed of each unit will be linked to the frequency of the common power grid. The speed is
managed by the genset control system.
Load sharing
The load of each genset will determine its speed. The control system will regulate voltage and speed of each unit,
ensuring a proper load sharing.
Parallel operation of genset (source: AJ Power)
Voltage regulation
The voltage of each generator must be kept at the same level. If one generator has higher voltage than another it
will carry the voltage of the complete system. The voltage regulator, AVR/DSR, is a device built into the terminal
box of the generator. It senses the output voltage and regulates the magnetization of the generator in order to
balance the voltage and prevent overload. If necessary the preset values of voltage can be adjusted in the voltage
regulator by an electrician.
Voltage regulator (source: MeccAlte)

DATA HANDBOOK
Transfer switches
An Automatic Transfer Switch, ATS, is used for standby gensets. The transfer switch consists of measuring devices
for voltage and a switch capable of breaking the rated current of the powered facility.
Genset
G Control wire
~ Load
Automatic
Transfer
f
Switch
~
Power grid
Power grid
Principle of transfer switch 1

During normal operation it will monitor incoming voltage and current from the utility grid. If an interruption occurs,
the transfer switch will notice this and start up the genset. Once the genset is running at correct speed, the transfer
switch will disconnect the utility grid and connect the genset to the powered facility.
The transfer switch will continuously monitor the incoming power from the utility grid. Once the power returns to the
grid, the transfer switch will disconnect the genset and switch back to the utility grid. After a cooling down period
the genset will be shut off.
The process described above will take a few seconds. For applications that requires constant power, like hospitals
and computer centers a battery supply is recommended as a complement to the genset.
The size of the transfer switch, breaking current in amperes, must be equal to the rated current of incoming power
line.
IMPORTANT! All installations of equipment connected to a power grid must be made by a qualified electrician in
order to avoid injuries to people or damages to equipment.

DATA HANDBOOK
Power consumption
This part will give examples of the sizing of gensets. The sizing of a genset starts with an investigation of the
power needed for the application. If the facility already exists this will be done by an inspection of the switchgear.
Here the rated kVA of the plant can be seen at the marking plate of the transformer or in the documentation,
drawings etc. for the switchgear.
If the plant is in the design stage, an estimation of the required power must be made. Always consider future
requirements for more power in the installation. This is especially important if the genset will be installed in a
building.
In the following text some examples of power requirements are given as guidelines for sizing of both continuous
and standby power supply.
Air conditioning
≈ 250 W/m2 office area
Illumination for office

≈ 20 W W/m2
This is valid for conventional light bulbs. Low energy light will use ≈ 3 W/m2.
Private housing
≈ 110 W/m2
This is valid for an average house including cooking, laundry equipment, computer, TV and air conditioning.
Examples of housing equipment:

Air conditioner: ≈ 200-2000 W
Clothes dryer: 2400 W
Deep freezer: ≈ 500 W
Dishwasher: 1000-3000 W
Food processor: ≈ 500 W
Hair dryer: ≈ 1500 W
Hotwater radiator: 1000-2500 W
Refrigerator: ≈ 300 W
Television: 75-200 W
Toaster: 250-1000 W
Washing machine: 500-3000 W
Office equipment
≈ 140 W/m2
Including computer, kitchen, printer etc.
Mechanical workshop
Manual lathe: 7-15 kW
Large lathe: 20-40 kW
Manual milling machine: 5-10 kW
Drilling machine: 1-4 kW
Arc welding: ≈ 10 kW
Air compressor: 3-15 kW

DATA HANDBOOK
Sample calculations
Example 1:
A customer requires
Direct current350 A current, 3-phase.
1-phaseThe voltage of the installation
3-phaseis 400 V.
- What genset is recommended? ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓ ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
uncy (Hz)
૚૛૙ ૚૛૙
Solution:
ࢁȉࡵ ૚Ǥૠ૜૛൉ࢁȉࡵ
The rated power can be calculated by using the formula for kVA:
૚૙૙૙ ૚૙૙૙
In this example U = 400 V and I = 350 A
ࢁȉࡵ ࢁȉࡵ൉࢖ࢌ ૚Ǥૠ૜૛൉ࢁȉࡵ൉࢖ࢌ
��

૚૙૙૙ = 242 kVA ૚૙૙૙ ૚૙૙૙
��
ࡼ ࡼ
given kWe
࢖ࢌȉࣁ ࢖ࢌȉࣁ
The customer should use a genset of 250 kVA.
࢑ࢃȉ૚૙૙૙ ࢑ࢃȉ૚૙૙૙ ࢑ࢃȉ૚૙૙૙
given kW
Example 2:
ࢁ ࢁ൉࢖ࢌ
An office building of 2500 m2 needs a࢑ࢂ࡭൉૚૙૙૙

࢑ࢂ࡭൉૚૙૙૙
power supply for emergency purpose. A short stopping of computers etc. is
1
given kVA
ࢁ ૚Ǥૠ૜૛ȉࢁ
allowed. The transformer is rated 2500 kVA and the voltage in the building is 400 V.
3-phase
ࢁȉࡵȉඥ૚ି࢖ࢌ૛ ૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ૛
tive power (kVAr)
- What genset is recommended? ૚૙૙૙ ૚૙૙૙
ࡼ࢕࢒ࢋ࢙ȉ࢘࢖࢓
૚૛૙
Solution:
Since this is for emergency application, only office equipment and illumination are needed.
૚૙૙૙
P = illumination x area + office equipment x area = 20 W/m2 x 2500 m2 + 140 W/m2 x 2500 m2 = 400 000 W
Calculation
૚૙૙૙ to VA = 400 kW/cosφ = 400 kW/0.8 = 500 kVA
For safety reasons 10% is added: 500 x 1.1 = 550 kVA
ࡼ
࢖ࢌȉࣁthis is an emergency standby application a transfer switch will be needed. The transfer switch must be able
Since
to break the incoming current to the building. This is given from the size of the transformer in the switchgear.
࢑ࢃȉ૚૙૙૙
The maximum current is calculated by using the formula for ampere:

࢑ࢂ࡭൉૚૙૙૙ ૛૞૙૙ ൉ ૚૙૙૙
= = 3608.5 A ≈ 4 kA
૚Ǥૠ૜૛ȉࢁ ૚Ǥ ૠ૜૛ ȉ ૝૙૙
૚Ǥૠ૜૛൉ࢁȉࡵȉඥ૚ି࢖ࢌ૛
A 550 kVA genset is needed, including a transfer switch rated 4 kA.
૚૙૙૙

DATA HANDBOOK
Example 3:
A gravel pit has a conveyer belt of 6 meters length that transports 80 tons/hour to a pile next to the crushing plant.
The conveyer power is 700 kW.
- What size of genset is recommended?
Solution:
The required mechanical power is converted to electrical power.
The power is calculated:

700 kW / cosφ = 700 kW / 0.8 = 875 kVA
A safety margin of 20% is added. This gives 875 x 1.2 = 1050 kVA
The customer should use two parallel gensets of 550 kVA prime power.
Example 4:
A mechanical workshop needs power to maintain production despite frequent power shortages. Incoming power
line rated 1 kA, 3-phase.
The workshop has the following data:
Workshop area: 350 m2, no air condition
Four lathes rated 10 kW
One lathe rated 35 kW
Three milling machines rated 7 kW
One drilling machine rated 3 kW
Four arc welding equipment rated 11 kW each
Office with illumination and air condition 60 m2
- What size of genset is recommended?
Solution:
Power for machining equipment. Assume all machines are working simultaneously and a power factor of 0.8.
P = 350 m2 x 20 W (illumination) + 4 x 10 kW (lathes) + 35 kW (large lathe) + 3 x 7 kW (milling machine) + 3 kW
(drilling) + 4 x 11 kW (arc welding) + 60 m2 x (20 W/m2 illumination + 250 W/m2 air condition + 140 W/m2 office
equipment) = 7 kW + 40 kW + 35 kW + 21 kW + 3 kW + 44 kW + 60 x (20+250+140) = 174.6 kW
Calculation to VA = 174.6 kW/cosφ = 174.6/0.8 = 218 kVA
The customer should use a genset rated 275 kVA standby power and a transfer switch of 1 kA, 3-phase.

DATA HANDBOOK
Step loads
The speed of a genset engine when load is applied depends on several factors. It is important that the engine
speed can be kept within specified limits since it is proportional to the voltage and electric frequency delivered
by the generator. For engines used in genset application the step load capability is stipulated by ISO 8528-5
‘Reciprocating internal combustion engine driven alternating current generating sets - Part 5: Generating sets’.
Examples of factors where Scania influences the step load performance are design of turbocharging system,
brake mean effective pressure at rated power and governor behaviour. As the turbocharged engine has a delay
in delivering power, due to time need for charge air pressure build up, the response to load change will have a
short delay. This effect will increase as the degree of turbocharging increases. In the combustion engine the rate of
turbocharging is proportional to the pressure, mean effective pressure (Pme), created in the cylinders during a work
cycle of the engine. This means that the mean effective pressure is proportional to the load applied to the engine.
Other factors that influences the engine characteristics when load is applied:
- Installation of charge air cooler. Routing of the charge air pipes will affect the charge air flow and influence
response time.
- Air and fuel properties. Cold intake air will have a positive effect as well as fuel at low temperature.
- Total inertia of the rotating mass. If the generator diameter is changed or intermediate shafts are added, this will
influence total mass moment of inertia and thus response time.
1
- Characteristics of the voltage regulator. This is set by the generator manufacturer and reflects the electric
response to the load change.
According to ISO 8528-5 there are different performance classes associated with step load. The classes describe
requirements for different parameters that an engine should fulfil. The most important parameters are frequency
deviation, recovery time and voltage drop. Frequency deviation describes how much the frequency is allowed to
drop, utilizing the maximum allowed voltage drop, when the engine is exposed to a sudden load. Recovery time
describes within how long the frequency must have recovered. The table below shows the different parameters for
each performance class.
G1 G2 G3
Frequency deviation < 15% < 10% < 7%
Recovery time < 10 s <5s <3s
Voltage drop -25% -20% -15%
In the Data Handbook for Power Generation Engines step load performances according to class G2 are found in
sections 4-6 for each engine type/order reference. The step load figures indicate how much load the engine can
handle in proportion to sold output - according to class G2.

DATA HANDBOOK
To see how a Scania engine could handle tougher demands, eg. class G3, the graph below could be useful. The
graph is an excerpt from ISO8528-5, showing ‘Guide values for maximum possible sudden power increases as
a function of brake mean effective pressure, Pme, at declared power’. If the generator fulfils the factors mentioned
above in the best possible way and at normal operating temperature and normal ambient conditions, the Scania
engine will provide step load capability in the range between curves ‘Second’ and ‘Third power stage’, i.e. class
G2.
Formula for calculation of Pme: Pme (bar) = K x Ne / n
K = Conversion factor
9-series engine: K = 129.0
Ne = rated power in kW
n = rated speed in r/min

DATA HANDBOOK
Example:
Looking at engine DC13 072A, order ref 02-12 (to be found in the Data Handbook for Power generation engines).
At 1800 rpm the ESP power for this engine is 449 kW. Using the formula above Pme (bar) = K x Ne / n gives:
Pme (bar) = 94.5 x 449 / 1800 = 23.5725
Inserting the calculated Pme (23.57525) in the graph we can see that this engine (DC13 072A, 02-12, ESP, 1800
rpm) theoretically has the following approximate step load capability, according to the different classes:
G1: 75-100%
G2: 58-75%
G3: 33-58%
According to the Data Handbook for Power generation engines the verified step load capability according to class
G2 for this engine is 72%.

DATA HANDBOOK
Emission regulations
Below is a table listing some of the emission regulations that are valid throughout the world.
NOX HC NOX+HC PM CO
Segment Power Region
(g/kWh) (g/kWh) (g/kWh) (g/kWh) (g/kWh)
Stage II 6.0 1.0 - 0.2 3.5 Mobile ≤560 kW Europe
Stage IIIA - - 4.0 0.2 3.5 Mobile ≤560 kW Europe
Tier 2 - - 6.4 0.2 3.5 Nonroad >560 kW USA
Tier 3 - - 4.0 0.2 3.5 Nonroad ≤560 kW USA
Tier 4i (interim) 2.0 - - 0.02 - Nonroad ≤560 kW USA
Tier 4i (interim) 3.5 0.40 - 0.10 - Nonroad >560 kW USA
Tier 4f (final) 0.4 0.19 - 0.02 3.5 Nonroad ≤560 kW USA
Nonroad except
Tier 4f (final) 3.5 0.19 - 0.04 3.5 >560 kW USA
generator sets
Mobile generator
Tier 4f (final) 0.67 0.19 - 0.03 3.5 >560 kW USA
sets
Genset
CPCB-I 9.2 1.3 - 0.3 3.5 ≤800 kW India
applications
Genset
CPCB-II 4.0 3.5 - 0.2 3.5 130-800 kW India
applications
Bharat Stage II 9.2 1.3 - 0.54 5.0 Construction 130-560 kW India
Bharat Stage IIIA - - 4.0 0.2 3.5 Construction 130-560 kW India
Stage I 9.2 1.3 - 0.55 - All ≤560 kW China
Stage II 6.0 1.0 - 0.2 3.5 All ≤560 kW China
Emission time schedule
2008 2009 2010 2011 2012 2013 2014 2015 2016
Mobile ≤560 kW Stage II Stage IIIA

EUROPE
Stationary ≤560 kW None
Nonroad ≤560 kW Tier 3 Tier 4i Tier 4f
Nonroad >560 kW Tier 2 Tier 4i Tier 4f

USA
Stationary Emergency ≤560 kW Tier 3
Stationary Emergency >560 kW Tier 2
CHINA All ≤560 kW Stage I Stage II
Genset 130-800 kW CPCB-I CPCB-II

INDIA
Construction 130-560 kW Bharat Stage II Bharat Stage IIIA
Note that the Emission time schedule only should be seen as an indication of emission regulations and might have
been changed since the latest update.

DATA HANDBOOK
Dimensions on sketches
For all dimensions in sketches the following applies:
• All dimensions are indicated in mm, unless something else is mentioned.
• The sketches show the dimensions at the time of printing.
• The sketches are intended only as general sales information.
• Dimensions are subject to changes from time to time and for that reason the sketches must not be used for any
installation purposes.
• Before dimensioning any installation, the latest issue of the drawing must be ordered from Scania.
• Scania will not take any responsibility for dimensioning made without consulting the correct drawing.
All drawings mentioned in the Data Handbook can be delivered with short notice and will be sent free of charge.
Conversion factors
The list is based on SI units (European standard) with conversion factors to most frequently used units in other
parts of the world. We have tried to limit the conversion factors to max 5 significant digits and in certain cases the
factor is replaced with ‘-’ because the large amount of digits makes the factor useless in calculations.
Length (1 m = 1 000 mm) 1

m in ft yd
1 39.370 3.2808 1.0936
0.0254 1 0.08333 0.02778
0.3048 12 1 0.33333
0.9144 36 3 1
Area (1 m2 = 1 000 000 mm2)

m2 in2 ft2 yd2
1 1 550 10.764 1.1960
0.00065 1 0.00694 0.00077
0.0929 144 1 0.11111
0.83613 1 296 9 1
Volume (1 dm3 = 1 000 cm3 = 1 000 0003)

m3 dm3, l (litre) in3 ft3 US gallon
1 1 000 61 024 35.315 264.17
0.001 1 61.024 0.03532 0.26417
- 0.01639 1 0.00058 0.00433
0.02832 28.317 1 728 1 7.4805
0.004546 4.546 277.420 0.16054 1.2010
0.003785 3.785 231 0.13368 1
Mass (1 kg = 1 000 g)
kg lb (pound) oz (ounce)
1 2.2046 35.274
0.45359 1 16
0.02835 0.0625 1
14.5939 32.174 514.78
1 016 2 240 35 840
907.18 2 000 32 000

DATA HANDBOOK
Power (1 kW = 1 000 W))

kW, kNm/s, hk, metric
hp, US
kJ/s hp
1 1.3596 1.3410
0.7355 1 0.98632
0.7457 1.0139 1
0.00136 0.00184 0.00182
Energy, Work (1 kWs = 1 000 Ws)

kWs, kJ, hkh ft x lbf (foot
kWh kpm
kNm (metric hph) pound-force)
1 0.00028 101.97 0.00038 737.56
3 600 1 367 100 1.3596 2 655 200
0.00981 - 1 - 7.2330
2 631.6 0.7355 270 000 1 1 952 910
0.00136 - 0.13826 - 1
Torque
Nm kpm lbf x in lbf x ft
1 0.10197 8.8508 0.73756
9.8067 1 86.796 7.2330
0.11299 0.011521 1 0.08333
1.3558 0.13826 12 1
Pressure, Stress
bar
N/m2, Pa mm Hg kp/cm2 kp/mm2 psi, lbf/in2 mm Wc
(= 1000 mbar)
1 0.00001 0.0075 - - - 0.1
100 000 1 750.062 1.0197 0.01097 14.503 10 000
133.32 0.00133 1 0.00136 - 0.01934 13.332
98 066 0.98066 735.56 1 0.010 14.223 9 806.6
9 806 650 98.066 73 556 100 1 1 422.3 980 665
6 894.76 0.06895 51.715 0.07031 - 1 689.476
10 0.0001 0.07501 - - 0.00145 1
Density
kg/dm3 g/mm3 lb/in3 lb/ft3
1 0.001 0.03613 0.06243
1 000 1 36.1273 62.428
27.679 0.02768 1 1 728
0.01602 - 0.00058 1
Temperature
°C °F
100 212
38 100
Formula: Formula:
(1.8 x C) + 32 = F (F-32) x 0.5556 = C

DATA HANDBOOK
Scania Gensets Genset Programme
2 GENSET PROGRAMME
50 Hz and 60 Hz
Contents
General information�� 2
Genset programme 50 Hz
380-415 Volts, 3 Phase
Fuel optimized gensets�� 3
EU Stage IIIA compliant gensets�� 4
200/115 Volts, 3 Phase
2
Technical data 50 Hz
380-415 and 200/115 Volts, 3 Phase
EU Stage IIIA compliant gensets�� 11
440-480 and 200/115 Volts, 3 Phase
Dimensional drawings
Open gensets��17
Gensets with canopy��23
Option list�� 25

DATA HANDBOOK
General information
Standard equipment
Scania 4-stroke diesel engine
Electronic Engine Management System (EMS)
MeccAlte alternator
Base frame with integrated fuel tank
Cooling package
Insight 3200 digital control panel
Diagnostic socket
3-pole circuit breaker
Oil drain piped to side of base (incl. valve)
Low coolant level alarm
Maintenance alarm
Over / Under voltage protection
Over / Under frequency protection
Radio frequency interference suppression kit
Alarm recorder
Operator’s manual
Power ratings
PRP, Prime power For continuous operation at varying load. Max mean load factor of 70% of rated
power over 24 h of operation.
1 hour/12 hours period of accumulated peak overload to 110%.
ESP, Maximum Stand-by power For operation under normal varying load during a power outage. Not
overloadable. Max mean load factor of 70% of rated power over 24 h of operation.
Not for applications intended for more than 200 h/year.
COP, Continuous power For continuous operation at a constant 80% load of rated PRP for an unlimited
number of hours per year.
For more detailed information about power rating definitions see section 1 General.
Emission compliance
All gensets are listed with their intended emission compliance. Emission compliance implies that the engine fulfils
the emission regulation level, however this does not mean that the engine is approved and certified. For detailed
information about approved and certified engines, access SAIL at http://sail.scania.com to view or download the
appropriate certificate.

DATA HANDBOOK
Fuel optimized gensets
PRP ESP Factory order reference sequence

Engine Prime Stand-by Genset ref.
Genset Engine
type Rating
kWe kVA kWe kVA Open STD Canopy STD ref.
PRP: 13-03
SG280 DC09 072A 200 250 225 280 31A-01A 31A-01B 02-11G
ESP: 13-04
PRP: 13-03
SG310 DC09 072A 225 280 250 310 31A-02A 31A-02B 02-12G
ESP: 13-04
PRP: 13-03
SG330 DC09 072A 240 300 265 330 31A-03A 31A-03B 02-13G
ESP: 13-04
PRP: 13-03
SG360 DC09 072A 265 330 290 360 31A-04A 31A-04B 02-14G
ESP: 13-04
PRP: 13-03
SG375 DC13 072A 280 350 300 375 31A-05A 31A-05B 02-11G
ESP: 13-04
PRP: 13-03
2
SG400 DC13 072A 295 370 320 400 31A-06A 31A-06B 02-11G
ESP: 13-04
PRP: 13-03
SG440 DC13 072A 320 400 350 440 31A-07A 31A-07B 02-12G
ESP: 13-04
PRP: 13-03
SG460 DC13 072A 330 410 370 460 31A-08A 31A-08B 02-12G
ESP: 13-04
PRP: 13-03
SG500 DC13 072A 360 450 400 500 31A-09A 31A-09B 02-13G
ESP: 13-04
PRP: 13-03
SG550 DC13 072A 400 500 440 550 31A-10A 31A-10B 02-14G
ESP: 13-04
PRP: 13-03
SG600* DC16 49A 440 550 480 600 31A-11A 31A-11B 10-28G
ESP: 13-04
PRP: 13-03
SG601** DC16 49A 430 540 480 600 31A-12A 31A-12B 10-28G
ESP: 13-04
*) 380/400 V
**) 415V
Genset design
Open STD Genset delivered with Standard equipment
Canopy STD Sound attenuated. 45°C ambient temperature at 110% load.

DATA HANDBOOK
EU Stage IIIA compliant gensets
PRP Factory order reference sequence

Engine Prime Genset ref.
Genset
type Engine ref. Rating
kWe kVA Open CE Canopy CE
SG280 DC09 071A 200 250 31A-31C 31A-31D 02-01G 13-03
SG310 DC09 071A 225 280 31A-32C 31A-32D 02-02G 13-03
SG330 DC09 071A 240 300 31A-33C 31A-33D 02-03G 13-03
SG360 DC09 071A 265 330 31A-34C 31A-34D 02-04G 13-03
SG375 DC13 071A 280 350 31A-35C 31A-35D 02-01G 13-03
SG400 DC13 071A 295 370 31A-36C 31A-36D 02-01G 13-03
SG440 DC13 071A 320 400 31A-37C 31A-37D 02-02G 13-03
SG460 DC13 071A 330 410 31A-38C 31A-38D 02-02G 13-03
SG550 DC16 071A 400 500 31A-40C 31A-40D 02-01G 13-03
SG600* DC16 071A 440 550 31A-41C 31A-41D 02-02G 13-03
SG601** DC16 071A 430 540 31A-42C 31A-42D 02-02G 13-03

*) 380/400 V
**) 415V
Genset design
Open CE With additional exhaust guards. CE certificate included.
Canopy CE Additional sound attenuated to meet CE regulations. CE certificate included.
42°C ambient temperature at 110% load, 45°C ambient temperature at 100% load.

DATA HANDBOOK

Genset Engine
type Rating
PRP: 13-03
SG280 DC09 072A 200 250 225 280 31A-51A 31A-51B 02-11G
ESP: 13-04
PRP: 13-03
SG310 DC09 072A 225 280 250 310 31A-52A 31A-52B 02-12G
ESP: 13-04
PRP: 13-03
SG330 DC09 072A 240 300 265 330 31A-53A 31A-53B 02-13G
ESP: 13-04
PRP: 13-03
SG360 DC09 072A 265 330 290 360 31A-54A 31A-54B 02-14G
ESP: 13-04
PRP: 13-03
SG375 DC13 072A 280 350 300 375 31A-55A 31A-55B 02-11G
ESP: 13-04
PRP: 13-03
SG400 DC13 072A 295 370 320 400 31A-56A 31A-56B 02-11G
2
ESP: 13-04
PRP: 13-03
SG440 DC13 072A 320 400 350 440 31A-57A 31A-57B 02-12G
ESP: 13-04
PRP: 13-03
SG460 DC13 072A 330 410 370 460 31A-58A 31A-58B 02-12G
ESP: 13-04
PRP: 13-03
SG500 DC13 072A 360 450 400 500 31A-59A 31A-59B 02-13G
ESP: 13-04
PRP: 13-03
SG550 DC13 072A 400 500 440 550 31A-60A 31A-60B 02-14G
ESP: 13-04
PRP: 13-03
SG600 DC16 49A 440 550 480 600 31A-61A1) 31A-61B1) 10-28G
ESP: 13-04
1) Without circuit breaker
Genset design

DATA HANDBOOK

Genset Engine
type Rating
PRP: 13-03
SG280 DC09 072A 225 280 250 315 31A-01E 31A-01F 02-11G
ESP: 13-04
PRP: 13-03
SG310 DC09 072A 245 305 275 345 31A-02E 31A-02F 02-12G
ESP: 13-04
PRP: 13-03
SG330 DC09 072A 260 325 295 370 31A-03E 31A-03F 02-13G
ESP: 13-04
PRP: 13-03
SG360 DC09 072A 290 365 330 415 31A-04E 31A-04F 02-14G
ESP: 13-04
PRP: 13-03
SG375 DC13 072A 310 390 350 440 31A-05E 31A-05F 02-11G
ESP: 13-04
PRP: 13-03
SG400 DC13 072A 330 415 370 465 31A-06E 31A-06F 02-11G
ESP: 13-04
PRP: 13-03
SG440 DC13 072A 345 430 400 500 31A-07E 31A-07F 02-12G
ESP: 13-04
PRP: 13-03
SG460 DC13 072A 360 450 410 515 31A-08E 31A-08F 02-12G
ESP: 13-04
PRP: 13-03
SG500 DC13 072A 400 500 445 555 31A-09E 31A-09F 02-13G
ESP: 13-04
PRP: 13-03
SG600 DC16 49A 480 600 530 665 31A-11E 31A-11F 10-28G
ESP: 13-04
Genset design

DATA HANDBOOK

Genset Engine
type Rating
PRP: 13-03
SG280 DC09 072A 215 270 240 300 31A-51E 31A-51F 02-11G
ESP: 13-04
PRP: 13-03
SG310 DC09 072A 245 305 270 340 31A-52E 31A-52F 02-12G
ESP: 13-04
PRP: 13-03
SG330 DC09 072A 260 325 290 365 31A-53E 31A-53F 02-13G
ESP: 13-04
PRP: 13-03
SG360 DC09 072A 290 365 315 395 31A-54E 31A-54F 02-14G
ESP: 13-04
PRP: 13-03
SG375 DC13 072A 310 390 350 440 31A-55E 31A-55F 02-11G
ESP: 13-04
PRP: 13-03
SG400 DC13 072A 330 415 365 455 31A-56E 31A-56F 02-11G
ESP: 13-04
2
PRP: 13-03
SG440 DC13 072A 345 430 400 500 31A-57E 31A-57F 02-12G
ESP: 13-04
PRP: 13-03
SG460 DC13 072A 360 450 410 515 31A-58E 31A-58F 02-12G
ESP: 13-04
PRP: 13-03
SG500 DC13 072A 400 500 445 555 31A-59E 31A-59F 02-13G
ESP: 13-04
PRP: 13-03
SG550 DC13 072A 405 505 440 550 31A-60E 31A-60F 02-14G
ESP: 13-04
PRP: 13-03
SG600 DC16 49A 480 600 530 665 31A-61E1) 31A-61F1) 10-28G
ESP: 13-04
1) Without circuit breaker
Genset design

DATA HANDBOOK
380-415 and 200/115 Volts, 3 Phase

SG280 SG310 SG330 SG360 Unit
Genset rating
PRP/Prime 200 225 240 265 kWe
250 280 300 330 kVA
ESP/Standby 225 250 265 290 kWe
280 310 330 360 kVA
Scania engine type DC09 072A
Number of cylinders 5 in-line
Displacement 9.3 dm3 / L
Aspiration Turbocharged
Engine speed 1500 rpm
Alternator MeccAlte
CB rating
380-415 Volts 630 630 630 630 A
200/115 Volts 1250 1250 1250 1250 A
Fuel tank - Open / Canopy 965 / 1075 dm3 / L
Fuel consumption - load relative to prime rating
110% 56,8 63,7 68,9 74,6 L/h
100% 50,9 56,7 61,7 67,8 L/h
75% 38,1 41,6 44,8 48,8 L/h
50% 26,4 28,6 30,5 32,9 L/h
Heat rejection
to exhaust system 166 194 214 232 kW
to cooling system 85 93 102 109 kW
to surrounding air 20 22 24 26 kW
Exhaust temperature 428 471 506 525 °C
Combustion air flow 22 23 23 24 kg/min
Exhaust gas flow 23 24 24 25 kg/min
Max exhaust back pressure 100 mbar
Dimensions - Open / Canopy
Length 3806 / 5000 mm
Width 1100 / 1600 mm
Height 1833 / 2100 mm
Weight (incl. coolant and oil, excl. batteries and fuel)
Open 2710 2800 2800 3070 kg
Canopy 4410 4500 4500 4770 kg
Exhaust noise from engine (1 m after turbocharger at max. power)
Open 115 117 117 117 dB(A)
Sound power level - Canopy (STD) 99 99 99 99 dB LWA
Sound power level - Canopy (CE) 97 97 97 97 dB LWA
@ 75% load @ 1 m 79 79 79 79 dB(A)
@ 75% load @ 7 m 70 70 70 70 dB(A)
@ 75% load @ 15 m 65 65 65 65 dB(A)

DATA HANDBOOK
380-415 and 200/115 Volts, 3 Phase

SG375 SG400 SG440 SG460 SG500 SG550 Unit
Genset rating
PRP/Prime 280 295 320 330 360 400 kWe
350 370 400 410 450 500 kVA
ESP/Standby 300 320 350 370 400 440 kWe
375 400 440 460 500 550 kVA
Alternator MeccAlte
CB rating
380-415 Volts 630 630 630 800 800 800 A
200/115 Volts 1250 1250 1600 1600 1600 1600 A
2
110% 78,1 87,5 85,7 88,9 101,3 112,4 L/h
100% 70,6 79,1 76,7 79,5 89,2 100,1 L/h
75% 53,3 59,6 57,8 60,0 65,8 71,6 L/h
50% 36,5 40,8 39,0 40,4 44,4 48,0 L/h
Heat rejection
to exhaust system 229 229 271 271 309 344 kW
to cooling system 111 111 119 119 134 158 kW
to surrounding air 27 27 31 31 35 39 kW
Exhaust temperature 485 485 509 509 536 563 °C
Combustion air flow 27 27 30 30 32 34 kg/min
Exhaust gas flow 28 28 32 32 34 36 kg/min
Length 3831 / 5000 mm
Width 1120 / 1600 mm
Height 2138 / 2100 mm
Open 3035 3170 3170 3250 3250 3300 kg
Canopy 4735 4870 4870 4950 4950 5000 kg
Open 118 118 118 118 118 118 dB(A)
Sound power level - Canopy (STD) 99 99 102 102 102 102 dB LWA
Sound power level - Canopy (CE) 97 97 98 98 98 98 dB LWA
@ 75% load @ 1 m 79 79 79 79 79 79 dB(A)
@ 75% load @ 7 m 70 70 70 70 70 70 dB(A)
@ 75% load @ 15 m 65 65 65 65 65 65 dB(A)

DATA HANDBOOK
380-415 and 200/115 Volts, 3 Phase

SG600 SG601 Unit

Genset rating 380/400V, 200/115V 415V
PRP/Prime 440 430 kWe
550 540 kVA
ESP/Standby 480 480 kWe
600 600 kVA
Number of cylinders V8
Alternator MeccAlte
CB rating
380-415 Volts 1250 1250 A
200/115 Volts 1600 N/A A
110% 125,9 125,9 L/h
100% 112,7 112,7 L/h
75% 82,4 82,4 L/h
50% 56,1 56,1 L/h
Heat rejection
to exhaust system 400 400 kW
to cooling system 175 175 kW
to surrounding air 50 50 kW
Exhaust temperature 542 542 °C
Combustion air flow 40 40 kg/min
Exhaust gas flow 42 42 kg/min
Length 3900 / 5400 mm
Width 1167 / 1750 mm
Height 2212 / 2100 mm
Open 3745 3745 kg
Canopy 5700 5700 kg
Sound power level - Canopy (STD) 106 106 dB LWA
Sound power level - Canopy (CE) TBA TBA dB LWA
@ 75% load @ 1 m TBA TBA dB(A)

DATA HANDBOOK


Genset rating
PRP/Prime 200 225 240 265 kWe
250 280 300 330 kVA
Alternator MeccAlte
CB rating 630 630 630 630 A
110% 63,3 66,9 71,3 76,4 L/h
100% 56,8 61,4 65,2 70,2 L/h
2
75% 43,6 47,6 51,0 55,2 L/h
50% 29,5 32,2 34,5 37,3 L/h
Heat rejection
Length 3806 / 5000 mm
Width 1100 / 1600 mm
Height 1833 / 2100 mm
Open 2710 2800 2800 3070 kg
Canopy 4410 4500 4500 4770 kg
Open 115 117 117 117 dB(A)
@ 75% load @ 1 m 79 79 79 79 dB(A)
@ 75% load @ 7 m 70 70 70 70 dB(A)
@ 75% load @ 15 m 65 65 65 65 dB(A)

DATA HANDBOOK

Genset rating
PRP/Prime 280 295 320 330 kWe
350 370 400 410 kVA
Alternator MeccAlte
CB rating 630 630 630 800 A
110% 86,0 86,0 93,9 93,9 L/h
100% 78,9 78,9 87,5 87,5 L/h
75% 59,2 59,2 66,3 66,3 L/h
50% 39,9 39,9 44,4 44,4 L/h
Heat rejection
Length 3831 / 5000 mm
Width 1120 / 1600 mm
Height 2138 / 2100 mm
Open 3035 3170 3170 3250 kg
Canopy 4735 4870 4870 4950 kg
Open 118 118 118 118 dB(A)
@ 75% load @ 1 m 79 79 79 79 dB(A)
@ 75% load @ 7 m 70 70 70 70 dB(A)
@ 75% load @ 15 m 65 65 65 65 dB(A)

DATA HANDBOOK
SG550 SG600 SG601 Unit

Genset rating 380/400V 415V
PRP/Prime 400 440 430 kWe
500 550 540 kVA
Number of cylinders V8
Alternator MeccAlte
CB rating 800 1250 1250 A
110% 115,9 L/h
100% 106,4 115,4 115,4 L/h
75%
50%
82,1
55,0
89,6
60,0
89,6
60,0
L/h
L/h
2
Heat rejection
to exhaust system 339 380 380 kW
to cooling system 202 224 224 kW
to surrounding air 46 51 51 kW
Exhaust temperature 542 550 550 °C
Combustion air flow 34 37 37 kg/min
Exhaust gas flow 35 38 38 kg/min
Length 3900 / 5400 mm
Width 1167 / 1750 mm
Height 2212 / 2100 mm
Open 3745 3745 3745 kg
Canopy CE 6300 6300 6300 kg
Open 118 118 118 dB(A)
Sound power level - Canopy (CE) TBA TBA TBA dB LWA
@ 75% load @ 1 m TBA TBA TBA dB(A)

DATA HANDBOOK
440-480 and 200/115 Volts, 3 Phase


Genset rating 440-480V / 200/115V 440-480V / 200/115V 440-480V / 200/115V 440-480V / 200/115V
PRP/Prime 225 / 215 245 / 245 260 / 260 290 / 290 kWe
280 / 270 305 / 305 325 / 325 365 / 365 kVA
ESP/Standby 250 / 240 275 / 270 295 / 290 330 / 315 kWe
313 / 300 344 / 340 369 / 365 413 / 395 kVA
Alternator MeccAlte
CB rating 630 / 1250 630 / 1250 630 / 1250 630 / 1250 A
110% 65,4 72,2 78,0 87,2 L/h
100% 58,9 64,7 69,9 78,9 L/h
75% 44,1 48,0 51,4 57,2 L/h
50% 30,6 33,0 34,9 38,1 L/h
Heat rejection
Length 3806 / 5000 mm
Width 1100 / 1600 mm
Height 1833 / 2100 mm
Open 2710 2800 2800 3070 kg
Canopy 4410 4500 4500 4770 kg
Open 117 119 119 119 dB(A)
Sound power level - Canopy (CE) TBA TBA TBA TBA dB LWA
@ 75% load @ 1 m TBA TBA TBA TBA dB(A)

DATA HANDBOOK

SG375 SG400 SG440 Unit

Genset rating 440-480V / 200/115V 440-480V / 200/115V 440-480V / 200/115V
PRP/Prime 310 / 310 330 / 330 345 / 345 kWe

390 / 390 415 / 415 430 / 430 kVA
ESP/Standby 350 / 350 370 / 365 400 / 400 kWe
440 / 440 465 / 455 500 / 500 kVA
Alternator MeccAlte
CB rating 630 / 1250 630 / 1250 630 / 1600 A
2
110% 93,0 93,0 104,7 L/h
100% 83,3 83,3 93,2 L/h
75% 62,1 62,1 68,5 L/h
50% 43,0 43,0 46,9 L/h
Heat rejection
to exhaust system 283 283 324 kW
to cooling system 125 125 143 kW
to surrounding air 32 32 37 kW
Exhaust temperature 484 484 524 °C
Combustion air flow 33 33 35 kg/min
Exhaust gas flow 35 35 36 kg/min
Length 3831 / 5000 mm
Width 1120 / 1600 mm
Height 2138 / 2100 mm
Open 3035 3170 3170 kg
Canopy 4735 4870 4870 kg
Open 120 120 120 dB(A)
Sound power level - Canopy (CE) TBA TBA TBA dB LWA

DATA HANDBOOK
440-480 and 200/115 Volts, 3 Phase

440/480V, 440/480V, 440/480V,
Genset rating 200/115V 200/115V
200/115V
200/115V
PRP/Prime 360 400 405 480 kWe
450 500 505 600 kVA
ESP/Standby 410 445 440 530 kWe
515 555 550 665 kVA
Scania engine type DC13 072A DC16 49A
Number of cylinders 6 in-line V8
Displacement 12.7 15.6 dm3 / L
Aspiration Turbocharged Turbocharged
Engine speed 1800 1800 rpm
Alternator MeccAlte MeccAlte
CB rating, 440-480V / 200/115V 800 / 1600 800 / 1600 --- / 1600 1250 / 1600 A
Fuel tank - Open / Canopy 965 / 1075 965 / 1200 dm3 / L
110% 104,7 116,0 116,0 141,9 L/h
100% 93,2 103,3 103,3 127,1 L/h
75% 68,5 74,3 74,3 91,5 L/h
50% 46,9 50,3 50,3 62,3 L/h
Heat rejection
Max exhaust back pressure 100 100 100 100 mbar
Length 3831 / 5000 3900 / 5400 mm
Width 1120 / 1600 1167 / 1750 mm
Height 2138 / 2100 2212 / 2100 mm
Open 3250 3250 3300 3745 kg
Canopy 4950 4950 5000 5700 kg
Open 120 120 120 N/A dB(A)
Sound power level - Canopy (CE) TBA TBA TBA TBA dB LWA
*) Estimated weight

DATA HANDBOOK
All sketches are only intended as general sales information and must not be used for any installation purposes.
All dimensions are indicated in mm.
Open gensets
SG280 - SG360 Fuel optimized

Drawing no 2 161 917
FRONT VIEW SIDE VIEW REAR VIEW
Genset emergency Exhaust

stop button
M10 earth boss

2
TOP VIEW
Exhaust M10 earth boss
Radiator fill access
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30
obrd ground fixings

DATA HANDBOOK
Open gensets

Genset emergency
Exhaust stop button
M10 earth boss
TOP VIEW
Radiator fill acces Exhaust

M10 earth boss
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Open gensets
SG280 - SG360 EU Stage IIIA compliant

Genset emergency Exhaust

stop button
M10 earth boss

2
TOP VIEW
BOTTOM VIEW
Customer
cable entry
6 off 8 X 30 obrd
ground fixings

DATA HANDBOOK
Open gensets

Genset emergency
Exhaust stop button
M10 earth boss
TOP VIEW
Exhaust
Radiator fill access M10 earth boss
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Open gensets

Genset emergency
stop button
Exhaust
M10 earth boss 2
TOP VIEW
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Open gensets

Genset emergency
Exhaust stop button
M10 earth boss
TOP VIEW
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Gensets with canopy

Genset emergency
Exhaust stop button
Air in Air in
M10 earth boss 2

TOP VIEW
Radiator fill
access hatch
Exhaust 1108
Door opened
Doors opened
1108
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Gensets with canopy

Genset emergency
Exhaust stop button
Air in Air in
M10 earth boss
TOP VIEW
Radiator fill
access hatch
Exhaust 1108
Door opened
Doors opened
1108
BOTTOM VIEW
Customer
cable entry
6 off 18 X 30 obrd
ground fixings

DATA HANDBOOK
Option list
S = Standard
O = Optional
For drawings, please see chapter 3, Drawings of options.
Ref Description Requirements Remark

31F VOLTAGE
-01 O 415/240 V 50 Hz
-02 O 400/230 V 50 Hz
-03 O 380/220 V SG440 fuel optimized: 50 Hz
Req. 33N-03 or -10
SG550 fuel optimized:
Req. 33N-04 or -11
-05 O 200/115 V 50 Hz
-10 O 480/227 V 60 Hz
-11 O 440/254 V SG440 fuel optimized: 60 Hz
Req. 33N-03 or -10
-14 O 200/115 V 60 Hz
31G CE CERTIFICATION FOR FUEL OPTIMIZED GENSETS (included for EU Stage IIIA gensets)
-00 S Without
-03 O With product adaptations and CE Only for fuel optimized With additional exhaust guards.
certificate for open genset (CE1) gensets CE documentation included.
2
-04 O With product adaptations and CE Only for SG280-550 fuel Additional sound attenuated to meet
certificate for genset with canopy optimized gensets CE regulations. CE documentation
(CE2) included. 42°C ambient temperature at
110% load, 45°C ambient temperature
at 100% load.
-06 O With product adaptations and CE Only for SG600-601 fuel Additional sound attenuated to meet
certificate for genset with canopy optimized gensets CE regulations. CE documentation
(CE2) included. 42°C ambient temperature at
110% load, 45°C ambient temperature
at 100% load.
31H SINGLE POINT LIFT
-00 S Without
-01 O With (BL1) Only for Canopy sets Roof-mounted lifting point.
CONTROL SYSTEM
32B CONTROL PANELS
-01 S Digital control panel - Insight 3200
(PN3M)
-02 O Digital control panel - Insight 4000 Req. 33S-00 Includes overload protection alarm and
(PN52) battery charger (33S-01).
-03 O Digital control panel - Insight 6000 Req. 33S-00 Required for synchronization with
(PN62) other gensets (req. 33O-01). Includes
overload protection alarm and battery
charger (33S-01).

DATA HANDBOOK

32C CONTROL PANEL HEATER
The heater will ensure that problems in control panel due to condensed or frozen moist are avoided. Suitable for
low ambient and humid conditions.
-00 S Without
-01 O With (CPH1)
32E EXPANSION CARD FOR INSIGHT 3200
The expansion card is used to control extra functions that are linked to the genset, typically: activate air horn,
flashing lights or shutting down pumps etc. Permits 8 additional input and output signals.
-00 S Without
-01 O With (EXC) Req. 32B-01
32F EXPANSION KIT FOR INSIGHT 4000/6000
The expansion card is used to control extra functions that are linked to the genset, typically: activate air horn,
flashing lights or shutting down pumps etc. Permits 8 additional input and output signals.
-00 S Without
-01 O With (EXK) Req. 32B-02
32G REMOTE COMMUNICATION
Remote control from- and data logging to external computer. Allows customer to start, stop and monitor genset or
gensets remotely. Possibility to send alarms and events to cell phones.
-00 S Without
-01 O Ethernet interface plug in card for Req. 32B-01 Include alarm via SMS and/or e-mail.
Insight 3200 (RC7A) Internet access of controller possible
over Ethernet LAN.
-02 O GSM/GPRS wireless remote Req. 32B-01 Include alarm via SMS and/or e-mail.
monitoring for Insight 3200 (RC7B) Internet access of controller possible
over Ethernet LAN or GPRS.
-03 O Netbiter. Remote Communications Req. 32B-02 or -03 Include alarm via SMS and/or e-mail.
Solution for Insight 4000 and 6000 Internet access of controller possible
(RC4) over Ethernet LAN or GPRS.
AUTOMATIC TRANSFER SWITCH (ATS)

32H AUTOMATIC LOAD TRANSFER SWITCH (ATS)
Automatic motorized transfer switch (IP44). Used for automatic standby applications to switch from mains to
generator and vice versa. Intended to be used for single genset operation. The control system enables remotely
start and stop of connected genset.
-00 S Without
-01 O ATS2-400 Capacity up to 400 A
-02 O ATS2-630 -”- 630 A
-03 O ATS2-800 -”- 800 A
-04 O ATS2-1000 -”- 1000 A
-05 O ATS2-1250 -”- 1250 A
-06 O ATS2-1600 -”- 1600 A
-07 O ATS2-2000 -”- 2000 A
-08 O ATS2-2500 -”- 2500 A
-09 O ATS2-3200 -”- 3200 A

DATA HANDBOOK

32J SOLID NEUTRAL FOR ATS
Copper bar permanently mounted to both sides of neutral connections in the circuit breaker. The solid neutral
ensures that the neutral wire is always connected regardless if the phase poles are open or closed in the breaker.
-00 S Without
-01 O For ATS2-400 Req. 32H-01
-02 O For ATS2-630 Req. 32H-02
-03 O For ATS2-800 Req. 32H-03
-04 O For ATS2-1000 Req. 32H-04
-05 O For ATS2-1250 Req. 32H-05
-06 O For ATS2-1600 Req. 32H-06
-07 O For ATS2-2000 Req. 32H-07
-08 O For ATS2-2500 Req. 32H-08
-09 O For ATS2-3200 Req. 32H-09
32K AUXILIARY CONTACT FOR ATS
Additional snap on contact to provide signal for switch status of the ATS, eg. on and off warning light.
-00 S Without
-01 O For ATS2-400 - 2500 Not with 32H-00 or -09
-02 O For ATS2-3200 Req. 32H-09
ALTERNATOR
32M ALTERNATOR
2
-01 S MeccAlte
-02 O Stamford for SG280 (SAA) Req. 32U-01 if 32B-03 is chosen
-04 O Stamford for SG330 50 Hz (SAA) Req. 32U-01 if 32B-03 is chosen
-04A O Stamford for SG330 60 Hz (SAA) Req. 32U-01 if 32B-03 is chosen
32N ALTERNATOR HEATER
Anti-condensation heater mounted internally of the alternator. The heater prevents moisture ingress into the
generator windings. Recommended for standby gensets in humid or low ambient temperatures.
-00 S Without
-01 O With (AH1) 220-240 V
32P 50/60 HZ ALTERNATOR SWITCH
-00 S Without
-01 O With Req. 31F-05 or -14 Switch to change alternator AVR from
50 Hz to 60 Hz.

DATA HANDBOOK

32Q PERMANENT MAGNET GENERATOR (PMG)
Permanent magnet that provides separate power supply for AVR resulting in a more stable output voltage from
generator. Recommended for gensets that energize plants with frequent starting of large motors or welding
machines.
-00 S Without
-01 O With (AR3) Req. 32M-01 For MeccAlte, 1-phase DSR
-02 O With (AR3) Not with 32M-01 For Stamford, 2-phase AVR
Req. 32R-01
-03 O With (AR4) Not with 32M-01 For Stamford, 3-phase AVR
Req. 32R-03
32R AUTOMATIC VOLTAGE REGULATOR (AVR)
Automatic voltage regulator with option for 3-phase sensing. The 3-phase sensing is suitable for applications
where the phases are asymmetrically loaded; one or two phases have more loads connected than the other.
Improved voltage regulation 3-phase sensing. Recommended at unbalance loads.
-01 S With MeccAlte: 1-phase sensing. Digital

Simplified Regulator, DSR.
Stamford: 2-phase sensing. Automatic
Voltage Regulator, AVR.
-02 O With 3-phase sensing (AR7) Req. 32M-01 For MeccAlte
-03 O With 3-phase sensing (AR4) Not with 32M-01 For Stamford
Req. 32Q-03
MECCALTE ALTERNATOR OPTIONS
32S HEAVY DUTY GENERATOR PROTECTION
An extra layer of impregnation coating is applied to the winding in order to improve resistance to abrasive wear
from dust or sand.
-00 S Without
-01 O With (Total) Req. 32M-01 For MeccAlte. Improved isolation on
internal winding. For dusty and salty
conditions.
STAMFORD ALTERNATOR OPTIONS

32U QUADRATURE DROOP KIT
Current transformer that detects and adjusts the load from the alternator in case of synchronized generators.
-00 S Without
-01 O With (AR5) Not with 32M-01 For Stamford
32V RADIO FREQUENCY INTERFERENCE SUPPRESSION
-00 S Without
-01 O With (AR6) Not with 32M-01 Prevents electronic frequency
interference.
(Standard on MeccAlte alternators)
FUEL
33A LOW FUEL LEVEL ALARM SWITCH
-00 S Without
-01 O With (FL1) Provides alarm on low level.

DATA HANDBOOK

33B LOW FUEL LEVEL SHUTDOWN SWITCH
-00 S Without
-01 O With (FL2) Provides shutdown on low level. No
need to bleed engine.
33C 4 POSITION FUEL LEVEL SWITCH
-00 S Without
-01 O With (FP4) Req. 33A-00 Provides four signals for high and low
levels and also fuel transfer pump start
and stop signal.
33A-01 included. 33B-01 not included.
33D 2 WAY DUAL VALVE
-00 S Without
-01 O With single lever operation (BPV) Not with 33E-02 Allows user to switch supply from base
tank to external tank without the need
for changing connections or bleeding
fuel system.
33E FUEL TRANSFER SYSTEM
-00 S Without
-01 O With manual fuel transfer pump (MFP) Provides user with manual pump to
transfer fuel to genset base tank.
-02 O With automatic fuel transfer system Req. 33A-00 and 33C-00 Start and stop fuel transfer pump to
2
(FT1) Not with 33D-01 ensure that base tank always maintains
fuel level.
Incl. 4 position fuel level switch,
motorised valve and pump.
33A-01 and 33C-01 included.
33B-01 not included.
EXHAUST
33G RESIDENTIAL SILENCER FOR OPEN SETS
-00 S Without
-01 O With (ES1) For SG280-601 Heavy duty residential silencer with
Only for Open gensets superior noise reduction. Reduces
noise by 25 dB(A) compared to
industrial silencer. Delivered separately.
(Standard on canopy)
33H RESIDENTIAL SILENCER MOUNTING KIT FOR OPEN SETS
-00 S Without
-01 O With (MK2) Only for Open gensets Full mounting kit for easy mounting
of residential silencer. Delivered
separately. Incl. 2 x cuffed elbows, 2 x
flange, 1 x flange adapter, 5 x clamps
and 1 x rain cap. (Standard on canopy)
33I INDUSTRIAL SILENCER FOR OPEN SETS
-00 S Without
-01 O With (IND1) For SG280-550 Basic industrial silencer for noise
Only for Open gensets reduction. Delivered separately.
-02 O With (IND2) For SG600-601 Basic industrial silencer for noise
Only for Open gensets reduction. Delivered separately.

DATA HANDBOOK

33J INDUSTRIAL SILENCER MOUNTING KIT FOR OPEN SETS
-00 S Without
-01 O With (MK1) Only for Open gensets Full mounting kit for easy mounting of
industrial silencer. Delivered separately.
Incl. 2 x cuffed elbows, 2 x flange, 1 x
flange adapter, 5 x clamps and 1 x rain
cap.
ENGINE
33K ENGINE HEATER
Engine heater used for standby application in low ambient conditions to aid engine starting.
-00 S Without
-01 O 220/240 V Not for SG600-601 fuel
optimized
-02 O 220/240 V (WH1) For SG600-601 fuel
optimized
-03 O 110 V Not for SG600-601 fuel
optimized
Req. 31F-05 or -14
-04 O 110 V (WH1) For SG600-601 fuel
optimized
Req. 31F-05 or -14
33L OIL DRAIN PUMP
-00 S Without Hose for oil draining to outside of
baseframe.
-01 O With (LP1) Manual oil drain pump. To aid draining
of oil during maintenance.
33M AIR FILTER PRE-CLEANER FOR OPEN SETS
-00 S Without
-01 O With (AF1) Only for Open gensets Used in dusty environments to increase
maintenance hours of air filter.

DATA HANDBOOK

AC POWER OUTPUT
33N CIRCUIT BREAKER
Circuit breaker mounted in a panel stand complete with bus bar connection points. Provides easy access point for
connection of customer cables. In case of electrical faults the breaker has capacity for breaking the current and
thus enabling safety protection for the generator and customer equipment.
-01 S 3-pole standard Standard for all gensets

except SG600 with 200/115 V
-02 O 4-pole 630A (CB4) 380-480 V: For SG280-440 Instead of standard 3-pole.
-03 O 4-pole 800A (CB4) 380-480 V: For SG460-550. Instead of standard 3-pole.
For SG440 fuel optimized.
-04 O 4-pole 1250A (CB4) 380-480 V: For SG600-601. Instead of standard 3-pole.
For SG550 fuel optimized.
200/115 V: For SG280-400
-05 O 4-pole 1600A (CB4) 200/115 V: For SG440-550 Instead of standard 3-pole.
-10 O 3-pole 800A For SG440 fuel optimized If 380 V or 440 V
-11 O 3-pole 1250A For SG550 fuel optimized If 380V
-12 O 3-pole 2000A 200/115 V: For SG600 Open
(Genset ref. 31A-61A/E)
Req. 33O-00
33O MOTOR FOR CIRCUIT BREAKER
Fully automatic motorized circuit breaker. Circuit breaker equipped with an electric motor and springs that
manoeuvres the breaker. The motorized circuit breaker is activated by the genset control system. Normally used
2
for synchronized applications.
-00 S Without
-01 O With (MOT1) Not with 32B-01
Not for SG600 200/115V
33P AUXILIARY CONTACT IN CIRCUIT BREAKER
Provides customer with a circuit breaker status signal, i.e. open or closed.
-00 S Without
-01 O With (AUX1)
33Q EARTH LEAKAGE PROTECTION
Earth leakage protection for main output circuit breaker. Protects the operator from electric shock in case of faulty
insulation of electric parts of the genset. Includes shunt trip, earth leakage relay and ferrit ring.
See drawing in chapter 3.
-00 S Without
-01 O With (EL2) Recommended for rental applications.
Not recommended for synchronized
gensets
BATTERY
33R BATTERY ISOLATOR SWITCH
-00 S Without
-01 O With (BI1) Used as a safety device for battery
isolation during transportation,
maintenance or to prevent misuse.

DATA HANDBOOK

33S BATTERY CHARGER
Used in standby applications to ensure that genset batteries maintain fully charged, to ensure that genset will start
when required.
-00 S Without
-01 O Battery charger 5A 220/240 V, Req. 32B-01 Included with Insight 4000 and 6000
incl. BC Failure (BC1)
-02 O Battery charger 5A 110 V, Req. 31F-05 or -14
incl. BC Failure
ADDITIONAL
34A FORK POCKETS
-00 S Without
-01 O With Only for Canopy sets Base frame bolt on fork pockets.
Provides easy lifting point on the base
of genset.
34P OPERATOR’S MANUAL
-00 O Without
-01 S 1 copy Note! If a preferred language is not specified when
-02 O 2 copies ordering, the operator’s manual will be delivered in
English.
-03 O 3 copies
Available languages are:
Chinese (simplified), Dutch, English, Finnish,
French, German, Italian, Japanese, Korean,
Norwegian, Russian, Spanish and Swedish.
Czech, Danish and Polish are only available on

Scania’s Technical Information Library, TIL.

DATA HANDBOOK
Scania Gensets Equipment data
3 EQUIPMENT DATA
Contents
Information about this section�� 2
31H SINGLE POINT LIFT�� 3
32C CONTROL PANEL HEATER�� 3
32E EXPANSION CARD FOR INSIGHT 3200�� 4
32F EXPANSION KIT FOR INSIGHT 4000�� 4
32G REMOTE COMMUNICATION�� 5
32Q PERMANENT MAGNET GENERATOR (PMG) �� 6
32R AUTOMATIC VOLTAGE REGULATOR (AVR)�� 7
32U QUADRATURE DROOP KIT�� 8
32V RADIO FREQUENCY INTERFERENCE SUPPRESSION �� 8
33A LOW FUEL LEVEL ALARM SWITCH�� 9
33C 4 POSITION FUEL LEVEL SWITCH�� 9
33D 2 WAY DUAL VALVE�� 10
33E FUEL TRANSFER SYSTEM�� 10
33G RESIDENTIAL SILENCER FOR OPEN SETS�� 12
33I INDUSTRIAL SILENCER FOR OPEN SETS�� 12
3
33K ENGINE HEATER�� 13
33L OIL DRAIN PUMP�� 14
33M AIR FILTER PRE-CLEANER FOR OPEN SETS�� 14
33N CIRCUIT BREAKER�� 15
33O MOTOR FOR CIRCUIT BREAKER�� 15
33Q EARTH LEAKAGE PROTECTION�� 16
33R BATTERY ISOLATOR SWITCH�� 16
33S BATTERY CHARGER�� 17
34A FORK POCKETS�� 17

DATA HANDBOOK
Information about this section

This section is intended as a complement to the Option list (in chapter 2, Genset Programme) by showing
illustrations of some of the options. Note that this chapter does not include all options, since illustrations are not
available for all options.
Note! All conditions and requirements when ordering and combining equipment are stated in the Option list in
chapter 2, Genset Programme, and are to be used when specifying your order.
S = Standard equipment
O = Optional equipment
Dimensions on sketches
The sketches are intended for sales information only and must not be used for installation purposes as drawings
could have been updated without notice.

DATA HANDBOOK
31H SINGLE POINT LIFT

-01 O With
32C CONTROL PANEL HEATER

-01 O With
FOR SALES INFORMATION ONLY

DATA HANDBOOK
32E EXPANSION CARD FOR INSIGHT 3200

-01 O With
32F EXPANSION KIT FOR INSIGHT 4000

-01 O With

DATA HANDBOOK
32G REMOTE COMMUNICATION

-01 O Ethernet interface plug in card for Insight 3200
-02 O GSM/GPRS wireless remote monitoring for Insight 3200
-03 O Netbiter. Remote communications Solution for Insight 4000 and 6000
FOR SALES
INFORMATION ONLY

DATA HANDBOOK
32Q PERMANENT MAGNET GENERATOR (PMG)

-01 O With (for MeccAlte)
-02 O With (for Stamford)

DATA HANDBOOK
32R AUTOMATIC VOLTAGE REGULATOR (AVR)

-02 O With 3-phase (for MeccAlte)
-03 O With 3-phase (for Stamford)

DATA HANDBOOK
32U QUADRATURE DROOP KIT

32V RADIO FREQUENCY INTERFERENCE SUPPRESSION


DATA HANDBOOK
33A LOW FUEL LEVEL ALARM SWITCH

-01 O With
33C 4 POSITION FUEL LEVEL SWITCH

-01 O With

DATA HANDBOOK
33D 2 WAY DUAL VALVE

-01 O With single lever operation

-01 O With manual fuel transfer pump

DATA HANDBOOK

-02 O With automatic fuel transfer system
(control panel not shown)
Motorized fuel switch
Fuel pump

DATA HANDBOOK
33G RESIDENTIAL SILENCER FOR OPEN SETS

-01 O With
33I INDUSTRIAL SILENCER FOR OPEN SETS

-01 O With For SG280-550
-02 O With For SG600-601

DATA HANDBOOK
33K ENGINE HEATER

-01 O 220/240 V
-02 O 220/240 V For SG600-601 fuel optimized

DATA HANDBOOK
33L OIL DRAIN PUMP

-01 O With
33M AIR FILTER PRE-CLEANER FOR OPEN SETS

-01 O With

DATA HANDBOOK
33N CIRCUIT BREAKER

-12 O 3-pole 2000A
33O MOTOR FOR CIRCUIT BREAKER

-01 O With
3
20:0078

DATA HANDBOOK
33Q EARTH LEAKAGE PROTECTION

-01 O With
33R BATTERY ISOLATOR SWITCH

-01 O With

DATA HANDBOOK
33S BATTERY CHARGER

-01 O 220/240 V
-02 O 110 V
FOR SALES
INFORMATION ONLY
34A FORK POCKETS

-01 O With

Data Handbook Scania Gensets

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Data Handbook Scania Gensets

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General

DATA General information • Power definitions • Reference

HANDBOOK Genset Programme

Part no 1 716 172 © Scania Engines Edition 2014:1

© Scania Engines Edition 2014:1 1

Scania Engines Telephone: +46 (0) 8 553 810 00 literature.indmar@scania.com

Rules and regulations

ISO 9001 and ISO 14001

2 Edition 2014:1 © Scania Engines 2012-06-12

2014-01-22 © Scania Engines Edition 2014:1 3

Output losses due to derating

4 Edition 2014:1 © Scania Engines 2012-11-13

6 Part No. 1 588 242 © Scania Engines 2008:1

2012-06-12 © Scania Engines Edition 2014:1 5

Air pressure 1000 mbar (250 mm Hg)

2008:1 © Scania Engines Part No. 1 588 242 7

6 Edition 2014:1 © Scania Engines 2012-06-12

Altitude power reduction

2012-06-12 © Scania Engines Edition 2014:1 7

8 Edition 2014:1 © Scania Engines 2012-06-12

2012-06-12 © Scania Engines Edition 2014:1 9

10 Edition 2014:1 © Scania Engines 2012-06-12

2012-06-12 © Scania Engines Edition 2014:1 11

Output correction due to air properties

1000 2000 3000 4000

Gensets can be either stationary or portable, open or encapsulated. The choice

14 Part No. 1 588 232 © Scania Engines 2010:1

12 Edition 2014:1 © Scania Engines 2012-11-13

Illustration of voltage and current

Illustration of active/apparent/reactive power

2012-11-13 © Scania Engines Edition 2014:1 13

Average electrical power consumption

Maximum power requirement

Rating of the main switchgear

Typical genset installation

The single line drawing of power network

See also ISO 8528-5.

14 Edition 2014:1 © Scania Engines 2012-11-13

ct current 1-phase 3-phase

rpm Revolutions per minute

2012-11-13 © Scania Engines Edition 2014:1 15

Parallel operation of gensets

Speed control / synchronization

Parallel operation of genset (source: AJ Power)

Voltage regulator (source: MeccAlte)

16 Edition 2014:1 © Scania Engines 2012-11-13

Principle of transfer switch 1

2012-11-13 © Scania Engines Edition 2014:1 17

Illumination for office

Examples of housing equipment:

18 Edition 2014:1 © Scania Engines 2012-11-13

An office building of 2500 m2 needs a࢑ࢂ࡭൉૚૙૙૙

2012-11-13 © Scania Engines Edition 2014:1 19

- What size of genset is recommended?

The power is calculated:

- What size of genset is recommended?

Calculation to VA = 174.6 kW/cosφ = 174.6/0.8 = 218 kVA

20 Edition 2014:1 © Scania Engines 2012-11-13

2012-11-27 © Scania Engines Edition 2014:1 21

Formula for calculation of Pme: Pme (bar) = K x Ne / n

22 Edition 2014:1 © Scania Engines 2012-11-27

Pme (bar) = 94.5 x 449 / 1800 = 23.5725

2012-11-27 © Scania Engines Edition 2014:1 23

Emission time schedule