Caterpillar Digital Voltage Regulator

(CDVR)



Caterpillar
CDVR ,
Caterpillar.

CDVR
, DVR,
CDVR.

, ,
, ,

SIS.

 CDVR
.
PMG , CDVR
. ,
DVR, .

 CDVR. .
.
PMG , CDVR
. ,
DVR, .


CDVR DVR
,
KCR 760 KCR 65-12B
.
CDVR ,

DVR
,
.
3500 SE
VR-6.
3500 PM
CDVR.

CDVR 2004

2004
DVR

CDVR

DVR 1994 2003

DVR
Digital Voltage
Regulator


Magnetek-Century


CDVR Caterpillar Digital Voltage
Regulator

Caterpillar Digital Voltage Regulator

CDVR
Basler Electric

Caterpillar
DVR

.


cos
(KVAR/PF control).

 CDVR
Service Information System (SIS)
RENR7941 Specifications System Operation
Testing & Adjusting Guide
CDVR PC Software SISweb
Flash File download
CD ROM SIS Flash File.

Electronic Media Center

LEHE3225 Specifications Sheet
LEXE3226 November 2003 Product News

Part Numbers
Cat Digital Voltage Regulator (CDVR) - 235-5725
CDVR
-

P6 plug: 234-1856, P6 seal 246-7013.

P9 plug: 234-1857, P9 seal 246-7014.
P12 plug 234-1858, P12 seal 246-7015.
P6, P9 and P12 Pins : 244-0452.

- Crimping tool: 239-5260.
- Extraction tool: 246-8636.

PC software SIS

RS-232

3 Molex

DVR
LED

 CDVR?
DVR 1990.
1990.

DVR

CDVR ,
,
VAR PF ,
.

Automatic Voltage Regulation (AVR)

Power Factor Regulation (PF-ontrol)
cos
Reactive Power Regulation (VAR-control)

AVR
/

-
-


Fault Shutdown Driver Alarm Output Driver
Alarm Shutdown

droop

CAN 2.0B
RS-232


Automatic Voltage Regulation (AVR)

Reactive Power (VAR) Regulation

Power Factor (PF) Regulation
cos


AVR ( )
,
,

.

.
AVR .

CDVR PC Software
(.).

 VAR.
,
.
CDVR

( droop) ,
,
.
100
+100% .
VAR
,
.

 cos
,

. CDVR cos

( droop) ,
cos ,
.
cos
0,6 0,6 .
PF
,
.

 . (20-40)
400

1 (1-10 /)
2 (1-10 /)
5 ( )

U,

. . (50-100%)
0
0

20

30

45 50

(45-65)

/ . (Knee Frequency),

. Knee Frequency Knee Frequency
5 , 1.
Knee Frequency 5 ,
2 .
,
.

10 CDVR

CDVR
CDVR


:
0.25%

:
1% 40C

:
10 .

:
90 600 .

:
18-30 , 5


:
THF 3% IEC34-1
TIF 50 NEMA MG1-22.43

:
0.5% 40% THD

:
55

:
1.47


:
3- 1-.

/
1 10 /.

:
10% .

Voltage Gain ( )
0 10%.


(droop):
0 10%.

:
,
.

.

:


10 ,
28.



120 15000 .

PM
SE
AREP

3 , 80-264 , 50-400 , 1150
1 , 100-280 , 50-400 , 1900



:
12 A DC @ 63
10 A DC @ 125

(10 ):
25 DC @ 125
20 DC @ 250

:
3- 1- 90 600 ,
1
.


:
5 A,
1

3 , 39 .


:
-40C 70C

:
-40C 85C

:
95% , 30C 60C

:
5% 48 38C 115%


:
4.5G () 18-2000

:
20G

:
CE
UL 508A
CSA
MIL STD 461C

Caterpillar Digital Voltage Regulator

(CDVR)

 CDVR.
(1)
(2)
(3)
(4)
(5)

6- P6

12- P12
9- P9
9- D-sub
J4

: 1, 3 4
Molex.

 6
P6-3

P6-2

P6-1

P6-6

P6-5

P6-4

 P6
1, 2 3:


4 (-) 5 (+):


6 .



2,5 ..

P9-1

P9-9
9

 P9
1, 2 3:
CANbus
4, 5 6:


,

Q
cos
cos.
7:

Pin 8:

Pin 9:
Q/cos (VAR/PF)

 12
P12-1

P12-12

 P12
1 2: -
droop
3 6: +/-10
DCV
4:

5:

7 8: +/-24
VDC.
9:

.
10,11,12:

A,B,C.

 J4

CDVR
PLC J4 RS-232.

 J4 RS-232
J4 RS-232 9

(3), (2)
(5).
5

.


.

RS-232
15 .

 PMG

 PMG

VAR/PF.
VAR/PF , 52a ,
, 52a .

 PMG

, 2 ,
, 2 .

 PMG

 PMG

S1

 PMG

 PMG

-10 +10 Vdc

 PMG

. KTK-12.

 PMG

PMG.
P6-3 .

 PMG

,
660.

 PMG

Caterpillar.

 PMG

A-C-B,
- CTB .


VR-6

DVR

CDVR

: VR-3 ( ), VR-6, DVR CDVR

.

VR-6

CDVR

VR-6 CDVR
.

8 .
.

 DVR
Droop


VAR/PF,
,
VAR/PF.

 DVR

DVR

 DVR
DVR 8
1A -
droop 1
5 - droop.
CDVR 5A droop
.
:
-
,
,




.

DVR

 DVR
DVR CDVR
.
DVR


.
DVR
DVR


.
CDVR

.

 DVR
DVR
VAR/PF, ,


+24
.
CDVR
VAR/PF, ,



.

DVR

 DVR
DVR 10

,

VAR/PF.
CDVR

-
.


VAR/PF
.

DVR

Caterpillar Digital Voltage Regulator

(CDVR)

 CDVR

CDVR


CDVR,

.

SIS (Service
Information System),
CDVR.

 CDVR
https://sis.cat.com

 CDVR
Downloads

 CDVR
CDVR PC Software.exe

 CDVR
Save
this file to disk OK

 CDVR
,
.
.

 CDVR

CDVR PC Software
,
Close.
6.17M

.
.

 CDVR

CDVR PC
Software

 CDVR

Next.

 CDVR

, Next.

 CDVR

Next

 CDVR

Next

 CDVR

Next

 CDVR

 CDVR

Finish

CDVR PC Software

CDVR
:
1. Start.
2. Programs
3. Caterpillar Software
4. Cat PC Software

CDVR PC Software
CDVR PC software

 CDVR?
1.
CDVR Software (
, CDVR
Service Manual)
2. CDVR
RS-232.
(RS-232),
USB RS-232
(p/n 237-7547). CDVR
.
3. 24VDC
CDVR.
/ PMG
CDVR-.

Caterpillar Digital Voltage Regulator

(CDVR)

 CDVR

CDVR PC Software.


The CDVR Service Manual,
RENR7941.

 CDVR
File ,
(*.dv2)

 CDVR
Communications
.

 CDVR
Screens
.

 CDVR
Upgrade ,

.

 CDVR
Upgrade
(),
System Information.

 System Configuration
Configuration



.

Rated
Voltage
.

,

,
,
.

 System Configuration
Configuration

120 240
240
Enter.
Tab.
,
240,

75
150 .

.

 System Configuration
.
Power Input Freq

. SE


, 50 60.
PMG

PMG .
Frequency
,
,
50 60 .

 System Configuration


(single)
(three)
(primary)
(secondary)

.
-
Droop
600,

5. .. -

600:5.

 System Configuration
Get From Unit
Get From Unit
CDVR
Settings.

.

CDVR Enter
.

Settings CDVR.

 System Configuration
EEPROM
CDVR
EEPROM

.
CDVR Enter,

EEPROM.
.


EEPROM,
.


EEPROM.

 System Configuration
CDVR

- CDVR,

() CDVR.

 Setting Adjustments

AVR Voltage


.
VAR






(VAR).
Power Factor cos


PF.

 Setting Adjustments

Load Compensation Mode

.
: Off (),
Droop (), Line
Droop ( ).
Off , 0%
droop.
Droop
10% droop
.
Line Droop

10%
.
(%)
Droop Line Droop,
0 10%.

 Setting Adjustments

Soft Start Mode
Soft Start Bias (%)


.
0% 90%.
Soft Start Time (sec)
,



.
0
120 .

 Setting Adjustments

Under Frequency Mode

CDVR
(/
).

/


.

 . (20-40)
400

1 (1-10 /)
2 (1-10 /)
5 ( )

U,

. . (50-100%)
0
0

20

30

45 50

(45-65)

:
Knee Frequency
Slope 1 - 1
Slope 2 - 2
Minimum Voltage Setpoint .
Minimum Frequency Point .

 Control Gain
Control Gain
,

CDVR,


.


.


,


.

 Protection Settings


.
Shutdown Override
( )

DISABLED ()
ENABLED ()

.

(Fault Reset
Switch) ,
CDVR

 Protection Settings

,

(Generator
Overvoltage)
:
1. Enable ()
2. Alarm
()
Shutdown ()
3. (%)
4. (.)
:


135%
2 ,

(Alarm)

 Protection Settings

.

,

 Metering, Operation and Alarms

Metering Password

Metering ()

.

, ..

 Metering, Operation and Alarms

Metering Password
cat



.
Cancel


:

,


.

 Metering, Operation and Alarms

.
AVR
(

),

VAR PF.
Fine Adjustment
()
(Raise)
(Lower)




.

 Metering, Operation and Alarms

VAR
( )
PF (cos )
.
:


CDVR

,

 Metering, Operation and Alarms

Status

.
Contact
Inputs ( )


.
Alarms
()



.

9-8.

 Metering, Operation and Alarms

Alarm Signal

.

Disabled Enabled
CDVR



.
, ,
.

,

.


,
- -
Caterpillar:
https://psmktg.cat.com/srvtrng/
,
,

SIS.

:
Shatrovsky_Vladimir_G@cat.com

:
Caterpillar Digital Voltage Regular (CDVR)
Specifications.
System Operation.
Testing and Adjusting.

RENR7941