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FINAL REPORT

JUNE 1995

REPORT NO. 95-04

ISO-COMPATIBLE PALLETIZED
FLATRACK (IPF)
TRANSPORTABILITY TESTING

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Prepared for: Distribution Unlimited


U.S. Army Tank-automotive and
Armaments Command
ATTN: SFAE-TWV-PLS
Warren, MI 48397-5000

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VALIDATION ENGINEERING DIVISION Savanna, Illinois

SAVANNA, ILLINOIS 61074-9639 ^^maemj[mji


A VATLABTLITY NOTICE

A copy of this report will be furnished each attendee on automatic distribution. Additional

copies or authority for reprinting may be obtained by written request from Director, U.S. Army

Defense Ammunition Center and School, ATTN: SIOAC-DEV, Savanna, IL 61074-9639.

DISTRIBUTION INSTRUCTIONS

Destroy this report when no longer needed. Do not return.

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Citation of trade names in this report does not constitute an official endorsement.

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The information contained herein will not be used for advertising purposes.
UNCLASSIFIED
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Form Approved
REPORT DOCUMENTATION PAGE OMB No. 0704-0188
1a. REPORT SECURITY CLASSIFICATION 1b. RESTRICTIVE MARKINGS

UNCLASSIFIED
2a. SECURITY CLASSIFICATION AUTHORITY 3. DISTRIBUTION /AVAILABILITYOF REPORT

2b. DECLASSIFICATION / DOWNGRADING SCHEDULE UNLIMITED

4. PERFORMING ORGANIZATION REPORT NUMBER(S) 5. MONITORING ORGANIZATION REPORT NUMBER(S)

95-04
6a. NAME OF PERFORMING ORGANIZATION 6b. OFFICE SYMBOL 7a. NAME OF MONITORING ORGANIZATION
U.S. Army Defense Ammunition (if applicable)

Center and School SIOAC-DEV


6c. ADDRESS (City, State, and ZIP Code) 7b. ADDRESS (City, State, and ZIP Code)
ATTN: SIOAC-DEV
Savanna. IL 61074-9639
8a. NAME OF FUNDING/SPONSORING 8b. OFFICE SYMBOL 9. PROCUREMENT INSTRUMENT IDENTIFICATION NUMBER
ORGANIZATION (if applicable)
U.S. Army Tank-automotive and
Armaments Command SFAE-TWV-PLS
8c. ADDRESS (City, State, and ZIP Code) 10. SOURCE OF FUNDING NUMBERS
PROGRAM PROJECT NO. TASK NO. WORK UNIT
ATTN: SFAE-TWV-PLS ELEMENT NO. ACCESSION NO.
Warren, MI 48397-5000
11. TITLE (Include Security Classification)
ISO-Compatible Palletized Flatrack (IPF) Transportability Testing

12. PERSONAL AUTHOR(S)


A. C. Mclntosh, Jr.
13a. TYPE OF REPORT 13b. TIME COVERED 14. DATE OF REPORT (Year, Month, Day) 15. PAGE COUNT
Final FROM TO 1995 June
16. SUPPLEMENTARY NOTATION

17. COSATI CODES 18. SUBJECT TERMS (Continue on reverse if necessary and identify by block number)
FIELD GROUP SUB-GROUP

19. ABSTRACT (Continue on reverse if necessary and identify by block number)


The U.S. Army Defense Ammunition Center and School (US AD ACS), Validation Engineering
Division (SIOAC-DEV), was tasked by the U.S. Army Tank-automotive and Armaments Command
(TACOM) to test the ISO-Compatible Palletized Flatrack (IPF) on the Palletized Loading System (PLS) with
ammunition loads for compliance with Transportability Testing Procedures, TP-94-01, July 1994. Testing
included the IPF loaded onto the following: Container-on-flatcar (COFC), Trailer-on-flatcar (TOFC), PLS
truck cabled on a standard flatcar, PLS trailer cabled on a standard flatcar, PLS truck and PLS trailer over
road hazard course, including road trip, washboard, and Shipboard Transportation Simulator (STS) with four
different ammunition loads. Additional rail impact tests included 3- and 5-high IPF retrograde transportation
on COFC and on a container chassis on a TOFC. The results of the tests are contained in this report.

20. DISTRIBUTION / AVAILABILITY OF ABSTRACT 21. ABSTRACT SECURITY CLASSIFICATION

UNCLASSIFIED/UNLIMITED DsAMEASRPT. □ DTIC USERS UNCLASSIFIED


22a. NAME OF RESPONSIBLE INDIVIDUAL 22b. TELEPHONE (Include Area Code) 22c. OFFICE SYMBOL

JEROME H.KROHN 815-273-8929 SIOAC-DEV


Previous editions are obsolete SECURITY CLASSIFICATION OF THIS PAGE
DD Form 1473, Jun 86
UNCLASSIFIED
U.S. ARMY DEFENSE AMMUNITION CENTER AND SCHOOL
VALIDATION ENGINEERING DIVISION
SAVANNA, IL 61074-9639

REPORT NO. 95-04

ISO-COMPATIBLE PALLETIZED FLATRACK (IPF) TRANSPORTABILITY TESTING

TABLE OF CONTENTS

PART PAGE NO

1. INTRODUCTION -1

A. BACKGROUND -1

B. AUTHORITY -1

C. OBJECTIVE -1

D. CONCLUSIONS -1

E. RECOMMENDATIONS 1-2

2. ATTENDEES 2-1

3. TEST PROCEDURES 3-1

4. TEST RESULTS 4-1

5. PHOTOGRAPHS 5-1

6. DRAWINGS 6-1
PARTI

INTRODUCTION

A. BACKGROUND. The U.S. Army Defense Ammunition Center and School (USADACS),

Validation Engineering Division (SIOAC-DEV), was tasked by the U.S. Army Tank-automotive

and Armaments Command (TACOM) to test the ISO-Compatible Palletized Flatrack (IPF) on

the Palletized Loading System (PLS) truck and the PLS trailer with ammunition loads for

compliance with Transportability Testing Procedures, TP-94-01, July 1994.

B. AUTHORITY. These tests were conducted LAW mission responsibilities delegated by U.S.

Army Armament, Munitions and Chemical Command, Rock Island, IL 61299-5000. Reference

is made to Change 4, 4 October 1974, to AR 740-1, 23 April 1971, Storage and Supply

Operations; AMCCOMR 10-17,13 January 1986, Mission and Major Functions of USADACS.

C. OBJECTIVE. The objective of these tests was to validate the design criteria of the IPF for
the transportation of ammunition and retrograde configurations in all modes of transportation.

Rail impact tests were conducted with various types of ammunition loaded on the IPF

transported on a Container-on-flatcar (COFC), Trailer-on-flatcar (TOFC), PLS truck on standard

flatcar, and PLS trailer on standard flatcar. Test loads on the IPF also traversed the road hazard

course and were subjected to the Shipboard Transportation Simulator (STS).

D. CONCLUSIONS. Several failures occurred during testing of the IPF between 15 May and

22 June 1995. They are as follows:

1. While transporting the IPF in a retrograde configuration of five high, the twist locks

used to interlock one IPF to the IPF above failed.

1-1
2. While normally handling the IPF with a 10,000-pound rough terrain forklift, the JJPF slid
on the forklift tines and the forklift tine end punched a hole in the IPF deck and bent one IPF
crossmember.

3. During transportation testing of the loaded IPF, it was observed that the tops of the end
walls were spreading outward. This was verified when a standard 20-foot container handler
could not mate with the upper International Organization for Standardization (ISO) corner
fittings at the opposite end of the IPF. The distances measured were slightly in excess of
242 inches between the corner fittings on opposite end walls. The maximum ISO overall
external dimension is 238-7/8 inches. Close scrunity of one IPF showed that the pivot, locking,
and A-frame pins were permanently deformed.

4. The IPF end wall is covered with corrugated sheet metal instead of a wooden deck. The
narrow part of the corrugations are oriented toward the load side end wall. The width of the
corrugation is approximately one inch extending from the floor to the top. This narrow surface
presents a high stress concentration to the load, offering damage to the load or flattening of the
corrugation. Flattened corrugations were observed after rail transportation tests.

5. The end wall pivot pin mounting assemblies are bolted to the IPF from the load side of
the end wall. These bolt heads protrude above the planes of the end wall corrugations and
damage loaded cargo.

E. RECOMMENDATIONS As of 23 June 1995, recommendations are as follows:

1. Twist locks were remounted and butt plates added to restrict lateral movement of the
IPF during retrograde transportation. Functionality and effectiveness of this production
modification will be tested at a later date.

1-2
2. Add a forklift tine tunnel to prevent the forklift tines from making direct contact with
the deck underside, resulting in deck damage.

3. Modify the IPF end wall design to transmit rotational loading to the center and side
rails. The current design supports all end wall loading on four or six pins. These pins are not
strong enough and yield from rotational loading experienced in rail transportation. The
rotational and locking pins should be fabricated from a stronger material.

4. Replace the corrugated IPF end wall with a smooth flat surface to reduce high stress
concentrations which can damage the load and the end wall. Extend the smooth flat surface
thickness sufficiently to match the height of the end wall pivot pin assembly bolts.

1-3
PART 2

15 MAY-21 JUNE 1995

ATTENDEES

A.C. Mclntosh, Jr. Director


General Engineer U.S. Army Defense Ammunition Center
DSN: 585-8989 and School
815-273-8989 ATTN: SIOAC-DEV
Savanna, IL 61074-9639

David V. Valant Director


Electronics Technician U.S. Army Defense Ammunition Center
DSN: 585-8988 and School
815-273-8988 ATTN: SIOAC-DEV
Savanna, IL 61074-9639

Jerome H. Krohn Director


Supervisory General Engineer U.S. Army Defense Ammunition Center
DSN: 585-8908 and School
815-273-8908 ATTN: SIOAC-DEV
Savanna, EL 61074-9639

John D. Simons Director


Industrial Engineer U.S. Army Defense Ammunition Center
DSN: 585-8074 and School
815-273-8074 ATTN: SIOAC-DET
Savanna, EL 61074-9639

Gregory L. Willis Director


Industrial Engineer U.S. Army Defense Ammunition Center
DSN: 585-8075 and School
815-273-8075 ATTN: SIOAC-DET
Savanna, EL 61074-9639

2-1
21 JUNE 1995

ATTENDEES

John Morrow Oshkosh Truck Corporation


Design Engineer 207 Oregon Street
414-235-9151, ext. 2713 P.O. Box 2566
Oshkosh, WI 54903-2566

Daniel Brad Oshkosh Truck Corporation


Design Engineer 207 Oregon Street
414-235-9151, ext. 2135 P.O. Box 2566
Oshkosh, WI 54903-2566

2-2
PART 3

TEST PROCEDURES

A. Test procedures were extracted from Transportability Testing Procedures, TP-94-01,

July 1994, for validating tactical vehicles and outloading procedures used for shipping munitions

by intermodal freight containers, commercial or tactical truck, trailer, or railcar.

B. The test loads were prepared using the same blocking and bracing methods specified in the

tiedown procedures proposed for use with munitions (see Part 6). The IPFs used in these tests

were inspected to ensure their adequacy for munitions transport. Items used to build the load

were inert (nonexplosive). The weight and physical characteristics of the load configuration

were identical to the live (explosive) ammunition provided for in the tiedown procedure; i.e.,

weights, physical dimensions, center of gravity (CG), materials, etc. The ammunition packages

duplicated that of live ammunition.

C. Tests conducted for this set of load configurations are as follows:

1. Rail Impact - COFC (Test Method No. 1).

2. Rail Impact - TOFC (Test Method No. 1).

3. Rail Impact - PLS Trailer on flatcar (Test Method No. 1).

4. Rail Impact - PLS Truck on flatcar (Test Method No. 1).

5. Hazard Course - PLS Truck and Trailer (Test Method No. 2).

6. Road Trip - PLS Truck and Trailer (Test Method No. 3).

7. Hazard Course - PLS Truck and Trailer (Test Method No. 2).

8. Washboard Course - PLS Truck and Trailer (Test Method No. 6).

3-1
D. The test methods are as follows:

1. Test Method No. 1 (Rail Impact Test). The loaded IPF was tested on a COFC, a container
chassis secured to a stanchion on a TOFC, the PLS trailer secured to a flatcar, and the PLS truck
secured to a flatcar. Equipment needed to perform the test included the specimen (hammer) car,
five empty railroad cars connected together to serve as an anvil, and a railroad locomotive.
These anvil cars were positioned on a level section of track with air and hand brakes set and with
the draft gears compressed. The locomotive unit pulled the specimen car several hundred yards
away from the anvil cars, pushed the specimen car toward the anvil at a predetermined speed,
then disconnected from the specimen car approximately 50 yards away from the anvil cars which
allowed the specimen car to roll freely along the track until it struck the anvil. This constituted
an impact. Impacting was accomplished at speeds of 4, 6, and 8.1 mph and at a speed of
8.1 mph in reverse. The 4 mph and 6 mph impact speeds were approximate; the 8.1 mph speed
was minimum. Impact speeds were determined by using an electronic counter to measure the
time for the specimen car to traverse an 11-foot distance immediately prior to contact with the
anvil cars (see Figure 1).

2. Test Method No. 2 - (Hazard Course). This step required the loaded IPF to be transported
over the 200-foot-long segment of concrete-paved road which consisits of two series of railroad
ties projecting 6-inches above the level or the road surface. The loaded IPF traversed this course
two times.

3. Test Method No. 3 - (Road Trip). The loaded IPF was transported for a distance of
30 miles over a combination of roads surfaced with gravel, concrete, or asphalt. The test route
included curves, corners, railroad crossings, cattle guards, and stops and starts. The IPF traveled
at the maximum speed for the particular road being traversed, except as limited by legal
restrictions. Upon completion of the 30-mile road trip, the loaded IPF was subjected to three full

3-2
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TIE HOLDER DETAILS


FIGURE 2
airbrake stops while traveling in the forward direction and one in the reverse direction. The first
three stops were at 5, 10, and 15 mph, while the stop in the reverse direction was approximately
5 mph.

4. Test Method No. 4 - (Shipboard Transportation Simulator) (STS). The IPF was positioned
onto the STS and securely locked in place using the cam lock at each ISO corner fitting. The
STS began oscillating at an angle of 30 degrees, plus or minus 2 degrees, either side of vertical
at a frequency of 2 cycles-per-minute (cpm) (30 seconds plus or minus 2 seconds total roll
period). This frequency was observed for apparent defects that could cause a safety hazard. The
frequency of oscillation was increased to 4 cpm (15 seconds plus or minus one second roll
period) and the apparatus operated for 2 hours. If inspection of the load does not indicate an
impending failure, the frequency of oscillation is increased to 5 cpm (12 seconds plus or minus

3-4
one second-cycle-time), and the apparatus operated for 4 hours. The operation does not have to

be continuous; however, no change or adjustments to the load or load restraints was permitted at

any time during the test. After being set in place, the IPF was not removed from the STS until

the test was completed.

5. Test Method No. 6 - (Washboard Course). The IPF was driven over the washboard course

(Figure 3) at a speed which produced the most violent response in the IPF. The washboard

course is constructed as shown in Figure 3.

TYPICAL SECTION

FIGURE 3

3-5
PART 4

TEST RESULTS

4-1
RAIL IMPACT DATA

TEST NO. 1 DATE: 15 May 1995

SPECIMEN LOAD: PLSIPF - Five-High Retrograde on COFC

COFCNO.: TTWX 97926 LT. WT.: 80,500 pounds

IPF NO.: USAUO100208 WT.: 7,100 pounds

IPF NO.: USAU0100147 WT.: 7,100 pounds

IPF NO.: USAU0100189 WT.: 7,100 pounds

IPFNO.: USAU0100255 WT.: 7,100 pounds

EPFNo.: 1 WT.: 8,500 pounds

TOTAL SPECIMEN WT.: 117,400 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT NO. END STRUCK fMPJT) REMARKS

1 Front 5.20 Flatracks shifted on


ISO fitting tolerances.
2 Front 6.84 Flatracks shifted on
ISO fitting tolerances.
3 Front 8.14 Tolerances limited stair
step shift.
4 Rear 9.35 Tolerance shift reversed
No visual damage to
retrograde IPF units.

Notes:
1. There are no accessible female ISO fittings for top lifting a retrograde stack of IPFs.
2. Loading can be accomplished by raising the top end walls to access the ISO blocks. The
end walls must be lowered and secured with web straps prior to testing or shipment.

4-2
3. Male ISO mounting bars, approximately 1/2-inch-thick by 3/4-inch-wide, deform when
loading one IPF on top of another. To engage the ISO locks, they must be pried back into the
proper locking position.

4-3
RAIL IMPACT DATA

TEST NO. 2 DATE: 15 May 1995

SPECIMEN LOAD: PLS IPF - Five-High Retrograde on TOFC

COFCNo.: TTX 600585 Lt.Wt.: 72,500 pounds _

IPF No.: USAUO100208 Wt.: 7,100 pounds

IPF No.: USAUO 100147 Wt.: 7,100 pounds

IPF No.: USAUO 100189 Wt: 7,100 pounds

IPF No.: USAU0100255 Wt: 7,100 pounds

EPFNo.: 1 Wt: 8,500 pounds


\
Chassis Trailer No.: 5394 Wt: 6,500 pounds

TOTAL SPECIMEN WT.: 115,900 pounds

BUFFER CAR. (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK flvIPFT) REMARKS

1 Front 4.95 Flatracks shifted on


tolerance.
2 Front 7.00 Flatracks shifted on ISO
fitting tolerances.
3 Front 8.78 Tolerances limited stair
step shift.
4 Rear 8.68 Tolerance shift reversed.
All ISO flip mounts sheared
from flatracks sliding within
tolerance ranges.

4-4
Notes:
1. Male ISO mounting bars, approximately 1/2-inch-thick by 3/4-inch-wide, deform when
loading one IPF on top of another. To engage the ISO locks, they must be pried back into the
proper locking position.

2. Due to shearing of ISO fittings on four IPFs, the IPF cannot be shipped in retrograde
configuration.

Meeting with OTC at USADACS -17 May 1995

Visitors: Messrs. Dan Brad and John Morrow


Oshkosh Truck Corporation
Oshkosh, WI

Subject: Failure of Twist Locks on Production IPF


1. The twist locks failed on all but one of the production IPFs during rail impact testing on
a friction draft gear TOFC. The twist lock separated from the pivot arm after taking the stress of
the sliding interlocked flatracks above and below the interlocked positions. The test
configuration consisted of five IPFs on a chassis trailer loaded onto a TOFC. Impacts were
performed at 4.95, 7.00, and 8.78 mph in the reverse direction and at 8.68 mph in the forward
direction. Following each impact, each flatrack shifted the 1-inch ISO tolerance so that they
appeared stepped in the direction of impact. The twistlock hinge pin broke at the welds. The
hinges - connecting the hinge pin to the twistlock - were stretched. Welds between the hinge and
the twistlock were lacking in good penetration. A suggested fix is to allow the hinge arm to float
about the hinge pin with enough space to accommodate the ISO tolerances. This takes the shear
impact loads off of the hinge pin and arm and transfers them to the stop, plated in the corner
posts.

2. One JJPF wooden deck was punched through from the bottom with a forklift tine during
pallet movement. This pointed out the fact that some of the wood used in fabricating the deck is
of questionable quality. There should also be protection from forklift tines between the pallet
deck and the forklift pockets.

3. No manuals were shipped with the IPF. The 3/4-inch ratchet bar provided with the
flatrack can be used to seat the twist locks. A pinch bar, crow bar, and hammer were used to seat
the twistlocks in preparation for testing.

4. Rail transportation on the PLS truck. The PLS load handling system could sustain
damage from rail impacts due to the three-high retrograde load of IPFs due to the ISO interface
tolerance. The lower JJPF is pinned to the truck. The next two can slide approximately 3/4-inch
each for a total of 1-1/2 inches. This movement could result in damage to the PLS hook arm in a
rail transportation mode.

4-5
5. A bail bar is being prepared for shipment to USADACS for use in loading three-high
IPFs on the PLS truck for retrograde. ISO-Compatible palletized flatracks must be bundled with
load binders and chains at each end and have diagonal web straps on each side to maintain an
envelope for loading on the PLS truck and interlocking.

6. Recommend putting vibration-proof nuts on the bolts holding the storage box doors
shut. Most of the ones installed at the factory fell off before arriving at USADACS.

7. Recommend adding drain holes to the back of the storage boxes. They accumulate
water when the end walls are in the stowed position.

4-6
RAIL IMPACT DATA

Test No. 3 Date: 8 June 1995

SPECIMEN LOAD: Four PLS PFs on a COFC

COFCNO.: TTWX 97926 LT. WT.: 80,500 pounds

IPFNO.: USAU0100208 WT.: 7,100 pounds

155MM Separate Loading Projectiles (SLPs) WT.: 31,140 pounds

IPFNO.: USAU0100147 WT.: 7,100 pounds

Boxed Ammo with high CG WT.: 27,824 pounds

IPFNO.: USAU0100189 WT.: 7,100 pounds

120MM Metal Pallets WT.: 25,500 pounds

IPFNO.: USAU0100255 WT.: 7,100 pounds

Multiple Launch Rocket System (MLRS) WT.: 20,840 pounds

TOTAL SPECIMEN WT.: 193,364 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPH) REMARKS

1 Front 4.38 No load movement.


2 Front 6.68 No load movement.
3 Front 9.13 All loads intact, no IPF
deformation.
4 Rear 8.56 No visual damage to loads
oflPFs.
Notes:

1. The TTWX-type of railcar has a cushioned draft gear, thus, dampening (reducing) the
amount of impact shock experienced by the flatracks and loads.

4-7
RAIL IMPACT DATA

Test No. 4 DATE: 8 June 1995

SPECIMEN LOAD: Two PLS IPFs on a Container Chassis on Flatcar

TOFCNO.: TTX 600585 LT. WT.: 80,500 pounds

CHASSIS NO.: 4268 WT.: 6,200 pounds

IPFNO.: USAU0100208 WT.: 7,100 pounds

155MM SLPs WT.: 31,140 pounds

CHASSIS NO.: 5394 WT.: 6,200 pounds

JPFNO.: USAU0100189 WT.: 7,100 pounds

120MM Metal Pallets WT.: 25,500 pounds

TOTAL SPECIMEN WT.: 163,740 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPH> REMARKS

1 Rear 4.49 No load movement.


2 Rear 6.36 1-inch gap at end of
120MMload.
3 Rear 9.04 No change in 1-inch gap
at end of 120MMload.
Front 8.34 120MM load - 3-inch gap
between load and plywood
on front wall. Plywood
sheared at 6 inches above
the floor.
Notes:
1. The TTX-type of railcar has a friction draft gear and does not dampen (reduce) the
amount of impact shock experienced by the flatracks and loads.

4-8
RAIL IMPACT DATA

TEST NO.: 5 DATE: 8 June 1995

TEST SPECIMEN: Two PLS IPFs on a Container Chassis on Flatcar

TOFCNO.: TTX 97926 LT.WT.: 80,500 pounds

IPFNO.: USAU0100147 WT.: 7,100 pounds

Boxed Ammo with high CG WT.: 27,824 pounds

IPFNO.: USAU0100255 WT.: 7,100pounds

Multiple Launch Rocket System (MLRS) WT.: 20,840 pounds

TOTAL SPECIMEN WT.: 143,364 pounds

BUFFER CAR (FIVE CARS) WT. 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPFn REMARKS

1 Front 4.41 No load movement.


2 Front 6.59 1/2-inch gap between rear
end wall and boxed
ammunition load.
Front 8.60 1-inch gap between rear
end wall and boxed
ammunition. Center gate
1/2-inch above pallet deck.
MLRS pods were okay.
Rear 8.86 Box load repositioned. No
visible damage to either load.

Notes:
1. The TTX-type of railcar has a friction draft gear producing a large amount of impact
shock to the flatracks and loads.

4-9
ROAD TEST DATA

TEST NO.: 6 DATE: 12 June 1995

SPECIMEN LOAD: IPF with Multiple Launch Rocket System (MLRS) Pods

ROAD HAZARD COURSE:

PASS 1-A OVER FIRST SERIES OF TIES: 6.45 SEC 5.28 MPH

PASS 1-B OVER SECOND SERIES OF TIES: 5.60 SEC 5.85 MPH

REMARKS: MLRS pods moving laterally.

PASS 2-A OVER FIRST SERIES OF TIES: 5.72 SEC 5.96 MPH

PASS 2-B OVER SECOND SERIES OF TIES: 6.18 SEC 5.29 MPH

REMARKS: MLRS pods moving laterally.

30-MILE ROAD TEST: No damage or load movement.

PANIC STOP TEST: No panic stops were performed since this load was previously rail
impact tested.

PASS 3-A OVER FIRST SERIES OF TIES: 6.41 SEC 5.32 MPH

PASS 3-B OVER SECOND SERIES OF TEES: 6.24 SEC 5.24 MPH

REMARKS: Pods moving laterally.

PASS 4-A OVER FIRST SERIES OF TIES: 6.31 SEC 5.40 MPH

PASS 4-B OVER SECOND SERIES OF TEES: 5.62 SEC 5.82 MPH

REMARKS: MLRS pods moved to the edge of the IPF. One pod separator moved outside
of the ISO envelope.

WASHBOARD COURSE: No additional load movement.

4-10
ROAD TEST DATA

TEST NO.: 7 DATE: 12 June 1995

SPECIMEN LOAD: PF with Metal Pallets of PA116 120MM Containers

ROAD HAZARD COURSE:

PASS 1-A OVER FIRST SERIES OF TIES: 5.93 SEC 5.75 MPH

PASS 1-B OVER SECOND SERIES OF TIES: 6.23 SEC 5.26 MPH

REMARKS: Pallets moved 1/2-inch laterally.

PASS 2-A OVER FIRST SERIES OF TIES: 5.70 SEC 5.99 MPH

PASS 2-B OVER SECOND SERIES OF TIES: 6.26 SEC 5.23 MPH

REMARKS: No lateral movement.

30-MILE ROAD TEST: No damage or load movement.

PANIC STOP TEST: No panic stops were performed since this load was previously rail
impact tested.

PASS 3-A OVER FIRST SERIES OF TIES: 6.33 SEC 5.38 MPH

PASS 3-B OVER SECOND SERIES OF TIES: 6.25 SEC 5.23 MPH

REMARKS: No lateral movement.

PASS 4-A OVER FIRST SERIES OF TIES: 6.20 SEC 5.49 MPH

PASS 4-B OVER SECOND SERIES OF TIES: 5.85 SEC 5.60 MPH

REMARKS: No lateral movement.

WASHBOARD COURSE: No additional load movement.

4-11
ROAD TEST DATA

TEST NO.: 8 DATE: 12 June 1995

Specimen Loads: IPF with 155MM SLPs on an IPF

ROAD HAZARD COURSE:

PASS 1-A OVER FIRST SERIES OF TIES: 5.62 SEC 6.03 MPH

PASS 1-B OVER SECOND SERIES OF TIES: 5.51 SEC 5.94 MPH

REMARKS: No lateral movement.

PASS 2-A OVER FIRST SERIES OF TIES: 5.68 SEC 6.00 MPH

PASS 2-B OVER SECOND SERIES OF TIES: 6.39 SEC 5.12 MPH

REMARKS: No lateral movement.

30-MILE ROAD TEST: No damage or load movement.

PANIC STOP TEST: No panic stops were performed since this load was previously rail
impact tested.

PASS 3-A OVER FIRST SERIES OF TIES: 6.34 SEC 5.37 MPH

PASS 3-B OVER SECOND SERIES OF TIES: 5.64 SEC 5.79 MPH

REMARKS: No lateral movement.

PASS 4-A OVER FIRST SERIES OF TIES: 5.67 SEC 6.01 MPH

PASS 4-B OVER SECOND SERIES OF TIES 5.56 SEC 5.88 MPH

REMARKS: No lateral movement.

WASHBOARD COURSE: No additional load movement. No apparent load damage.

4-12
ROAD TEST DATA

TEST NO.: 9 DATE: 12 June 1995

Specimen Loads: JJ?F with High CG Boxed Ammunition Load

ROAD HAZARD COURSE:

PASS 1-A OVER FIRST SERIES OF TIES: 5.62 SEC 6.07 MPH

PASS 1-B OVER SECOND SERIES OF TIES: 6.48 SEC 5.05 MPH

REMARKS: No lateral movement.

PASS 2-A OVER FIRST SERIES OF TIES: 6.10 SEC 5.59 MPH

PASS 2-B OVER SECOND SERIES OF TIES: 5.84 SEC 5.61 MPH

REMARKS: No lateral movement.

30-MILE ROAD TEST: No damage or load movement.

PANIC STOP TEST: No panic stops were performed since this load was previously rail
impact tested.

PASS 3-A OVER FIRST SERIES OF TIES: 5.61 SEC 6.09 MPH

PASS 3-B OVER SECOND SERIES OF TIES: 6.36 SEC 5.15 MPH

REMARKS: No lateral movement.

PASS 4-A OVER FIRST SERIES OF TIES: 6.29 SEC 5.42 MPH

PASS 4-B OVER SECOND SERIES OF TIES: 6.23 SEC 5.26 MPH

REMARKS: No lateral movement.

WASHBOARD COURSE: No additional load movement. No apparent load damage.

4-13
RAIL IMPACT DATA

TEST NO.: 10 DATE: 14 June 1995

SPECIMEN LOAD: IPF with 155MM SLPs on PLS Trailer on Flatcar

FLATCAR NO.: BN 615005 LT. WT.: 55,000 pounds

PLS Trailer SN 42879 WT.: 13,200 pounds

IPF NO.: USAU0100208 WT.: 7,100 pounds

155MMSLPS Wt: 31,140 pounds

TOTAL SPECIMEN WT.: 106,440 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPH) REMARKS

1 Forward 4.56 No load movement.


2 Forward 6.49 No load movement.
3 Forward 8.46 Rear cables on trailer broke
Recable and retest.

4-14
RAIL IMPACT DATA

TEST NO.: 11 DATE: 14 June 1995

SPECIMEN LOAD: JPF with 120MM Metal Pallets on PLS Truck on Flatcar

FLATCARNO.: BN 610265 LT. WT.: 55,000 pounds

PLS Truck SN 44014 WT.: 54,750 pounds

IPFNO.: USAU0100189 WT.: 7,100 pounds

120MM PA116 Metal Pallets WT.: 24,771 pounds

TOTAL SPECIMEN WT.: 141,621 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

IMPACT END STRUCK fMPFf) REMARKS

1 Rear 4.16 2x2 bundle slid to rear.


2 Rear 6.25 2-inch gap at top of
end wall.
3 Rear 8.21 Gap at end wall closed
4 Forward 8.37 No damage.

NOTE: This railcar has cushioned draft gear.

4-15
RAIL IMPACT DATA

TEST NO.: 12 DATE: 15 June 1995

SPECIMEN LOAD: IPF with 155MM SLPs on PLS Trailer on Flatcar

FLATCAR NO.: BN 615005 LT.WT.: 55,000 pounds

PLS Trailer SN 42879 Wt: 13,200 pounds


-
IPF NO.: USAU0100208 WT.: 7,100 pounds

155MM SLPs WT.: 31,140 pounds

TOTAL SPECIMEN WT.: 106,440 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPH* REMARKS

1 Forward 4.47 No load movement.


2 Forward 6.23 Excessive end wall
movement.
3 Forward 8.28 End wall movement.
Load was satisfactory.
4 Rear 8.37 End wall movement. No
visible load damage.

Note:
-
1. Flatcar has friction draft gear.

2. After removing from the trailer, the extreme outside distance between the top of the ISO -
blocks was measured from facing the bailbar. The results were as follows:

a. Leftside: 239 -13/16 inches.

b. Right side;: 239 - 3/4 inches.

4-16
RAIL IMPACT DATA

TEST NO.: 13 DATE: 15 June 1995

SPECIMEN LOAD: IPF with High CG Boxed Ammunition on PLS Trailer on Flatcar

FLATCARNO.: BN 615005 LT. WT.: 55,000 pounds

PLS Trailer SN 42879 WT.: 13,200 pounds

IPFNO.: USAU0100147 WT.: 7,100 pounds

Boxed Ammunition with High CG WT.: 27,824 pounds

TOTAL SPECIMEN WT.: 103,124 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK flVTPID REMARKS

1 Rear 4.46 No load movement.


2 Rear 6.31 Excessive end wall
movement.
3 Rear 8.37 End wall movement.
4 Forward 8.37 End wall movement. Top of
flatrack appeared to be out
of tolerance.

Note: The railcar used has friction draft gear.

4-17
RAIL IMPACT DATA

TEST NO.: 14 DATE: 20 June 1995

SPECIMEN LOAD: IPF with 120MM PA116 Metal Pallets on PLS Trailer on Flatcar

FLATCARNO.: BN 615005 LT. WT.: 55,000 pounds

PLS Trailer SN 42879 Wt.: 13,200 pounds

IPF NO.: USAU0100189 Wt: 7,100 pounds

Boxed Ammunition with High CG Wt: 24,771 pounds

TOTAL SPECIMEN WT.: 100,071 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK flvrpm REMARKS

1 Forward 4.36 No load movement.


2 Forward 6.31 No load movement.
3 Forward 8.43 3-inch gap between bail bar
end wall and top of pallets.
4 Rear 8.37 Gap closed up at bail bar end
of IPF.

Note: The railcar used has friction draft gear.

Changes in ISO outside envelope after each impact. Measurements are referenced from
facing the bail bar end of the IPF.

IMPACT LEFT RIGHT


Start 239-3/16 239-1/16
1 240 239-5/8
2 239-1/2 239-1/4
3 240 239-13/16
4 241 240-5/8

4-18
RAIL IMPACT DATA

TEST NO.: 15 DATE: 20 June 1995

SPECIMEN LOAD: IPF with 120MM Metal Pallets on PLS Truck on Flatcar

FLATCARNO.: BN610265 LT. WT.: 55,000 pounds

PLS Truck SN 44014 WT.: 54,750 pounds

IPF NO.: USAU0100208 WT.: 7,100 pounds

155MMSLPS WT.: 31,140 pounds

TOTAL SPECIMEN WT.: 147,990 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK fMPFf) REMARKS

1 Forward 4.54 No load movement.


2 Forward 6.52 1-inch gap at rear wall.
3 Forward 8.61 No change.
4 Rear 8.70 PLS hook arm bounced

Note: This rail car has cushioned draft gear.

Changes in the ISO outside envelope dimensions after each impact. Measurements are
referenced from facing the bail bar end of the IPF. Dimensions are in inches.

IMPACT LEFT RIGHT


Start 240-3/4 240-11/16
1 240-3/4 240-5/8
2 241 240-7/8
3 241-1/2 241
4 241-1/8 241-1/8

4-19
RAIL IMPACT DATA

TEST NO.: 16 DATE: 21 June 1995

SPECIMEN LOAD: IPF with 155MM SLPs on PLS Trailer on Flatcar

FLATCARNO.: BN 615005 LT.WT.: 55,000 pounds

PLS Trailer SN 42879 WT.: 13,200 pounds

IPF NO.: USAU0100208 WT.: 7,100 pounds

155MM SLPs WT.: 31,140 pounds

TOTAL SPECIMEN WT.: 106,440 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK rMpm REMARKS

1 Rear 4.49 No load movement.


2 Rear 6.41 Observable end wall
movement.
3 Rear 8.29 End wall movement.
4 Rear 8.39 End wall movement. No
visible load damage.

Note: Flatcar has friction draft gear.

Changes in the ISO outside envelope dimensions after each impact. Measurements are
referenced from facing the bail bar end of the IPF. Dimensions are in inches.

IMPACT LEFT RIGHT


Start 240-3/4 240-3/4
1 241-1/16 241-1/16
2 241-1/2 241-1/2
3 242-1/2 242-3/8
4 242-5/8 242-1/2

4-20
RAIL IMPACT DATA

TEST NO.: 17 DATE: 21 June 1995

SPECIMEN LOAD: IPF with High CG Boxed Ammunition on PLS Truck on Flatcar

FLATCARNO.: BN 610265 LT. WT.: 55,000 pounds

PLS Truck SN 44014 WT.: 54,750 pounds

IPF NO.: USAU0100147 Wt.: 7,100 pounds

Boxed Ammunition Wt.: 27,824 pounds

TOTAL SPECIMEN WT.: 144,674 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (Mpm REMARKS

1 Rear 4.54 No load movement.


2 Rear 6.23 End walls noticeably spreading
3 Rear 8.62 Observable end wall whip.
4 Forward 8.75 3-inch gap between top
of load and rear end wall.

Note: This railcar has cushioned draft gear.

Changes in the ISO outside envelope dimensions after each impact. Measurements are
referenced from facing the bail bar end of the IPF. Dimensions are in inches.

IMPACT LEFT RIGHT


Start 241 241-1/8
1 241-1/2 241-3/4
2 241-3/4 242
3 242 242-1/8
4 242-1/8 242-3/8

4-21
RAIL IMPACT DATA

TEST NO.: 18 DATE: 21 June 1995

SPECIMEN LOAD: IPF with MLRS Pods on PLS Truck on Flatcar

FLATCARNO.: BN 610265 LT. WT.: 55,000 pounds

PLS Truck SN 44014 WT.: 54,750 pounds

IPF NO.: USAU0100255 WT.: 7,100 pounds

Multiple Launch Rocket System (MLRS) WT.: 20,820 pounds

TOTAL SPECIMEN WT.: 136,670 pounds

BUFFER CAR (FIVE CARS) WT.: 250,000 pounds

VELOCITY
IMPACT END STRUCK (MPFT) REMARKS

1 Forward 4.48 No load movement.


2 Forward 6.27 Noticeable shock mount action
on MLRS pod on top layer.
3 Forward 8.46 Top pod moved on shock
mounts.
4 Rear 8.76 No visible damage to load.

Note: This railcar has cushioned draft gear.

Changes in the ISO outside envelope dimensions after each impact. Measurements are
referenced from facing the bail bar end of the IPF. Dimensions are in inches.

IMPACT LEFT RIGHT


Start 239-1/4 239-3/16
1 238-3/4 238-3/4
2 238-3/4 238-3/4
3 238-7/8 238-7/8
4 238-15/16 239

4-22
PART 5

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5-18
5-19
PART 6

DRAWINGS

6-1
LOADING AND TIEDOWN PROCEDURES
FOR CONVENTIONAL AMMUNITION
ITEMS LOADED ON THE PALLETIZED
LOADING SYSTEM (PLS) A-FRAME
FLATRACK (M1077), AND/OR THE ISO
COMPATIBLE PLS FLATRACK (IPF)
(Ml), FOR RAPID DEPLOYMENT BY
RAIL AND SHIP
INDEX

ITEM PAGEC S)
GENERAL NOTES AND MATERIAL SPECIFICATIONS 2
LOADING PROCEDURES AND ITEMIZED INDEX 3
LOADS ON Ml FLATRACK 4-21
LOADS ON A-FRAME FLATRACK 22-35
DETAILS 36-58

THE PROCEDURES DEPICTED WITHIN THIS DRAWING ARE FOR TRANSPORTING CONVENTIONAL
AMMUNITION ITEMS LOADED ON THE PALLETIZED LOADING SYSTEM (PLS) A-FRAME AND/OR
Ml FLATRACKS. BY RAIL AND/OR SHIP. HOWEVER, THEY MAY ALSO BE USED FOR ON
AND/OR OFF HIGHWAY MOVEMENT, IF DESIRED.

DEPARTMENT OF ARMY DRAWING


DRAFTSMAN TECHNICIAN ENGINEER

B. LEONARD J. SIMONS

VALIDATION TRANSPORTATION LOGISTICS


ENGINEERING ENGINEERING ENGINEERING
DIVISION DIVISION OFFICE

WU"J- 3-A^CJL
OCTOBER 1394 T
APPROVED BY ORDER OF COMMANDING GENERAL, U.S. ARMY
MATERIEL COMMAND
t
DRAWING NUMBER

DO NOT SCALE
DA-114 U.S. ARMY DEFENSE AMMUNITION CENTER AND SCHOOL

PROJECT DA 15-93
GENERAL NOTES (GENERAL NOTES CONTINUED)
THIS DOCUMENT HAS BEEN PREPARED AND ISSUED IN ACCORDANCE J. NOTICE: A STAGGERED NAILING PATTERN WILL BE USED
WITH AR-740-1. WHEREVER POSSIBLE WHEN NAILS ARE DRIVEN INTO JOINTS OF
DUNNAGE ASSEMBLIES. ALSO, A STAGGERED NAILING PATTERN
THIS DRAWING COVERS PROCEDURES APPLICABLE TO THE WILL BE USED WHEN LAMINATING DUNNAGE.
TRANSPORT OF CONVENTIONAL AMMUNITION ITEMS, SECURED ON
THE PALLETIZED LOADING SYSTEM (PLS) Ml 077 A-FRAME AND/OR K, CAUTION: NAILING THROUGH ANY PORTION OF AMMUNITION
Ml IPF FLATRACK, FOR RAPID DEPLOYMENT BY RAIL AND SHIP. PACKAGES AS A MEANS TO SUPPORT THE BRACING OR ANY TYPE OF
THESE PROCEDURES MAY ALSO BE USED FOR ON AND/OR OFF DUNNAGE IS PROHIBITED. ALL NAILING WILL BE WITHIN THE
HIGHWAY TRANSPORT. IF THE PLANNED METHOD OF TRANSPORT DUNNAGE, AS SPECIFIED HEREIN.
IS ONLY ON AND/OR OFF HIGHWAY, USE THE LOADING AND
TIEDOWN PROCEDURES DEPICTED IN AMC DRAWING 19-48-4903- L. WHEN 2' STEEL STRAPPING IS SEALED AT AN END-OVER-END LAP
CA17Q4. JOINT, A MINIMUM OF TWO <2) SEALS, BUTTED TOGETHER, WITH
TWO (2) PAIR OF CRIMPS PER SEAL MUST BE USED.
DEPICTED PROCEDURES APPLY TO Ml077 A-FRAME FLATRACKS
HAVING AN ALL METAL CARGO DECK AREA 19'-0* LONG BY M. WHEN 3/4' AND/OR 1-1/4' STEEL STRAPPING IS SEALED AT AN
7' -6-3/4' WIDE, EQUIPPED WITH ELEVEN TIEDOWN ANCHORS ON END-OVER-END LAP JOINT, USE ONE SEAL WITH TWO PAIR OF
EACH SIDE AND FOUR ON EACH END. THE EMPTY FLATRACK CRIMPS.
WEIGHT IS 3,200 POUNDS AND THE LOAD CAPACITY IS 33,000
POUNDS. THE DEPICTED PROCEDURES ALSO APPLY TO THE Ml TO ACHIEVE A TIGHTLY BLOCKED LOAD, A STRUT WILL BE CUT
FLATRACK WHICH HAS A WOOD AND METAL CARGO DECK AREA APPROXIMATELY 1/4' TO 3/8" LONGER THAN THE MEASURED
18'-6" LONG BY 7'-6-1/2* WIDE. EQUIPPED WITH ELEVEN DISTANCE BETWEEN THE STRUT BEARING AREAS ON THE TWO
TIEDOWN ANCHORS ON EACH SIDE. THE EMPTY FLATRACK WEIGHT CENTER GATES. MEASUREMENTS FOR STRUT LENGTHS NEED TO BE
IS 7,500 POUNDS AND THE LOAD CAPACITY IS 28,750 POUNDS. ACCOMPLISHED AT SEVERAL PLACES DURING THE BLOCKING AND
BRACING PROCESS. CARE MUST BE EXERCISED WHEN MEASURING
ALL LOADS SHOWN HEREIN ARE TYPICAL AND ARE BASED ON FOR AND INSTALLING STRUTS. THE SPECIFIED APPROXIMATE
TESTED PROCEDURES FOR THE Ml077 AND/OR THE Ml FLATRACKS DIMENSION FOR A STRUT LENGTH MAY BE ADJUSTED, AS
WITH MAXIMUM WEIGHT LOADS, LOADED ON THE PLS VEHICLE NECESSARY, TO PROVIDE FOR A TIGHTLY BLOCKED LOAD. ONE
AND TRAILER, WHICH WERE SECURED TO FLAT CARS. EACH END OF THE STRUT WILL BE POSITIONED AT ITS BEARING AREA
LOADED FLATRACK WAS ALSO SECURED DIRECTLY TO THE FLOOR JUST ABOVE THE STRUT LEDGER ON ONE GATE. THE OTHER END,
OF THE FLAT CAR. COMBINATIONS OF PROCEDURES MAY BE WHICH CAN BE BEVELED ON THE LOWER CORNER IF DESIRED, WILL
USED ON THE FLATRACKS, HOWEVER, THE APPROVED METHODS THEN BE DRIVEN DOWNWARD UNTIL IT CONTACTS THE STRUT
SPECIFIED HEREIN MUST BE FOLLOWED AS CLOSELY AS LEDGER ON THE OTHER GATE. EACH END OF THE STRUT WILL BE
POSSIBLE. TOENAILED TO THE ADJACENT CENTER GATE, AS SPECIFIED
WITHIN THE KEY NUMBERS FOR A LOAD, IN SUCH A MANNER SO
E. BECAUSE OF THE FACT THAT ALL LOADS SHOWN HEREIN ARE THAT AS NEARLY AS PRACTICAL EQUAL LENGTHS OF A NAIL ARE
TYPICAL IT IS MOST LIKELY THAT THE ACTUAL QUANTITY TO BE EMBEDDED IN THE STRUT AND IN THE VERTICAL PIECE OF THE
TRANSPORTED WILL NOT BE DEPICTED. IN ORDER TO MAINTAIN CENTER GATE.
SIMILARITY FROM ONE LOAD TO ANOTHER, INSTALLATIONS WHICH
MAKE MULTIPLE SHIPMENTS OF THE SAME ITEM, SHOULD MAKE AN WHEN REFERRING TO THE PALLET UNIT LENGTH OR UNIT WIDTH,
ACTUAL PENCILED SKETCH OF THE LOAD, USING THE VARIOUS THE 40* OR 35* DIMENSION OF THE PALLET BASE CONSTITUTES
TYPICAL LOADS AND PROCEDURES SHOWN HEREIN FOR GUIDANCE. THE PALLET UNIT LENGTH AND THE 48" OR 45-1/2* DIMENSION
THE SKETCH WOULD BE ADVANTAGEOUS FOR MAXIMUM LOADS USING CONSTITUTES THE PALLET UNIT WIDTH. WHEN REFERRING TO THE
A MINIMUM QUANTITY OF STEEL STRAPPING AND DUNNAGE SKIDDED UNIT LENGTH OR UNIT WIDTH, THE LENGTH OF THE
ASSEMBLIES. BOXES CONSTITUTES THE WIDTH OF THE SKIDDED UNIT.

PROCEDURES DEPICTED HEREIN ARE TYPICAL IN NATURE RELATIVE ANY REFERENCE TO 'PALLET' WITHIN THIS DOCUMENT MEANS
TO ITEM LOCATION ON THE FLATRACK AND THE QUANTITIES PALLET UNIT AND/OR SKIDDED UNIT.
SHOWN, ITEM LOCATION AND QUANTITIES OF THE DESIGNATED
ITEM MAY BE VARIED TO SATISFY OPERATIONAL REQUIREMENTS, FOR ADDITIONAL GUIDANCE SEE THE "LOADING PROCEDURES* ON
PROVIDED LOADING AND TIEDOWN PROCEDURES SPECIFIED HEREIN PAGE 3 AND THE 'SPECIAL NOTES" ON EACH LOAD PAGE.
ARE RETAINED.
SOME OF THE LOADS SHOWN HEREIN MAY CONTAIN EXPLOSIVE
CONVERSION TO METRIC EQUIVALENTS: DIMENSIONS WITHIN THIS INCOMPATIBLE ITEMS. DURING PEACETIME, THE INCOMPATIBLE
DOCUMENT ARE EXPRESSED IN INCHES, AND WEIGHTS ARE ITEMS MUST BE TRANSPORTED SEPARATELY TO COMPLY WITH TITLE
EXPRESSED IN POUNDS. WHEN NECESSARY THE METRIC 49CFR. DURING TIMES OF DECLARED EMERGENCIES, INCOM-
EQUIVALENTS MAY BE COMPUTED ON THE BASIS OF ONE INCH PATIBLE LOADS MAY BE TRANSPORTED PROVIDING THEY MEET WITH
EQUALS 25.4MM AND ONE POUND EQUALS 0.454KG. THE REQUIREMENTS OF PROPER DOT EXEMPTION, E.G.,
DOT-E-3498.
DUNNAGE LUMBER SPECIFIED THROUGHOUT THIS PROCEDURAL
DRAWING IS OF NOMINAL SIZE. FOR EXAMPLE, 2" X 4* MANY OF THE LOADS CONTAINED HEREIN MAY BE OF A COMBAT
MATERIAL IS ACTUALLY 1-1/2' THICK BY 3-1/2' WIDE AND 2' CONFIGURED TYPE. SINCE SOME OF THESE COMBAT CONFIGURED
X 6" MATERIAL IS ACTUALLY 1-1/2' THICK BY 5-1/2' WIDE. LOADS CONTAIN SENSITIVE ITEMS IN SECURITY RISK
CATEGORIES, TRANSPORT ON THESE OPEN FLATRACKS OVER CONUS
RAIL OR HIGHWAY CANNOT BE ACCOMPLISHED WITHOUT AN
APPROPRIATE SECURITY WAIVER, THEREBY ALLOWING DEVIATIONS
(CONTINUED AT RIGHT) FROM AR-55-355 AND DOD 5100.76-M REQUIREMENTS.

MATERIAL SPECIFICATIONS
LUMBER : SEE TM 743-200-1 (DUNNAGE LUMBER) AND
FED SPEC MM-L-751.
NAILS : FED SPEC FF-N-105; COMMON.
STRAPPING, STEEL ASTM D3953J FLAT STRAPPING, TYPE 1,
HEAVY DUTY, FINISH A, B (GRADE 2), OR
C.
SEAL, STRAP ASTM D3953; CLASS H, FINISH A, B
(GRADE 2), OR C, DOUBLE NOTCH
TYPE, STYLE I, II, OR IV.
EDGE PROTECTOR -: STEEL, FOR 2* STEEL STRAPPING.

PAGE 2
PROJECT DA 15-33
LOADING PROCEDURES: INDEX
1. PRIOR TO LOADING ITEMS ON THE FLATRACK ASSURE THAT ITEM PAGE(S)
THE DECK IS FREE OF EXCESSIVE AMOUNTS OF DIRT, SAND
AND GRAVEL. GENERAL NOTES AND MATERIAL SPECIFICATIONS 2
2. BEFORE LOADING A PLS FLATRACK WITH AMMUNITION OR LOADING PROCEDURES AND ITEMIZED INDEX 3
EXPLOSIVES, CHECK THE OVERALL CONDITION OF THE
FLATRACK TO ENSURE IT IS SERVICEABLE, CHECK FOR LOAD ON Ml FLATRACK
CRACKS, BREAKS, DISTORTIONS, OR EXCESSIVE CORROSION
WHICH WOULD MAKE USE OF THE FLATRACK UNSAFE. CHECK B-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY 4,5
THE CARGO TIEDOWN ANCHORS AND THE FLATRACK TIEDOWN
DEVICES TO ENSURE THEY ARE SERVICEABLE. MAKE SURE 155MM COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY 6,7
THEY ARE NOT CRACKED, BROKEN, BENT, DISTORTED OR
EXCESSIVELY CORRODED TO PRECLUDE SAFE USE. GIVE 120MM ARMOR COMBAT CONFIGURED LOAD B,9
SPECIAL ATTENTION WHILE CHECKING THE LIFTING DEVICE
ON THE HOOKUP END OF THE PLS FLATRACK. MAKE SURE COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY 10,11
THE HOOKUP DEVICE IS NOT CRACKED, BROKEN, WORN, OR
DISTORTED TO SUCH AN EXTENT SO AS TO MAKE THE SMALL ARMS COMBAT CONFIGURED LOAD FOR INFANTRY 12,13
DEVICE UNSERVICEABLE OR UNSAFE TO USE.
M5BA3 LINEAR DEMOLITION CHARGE (MICLIC)
3. IF APPLICABLE, CHECK THE END WALL ON THE Ml FLAT- COMBAT CONFIGURED LOAD FOR ENGINEERS 14,15
RACK TO ASSURE THAT IT CAN BE RAISED AND/OR LOWERED
WITHOUT DIFFICULTY. FOLLOW THE MANUFACTURER'S 155MM SEPARATE LOADING PROJECTILES 16,17
STEP-BY-STEP PROCEDURES FOR RAISING AND/OR LOWERING
THE END WALL, AS SERIOUS INJURY OR DEATH TO 155MM PROPELLING CHARGE CONTAINERS 18,19
PERSONNEL COULD RESULT DUE TO THE WEIGHT OF THE WALL.
MIXED BOX AMMUNITION 20,21
4. BOTH FLATRACKS ARE EQUIPPED WITH ELEVEN TIEDOWN
ANCHORS ALONG EACH SIDE. THE TIEDOWN ANCHORS AT LOADS ON Ml077 FLATRACK
EACH END AND IN THE CENTER HAVE A 25,000 POUND
CAPACITY AND THE REMAINING EIGHT TIEDOWN ANCHORS B-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY 22,23
HAVE A 10,000 POUND CAPACITY. ALL ELEVEN TIEDOWN
ANCHORS WILL ACCEPT 2" STEEL STRAPPING. SEE THE 120MM ARMOR COMBAT CONFIGURED LOAD 24,25
STRAPPING DETAIL ON PAGE 56. NOTE THAT THE STAKE
POCKETS ON THE M1077 FLATRACK MAY ALSO BE USED FOR COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY 26,27
2" STEEL HOLD-DOWN STRAPPING. SEE THE STRAPPING
DETAIL ON PAGE 57. 155MM SEPARATE LOADING PROJECTILES 28,29
5. WHEN LOADING THE M1077 FLATRACK, POSITION LOADS 155MM PROPELLING CHARGE CONTAINERS 30,31
TIGHT AGAINST THE A-FRAME AT THE FORWARD END, LOADS
OF 155MM AND/OR 8-INCH SEPARATE LOADING 8-INCH SLP AND PROPELLING CHARGE CONTAINERS 32,33
PROJECTILES MUST BE DIVIDED INTO SECTIONS WHICH
MUST NOT EXCEED 11,000 POUNDS EACH, SEE THE LOADS M5B43 LINEAR DEMOLITION CHARGE (MICLIC) 34,35
ON PAGES 22 AND 2B FOR GUIDANCE. LOADS OF
PALLETIZED UNITS, OTHER THAN SEPARATE LOADING DETAILS 36-58
PROJECTILES, HAVING A TOTAL WEIGHT OF 16,500 POUNDS
OR MORE, MUST BE DIVIDED INTO TWO SECTIONS. SEE
THE LOAD ON PAGE 24 FOR GUIDANCE.
6. WHEN LOADING THE Ml FLATRACK, POSITION THE LOAD
TIGHT AGAINST THE FORWARD END WALL AND THE AFT END
WALL, LEAVING THE EXCESS SPACE IN THE CENTER. SEE
THE LOADS ON PAGES 4 THROUGH 21 FOR GUIDANCE.
7. TO ASSURE A TIGHT LOAD, ALL PALLET UNITS AND/OR
OTHER ITEMS MUST BE POSITIONED TIGHTLY AGAINST EACH
OTHER LATERALLY AND LONGITUDINALLY AS LOADING
PROGRESSES.
8. PRIOR TO LOADING THE FLATRACK, DETERMINE THE
QUANTITY OF PALLETIZED/SKIDDED UNIT(S) TO BE
LOADED, SELECT THE BEST METHOD OF SECURING THE
UNIT(S) FROM THE METHODS SHOWN WITHIN THIS DRAWING.
NOTE: A COMBINATION OF THE METHODS SHOWN WITHIN
THIS DRAWING MAY BE USED ON THE SAME FLATRACK.
9. THIS PROCEDURAL DRAWING INCLUDES PROCEDURES FOR
BOTH PALLETIZED UNITS AND SKIDDED UNITS. THE
GUIDANCE SHOWN FOR ONE TYPE OF UNIT MAY ALSO BE
USED FOR THE OTHER TYPE OF UNIT.
TWO SETS OF FORKLIFT POCKETS ARE PROVIDED
10. UNDERNEATH THE M1077 AND Ml FLATRACKS, THE SET
NEAR THE ENDS OF THE FLATRACK MUST BE USED WHEN
LIFTING LOADED FLATRACKS. THE SET CLOSEST TO THE
CENTER OF THE FLATRACK IS FOR LIFTING UNLOADED
FLATRACKS ONLY. USE OF THE WRONG FORKLIFT POCKETS
COULD CAUSE DAMAGE TO EQUIPMENT. THE FORKS ON THE
FORKLIFT MUST BE AT LEAST 70.00* LONG.

| PAGE 3
PROJECT DA 15-33
INDICATES 12 0624
8-INCH SLP PALLETS.

INDICATES
TIEDOWN ANCHOR.

-INDICATES 2 N340
FUZE BOXES. KEY NUMBERS
1) CENTER GATE ASSEMBLY A (1 REOD). POSITION
AT LOCATION SHOWN. SEE THE DETAIL ON PAGE
36.
-INDICATES 4 0662 8 INCH
AFT END PROP CHARGE PALLETS. (D
2J CENTER GATE ASSEMBLY B (1 REQO). POSITION
AT LOCATION SHOWN. SEE THE DETAIL ON PAGE
36.
ISOMETRIC VIEW
(D STRUT, 2" X 6* BY CUT-FOR-WEDGE-FIT
(DOUBLED) <8 REOD). NAIL THE FIRST PIECE
TO PIECES MARKED ® AND © W/2-12d NAILS
AT EACH END. NAIL THE SECOND PIECE TO THE
FIRST PIECE W/3-10d NAILS AND TOENAIL TO
PIECES MARKED © AND © W/2-12d NAILS AT
EACH END. SEE GENERAL NOTE *N* ON PAGE 2.
(4) HOLD-DOWN, 2" X 4* BY LENGTH-TO-SUIT (1
REQD). POSITION ON JOINTS BETWEEN PALLETS
AT LOCATION SHOWN,
(5) HOLD-DOWN ASSEMBLY B (2 REQD). POSITION ON
TOP OF THE SEPARATE LOADING PROJECTILE
PALLETS AS SHOWN. SEE DETAIL ON PAGE 46.
(D STRAPPING BOARD ASSEMBLY A (8 REQD).
POSITION AT THE LOCATIONS SHOWN AND NAIL
8-INCH COMBAT CONFIGURED LOAD TO PIECE MARKED @ W/2-10d NAILS EACH
JOINT. SEE THE DETAIL ON PAGE 44,
DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY WEIGHT (?) HOLD-DOWN ASSEMBLY A (2 REOD). POSITION ON
TOP OF THE PROPELLING CHARGE PALLETS AS
D662 PROP CHG. 8-INCH SHOWN. SEE DETAIL ON PAGE 46.
52.50 L X 40.75 W X 48.50 H 80 4 PALLETS 6,952 LBS
(D HOLD-DOWN STRAP, 2* X .044" OR .050" BY
0624 PROJ. B-INCH, M650 LENGTH-TO-SUIT STEEL STRAPPING <8 REOD).
19.37 L X 28.50 W X 45.62 H 72 12 PALLETS 15,036 LBS INSTALL EACH STRAP IN TWO PIECES WITH ONE
END OF EACH PIECE ATTACHED TO A TIEDOWN
N340 FUZE, M739 ANCHOR ON SIDE OF FLATRACK. BRING LOOSE
14.63 L X 12.81 W X B.56 H 32 2 BOXES 92 LBS ENDS UP OVER TOP OF STRAPPING BOARD AND
SEAL WITH TWO SEALS MARKED 0 . SECURE
N463 FUZE, M728 IN PLACE BY DRIVING lOd NAILS INTO THE
14.63 L X 12.75 W X 12.00 H 48 3 BOXES 142 LBS STRAPPING BOARD ON EACH SIDE OF THE STRAP
AND BENDING OVER STRAP. STAPLES MAY BE
N523 PRIMER, M82 USED IF AVAILABLE. SEE GENERAL NOTE "L' ON
24.13 L X 12.00 W X 11,25 H 500 1 BOX 37 LBS PAGE 2, AND THE HOLD-DOWN STRAP THREADING
DETAIL ON PAGE 56.
(KEY NUMBERS CONTINUED ON PAGE 5)

B-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY


PAGE 4 |
PROJECT DA 15-93
SPECIAL NOTES; (KEY NUMBERS CONTINUED FROM PAGE 4)

1. A TYPICAL 8-INCH COMBAT CONFIGURED LOAD FOR FIELD (§) UNITIZING STRAP, 1-1/4« X ,035' OR .031* BY LENGTH-
ARTILLERY IS SHOWN LOADED ON THE Ml FLATRACK HAVING TO-SUIT STEEL STRAPPING (3 REQD). INSTALL EACH STRAP
CARGO DECK DIMENSIONS OF 7'-6-1/2« WIDE BY 18'-6" LONG TO ENCIRCLE ALL FOUR LATERALLY ADJACENT PALLET UNITS,
AND A MAXIMUM LOAD WEIGHT OF 28,750 POUNDS. UNDER THE SKID BASE AND OVER TOP OF COVER. POSITION
STRAPS AT CENTER OF PALLETS. SEAL EACH STRAP WITH ONE
2. THE B-INCH COMBAT CONFIGURED LOAD SHOWN IN THE CHART SEAL MARKED © . SEE GENERAL NOTE *M" ON PAGE 2.
ON PAGE 4 IS SHOWN AS TYPICAL. IF LOADING PALLETS OF
OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS, (TO) LOOSE BOX HOLD-DOWN STRAP, 3/4* X .035* OR .031" BY
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE. LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
STRAP TO ENCIRCLE THE 0662 PROPELLING CHARGE PALLET
3. PRIOR TO LOADING THE PALLETS ASSURE THAT ALL STEEL (THREAD STRAPS UNDER TOP DECK OF PALLET BASE) AND THE
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT. TWO LOOSE N340 FUZE BOXES AS SHOWN. SEAL EACH STRAP
MISSING ANO/OR LOOSE STEEL STRAPPING SHOULD BE WITH ONE SEAL MARKED © . NOTE THAT THESE STRAPS MUST
REPLACED. BE PRE-POSITIONED PRIOR TO POSITIONING PALLET. SEE
GENERAL NOTE "M* ON PAGE 2.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END
WALL AND THE AFT END WALL, LEAVING THE EXCESS SPACE IN (fi) LOOSE BOX HOLD-DOWN STRAP, 3/4* X .035* OR .031" BY
THE CENTER AS SHOWN. ALL PALLET UNITS MUST BE LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
POSITIONED TIGHTLY AGAINST EACH OTHER LATERALLY AND STRAP TO ENCIRCLE THE D662 PROPELLING CHARGE PALLET
LONGITUDINALLY TO REDUCE LOAD MOVEMENT AND ASSURE A (THREAD STRAP UNDER TOP DECK OF PALLET BASE) AND THE
TIGHT LOAD AFTER THE HOLD-DOWN STEEL STRAPPING IS IN LOOSE N523 BOX OF PRIMERS AS SHOWN. SEAL EACH STRAP
WITH ONE SEAL MARKED © . NOTE THAT THESE STRAPS MUST
POSITION. BE PRE-POSITIONED PRIOR TO POSITIONING PALLET. SEE
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN GENERAL NOTE *M* ON PAGE 2.
POSITION MUST BE FILLED WITH CENTER GATES AND STRUTS
OR OTHER TYPES OF BLOCKING ASSEMBLIES AS REQUIRED TO (12) LOOSE BOX HOLD-DOWN STRAP, 3/4' X .035" OR .031" BY
ASSURE A LONGITUDINALLY TIGHT LOAD. LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
STRAP TO ENCIRCLE THE D662 PROPELLING CHARGE PALLETS
5. WHEN POSITIONING LOOSE BOXES ON TOP OF A LOAD, (THREAD STRAPS UNDER TOP DECK OF PALLET BASE) AND THE
POSITION THE BOXES BETWEEN TWO STRAPPING BOARD TWO LOOSE N463 FUZE BOXES AS SHOWN. SEAL EACH STRAP
ASSEMBLIES WHEN POSSIBLE. THIS WILL HELP PROVIDE WITH ONE SEAL MARKED © . NOTE THAT THESE STRAPS
LONGITUDINAL SUPPORT ALONG WITH THE LOOSE BOX MUST BE PRE-POSITIONED PRIOR TO POSITIONING PALLET,
HOLD-DOWN STRAPS. SEE GENERAL NOTE *M" ON PAGE 2.

7. FOR THE SAME COMBAT CONFIGURED LOAD ON THE Ml077 (13) LOOSE BOX HOLD-DOWN STRAP, 3/4* X ,035* OR .031* BY
FLATRACK, SEE PAGES 22 AND 23. LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
STRAP TO ENCIRCLE THE D662 PROPELLING CHARGE PALLET
(THREAD STRAPS UNDER TOP DECK OF PALLET BASE) AND THE
LOOSE N463 FUZE BOX AS SHOWN. SEAL EACH STRAP WITH
ONE SEAL MARKED © . NOTE THAT THESE STRAPS MUST BE
PRE-POSITIONED PRIOR TO POSITIONING PALLET. SEE
GENERAL NOTE *M* ON PAGE 2.
(14) SEAL FOR 2" STEEL STRAPPING (32 REQD). FOUR SEALS FOR
EACH STRAP MARKED (§)■ DOUBLE CRIMP EACH SEAL, SEE
GENERAL NOTE "L* ON PAGE 2.
(15) SEAL FOR 1-1/4" STEEL STRAPPING (3 REQD), ONE SEAL
FOR EACH STRAP MARKED @, DOUBLE CRIMP EACH SEAL.
SEE GENERAL NOTE *M' ON PAGE 2.
(16) SEAL FOR 3/4" STEEL STRAPPING (8 REQD). ONE SEAL FOR
^ EACH STRAP MARKED © , <Q) , © AND © . DOUBLE
CRIMP EACH SEAL. SEE GENERAL NOTE "M* ON PAGE 2.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
2* X 2" 20 7
2* X 4" 141 94
2* X 6" 135 135
NAILS NO. REQD POUNDS
lOd (3*) 227 3-1/2 LOAD AS SHOWN
12d (3-1/4*) 32 1/2
ITEM QUANTITY WEIGHT (APPROX)
STEEL STRAPPING, 2' 164'REOD 55 LBS
STEEL STRAPPING, 1-1/4" 68'REQD 10 LBS 8-INCH CO. 1 22,259 LBS
STEEL STRAPPING, 3/4' 150'REQD 11 LBS DUNNAGE 559 LBS
SEAL FOR 2' STRAPPING 32 REQD 7 LBS
SEAL FOR 1-1/4' STRAPPING - - 3 REQD NIL TOTAL WEIGHT 22,818 LBS
SEAL FOR 3/4" STRAPPING 8 REQD NIL

8-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY 1 PAGE 5


PROJECT DA 15-33
CENTER GATE ASSEMBLY C (1 REQD). POSITION AT
LOCATION SHOWN. SEE THE DETAIL ON PAGE 37.
SPACER ASSEMBLY A (2 REQD). POSITION BETWEEN
THE D544 SLP PALLETS AT LOCATIONS SHOWN.
DETAIL ON PAGE 48.
HOLD-DOWN ASSEMBLY B (4 REQD). POSITION ON TOP
-INDICATES 2 D533 OF THE SEPARATE LOADING PROJECTILE PALLETS AS
PROP CHARGE PALLETS SHOWN. SEE THE DETAIL ON PAGE 46.

ISOMETRIC VIEW © HOLD-DOWN, 2* X 4' X 58" (4 REQD). POSITION ON


EDGE OF SLP PALLETS AT LOCATIONS SHOWN.

© STRAPPING BOARD ASSEMBLY A (5 REOD). POSITION


AT THE LOCATIONS SHOWN AND NAIL TO THE HOLD-
DOWN PIECES MARKED @ W/2-10d NAILS AT EACH
155MM COMBAT CONFIGURED LOAD JOINT. SEE THE DETAIL ON PAGE 44.

DODIC ITEM ITEM LOAD TOTAL © FILL PIECE, 1" X 4" X 27* (4 REQD). POSITION
TWO AT EACH END OF NINE BUNDLED BOXES OF M762
QUANTITY QUANTITY WEIGHT (N2B9) FUZES. SEE THE DETAIL ON PAGE 7.
D544 PROJ, 155MM, M107/M795 HE
13.63 L X 27.13 W X 31.25 H 32 4 PALLETS 3,188 LBS ® FILLER ASSEMBLY A (1 REQD). POSITION ON TOP OF
THE NINE BUNDLED BOXES OF M762 (N2B9) FUZES.
D563 PROJ, 155MM, M483A1 OPICM SEE DETAIL ON PAGE 46.
14.62 L X 29.12 W X 39.38 H 144 18 PALLETS 15,732 LBS
© STRAPPING BOARD ASSEMBLY C (2 REQD). POSITION
ON TOP OF THE D533 PROPELLING CHARGE PALLETS AT
D541 PROP CHG, M4
55.00 L X 40.00 W X 44.88 H LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
168 2 PALLETS 3,532 LBS
D533 PROP CHG, MU9A2 © STRAPPING BOARD ASSEMBLY E (2 REQD). POSITION
ON TOP OF THE D541 PROPELLING CHARGE PALLETS AT
47,50 L X 35,75 W X 49,00 H 60 2 PALLETS 3,124 LBS LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
N340 FUZE, M739
14.87 L X 13.00 W X 9.25 H 16
HOLD-DOWN STRAP, 2* X .044" OR .050' BY LENGTH-
1 BOX 56 LBS TO-SUIT STEEL STRAPPING (9 REQD). INSTALL EACH
N463 FUZE, M728 STRAP IN TWO PIECES WITH ONE END OF EACH PIECE
14.63 L X 12.75 W X 12.00 H 16
ATTACHED TO A TIEDOWN ANCHOR ON SIDE OF
1 BOX 4B LBS FLATRACK. BRING LOOSE ENDS UP OVER TOP OF
N2B9 FUZE, M762, STRAPPING BOARD AND SEAL WITH TWO SEALS MARKED
14.63 L X 12.87 W X 9.12 H 144
© . SECURE IN PLACE BY DRIVING lOd NAILS
9 BOXES 377 LBS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
N523 PRIMER, M82 STRAP AND BENDING OVER STRAP. STAPLES MAY BE
24.13 L X 12.00 W X 11.25 H 500
USED IF AVAILABLE. SEE GENERAL NOTE "L* ON PAGE
1 BOX 62 LBS 2, AND THE 'HOLD-DOWN STRAP THREADING" DETAIL
ON PAGE 56.
(CONTINUED ON PAGE 7)

PAGE B | 155MM COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY

PROJECT DA 15-93
SPECIAL NOTES:
(KEY NUMBERS CONTINUED FROM PAGE 6)
1. A TYPICAL 155MM COMBAT CONFIGURED LOAD FOR FIELD
ARTILLERY IS SHOWN LOADED ON THE Ml FLATRAQC HAVING
CARGO DECK DIMENSIONS OF 7'-6-1/2" WIDE BY 18'-6" LONG
© UNITIZING STRAP, 1-1/4" X .035" OR .031" BY LENGTH-
TO-SUIT STEEL STRAPPING (4 REQD). INSTALL EACH STRAP
AND A MAXIMUM LOAD WEIGHT OF 28,750 POUNDS. TO ENCIRCLE ALL LATERALLY ADJACENT PALLET UNITS UNDER
THE SKID BASE AND OVER TOP OF COVER. POSITION STRAPS
2. THE 155MM COMBAT CONFIGURED LOAD SHOWN IN THE CHART ON AT CENTER OF PALLETS. SEAL WITH ONE SEAL MARKED © .
PAGE 6 IS SHOWN AS TYPICAL, IF LOADING PALLETS OF SEE GENERAL NOTE *M* ON PAGE 2.
OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE. BUNDLING STRAP, 3/4" X .035* OR .031" BY LENGTH-TO-
SUIT STEEL STRAPPING (2 REQD). INSTALL EACH STRAP TO
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL ENCIRCLE NINE BOXES OF M762 (N28g) FUZES AND FILL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT. PIECES MARKED © . SEAL EACH STRAP WITH ONE SEAL
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE MARKED © . SEE GENERAL NOTE "M" ON PAGE 2.
REPLACED.
LOOSE BOX HOLD-DOWN STRAP, 3/4" X .035" OR .031" BY
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
WALL AND THE AFT END WALL, LEAVING THE EXCESS SPACE IN STRAP TO ENCIRCLE THE D533 PROPELLING CHARGE PALLET
THE CENTER AS SHOWN. ALL PALLET UNITS MUST BE (THREAD STRAP UNDER TOP DECK OF PALLET BASE) AND THE
POSITIONED TIGHTLY AGAINST EACH OTHER LATERALLY AND LOOSE N523 BOX OF PRIMERS AS SHOWN. ONE STRAP
LONGITUDINALLY TO REDUCE LOAD MOVEMENT AND ASSURE A ENCIRCLES PALLET AND PRIMER BOX LATERALLY AND ONE
TIGHT LOAD AFTER THE HOLD-DOWN STEEL STRAPPING IS IN STRAP ENCIRCLES PALLET AND PRIMER BOX LONGITUDINALLY.
POSITION. SEAL EACH STRAP WITH ONE SEAL MARKED © . NOTE THAT
THESE STRAPS MUST BE PREPOSITIONED PRIOR TO
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITIONING PALLET. SEE SPECIAL NOTE 7 ON THIS PAGE
POSITION MUST BE FILLED WITH CENTER GATES AND STRUTS AND GENERAL NOTE *M* ON PAGE 2.
OR OTHER TYPES OF BLOCKING ASSEMBLIES AS REQUIRED TO
ASSURE A LONGITUDINALLY TIGHT LOAD. © LOOSE BOX HOLD-DOWN STRAP, 3/4" X .035" OR .031" BY
LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
6. WHEN POSITIONING LOOSE BOXES ON TOP OF A LOAD, STRAP TO ENCIRCLE THE D541 PROPELLING CHARGE PALLET
POSITION THE BOXES BETWEEN TWO STRAPPING BOARD (THREAD STRAP UNDER TOP OF DECK OF PALLET BASE) AND
ASSEMBLIES WHEN POSSIBLE. THIS WILL HELP PROVIDE THE N340 FUZE BOX AS SHOWN. ONE STRAP ENCIRCLES
LONGITUDINAL SUPPORT ALONG WITH THE LOOSE BOX PALLET AND FUZE BOX LATERALLY AND ONE STRAP ENCIRCLES
HOLD-DOWN STRAPS. PALLET AND FUZE BOX LONGITUDINALLY. SEAL EACH STRAP
WITH ONE SEAL MARKED © . NOTE THAT THESE STRAPS
7. THE METHOD SHOWN FOR STRAPPING LOOSE BOXES ON TOP OF MUST BE PRE-POSITIONED PRIOR TO POSITIONING PALLET.
PALLET UNITS IS AN ALTERNATIVE METHOD, IF DESIRED SEE SPECIAL NOTE 7 ON THIS PAGE AND GENERAL NOTE *M"
BOTH STRAPS MAY BE POSITIONED IN A LONGITUDINAL ON PAGE 2.
DIRECTION AS SHOWN IN THE LOAD ON PAGE 4.
LOOSE BOX HOLD-DOWN STRAP, 3/4* X .035" OR .031" BY
LENGTH-TO-SUIT STEEL STRAPPING (2 REQD). INSTALL EACH
STRAP TO ENCIRCLE THE 0541 PROPELLING CHARGE PALLET
(THREAD STRAP UNDER TOP OF DECK OF PALLET BASE) AND
SEAL FOR 3/4" STEEL THE N463 FUZE BOX AS SHOWN. ONE STRAP ENCIRCLES
STRAPPING (2 REQD). PALLET AND FUZE BOX LATERALLY AND ONE STRAP ENCIRCLES
THE PALLET AND FUZE BOX LONGITUDINALLY. SEAL EACH
STRAP WITH ONE SEAL MARKED © . NOTE THAT THESE
STRAPS MUST BE PRE-POSITIONEO PRIOR TO POSITIONING
PALLET. SEE SPECIAL NOTE 7 ON THIS PAGE AND GENERAL
27.36" NOTE *M* ON PAGE 2.

© SEAL FOR 2" STEEL STRAPPING (36 REQD). FOUR SEALS


FOR EACH STRAP MARKED © . DOUBLE CRIMP EACH SEAL.
SEE GENERAL NOTE "L" ON PAGE 2.

© SEAL FOR 1-1/4" STEEL STRAPPING (4 REQD). DOUBLE


CRIMP EACH SEAL. SEE GENERAL NOTE *M* ON PAGE 2.

© SEAL FOR 3/4' STEEL STRAPPING (8 REQD). ONE SEAL FOR


EACH STRAP MARKED © , © , @ AND © . DOUBLE
CRIMP EACH SEAL. SEE GENERAL NOTE "M" ON PAGE 2.
BOXES OF M7B2
(N2B9) FUZES
POSITION ON FLOOR OF
FLATRACK BETWEEN THE
TWO PALLETS OF M119A2
(D533) PROP CHARGES.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1" X 4" 20 7
2* X 2" 9 3 LOAD AS SHOWN
2" X 4' 1B8 126
2" X 6' 44 44 ITEM QUANTITY WEIGHT (APPROX)
NAILS NO. REQD POUNDS
155MM CCL 1 25,779 LBS
lOd (3') 224 3-1/2 DUNNAGE 463 LBS

STEEL STRAPPING, 2" 198' REQD 66 LBS TOTAL WEIGHT 26,242 LBS
STEEL STRAPPING, 1-1/4' - - 96' REQD 14 LBS
STEEL STRAPPING, 3/4' 142'REQD 11 LBS
SEAL FOR 2" STRAPPING 36 REQD B LBS
SEAL FOR 1-1/4' STRAPPING - - 4 REQD NIL
SEAL FOR 3/4" STRAPPING 8 REQD NIL

155MM COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY I PAGE 7


PROJECT DA 15-33
KEY NUMBERS
0 CENTER GATE ASSEMBLY D (2 REOD). POSITION AT
LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 37.
INDICATES 2
L787 120MM STRUT, 2' X 6* BY CUT-FOR-WEDGE-FIT (DOUBLED) (8
AMMO PALLETS REOD). NAIL THE FIRST PIECE TO PIECE MARKED ©
W/2-12d NAILS AT EACH END. NAIL THE SECOND PIECE
TO THE FIRST PIECE W/3-10d NAILS AND TOENAIL TO
PIECE MARKED © W/2-12d NAILS AT EACH END,
GENERAL NOTE "N* ON PAGE 2.
HOLD-DOWN ASSEMBLY A (4 REQD). POSITION ON TOP OF
AFT END/ THE PALLETS AS SHOWN. SEE THE DETAIL ON PAGE 46.
ISOMETRIC VIEW
04) HOLD-DOWN, 2* X 4* BY LENGTH-TO SUIT <2 REQD).
POSITION ON JOINTS BETWEEN PALLETS AT LOCATIONS
SHOWN.

<D STRAPPING BOARD ASSEMBLY A (9 REQD). POSITION AT


THE LOCATIONS SHOWN AND NAIL TO THE HOLD-DOWN
PIECES MARKED © W/2-10d NAILS AT EACH JOINT,
SEE THE DETAIL ON PAGE 44.

© HOLD-DOWN STRAP, 2" X .044' OR .050' BY LENGTH-TO-


SUIT STEEL STRAPPING (9 REQD). INSTALL EACH STRAP
IN TWO PIECES WITH ONE END OF EACH PIECE ATTACHED
TO A TIEDOWN ANCHOR ON SIDE OF FLATRACK. BRING
LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND SEAL
WITH TWO SEALS MARKED ©. SECURE IN PLACE BY
DRIVING lOd NAILS INTO THE STRAPPING BOARD ON EACH
SIDE OF THE STRAP AND BENDING OVER STRAP. STAPLES
MAY BE USED IF AVAILABLE. SEE GENERAL NOTE *L* ON
PAGE 2, AND THE HOLD-DOWN STRAP THREADING DETAIL
ON PAGE 56.

® SEAL FOR 2" STEEL STRAPPING (36 REQD). FOUR SEALS


FOR EACH STRAP MARKED ©. DOUBLE CRIMP EACH
SEAL. SEE GENERAL NOTE *L' ON PAGE 2.
120MM COMPLETE ROUND CONFIGURED LOAD
DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY WEIGHT
C78B CTG, 120MM M829
39.50 L X 44.50 W X 51.50 H 240 8 PALLETS 19,128 LBS
C787 CTG, 120MM M830
40.13 L X 44.50 W X 51.75 H 60 2 PALLETS 4,866 LBS

PAGE H PROJECT
120MM ARMOR COMBAT CONFIGURED LOAD

DA 15-93
SPECIAL NOTES:
1. A TYPICAL 120MM ARMOR COMBAT CONFIGURED LOAD IS
SHOWN LOADED ON THE Ml FLATRACK HAVING CARGO DECK
DIMENSIONS OF T -6-1/2' WIDE BY IB'-6' LONG AND A
MAXIMUM LOAD WEIGHT OF 26,750 POUNDS.
2. THE 120MM COMBAT CONFIGURED LOAD SHOWN IN THE CHART
ON PAGE 8 IS SHOWN AS TYPICAL. IF LOADING PALLETS
OF OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE 120MM PALLETS, ASSURE THAT ALL
STEEL STRAPPING ON EACH PALLET IS IN POSITION AND IS
TIGHT. MISSING AND/OR LOOSE STEEL STRAPPING SHOULD
BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END
WALL AND THE AR END WALL, LEAVING THE EXCESS SPACE
IN THE CENTER AS SHOWN. ALL PALLET UNITS MUST BE
POSITIONED TIGHTLY AGAINST EACH OTHER LATERALLY AND
LONGITUDINALLY TO REDUCE LOAD MOVEMENT AND ASSURE A
TIGHT LOAD AFTER THE HOLD-DOWN STEEL STRAPPING IS IN
POSITION,
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN
POSITION MUST BE FILLED WITH CENTER GATES AND STRUTS
OR OTHER TYPES OF BLOCKING ASSEMBLIES AS REQUIRED TO
ASSURE A LONGITUDINALLY TIGHT LOAD.
6. FOR THE SAME COMBAT CONFIGURED LOAD ON THE Ml077
FLATRACK, SEE PAGES 24 AND 25.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET

2" X 4' 166 111


2" X 6* 130 130

NAILS NO. REOD POUNDS

lOd (3") 223 3-1/4 LOAD AS SHOWN


12d (3-1/4') 64 1-1/4
ITEM QUANTITY WEIGHT (APPROX)
STEEL STRAPPING, 2" 198'REOD 66 LBS
SEAL FOR 2" STRAPPING 36 REQD a LBS 120MM CCL 1 23,994 LBS
DUNNAGE 561 LBS
TOTAL WEIGHT 24,555 LBS

120MM ARMOR COMBAT CONFIGURED LOAD I PAGE 9


PROJECT DA 15-33
INDICATES 1 PB93
TOW MISSILE PALLET.'

INDICATES
TIEDOWN ANCHOR.

KEY NUMBERS
1) CENTER GATE ASSEMBLY E (1 REQD). POSITION
AT THE LOCATION SHOWN. SEE THE DETAIL ON
PAGE 38.
2) HOLD-DOWN ASSEMBLY A (2 REQD). POSITION AT
INDICATES 2 A975 LOCATIONS SHOWN. SEE THE DETAIL ON PAGE
25MM PALLETS. 46.
-INDICATES 1 A974 3) HOLD-DOWN, 2* X 4* BY LENGTH-TO SUIT (1
25MM PALLET. REQD). POSITION ON CENTER JOINT BETWEEN
LATERALLY ADJACENT PALLETS.
AFT END
ISOMETRIC VIEW
© STRAPPING BOARD ASSEMBLY A (4 REQD).
POSITION AT THE LOCATIONS SHOWN AND NAIL TO
THE HOLODOWN PIECES MARKED © W/2-10d
NAILS AT EACH END. SEE THE DETAIL ON PAGE
44,
STRAPPING BOARD ASSEMBLY D (2 REQD).
POSITION AT THE LOCATIONS SHOWN. SEE THE
DETAIL ON PAGE 45.
© STRAPPING BOARD ASSEMBLY C <2 REQD).
POSITION AT THE LOCATIONS SHOWN. SEE THE
DETAIL ON PAGE 45.
© SOLID FILL, 2" X 6* X 42-1/2" (DOUBLED) (2
REQD). CENTER ON THE VERTICAL PIECES ON
THE CENTER GATE ASSEMBLY AND NAIL FIRST
PIECE TO THE LOAD BEARING PIECES ON THE
COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY CENTER GATE W/3-10d NAILS AT EACH JOINT.
NAIL SECOND PIECE TO THE FIRST PIECE
DODIC ITEM ITEM LOAD TOTAL W/7-10d NAILS.
QUANTITY QUANTITY WEIGHT
PL94 STINGER RMP, FIM 92C
© HOLD-DOWN STRAP, 2' X .044* OR .050* BY
LENGTH-TO-SUIT STEEL STRAPPING CB REOD).
39.37 L X 67.25 W X 36.50 H 36 4 PALLETS 2,996 LBS INSTALL EACH STRAP IN TWO PIECES WITH ONE
END OF EACH PIECE ATTACHED TO A TIEDOWN
PB93 TOW IIA BGM-710 ANCHOR ON SIDE OF FLATRACK. BRING LOOSE
48.00 L X 58.25 W X 39.75 H 12 1 PALLET 1,127 LBS ENDS UP OVER TOP OF STRAPPING BOARD AND
SEAL WITH TWO SEALS MARKED ©. SECURE IN
A974 25MM CARTRIDGE, APDS-T, M791 PLACE BY DRIVING lOd NAILS INTO THE
31.50 L X 45.00 W X 42.50 H 600 1 PALLET 1,241 LBS STRAPPING BOARD ON EACH SIDE OF THE
STRAP AND BENDING OVER STRAP. STAPLES MAY
A975 25MM CARTRIDGE, HEI-T, M792 BE USED IF AVAILABLE. SEE GENERAL NOTE *L"
31.50 L X 45.00 W X 42.50 H 1,200 2 PALLETS 2,482 LBS ON PAGE 2, AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 55.
© SEAL FOR 2* STEEL STRAPPING (32 REQD).
FOUR SEALS FOR EACH STRAP MARKED ®.
DOUBLE CRIMP EACH SEAL. SEE GENERAL NOTE
"L* ON PAGE 2.
COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY
PAGE 10
PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY
IS SHOWN LOADED ON THE Ml FLATRAC< HAVING CARGO DECK
DIMENSIONS OF 7'-6-1/2* WIDE BY IB'-6" LONG AND A MAXIMUM
LOAD WEIGHT OF 28,750 POUNDS.
2. THE COMBAT CONFIGURED LOAD SHOWN IN THE CHART ON PAGE 10
IS SHOWN AS TYPICAL. IF LOADING PALLETS OF OTHER ITEMS,
QUANTITIES, DIMENSIONS, AND WEIGHTS, FOLLOW THESE SAME
PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END WALL AND
THE AFT END WALL, LEAVING THE EXCESS SPACE IN THE CENTER
AS SHOWN. ALL PALLET UNITS MUST BE POSITIONED TIGHTLY
AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY TO REDUCE
LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER THE HOLD-DOWN
STEEL STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITION
MUST BE FILLED WITH CENTER GATES AND STRUTS OR OTHER TYPES
OF BLOCKING ASSEMBLIES AS REQUIRED TO ASSURE A
LONGITUDINALLY TIGHT LOAD.
5. FOR THE SAME COMBAT CONFIGURED LOAD ON THE M1077
FLATRACK, SEE PAGES 26 AND 27.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET

2" X 4* 145 97
2" X 6" 81 81

POUNDS
LOAD AS SHOWN
NAILS NO. REOD

lOd (3") 206 3-1/4 ITEM QUANTITY WEIGHT (APPROX)

STEEL STRAPPING, 2" 164'REQD 55 LBS CCL 1 7,846 LBS


SEAL FOR 2" STRAPPING 32 REDD 5 LBS DUNNAGE 420 LBS
TOTAL WEIGHT 8,266 LBS

COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY I PAGE 11


PROJECT DA 15-93
INDICATES 1 A071
5.5BMM CARTRIDGE
INDICATES 1 K143 PALLET.
ANTIPERSONNEL MINE
PALLET

INDICATES 2 A131
7.B2MM CARTRIDGE
PALLETS

INDICATES 1 A06B
5.56MM CARTRIDGE
PALLET.

INDICATES 1 GB81 HAND


GRENADE PALLET.

INDICATES 2 A363 9MM


CARTRIDGE BOXES.

KEY NUMBERS
INDICATES 4 A576 SPACER ASSEMBLY B (1 REOD), POSITION BETWEEN
.50 CAL CARTRIDGE THE 5.55MM PALLET AND THE PALLET OF HAND
PALLETS GRENADES. SEE THE DETAIL ON PAGE 48.
CENTER GATE ASSEMBLY F (2 REQD), POSITION AT
AFT END/ THE LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 3B
-INDICATES
ISOMETRIC VIEW (a) TIEDOWN STRUT, 2" X 6" BY CUT-FOR-WEDGE-FIT (DOUBLED)
w
ANCHOR. (15 REQD). NAIL THE FIRST PIECE TO PIECES
(KEY NUMBERS CONTINUED) MARKED @ W/2-12d NAILS AT EACH END. NAIL THE
SECOND PIECE TO THE FIRST PIECE W/3-10d NAILS
© SEAL FOR 2* STEEL STRAPPING <32 REQD). FOUR SEALS FOR AND TOENAIL TO PIECE MARKED © W/2-12d NAILS
EACH STRAP MARKED <§). DOUBLE CRIMP EACH SEAL. SEE AT EACH END. SEE GENERAL NOTE *N* ON PAGE 2.
GENERAL NOTE *L* ON PAGE 2.
(D SEAL FOR 1-1/4" STEEL STRAPPING (2 REQD). ONE © STRAPPING BOARD ASSEMBLY C (8 REQO). POSITION
AT THE LOCATIONS SHOWN. SEE THE DETAIL ON
SEAL FOR EACH STRAP MARKED ©. DOUBLE CRIMP EACH PAGE 45.
SEAL. SEE GENERAL NOTE "M" ON PAGE 2.
LOOSE BOX HOLD-DOWN STRAP, 3/4* X .035" OR
© SEAL FOR 3/4' STEEL STRAPPING <3 REOD). ONE SEAL FOR .031' BY LENGTH-TO-SUIT STEEL STRAPPING (3
EACH STRAP MARKED © . DOUBLE CRIMP EACH SEAL. SEE REQD). INSTALL EACH STRAP TO ENCIRCLE THE 6B81
GENERAL NOTE "M" ON PAGE 2. GRENADE PALLET (THREAD STRAPS UNDER TOP DECK OF
PALLET BASE) AND THE TWO LOOSE A363 9MM BOXES
SMALL ARMS COMBAT CONFIGURED LOAD AS SHOWN, ONE STRAP ENCIRCLES PALLET AND BOTH
9MM BOXES LATERALLY AND TWO STRAPS ENCIRCLE
DODIC ITEM ITEM LOAD TOTAL
THE PALLET AND 9MM BOXES LONGITUDINALLY. SEAL
QUANTITY QUANTITY WEIGHT
EACH STRAP WITH ONE SEAL MARKED © . NOTE
THAT THESE STRAPS MUST BE PRE-POSITIONED PRIOR
A131 7.62MM CARTRIDGE TO POSITIONING PALLET. SEE GENERAL NOTE *M* ON
46.00 L X 35.00 W X 46.12 H 64,000 2 PALLETS 6,362 LBS
PAGE 2.
AOBB 5.56MM CARTRIDGE
51.00 L X 43.50 V X 39.00 H
© UNITIZING STRAP, 1-1/4' X .035" OR .031' BY
LENGTH-TO-SUIT STEEL STRAPPING (2 REQD).
78,720 1 PALLET 3,016 LBS
INSTALL EACH STRAP TO ENCIRCLE ALL FOUR .50 CAL
A071 5.5BMM CARTRIDGE A576 PALLETS AT LOCATIONS SHOWN. SEAL EACH
51.00 L X 43.50 W X 39.00 H 80,640 1 PALLET 3,3BB LBS
STRAP WITH ONE SEAL MARKED (§>. SEE GENERAL
NOTE "M" ON PAGE 2.
A57B .50 CAL CARTRIDGE
51.00 L X 43.50 V X 22.25 H 19,200 4 PALLETS 7,736 LBS © HOLD-DOWN STRAP, 2* X .044' OR ,050' BY
LENGTH-TO-SUIT STEEL STRAPPING (8 REQD).
G8B1 HAND GRENADE INSTALL EACH STRAP IN TWO PIECES WITH ONE END
45.75 L X 37.87 V X 39.25 H 720 1 PALLET 1,309 LBS
OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON
SIDE OF FLATRACK. BRING LOOSE ENDS UP OVER TOP
K143 MINE, ANTIPERSONNEL OF STRAPPING BOARD AND SEAL WITH TWO SEALS
53.50 L X 42.25 W X 35.75 H 192 1 PALLET 1,808 LBS
MARKED © ■ SECURE IN PLACE BY DRIVING lOd
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF
A3B3 9MM CARTRIDGE THE STRAP AND BENDING OVER STRAP. STAPLES MAY
14.43 L X 12.53 V X 8.12 H 4,000 2 BOXES 160 LBS
BE USED IF AVAILABLE. SEE GENERAL NOTE *L* ON
PAGE 2, AND THE HOLD-DOWN STRAP THREADING
DETAIL ON PAGE 56.
(CONTINUED AT LEFT)
SMALL ARMS AMMO COMBAT CONFIGURED LOAD FOR INFANTRY
PAGE 12|
PROJECT DA 15-93
SPECIAL NOTES;
1. A TYPICAL SMALL ARMS COMBAT CONFIGURED LOAD FOR INFANTRY
IS SHOWN LOADED ON THE Ml FLATRAOC HAVING CARGO DECK
DIMENSIONS OF 7'-6-1/2" WIDE BY 18'-6" LONG AND A MAXIMUM
LOAD WEIGHT OF 28,750 POUNDS.
2. THE SMALL ARMS AMMO COMBAT CONFIGURED LOAD SHOWN IN THE
CHART ON PAGE 12 IS SHOWN AS TYPICAL. IF LOADING PALLETS
OF OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHT, FOLLOW
THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END WALL
AND THE AFT END WALL, LEAVING THE EXCESS SPACE IN THE
CENTER AS SHOWN. ALL PALLET UNITS MUST BE POSITIONED
TIGHTLY AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY
TO REDUCE LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER
THE HOLD-DOWN STEEL STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITION
MUST BE FILLED WITH CENTER GATES AND STRUTS OR OTHER TYPES
OF BLOCKING ASSEMBLIES AS REQUIRED TO ASSURE A
LONGITUDINALLY TIGHT LOAD.
6. WHEN POSITIONING LOOSE BOXES ON TOP OF A LOAD, CENTER THE
BOXES BETWEEN TWO STRAPPING BOARD ASSEMBLIES AS SHOWN.
THIS WILL HELP PROVIDE LONGITUDINAL SUPPORT ALONG WITH THE
LOOSE HOLD-DOWN STRAPS.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
2' X 2" 12 4
2".X 4" 118 73 LOAD AS SHOWN
2* X 6" 147 147
NAILS NO. REQD POUNDS ITEM QUANTITY WEIGHT (APPROX)
lOd (3") 316 5 SMALL ARMS CCL 1 23,779 LBS
12d (3-1/4' ) 120 2 DUNNAGE 528 LBS
STEEL STRAPPING, 2* 164' REQD 55 LBS TOTAL WEIGHT 24,307 LBS
STEEL STRAPPING, 1-1/4' - - 49' REQD 7 LBS
STEEL STRAPPING, 3/4' 48' REQD 4 LBS
SEAL FOR 2" STRAPPING 32 REQD 7 LBS
SEAL FOR 1-1/4" STRAPPING - - 2 REQD NIL
SEAL FOR 3/4" STRAPPING 3 REQD NIL

SMALL ARMS AMMO COMBAT CONFIGURED LOAD FOR INFANTRY I PAGE 13


PROJECT DA 15-93
INDICATES 4 J143
5-INCH ROCKET
MOTOR BOXES

INDICATES 4 M913
M58A3 DEMO CHARGE
CONTAINERS.

NUMBERS
CENTER GATE ASSEMBLY H (1 REQO). POSITION
BETWEEN DEMO CHARGE CONTAINERS. SEE THE
DETAIL ON PAGE 39.
AFT END
2) CENTER GATE ASSEMBLY G (2 REQO). POSITION AT
LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 39.

ISOMETRIC VIEW (D
3J STRUT, 4" X 4' BY CUT-FOR-WEDGE-FIT (4 REQD).
TOENAIL TO THE LOAD BEARING PIECES OF CENTER
GATE ASSEMBLY G W/2-16d NAILS AT EACH END.

© STRAPPING BOARD ASSEMBLY C (5 REOD).


POSITION AT THE LOCATIONS SHOWN. SEE THE
DETAIL ON PAGE 45,

© HOLD-DOWN STRAP, 2" X .044" OR .050" BY


LENGTH-TO-SUIT STEEL STRAPPING (6 REOD).
INSTALL EACH STRAP IN TWO PIECES WITH ONE END
OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON
SIDE OF FLATRACK. BRING LOOSE ENDS UP OVER
TOP OF STRAPPING BOARD AND SEAL WITH TWO SEALS
MARKED ®, SECURE IN PLACE BY DRIVING lOd
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF
THE STRAP AND BENDING OVER STRAP. STAPLES MAY
BE USED IF AVAILABLE. SEE GENERAL NOTE "L* ON
PAGE 2.

© HOLD-DOWN STRAP, 2" X .044* OR .050" BY


LENGTH-TO-SUIT STEEL STRAPPING <2 REOD).
INSTALL EACH STRAP IN TWO PIECES WITH ONE END
M58A3 LINEAR DEMOLITION CHARGE (MICLIC) CCL OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON
SIDE OF FLATRACK. BRING LOOSE ENDS UP OVER
DODIC ITEM ITEM LOAD TOTAL TOP OF DEMO CONTAINER AND SEAL WITH TWO SEALS
QUANTITY QUANTITY WEIGHT PIECES MARKED (§). SEE GENERAL NOTE *L" ON
PAGE 2, AND THE HOLD-DOWN STRAP THREADING
M913 DEMO CHARGE M5BA3 DETAIL ON PAGE 56.
83.25 L X 53,75 W X 24.75 H 4 4 CNTRS 11,600 LBS

J143 5-INCH ROCKET MOTOR


© EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING
(15 REQD), POSITION UNDER STRAPS MARKED <f>
92.50 L X 22,50 W X 13.50 H 4 4 BOXES 800 LBS AND © AT EDGE OF DEMO CONTAINERS.
(8) SEAL FOR 2" STEEL STRAPPING (32 REQD) FOUR
SEALS FOR EACH STRAP MARKED © AND ©.
DOUBLE CRIMP EACH SEAL. SEE GENERAL NOTE "L*
ON PAGE 2.

M5SA3 LINEAR DEMOLITION CHARGE (MICLIC) COMBAT CONFIGURED LOAD FOR ENGINEERS
PAGE 14|
PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL MICLIC DEMOLITION CHARGE COMBAT CONFIGURED LOAD
FOR ENGINEERS IS SHOWN LOADED ON THE Ml FLATRACK HAVING
CARGO DEC< DIMENSIONS OF 7'-6-1/2' WIDE BY 18'-6' LONG AND
A MAXIMUM LOAD WEIGHT OF 2B,750 POUNDS.
2. THE MICLIC M58A3 DEMOLITION CHARGE IN METAL CONTAINERS AND
THE ROCKET MOTOR IN WOODEN BOXES IN THE LOAD ON PAGE 14
ARE SHOWN AS TYPICAL. IF LOADING SIMILAR TYPE CONTAINERS
OF OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE CONTAINERS, ASSURE THAT ALL STEEL
STRAPPING ON EACH CONTAINER IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. POSITION THE DEMOLITION CHARGE CONTAINERS AND ROCKET MOTOR
BOXES TIGHT AGAINST THE FORWARD END WALL AND THE AFT END
WALL, LEAVING THE EXCESS SPACE IN THE CENTER AS SHOWN.
ALL CONTAINERS MUST BE POSITIONED TIGHTLY AGAINST EACH
OTHER LATERALLY AND LONGITUDINALLY TO REDUCE LOAD MOVEMENT
AND ASSURE A TIGHT LOAD AFTER THE HOLD-DOWN STEEL
STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITION
MUST BE FILLED WITH CENTER GATES AND STRUTS OR OTHER TYPES
OF BLOCKING ASSEMBLIES AS REQUIRED TO ASSURE A
LONGITUDINALLY TIGHT LOAD.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
2" X 2* 15 5
2" X 4' 43 29
2" X 6* 75 75
4* X 4' 10 14 LOAD AS SHOWN
NAILS NO. REOD POUNDS
ITEM QUANTITY WEIGHT (APPROX)
lOd (3") 204 3-1/4
lBd (3-1/2") IB 1/2 DEMO CHARGE M58A3 4 - 11,600 LBS
5-INCH ROCKET MOTOR - - 4 - BOO LBS
STEEL STRAPPING, 2* 164'REQD 55 LBS DUNNAGE 312 LBS
SEAL FOR 2" STRAPPING 32 REOD 7 LBS
EDGE PROTECTORS AS REQD NIL TOTAL WEIGHT 12,712 LBS

M5BA3 LINEAR DEMOLITION CHARGE (MICLIC) COMBAT CONFIGURED LOAD FOR ENGINEERS I PAGE 15
PROJECT DA 15-93
INDICATES TIEDOWN
ANCHOR.

KEY NUMBERS
CENTER GATE ASSEMBLY J (2 REQD). POSITION AT
LOCATION SHOWN. SEE THE DETAIL ON PAGE 40.
STRUT, 2* X B* BY CUT-FOR-WEDGE-FIT (DOUBLED)
AFT END (8 REQD). NAIL THE FIRST PIECE TO PIECE
MARKED <$) W/2-12d NAILS EACH END. NAIL THE
INDICATES 32 D5B3 SECOND PIECE TO THE FIRST W/4-10d NAILS AND
155MM SLP PALLETS TOENAIL TO PIECE MARKED © W/2-12d NAILS
EACH END. SEE GENERAL NOTE "N* ON PAGE 2.

(D HOLD-DOWN ASSEMBLY B (6 REQD). POSITION ON


TOP OF THE PALLETS AS SHOWN. SEE THE DETAIL
ON PAGE 46.
ISOMETRIC: VIEW
© HOLD-DOWN, 2" X 4* BY LENGTH-TO-SUIT (6 REQD).
POSITION ON JOINTS BETWEEN PALLETS AT
LOCATIONS SHOWN.
STRAPPING BOARD ASSEMBLY A <9 REQD). POSITION
AT THE LOCATIONS SHOWN AND NAIL TO THE
HOLD-DOWN PIECES MARKED © W/2-10d NAILS EACH
JOINT. SEE THE DETAIL ON PAGE 44.

© UNITIZING STRAP, 1-1/4* X .035* OR .031" BY


LENGTH-TO-SUIT STEEL STRAPPING (6 REQD).
INSTALL EACH STRAP TO ENCIRCLE ALL LATERALLY
ADJACENT PALLET UNITS UNDER THE SKID BASE AND
OVER TOP OF COVER. POSITION STRAPS AT CENTER
OF PALLETS. SEAL EACH STRAP WITH ONE SEAL
MARKED <D. SEE GENERAL NOTE *M" ON PAGE 2.

© HOLD-DOWN STRAP, 2* X .044* OR .050" BY


LENGTH-TO-SUIT STEEL STRAPPING (9 REQD).
INSTALL EACH STRAP IN TWO PIECES WITH ONE END
OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON
SIDE OF FLATRACK, BRING LOOSE ENDS UP OVER
TOP OF STRAPPING BOARD AND SEAL WITH TWO SEALS
PIECES MARKED ®. SECURE IN PLACE BY DRIVING
lOd NAILS INTO THE STRAPPING BOARD ON EACH
TYPICAL AMMUNITION ITEM SIDE OF THE STRAP AND BENDING OVER STRAP,
STAPLES MAY BE USED IF AVAILABLE. SEE
DOOIC ITEM ITEM LOAD TOTAL GENERAL NOTE *L* ON PAGE 2, AND THE HOLD-DOWN
QUANTITY QUANTITY WEIGHT STRAP THREADING DETAIL ON PAGE 56.
D563 PROJ, 155MM, 4B3A1 DPICM SEAL FOR 1-1/4* STEEL STRAPPING <6 REQD) ONE
14.62 L X 29.12 W X 39.3B H 256 32 PALLETS 27,96B LBS SEAL FOR EACH STRAP MARKED ©, DOUBLE CRIMP
EACH SEAL. SEE GENERAL NOTE "M* ON PAGE 2.

© SEAL FOR 2' STEEL STRAPPING (36 REQD) FOUR


SEALS FOR EACH STRAP MARKED ©, DOUBLE CRIMP
EACH SEAL. SEE GENERAL NOTE *L" ON PAGE 2.

PAGE IB| 155MM SEPARATE LOADING PROJECTILES

PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL LOAD OF 32 PALLETS OF 155MM SEPARATE
LOADING PROJECTILES IS SHOWN LOADED ON THE Ml
FLATRAOC HAVING CARGO DECK DIMENSIONS OF 7'-6-1/2*
WIDE BY IB'-6* LONG AND A MAXIMUM LOAD WEIGHT OF
28,750 POUNDS.
2. THE 155MM SLP PALLET HAVING DIMENSIONS OF 29-1/8"
WIDE BY 14-5/8' LONG BY 39-3/8* HIGH AND WEIGHING
B74 POUNDS IS SHOWN AS TYPICAL. IF LOADING SLP
PALLETS OF OTHER QUANTITIES, DIMENSIONS, AND
WEIGHTS, FOLLOW THESE SAME PROCEDURES AS CLOSELY
AS POSSIBLE.
3. PRIOR TO LOADING THE SLP PALLETS, ASSURE THAT ALL
STEEL STRAPPING ON EACH PALLET IS IN POSITION AND
IS TIGHT. MISSING AND/OP. LOOSE STEEL STRAPPING
SHOULD BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END
WALL AND THE AFT END WALL, LEAVING THE EXCESS
SPACE IN THE CENTER AS SHOWN. ALL PALLET UNITS
MUST BE POSITIONED TIGHTLY AGAINST EACH OTHER
LATERALLY AND LONGITUDINALLY TO REDUCE LOAD
MOVEMENT AND ASSURE A TIGHT LOAD AFTER THE
HOLD-DOWN STEEL STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN
POSITION MUST BE FILLED WITH CENTER GATES AND
STRUTS OR OTHER TYPES OF BLOCKING ASSEMBLIES AS
REQUIRED TO ASSURE A LONGITUDINALLY TIGHT LOAD.
B. FOR THE SAME ITEM ON THE M1077 FLATRACK, SEE
PAGES 28 AND 29,

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
2* X 2* 13 5
2* X 4" 17B 118
2* X B* 100 100
NAILS NO. REQD POUNDS LOAD AS SHOWN
lOd (3*) 205 3-1/4
12d (3-1/4*) 32 3/4 ITEM QUANTITY WEIGHT (APPROX)

STEEL STRAPPING, 1-1/4" 138' REQD 20 LBS 155MM SLP PALLET - 32 27,9BB LBS
STEEL STRAPPING. 2" 216' REQD 72 LBS DUNNAGE 550 LBS
SEAL FOR 1-1/4" STRAPPING - - 6 REQD 1/4 LB
SEAL FOR 2" STRAPPING 36 REQD - - 7-1/2 LBS TOTAL WEIGHT 28,518 LBS

155MM SEPARATE LOADING PROJECTILES I PAGE 17


PROJECT DA 15-93
INDICATES TIEDOWN
ANCHOR.

AFT END

ISOMETRIC VIEW
KEY NUMBERS
® CENTER GATE ASSEMBLY K (1 REQD). POSITION AT
LOCATION SHOWN. SEE THE DETAIL ON PAGE 40.
STRAPPING BOARD ASSEMBLY E (B REOD). POSITION AT
THE LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
HOLD-DOWN STRAP, 2* X .044* OR .50* BY LENGTH-
TO-SUIT STEEL STRAPPING (B REQD). INSTALL EACH
STRAP IN TWO PIECES WITH ONE END OF EACH PIECE
ATTACHED TO A TIEDOWN ANCHOR ON SIDE OF FLATRAQC
BRING LOOSE ENDS UP OVER TOP OF STRAPPING BOARD
AND SEAL WITH TWO SEALS MARKED @ . SECURE IN
PLACE BY DRIVING lOd NAILS INTO THE STRAPPING
BOARD ON EACH SIDE OF THE STRAP AND BENDING OVER
STRAP. STAPLES MAY BE USEO IF AVAILABLE, SEE
GENERAL NOTE *L* ON PAGE 2 AND THE HOLD-DOWN
STRAP THREADING DETAIL ON PAGE 56.

© SEAL FOR 2" STEEL STRAPPING (32 REQD). FOUR


SEALS FOR EACH STRAP MARKED ®- DOUBLE CRIMP
EACH SEAL. SEE GENERAL NOTE *L* ON PAGE 2.

TYPICAL AMMUNITION ITEMS


DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY WEIGHT

D541 PROP CHARGE, 155MM M4


55.00 L X 40.00 W X 44.88 H 400 8 PALLETS 14,128 LBS

155MM PROPELLING CHARGE CONTAINERS


PAGE 18|
PROJECT DA 15-93
SPECIAL NOTES;
1. A TYPICAL LOAD OF 8 PALLETS OF 155MM PROPELLING CHARGE
CONTAINERS IS SHOWN LOADED ON THE Ml FLATRACK HAVING CARGO
DECK DIMENSIONS OF 7'-6-1/2" WIDE BY 18'-6* LONG AND A
MAXIMUM LOAD WEIGHT OF 28,750 POUNDS.
2. THE 0541 155MM PROPELLING CHARGE PALLET, 50 CONTAINERS PER
PALLET, HAVING DIMENSIONS OF 55* LONG BY 40" WIDE BY 44-7/8"
HIGH AND WEIGHING 1,766 POUNDS IS SHOWN AS TYPICAL. IF
LOADING PALLETIZED UNITS OF OTHER ITEMS, QUANTITIES,
DIMENSIONS, AND WEIGHTS, FOLLOW THESE SAME PROCEDURES AS
CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END WALL AND
THE AFT END WALL, LEAVING THE EXCESS SPACE IN THE CENTER AS
SHOWN. ALL PALLET UNITS MUST BE POSITIONED TIGHTLY AGAINST
EACH OTHER LATERALLY AND LONGITUDINALLY TO REDUCE LOAD
MOVEMENT AND ASSURE A TIGHT LOAD AFTER THE HOLD-DOWN STEEL
STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITION
MUST BE FILLED WITH CENTER GATES AND STRUTS OR OTHER TYPES
OF BLOCKING ASSEMBLIES AS REQUIRED TO ASSURE A
LONGITUDINALLY TIGHT LOAD.
6. FOR THE SAME ITEM ON THE M1077 FLATRACK SEE PAGES 30 AND 31.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET

50
LOAD AS SHOWN
2* X 4" 74
2" X 6" 34 34
ITEM QUANTITY WEIGHT (APPROX)
NAILS NO. REQD POUNDS
155MM PC
lOd (3') 80 1-1/4 PALLET - ■ 8 - - - 14,128 LBS
DUNNAGE 250 LBS
STEEL STRAPPING, 2* 216'REDD 72 LBS
SEAL FOR 2* STRAPPING 36 REQD - - 7-1/2 LBS TOTAL WEIGHT 14,378 LBS

155MM PROPELLING CHARGE CONTAINERS I PAGE 19


PROJECT DA 15-33
INDICATES 2 C859
81 MM CTG PALLETS

INDICATES 1 A072
5.5BMM CTG PALLET

INDICATES 1 H557
BBMM LAW RKT
PALLET

INDICATES 1 A131
7.62MM CTG PALLET,

INDICATES
TIEOOWN
ANCHOR,
INDICATES 1 C995
B4MM AT4 RKT PALLET.

KEY NUMBERS
0 CENTER GATE ASSEMBLY L (2 REQD). POSITION
AT LOCATION SHOWN. SEE THE DETAIL ON PAGE 41.
INDICATES 1 G881 STRUT, 2' X B" BY CUT-FOR-WEDGE-FIT <DOUBLED)
HAND GRENADE (12 REDD). NAIL THE FIRST PIECE TO PIECE
PALLET. MARKED ® W/2-12d NAILS AT EACH END. NAIL
SECOND PIECE TO FIRST PIECE W/4-10d NAILS AND
■INDICATES 1 A97B TOENAIL TO PIECE MARKED © W/2-12d NAILS EACH
25MM CTG, MB21 END, SEE GENERAL NOTE *N" ON PAGE 2.
AFT END,-
PALLET.
© SOLID FILL, SIX INCH WIDE MATERIAL BY
THICKNESS REQUIRED TO FILL VOID SPACE BETWEEN
ISOMETRIC VIEW GATE MARKED ® AND THE 66MM LAW RKT PALLET, BY
33* LONG (REF: 2* X B" X 33') (3 REQD). NAIL
TO THE LOAD BEARING PIECES ON GATE MARKEO ®
W/5-10d NAILS EACH PIECE,
© SOLID FILL, SIX INCH WIDE MATERIAL BY
THICKNESS REQUIRED TO FILL VOID SPACE BETWEEN
GATE MARKED ® AND THE 5.56MM CTG PALLET, (REF
2" X 6" X 51" AND 1' X 6» X 51'> (3 REQD).
NAIL FIRST PIECE TO THE LOAD BEARING PIECES ON
PIECE MARKED © W/5-10d NAILS. NAIL SECOND
TYPICAL AMMUNITION ITEMS PIECE TO FIRST PIECE IN A LIKE MANNER.

DODIC ITEM ITEM LOAD TOTAL © FILLER ASSEMBLY B ( 1 REQD). POSITION ON TOP
QUANTITY QUANTITY WEIGHT OF THE 25MM CARTRIDGE PALLET. SEE THE DETAIL
ON PAGE 47.
C869 SIMM CARTRIDGE
51.00 L X 42.00 W X 44.B7 H 180 2 PALLETS 3,596 LBS (D STRAPPING BOARD ASSEMBLY C (6 REQD). POSITION
AT THE LOCATIONS SHOWN. SEE THE DETAIL ON
A072 5.56MM CARTRIDGE PAGE 45.
51.00 L X 43.50 W X 39.00 H BO,640 1 PALLET 3,401 LBS
C995 B4MM AT4 ROCKET
® STRAPPING BOARD ASSEMBLY F (2 REQD). POSITION
ON TOP OF THE 7.62MM CARTRIDGE PALLET AND
45.87 L X 35.50 W X 39.00 H 20 1 PALLET 529 LBS THE HAND GRENADE PALLET AT LOCATIONS SHOWN.
SEE THE DETAIL ON PAGE 45.
A975 25MM CARTRIDGE, MB21 CNTR
53.00 L X 43.00 W X 21.37 H 810 1 PALLET 1,515 LBS © HOLD-DOWN STRAP, 2" X .044« OR .050* BY
LENGTH-TO-SUIT STEEL STRAPPING <8 REQD).
H557 6BMM LAW ROCKET INSTALL EACH STRAP IN TWO PIECES WITH ONE END
41.25 L X 33.50 W X 36.87 H 45 1 PALLET 398 LBS OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON
SIDE OF FLATRACK. BRING LOOSE ENDS UP OVER
A131 7.B2MM CARTRIDGE TOP OF STRAPPING BOARD AND SEAL WITH TWO SEALS
46.00 L X 35005 W X 46.12 H 32,000 1 PALLET 3,181 LBS PIECES MARKED ®. SECURE IN PLACE BY DRIVING
lOd NAILS INTO THE STRAPPING BOARD ON EACH
G881 HAND GRENADE SIDE OF THE STRAP AND BENDING OVER STRAP.
45.75 L X 37.87 W X 39.25 H 720 1 PALLET 1,309 LBS STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL
NOTE *L* ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 56.

© SEAL FOR 2* STEEL STRAPPING (32 REQD) FOUR


SEALS FOR EACH STRAP MARKED ® . DOUBLE CRIMP
EACH SEAL. SEE GENERAL NOTE *L" ON PAGE 2.

PAGE 20| MIXED BOXED AMMUNITION

PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL LOAD OF MIXED BOXED AMMUNITION IS SHOWN LOADED
ON THE Ml FLATRACK HAVING CARGO DECK DIMENSIONS OF
7'-5-1/2" WIDE BY 18'-6" LONG AND A MAXIMUM LOAD WEIGHT OF
28,750 POUNDS.
2. THE MIXED BOXED AMMUNITION SHOWN IN THE CHART ON PAGE 20
IS SHOWN AS TYPICAL. IF LOADING PALLETIZED UNITS OF OTHER
ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS, FOLLOW THESE
SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. POSITION THE PALLETS TIGHT AGAINST THE FORWARD END WALL
AND THE AFT END WALL, LEAVING THE EXCESS SPACE IN THE
CENTER AS SHOWN. ALL PALLET UNITS MUST BE POSITIONED
TIGHTLY AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY TO
REDUCE LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER THE
HOLD-DOWN STEEL STRAPPING IS IN POSITION.
5. THE EXCESS SPACE REMAINING AFTER THE LOAD IS IN POSITION
MUST BE FILLED WITH CENTER GATES AND STRUTS OR OTHER TYPES
OF BLOCKING ASSEMBLIES AS REQUIRED TO ASSURE A
LONGITUDINALLY TIGHT LOAD.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET

1" X 4" 4 2
1" X 6" 13 7
2* X 2" 44 15
2" X 4" 81 54
2" X 6" 268 268 LOAD AS SHOWN
NAILS NO. REQD POUNDS
ITEM QUANTITY WEIGHT (APPROX)
lOd (3") 560 B-l/2
12d (3-1/4") 96 1-1/2 BOXED AMMO PALLETS 8 13,929 LBS
DUNNAGE 764 LBS
STEEL STRAPPING, 2" 164'REQD 55 LBS
SEAL FOR 2" STRAPPING 32 REQD 7 LBS TOTAL WEIGHT 14,693 LBS

MIXED BOXED AMMUNITION I PAGE 21


PROJECT DA 15-93
INDICATES 12 DB24
8-INCH SLP PALLETS

INDICATES 1 M5Z3
PRIMER BOX.

INDICATES 3 N4B3
FUZE BOXES

■INDICATES
TIEDOWN
ANCHOR.

INDICATES 4 0662
8-INCH PROP CHARGE KEY NUMBERS
PALLETS;
l) END GATE ASSEMBLY A (1 REQD), POSITION AT
THE FORWARD END OF THE LOAD. SEE THE DETAIL
AFT END ON PAGE 49.

© CENTER GATE ASSEMBLY N (1 REOD), POSITION


BETWEEN 8-INCH SLP PALLETS AT LOCATION SHOWN.
INDICATES 2 N340 SEE THE DETAIL ON PAGE 42.
ISOMETRIC VIEW
FUZE BOXES.
© CENTER GATE ASSEMBLY M (1 REQD). POSITION
BETWEEN 8-INCH SLP PALLETS AND 8-INCH
PROPELLING CHARGE PALLETS. SEE THE DETAIL ON
PAGE 41.
(KEY NUMBERS CONTINUED)
<Q> LOOSE BOX HOLD-DOWN STRAP, 3/4" X ,035" OR .031* BY LENGTH-TO-SUIT
STEEL STRAPPING (4 REOD). INSTALL EACH STRAP TO ENCIRCLE THE
© END GATE ASSEMBLY B <1 REQD). POSITION AT
THE AFT END OF THE LOAD. SEE THE DETAIL ON
PROPELLING CHARGE PALLET AND THE LOOSE BOXES OF N463 FUZES AS PAGE 49.
SHOWN. THREAD STRAPS UNDER TOP DECK OF PROPELLING CHARGE PALLET.
SEAL EACH STRAP WITH ONE SEAL MARKED © . NQIE: THESE TWO
STRAPS MUST BE PRE-POSITIONED PRIOR TO POSITIONING PALLETS. SEE
© HOLD-DOWN, 2" X 4* BY LENGTH-TO-SUIT (2
REQD). POSITION ON JOINT BETWEEN 8-INCH SLP
GENERAL NOTE *M* ON PAGE 2. PALLETS.

LOOSE BOX HOLD-DOWN STRAP, 3/4" X .035* OR .031* BY LENGTH-TO-SUIT


STEEL STRAPPING (2 REOD). INSTALL EACH STRAP TO ENCIRCLE THE
© HOLD-DOWN ASSEMBLY B (4 REQD). POSITION ON
TOP OF THE B-INCH SLP PALLETS AS SHOWN. SEE
PROPELLING CHARGE PALLET AND THE LOOSE BOXES OF N340 FUZES AS THE DETAIL ON PAGE 46.
SHOWN. THREAD STRAPS UNDER TOP DECK OF PROPELLING CHARGE PALLET.
SEAL EACH STRAP WITH ONE SEAL MARKED © . NOTE: THESE TWO
STRAPS MUST BE PRE-POSITIONED PRIOR TO POSITIONING PALLETS. SEE
© HOLD-DOWN ASSEMBLY A (2 REQD). POSITION ON
TOP OF PROP CHARGE PALLETS AS SHOWN. SEE THE
GENERAL NOTE *M* ON PAGE 2. DETAIL ON PAGE 46.
(CONTINUED ON PAGE 23) © STRAPPING BOARD ASSEMBLY A (8 REOD).
POSITION AT THE LOCATIONS SHOWN AND NAIL TO
THE HOLD-DOWN PIECES MARKED © W/2-10d NAILS
EACH JOINT. SEE THE DETAIL ON PAGE 44.
8-INCH COMBAT CONFIGURED LOAD
© UNITIZING STRAP, 1-1/4' X .035* OR .031" BY
LENGTH-TO-SUIT STEEL STRAPPING (3 REQD).
DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY
INSTALL EACH STRAP TO ENCIRCLE ALL LATERALLY
WEIGHT ADJACENT SLP PALLETS IN EACH ROW, UNDER THE
D6B2 PROP CHG. 8-INCH
SKID BASE AND OVER, TOP OF COVER, SEAL WITH
52.50 L X 40.75 W X 48.50 H 80 4 PALLETS 6,952 LBS
ONE SEAL MARKED © . SEE GENERAL NOTE "M"
ON PAGE 2.
D624 PROJ, 8-INCH M650
19.37 L X 28.50 W X 45.62 H 72 12 PALLETS 15,036 LBS
LOOSE BOX HOLD-DOWN STRAP, 3/4" X .035' OR
.031" BY LENGTH-TO-SUIT STEEL STRAPPING
N340 FUZE, M739
(2 REQD). INSTALL EACH STRAP TO ENCIRCLE
14,63 L X 12.81 W X B.50 H 32 2 BOXES 92 LBS
THE PROPELLING CHARGE PALLET AND THE LOOSE
BOX OF N523 PRIMERS AS SHOWN. THREAD
N463 FUZE, M728 STRAPS UNDER TOP DECK OF PROPELLING CHARGE
14.63 L X 12.75 W X 12.00 H 48 3 BOXES 142 LBS
PALLET. SEAL EACH STRAP WITH ONE SEAL
MARKED © . NOTE: THESE TWO STRAPS MUST
N523 PRIMER, M82
BE PRE-POSITIONED PRIOR TO POSITIONING
24.13 L X 12.00 W X 11.25 H 500 1 BOX
PALLETS. SEE GENERAL NOTE *M* ON PAGE 2.
37 LBS
(CONTINUED AT LEFT)

B-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY


PAGE 22|
PROJECT DA 15-93
SPECIAL NOTES; (KEY NUMBERS CONTINUED)
1. A TYPICAL 8-INCH COMBAT CONFIGURED LOAD FOR FIELD LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
ARTILLERY IS SHOWN LOADED ON THE 16-1/2-TON M1077 STRAPPING (1 REQD). INSTALL IN TWO PIECES WITH ONE END OF EACH
FLATRACK HAVING CARGO DECK DIMENSIONS OF 7'-6-1/2" PIECE ENCIRCLING THE STEEL FRAME ON EACH SIDE OF THE A-FRAME,
WIDE BY 19' -0" LONG AND A MAXIMUM LOAD WEIGHT OF APPROXIMATELY 7" ABOVE THE FLOOR. BRING LOOSE ENDS AROUND THE
33,000 POUNDS. BOTTOM STRAPPING BOARD ON CENTER GATE ASSEMBLY N AND SEAL WITH TWO
SEALS MARKED © . SECURE IN PLACE BY DRIVING lOd NAILS INTO THE
2. THE B-INCH COMBAT CONFIGURED LOAD IN THE CHART ON STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
PAGE 22 IS SHOWN AS TYPICAL. IF LOADING PALLETS OF STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL NOTE "L" ON PAGE 2.
OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE. <8> LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
STRAPPING (1 REQD). INSTALL EACH STRAP IN TWO PIECES WITH ONE END
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL OF EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATION
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT. SHOWN. BRING LOOSE ENDS AT AN ANGLE UP AND AROUND THE TOP
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE STRAPPING BOARD ON CENTER GATE ASSEMBLY N. POSITION STRAP ON THE
REPLACEO. BEVELED SURFACE AND SEAL WITH TWO SEALS MARKED © . SECURE IN
PLACE BY DRIVING lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF
4. DUE TO WEIGHT, HIGH CENTER OF GRAVITY, AND SMALL SKID THE STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
AREA CONTACTING THE STEEL FLOOR, SEPARATE LOADING SEE GENERAL NOTE "L" ON PAGE 2 AND THE HOLD-DOWN STRAP THREADING
PROJECTILE PALLETS MUST BE DIVIDED INTO SECTIONS NOT DETAIL ON PAGE 56.
EXCEEDING 11,000 POUNDS. EACH SECTION MUST BE SECURED
WITH A GATE AND STEEL STRAPPING AS SHOWN IN THE LOAD LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
ON PAGE 22, NOTE THAT THE 12 PALLETS OF 8-INCH STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH ONE END OF
PROJECTILES SHOWN IN THE LOAD ON PAGE 22 HAVE A TOTAL EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN.
WEIGHT OF 15,036 POUNDS. THE LOAD THEREFORE, WAS BRING LOOSE ENDS AROUND THE BOTTOM STRAPPING BOARD ON CENTER GATE
DIVIDED INTO TWO SECTIONS, WITH ONE SECTION WEIGHING ASSEMBLY M AND SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE BY
10,024 POUNDS AND ONE SECTION WEIGHING 5,012 POUNDS. DRIVING lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
5. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT SEE "NOTE«" ON PAGE 41 AND GENERAL NOTE "L" ON PAGE 2.
THE FORWARD END OF THE FLATRACK. ALL PALLET UNITS
MUST BE POSITIONED TIGHTLY AGAINST EACH OTHER
LATERALLY AND LONGITUDINALLY TO REDUCE LOAD MOVEMENT
<3> LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH ONE END OF
AND ASSURE A TIGHT LOAD AFTER THE HOLD-DOWN STRAPPING EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN.
IS IN POSITION. BRING LOOSE ENDS AT AN ANGLE UP AROUND THE TOP STRAPPING BOARD ON
CENTER GATE ASSEMBLY M, POSITION STRAP ON BEVELED SURFACE AND SEAL
FOR EASE OF LOADING AND SECUREMENT OF THE LOAD, EACH WITH TWO SEALS MARKED © . SECURE IN PUCE BY DRIVING lOd NAILS
ROW OF SEPARATE LOADING PROJECTILES POSITIONED ACROSS INTO THE STRAPPING BOARDON EACH SIDE OF THE STRAP AND BENDING OVER
THE WIDTH OF THE FLATRACK MUST CONTAIN THE SAME STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE "NOTE#" ON PAGE 41
QUANTITY. USE AN 'OMITTED SLP PALLETIZED UNIT AND GENERAL NOTE "L" ON PAGE 2.
ASSEMBLY' FOR EACH OMITTED UNIT AS NECESSARY TO
MAINTAIN EVEN ROWS. SEE THE 'OMITTED SLP PALLET UNIT © LOAD RETAINING STRAP, 2' X .044* OR .050* BY LENGTH-TO-SUIT STEEL
STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH ONE END OF
ASSEMBLY' DETAIL ON PAGE 58.
EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN.
7. WHEN POSITIONING LOOSE BOXES ON TOP OF A LOAD, CENTER BRING LOOSE ENDS AROUND THE BOTTOM STRAPPING BOARD ON END GATE
THE BOXES BETWEEN TWO STRAPPING BOARD ASSEMBLIES ASSEMBLY B AND SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE BY
WHEN POSSIBLE. THIS WILL HELP PROVIDE LONGITUDINAL DRIVING lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
SUPPORT ALONG WITH THE LOOSE BOX HOLD-DOWN STRAPS. STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
SEE GENERAL NOTE 'L' ON PAGE 2.
FOR THIS SAME 8-INCH COMBAT CONFIGURED LOAD ON THE
Ml FLATRACK SEE PAGES 4 AND 5. ® LOAD RETAINING STRAP, 2' X .044" OR .050" BY LENGTH-TO-SUIT STEEL
STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH ONE END OF
EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN.
BRING LOOSE ENDS AT AN ANGLE UP AROUND THE TOP STRAPPING BOARD ON
END GATE ASSEMBLY B. POSITION STRAP ON BEVELED SURFACE AND SEAL
(KEY NUMBERS CONTINUED) WITH TWO SEALS MARKED © . SECURE IN PUCE BY DRIVING lOd NAILS
INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING OVER
SEAL FOR 3/4* STEEL STRAPPING (8 REOD). ONE SEAL FOR STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL NOTE "L* ON
EACH STRAP MARKED © , © AND <fj) . DOUBLE CRIMP PAGE 2.
— ■■ NOT
EACH SEAL. SEE GENERAL PAGE 2.
NOTE "M" ON P;
SEAL FOR 1-1/4" STEEL STRAPPING (3 REQD). ONE SEAL FOR © HOLD-DOWN STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
STRAPPING (B REQD), INSTALL EACH STRAP IN TWO PIECES WITH ONE END
EACH STRAP MARKED ©. DOUBLE CRIMP EACH SEAL. SEE OF EACH PIECE ATTACHED TO A STAKE POCKET OR TIEDOWN ANCHOR ON SIDE
GENERAL NOTE *M" ON PAGE 2. OF FLATRACK. BRING LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND
SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE BY DRIVING lOd
SEAL FOR 2* STEEL STRAPPING (64 REQD). SIX SEALS FOR NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
EACH STRAP THREADED THRU THE STAKE POCKETS AND FOUR BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL
SEALS FOR EACH STRAP ATTACHED TO TIEDOWN ANCHORS. NOTE "L* ON PAGE 2 AND THE HOLD-DOWN STRAP THREADING DETAIL ON
DOUBLE CRIMP EACH SEAL. SEE GENERAL NOTE "L" ON PAGE 2. PAGES 56 AND 57.
EDGE PROTECTOR, STEEL FOR 2" STEEL STRAPPING (2 REQD). POSITION
UNDER STRAP MARKED © AT SHARP CORNER OF A-FRAME. IF EDGE
PROTECTORS ARE NOT AVAILABLE, USE SHORT PIECE OF 2" STEEL STRAPPING.
BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
© PAD, 2" X .044" OR .050' BY 24" LENGTH OF STEEL STRAPPING (8 REQD).
POSITION THROUGH STAKE POCKET UNDER STRAPS MARKED © . SECURE WITH
ONE SEAL MARKED © . SEE THE HOLD-DOWN STRAP THREADING DETAIL ON
1" X 6" 5 3 PAGE 57.
2' X 2" 8 3
2" X 4" 124 83
2" X 6" 395 395
NAILS NO. REQD POUNDS
(CONTINUED AT LEFT)
lOd (3"> 559 9
LOAD AS SHOWN
STEEL STRAPPING, 2' 348'R EQD 116 LBS
STEEL STRAPPING, 1-1/4" - - 48'R EQD 7 LBS
STEEL STRAPPING, 3/4" 166'R EQD 12 LBS ITEM QUANTITY WEIGHT (APPROX)
SEAL FOR 2" STRAPPING 64 R EQD 14 LBS
SEAL FOR 1-1/4" STRAPPING - - 3 R EQD NIL B-INCH CCL - 1 22,259 LBS
SEAL FOR 3/4' STRAPPING 8 R EQD NIL DUNNAGE - 1,126 LBS
EQD NIL
TOTAL WEIGHT 23,385 LBS

8-INCH COMBAT CONFIGURED LOAD FOR FIELD ARTILLERY


I PAGE 23
PROJECT DA 15-93
(KEY NUMBERS CONTINUED)
INDICATES 2 C787
® LOAD RETAINING STRAP, 2* X ,044" OR .050* BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REQD).
120MM AMMO PALLETS.'
INSTALL STRAP IN TWO PIECES WITH ONE END OF
EACH PIECE ATTACHED TO A FLATRACK TIEOOWN
ANCHOR AT LOCATION SHOWN, BRING LOOSE ENDS
AROUND THE BOTTOM STRAPPING BOARD ON END GATE
ASSEMBLY D AND SEAL WITH TWO SEALS MARKED ©
SECURE IN PLACE BY DRIVING lOd NAILS INTO
THE STRAPPING BOARD ON EACH SIDE OF
THE STRAP AND BENDING OVER STRAP.
STAPLES MAY BE USED IF AVAILABLE.
SEE GENERAL NOTE "L* ON PAGE 2.
(CONTINUED BELOW)

INDICATES B C7B6
120MM AMMO PALLETS

INDICATES
TIEDOWN
ANCHOR.

KEY NUMBERS
AFT END END GATE ASSEMBLY C <1 REQD). POSITION AT THE
FORWARD END OF THE LOAD. SEE THE DETAIL ON
PAGE 50.
2) CENTER GATE ASSEMBLY 0 (1 REQD). POSITION
BETWEEN PALLETS AT LOCATION SHOWN, SEE THE
ISOMETRIC VIEW DETAIL ON PAGE 42.
END GATE ASSEMBLY D (1 REQD). POSITION AT THE
(KEY NUMBERS CONTINUED) AFT END OF THE LOAD. SEE THE DETAIL ON PAGE 50.
© LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT STEEL
STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH ONE END OF 0 HOLD-DOWN ASSEMBLY A, (4 REQD). POSITION ON TOP
EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT LOCATIONS OF THE PALLETS AT LOCATIONS SHOWN. SEE THE
SHOWN, BRING LOOSE ENDS AT AN ANGLE UP AROUND THE STRAPPING BOARD DETAIL ON PAGE 46.
ON END GATE ASSEMBLY D. POSITION STRAPS ON THE BEVELED SURFACE
AND SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE BY DRIVING <D5) HOLD-DOWN 2" X 6" BY LENGTH-TO-SUIT (2 REOD).
POSITION ON JOINTS BETWEEN PALLETS AT LOCATION
lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL SHOWN.
NOTE 'L* ON PAGE 2.
© STRAPPING BOARD ASSEMBLY A (7 REQD). POSITION AT
THE LOCATIONS SHOWN AND NAIL TO THE HOLD-DOWN
<Q> HOLD-DOWN STRAP, 2* X .044" OR .050' BY LENGTH-TO-SUIT STEEL
STRAPPING (7 REQD). INSTALL EACH STRAP IN TWO PIECES WITH ONE END PIECES MARKED (g> W/2-10d NAILS EACH JOINT. SEE
OF EACH PIECE ATTACHED TO A TIEDOWN ANCHOR ON SIDE OF FLATRACK. THE DETAIL ON PAGE 44.
BRING LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND SEAL WITH TWO
SEALS MARKED © . SECURE IN PLACE BY DRIVING lOd NAILS INTO THE <z> LOAD RETAINING STRAP, 2" X .044' OR .050' BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REQD). INSTALL
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL NOTE "L* ON PAGE 2. IN TWO PIECES WITH ONE END OF EACH PIECE
ENCIRCLING THE STEEL FRAME ON EACH SIDE OF THE
@ EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING (2 REQD). POSITION A-FRAME, APPROXIMATELY 7' ABOVE THE FLOOR.
UNDER STRAP MARKED © AT SHARP CORNER OF A-FRAME. IF EDGE BRING LOOSE ENDS AROUND THE BOTTOM STRAPPING
PROTECTORS ARE NOT AVAILABLE USE SHORT PIECE OF 2" STEEL BOARD ON CENTER GATE ASSEMBLY 0 AND SEAL WITH
STRAPPING. TWO SEALS MARKED Q . SECURE IN PLACE BY
DRIVING lOd NAILS INTO THE STRAPPING BOARD ON
® SEAL FOR 2" STEEL STRAPPING (44 REQD). FOUR SEALS REQUIRED FOR EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
EACH STRAP MARKED ® , ® , <§) , © AND O . DOUBLE CRIMP EACH STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL
SEAL. SEE GENERAL NOTE *L* ON PAGE 2. NOTE *L' ON PAGE 2.
LOAD RETAINING STRAP, 2" X .044' OOR .050" BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REQD). INSTALL
IN TWO PIECES WITH ONE END OF EACH PIECE
ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT
LOCATION SHOWN, BRING LOOSE ENDS AT AN ANGLE UP
12DMM COMBAT CONFIGURED LOAD AND AROUND THE STRAPPING BOARD ON CENTER GATE
ASSEMBLY 0, POSITION STRAP ON THE BEVELED
DODIC ITEM ITEM LOAD TOTAL SURFACE AND SEAL WITH TWO SEALS MARKED © .
QUANTITY QUANTITY WEIGHT SECURE IN PLACE BY DRIVING lOd NAILS INTO THE
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
C78B CTG, 120MM MB29 BENDING OVER STRAP. STAPLES MAY BE USED IF
39.50 L X 44.50 W X 51.50 H 240 8 PALLETS 19,128 LBS AVAILABLE. SEE GENERAL NOTE "L* ON PAGE 2 AND
THE HOLD-DOWN STRAP THREADING DETAIL ON PAGE 56.
C787 CTG, 120MM M830
40.13 L X 44.50 W X 51.75 H 50 2 PALLETS 4,866 LBS (CONTINUED AT LEFT)

120MM ARMOR COMBAT CONFIGURED LOAD


PAGE 24|
PROJECT DA 15-33
SPECIAL NOTES:
1. A TYPICAL 120MM COMBAT CONFIGURED LOAD FOR ARMOR
IS SHOWN LOADED ON THE 16-1/2-TON Ml077 FLATRACK
HAVING CARGO DECK DIMENSIONS OF T -6-1/2* WIDE BY
19'-0" LONG AND A MAXIMUM LOAD WEIGHT OF 33,000
POUNDS.
2. THE 120MM COMBAT CONFIGURED LOAD SHOWN IN THE CHART
ON PAGE 24 IS TYPICAL. IF LOADING PALLETIZED UNITS
OR OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE 120MM PALLETS, ASSURE THAT ALL
STEEL STRAPPING ON EACH PALLET IS IN POSITION AND IS
TIGHT. MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE
REPLACED.
4. LOADS OF PALLETIZED UNITS, OTHER THAN SEPARATE
LOADING PROJECTILES, HAVING A TOTAL WEIGHT OF 16,500
POUNDS OR MORE MUST BE DIVIDED INTO TWO SECTIONS.
EACH SECTION MUST BE SECURED WITH A GATE AND STEEL
STRAPPING AS SHOWN IN THE LOAD ON PAGE 24. NOTE THAT
THE 10 PALLETS SHOWN IN THE LOAD ON PAGE 24 HAVE A
TOTAL WEIGHT OF 23,394 POUNDS. THEREFORE, THE LOAD
WAS DIVIDED INTO TWO SECTIONS WITH THE FORWARD
SECTION WEIGHING 14,346 POUNDS AND THE AFT SECTION
WEIGHING 9.64B POUNDS. IF LOADING PALLETIZED UNITS
OF OTHER ITEMS, QUANTITIES, DIMENSIONS, AND WEIGHTS,
FOLLOW THESE SAME PROCEDURES. IF LOADING SEPARATE
LOADING PROJECTILES, FOLLOW THE PROCEDURES SHOWN ON
PAGE 28.
5. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT THE
FORWARD END OF THE FLATRACK. ALL PALLET UNITS MUST
BE POSITIONED TIGHTLY AGAINST EACH OTHER LATERALLY
AND LONGITUDINALLY TO REDUCE LOAD MOVEMENT AND ASSURE
A TIGHT LOAD AFTER THE HOLD-DOWN STRAPPING IS IN
POSITION.
6. FOR EASE OF LOADING AND SECUREMENT OF THE LOAD, AN
EVEN NUMBER OF PALLETIZED UNITS SHOULD BE LOADED ON
EACH FLATRACK. IF AN ODD NUMBER OF PALLETIZED UNITS
ARE TO BE LOADED, SEE THE LOAD ON PAGE 30 FOR
GUIDANCE. ALWAYS POSITION A SINGLE PALLETIZED UNIT
BETWEEN TWO FULL ROWS.
7. FOR THE SAME 120MM COMBAT CONFIGURED LOAD ON THE Ml
FLATRACK, SEE PAGES 8 AND 9.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1" X 6" 13 7
2" X 4* 155 104 LOAD AS SHOWN
2" X 6* 240 240
ITEM QUANTITY WEIGHT (APPROX)
NAILS NO. REQD POUNDS
32 1/4 120MM AMMO PLT ■ 10 23,994 LBS
6d (2*) 805 LBS
lOd (3') 361 5-1/2 DUNNAGE

TOTAL WEIGHT 24,799 LBS


STEEL STRAPPING. 2" 262' REQD 88 LBS
SEAL FOR 2" STRAPPING 44 REQD 9 LBS
EDGE PROTECTOR FOR 2' STRAPPING-2 REQD NIL

120MM ARMOR COMBAT CONFIGURED LOAD PAGE 25


PROJECT DA 15-93
INDICATES 4 PL94
STINGER PALLETS.

INDICATES 1 PB93
TOW MISSILE PALLET
INDICATES 2 A975
25MM PALLETS

INDICATES TIEDOWN
ANCHOR.

<EY NUMBERS
AFT END END GATE ASSEMBLY E (1 REQD). POSITION AT THE
FORWARD END OF THE LOAD. SEE THE DETAIL ON
PAGE 51.

INDICATES 1 A974 END GATE ASSEMBLY F (1 REQD). POSITION AT THE


25MM PALLET AFT END OF THE LOAD. SEE THE DETAIL ON PAGE 51,
ISOMETRIC VIEW
<D HOLD-DOWN ASSEMBLY A, (2 REQD). POSITION AT
LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 46.
(KEY NUMBERS CONTINUED) 0 HOLD-DOWN, 2" X 4* BY LENGTH-TO-SUIT (1 REQD).
POSITION ON CENTER JOINT BETWEEN LATERALLY
(Q) HOLD-DOWN STRAP, 2' X ,044* OR .050' BY LENGTH-TO-SUIT STEEL ADJACENT PALLETS.
STRAPPING (B REQD), INSTALL EACH STRAP IN TWO PIECES WITH ONE
END OF EACH PIECE ATTACHED TO A TIEOOWN ANCHOR ON SIDE OF
FLATRACX, BRING LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND (D STRAPPING BOARD ASSEMBLY A (4 REQD). POSITION AT
THE LOCATIONS SHOWN AND NAIL TO THE HOLD-DOWN
SEAL WITH TWO SEALS MARKED © . SECURE INTO PLACE BY DRIVING PIECES MARKED © W/2-10d NAILS EACH JOINT. SEE
lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND THE DETAIL ON PAGE 44.
BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE, SEE
GENERAL NOTE *L" ON PAGE 2 AND THE HOLD-DOWN STRAP THREADING
DETAIL ON PAGES 56 AND 57. © FILLER ASSEMBLY C (1 REQD). POSITION AT LOCATION
SHOWN, SEE THE DETAIL ON PAGE 47.
@ PAD, 2" X .044* OR .050* BY 24" LENGTH OF STEEL STRAPPING (6 STRAPPING BOARD ASSEMBLY D (2 REQD). POSITION AT
REQD). POSITION THROUGH STAKE POCKET UNDER STRAPS MARKED Q LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
AT LOCATIONS SHOWN. SECURE WITH ONE SEAL MARKED © . SEE THE
HOLD-DOWN STRAP THREADING DETAIL ON PAGE 57. (D STRAPPING BOARD ASSEMBLY C (2 REQD). POSITION AT
LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
@ EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING (2 REQD).
POSITION UNDER STRAP MARKED ® AT SHARP CORNER OF A-FRAME. IF (g) LOAD RETAINING STRAP 2* X ,044* OR ,050* BY
EDGE PROTECTORS ARE NOT AVAILABLE USE A SHORT PIECE OF 2" STEEL LENGTH-TO-SUIT STEEL STRAPPING (1 REOD). INSTALL
STRAPPING. IN TWO PIECES WITH ONE END OF EACH PIECE
ENCIRCLING THE STEEL FRAME ON EACH SIDE OF THE
@ SEAL FOR 2' STEEL STRAPPING (38 REQD). SIX SEALS FOR EACH STRAP A-FRAME, APPROXIMATELY 7* ABOVE THE FLOOR,
THREADED THRU THE STAKE POCKETS AND FOUR SEALS FOR EACH STRAP BRING LOOSE ENDS AROUND THE BOTTOM STRAPPING
ATTACHED TO TIEDOWN ANCHORS. DOUBLE CRIMP EACH SEAL. SEE BOARD ON END GATE ASSEMBLY F AND SEAL WITH TWO
GENERAL NOTE *L* ON PAGE 2. SEALS MARKED © , SECURE IN PLACE BY DRIVING
lOd NAILS INTO THE STRAPPING BOARD ON EACH SIDE
OF THE STRAP AND BENDING OVER STRAP. STAPLES MAY
COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY BE USED IF AVAILABLE. SEE GENERAL NOTE "L" ON
PAGE 2.
DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY WEIGHT ® LOAD RETAINING STRAP 2* X .044' OR .050" BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REQD). INSTALL
PL94 STINGER-MR, FIM 92C IN TWO PIECES WITH ONE END OF EACH PIECE ATTACHED
39.37 L X 67,25 W X 36.50 H 36 4 PALLETS 2,996 LBS TO A FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN,
BRING LOOSE ENDS AT AN ANGLE UP AND AROUND THE
PB93 TOW IIA, BGM-71D TOP STRAPPING BOARD ON END GATE ASSEMBLY F.
48.00 L X 58.25 W X 39.75 H 12 1 PALLET 1,127 LBS POSITION STRAP ON THE BEVELED SURFACE AND SEAL
WITH TWO SEALS MARKED © . SECURE IN PLACE BY
A974 25MM CARTRIDGE, APDS-T, M791 DRIVING lOd NAILS INTO THE STRAPPING BOARD ON
31.50 L X 45.00 W X 42.50 H 600 1 PALLET 1,241 LBS EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL
A975 25MM CARTRIDGE, HEI-T, M792 NOTE *L" ON PAGE 2 AND THE HOLD-DOWN STRAP
31.50 L X 45.00 W X 42.50 H 1,200 2 PALLETS 2,482 LBS THREADING DETAIL ON PAGE 56.
(CONTINUED AT LEFT)

PAGE m COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY

PROJECT DA 15-33
SPECIAL NOTES;
1. A TYPICAL COMBAT CONFIGURED LOAD FOR AIR DEFENSE
ARTILLERY IS SHOWN LOADED ON THE 16-1/2-TON M1077
FLATRACK HAVING CARGO DECK DIMENSIONS OF 7'-6-1/2"
WIDE BY 19'-0" LONG AND A MAXIMUM LOAD WEIGHT OF
33,000 POUNDS.
2. THE COMBAT CONFIGURED LOAD SHOWN IN THE CHART ON PAGE
26 IS TYPICAL. IF LOADING PALLETS OF OTHER ITEMS,
QUANTITIES, DIMENSIONS, AND WEIGHTS, FOLLOW THESE
SAME PROCEDURES AS CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE
REPLACED.
4. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT
THE FORWARD END OF THE FLATRACK. ALL PALLET UNITS
MUST BE POSITIONED TIGHTLY AGAINST EACH OTHER
LATERALLY AND LONGITUDINALLY TO REDUCE LOAD MOVEMENT
AND ASSURE A TIGHT LOAD AFTER THE HOLD-DOWN STRAPPING
IS IN POSITION.
5. FOR THE SAME COMBAT CONFIGURED LOAD ON THE Ml
FLATRACK, SEE PAGES 10 AND 11.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1" X B* 8 4
2" 2" 9 3 LOAD AS SHOWN
2" X A" 127 85
2" X B" 210 210 WEIGHT (APPROX)
ITEM QUANTITY
NAILS NO. REOD POUNDS
CCL - - 7,846 LBS
Bd (2* ) 16 NIL DUNNAGE 707 LBS
lOd (3") 358 5-1/2
TOTAL WEIGHT 8,553 LBS
STEEL STRAPPING. 2* 266'REQD 89 LBS
SEAL FOR 2" STRAPPING 3B REOO B LBS
EDGE PROTECTOR FOR 2" STRAPPING-2 REQD NIL

COMBAT CONFIGURED LOAD FOR AIR DEFENSE ARTILLERY I PAGE 27


PROJECT DA 15-93
(KEY NUMBERS CONTINUED)
(U) LOAD RETAINING STRAP, 2" X .044* OR .050'
^ LENGTH-TO-SUIT STEEL STRAPPING <1 REQD).
INSTALL IN TWO PIECES WITH ONE END OF EACH
PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR
AT LOCATION SHOWN. BRING LOOSE ENDS AT
AN ANGLE UP AND AROUND THE TOP STRAPPING
BOARD ON CENTER GATE ASSEMBLY P. POSITION
STRAP ON THE BEVELED SURFACE AND SEAL
WITH TWO SEALS MARKED © . SECURE IN
PLACE BY DRIVING lOd NAILS INTO THE
STRAPPING BOARD ON EACH SIDE OF THE
STRAP AND BENDING OVER STRAP.
STAPLES MAY BE USED IF AVAILABLE.
SEE GENERAL NOTE *L" ON PAGE 2
AND THE HOLD-DOWN STRAP THREADING
DETAIL ON PAGE 56.
(9

INDICATES
TIEDOWN
ANCHOR.

AR END
KEY NUMBERS
© END GATE ASSEMBLY G (1 REQD). POSITION AT THE FORWARD
END OF THE LOAD. SEE THE DETAIL ON PAGE 52.
(KEY NUMBERS CONTINUED)
© CENTER GATE ASSEMBLY P (1 REOD), POSITION BETWEEN
© BUNDLING STRAP, 1-1/4" X .035' OR .031" BY LENGTH-TO-SUIT
STEEL STRAPPING (2 REQD). INSTALL EACH STRAP TO ENCIRCLE
PALLETS AT LOCATION SHOWN. SEE THE DETAIL ON PAGE 43.
TWO LONGITUDINALLY ADJACENT PALLET UNITS, CENTER GATE CENTER GATE ASSEMBLY Q (1 REQD). POSITION BETWEEN
ASSEMBLY 0, AND END GATE ASSEMBLY H. POSITION STRAPS PALLETS AT LOCATION SHOWN. SEE THE DETAIL ON PAGE 43,
AROUND CENTERS OF THE THIRD PALLET FROM EACH SIDE, UNDER AND SPECIAL NOTE 7 ON PAGE 29.
SKIDS AND OVER TOP OF COVER. PRE-POSITION STRAPS ON FLOOR
OF FLATRACK PRIOR TO LOADING THE TWELVE PALLET UNITS AT THE
AFT END. POSITION STRAPS UNDER THE STRAPPING BOARDS MARKED
© END GATE ASSEMBLY H (1 REQD). POSITION AT AFT END OF
LOAD. SEE THE DETAIL ON PAGE 52.
© AND SEAL WITH ONE SEAL MARKED © . SEE SPECIAL NOTE 7
ON PAGE 29 AND GENERAL NOTE "M" ON PAGE 2. HOLD-DOWN ASSEMBLY B (6 REQD). POSITION ON TOP OF THE
PALLETS AS SHOWN. SEE THE DETAIL ON PAGE 45.
@ LOAD RETAINING STRAP, 2' X .044* OR .050" BY LENGTH-TO-SUIT
STEEL STRAPPING (1 REQD). INSTALL STRAP IN TWO PIECES WITH
ONE END OF EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR
© HOLD-DOWN, 2" X 4" X 58" (6 REQD). POSITION ON JOINTS
BETWEEN PALLETS AT LOCATIONS SHOWN.
AT LOCATION SHOWN. BRING LOOSE ENDS AROUND THE BOTTOM
STRAPPING BOARD ON CENTER GATE ASSEMBLY Q AND SEAL WITH TWO
SEALS PIECES MARKED © . SECURE IN PLACE BY DRIVING lOd
© STRAPPING BOARD ASSEMBLY A (8 REQD). POSITION AT THE
LOCATIONS SHOWN AND NAIL TO THE HOLD-DOWN PIECES
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP MARKED © W/2-10d NAILS EACH JOINT. SEE THE DETAIL
AND BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. ON PAGE 44.
SEE SPECIAL NOTE 7 ON PAGE 29 AND GENERAL NOTE *L* ON
PAGE 2. © UNITIZING STRAP, 1-1/4* X .035" OR .031" BY LENGTH-TO-
SUIT STEEL STRAPPING ( 12 REQD). INSTALL EACH STRAP TO
© LOAD RETAINING STRAP, 2* X .044" OR .050* BY LENGTH-TO-SUIT
STEEL STRAPPING (1 REQD). INSTALL IN TWO PIECES WITH ONE
ENCIRCLE THREE LATERALLY ADJACENT PALLET UNITS UNDER
THE SKID BASE AND OVER TOP OF COVER. THESE STRAPS
END OF EACH PIECE ATTACHED TO A FLATRACK TIEDOWN ANCHOR AT MAY BE POSITIONED PRIOR TO LOADING PALLETS ON THE
LOCATION SHOWN. BRING LOOSE ENDS AT AN ANGLE UP AND AROUND FLATRACK. SEAL WITH ONE SEAL MARKED © . SEE GENERAL
THE TOP STRAPPING BOARD ON CENTER GATE ASSEMBLY Q, POSITION NOTE "M" ON PAGE 2.
STRAP ON THE BEVELED SURFACE AND SEAL WITH TWO SEALS MARKED
© . SECURE IN PLACE BY DRIVING lOd NAILS INTO THE
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING OVER
© BUNDLING STRAP, 1-1/4" X .035* OR .031" BY LENGTH
REQUIRED TO ENCIRCLE SIX LATERALLY ADJACENT PALLET
STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE SPECIAL NOTE 7 UNITS UNDER THE SKID BASE AND OVER TOP OF COVER (6
ON PAGE 29 AND GENERAL NOTE "L" ON PAGE 2 AND THE STRAP REQD). POSITION STRAPS AT CENTER OF PALLETS. SEAL
THREADING DETAIL ON PAGE 55. WITH ONE SEAL MARKED © . SEE GENERAL NOTE *M" ON
PAGE 2.
(KEY NUMBERS CONTINUED ON PAGE 29)
<® LOAD RETAINING STRAP, 2" X .044" OR .050' BY LENGTH-
TO-SUIT STEEL STRAPPING (1 REQD). INSTALL IN TWO
PIECES WITH ONE END OF EACH PIECE ENCIRCLING THE STEEL
120MM COMPLETE ROUND CONFIGURED LOAD FRAME ON EACH SIDE OF THE A-FRAME, APPROXIMATELY 7"
ABOVE THE FLOOR. BRING LOOSE ENDS AROUND THE BOTTOM
DODIC ITEM ITEM LOAD TOTAL STRAPPING BOARD ON CENTER GATE ASSEMBLY P. SEAL WITH
QUANTITY QUANTITY WEIGHT TWO SEALS MARKED © . SECURE IN PLACE BY DRIVING lOd
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
D563 PROJ, 155MM, M4B3A1 DPICM STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF
14.62 L X 29.12 W X 39.3B H 288 36 PALLETS 31,464 LBS AVAILABLE. SEE GENERAL NOTE "L" ON PAGE 2.
(CONTINUED AT LEFT)
155MM SEPARATE LOADING PROJECTILES
PAGE 28
PROJECT DA 15-33
SPECIAL NOTES; (KEY NUMBERS CONTINUED)
1. A TYPICAL LOAD OF 36 PALLETS OF 155MM SEPARATE LOADING (B)
W
LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-
PROJECTILES IS SHOWN LOADED ON THE 16-1/2-TON M1077 SUIT STEEL STRAPPING (2 REQD). INSTALL EACH STRAP IN
FLATRACK HAVING CARGO DECK DIMENSIONS OF T -6-1/2" WIDE BY TWO PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
19'-0* LONG AND A MAXIMUM LOAD WEIGHT OF 33,000 POUNDS. FLATRACK TIEDOWN ANCHOR AT LOCATIONS SHOWN, INSTALL
THE SHORTEST STRAPS FIRST THEN THE LONGER STRAPS OVER
2. THE 155MM SLP (D563) EIGHT PROJECTILE PALLET HAVING TOP OF SHORT STRAPS AND TO DIFFERENT TIEDOWN ANCHORS.
DIMENSIONS OF 29-1/8' WIDE BY 14-5/8" LONG BY 39-3/8' HIGH BRING LOOSE END AROUND THE BOTTOM STRAPPING BOARD ON
AND WEIGHING 874 POUNDS IS SHOWN AS TYPICAL. IF LOADING END GATE ASSEMBLY H AND SEAL WITH TWO SEALS PIECES
SEPARATE LOADING PROJECTILES OF OTHER QUANTITIES, MARKED @ . SECURE IN PLACE BY DRIVING lOd NAILS INTO
DIMENSIONS, AND WEIGHT, FOLLOW THESE SAME PROCEDURES AS THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
CLOSELY AS POSSIBLE. BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
SEE GENERAL NOTE "L" ON PAGE 2 AND SPECIAL NOTE 8 ON
3. PRIOR TO LOADING THE SLP PALLETS, ASSURE THAT ALL STEEL THIS PAGE.
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED. (16) LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-TO-
SUIT STEEL STRAPPING (2 REQD). INSTALL EACH STRAP IN
4. DUE TO WEIGHT, HIGH CENTER OF GRAVITY, AND SMALL SKID AREA TWO PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
CONTACTING THE STEEL FLOOR, LOADS OF SEPARATE LOADING FLATRACK TIEDOWN ANCHOR AT LOCATIONS SHOWN. INSTALL
PROJECTILES MUST BE DIVIDED INTO SECTIONS WHICH MUST NOT THE SHORTEST STRAPS FIRST THEN THE LONGER STRAPS OVER
EXCEED 11,000 POUNDS. EACH SECTION MUST BE SECURED WITH A TOP OF SHORT STRAPS AND TO DIFFERENT TIEDOWN ANCHORS.
DATE AND STEEL STRAPPING AS SHOWN IN THE LOAD ON PAGE 28. BRING LOOSE ENDS AT AN ANGLE UP AND AROUND THE TOP
NOTE THAT THE 36 PALLETS SHOWN IN THE LOAD ON PAGE 28 HAVE STRAPPING BOARD ON END GATE ASSEMBLY H. POSITION
A TOTAL WEIGHT OF 31,464 POUNDS. THEREFORE, THE LOAD WAS STRAPS ON THE BEVELED SURFACE AND SEAL WITH TWO SEALS
DIVIDED INTO THREE SECTIONS WEIGHING 10,488 POUNDS EACH. MARKED © , SECURE IN PLACE BY DRIVING lOd NAILS INTO
THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
5. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT THE FORWARD BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
END OF THE FLATRACK. ALL PALLET UNITS MUST BE POSITIONED SEE GENERAL NOTE "L" ON PAGE 2 AND SPECIAL NOTE 8 ON
TIGHTLY AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY TO THIS PAGE.
REDUCE LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER 0) HOLD-DOWN STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT
HOLD-DOWN STEEL STRAPPING IS IN POSITION. STEEL STRAPPING (8 REQD). INSTALL EACH STRAP IN TWO
6. FOR EASE OF LOADING AND SECUREMENT OF THE LOAD, EACH ROW PIECES WITH ONE END OF EACH PIECE ATTACHED TO A STAKE
OF SEPARATE LOADING PROJECTILES POSITIONED ACROSS THE POCKET OR TIEDOWN ANCHOR ON SIDE OF FLATRACK. BRING
WIDTH OF THE FLATRACK MUST CONTAIN THE SAME QUANTITY. USE LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND SEAL WITH
AN "OMITTED SLP PALLETIZED UNIT ASSEMBLY" FOR EACH OMITTED TWO SEALS PIECES MARKED © . SECURE IN PLACE BY
UNIT AS NECESSARY TO MAINTAIN ROWS. SEE THE "OMITTED SLP DRIVING lDd NAILS INTO THE STRAPPING BOARD ON EACH SIDE
PALLETIZED UNIT ASSEMBLY" DETAIL ON PAGE 58. OF THE STRAP AND BENDING OVER STRAP. STAPLES MAY BE
USED IF AVAILABLE. SEE GENERAL NOTE "L" ON PAGE 2 AND
7 STRAPS MARKED © MUST BE PRE-POSITIONED ON THE FLOOR OF THE HOLD-DOWN STRAP THREADING DETAILS ON PAGES 56 AND 57.
FLATRACK AND AROUND CENTER GATE ASSEMBLY 0 PRIOR TO
INSTALLING STRAPS MARKED © AND @ , AND THE LAST TWO 08) EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING (2 REOD).
ROWS OF SEPARATE LOADING PROJECTILE PALLETS. POSITION POSITION UNDER STRAP MARKED © AT SHARP CORNER OF
STRAPS MARKED © TO CENTER ON THE THIRD PALLET FROM EACH A-FRAME. IF EDGE PROTECTORS ARE NOT AVAILABLE USE A
SIDE OF THE FLATRACK. STRAPS MARKED <g) ARE REQUIRED TO SHORT PIECE OF 2" STEEL STRAPPING.
HELP RETAIN THE CENTER ROWS OF PALLETS DURING AFT END (13) PAD, 2" X .044" OR .050" X 24" LENGTH OF STEEL
IMPACT. STRAPPING (12 REQD). POSITION THROUGH STAKE POCKET
8, TWO LOAD RETAINING STRAPS MARKED © AND TWO LOAD UNDER STRAPS MARKED © . SECURE WITH ONE SEAL MARKED
RETAINING STRAPS MARKED (SB ARE REQUIRED AT THE AFT END © . SEE THE HOLD-DOWN STRAP THREADING DETAIL ON
OF THE LOAD DUE TO THE MAXIMUM LOAD WEIGHT AND SMALL SKID PAGE 57.
AREA OF THE 155MM SLP PALLETS. (SO) SEAL FOR 1-1/4" STEEL STRAPPING (20 REQD). ONE SEAL
9. FOR THE SAME ITEM ON THE Ml FLATRACK SEE PAGES 16 AND 17. ^ FOR EACH STRAP MARKED ®,©, © . DOUBLE CRIMP EACH
SEAL. SEE GENERAL NOTE "M" ON PAGE 2.
(21) SEAL FDR 2" STEEL STRAPPING (76 REQD). SIX SEALS FOR
EACH STRAP THREADED THRU STAKE POCKETS AND FOUR SEALS
FOR EACH STRAP ATTACHED TO TIEDOWN ANCHORS. DOUBLE
CRIMP EACH SEAL, SEE GENERAL NOTE "L" ON PAGE 2.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1" X 6' 5 3
2" X 2' B 3
2" X 4" 169 113
2" X 6" 322 322
NAILS NO. REQD POUNDS
LOAD AS SHOWN
6d (2" ) 11 1/4
lOd (3") 511 8 QUANTITY WEIGHT (APPROX)
ITEM
STEEL STRAPPING, 1-1/4" - - 344' REQD 50 LBS
STEEL STRAPPING. 2" 460' REOD 154 LBS 155 MM SLP PLTS - - 36 31,464 LBS
SEAL FOR 1-1/4" STRAPPING - - 20 REQD 17 LBS DUNNAGE 1,108 LBS
SEAL FOR 2" STRAPPING 76 REQD 12 LBS
EDGE PROTECTOR FOR 2" STRAPPING-2 REOD NIL TOTAL WEIGHT 32,572 LBS

155MM SEPARATE LOADING PROJECTILES I PAGE 29|


PROJECT DA 15-93
INDICATES 7 155MM
D541 PALLETS

AFT END.

ISOMETRIC VIEW
KEY NUMBERS
® END GATE ASSEMBLY J (I REQD). POSITION AT THE FORWARD
END OF THE LOAD. SEE THE DETAIL ON PAGE 53.
(KEY NUMBERS CONTINUED) ® END GATE ASSEMBLY K (I REQD). POSITION AT AFT END OF
LOAD. SEE THE DETAIL ON PAGE 53.
® HOLD-DOWN STRAP, 2* X .044' OR .050' BY LENGTH-TO-SUIT
STEEL STRAPPING (10 REQD). INSTALL EACH STRAP IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A STAKE ® STRAPPING BOARD ASSEMBLY F <B REQD). POSITION AT THE
LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.
POCKET OR TIEDOWN ANCHOR ON SIDE OF FLATRACK, BRING
LOOSE ENDS UP OVER TOP OF STRAPPING BOARD AND SEAL WITH
TWO SEALS MARKED O . SECURE IN PLACE BY DRIVING lOd ® STRAPPING BOARD ASSEMBLY A (2 REOD). POSITION AT THE
LOCATIONS SHOWN AND NAIL TO THE HOLD-DOWN PIECES
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE STRAP MARKED © W/2-10d NAILS EACH END. SEE THE DETAIL ON
AND BENDING OVER STRAP. STAPLES MAY BE USED IF PAGE 44.
AVAILABLE. SEE GENERAL NOTE "L* ON PAGE 2 AND THE
HOLD-DOWN STRAP THREADING DETAIL ON PAGES 56 AND 57. HOLD-DOWN ASSEMBLY A (2 REQD). POSITION ON TOP OF THE
PALLETS AS SHOWN. SEE THE DETAIL ON PAGE 46.
(D EDGE PROTECTOR, STEEL, FOR 2* STEEL STRAPPING (2 REQD).
POSITION UNDER STRAP MARKED © AT SHARP CORNER OF
A-FRAME. IF EDGE PROTECTORS ARE NOT AVAILABLE USE A ® LOAD RETAINING STRAP, 2' X .044* OR .050* BY LENGTH-
TO-SUIT STEEL STRAPPING (1 REOD). INSTALL IN TWO
SHORT PIECE OF 2' STEEL STRAPPING. PIECES WITH ONE END OF EACH PIECE ENCIRCLING THE STEEL
FRAME ON EACH SIDE OF THE A-FRAME, APPROXIMATELY 7"
PAD, 2" X .044" OR .050" BY 24' LENGTH OF STEEL ABOVE THE FLOOR. BRING LOOSE ENDS AROUND THE BOTTOM
STRAPPING (2 REQD). POSITION THROUGH STAKE POCKET UNDER STRAPPING BOARD ON END GATE ASSEMBLY K AND SEAL WITH
STRAP MARKED ©. SECURE WITH ONE SEAL MARKED <Q> ■ SEE TWO SEALS MARKED O • SECURE IN PLACE BY DRIVING lOd
THE HOLD-DOWN STRAP THREADING DETAIL ON PAGE 57. NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF
ID SEAL FOR 2° STEEL STRAPPING (50 REOD). SIX SEALS FOR AVAILABLE. SEE GENERAL NOTE *L" ON PAGE 2.
THE STRAP THREADED THRU THE STAKE POCKETS AND FOUR SEALS
FOR EACH STRAP ATTACHED TO TIEDOWN ANCHORS. DOUBLE CRIMP
EACH SEAL. SEE GENERAL NOTE "L* ON PAGE 2. ® LOAD RETAINING STRAP, 2* X .044* OR .050* BY LENGTH-
TO-SUIT STEEL STRAPPING (1 REQD). INSTALL IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN. BRING
LOOSE ENDS AT AN ANGLE UP AND AROUND THE TOP STRAPPING
BOARD ON END GATE ASSEMBLY K. POSITION STRAP ON THE
BEVELED SURFACE AND SEAL WITH TWO SEALS MARKED 0 .
SECURE IN PLACE BY DRIVING tOd NAILS INTO THE
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING
OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE
TYPICAL AMMUNITION ITEMS GENERAL NOTE *L* ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 56.
DODIC ITEM ITEM LOAD TOTAL
QUANTITY QUANTITY WEIGHT (KEY NUMBERS CONTINUED AT LEFT)
D541 PROP CHARGE 155MM M4
55.00 L X 40.00 W X 44.88 H 350 7 PALLETS 12,362 LBS

155MM PROPELLING CHARGE CONTAINERS


PAGE 30|
PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL LOAD OF 7 PALLETS OF 155MM PROPELLING CHARGE
CONTAINERS IS SHOWN LOADED ON THE 16-1/2-TON M1077
FLATRACK HAVING CARGO DECK DIMENSIONS OF 7'-6-1/2' WIDE BY
19'-0" LONG AND A MAXIMUM LOAD WEIGHT OF 33,000 POUNDS.
2. THE 155MM PROPELLING CHARGE (0541 ) PACKED IN THE M13
SERIES CONTAINER, 50 CONTAINERS PER PALLET HAVING
DIMENSIONS OF 40" LONG BY 55" WIDE BY 44-7/8" HIGH AND
WEIGHING 1,766 POUNDS, IS SHOWN AS TYPICAL. IF LOADING
PALLETIZED UNITS OF OTHER ITEMS, QUANTITIES, DIMENSIONS,
AND WEIGHTS, FOLLOW THESE SAME PROCEDURES AS CLOSELY AS
POSSIBLE.
3. PRIOR TO LOADING THE 155MM PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. LOADS OF METAL AND/OR WOOD PALLETIZED UNITS, OTHER THAN
SEPARATE LOADING PROJECTILES, HAVING A TOTAL WEIGHT OF
16,500 POUNDS OR MORE MUST BE DIVIDED INTO TWO SECTIONS,
EACH SECTION MUST BE SECURED WITH A GATE AND STEEL
STRAPPING AS SHOWN IN THE LOAD ON PAGE 2B. NOTE THAT THE
7 PALLETS SHOWN IN THE LOAD ON PAGE 30 HAVE A TOTAL WEIGHT
OF 12,362 POUNDS, THEREFORE, THE LOAD WAS NOT DIVIDED. IF
LOADING PALLETIZED UNITS OF OTHER ITEMS, SIZES, AND
WEIGHTS, FOLLOW THESE SAME PROCEDURES. IF LOADING
SEPARATE LOADING PROJECTILES FOLLOW THE PROCEDURES SHOWN
ON PAGE 2B.
5. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT THE FORWARD
END OF THE FLATRACK. ALL PALLET UNITS MUST BE POSITIONED
TIGHTLY AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY TO
REDUCE LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER
HOLD-DOWN STEEL STRAPPING IS IN POSITION.
6. FOR EASE OF LOADING AND SECUREMENT OF THE LOAD, AN EVEN
NUMBER OF PALLETIZEO UNITS SHOULD BE LOADED ON EACH
FLATRACK. HOWEVER, DUE TO THE SIZE OF THE PALLETIZED
UNIT SHOWN IN THE LOAD ON PAGE 30, IT WAS NECESSARY TO
LOAD AN ODD NUMBER OF PALLETIZED UNITS WITH ONE PALLETIZED
UNIT POSITIONED WITH THE 40" DIMENSION PARALLEL TO THE
SIDE OF THE FLATRACK, IN ORDER TO ACHIEVE A MAXIMUM LOAD.
7. FOR THE SAME ITEM LOADED ON THE Ml FLATRACK SEE PAGES
18 AND 19.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
2" X 4" 97 65
2" X 6" 179 179
NAILS NO. REQD POUNDS
lOd (3") 370 6 LOAD AS SHOWN
STEEL STRAPPING. 2" 308' REQD 103 LBS ITEM QUANTITY WEIGHT (APPROX)
SEAL FOR 2" STRAPPING 50 REQD 11 LBS
EDGE PROTECTOR FOR 2" STRAPPING - 2 REQD NIL 155MM PROP CHARGE
PALLET 7 - 12,362 LBS
DUNNAGE 608 LBS
TOTAL WEIGHT 12,970 LBS

155MM PROPELLING CHARGE CONTAINERS


\ PAGE 31
PROJECT DA 15-33
INDICATES 8 D680
SLP PALLETS.

INDICATES 4 D676
PROP CHARGE
PALLETS

INDICATES
TIEDOWN ANCHOR.

AR END

NUMBERS
ISOMETRIC VIEW © END GATE ASSEMBLY L (1 REQD). POSITION AT THE
FORWARD END OF THE LOAD. SEE THE DETAIL ON PAGE 54,

© CENTER GATE ASSEMBLY R (1 REQD). POSITION BETWEEN


THE SEPARATE LOADING PROJECTILE PALLETS AND THE
PROPELLING CHARGE PALLETS. SEE THE DETAIL ON
PAGE 44.
(KEY NUMBERS CONTINUED)
© END GATE ASSEMBLY M (1 REQD). POSITION AT AFT END
OF LOAD. SEE THE DETAIL ON PAGE 54.
SECURE IN PLACE BY DRIVING lOd NAILS INTO THE
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING
OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE © HOLD-DOWN ASSEMBLY B (2 REQD). POSITION ON TOP OF
THE SEPARATE LOADING PROJECTILE PALLETS AS SHOWN.
GENERAL NOTE *L* ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 56. SEE THE DETAIL ON PAGE 46.

© LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH- © HOLD-DOWN, 2" X 4" X 56" (1 REQD). POSITION ON
CENTER JOINT BETWEEN SEPARATE LOADING PROJECTILE
TO-SUIT STEEL STRAPPING (1 REOD). INSTALL STRAP IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A PALLETS.
FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN. BRING
LOOSE ENDS AROUND THE BOTTOM STRAPPING BOARD ON END © STRAPPING BOARD ASSEMBLY A (3 REQD). POSITION ON
TOP OF THE SEPARATE LOADING PROJECTILE PALLETS AT
GATE ASSEMBLY M AND SEAL WITH TWO SEALS MARKED dB .
SECURE IN PLACE BY DRIVING lOd NAILS INTO THE LOCATIONS SHOWN. NAIL TO THE HOLD-DOWN PIECE MARKED
STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING © W/2-10d NAILS EACH JOINT. SEE THE DETAIL ON
OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE PAGE 44.
GENERAL NOTE "L" ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 56. © STRAPPING BOARD ASSEMBLY E (6 REQD). POSITION ON
TOP OF THE PROPELLING CHARGE PALLETS AT LOCATIONS
SHOWN. SEE THE DETAIL ON PAGE 45.
(KEY NUMBERS CONTINUED ON PAGE 33)
© LOAD RETAINING STRAP, 2" X .044" OR ,050" BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REQD). INSTALL IN
TWO PIECES WITH ONE END OF EACH PIECE ENCIRCLING THE
STEEL FRAME ON EACH SIDE OF THE A-FRAME APPROXI-
MATELY 7" ABOVE THE FLOOR. BRING LOOSE ENDS AROUND
THE BOTTOM STRAPPING BOARD ON CENTER GATE ASSEMBLY R
TYPICAL AMMUNITION ITEMS AND SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE
BY DRIVING lOd NAILS INTO THE STRAPPING BOARD ON
DODIC ITEM ITEM LOAD TOTAL EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
QUANTITY OUANTITY WEIGHT STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL NOTE
"L" ON PAGE 2.
0680 PROJ, 8-INCH
19.25 L X 28.00 W X 40.38 H 48 8 PALLETS 10,024 LBS © LOAD RETAINING STRAP, 2" X .044" OR .050" BY
LENGTH-TO-SUIT STEEL STRAPPING (1 REOD). INSTALL IN
D676 PROP CHARGE, 8-INCH TWO PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
58.50 L X 40.75 W X 46.25 H 128 4 PALLETS 7,512 LBS FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN. BRING
LOOSE ENDS AT AN ANGLE UP AND AROUND THE TOP
STRAPPING BOARD ON CENTER GATE ASSEMBLY R. POSITION
STRAP ON THE BEVELED SURFACE AND SEAL WITH TWO SEALS
MARKED © .
(CONTINUED AT LEFT)

PAGE 32| B-INCH SEPARATE LOADING PROJECTILE AND B-INCH PROPELLING CHARGE

PROJECT DA 15-93
(KEY NUMBERS CONTINUED FROM PAGE 32)
SPECIAL NOTES:
(fl) LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-
1. A TYPICAL LOAD OF 8 PALLETS OF 8-INCH SLP AND 4 PALLETS TO-SUIT STEEL STRAPPING (1 REDO). INSTALL STRAP IN TWO
OF 8-INCH PROP CHARGE ARE SHOWN LOADED ON THE 16-1/2-TON PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
A-FRAME FLATRACK HAVING CARGO DEOC DIMENSIONS OF 7' -6-1/2* FLATRACK TIEDOWN ANCHOR AT LOCATION SHOWN. BRING
WIDE BY 19'-0" LONG AND A MAXIMUM LOAD WEIGHT OF 33,000 LOOSE ENDS AT AN ANGLE UP AND AROUND THE TOP STRAPPING
POUNDS. BOARD ON END GATE ASSEMBLY M, POSITION STRAP ON THE
BEVELED SURFACE AND SEAL WITH TWO SEALS MARKED © .
2. THE ITEMS SHOWN IN THE CHART ON PAGE 32 ARE SHOWN AS SECURE IN PLACE BY DRIVING lOd NAILS INTO THE
TYPICAL. IF LOADING PALLETS OF OTHER ITEMS, QUANTITIES, STRAPPING BOARD ON EACH SIDE OF THE STRAP AND BENDING
DIMENSIONS, AND WEIGHTS, FOLLOW THESE SAME PROCEDURES AS OVER STRAP. STAPLES MAY BE USED IF AVAILABLE. SEE
CLOSELY AS POSSIBLE. GENERAL NOTE "L" ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGE 56.
3. PRIOR TO LOADING THE PALLETS, ASSURE THAT ALL STEEL
STRAPPING ON EACH PALLET IS IN POSITION AND IS TIGHT. (12) HOLD-DOWN STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED. STEEL STRAPPING <3 REQD). INSTALL EACH STRAP IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A STAKE
4. POSITION THE LOAD TIGHT AGAINST THE A-FRAME AT THE FORWARD POCKET ON SIDE OF FLATRACK. BRING LOOSE ENDS UP OVER
END OF THE FLATRACK. ALL PALLET UNITS MUST BE POSITIONED TOP OF STRAPPING BOARD MARKED © AND SEAL WITH TWO
TIGHTLY AGAINST EACH OTHER LATERALLY AND LONGITUDINALLY TO SEALS MARKED © . SECURE IN PLACE BY DRIVING lOd
REDUCE LOAD MOVEMENT AND ASSURE A TIGHT LOAD AFTER NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
HOLD-DOWN STRAPPING IS IN POSITION. STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF
AVAILABLE. SEE GENERAL NOTE *L* ON PAGE 2 AND THE
5. FOR EASE OF LOADING AND SECUREMENT OF THE LOAD EACH ROW OF HOLD-DOWN STRAP THREADING DETAIL ON PAGES 56 AND 57.
SEPARATE LOADING PROJECTILES POSITIONED ACROSS THE WIDTH
OF THE FLATRACK MUST CONTAIN THE SAME QUANTITY, USE AN (13) HOLD-DOWN STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT
•OMITTED SLP PALLETIZED UNIT ASSEMBLY« FOR EACH OMITTED STEEL STRAPPING (6 REQD). INSTALL STRAP IN TWO PIECES
SLP PALLETIZED UNIT AS NECESSARY TO MAINTAIN EVEN ROWS. WITH ONE END OF EACH PIECE ATTACHED TO A STAKE POCKET
SEE THE "OMITTED SLP PALLET UNIT ASSEMBLY" DETAIL ON PAGE OR TIEDOWN ANCHOR ON SIDE OF FLATRACK. BRING LOOSE
5B. ENDS UP OVER TOP OF STRAPPING BOARD MARKED © AND
SEAL WITH TWO SEALS MARKED © . SECURE IN PLACE BY
DRIVING lOd NAILS INTO THE STRAPPING BOARD ON EACH
SIDE OF THE STRAP AND BENDING OVER STRAP. STAPLES MAY
BE USED IF AVAILABLE. SEE GENERAL NOTE "L" ON PAGE 2
AND THE HOLD-DOWN STRAP THREADING DETAIL ON PAGES 56
AND 57.
<l4) EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING (2
REQD). POSITION UNDER STRAP MARKED ® AT SHARP
CORNER OF A-FRAME. IF EDGE PROTECTORS ARE NOT
AVAILABLE USE A SHORT PIECE OF 2" STEEL STRAPPING.
(15) PAD, 2" X .044" OR .050" BY 24" LENGTH OF STEEL
STRAPPING (6 REQD). POSITION THROUGH STAKE POCKET
UNDER STRAP MARKED © AND Q IF APPLICABLE.
SECURE WITH ONE SEAL MARKED © . SEE THE HOLD-DOWN
STRAP THREADING DETAIL ON PAGE 56.
(16) SEAL FOR 2" STEEL STRAPPING (58 REQD). FOUR SEALS FOR
^ EACH STRAP MARKED (§), (g), © , <Q AND © , AND SIX
SEALS FOR EACH STRAP MARKED © . DOUBLE CRIMP EACH
SEAL. SEE GENERAL NOTE "L" ON PAGE 2.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1* X 6" 5 3
2" X 2" 8 3
2" X 4" 106 71
2" X 6" 277 277
NAILS NO. REOD POUNDS
6d (2") 11 1/4
lOd (3") 463 7-1/4 LOAD AS SHOWN
STEEL STRAPPING. 2" 372' REQD 124 LBS ITEM QUANTITY WEIGHT (APPROX)
SEAL FOR 2" STRAPPING 58 REQD 12 LBS
EDGE PROTECTOR FOR 2" STRAPPING - 2 REQD NIL B-INCH SLP PALLET 8 10,024 LBS
B-INCH PC PALLET 4 7,512 LBS
DUNNAGE 852 LBS
TOTAL WEIGHT 18,388 LBS

8-INCH SEPARATE LOADING PROJECTILE AND B-INCH PROPELLING CHARGE 1 PAGE 33|
PROJECT DA 15-93
INDICATES 4 M58A3
LINEAR DEMO CHARGE
CONTAINERS

INDICATES
TIEDOWN
ANCHOR.

KEY NUMBERS
AFT END (T) END GATE ASSEMBLY N (.1 REOD). POSITION AT THE FORWARD
END OF THE LOAD, SEE THE DETAIL ON PAGE 55.
(?) END GATE ASSEMBLY 0 (1 REQD). POSITION AT AFT END OF
ISOMETRIC VIEW LOAD. SEE THE DETAIL ON PAGE 55.

(D STRAPPING BOARD ASSEMBLY C (8 REQD). POSITION AT


LOCATIONS SHOWN. SEE THE DETAIL ON PAGE 45.

© LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-


TO-SUIT STEEL STRAPPING (1 REQD). INSTALL IN TWO
PIECES WITH ONE END OF EACH PIECE ENCIRCLING THE STEEL
FRAME ON EACH SIDE OF THE A-FRAME, APPROXIMATELY 7*
ABOVE THE FLOOR. BRING LOOSE ENDS AROUND THE BOTTOM
STRAPPING BOARD ON END GATE ASSEMBLY 0 AND SEAL WITH
TWO SEALS MARKED ®. SECURE IN PLACE BY DRIVING lOd
NAILS INTO THE STRAPPING BOARD ON EACH SIDE OF THE
STRAP AND BENDING OVER STRAP. STAPLES MAY BE USED IF
AVAILABLE. SEE GENERAL NOTE "L" ON PAGE 2.
LOAD RETAINING STRAP, 2" X .044" OR .050" BY LENGTH-
TO-SUIT STEEL STRAPPING (1 REQD). INSTALL IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A FLAT-
RACK TIEDOWN ANCHOR AT LOCATION SHOWN. BRING LOOSE
ENDS AT AN ANGLE UP AND AROUND THE TOP STRAPPING BOARD
ON END GATE ASSEMBLY 0, POSITION STRAP ON THE BEVELED
SURFACE AND SEAL WITH TWO SEALS MARKED (j). SECURE IN
PLACE BY DRIVING lOd NAILS INTO THE STRAPPING BOARD ON
EACH SIDE OF THE STRAP AND BENDING OVER STRAP.
STAPLES MAY BE USED IF AVAILABLE. SEE GENERAL NOTE
•L" ON PAGE 2 AND THE HOLD-DOWN STRAP THREADING
DETAIL ON PAGE 56,

© HOLD-DOWN STRAP, 2" X .044" OR .050" BY LENGTH-TO-SUIT


STEEL STRAPPING (B REOD). INSTALL EACH STRAP IN TWO
PIECES WITH ONE END OF EACH PIECE ATTACHED TO A
TIEDOWN ANCHOR ON SIDE OF FLATRADC. BRING LOOSE ENDS
'TYPICAL AMMUNITION ITEMS UP OVER TOP OF STRAPPING BOARD AND SEAL WITH TWO SEALS
MARKED 8 . SECURE IN ©LACE BY DRIVING lOd NAILS INTO
THE STRAPPING BOARD ON EACH SIDE OF THE STRAP AND
DODIC ITEM ITEM LOAD TOTAL BENDING OVER STRAP. STAPLES MAY BE USED IF AVAILABLE.
QUANTITY QUANTITY WEIGHT SEE GENERAL NOTE "L" ON PAGE 2 AND THE HOLD-DOWN STRAP
THREADING DETAIL ON PAGES 56 AND 57.
M913 CHARGE, DEMO M58A3
4
B3.25 L X 53.75 W X 24.75 H 4 CNTRS 11,600 LBS
© EDGE PROTECTOR, STEEL, FOR 2" STEEL STRAPPING (2
REQD). POSITION UNDER STRAP MARKED © AT SHARP
CORNER OF A-FRAME. IF EDGE PROTECTORS ARE NOT
AVAILABLE USE A SHORT PIECE OF 2" STEEL STRAPPING.

® SEAL FOR 2" STEEL STRAPPING (40 REQD). FOUR SEALS FOR
EACH STRAP MARKED ©,© AND © . DOUBLE CRIMP EACH
SEAL. SEE GENERAL NOTE "L" ON PAGE 2.

M58A3 LINEAR DEMOLITION CHARGE (MICLIC)


PAGE 34|
PROJECT DA 15-93
SPECIAL NOTES:
1. A TYPICAL LOAD OF FOUR M5BA3 DEMOLITION CHARGES IS SHOWN
LOADED ON THE 16-1/2 TON M1077 FLATRACK HAVING CARGO
DECK DIMENSIONS OF 7'-6-1/2" WIDE BY 19-0" LONG AND A
MAXIMUM LOAD WEIGHT OF 33,000 POUNDS.
2. THE M5BA3 DEMOLITION CHARGE, IN METAL CONTAINERS HAVING
DIMENSIONS OF 53-3/4" WIDE BY 6'-11-1/4" LONG BY 24-3/4"
HIGH AND WEIGHING 2900 POUNDS, IS SHOWN AS TYPICAL. IF
LOADING SIMILAR TYPE CONTAINERS OF OTHER ITEMS,
DIMENSIONS, AND WEIGHTS, FOLLOW THESE SAME PROCEDURES AS
CLOSELY AS POSSIBLE.
3. PRIOR TO LOADING THE CONTAINERS, ASSURE THAT ALL STEEL
STRAPPING ON EACH CONTAINER IS IN POSITION AND IS TIGHT.
MISSING AND/OR LOOSE STEEL STRAPPING SHOULD BE REPLACED.
4. WHEN LOADING THE FLATRACK, POSITION THE LOAD TIGHT AGAINST
THE A-FRAME AT THE FORWARD END OF THE FLATRACK. ALL
CONTAINERS MUST MUST BE POSITIONED TIGHTLY AGAINST EACH
OTHER LONGITUDINALLY TO REDUCE LOAD MOVEMENT AND ASSURE A
TIGHT LOAD AFTER HOLD-DOWN STEEL STRAPPING IS IN POSITION.

BILL OF MATERIAL
LUMBER LINEAR FEET BOARD FEET
1" X 6" 5 3
2" X 4" 78 52
2" X 6" 106 106
NAILS NO. REQD POUNDS
6d (2") 11 NIL
lOd (3") 189 3
LOAD AS SHOWN
STEEL STRAPPING. 2" 311'REQD 104 LBS
SEAL FOR 2" STRAPPING 40 REQD B LBS ITEM QUANTITY WEIGHT (APPROX)
EDGE PROTECTOR FOR 2" STRAPPING - 2 REOD NIL
M58A3 LINEAR DEMOLITION
CHARGE 4 11,600 LBS
DUNNAGE 437 LBS
TOTAL WEIGHT 12,037 LBS

M58A3 LINEAR DEMOLITION CHARGE (MICLIC)


I PAGE 35
PROJECT DA 15-93
STRUT LEDGER, 2" X 4" X POSITION THIS SIDE
6'-9' (1 REQD). NAIL TO THE AGAINST LOAD.
VERTICAL PIECES W/3-10d NAILS
AT EACH JOINT
LOAD BEARING PIECE, 2" X 6* X
X 6'-9" (DOUBLED) (2 REQD).
NAIL FIRST PIECE TO VERTICAL
PIECES W/3-10d NAILS EACH
JOINT. NAIL SECOND PIECE TO
FIRST PIECE W/l-10d NAIL EVERY 8"

VERTICAL PIECE, 2" X 6"


X 46' (DOUBLED) (4 REQD)
LAMINATE W/6-10d NAILS

STRUT LEDGER, 2* X 2' X


6'-2-1/2" <1 REQD). NAIL
TO THE VERTICAL PIECES
W/2-10d NAILS EACH JOINT
GATE HOLD-DOWN, 2" X 2" X
6'-9" (1 REQD), NAIL TO
THE LOAD BEARING PIECES
W/7-10d NAILS.
CENTER GATE ASSEMBLY A
USED IN THE LOAD ON PAGE 4.
ASSURE THAT EACH VERTICAL PIECE IS IN
LONGITUDINAL ALLIGNMENT WITH THE LOAD
BEARING PIECES ON CENTER GATE ASSEMBLY B.

STRUT LEDGER, 2' X 4" X


B'-9* (1 REOD). NAIL TO
LOAD BEARING PIECES, 2" X THE LOAD BEARING PIECES
X4B' (DOUBLED) (4 REOD). W/3-10d NAILS EACH JOINT.
LAMINATE W/6-10d NAILS.

STRUT LEDGER, 2" X 2" X


POSITION THIS SIDE 6'-2-1/2" (1 REQD). NAIL
AGAINST LOAD, TO THE LOAD BEARING PIECES
W/2-J0d NAILS EACH JOINT.

GATE HOLD-DOWN, 2" X 4" X


6'-9" (1 REOD). NAIL TO
THE LOAD BEARING PIECES
W/3-10d NAILS AT EACH JOINT

CENTER GATE ASSEMBLY B


USED IN THE LOAD ON PAGE 4.
ASSURE THAT EACH LOAD BEARING PIECE IS
CENTERED ON THE THREE 3" X 4" INTERMEDIATE
DUNNAGE PIECES BETWEEN PROP CHARGE CONTAINERS.

PAGE 36| DETAILS


PROJECT DA 15-93
VERTICAL PIECE
2" X 6" X 45"
<6 REQO>

HOLD-DOWN, 2" X 2" X


6'-8" (1 REQD). NAIL
TO THE VERTICAL PIECES
W/2-10d NAILS EACH JOINT,

LOAD BEARING PIECE, 2" X 6"


X 7'-2* (3 REQD). NAIL TO
THE VERTICAL PIECES W/3-10d
NAILS EACH JOINT.

END VIEW
POSITION THIS SIDE
AGAINST THE PROP
CHARGE PALLETS.
CENTER GATE ASSEMBLY C
USED IN THE LOAD ON PAGE 6.
1' THICK MATERIAL MAY BE USED IF CENTER OF LOAD
SPACE IS 3* OR LESS. ALSO, ADDITIONAL MATERIAL
MAY BE LAMINATED TO THE LOAD BEARING PIECES IF
CENTER OF LOAD SPACE IS GREATER THAN 3".

POSITION THIS SIDE


AGAINST THE PROP
CHARGE PALLETS.

LOAD BEARING PIECE, 2" X 6*


X 54* (DOUBLED) (4 REOD),
LAMINATE V/7-10d NAILS.
STRUT LEDGER, 2* X 4" X 7'-5"
(2 REQD). NAIL TO THE LOAD
BEARING PIECES W/3-10d NAILS
EACH JOINT.

CENTER GATE ASSEMBLY D


USED IN THE LOAD ON PAGE 8.

DETAILS | PAGE 37
PROJECT DA 15-93
VERTICAL PIECE,
2" X 4" X 41"
(5 REQD).-

LOAD BEARING PIECE, 2" X 6"


X 7'-4" (6 REQD). NAIL TO
THE VERTICAL PIECES W/3-10d
NAILS EACH JOINT.

GATE HOLD-DOWN, 2" X 2'


CENTER GATE ASSEMBLY E X 6'-8" <1 REQD). NAIL
TO THE LOAD BEARING PIECE
USED IN THE LOAD ON PAGE 10. ADDITIONAL W/5-10d NAILS.
6' WIDE BY THICKNESS-TO-SUIT MATERIAL MAY
BE LAMINATED TO THE LOAD BEARING PIECES
IF REQUIRED TO ASSURE A TIGHT LOAD.

LOAD BEARING PIECE, 2" X 6'


X 43' (DOUBLED) (5 REOD).
LAMINATE FIRST PIECE TO SECOND
PIECE W/6-10d NAILS

POSITION THIS SIDE


AGAINST LOAD.

HOLD-DOWN, 2* X 2' X 70"


(1 REQD). POSITION 1*
UP FROM FLOOR AND NAIL
TO THE LOAD BEARING PIECES
W/2-10d NAILS EACH JOINT

STRUT LEDGER, 2" X 4* X


6'-4" (3 REQD). NAIL TO
THE LOAD BEARING PIECES
CENTER GATE ASSEMBLY F W/3-10d NAILS EACH JOINT.
USED IN THE LOAD ON PAGE 12.

PAGE 38| DETAILS


PROJECT DA 15-93
-POSITION THIS SIDE
AGAINST THE LOAD,

SIDE RETAINER PIECE


2' X 4* X 13-1/2" LOAD BEARING PIECE, 2' X B*
(2 REQD) X 53" (2 REOD). NAIL TO
THE SIDE RETAINER PIECES
W/3-10d NAILS EACH END.;

■VERTICAL PIECE, 2" X B" X 15*


(DOUBLED) (2 REQD). NAIL FIRST
PIECE TO THE LOAD BEARING
PIECES W/3-10d NAILS EACH END,
NAIL SECOND PIECE TO FIRST PIECE
W/5-10d NAILS.

13-1/2*

STRUT LEDGER, 2" X 2" X 45"


(2 REQD), NAIL TO THE
VERTICAL PIECES W/2-10d
NAILS EACH END.

CENTER GATE ASSEMBLY G


USED IN THE LOAD ON PAGE 14.

SOLID FILL, 6' WIDE BY


24-3/4* LONG BY THICKNESS-
TO-SUIT MATERIAL (AS REQD)
TO FILL CENTER SPACE BETWEEN 24-3/4"
DEMO CHARGE CONTAINERS).
NAIL FIRST PIECE TO THE TIE-
PIECES W/3-10d NAILS EACH END.
NAIL SECOND PIECE TO FIRST
PIECE W/B-10d NAILS.

TIE-PIECE, 2" X 6*
BY LOAD WIDTH (2 REQD)

CENTER GATE ASSEMBLY H


USED IN THE LOAD ON PAGE 14.

DETAILS I PAGE 39

PROJECT DA 15-93
LOAD BEARING PIECE, 2" X 6*
X 6'-1-1/8" (DOUBLED) (2 REQD),
VERTICAL PIECE, 2" X 6' NAIL FIRST PIECE TO VERTICAL
X 42" (DOUBLED) (4 REQD) PIECES W/3-10d NAILS EACH JOINT,
LAMINATE W/5-10d NAILS NAIL SECOND PIECE TO FIRST PIECE
W/l-10d NAIL EVERY 8",

-POSITION THIS SIDE


AGAINST THE LOAD,

STRUT LEDGER, 2" X 2" X 69


(1 REQD), NAIL TO THE
VERTICAL PIECES W/2-10d
NAILS EACH JOINT.

STRUT LEDGER, 2" X 4' X GATE HOLD-DOWN, 2" X 2"


69" (1 REQD). NAIL TO X 6'-1-1/8° (1 REOD).
THE VERTICAL PIECES NAIL TO LOAD BEARING
W/3-10d NAILS EACH JOINT, PIECE W/7-10d NAILS.

CENTER GATE ASSEMBLY J


(2 REQD)

LOAD BEARING PIECE, 2' X 6"


X 50" (8 REQD). NAIL TO
TIE PIECES W/3-10d NAILS
EACH JOINT.

CENTER GATE ASSEMBLY TIE PIECE, 2" X 4"


USED IN THE LOAD ON PAGE IB. IF DESIRED, X 6'-8" (2 REOD),
48" WIDE BY 6'-8" LONG BY THICKNESS-TO-
SUIT PLYWOOD SHEETS MAY BE USED IN LIEU
OF THE CENTER GATE SHOWN ABOVE.

PAGE 40| DETAILS


PROJECT DA 15-93
LOAD BEARING PIECE. 2* X 6"
X 7'-3" (DOUBLED) (3 REOD).
NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
NAIL SECOND PIECE TO FIRST PIECE
W/l-10d NAIL EVERY 8".

VERTICAL PIECE, 2" X 6"


X 41" (DOUBLED) (4 REOD)
LAMINATE W/6-10d NAILS

POSITION THIS SIDE


AGAINST THE LOAD STRUT LEDGER, 2' X 2* X
7'-3" <3 REQD), NAIL TO
THE VERTICAL PIECES
CENTER GATE ASSEMBLY L W/3-10d NAILS EACH JOINT.
USED IN THE LOAD ON PAGE 20.

VERTICAL PIECE, 2" X 6" X 48" LOAD BEARING PIECE, 2* X B*


(DOUBLED) (4 REOD). LAMINATE X 6"-5" (DOUBLED) (2 REOD).
THE FIRST PIECE TO THE SECOND NAIL FIRST PIECE TO THE VERTICAL
PIECE W/7-10d NAILS. PIECES W/3-10d NAILS EACH JOINT.
NAIL SECOND PIECE TO THE FIRST
PIECE W/l-10d NAIL EVERY 8".

LOAD BEARING PIECE, 2* X 6«


X 48" (DOUBLED) (4 REOD).
NAIL FIRST PIECE TO STRAPPING
BOARDS W/3-10d NAILS EACH JOINT
NAIL SECOND PIECE TO THE FIRST
PIECE W/7-10d NAILS. SEE NOTE
•#" BELOW

STRAPPING BOARD, 2" X 6'


X B'-5" <2 REOD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL" ON PAGE 48
SUPPORT PIECE, 2' X 6" BY
CUT-TO-FIT BETWEEN TOP AND
BOTTOM STRAPPING BOARDS
CENTER GATE ASSEMBLY M (2 REQD ). NAIL TO VERTICAL
USED IN THE LOAD ON PAGE 22. PIECES AT EACH END OF GATE
POSITION THIS SIDE NOTE •: INSTALL STEEL STRAPPING PIECES MARKED © AND W/5-10d NAILS.
AGAINST THE LOAD. © PRIOR TO NAILING LOAD BEARING PIECES TO STRAPPING
BOARD PIECES. ASSURE THAT EACH LOAD BEARING PIECE
CONTACTS THE THREE 3" X 4" INTERMEDIATE DUNNAGE PIECES
LOCATED BETWEEN PROP CHARGE CONTAINERS.

DETAILS PAGE 41
PROJECT DA 15-93
VERTICAL PIECE, 2" X 6' X 48*
(DOUBLED) (4 REQD). LAMINATE LOAD BEARING PIECE, 2" X 6'
THE FIRST PIECE TO THE SECOND X B'-5' (DOUBLED) (2 REDD).
PIECE W/7-10d NAILS NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
NAIL SECOND PIECE TO THE FIRST
PIECE W/l-10d NAIL EVERY 8*,

SUPPORT PIECE, 2" X 6'


BY CUT-TO-FIT BETWEEN
TOP AND BOTTOM STRAPPING
BOARDS (2 REQD). NAIL
TO VERTICAL PIECES
W/5-10d NAILS

STRAPPING BOARD, 2" X 6'


X 6'-5* (2 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL* ON PAGE 46

CENTER GATE ASSEMBLY N


POSITION THIS SIDE
TOWARD AFT END USED IN THE LOAD ON PAGE 22.
OF THE LOAD.

VERTICAL PIECE, 2* X 6" X 54*


(DOUBLED) (3 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/7-10d NAILS.

FILLER PIECE, 1' X 6* X 32'


(3 REOD). NAIL TO THE
VERTICAL PIECES W/7-6d NAILS

SUPPORT PIECE, 2* X 6* BY
CUT-TO-FIT BETWEEN STRAPPING
BOARD AND BOTTOM HORIZONTAL
PIECE (2 REQD). NAIL TO LOAD BEARING PIECE, 2* X 6'
VERTICAL PIECES W/5-10d NAILS X 7'-6" (DOUBLED) (2 REQD).
NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
-STRAPPING BOARD, 2" X 6* NAIL SECOND PIECE TO THE FIRST
X 7'-B* (1 REQD). NAIL PIECE W/l-10d NAIL EVERY 8*.
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL AS SHOWN IN THE 'TOP
STRAPPING BOARD DETAIL' ON PAGE 48.
-POSITION THIS SIDE
CENTER GATE ASSEMBLY D TOWARD AR END
OF THE LOAD,
USED IN THE LOAD ON PAGE 24.

PAGE 42 DETAILS

PROJECT DA 15-93
VERTICAL PIECE, 2" X 6* X 42"
(DOUBLED) (4 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND HORIZONTAL PIECE, 2' X 6"
PIECE W/5-10d NAILS X 7'-4* (DOUBLED) (2 REOD).
NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
NAIL SECOND PIECE TO THE FIRST
SUPPORT PIECE, 2' X 6' PIECE W/l-10d NAIL EVERY B'.
BY CUT-TO-FIT BETWEEN
TOP AND BOTTOM STRAPPING
BOARDS (2 REQD). NAIL
TO VERTICAL PIECE
W/5-10d NAILS.-

STRAPPING BOARD, 2" X 6*


X 7'-4' (2 REOD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL* ON PAGE 48

POSITION THIS SIDE


TOWARD AFT END CENTER GATE ASSEMBLY P
OF THE LOAD,
USED IN THE LOAD ON PAGE 28.

VERTICAL PIECE, 2" X B* X 42*


(DOUBLED) (4 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND HORIZONTAL PIECE, 2" X 6"
PIECE W/5-10d NAILS X 7'-4* (DOUBLED) (2 REOD).
NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
NAIL SECOND PIECE TO THE FIRST
SUPPORT PIECE, 2" X B* PIECE W/l-10d NAIL EVERY 8".
BY CUT-TO-FIT BETWEEN
TOP AND BOTTOM STRAPPING
BOARDS (2 REQD). NAIL
TO VERTICAL PIECE
W/5-10d NAILS

STRAPPING BOARD, 2" X 6*


X 7'-4* (2 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL* ON PAGE 4B

POSITION THIS SIDE


TOWARD AFT END
OF THE LOAD CENTER GATE ASSEMBLY 0
USED IN THE LOAD ON PAGE 28.

DETAILS PAGE 43
PROJECT DA 15-33
VERTICAL PIECE, 2" X 6* X 43"
(DOUBLED) (6 REOD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-10d NAILS

SUPPORT PIECE, 2" X 6*


BY CUT-TO-FIT BETWEEN
TOP AND BOTTOM STRAPPING
BOARDS <6 REQD>. NAIL
TO VERTICAL PIECE
W/5-10d NAILS.

STRAPPING BOARD, 2* X 6'


X 6'-5" (2 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL* ON PAGE 48.
HORIZONTAL PIECE, 2" X 6"
X 6'-5" (DOUBLED) (2 REOD).
NAIL FIRST PIECE TO THE VERTICAL
PIECES W/3-10d NAILS EACH JOINT.
POSITION THIS SIDE NAIL SECOND PIECE TO THE FIRST
AGAINST THE PROP PIECE W/l-10d NAIL EVERY B",
CHARGE PALLETS. CENTER GATE ASSEMBLY R
USED IN THE LOAD ON PAGE 32.

STRAPPING BOARD, 2' X 4* X PURCHASE BOARD, 2" X 4'


LOAD WIDTH (1 REOD). DO NOT X 24"<1 REQD). NAIL TO
EXTEND PAST THE EDGE OF THE STRAPPING BOARD
HOLD-DOWN ASSEMBLY ON EACH W/4-10d NAILS.
SIDE OF THE LOAD.

STRAPPING BOARD ASSEMBLY A

PAGE 44| DETAILS

PROJECT DA 15-93
STRAPPING BOARD, 2" X 4" X PURCHASE BOARD, 2* X 4"
LOAD WIDTH PLUS 3" (1 REOD). X 32'(1 REQD). NAIL TO
DO NOT EXTEND PAST THE EDGE THE STRAPPING BOARD
OF HOLD-DOWN ASSEMBLY ON EACH W/4-10d NAILS.
SIDE OF THE LOAD

STRAPPING BOARD, 2" X 4


LOAD WIDTH (1 REQD).

STRAPPING BOARD ASSEMBLY C


-PURCHASE BOARD, 2* X 4*
X 32*<1 REQD). NAIL TO
THE STRAPPING BOARD
W/4-10d NAILS.

FILL PIECE, 2* X 4" X 57*


(DOUBLED), NAIL FIRST
PIECE TO STRAPPING BOARD
W/5-10d NAILS. NAIL SECOND
PIECE IN A LIKE MANNER.

STRAPPING BOARD ASSEMBLY


USED IN THE LOAD ON PAGE 10 AND 26.
NOTE THAT THE A974 25MM PALLET IS
2-3/4" HIGHER THAN THE PB93 TOW PALLET.

PURCHASE BOARD, 2* X 4'


X 18-C1 REQD). NAIL TO
STRAPPING BOARD, 2' THE STRAPPING BOARD
X 57* (1 REQD) W/4-10d NAILS.

-STRAPPING BOARD, 2' X 4" X


STRAPPING BOARD ASSEMBLY E LOAD WIDTH (1 REQD).

PURCHASE BOARD, 2* X 4*
X 32"(1 REQD). NAIL TO
THE STRAPPING BOARD
W/4-10d NAILS.

SOLID FILL AS REQUIRED TO


FILL THE VOID SPACE BETWEEN
THE STRAPPING BOARD AND TOP OF
SHORTER PALLET (4 PIECES OF
2" X 4* AND 1 PIECE OF 1* X 4").
NAIL FIRST PIECE TO STRAPPING
BOARD W/5-10d NAILS. NAIL EACH
ADDITIONAL PIECE IN A LIKE MANNER

STRAPPING BOARD ASSEMBLY F


USED IN THE LOAD ON PAGE 20.
FOR USE ON LATERALLY ADJACENT
PALLETS OF DIFFERENT HEIGHTS.

DETAILS PAGE 45
PROJECT DA 15-93
SUPPORT PIECE, 2" X 6' X
LENGTH-TO SUIT (1 REQD).
NAIL TO THE BEARING PIECE
W/l-10d NAIL EVERY 8".

BEARING PIECE, 2* X
4" X LENGTH-TO-SUIT
(1 REQD).
SUPPORT PIECE, 2- X 4* X
LENGTH-TO SUIT (1 REQD).
NAIL TO THE BEARING PIECE
HOLD-DOWN ASSEMBLY A W/l-10d NAIL EVERY 8'

BEARING PIECE, 2* X
4* X LENGTH-TO-SUIT
(1 REDO).

HOLD-DOWN ASSEMBLY B

SIDE PIECE, 2* X 4' X 45* (4 REQD).


NAIL TO THE SUPPORT PIECES W/3-10d
NAILS EACH JOINT.

SUPPORT PIECE, 2" X 4"


X 21* (4 REQD).
END PIECE, 2" X 4* X
(4 REQD). NAIL TO
SUPPORT PIECES W/2-10d
NAILS EACH JOINT.

FILLER ASSEMBLY A
USED IN THE LOAD ON PAGE 6. REQUIRED TO
HOLD-DOWN BUNDLE OF NINE M762 FUZE BOXES.

PAGE 46 DETAILS

PROJECT DA 15-33
STRAPPING BOARD ASSEMBLY SUPPORT PIECE,
2" X 6' X 15-1/2" <2 REQD), POSITION
TO CENTER UNDER THE STRAPPING BOARD
ASSEMBLY AND NAIL TO THE TIE PIECES
W/3-10d NAILS EACH END.

SUPPORT PIECE,
2' X 5* X 15-1/2"
(8 REQD)

15-1/2"

LOAD BEARING PIECE, TIE PIECE, 2" X 6* X


2* X 6" X 53' (4 REOD). 40" <8 REQD). NAIL
NAIL TO THE SUPPORT PIECE TO THE SUPPORT PIECES
W/3-10d NAILS EACH JOINT. W/3-10d NAILS EACH END.

FILLER ASSEMBLY B
USED IN THE LOAD ON PAGE 25.
POSITION THIS ASSEMBLY ON TOP
OF THE 25MM CARTRIDGE PALLET
FOR VERTICAL HOLD-DOWN.

HORIZONTAL PIECE, 2" X 6"


-1/2" (3 REQD). NAIL
THE VERTICAL PIECES
1-lOd NAILS EACH JOINT.

VERTICAL PIECE
2" X 6" X 39"
(2 REQD).

HOLD-DOWN PIECE,
2" X 2" X 21-1/2'
(1 REQD). NAIL
TO THE VERTICAL
PIECES W/2-10d 5-1/2"
NAILS EACH JOINT

POSITION THIS SIDE


AGAINST THE 25MM PALLET y FILLER ASSEMBLY C
USED IN THE LOAD ON PAGE 25. REQUIRED
TO FILL VOID SPACE BETWEEN PALLETS FOR
A LONGITUDINALLY TIGHT LOAD.

DETAILS PAGE 47
PROJECT DA 15-93
TIE-PIECE, 2' X 4" X 13'
(1 REQD), NAIL TO 2"
THICK LOAD BEARING PIECES
W/3-10d NAILS EACH END

LOAD BEARING PIECE,


2" X 4' X 31"
(2 REQD).
LOAD BEARING PIECE,
1* X 4" X 31* (2 REQD),
NAIL TO THE FILLER
AND TIE PIECES
W/4-10d NAILS.

FILLER PIECE, 2" X 4"


X 27-1/2' (2 REQD).
NAIL TO THE 2° X 4* HOLD-DOWN PIECE, 2" X 2* X
TOP STRAPPING BOARD DETAIL
LOAD BEARING PIECE 13" (1 REQD). NAIL TO LOAD
W/4-10d NAILS. BEARING PIECES W/2-10d NAILS USED ON THE CENTER AND END GATES. TO
EACH END. PROVIDE A BEARING SURFACE FOR 2" STEEL
STRAPPING POSITIONED AT AN ANGLE OF
APPROXIMATELY 30°,
SPACER ASSEMBLY A
USED IN THE LOAD ON PAGE 6. NOTE THAT THE
D544 PALLETS ARE 27.13" LONG AND THE D563
ARE 29.12" LONG SO A LONGITUDINAL FILL IS
REQUIRED. POSITION ONE SPACER ASSEMBLY
BETWEEN THE FIRST AND SECOND D544 PALLETS
AND ONE SPACER ASSEMBLY BETWEEN THE THIRD
AND FOURTH D544 PALLETS.

LOAD BEARING PIECE, 2" X 6" X 39"


(DOUBLED) <3 REQD). NAIL THE
FIRST PIECE TO THE TIE PIECES
W/3-10d NAILS AT EACH JOINT.
NAIL THE SECOND PIECE TO THE
FIRST PIECE W/5-10d NAILS.

LOAD BEARING PIECE, 2"


X 6" X 39" (3 REOD).
<3 REQD). NAIL TO
TIE PIECES W/3-10d
NAILS AT EACH JOINT

TIE PIECE, 2" X B;


X 38" (3 REQD)

HOLD-DOWN PIECE, 2" X 2" X 3B'


( 1 REQD). NAIL TO LOAD BEARING
PIECES W/2-10d NAILS EACH JOINT,
SPACER ASSEMBLY B
USED IN THE LOAD ON PAGE 12.

PAGE 4BJ DETAILS


PROJECT DA 15-93
HORIZONTAL PIECE, 2" X 6' X 7'-4"
(DOUBLED) (2 REQD), NAIL FIRST
PIECE TO VERTICAL PIECES V/3-10d
NAILS EACH JOINT. NAIL SECOND
PIECE TO FIRST W/l-10d NAIL EVERY B"

VERTICAL PIECE, 2' X 6" X 48" FILLER PIECE,1' X 6' X 32"


(DOUBLED) (6 REQD). LAMINATE C1 REOD). CENTER ON AND
THE FIRST PIECE TO THE SECOND NAIL TO THE TOP HORIZONTAL
PIECE W/5-10d NAILS PIECE W/5-6d NAILS.

LOAD BEARING PIECE, 2* X 6"


X 7'-4" (2 REOD). NAIL TO
VERTICAL PIECES V/3-10d NAILS
EACH JOINT

HOLD-DOWN PIECE, 2* X 2'


X 7'-4" (1 REQD). NAIL
TO THE LOAD BEARING PIECE
W/7-10d NAILS.

FILLER PIECE,1" X 6' X 12"


POSITION THIS SIDE (2 REQD). POSITION ONE AT
AGAINST THE LOAD EACH END OF BOTTOM HORIZONTAL
PIECE AND NAIL W/3-Bd NAILS.
END GATE ASSEMBLY A
USED IN THE LOAD ON PAGE 22.

STRAPPING BOARD, 2" X 6"


X 6'-8" (1 REQD). NAIL
TO THE HORIZONTAL PIECE
W/l-10d NAIL EVERY 8". .
BEVEL AS SHOWN IN THE "TOP
STRAPPING BOARD DETAIL"
ON PAGE 48 POSITION THIS SIDE
AGAINST THE LOAD.

VERTICAL PIECE, 2" X 6" X 51"


(DOUBLED) (6 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/7-10d NAILS.

FILLER PIECE, 2" X 6" BY


CUT-TO-FIT BETWEEN THE
BOTTOM HORIZONTAL PIECE
AND THE TOP HORIZONTAL
PIECE (DOUBLED) (2 REQD).
NAIL FIRST PIECE TO THE
VERTICAL PIECE W/5-10d
NAILS. NAIL SECOND PIECE
TO FIRST PIECE IN A LIKE
SUPPORT PIECE, 2" X 6" X 37' MANNER.
(2 REQD). POSITION AGAINST
STRAPPING BOARD AND NAIL TO
FILLER PIECE W/5-10d NAILS.

STRAP PURCHASE BOARD, 2" X 6" X 24" (DOUBLED) HORIZONTAL PIECE, 2" X 6" X B'-B"
(1 REQD). NAIL FIRST PIECE TO THE BOTTOM (DOUBLED) (2 REQD). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
HORIZONTAL PIECE W/5-10d NAILS. NAIL SECOND END GATE ASSEMBLY B NAILS EACH JOINT. NAIL SECOND
PIECE TO FIRST IN A LIKE MANNER. PIECE TO FIRST W/l-10d NAIL EVERY B"
USED IN THE LOAD ON PAGE 22.

DETAILS PAGE 49
PROJECT DA 15-33
POSITION THIS SIDE
AGAINST THE LOAD.

FILLER PIECE,1* X 6" X 32'


(1 REOD). CENTER ON AND
NAIL TO THE TOP HORIZONTAL
PIECE W/5-Bd NAILS,

VERTICAL PIECE, 2" X 6* X 54"


(DOUBLED) (5 REOD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/7-10d NAILS.

HORIZONTAL PIECE, 2" X 6* X 7'-6*


(DOUBLED) (2 REDD). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND
PIECE TO FIRST PIECE W/l-10d NAIL
EVERY 8".

FILLER PIECE,1' X 6* X 12"


(2 REOD). POSITION ONE AT
EACH END OF THE BOTTOM
END GATE ASSEMBLY C HORIZONTAL PIECE. NAIL
USED IN THE LOAD ON PAGE 24. W/3-6d NAILS.

VERTICAL PIECE, 2" X 6" X 54*


(DOUBLED) (3 REOD). LAMINATE POSITION THIS SIDE
THE FIRST PIECE TO THE SECOND AGAINST THE LOAD.
PIECE W/7-10d NAILS.
STRAPPING BOARD, 2" X 6*
X 7'-B* (1 REOD), NAIL
TO THE HORIZONTAL PIECE
W/l-10d NAIL EVERY 8".
BEVEL AS SHOWN IN THE 'TOP
STRAPPING BOARD DETAIL'
ON PAGE 48.

FILLER PIECE, 2* X 6" BY


CUT-TO-FIT BETWEEN THE
BOTTOM HORIZONTAL PIECE
AND THE TOP HORIZONTAL
PIECE (DOUBLED) (2 REOD).
NAIL FIRST PIECE TO THE
VERTICAL PIECE W/5-10d
SUPPORT PIECE, 2* X 6* X 38* NAILS. NAIL SECOND PIECE
(2 REOD). POSITION AGAINST TO FIRST PIECE IN A LIKE
STRAPPING BOARD AND NAIL MANNER.
W/5-10d NAILS.
STRAP PURCHASE BOARD, 2' X 5" X 24* (DOUBLED)
(1 REOD). NAIL FIRST PIECE TO THE BOTTOM
HORIZONTAL PIECE W/5-10d NAILS. NAIL SECOND
PIECE TO FIRST IN A LIKE MANNER. HORIZONTAL PIECE, 2" X B* X T -6"
(DOUBLED) (2 REQO). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND
END GATE ASSEMBLY D PIECE TO FIRST W/l-10d NAIL EVERY 8"
USED IN THE LOAD ON PAGE 24.

PAGE 50| DETAILS


PROJECT DA 15-93
HORIZONTAL PIECE, 2' X 6* X 7' -6'
(DOUBLED) (3 REQD). NAIL FIRST
PIECE TO LOAD BEARING PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND FILLER PIECE,1' X 6* X 32*
PIECE TO FIRST PIECE W/l-10d NAIL (2 REQD), CENTER ON AND
EVERY B' NAIL TO THE TOP TWO HORIZONTAL
PIECES W/5-6d NAILS.

LOAD BEARING PIECE, 2" X 6* X 39'


(DOUBLED) (4 REOD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-10d NAILS

GATE HOLD-DOWN 2" X 2' X


B'-B' (L REOD). NAIL TO
THE LOAD BEARING PIECES
W/2-lOd NAILS EACH JOINT

POSITION THIS SIDE


AGAINST LOAD.

FILLER PIECE,1" X 6* X 12*


(2 REQD). POSITION ONE AT
1-1/2" EACH END OF THE BOTTOM
HORIZONTAL PIECE. NAIL
W/3-6d NAILS.
END GATE ASSEMBLY E
USED IN THE LOAD ON PAGE 26.

VERTICAL PIECE, 2' X 6" X 42"


(DOUBLED) (5 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-10d NAILS
LOAD BEARING PIECE, 2" X 6" X 7'-5* (DOUBLED)
(3 REQD). NAIL THE FIRST PIECE TO THE VERTICAL
STRAPPING BOARD, 2" X 6' PIECES W/3-10d NAILS EACH JOINT. NAIL SECDNO
X 7'-6" (2 REOD). NAIL PIECE TO FIRST PIECE W/l-10d NAIL EVERY 8".
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE
AS SHOWN IN THE 'TOP -POSITION THIS
STRAPPING BOARD DETAIL" SIDE AGAINST
ON PAGE 46. LOAD.

FILLER PIECE, 2" X 6" BY


CUT-TO-FIT BETWEEN THE
BOTTOM STRAPPING BOARD AND
THE TOP STRAPPING BOARD
(2 REQD). NAIL TO THE
VERTICAL PIECE W/B-10d NAILS.

STRAP PURCHASE BOARD, 2* X 6* X 36"


(1 REQD). CENTER ON AND NAIL TO THE
BOTTOM STRAPPING BOARD W/5-10d NAILS
5-1/2"

END GATE ASSEMBLY F


USED IN THE LOAD ON PAGE 26.

DETAILS PAGE 51
PROJECT DA 15-93
FILLER PIECE,1" X 6" X 32"
VERTICAL PIECE, 2* X 5* X 42" (1 REQD). CENTER ON AND
(DOUBLED) (4 REQD), LAMINATE NAIL TO THE TOP HORIZONTAL
THE FIRST PIECE TO THE SECOND PIECE W/5-6d NAILS.
PIECE W/5-10d NAILS.
HORIZONTAL PIECE, 2" X 6' X 7'-4*
(DOUBLED) (2 REQD). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND
PIECE TO FIRST PIECE W/l-10d
NAIL EVERY B".
LOAD BEARING PIECE, 2" X 6*
X T -4* <2 REQD). NAIL TO
VERTICAL PIECES W/3-10d NAILS
EACH JOINT

HOLD-DOWN PIECE, 2" X 2


X T-A" (1 REOO). NAIL
TO THE BOTTOM LOAD BEARING
PIECE W/7-10d NAILS

FILLER PIECE,1' X 6* X 12"


(2 REQD). POSITION ONE AT
EACH END OF BOTTOM HORIZONTAL
POSITION THIS SIDE PIECE AND NAIL W/3-Bd NAILS.
AGAINST THE LOAD. END GATE ASSEMBLY G
USED IN THE LOAD ON PAGE 2B.

VERTICAL PIECE, 2" X 6* X 42"


(DOUBLED) (4 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-10d NAILS FILL PIECE, 2" X 6" BY CUT-TO-FIT BETWEEN
VERTICAL PIECES (DOUBLED) (1 REQD). NAIL
FIRST PIECE TO TOP HORIZONTAL PIECE W/3-10d
STRAPPING BOARD, 2" X 6* NAILS. NAIL SECOND PIECE TO FIRST PIECE IN
X 7'-4' (2 REQD). NAIL A LIKE MANNER.
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT POSITION THIS SIDE
BEVEL THE TOP PIECE AS AGAINST THE LOAD.
SHOWN IN THE 'TOP STRAPPING
BOARD DETAIL* ON PAGE 48

SUPPORT PIECE, "2" X 6' BY CUT-TO-FIT


BETWEEN TOP AND BOTTOM STRAPPING
BOARDS (4 REQD). NAIL TO VERTICAL .
PIECES W/5-10d NAILS. ^

HOLD-DOWN PIECE, 2' X 6* X 30"


(DOUBLED) (2 REQD). POSITION
ON TOP STRAP PURCHASE BOARD AND
NAIL FIRST PIECE TO VERTICAL
PIECES W/5-10d NAILS. NAIL
SECOND PIECE TO FIRST IN A
LIKE MANNER.
STRAP PURCHASE BOARD, 2' X 6* X 32"
(DOUBLED) (1 REQD). NAIL TO THE
BOTTOM STRAPPING BOARD W/5-10d NAILS
NAIL SECOND PIECE TO FIRST IN A LIKE
MANNER.
HORIZONTAL PIECE, 2" X 6" X 7'-4"
(DOUBLED) (2 REQD). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND
PIECE TO FIRST W/l-10d NAIL EVERY 8*
END GATE ASSEMBLY H
USED IN THE LOAD ON PAGE 2B.

PAGE 52| DETAILS

PROJECT DA 15-33
HORIZONTAL PIECE, 2' X 6' X 6'-7"
(DOUBLED) (3 REQD). NAIL FIRST
PIECE TO VERTICAL PIECES W/3-10d
NAILS EACH JOINT. NAIL SECOND
VERTICAL PIECE, 2" X 5* X 47" PIECE TO FIRST PIECE W/l-10d
(DOUBLED) (6 REQD). LAMINATE NAIL EVERY 8*.
W/7-10d NAILS

HOLD-DOWN, 2" X 4" X 6'-7*


(1 REQD5. NAIL TO VERTICAL
PIECES W/3-10d NAILS
AT EACH JOINT.

POSITION THIS
SIDE AGAINST LOAD.

7-1/2*

USED IN THE LOAD ON PAGE 30.

VERTICAL PIECE, 2" X 6" X 43" POSITION THIS SIDE


(DOUBLED) (4 REQD). LAMINATE AGAINST THE LOAD.
THE FIRST PIECE TO THE SECOND
PIECE W/7-10d NAILS.

HORIZONTAL PIECE, 2" X 6" X


6'-7" (DOUBLED) (3 REQD). NAIL
SUPPORT PIECE, 2" X 6' BY FIRST PIECE TO VERTICAL PIECES
CUT-TO-FIT BETWEEN BOTTOM W/3-10d NAILS EACH JOINT. NAIL
AND TOP STRAPPING BOARDS SECOND PIECE TO FIRST W/l-10d
(2 REQD). NAIL TO THE NAIL EVERY 8".
VERTICAL PIECES W/5-10d
NAILS

STRAPPING BOARD, 2" X 6"


X 6'-7" (2 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE "TOP STRAPPING
BOARD DETAIL' ON PAGE 48

STRAP PURCHASE BOARD, 2" X 6* X 30"


(DOUBLED) (1 REQD). CENTER ON AND
NAIL FIRST PIECE TO THE BOTTOM
STRAPPING BOARD W/5-10d NAILS. NAIL
SECOND PIECE TO FIRST IN A LIKE MANNER

END GATE ASSEMBLY K


USED IN THE LOAD ON PAGE 30.

DETAILS PAGE 53

PROJECT DA 15-93
FILLER PIECE, 1* X 6" X 32*
<1 REQD). CENTER ON AND NAIL
TO THE TOP HORIZONTAL PIECE
W/5-Bd NAILS.
VERTICAL PIECE, 2* X 6' X 42"
(DOUBLED) (6 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND HORIZONTAL PIECE, 2" X 6"
PIECE W/5-10d NAILS X T-A" (DOUBLED) (2 REQD).
NAIL FIRST PIECE TO VERTICAL
PIECES W/3-10d NAILS EACH
JOINT. NAIL SECOND PIECE
TO FIRST PIECE W/l-lOd NAIL
EVERY 8*.
LOAD BEARING PIECE, 2* X 6"
X 7'-4" (2 REQD). NAIL TO
THE VERTICAL PIECES V/3-10d
NAILS EACH JOINT

HOLD-DOWN, 2* X 4' X T -A"


(1 REQD). NAIL TO VERTICAL
PIECES W/7-10d NAILS

POSITION THIS
SIDE AGAINST LOAD.

FILLER PIECE, 1" X 6' X 12"


(2 REQD). POSITION ONE AT
EACH END OF BOTTOM HORIZONTAL
PIECE AND NAIL W/3-5d NAILS.
END GATE ASSEMBLY L
USED IN THE LOAD ON PAGE 32.

VERTICAL PIECE, 2' X 6' X 4B'


(DOUBLED) (4 REQD). LAMINATE POSITION THIS SIDE
THE FIRST PIECE TO THE SECOND AGAINST THE LOAD.
PIECE W/6-10d NAILS

HORIZONTAL PIECE, 2" X 6" X


SUPPORT PIECE, 2" X 6" B'-9" (DOUBLED) (3 REOD), NAIL
BY CUT-TO-FIT BETWEEN FIRST PIECE TO VERTICAL PIECES
BOTTOM AND TOP STRAPPING W/3-10d NAILS EACH JOINT. NAIL
BOARDS (2 REOD). NAIL TO SECOND PIECE TO FIRST W/l-lOd
THE VERTICAL PIECES W/5-10d NAIL EVERY B'.
NAILS.

STRAPPING BOARD, 2" X 6"


X 6'-9" (2 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL THE TOP PIECE AS
SHOWN IN THE 'TOP STRAPPING
BOARD DETAIL' ON PAGE 48

STRAP PURCHASE BOARD, 2" X B* X 30"


(DOUBLED) (1 REQD). CENTER ON AND NAIL
FIRST PIECE TO THE BOTTOM STRAPPING BOARD
W/5-10d NAILS. NAIL SECOND PIECE TO
FIRST IN A LIKE MANNER.

END GATE ASSEMBLY M


USED IN THE LOAD ON PAGE 32.

PAGE 54| DETAILS


PROJECT DA 15-93
■FILLER PIECE, 1' X 6" X 32"
(1 REQD). NAIL TO THE TOP
HORIZONTAL PIECE W/5-Bd NAILS.

VERTICAL PIECE, 2" X 6" X 28"


(DOUBLED) (4 REQD), LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-L0d NAILS.

HORIZONTAL PIECE, 2' X 6"


X 7'-6* (DOUBLED) (2 REQD).
NAIL FIRST PIECE TO VERTICAL
PIECES W/3-10d NAILS EACH
JOINT. NAIL SECOND PIECE
TO FIRST PIECE W/l-10d NAIL
EVERY 8".

FILLER PIECE, 1" X 6" X 12"


(2 REQD). POSITION ONE AT
EACH END OF BOTTOM HORIZONTAL
PIECE AND NAIL W/3-6d NAILS.
POSITION THIS SIDE END GATE ASSEMBLY N
AGAINST THE LOAD.— USED IN THE LOAD ON PAGE 34.

VERTICAL PIECE, 2" X 5" X 35"


(DOUBLED) (4 REQD). LAMINATE
THE FIRST PIECE TO THE SECOND
PIECE W/5-10d NAILS POSITION THIS SIDE
AGAINST THE LOAD.
STRAPPING BOARD, 2" X 6"
X 6'-11* (1 REQD). NAIL
TO THE VERTICAL PIECES
W/3-10d NAILS EACH JOINT.
BEVEL AS SHOWN IN THE "TOP TOP HORIZONTAL PIECE, 2" X 6" X 6'-IT
STRAPPING BOARD DETAIL" (1 REQD). NAIL TO VERTICAL PIECES
ON PAGE 48. W/3-10d NAILS EACH JOINT.
SUPPORT PIECE, 2" X 6*
BY CUT-TO-FIT BETWEEN
BOTTOM HORIZONTAL AND TOP
STRAPPING BOARD (2 REQD).
NAIL TO THE VERTICAL PIECES
W/3-10d NAILS.

STRAP PURCHASE BOARD, 2" X 6" X 34"


(DOUBLED) (1 REQD). CENTER ON AND NAIL
FIRST PIECE TO THE BOTTOM HORIZONTAL PIECE
W/5-10d NAILS. NAIL SECOND PIECE TO FIRST
IN A LIKE MANNER.

BOTTOM HORIZONTAL PIECE, 2" X 6" X 6'-ll" (DOUBLED)


(1 REQD). NAIL FIRST PIECE TO VERTICAL PIECES
W/3-lOd NAILS EACH JOINT. NAIL THE SECOND
PIECE TO THE FIRST PIECE W/l-10d EVERY 8". "-8-1/2"

END GATE ASSEMBLY 0


USED IN THE LOAD ON PAGE 34.

DETAILS I PAGE 55
PROJECT DA 15-93
STRAP SEAL.

TIEDOWN ANCHOR ON
THE Ml FLATRACK

Ml FLATRACK FLOOR.

SIDE OF Ml FLATRACK.

SIDE VISW
HOLD-DOWN STRAP THREADING DETAIL
FOR THE Ml AND/OR A-FRAME FLATRACK
THREAD ONE END OF THE 2' STEEL STRAPPING UNDER THE CENTER BAR OF THE
TIEDOWN ANCHOR ON THE Ml FLATRACK AS SHOWN, OR THREAD ONE END OF THE
2" STEEL STRAPPING THROUGH THE STRAPPING SLOT OF THE TIEDOWN ANCHOR
ON THE M1077 FLATRACK. BEND A LENGTH OF APPROXIMATELY 18" UP AND
SLIDE ONE 2" STRAP SEAL DOWN OVER END AND DOUBLE CRIMP SEAL. WHEN
RATCHETING THE 2" STEEL STRAPPING TIGHT ASSURE THAT THE TIEDOWN
ANCHOR IS IN THE UP POSITION, NOT BINDING ON ANYTHING, AND IN STRAIGHT
ALIGNMENT WITH THE PULL OF THE STRAP. NOTE THAT THE DESIGN OF THE
DESIGN OF THE TIEDOWN ANCHOR ALLOWS IT TO SWIVEL SO 2* STEEL STRAPPING
CAN BE POSITIONED STRAIGHT OVER TOP OF LOAD OR AT AN ANGLE TO RETAIN
THE LOAD LONGITUDINALLY. THE TIEDOWN ANCHOR FOR THE MI FLATRACK IS
SHOWN. HOWEVER, THE SAME PROCEDURE CAN BE USED FOR THE TIEDOWN
ANCHOR ON THE Ml077 FLATRACK.

PAGE 56 DETAILS
PROJECT DA 15-93
STRAP SEAL FOR
HOLD-DOWN STRAP.

2" STEEL HOLD-DOWN


STRAPPING.

STRAP SEAL FOR 2 PAD, 2" STEEL STRAPPING


STEEL STRAP PAD. APPROXIMATELY 24" LONG.

STAKE POCKET ON
M1077 FLATRACK

STAKE HOLDING TAB


END VIEW

HOLD-DOWN STRAP THREADING DETAIL


FOR THE Ml077 FLATRACK
THREAD A 24" LENGTH OF 2" STEEL STRAPPING THROUGH THE STAKE POCKET TO PROVIDE
A PAD AT SHARP EDGE OF STAKE HOLDING TAB. THREAD ONE END OR THE 2" STEEL HOLD-
DOWN STRAPPING UP THROUGH THE STAKE POCKET AND BRING THE LONG END UP OVER THE LOAD.
ASSURE THAT THE 2" HOLD-DOWN STRAP IS CENTERED ON THE 2" STRAPPING PAD AND THE
STAKE POCKET. SLIDE ONE 2" STRAP SEAL DOWN OVER END OF STRAP PAD AS SHOWN AND CRIMP
SEAL WITH ONE CRIMP. SLIDE ANOTHER 2" STRAP SEAL DOWN OVER SHORT END OF HOLD-DOWN
STRAP AND DOUBLE CRIMP EACH SEAL. THIS METHOD MAY ONLY BE USED ON THE M1077 FLATRACK
STAKE POCKETS DUE TO THE TRIANGULAR SHAPE OF THE MI FLATRACK STAKE POCKETS.

DETAILS I PAGE 57
PROJECT DA 15-93
LOAD SUPPORT PIECE, 2* X 6" BY PALLET UNIT
WIDTH MINUS 3' (4 REQD). NAIL TO THE
VERTICAL PIECES W/3-10d NAILS AT EACH END,

PALLET
UNIT LENGTH

LOAD BEARING PIECE, 2" X 6' BY PALLET


LENGTH (4 REQD). NAIL TO THE VERTICAL
PIECES W/2-10d NAILS AT EACH JOINT AND VERTICAL PIECE, 2" X 6' BY
THE LOAD SUPPORT PIECES W/2-10d NAILS PALLET COVER HEIGHT (4 REQD).
AT EACH END

OMITTED SLP PALLET UNIT ASSEMBLY


ONE OMITTED PALLETIZED UNIT ASSEMBLY IS
REQUIRED FOR EACH OMITTED PALLET UNIT OF
SEPARATE LOADING PROJECTILES WITHIN THE LOAD.

PAGE 58j DETAILS


PROJECT DA 15-33

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