Ethicon G-11 ESU - Service Manual PDF

Generator G11
Service Manual V 1.0

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Table of Contents
Overview�� 1
Scope�� 1
Standard Conventions Used�� 1
Chapter 1 - General Information�� 1

Indications�� 1
Contraindications�� 1
Device Description�� 1
How Supplied�� 2
General Warnings�� 3
General Cautions�� 4
Maintenance and Repair�� 4
Customer Service�� 4
Chapter 2 - Theory of Operation�� 5

Generator G11 Functionality Overview�� 5
Generator G11 Theory of Operation�� 5
Main PCB I/O Diagram�� 6
Chapter 3 - Repair and Replacement Procedures�� 7

Bottom Cover and EPAC Removal Procedure�� 7
Main PCB Disassembly Procedure�� 8
Power Module Disassembly Procedure��15
Speaker Removal Procedure��16
Connector / Device Receptacle Removal Procedure��17
Front Panel Disassembly Procedure��18
Footswitch Receptacle Removal Procedure��20
Heat Sink Fan Removal Procedure��20
Power Cord Receptacle Removal Procedure��21
Chapter 4 - Generator G11 Functional Test��22

Device Description��22
To Verify the Energy Output of the Generator G11��22
Output Drive Specifications��23
Output Verification Procedure��24
Final Inspection��29
Generator G11 Functional Test Results��29
Chapter 5 - Assembly Diagram and Spare Parts List��30

Main Assembly Diagram��30
Spare Parts List��31
Cart (CRT11)��33
Cart (CRT11) Parts List��33
Appendix��34
Electrical Safety Test Parameters��34
Schematic Diagrams��35
Additional Hardware Troubleshooting Information��42
Power versus Load Curves��48
System Specifications��51
Conformance to Standards��55
Symbols��56
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Generator G11 Service Manual
Overview
Please read all information carefully.
Go to www.e-ifu.com for the latest version of this manual.
Failure to properly follow the instructions may lead to serious surgical consequences.
Important: This manual is designed to provide service and repair instructions for the Generator G11. It is not a reference to surgical techniques.
Harmonic® and EnSeal® are trademarks of Ethicon Endo-Surgery.
Scope
This Service Manual contains operational and diagnostic information, repair and replacement procedures and functional test information,
which has been designed to assist the Service Representative in the isolation and repair of faults as well as maintenance of the Ethicon
Endo-Surgery Generator G11. This documentation assumes that the service representative is familiar with the electrical and mechanical
standards applicable to medical devices. This documentation also assumes that the service representative is familiar with the use of any special
tools that are required to service the Generator G11.
Standard Conventions Used

The Use of Caution, Warning, and Note Statements
Information relative to the completion of a task in a safe and thorough manner will be supplied in the form of a Caution, a Warning, or a Note
statement. These statements are found throughout the documentation.
These statements should be read before continuing to the next step in a procedure.
Warning: A Warning statement indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could
result in personal injury or loss of life.
Caution: A Caution statement indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result
in damage to or destruction of the equipment.
Note: A Note statement indicates an operating or maintenance problem, practice, or condition that is necessary to accomplish a task efficiently.
Chapter 1 - General Information

Indications
The Generator G11 provides radiofrequency power to drive EnSeal electrosurgical instruments that are used during open or laparoscopic
general and gynecological surgery to cut and seal vessels and to cut, grasp, and dissect tissues. In addition, the generator provides power to
drive Harmonic ultrasonic surgical instruments that are indicated for soft tissue incisions when bleeding control and minimal thermal injury are
desired.
EnSeal and Harmonic instruments when used with the Generator G11 have not been shown to be effective for sterilization procedures or tubal
coagulation. Do not use these instruments for these procedures.
Contraindications
• The use of the Generator G11 and the attached instruments are contraindicated, when in the judgment of the physician, radiofrequency or
ultrasonic surgery would be contrary to the best interest of the patient.
• The instruments are not indicated for incising bone.
Device Description
The Generator G11 supplies energy to the Harmonic and EnSeal surgical instruments. The generator uses a touchscreen display interface and
has a unique receptacle port that accepts either a Harmonic or an EnSeal device. Connectors (HGA11 for Harmonic and EGA11 for EnSeal)
are used to enable the generator to power legacy devices.
Go to www.e-ifu.com for latest revision of manual Generator G11, V 1.0

1 2011 - 04
How Supplied
The Generator G11 is supplied in a semi-ready-to-use state. The shipping box contains the Generator G11, power cord and operator’s manual.
The disposable Ethicon Endo-Surgery EnSeal or Harmonic instruments are not included in this packaging and must be purchased separately.
The Harmonic device connector (HGA11), EnSeal device connector (EGA11), footswitch (FSW11), cart (CRT11) and verification key
(GEN11VK) are also available separately.
Illustration and Nomenclature

Front Panel of the Generator
Figure 1
1 POWER ON/OFF Glows green when the generator is powered up.

SWITCH
2 DISPLAY/ Displays system information and serves as interface for adjusting controls and settings.
TOUCH SCREEN
3 CONNECTOR/ Receptacle used to attach the connectors or devices to the generator.

DEVICE
RECEPTACLE
Back Panel of the Generator
Figure 2
4 POWER CORD Receptacle used to attach the power cord to the generator.
RECEPTACLE

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5 FOOTSWITCH Receptacle used to connect the footswitch to the generator.

RECEPTACLE
6 POTENTIAL Provides means for connection to a potential equalization conductor.

EQUALIZATION
TERMINAL
Footswitch
Figure 3
7 MIN (LEFT PEDAL) Activates power for EnSeal or minimum power for Harmonic.
8 MAX (RIGHT PEDAL) Activates maximum power for Harmonic.
General Warnings
• Read instructions prior to energy activation, and use proper electrical safety and hospital procedures when working on the generator unit.
Servicing should be performed by qualified personnel only.
• Always disconnect the device from the electrical power source before servicing.
• After removing the cover, inspect the internal components for obvious damage or foreign debris. Never remove or install any parts with
the power on.
• Verify that the unit is fully operational prior to administering power output.
• High voltages may be present on surfaces inside the generator. Never touch an exposed conductive surface while the cover is removed
and the unit is energized.
• This equipment is for use only by qualified medical personnel trained in the use of ultrasonic surgery or electrosurgery. Inappropriate use
of the equipment by untrained medical personnel may result in hazardous electrical output.
• The Generator G11 contains components that are sensitive to electrostatic discharge (ESD). Proper ESD precautions must be taken while
servicing the Generator G11. Repair work must be done at a static controlled workstation. Use an antistatic container for the transport of
ESD sensitive circuit boards and components.
• Do not activate in the presence of oxidizing gases such as nitrous oxide (N2O) and oxygen as explosion may occur.
• Non-flammable agents should be used for cleaning and disinfection wherever possible.
• Do not energize the Generator G11 in a moist environment as a shock hazard may exist. If liquids have entered the Generator G11 the unit
must be returned to the manufacturer for testing prior to use.
• Do not activate the unit in close proximity to volatile solvents such as methanol or alcohol as explosion may occur.
• Avoid activation of Generator G11 adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, monitor the
Generator G11 and the other equipment to assure normal operation.
• Interference produced by the operation of high-frequency surgical equipment may adversely affect the operation of other electronic

3 2011 - 04
medical equipment such as monitors and imaging systems.

• Activation with accessories and cables other than those specified may result in unpredictable performance, increased electromagnetic
emissions, or decreased electromagnetic immunity. No customer modification of this equipment is allowed; modification of this
equipment could have a negative impact on electrical safety and electromagnetic emissions.
• To avoid the risk of electric shock, this equipment must only be connected to a supply main with protective earth.
• To isolate the Generator G11 from supply mains power, disconnect the power cord either from the back panel of the generator or from the
wall. Ensure access to these points are kept clear.
General Cautions
• The touch screen display of the generator is very sensitive. Do not use sharp metal objects on the touch screen.
• During servicing, when the bottom screws are removed and the device is open exercise proper caution as a hazardous condition may exist.
• Replace fuses only with the appropriate type and rating. See System Specifications.
• Do not sterilize the Generator G11. Sterilization will damage the unit.
• Do not restrict the openings on the bottom and the back panel of the Generator G11, as they provide the required airflow for cooling.
• If electromagnetic interference with other equipment is suspected, reorient the device or remove possible sources of interference (for
example, cellular phones, radios, etc.) from the room.
• Activation of a radiofrequency device when not in a position to test energy activation may cause capacitive coupling.
• Use of the Cart (CRT11) is recommended if Generator G11 is moved out of the operating room. Maintain control of the generator and cart
when moving over thresholds.
• Do not replace both the main PCB and Bezel PCB simultaneously. Doing this will compromise internal electronic information stored
within the generator. Replace one board and power-up the unit prior to removal of the other board.
Maintenance and Repair

Periodic calibration is not required for Generator G11. Periodic check of output using GEN11VK is recommended per facility guidelines.
Service of the Generator G11 would be required if GEN11VK shows the generator is out of tolerance. See GEN11VK instructions for use for
guidance on performing the output check. For servicing activities, Generator G11 may also be returned to an authorized EES service facility at
any time.
Customer Service
Warranty
This warranty and the rights and obligations hereunder shall be construed under and governed by the laws of the State of Ohio, U.S.A.
Ethicon Endo-Surgery warrants this product to be free from defects in material and workmanship under normal use and preventive
maintenance for the respective warranty period shown below. Ethicon Endo-Surgery’s obligation under this warranty is limited to the repair
or replacement, at its option, of any product, or part thereof, which has been returned to Ethicon Endo-Surgery or its distributor within the
applicable time period shown below and which examination disclosed, to Ethicon Endo-Surgery’s satisfaction, to be defective. This warranty
does not apply to any product, or part thereof, that has been: (1) adversely affected due to use with devices manufactured or distributed by
parties not authorized by Ethicon Endo-Surgery (2) repaired or altered outside Ethicon Endo-Surgery’s factory in a way so as to, in Ethicon
Endo-Surgery’s judgement, affect its stability or reliability, (3) subjected to improper use, negligence or accident, or (4) used other than in
accordance with the design and use parameters, instructions and guidelines for the product or with functional, operational or environmental
standards for similar products generally accepted in the industry.
Ethicon Endo-Surgery’s products are warranted for the following periods after delivery to the original purchaser:
Generator and power cord One (1) year, parts and labor
Footswitch One (1) year, parts and labor
Cart One (1) year, parts and labor
UNLESS SUPERCEDED BY APPLICABLE LOCAL LAW, THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND
OF ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF ETHICON ENDO-SURGERY AND IS A PURCHASER’S
EXCLUSIVE REMEDY. IN NO EVENT SHALL ETHICON ENDO-SURGERY BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT LIMITATION, DAMAGES RESULTING FROM LOSS OF USE, PROFITS,
BUSINESS OR GOODWILL, OTHER THAN AS EXPRESSLY PROVIDED BY A SPECIFIC LAW. Ethicon Endo-Surgery neither assumes
nor authorizes any other person to assume for it any other liability in connection with the sale or use of any of Ethicon Endo-Surgery products.
There are no warranties that extend beyond the terms hereof. Ethicon Endo-Surgery reserves the right to make changes to products built

4 2011 - 04
and/or sold by them at any time without incurring any obligation to make the same or similar changes on products previously built and/or sold
by them.
Customer Service
Contact the Ethicon Endo-Surgery Customer Service Department or your local representative for any customer or technical support.
Call 1-800-USE-ENDO (1-800-873-3636) in the U.S. only.
Chapter 2 - Theory of Operation

Generator G11 Functionality Overview
The Harmonic and EnSeal instruments that connect to the generator are surgical devices that combine high compression and low heat to
quickly create strong vessel seals while generating minimal smoke, tissue char, or thermal injury.
Generator G11 Theory of Operation

The GEN11 generator is a flexible, high-power, wide band electrical surgical instrument power source. The main component of the system
is a push-pull power amplifier that drives an output transformer. The output transformer is capable of stepping up the output voltage of the
amplifier to a maximum of 420 Vrms @ 0.75 Arms for Harmonic instruments, or, via an intermediate tap on the secondary coil, 100 Vrms
@ 3.0 Arms for RF instruments. Different instruments will utilize different ranges of the generator’s output. Therefore, depending on the
particular instrument used, the maximum output of the generator may not be achieved during instrument activation. The output transformer
also provides the necessary isolation from earth ground (per IEC 60601-1) of the outputs that can potentially come in contact with patients.
There are DC-blocking capacitors in series with the RF output, as required by medical regulation IEC 60601-2-2.
The input to the amplifier is fed by a high-speed digital-to-analog converter (DAC) that is in turn controlled by a digital signal processor (DSP)
through a field-programmable gate array (FPGA). The DSP digitally controls the wave shape, amplitude, and frequency of the output signal
in closed-loop fashion by monitoring the output voltage and current through two high speed analog-to-digital converters (ADC). The output
voltage and current are fed to the ADC through isolation transformers that cross the patient-isolation barrier. The wave shape is generated by
the DSP using direct digital synthesis within the FPGA. The amplitude is controlled on a fine scale directly through the high-speed DAC, and
on a coarse scale through a lower-speed DAC which sets the full-scale range of the high-speed DAC.
Additionally, the DSP controls a switch-mode converter which provides power to the amplifier, in order to optimize the efficiency of the
system. It does this by dynamically adjusting the DC output of the converter to provide just enough overhead voltage for the amplifier to
produce its currently commanded output level. The DSP also sets and periodically adjusts the bias levels of the four output FET (field effect
transistors) via dedicated low-speed DAC and ADC hardware. Other functions on the patient isolation side such as monitoring handswitch
states, reading and writing to EEPROM (electrically erasable programmable read-only memories) contained in handpieces, instruments, and
security keys, and monitoring the health of the RF DC-blocking capacitors are performed by a second FPGA on the isolated side, under control
of the DSP via a bidirectional optical communication link which conforms to the IrDA (Infrared Data Association) standard.
A user interface (UI) processor controls all other user interactions with the generator including the LCD (liquid crystal display) output,
capacitive touch-screen input, and audio output. The only exception to this is the capacitive touch on/off button, which is controlled by the
on/off processor located on the Bezel board, and powered by separate 5 VDC standby power that is present whenever the generator is plugged
in. The on/off processor controls power to the rest of the system via a power supply enable signal to the main 48 VDC power supply. A serial
port and two USB (universal serial bus) ports are also provided for data transfer. These ports are not user accessible.

5 2011 - 04
Main PCB I/O Diagram
POWER SUPPLY
AC LINE
SYSTEM VOLTAGES
POWER SUPPLY ENABLE

SWITCH-MODE
CONVERTER
BIAS PATIENT ISOLATED CIRCUITS
ADC
DAC H1
E1
DAC
AMP
ADC
RS
PR
HS*
MEMORY DAC
DSP PROCESSOR FPGA HS*

XFM SIGNAL SR
ADC
COND.
SERIAL P
CKT.
I/O PORT ADC
HS* HS
XFM
ADC
I I
R R
FPGA
D D
POWER SUPPLY ENABLE A A
MEMORY
UI PROCESSOR ON / OFF DCI
PROCESSOR
USB
PORTS (2) DATA CKT.
INTERFACE ID
ON/OFF BUTTON
TOUCH SCREEN
LCD AUDIO INTERFACE * HS - High Speed
AMP TOUCH SCREEN
H1 - Harmonic Power Output
E1 - EnSeal (RF) Power Output
BEZEL BOARD PR - Power Return
P - Presence
HS - Hand Switch
ID - Identification / EEPROM
DCI - Data Circuit Interface
Figure 4 Main PCB I/O Diagram

6 2011 - 04
Chapter 3 - Repair and Replacement Procedures

Bottom Cover and EPAC Removal Procedure
1. Turn the unit upside down.
Figure 5
2. Remove the four mounting screws as shown in the image.

Note: During disassembly and assembly, metal shavings may be generated when screwing and unscrewing screws. Be sure to clean up
any metal shavings.
Figure 6
3. Remove the bottom enclosure by sliding it backwards.
Figure 7

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4. Separate the bottom EPAC.
Figure 8
Main PCB Disassembly Procedure

Note: The main PCB contains information that is electronically stored. Once a new PCB has been installed in the generator and
powered up, it cannot be used in another generator. Please be sure you want to replace the PCB before installing the new one.
Caution: Do not replace both the main PCB and Bezel PCB simultaneously. Doing this will compromise internal electronic information
stored within the generator. Replace one board and power-up the unit prior to removal of the other board.
1. Disconnect the J4 DC Connector and Power Grounding Cable as shown.
Figure 9
Figure 9a

8 2011 - 04
Figure 9b
Figure 9c
2. Disconnect the following as shown in the images:

-- J5 Footswitch
Figure 10

9 2011 - 04
Figure 10a
-- J8 Enclosure Fan
Figure 11
Figure 11a

10 2011 - 04
3. Separate the PCB from the generator.
Figure 12
4. Remove the following electrical connections and route wires:

-- J21 Power Supply IO
Figure 13
-- J23 Speaker
Figure 14

11 2011 - 04
-- J27 Heat sink Fan
Figure 15
-- J25 Backlight
Figure 16
-- J28 Receptacle 9 pin
Figure 17

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-- J24 Receptacle 5 pin
Figure 18
-- J29 LCD Flat Connector
Figure 19
Figure 19a

13 2011 - 04
Figure 19b
-- J30 Bezel Flat Connector
Figure 20
Figure 20a

14 2011 - 04
Figure 20b
Power Module Disassembly Procedure

1. Remove the power module ground connector from the module terminal.
Figure 21
2. Take out the power module from the unit.
Figure 22

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Speaker Removal Procedure

1. Remove the top EPAC from the top chassis.
Figure 23
Figure 23a
Figure 23b

16 2011 - 04
2. Pull out the speaker using flat head screw driver.

Note: The speaker is stuck to the top with tape. It is separated using a flat head screw driver.
Figure 24
Connector / Device Receptacle Removal Procedure

1. Remove the side screws of the Connector / Device Receptacle with a T15 Torx.
any metal shavings.
Figure 25
2. Separate the Connector / Device Receptacle from the top chassis.
Figure 26

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Front Panel Disassembly Procedure

1. Remove the two screws from the top chassis.
any metal shavings.
Figure 27
2. Separate the Bezel assembly from the top enclosure and LCD cables as shown below.
Figure 28
3. Remove gasket and LCD from the Bezel.
Figure 29

18 2011 - 04
Figure 29a
4. Separate the LCD gasket from the Bezel.
Figure 30
5. Disconnect the Bezel PCB cables.

Note: The Bezel PCB contains information that is electronically stored. Once a new Bezel PCB has been installed in the generator and
powered up, it cannot be used in another generator. Please be sure you want to replace the Bezel PCB before installing the new one.
Caution: Do not replace both the main PCB and Bezel PCB simultaneously. Doing this will compromise internal electronic information
stored within the generator. Replace one board and power-up the unit prior to removal of the other board.
Figure 31

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6. Take out the PCB from the Bezel.
Figure 32
Footswitch Receptacle Removal Procedure

1. Loosen the nut and separate the footswitch receptacle from the back panel.
Figure 33
Heat Sink Fan Removal Procedure

1. Separate the heatsink fan and the main board fan from the EPAC slots.
Figure 34

20 2011 - 04
Power Cord Receptacle Removal Procedure

1. Remove the side screws and separate the power cord receptacle from the back panel.
Figure 35
2. Remove the set screw and washer on the power entry ring terminal.
Note: Power Entry Module to the Chassis Ground must go on top of a washer and then be immediately backed up by a nut with captive
washer. This is the protective earth ground and this configuration is regulated. The remaining two terminals can go on in either
order and then they must be backed up with the nut with captive washer.
Figure 36

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Chapter 4 - Generator G11 Functional Test

Device Description
The GEN11 Verification Key (GEN11VK) is a tool to verify power output by the Generator G11 (GEN11) in either Harmonic or EnSeal mode.
The GEN11VK is for use only by medical personnel trained in medical and electrical equipment operation. Use the GEN11VK per facility
guidelines to verify the output of the Generator G11.
Required Equipment for Procedure
The following are not included in the generator packaging:
• Verification key (GEN11VK)
• Footswitch (FSW11)
• A Harmonic Handpiece (HP054, HPBLUE) with a hand activated instrument and corresponding torque wrench.
• An EnSeal instrument.
• A damp chamois or paper towel.
• A wax block or cup of water.
• Standard pair of test cables to connect the Electrosurgical Analyzer to the verification key.
Note: Test cables length should be equal to or shorter than 3 feet (36 inches/1 meter) in length.
• Standard Electrosurgical Analyzer (Example: Model 454A by DNI NEVADA Inc. / Fluke Biomedical)
Note: Power measurement accuracy of the Electrosurgical Analyzer should be equal to or lower than ± 10% at both Harmonic and EnSeal
drive frequencies (55.5 KHz ± 5 KHz and 330 KHz ± 3 KHz respectively).
Note: Refer to Table 1 for resistor values required for the output verification, if not available within the Electrosurgical analyzer, these
resistors need to be connected to the auxiliary connection of the Electrosurgical analyzer:
Table 1 – Required Resistor Values for Output Verification
Load Resistor Value Minimum Load Resistor Power Rating

(Ohms) (Watts)
50 150
100 100
150 25
200 50
650 100
1250 50
To Verify the Energy Output of the Generator G11

The Output Verification function of the GEN11VK verifies that Harmonic or EnSeal power outputs are within required specifications for the
Generator G11. In Harmonic mode, perform output verification by driving two predetermined output current-drive levels into known resistors.
In EnSeal mode, perform output verification by driving a predetermined output power curve into known resistors.
If Generator G11 exhibits power output outside of the acceptable ranges, contact your local representative for instructions. For repair,
Generator G11 may also be returned to an authorized Ethicon Endo-Surgery service facility at any time.
Note: EnSeal is used to describe instruments driven by radiofrequency (RF) power.

22 2011 - 04
Output Drive Specifications

The maximum outputs listed in the following tables represent test points for output verification of the generator. The outputs are not the
maximum that the generator is capable of producing. Instead, the test points reflect loads that are available from off-the-shelf Electrosurgical
Analyzers. Not all of these outputs are currently available clinically. Access to these outputs is controlled by the GEN11VK, which places the
generator in verification-only mode.
Table 2 – Harmonic Maximum Output Drive Specifications
Activation Switch Current Amps (RMS) Voltage VAC (RMS) Power (Watts)
MIN / EnSeal 0.2 250 50
MAX 0.4 250 100
Table 3 – EnSeal Maximum Output Drive Specifications
Activation Switch Current Amps (RMS) Voltage VAC (RMS) Power (Watts)
MIN / EnSeal 3 100 135
Note: During EnSeal output verification, verify only the MIN / EnSeal activation.

23 2011 - 04
Output Verification Procedure

1. Turn off the Generator G11.
2. Connect the footswitch (FSW11) to the footswitch receptacle on the back panel of the generator.
3. Connect the output verification key (GEN11VK) to the Generator G11 front panel receptacle.
Figure 37 GEN11 Verification Key
4. Connect two standard test leads to the Harmonic output of the verification key.
Figure 38 Standard Test Leads
Note: The following figure illustrates the three active connections of the verification key when plugged into the Generator G11:
Figure 39 Three Active Connections

24 2011 - 04
5. Connect the other end of the standard test cables to the Electrosurgical Analyzer.
6. Power-up the Generator G11. After the power-up sequence, the following screen should display on the touch screen.
Figure 40 Secure Settings
7. Select “Output Verification” on the touch screen, as shown below.
Figure 41 Output Verification
To Verify Harmonic Power Output

8. The following screen will appear:
Figure 42 Harmonic Enabled

25 2011 - 04
Warning: Ensure the mode selected on the touchscreen is the same as the mode plugged into on the GEN11VK. Incorrectly plugging
cables into wrong receptacles will result in incorrect output power readings.
9. Set the Electrosurgical Analyzer load resistor to 150 Ohms.

10. Activate the Harmonic MIN output by pressing the MIN / EnSeal foot pedal on the footswitch assembly.
11. While activating the MIN output, measure the output power and record in Table 4 - Harmonic MIN Output Power Verification.
Note: All tables referred to in this procedure are provided at the end of this section.
12. Release the MIN / EnSeal foot pedal on the footswitch assembly to de-activate the Harmonic MIN output.
13. Repeat steps 9 - 12 with a 650 Ohm resistor and a 1250 Ohm resistor.
15. Activate the Harmonic MAX output by pressing the MAX foot pedal on the footswitch assembly.
16. While activating the MAX output, measure the output power and record in Table 5 - Harmonic MAX Output Power Verification.
17. Release the MAX foot pedal on the footswitch assembly to de-activate the Harmonic MAX output.
19. Using the touch screen, select Neither Enabled, as shown below.
Figure 43 Neither Enabled
20. Unplug the standard test cables from the Harmonic output of the verification key.
21. Connect the standard test cables to the EnSeal output of the verification key.
To Verify EnSeal Power Output
22. Using the touch screen, select “EnSeal Enabled”, as shown below.
Figure 44 EnSeal Enabled

26 2011 - 04
Warning: Ensure the mode selected on the touchscreen is the same as the mode plugged into on the GEN11VK. Incorrectly plugging
cables into wrong receptacles will result in incorrect output power readings.

24. Activate the EnSeal output of the generator by pressing the MIN / EnSeal foot pedal on the footswitch assembly.
25. While activating the EnSeal output, measure the output power and record in Table 6 - EnSeal Output Power Verification.
26. Release the MIN / EnSeal foot pedal on the footswitch assembly to de-activate the EnSeal output.
28. Power the GEN11 generator down.
29. Remove the standard test cables and verification key.
30. Examine the recorded values for the Harmonic and EnSeal outputs, compare to acceptable minimum / maximum limits and record the
PASS / FAIL column.

27 2011 - 04
Table 4 – Harmonic MIN Output Power Verification

Load Resistor Target Power Minimum Power Measured Power Maximum Power Pass / Fail
(Ohms) (Watts) Limit (Watts) (Watts) Limit (Watts)
Harmonic 150 6 4.50 7.70
MIN 650 26 22.23 30.03
1250 50 42.75 57.75
Table 5 – Harmonic MAX Output Power Verification

Harmonic 150 24 20.52 27.72
MAX 650 100 85.50 115.50
1250 50 42.75 57.75
Table 6 – EnSeal Output Power Verification

EnSeal 50 135 115.42 155.92
100 100 85.50 115.50
200 50 42.75 57.75
Test Operator:
Name Signature Date
Generator Serial Number:
Note: The tolerances built into the minimum and maximum power limits in the Harmonic and EnSeal Output Power Verification Tables
account for the generator output tolerances and an Electrosurgical Analyzer with a power measurement accuracy of ± 10%.
Touch Screen Test (Optional)

Perform the optional touch screen test, if the problem is suspected with touch screen.
1. Select the test.
2. Follow the on-screen prompt.
3. Each cell should change to a lighter shade when it is touched. If any cell does not change when touched, then the generator needs to be
serviced.
4. After completing the test, remove the verification key. The generator will restart automatically.

28 2011 - 04
Final Inspection
Test each generator to ensure it is functional. Record results on data sheet (see sample below). Testing will include the following:
1. Plug in power cord to generator and to wall outlet. Power on the generator using the on/off button. Ensure that the device powers on.
2. Ensure that audible beep is heard and generator power switch glows green.
3. Ensure that the LCD is functioning.
4. Touch multiple areas of the touch screen to verify that it is functioning and changes according to touch prompts.
5. Check the LCD image by selecting different options in the touch screen.
6. Plug in footswitch to receptacle in Rear Air Plate and ensure that the generator is activated by the footswitch.
7. Plug in Harmonic device (handpiece with instrument) into the generator. Activate the instrument using footswitch for 2 seconds to run
test. (If using shears, keep the jaws open.) Ensure that generator is activating by verifying with wax block or water.
8. Plug in EnSeal device into the generator. Clamp the device jaws onto a piece of damp chamois or paper towel. Activate EnSeal
instrument using the footswitch. Ensure that generator is activated by observing water evaporation.
9. Plug in Harmonic device (handpiece with instrument) into the generator. Activate the instrument using handswitch for 2 seconds to run
test. (If using shears, keep the jaws open.) Ensure that generator is activating by verifying with wax block or water.
10. Plug in EnSeal device into the generator. Clamp the device jaws onto a piece of damp chamois or paper towel. Activate EnSeal
instrument using the handswitch. Ensure that generator is activated by observing water evaporation.
11. During the generator activation, ensure the speaker is functioning.
12. During the generator activation, ensure that fans are functioning.
Generator G11 Functional Test Results

Device Serial Number:
Output Verification Passes Test Pass Fail

1 On/Off Button Activates
2 Audible Speaker Beeps / Power switch glows green
3 LCD Powers up
4 Touch Screen Functions
5 LCD Image Changes
6 Footswitch activates the generator
7 Generator activates a Harmonic load with footswitch
8 Generator activates an EnSeal load with footswitch
9 Generator activates a Harmonic load with handswitch
10 Generator activates an EnSeal load with handswitch
11 Speaker Function
12 Fans Function
Test Operator:
Name Signature Date

29 2011 - 04
Chapter 5 - Assembly Diagram and Spare Parts List

Main Assembly Diagram
Figure 45 - Main Assembly Diagram

30 2011 - 04
Spare Parts List
The following reference numbers correspond to the numbers in Figure 45 - Main Assembly Diagram.
Item No. Part Number Description

2 EE01-63095 Main PCB Assembly
3 EE65-00002 7” LCD Display (Hitachi)
4 EE99-00007 Power Entry Module, Fused 5A
5 EE70-00001 Power Supply, 48V 400W (Condor)
6 EE40-00005 Fuse 5A 250V Slow burn 5 x 20mm (Power Entry)
7 EE45-00036 M3 Nut with captive washer (Power Entry) ( See NOTE 3)
8 EE20-00021 Adapter Plate
9 EE20-00022 Enclosure Bottom Deco Assembly
10 EE20-00025 Enclosure Top Deco Assembly
11 EE15-00031 POAG-S6-15 Equipotential
12 EE45-00003 F / M 6 Lock Washer (Equipotential)
13 EE45-00002 MUO.5D / M6 Nut (Equipotential) ( See NOTE 4)
14 EE45-00042 8-32 x 1/2” PH Phillips screw w / Washer ( See NOTE 1)
15 EE45-00004 M3.5 x 12mm Threadforming Torx Plus Screw (Receptacle) ( See NOTE 2)
16 EE45-00048 8-32 x 1.25” Set screw (Earth Ground)
17 EE45-00049 8-32 Nut w / Captive Washer (Earth Ground)
18 EE20-00019 USB Cover Plate Assembly
19 EE20-00020 Rear Air Plate Assembly
20 EE20-00014 Bezel / ITO Assembly
21 EE01-63096 Bezel PCB Assembly
22 EE20-00015 Bonding Gasket Display Front
23 EE20-00016 LCD Gasket Display Rear
24 EE20-00017 Foam Pad PCB On Off
25 EE00-00009 EPAC Top (Condor)
26 EE99-00010 Bottom EPAC and Tape Sub-Assembly
27 EE00-00004 EPAC Middle (Condor)
28 EE20-00018 Foot Enclosure
29 EE60-00001 Main Label
31 EE60-00016 Serial Number Label with Graphics only
32 EE60-00004 Magnetic Rep Label
33 EE60-00006 Patent Label
34 EE05-00001 Flex Cable Assembly, Main Board to LCD
35 EE05-00002 Cable Assembly, Power Entry Module to Power Supply
36 EE05-00003 Cable Assembly, Backlight to Main Board
37 EE05-00004 Cable Assembly, Power Entry Module to Chassis Ground
38 EE05-00005 Cable Assembly, Power Supply to Main Board
39 EE05-00007 Cable Assembly, Power Supply I / O to Main Board
40 EE05-00008 Cable Assembly, Enclosure / Heatsink Fan to Main Board
41 EE05-00010 Cable Assembly, Footswitch to Main Board (See NOTE 5)
42 EE05-00011 Cable Assembly, Receptacle to Main Board
43 EE38-00002 Speaker (8 Ohm)

31 2011 - 04

44 EE00-00002 Speaker Adhesive Pad
45 EE20-00026 Bezel Gutter Gasket
46 EE05-00014 Cable Assembly, Main Board to Chassis Ground
47 EE30-00009 Ferrite, Footswitch
48 EE30-00008 Ferrite, Receptacle
49 EE45-00050 #8 Internal - Tooth Lock Washer
50 EE99-0015 Damping Trim
N/A EE40-00009 Fuse, 2 Amp (Main Board)
N/A EE40-00008 Fuse, 8 Amp (Main Board)
N/A EE00-00010 Foam End Cap - Left
N/A EE00-00011 Foam End Cap - Right
N/A EE05-00012 Power Cord 13 Amps, 125 V, 15 Feet
N/A EE00-00013 Anti-Static Bag 20” x 24”
N/A EE00-00014 Corrugated Box for GEN11
NOTE:
Note No. Description
1 Fasteners shown should be tightened to a 7.0 ± 1 in / lb Torque setting.
2 Receptacle connector fasteners should be tightened to a 14.0 ± 1.5 in / lb Torque setting only.
When initially forming threads use 27.0 ± 3 in / lb Torque setting.
3 Power Entry Module fasteners should be tightened to an 8.0 ± 1 in / lb Torque setting.
4 Equipotential fastener should be tightened to a 19.0 ± 2 in / lb Torque setting.
5 Footswitch connector fastener should be tightened to a 9.0 ± 1 in / lb Torque setting.
6 USB cover plate fastener should be tightened to a 3.0 ± 1 in / lb Torque setting.

32 2011 - 04
Cart (CRT11)
Figure 46 - Cart
Cart (CRT11) Parts List

1 ETH2600 Caster, Locking (2 Places)
2 ETH2660 Caster, Swivel (2 Places)
3 ETH2700 Device Retention Screw
4 ETH2800 Grommet (2 Places)
N/A ETH2900 This is the full hardware kit that includes 8 screws, flat washers and lock washers for
the upright as well as the 4 lock washers for the casters.
*All screws must be torqued to 70-80 in / lb.

33 2011 - 04
Appendix
Electrical Safety Test Parameters
Electrical safety tests are recommended to be performed on a regularly scheduled basis in accordance with facility guidelines. The following
test processes and parameters are recommended in accordance with the safety standards specified in this manual.
Table 1 – Ground Bond Test
Test Parameter Test Name / Description UCL LCL Units
Consult local requirements Total Resistance 0.100 0.001 Ohms
Table 2 – Patient Applied Part Circuit Dielectric Test
Note: It is recommended only if a service or repair to the patient connected circuit is made.
Test ID Test Name / Description UCL LCL Units

4000 V Patient Applied Part Dielectric 10.0 0.15 mA
Table 3 – Chassis to mains Circuit Dielectric
Note: It is recommended only if a service or repair to the AC line circuit is made.
Test ID Test Name / Description UCL LCL Units

1500 V for 60 sec or 1776 V Chassis-to-Mains Circuit Dielectric 10.0 0.5 mA
for 1 sec
Table 4 – Earth Leakage Current (Optional, not required for servicing the device)
Consult local requirements Earth Current Leakage - Normal 300 0.0 µA
Consult local requirements Earth Current Leakage – Reverse 300 0.0 µA
Consult local requirements Earth Current Leakage Single Fault – Normal 1.0 0.0 mA
Consult local requirements Earth Current Leakage Single Fault – Reversed 1.0 0.0 mA
Table 5 – Patient Leakage Current from Applied Part to Earth (Optional, not required for servicing the device)
Consult local requirements Patient Leakage Current - Normal 10 0.0 µA
Consult local requirements Patient Leakage Current – Reverse 10 0.0 µA
Consult local requirements Patient Leakage Current Single Fault – Normal 50.0 0.0 µA
Consult local requirements Patient Leakage Current Single Fault – Reversed 50.0 0.0 µA

34 2011 - 04
Schematic Diagrams
LCD CONNECTOR AUDIO
AUDIO TYPEDETECTOR
AUDIO CURRENTSENSE
R275 R724 R246 R656
34.0K 330K 12V 12VAUD 2.00K 10.0K
3.3V
3.3V FB5
1% 1% 1% 1%
R334 R333 0.1W 0.1W BLM21PG221SN1 0.1W 0.1W
10.0K 10.0K 5V R271
1% 1% C141
3
10.0K
0.1W 0.1W 10UF 1% C124 12VAUD
U69 0.1W C120 10UF
16V 5 + V+ LM339A 0.1UF
COMP OUT
2 AUDIO_ID 7B1< 35V 25V R245
C140 4 2.00K 12VAUD
0.1UF - V- 1%
8
LGND
C125 0.1W
LGND
16V 0.1UF U55
LGND 6 TLE2142
IN-
12
V+ 7 I_SPKR
35V 14B5<
V-
J29 5 IN+
CONN_40
1 R652 R669 R670
LGND LGND 2.15K 2.00K 10.0K
4
2
LCD_SCAN_LR 0_OHM R295 1% 1% 1%
2C3> 3 0.1W 0.1W 0.1W
2C3> LCD_SCAN_UD 0_OHM R296 R264 LGND
4
0.5000
5 1%
7C5< 2B3> LCD_DTMG 0_OHM R297 NC
6 1W
LGND LGND LGND
FB22 7
2B4> LCD_DOTCLK 1 2 8
BLM15EG221SN1 9
7C5< 2C1> LCD_BLUE<5..1> 10 LOW PASS FILTER 24KHZ
NC
11 C646
5 0_OHM R299 5V 5V
Go to www.e-ifu.com for latest revision of manual

12 0.1UF
4 0_OHM R300 C633
13 0.1UF
3 0_OHM R301
14 35V
R251
15 R640 16V 10.0K
2 0_OHM R302 10.0K R638
16 C637 C616 C624
1 0_OHM R303 1% 8.45K
17 0.1W 0.1UF 1% 220PF 330PF 1% AUDIO AMPLIFIER
7C5< 2C1>2B3> LCD_GREEN<5..0> LGND 50V 50V 12VAUD 0.1W
18 0.1W
12VAUD J23
19 16V U62
5 0_OHM R304 R630 C640 CONN_2
20 8.45K 0.1UF TPA1517
4 0_OHM R305 UI_CYA_1 C629 C122 16 7 SPEAKER_V+
21 2B1> R624 0.1UF 0.1UF VCC OUT1 1
3 0_OHM R306 3.3V 35V OUT1 8 SPEAKER_V-
22 1% C650 2 SPEAKER
23 2B1> UI_CYA_2 R633 16V 0.1W 35V 0.1UF 2 IN1 OUT2 13
2 0_OHM R307 U56 19 IN2 OUT2 14
24
8
1 0_OHM R308 2B1> UI_CYA_3 R649 PCM1723 LGND
25 35V
R230 R629
8
7C5< 2B3> LCD_RED<5..1> 0 0_OHM R309 FB4 21 14 LGND THERMPAD 1G

26 VDD VOUTL 8.45K 8.45K U55 C112
BLM18AG102SN1 13 11 2 R239 17 4
27 VCC VOUTR IN- TLE2142 0.1UF M/SB SGND
10.0K U104
5 0_OHM R310 3 15 V+ 1 2 5 9
28 VCP CAP 1% 1% IN- TLE2142 SVRR PGND
C110 V-
4 0_OHM R311 0.1W 0.1W 3 V+ 1 12
29 0.01UF IN+ 35V 1% PGND
V-
3 0_OHM R312 2B1> I2S_BIT_CLK 16 10 0.1W 3 3 NC-3 GND/HS 1
30 BCKIN _ZERO NC C108 IN+ NC
AUDIO_DAC_LRCLK 18 C605 6 10
31 16V 2B3> LRCIN 2200PF NC NC-6 GND/HS
0_OHM R313 SPARE_CC0603 C113
4
2 32 2B3> AUDIO_DAC_DIN 17 20 50V 0.1UF 15 NC-15 GND/HS 11
DIN RES NC C109 NC
0_OHM R314
4
1 33 10UF 18 NC-18 GND/HS 20

0_OHM R650 LGND NC
34 2B3> UI_SPI1_AUDIO_CS 6 4 16V 35V
ML NC-4 NC
LGND 7C6< 5A3<2B3> UI_SPI1_SCK 0_OHM R634 7 19 LGND
35 MC NC-19 NC
2B3> LCD_CC 0_OHM R315 7C5< 5A3<2B3> UI_SPI1_MOSI 0_OHM R623 8 LGND LGND
36 MD
3.3V 9 12VAUD LGND
Schematic - Audio DAC and Miscellaneous Connectors
37 U51 _RSTB
27.000MHZ LGND
38 C121 R769
4 3 22.0 R639 1 R244 12VAUD
39 VDD OSC XTI 10UF 10.0K
24 12 10.0K 25V R767
40 XTO AGND 1% 10.0K
10.0K R227 1 2 3.3V 2 22
SHLD EN GND SCKO DGND 0.1W 1%
SHIELDED CABLEOPTION SHLD
5 MCKO PGND
23 0.1W
R336 C623 NC 1% 12VAUD
SPARE_RC0603 0.01UF R298 0.1W
3
8
3.3V LGND 10.0K

U57 1%
16V 0.1W U104
35
Q32
6
LGND NB3L553 R648 2B3> N_AMP_SHUTDOWN 5 6 TLE2142

2N7002DW IN-
2 1 10.0K LGND LGND R768 V+ 7
NC Q0 VDD 1% Q32 10.0K V- NC
3 LGND R756 2 5
NC Q1 0.1W 2N7002DW IN+
1.00K
4
6 Q2 1%
LGND LGND 33.0 R655 NC 1%
2B3< AUDIO_BASE_CLK 7 Q3 ICLK
5 0.1W 0.1W
LGND
1
4
4 GND OE
8
LGND LGND LGND
LGND
LGND
BACKLIGHT CONNECTOR BEZEL BOARDCONNECTOR BUFFERS FOUR CHANNEL TRI-STATE BUFFER

3.3V
5VSTBY C669
C674 F4 0.1UF
0.1UF 0466.500
16V 3.3V
C664 3.3V 3.3V 3.3V
16V 0.5A 0.1UF
R287
5V LGND 10.0K R728 R715 R716
C673 F5 1% 16V
LGND 0466.500 U73 10.0K 10.0K 10.0K
0.1UF 0.1W 1% 1% 1%
SN74LVC1G126
0.1W 0.1W 0.1W
J30 16V 5
0.5A VCC
J25 CONN20_2SHLD LGND
U67
R276 CONN_2_2NP 0_OHM R319 BEZEL_CLK BUTTON_INT_B 2 4 BUTTON_INT SN74LVC125A
0_OHM 1 A Y 2C3<
10C1> 12V_LCD 1 2
14 VCC
0_OHM R320 UI_SPI1_MISO 2B3< 7C5< 1 3
2.0A 2 3 OE GND
0.1W 0_OHM R321 BEZEL_MOSI 7C5< 5B5< 2B3> UI_SPI1_MOSI 2 3 BEZEL_MOSI
4 1A 1Y
NC 1NP 5 7C6< 5B5< 2B3> UI_SPI1_SCK 5 2A 2Y
6 BEZEL_CLK
0_OHM R322 N_BEZEL_CS 2B3> UI_SPI1_BEZEL_CS 9 8 N_BEZEL_CS
NC 2NP 6 3A 3Y
0_OHM R323 BEZEL_RST 2B3> 3.3V 12 11
7 4A 4Y NC
C665 LGND
8 0.1UF
9
1 _1OE
0_OHM R324 INHIBIT_LATCH 3.3V R277 4
10 16V _2OE
LGND 0_OHM R325 BRDPWRON_LATCH 10.0K 10
11 1% _3OE
12 R283 R729 0.1W 13 _4OE GND
7
LGND 10.0K 10.0K
13 1% 1%
14 0.1W U71 0.1W
0_OHM R326 BUTTON_INT_B SN74LVC1G126
15
0_OHM R327 N_5480_CHANGE_B 5 LGND
16 VCC
LGND
17
0_OHM R328 UI_I2C_SDA 2C3<> N_5480_CHANGE_B 2 4 N_5480_CHANGE 2C3<
18 A Y
0_OHM R329 UI_I2C_SCL 2B3<>
19
20
1 3
OE GND
SHLD1
SHLD2
LGND
LGND
Generator G11, V 1.0

2011 - 04
CF APPLIED PART
Schematic - FPGA Minor
3.3V_ISO
HANDPIECE I/O CONNECTOR
6
R294
NC
5 MBD330DWT1
D11 L16 1206
ACM2520-102-2P J24
FB8 LGND_ISO
1
BLM21PG221SN1 CONN_5
2 3
HP_EEPROM_DAT 1
3
1 4 2
3
2 MBD330DWT1 5V_ISO
NC 4
6
D11 5
LGND_ISO
4
5 MBD330DWT1
NC
D9
LGND_ISO
FB7 L15
1
BLM21PG221SN1 ACM2520-102-2P
HP_PRES 1 4
3
2 3
2 MBD330DWT1 5V_ISO

NC
6
D9
LGND_ISO
4
NC
5 MBD330DWT1
D8
LGND_ISO
FB6 L14
1
BLM21PG221SN1 ACM2520-102-2P
13C8> HSW 1 4
3
2 3
2 MBD330DWT1
NC
D8
LGND_ISO
4
-5V_ISO
36
PRESENCE RESISTANCE SENSOR(I=1.22MA)
R-PRESENCE 0TO3010 OHMS
R643
20.0K 5V_ISO
1%
8
0.1W R662 R247 R657
U59 17.4K 4.64K 619
6 IN- OP262
V+ 7
V-
0.1% 0.1% 0.1%
5 IN+
0.1W 0.1W 0.1W
R642 LGND_ISO 5V_ISO
8
20.0K
4
1%
0.1W -5V_ISO U59 R236
2 OP262 5V_ISO
IN- 619
V+ 1 HP_PRES
V-
3 IN+ 0.1%
LGND_ISO 0.1W
C628
0.01UF
4
16V
R661 -5V_ISO R671

17.4K 4.64K
10D5< 9C2< 13B8> HSW_REF
0.1% 0.1% C641
0.1W 0.1W 0.01UF
C666 C644 LGND_ISO
0.1UF 0.1UF 16V
16V 16V
LGND_ISO LGND_ISO -5V_ISO
2011 - 04
ISOLATED POWER
SUPPLIES
CF APPLIED PART
U61
5V_ISO TPS7350Q
5V_ISO 5 3
OUT1 IN1
6 OUT2 IN2
4
L11
47UH
5V_ISO U31 3.3V_ISO 7
C645 SENSE
R552 1.2V_ISO TPS76633 2
10UF _EN
100K 6 5 2 3.3V_ISO_PG 16V R237 1 8
1% IN1 PG GND _RESET
U38 5 6 7 0_OHM R156 0603 R238 + + MBRM120L MBRM120L
0.1W IN2 OUT1 C643 C414 C90 C91
Q8
FDG410NZ
TPS79912 2 1 8 1.00K 47UF 47UF D6 D4
NC FB/NC OUT2 1% 0.1UF 10UF
6 1 1 4 4 3 16V 16V 25V 25V
IN OUT _EN GND 0.1W
LGND_ISO LGND_ISO R765
5 C87 49.9 R757
NC NC-5 C486 R195 C391 C366 R166 10UF 49.9
2 1G 2.00K 100K 16V 1%
NR GND1 10UF 1% 10UF 0.1UF 1% 0.125W
L10
3
4 3 16V 5V_ISO 16V 16V
EN GND2 0.1W 0.1W 60068-00$0A 1%
LGND_ISO 0.125W
R548 4 1
C489 C475
6
5
2
100K
0.1UF 0.01UF 1% C677 C678
16V 16V 5V
0.1W 220PF 220PF R418
50V 50V 5 2
LGND_ISO LGND_ISO Q5 0_OHM
3.3V_ISO_PG FDG410NZ
3
LGND_ISO 2.0A
+ C70 + C69 0.1W
C485 LGND_ISO6 3 C679 C67 C270
0.1UF R766 220PF 47UF 47UF 10UF 0.1UF
LGND_ISO LGND_ISO LGND_ISO 16V 49.9 50V 25V 25V 16V 16V 5V
R317 1%
20.0K 0.125W R758 C271
3.3V_ISO
4
HSW_REF 13B8> 9A2< 9C2< + + 0.1UF
C634 C413 C93 C92 49.9
1% 0.1UF 10UF 47UF 47UF
LGND_ISO 0.1W 16V 16V 25V 25V R105
MBRM120L MBRM120L 1% 16V
U54 D7 D5 0.125W 0.050
11
14
-5V_ISO UCC384-5 LGND 1% C186
Schematic - Power Supplies
R783 R293 1W 10UF

1 2 LGND
75.0 U72 20.0K VOUTS VIN
6
5
2
AD8564 VA+ 7 5 3 U82
+ VOUT VIN 16V
NEG_5_ISO_PG 5 VD+ 6 UCC37324
1% 9C3< OUT COMP 1% VIN
0.125W GND 8 0.1W 7 R419 LGND 7 6
L12
- C621 VIN Q4 0_OHM OUTA VDD
47UH
2.5V_ISO VA- 3 5
10UF FDG410NZ OUTB
5V_ISO 16V 4 8 2 ISO_DRV_A 7B1>
GND SD/CT 2.0A INA
1
R196
3
6
R330 R748 0.1W 8 NC-8 INB
4
75.0 95.3K C671 20.0K NC
1G THERMPAD
-5V_ISO 1% 1% C635
1% 0.1W 0603 0.1W 0.01UF 4 3 GND NC-1
1 NC
0.125W R546 LGND_ISO LGND_ISO 16V
10.0K ISO_DRV_B 7B1>
1% LGND_ISO
2
C482 0.1W -5V_ISO LGND_ISO LGND_ISO R104 LGND
0.1UF
16V LGND_ISO 0.050 3.3V
C483
1
1%
0.1UF 1W C174
U39 16V 0.1UF
2 TLVH432
REF 3.3V_ISO 5V_ISO
16V
LGND
3
R547 R721 3.3V
8
8
10.0K 17.4K 3.3V LGND

1% 1%
0.1W 0.1W U81 U81
8
3 + V+ TLV3502 1 + V+ TLV3502
COMP OUT
6 ILIM_ISO_A 7A1< COMP OUT
7 ILIM_ISO_B 7A1<
U68
TLV3502 V+ +
1 R395 4 - V-
2 - V-
9C3< POS_5_ISO_PG 7 1.00K
OUT COMP 1%
V- -
2 0.1W
LGND_ISO
5
5
U80
ADR510 R403 LGND LGND
5
10.0K
R270 1

LGND_ISO 20.0K C657
1% 1%
0.1W 0603 0.1W R402
2.00K C193
1% 0.1UF
3 TRIM/NC
2 0.1W 16V
NC
LGND_ISO LGND_ISO
LGND
LGND LGND
POWER GOODCOMPARATORS LCD BACKLIGHT SUPPLY

R55
15V R43 1.00MEG R30 12V 12V
1.00MEG 1.00MEG C159
1.8V 3.3V 3.3V 0.1UF
1%
3.3V 0.1W 3.3V 1.2V 6
1% 1% R59 R60 C157 12V
0.1W 0.1W 0.1UF 35V 5
10.0K 1.00MEG
DMP3056LDM
Q15
R24 R56 12V R371 R31 35V R49 2

20.0K 12V R363 20.0K 10.0K 107K 12V 2.49K 4 1 12V_LCD 5A8<
1% 1% 1% 1% 1% 1% 1%
3
10.0K R359 0.1W 0.1W LGND
0.1W 1% 0.1W 0.1W 0.1W 0.1W
3
3
0.1W U7 0603
11 LM339A 12V LGND U13 R707
V+
37
U7 R54 + U8 C659
ADR510 10.0K
3
7 + V+ LM339A COMP OUT

13 1.8V_PG 2A8< 7B1< 7 + V+ LM339A 1VREF 10UF
R25 1.00K R32 1% C658
3
COMP OUT
1 2.5_5_15V_PG 7B1< 1VREF 10 - V- COMP OUT
1 3.3V_PG 1 25V 0.1W 0.1UF
1.00K 1.00K
1VREF 6 - V-
1VREF 6 - V-
35V
1% U8 C163
0.1W R57 12V 9 LM339A
1% 1% + V+ 0.1UF
0.1W 12V 28.7K C34 0.1W 12V R58 14 3.3V_EN 16V
R23 R44 1.00K COMP OUT
12
1.58K C27 1% 49.9K C29 1VREF 8 2 3
0.1W 0603 - V- TRIM/NC NC
12
12
1% C154 1%
0.1W 0603 0.1UF 0.1W 0603 1% R272
C156 LGND C155 LGND 10.0K LGND
0.1UF 35V 0.1UF 0.1W
LGND 35V LGND 35V 1%
0.1W
12
LGND LGND
LGND LGND LGND LGND LGND
6
LGND LGND
LGND LGND 5VSTBY
R35 R62 BACKLIGHT_ON 2 Q17
1.00MEG 1.00MEG 2B3> 2N7002DW
12V R27
R47 5V 48V 1.00MEG
1.00MEG 1% 1% R65
1
0.1W 0.1W 10.0K 3.3V

1% 1%
6
1% R63 0.1W 0.1W
R53 R51 0.1W R34 12V 102K 12V R28
10.0K 1.15K 12V 20.0K 1% 2 Q2 249K 12V LGND
0.1W 2N7002DW R362
1% 1% 1% 1%
3
3
3
10.0K
0.1W 0.1W 0.1W 0.1W 1%
3
3
U8 U8 Q2 0.1W
1
U7
5 + V+ LM339A 11 + V+ LM339A 5D3> BRDPWRON 5 2N7002DW U7
9 R36 2 2.5_5_15V_PG R61 13 12_48V_PG 5
+ V+ LM339A 1.00K COMP OUT 1.00K COMP OUT + V+ LM339A
14 4 10 R26 2 12_48V_PG
COMP OUT - V- - V- 1.00K COMP OUT 7C5<
4
R52 8 - V- 1% 1%
1VREF 4 - V-
10.0K 0.1W R33 0.1W R64
1% C23 C35 1%
R50 5.60K 10.2K 0.1W R29
0.1W
12
12
32.4K C33 1% 1% 5.90K C28
0.1W 0603 0.1W 0603
12
12
1% LGND LGND 1%
0.1W 0603 0.1W 0603
LGND
LGND LGND LGND
-15V LGND LGND LGND LGND LGND
LGND LGND LGND
DC POWERSUPPLIES
3.3V 2.5V
1.8V U40
12V U16 12V U4 5V U11 15V TPS77825
PTH12050W PTH12050W JCK2048D15 L8 6 13 0_OHM R542
ACM12V-701-2PL IN1 OUT1
DSP VDD_INT 3 VI VO
6 3 VI VO
6 1 +VIN +VOUT
3 1 4 7 IN2 OUT2 14
5V 1.8V 1.1V 2 2 2 5 2 3 4 NC-4 NC-17 17
TRACK C43 + C48 + C52 TRACK C18 + C20 + C25 -VIN -VOUT C172 + C62 + C75 NC NC C488 C471
10UF 47UF 47UF 10UF 47UF 47UF 10UF 47UF 47UF NC
8 NC-8 NC-18 18 NC 10UF 10UF
25V 25V 25V 25V C17 C158 25V 25V
5 16V 5 16V 10UF 0.1UF 6 REMOTE_ON/OFF COM
4 25V 16V 16V
VOADJ VOADJ NC
U15 100V 100V 5 _EN THERMPAD 1G
TPS74901 3.3V_PG 4 1 4 1 15 FB/NC GND/HSINK<7..0>
C167 C50 C168 _INHIBIT GND NC _INHIBIT GND NC
1.0UF 10UF 10UF 5 IN1 OUT1
1 R577 16 _RESET/PG GND 3
25V 16V 16V 6 18 R69 + + R67 + + R20 10.0K
IN2 OUT2 C169 C49 C53 C47 C51 C54 C26 C19 C22 C30 1%
7 19 1.87K 47UF 47UF 11.5K 47UF 47UF 280
IN3 OUT3 1% 10UF 10UF 10UF 0.1UF 1% 10UF 0.1UF 1% 0.1W
8 20 16V 16V 25V 25V 25V 35V 25V 25V 25V 35V LGND LGND
IN4 OUT4 0.1W 0.1W 0.1W
LGND LGND -15V
16 48V L9 LGND
FB ACM12V-701-2PL
9 1_1V_PG 6C8< L6 48_FILT 1 4
LGND LGND PG LGND
10UH
2 NC-2 NC-13
13 R381 25V
2 3 25V
NC NC 4.99K C171
3 NC-3 NC-14
14 10UF 47UF 47UF
NC NC 1% LGND LGND LGND C63 C80
4 17 0.1W 25V + +
NC NC-4 NC-17 NC
10 BIAS
2.5_5_15V_PG
15 12 1.2V 3.3V
SS GND
1.8V_PG 11 1G 12V U17 12V U9 U10 12V
EN THERMPAD
PTH08000W PTH12050W PTEA404120
3 6 3 6 1 8 LGND
C166 VI VO VI VO +VI +VO
2200PF 3 -VI -VO
4
50V LGND 2 2
TRACK C55 + C66 + C61 TRACK C31 + C39 + C37
10UF 47UF 47UF 10UF 47UF 47UF 6 ADJUST SENSE+
7
5 25V 25V 25V 25V C170 C173
16V 5 16V + 2 5 0.1UF 10UF
VOADJ VOADJ C11 C36 C150 ON/OFF SENSE-
3.3V 680UF 10UF 0.1UF 35V 25V
4 1 3.3V_EN 4 1 100V 100V 100V
LGND NC _INHIBIT GND _INHIBIT GND
R717 5V R17
R243
3
10.0K + + + + R46 100
1% C60 C68 C64 C71 C40 C32 C38 C41 2.00K 1%
0.1W U69 47UF 47UF 10UF 0.1UF R86 47UF 47UF 10UF 0.1UF 0.1W
11 3.3V 25V 25V 25V 35V 27.4K LGND 25V 25V 25V 35V 1%
LM339A V+ + 0.1W
3.3V_PG_TTL 13 R730 1% LGND
7B1< OUT COMP 1.00K 0.1W
V- -
10
1%
0.1W
LGND LGND
12
LGND LGND LGND CONNECT SENSE PINS TOTHE12V NEARLCD

2011 - 04
GENERATOR OUTPUT
WIRE LOOPTESTPOINTS
CF APPLIED PART
TP69 1
VS
TP59 1
IS
1
HS_OUT
TP27
1
RF_OUT
TP62
1
RF_XFM
TP72
TP63 1
DECOUPLING LGND_ISO
Schematic - Amplifier
5V_ISO 5V_ISO
R754
499
C651 C670 HS_OUT
0.1UF 0.1UF 1%
16V 16V 0.1W 5V_ISO
R335
R751 5V_ISO 10.0K
R737 R736 243
3
100K 100K VS
1% 1% 1% L17
1.0W 1.0W 1% 0.1W
C656 C672 55993-00 R290 R289
7
0.1UF 0.1UF 0.1W 12.1 0_OHM
16V 16V VCC+ U74 4 VS+ 8B3<
LGND_ISO 8 THS4130 0_OHM 1
VIN+ _PD 1% 2.0A
5 R755 0.1W 0.1W R316
4 5 C135 C134 23.7
-5V_ISO -5V_ISO 330PF 1%
THERM 3 50V 0.1W
1 VOCM
0_OHM R740
VIN- R332 R331
12.1 0_OHM
1G
VCC- 2 6
NC-2
R749 R750 NC
VS- 8B3<
R745
2
38.3K 38.3K
1% 1% 453 1% 2.0A
6
1.0W 1.0W 0.1W 0.1W
1% -5V_ISO
0.1W
LGND_ISO SIG_XFMR_CT 8A1>
LGND_ISO R739
499
C136
1% 0.1UF
0.1W 16V
R753 R752
357 511 LGND
1% 1%
0.125W 0.125W
R686 R685
0.050 0.050
1% 1%
1W 1W
C130 C118
0.047UF 0.047UF R719
LGND_ISO
1.87K
1250V 1250V

J28
CONN_9 C129 C119 1%
0.1W 5V_ISO
0.047UF 0.047UF R273
1
RF_OUT RF_XFM 10.0K
R704 5V_ISO
2 NC 1250V 1250V 475
3
3
IS 1 2
1% L13
4 NC 1% 0.1W
55993-00 R263 R262
7
5 NC 0.1W 12.1 0_OHM
VCC+ U64 4 IS+ 8B3<
6 NC
8 THS4130 0_OHM 1
7 NC VIN+ _PD 1% 2.0A
5 R720 0.1W 0.1W R265
8 NC C127
HS_OUT 4 5 C126 23.7
9 330PF
THERM 3 50V 1%
0.1W
1 VOCM
0_OHM R684
VIN- R267 R266
12.1 0_OHM
1G
VCC- 2 6
NC-2
NC
IS- 8B3<
R695
2
475 1% 2.0A
6
1 2 0.1W 0.1W
1% -5V_ISO
NC
NC
NC
NC
NC
NC
0.1W
LGND_ISO SIG_XFMR_CT
LGND_ISO R683
1.87K
C128
19
14
17
13
15
16
18
24
22
21
20
23
1% 0.1UF
0.1W 16V
T3
SHLD1
SHLD2
NC-13
NC-15
NC-16
NC-18
NC-20
NC-23
55860-00
LGND
NC-3
NC-4
NC-5
NC-6
NC-7
NC-8
NC-9
NC-10
WIRE LOOPTESTPOINTS
38
1
2
3
4
5
6
7
8
9
11
12
10
12C3> VCT TP67 1
VS+
1
VS-
NC
NC
NC
NC
NC
NC
NC
NC
C356 C547 C82 C85 TP70
0.1UF 0.1UF 10UF 10UF
100V 100V 100V 100V 1
IS+
TP56
TP58 1
IS-
LGND LGND LGND LGND SIG_XFMR_CT
TP68 1
TP45 1
14D8< PRI_A PRI_B 14C8< 1

TP65
R761 R762 C675 C676 R763 R764
10.0K 10.0K 0.1UF 0.1UF 10.0K 10.0K
PRAMP_A 1 2 1 2 PRAMP_B
1% 1% 100V 100V 1% 1%
0.1W 0.1W 0.1W 0.1W
LGND
2
2
2
2
C295 C371 C592 C625

0.47UF Q6 0.47UF Q7 0.47UF Q11 0.47UF Q13
DRV_A1 1 2 GATE_A1 1 IXTH24N50L
DRV_A2 1 2 GATE_A2 1 IXTH24N50L
DRV_B1 1 2 GATE_B1 1 IXTH24N50L
DRV_B2 1 2 GATE_B2 1 IXTH24N50L
50V 50V 50V 50V
3
3
3
3
SRC_A1 14D5< SRC_A2 14D5< SRC_B1 14D5< SRC_B2 14C5<
R142 R154 R211 R231

0.0200 0.0200 0.0200 0.0200
1% 1% 1% 1%
MINIMA DETECTOR 1W 1W 1W 1W
LGND LGND LGND LGND

15V
15V
8
R491
301K
U90 1%
THS4032 -
6 0.1W
7 +
+
5
R494 15V
1.00K
1% AMPLIFIER HEATSINK
4
0.1W
1G
C455 R184
220PF 20.0K HS1
LGND 1%
-15V DN2 783503B04500G
BIAS ENABLE&SENSE DRIVE SHUTDOWN FET 0.1W
50V MMBD4148SE
15V R516 R515 2 1 1
R553 1.02K 1.02K 2
R554 1.00K 3.3V OT_THERM
15V VMINIMA 14C5< 3
1% 1% 6A3<
8
15V 4
3
1% 0.1W 0.1W
8
15V 0.1W 5
DN3 0603 U90
R468 R478 R497
8
2 6
4
1.47K 1.47K MMBD4148SE 49.9K U95 - THS4032 15V 5V

PRI_A 6 R506 1 OVERTEMP 7
U95 - THS4032 1.00K +
2 R510 R517 7 3 THERMOSTAT 8
1% 1% 1% - THS4032 1.02K 1.02K + +
1 5 R713 9
0.25W 0.25W 0.25W
1
+
2
5
6
+ 1% 10.0K HW_SHTDN3 DMP3056LDM SW1

T
3 11A8< 8C4<7C5> 10
+ 1% 1% 0.1W 1% 11C8< 11B8< Q22
1G
0.1W 67L095 11
4
0.1W 0.1W
1G
R602 R587 12
4
1.47K 1.47K R502 -15V 3 Q30
C487
1G
C392
3
13
4
PRI_B -15V 1.00K FDG410NZ
1
10PF 4700PF
2
5
6
NC 1% 14
50V -15V 0.1W 50V
1% 1% C462 LGND FDA_PD 15
0.25W 0.25W MMBD4148SE DN5 100PF
DN4 50V LGND 16
BAT54S
LGND R679 R678 D38 17
LGND LGND LGND MBRM2H100T3 R586 R561 R570 R574 18
1
2
R550 R500 0.5000 0.5000 5.90K 5.90K 5.90K 5.90K
4
1.47K 1.47K NC VCT 19

1% 1% 1% 1%
1% 1% 1% 1% 0.1W 0.1W 0.1W 0.1W 20
0.25W 0.25W R712 R674 1W 1W R673
LGND LGND 21
20.0K 1.00K 1.00K
22
R575 R486 1% 1% 1%
1.47K 1.47K 0.1W 0.1W 0.1W 23
1% 1% 24
3
0.25W 0.25W IBIAS_P IBIAS_N 6A3< 6A3< -15V
N_BIAS_EN 5 Q17
7B5> 2N7002DW R668 R667
1.00K 1.00K
LGND LGND 1% 1% LGND LGND
0.1W 0.1W
4
LGND LGND LGND LGND
DECOUPLING CAPS
-15V 15V
C438 C474C286C648C463C105 C84 C477 C583C604C290C359C555 C620 C294 C324 C77 C81 C401 C458 C647 C283 C472 C104 C83 C451 C567 C613C293C377C597C305C632C349 C78 C76
0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF 0.1UF
35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V 35V
LGND LGND
2011 - 04
MAIN POWER
INPUT &BUCKREGULATOR
J6
CONN_1
CHASSIS GND 1
L4
47UH
NC
LGND 48_AMP
1
4
2
J4 F1
CONN_6 L1 NC
0477008.MXP ACM12V-701-2PL
1
1 4
48VDC INPUT 2 8A
3
2 3
4
5 C142 + C74 + C73 C72 C65 C42 C44
6 0.1UF 680UF 680UF 10UF 10UF 0.1UF 0.1UF
100V 100V 100V 100V 100V 100V 100V
LGND LGND LGND LGND LGND LGND LGND LGND
NC
L7
2
4
R377 60067-00$0A

12V C162 0_OHM Q3
0.1UF 1 FDP20AN06A0
C160
0.1UF 2.5A
NC-2 C-4N
35V 0.125W
3
Schematic - Power Input and Buck Regulator
35V
2
3
C161
C164 0.1UF
LGND
10UF
NC
35V
25V U79 BUCK_VSW VCT 11C4<
ISL2111
1
4
1 VDD HB
2
2
HO
3
BUCK_PWM_HI 7 4 R372
8B8> HI HS 0_OHM Q1
T2
8B8> BUCK_PWM_LO 8 LI LO
10 1 FDP20AN06A0 C58 C57 C56 C59 C180 C179
2.5A MBRM2H100T3 10UF 10UF 10UF 10UF 0.1UF 0.1UF
6 1G 0.125W D3 100V 100V 100V 100V 100V 100V
NC NC-6 THERMPAD
3
2
3
CMT2-.8-15L
5 NC-5 VSS
9
NC
R45 R48
0.0200 0.0200
LGND 1% 1%
1W 1W

LGND LGND
3.3V
39
R38 R42
10.0K 14.3K
1% 1% 3.3V
0.1W 0.1W
R40 C21
10.0K 0.1UF
1% 16V
0.1W
8
U5 LGND
ADR510 R39
10.0K U6
1 1 + V+ TLV3502
1% COMP OUT
7 BUCK_ILIM 8B8<
0.1W R41 2 - V-
10.0K C24
1% 0.1UF
3 TRIM/NC
2 0.1W 16V BUCK FET HEATSINK
NC
5
U12
LGND 780603B02000G
1 WIRE LOOPTESTPOINTS
LGND LGND LGND 2
3
4 1
BUCK_PWM_HI
TP11
5
6 1
BUCK_PWM_LO
TP12
3.3V 7
8 1
VCT
TP21
R22 9
48V 10.0K 3.3V 10 BUCK_VSW
F2 L5 1% TP9 1
8
0477002.MXP ACM12V-701-2PL 0.1W 11
1 4 12 1
BUCK_ILIM
U6 TP6
3 + V+ TLV3502 13
2A
2 3 COMP OUT
6 NC 14
TP7 1
4 - V- 15
16 1
C144 TP10
0.1UF R37
10.0K
5
100V
1%
0.1W
LGND LGND
LGND LGND LGND

LGND
POWER SUPPLY IO CONNECTOR ENCLOSURE FANCONNECTOR HEATSINK FANCONNECTOR

12V 12V
R773 R779
5VSTBY 10.0K 48_AMP 10.0K
C115 48_FILT 1% J8 1% J27
0.1UF 0.1W 0.1W
CONN_5 CONN_5
16V 1 1
2 2
C46 C45 3 C138 C137 3
LGND J21 0.1UF 10UF 4 0.1UF 10UF 4
100V 100V 5
100V 100V 5
NC 1 R772 R778
5D3> INHIBIT 10.0K 10.0K
2 1% 1%
NC 3 0.125W 0.125W
LGND LGND LGND LGND
NC 4
5
3.3V LGND 3.3V LGND
6
NC 7 R770 R771 R875 R776 R777
10.0K 20.0K 84.5K 13.7K 33.2K R876
NC 8 R775 R781
1% 1% 1% 10.0K 1% 1% 10.0K
NC MH1 0.125W 0.125W 0.125W 1% 0.125W 0.125W 1%
NC MH2 0.1W 0.1W
6
3
C114
EFAN_S0 2 Q33 LGND EFAN_TACH HFAN_S0 5 Q35 LGND HFAN_TACH
7C1> 2N7002DW 7C1< 7B1> 2N7002DW 7C1<
6
3
Q34 Q36
1
4
2 2N7002DW
5 2N7002DW
LGND LGND
NC NC
3
3
6
6
LGND LGND
1
4
Q33 R774 Q34 Q35 R780 Q36

7B1> EFAN_S1 5 10.0K 5 7B1> HFAN_S1 2 10.0K 2
2N7002DW 1% 2N7002DW NC 2N7002DW 1% 2N7002DW NC
0.1W 0.1W
1
1
4
4


2011 - 04
HANDSWITCH DETECTION &INSTRUMENT COMMS FOOTSWITCH DETECTION
NC NC
3
3
CF APPLIED PART C680
2200PF
D1 D10
50V DF3A6.8FUT1 DF3A6.8FUT1
R680 R255
26.7K 26.7K
R3 D2 L3
0.1% 0.1% 33.2 MBD330DWT1 ACM2520-102-2P
1
1
2
2
0.1W 0.1W 6 1 1 4
R706 R703
15.0K 20.0K 1%
5
R2 0.1W 2 3 J5
R4 0_OHM CONN_4
DN1 0.1% 0.1% 2.0A C9
BAT54S 0.1W 0.1W 0603 0.1W 220PF 1
NC
1 2 2
500V 3
NC
12V T1 L2
3 P0584 ACM2520-102-2P 4
R254 3 1 4
C148
2
5V_ISO 10.0K 5V_ISO LGND LGND
0.1% 0.1UF C1
4
4
0.1W 1 1000PF 4 3 2 3
35V 4 50V
U63 U63 C13
OP462 IN-
2 OP462 IN-
9 4700PF 8 MBD330DWT1
HSW_ABS 1 V+ 8 V+ 50V 10 D2 R12
9C2<
V- V- LGND C149 499
IN+
3 IN+
10 1.0UF
7
1%
R688 R699 25V 0.1W
10.0K 10.0K U3
11
11
1% 1% UCC37324 C16 R16 R13 R1
-5V_ISO 0.1W -5V_ISO 0.1W 1.0UF 49.9 750 33.2
6 VDD OUTA
7
OUTB
5 25V
NC 1% 1% 1%
7B1> FSW_CLK 2 INA
0.1W 0.1W 0.1W
LGND_ISO LGND_ISO 4 8
INB NC-8 NC
THERMPAD
1G
NC
1 NC-1 GND
3
R349 R347
R14 10.0K 100K
R698 R689 R258 10.0K FSW_SIG
20.0K 20.0 4.99K 1%
0.1W 1% 1%
3.3V 0.1W 0.1W 3.3V
0.1% 0.1% 0.1% C14
0.1W 0.1W 0.1W 1.0UF 3.3V
25V R15 12V R21
3
LGND LGND 2.00K R343 10.0K
1% 10.0K 1%
0.1W 1% U77 0.1W
0.1W 5 + V+ LM339A
R19 2 FSW_MON
2.00K COMP OUT 7B1>
5V_ISO 4 - V-
4
1%
U63 0.1W R18 R345
13 R259 2.00K 10.0K
IN- OP462 20.0
12
V+ 14 1% 1%
V-
0.1W 0.1W
12 LGND
IN+

0.1%
0.1W
LGND LGND 3.3V
11
-5V_ISO
R357
1.40K
R690 R261 1%
20.0K 4.99K 0.1W
3.3V
0.1% 0.1% 12V
0.1W 0.1W R342
3
R355 10.0K
LGND_ISO 10.0K 1%
1% U77 0.1W
7 V+ LM339A
Schematic - Activation Switches of Instrument ID
0.1W +
COMP OUT
1
6 - V-
9C2> HSW LGND

R358
3
10.0K
12
C649 LGND
DN6 1000PF 1%
BAT54S 50V 0.1W
1
2
NC
3.3V
3
LGND_ISO 12V
3
R360
INST_EEPROM_DAT_O 5 Q18 10.0K
9C3> FDG6335N U77
1% 9
0.1W + V+ LM339A
COMP OUT
14 FSW_PRS 7C5<
40
4
8 - V-
LGND_ISO R361
1.40K
12
1%
0.1W
LGND
R284 R744
301K 20.0K
9C3< INST_EEPROM_DAT_I
LGND
1% 3.3V_ISO 1%
0.1W 0.1W
11 14 WIRE LOOPTESTPOINTS
U72
AD8564 VA+ 2 3.3V
VD+ + R280
4 HSW 12V
OUT COMP 10.0K 1 TP61
GND 1 R348
- C153
VA- HSW_ABS 453
1% 1 TP52 1% 0.1UF
3 6 0.1W 0.1W 3.3V
R346
R742 R734 1 TP32 49.9K 35V
20.0K 10.0K 7B1> FSW_CLS_MAX R344
-5V_ISO 1% 1% 10.0K
0.1W 0.1W 1% 1%
3
0.1W LGND
0.1W
R350 U77
LGND_ISO LGND_ISO 1.02K 11 LM339A
1% + V+
LGND_ISO LGND_ISO 13 FSW_MAX 7C5<
0.1W COMP OUT
WIRE LOOPTESTPOINTS 10 - V-
5V_ISO
DECOUPLING R356 LGND
R235 TP5 1
FSW_SIG 10.0K
12
1.00K
1% 3.3V_ISO 5V_ISO FSW_MON LGND
0.1W TP2 1 1%
0.1W
10D5< 9C2< 9A2< HSW_REF 1
FSW_PRS
C667 C653 TP3
0.1UF 0.1UF 3.3V
U60 16V 16V FSW_MAX 12V
TP4 1
LM4040B25 R367
2 3 FSW_MIN 1.02K C151 3.3V
NC NC-2 TP8 1 1% 0.1UF
C642 R366 0.1W
NC
4 NC-4 0.1UF 1
FSW_CLK 49.9K 35V R364
C668 C652 TP1 10.0K
16V 0.1UF 0.1UF 7B1> FSW_CLS_MIN
5 1 16V 16V 1%
NC NC-5 TP37 1 1% 0.1W
3
LGND_ISO 0.1W LGND

R368 U78
453 5 LM339A
-5V_ISO -5V_ISO + V+
1% 2 FSW_MIN
0.1W COMP OUT 7C5<
LGND_ISO LGND_ISO 4 - V-
LGND
R365 LGND
10.0K
12
SWITCHABLE FILTER LGND

C681 1%
0.022UF 0.1W
HSW
50V
C682
0.022UF UNUSED DEVICES
50V 3.3V 3.3V 3.3V
R782
10.0K R370 R354 R351
12V 20.0K 12V 20.0K 12V 20.0K
1% 1% 1%
3
3
3
1% 0.1W 0.1W 0.1W

0.1W U78 U78 U78
6
LM339A V+ +
7 LM339A V+ +
9 LM339A V+ +
11
NC
1 OUT COMP NC
14 OUT COMP NC
13 OUT COMP
FET_A 2 Q18 6 8 10
UNCOMMITTED DEVICES 9C3> FDG6335N V- - V- - V- -
R369 R353 R352
1
20.0K 20.0K 20.0K
12
12
12
1% 1% 1%
0.1W 0.1W 0.1W
LGND LGND LGND
HSW HSW
3.3V_ISO LGND_ISO
3.3V_ISO 3.3V_ISO 3.3V_ISO LGND LGND LGND
R747 R743
20.0K R291 20.0K R281
11
14
11
14
1% 1%
0.1W 0603 0.1W 0603
U72 U72
AD8564 VA+ 10 AD8564 VA+ 15
VD+ + VD+ +
9C3< CMPTR_D 12 OUT COMP 9C3< CMPTR_C 13 OUT COMP
GND -
9 GND -
16
VA- VA-
R746 R738
R318 R292 R741 R733
3
6
20.0K
3
6
20.0K
1% 1%
-5V_ISO 0603 0.1W 0603 -5V_ISO 0603 0.1W 0603
LGND_ISO -5V_ISO LGND_ISO LGND_ISO LGND_ISO -5V_ISO LGND_ISO LGND_ISO
FOR WIRE LOOPTESTPOINTS -USE5016 FOR

GNDAND 5015 FOR
SIGNALS
2011 - 04
MOSFET SOAFAULT DETECTOR(450W /25A) PRIMARY CURRENTSENSE
11B3> PRI_A
NC
5
1 6
R143 R150
R175 R169 R162 R159 R157 2.00K 10.0K MBD330DWT1
604K 121K 71.5K 267K 33.2K 11B4> SRC_A1 D39
1% 1% 1% 1% 1%
0.25W 0.25W 0.25W 0.25W 0.25W 1% 1% R520
0.1W 0.1W 10.0K
R559 D18 NC
22.6K MBD330DWT1 1%
ISRC_A 1 6 0.1W
15V
1%
1G
1
7
LGND
5
0.1W 15V
R149
8
R504 2.00K U24 R519
11B3> SRC_A2 2 - THS4631
NC
52.3K NC
2.00K U96
1% + 6 2 - THS4032
3 NC 1 ISRC_A
R560 1% 0.1W + NC 1% +
10.7K 0.1W 0.1W 3
1% R151 +
0.1W D18 909 R566
15V R518 100K
5
8
4
MBD330DWT1 909 1%
4
4 3 -15V 0.1W
1%
1G
C512 C491
0.1UF 0.1W NC 1% -15V 1.0UF
2
NC 0.1W
LGND
35V 25V
3.3V R495 LGND LGND
Schematic - Fault Detection
NC
42.2K
LGND LGND R579
R564 1% 16.2K
3
1.00K 0.1W
1%
0.1W U98 D17 1%
LM339A V+ +
7 FAULT_REF MBD330DWT1 0.1W
1 OUT COMP
1 6
V- -
6 NC
IPRI_AVG 6A3<
5
4 3
R492 R219 R224
NC
66.5K 2.00K 10.0K
12
11B2> SRC_B1 MBD330DWT1
LGND D40
1% 1% 1%
0.1W 0.1W 0.1W 1 TP24
R557
D17 NC 10.0K
MBD330DWT1 WIRE LOOP
4 3 1%
15V 15V 0.1W R578
1G
1
3
7
LGND 15V 100K
2
R223 1%
8
U98 R487 2.00K U46 R556 0.1W
LM339A V+ +
9 FAULT_REF 11B1> SRC_B2 2 - THS4631
NC
34.0K NC
2.00K U96
7B1< N_SOA_A 14 OUT COMP 1% + 6 6 - THS4032
8 3 NC 7
V- - 1% 0.1W + NC 1% +
0.1W 0.1W 5 +
ISRC_B
R225
909 R555
5
8
4
909
12
4
1% -15V
1G
LGND R569 R176 R170 R163 R160 R158 0.1W NC 1% -15V
5.90K 7.87K 107K 154K 150K 154K 0.1W
1% 1% 1% 1% 1% 1% LGND NC
0.1W 0.1W 0.1W 0.1W 0.1W 0.1W
LGND LGND

LGND LGND LGND LGND LGND LGND
11B2> PRI_B
R256 R252 R248 R240 R233

604K 121K 71.5K 267K 33.2K
1% 1% 1% 1% 1%
0.25W 0.25W 0.25W 0.25W 0.25W
R573 D35
22.6K MBD330DWT1 HEATSINK OVER
TEMP
ISRC_B 1 6
1%
5
0.1W
R677 R735 R723
NC
52.3K 2.00K 330K
11B2> OT_THERM
R568 1% 1% 1%
10.7K 0.1W 0.1W 0.1W
1%
0.1W D35 R282
MBD330DWT1 5.90K 5V
4 3 1% C662
0.1W 0.1UF
5V
2
35V 3.3V
41
3.3V R672 LGND
R727 R268
NC
42.2K
3
332 LGND 1.00K

15V 1% 1%
R565 1% 0.1W U69 0.1W
3
1.00K 0.1W 7 LM339A
1% + V+
0.1W D32 COMP OUT
1 HS_OVERTMP 7C5<
U98
LM339A V+ +
11 FAULT_REF MBD330DWT1 FAULT_REF2 6 - V-
13 OUT COMP
1 6
V- -
10
5
U70
12
LM4040B25
R666 3 2 LGND
66.5K NC-2 NC
12
NC C
LGND C131 4
1% 0.1UF NC-4 NC
0.1W 35V
D32
1 NC-5
5 NC
MBD330DWT1
4 3
15V
3
2
LGND
U98 R658
N
LM339A V+ +
5 FAULT_REF
34.0K
7B1< N_SOA_B 2 OUT COMP
V- -
4 1%
0.1W
12
LGND R572 R257 R253R249 R241 R234
5.90K 7.87K 107K 154K 150K 154K
1% 1% 1% 1% 1% 1%
0.1W 0.1W 0.1W 0.1W 0.1W 0.1W
AUDIO LEVELDETECTOR
LGND LGND LGND LGND LGND LGND
C687 R722
0.1UF 330K
5C1> I_SPKR
35V 1%
0.1W 3.3V
R732 5V R269
3
SOA_CLAMP 2.00K 1.00K

1% 1%
0.1W U69 0.1W
9 + V+ LM339A
15V 14 AUDIO_SNS 7B1<
C442 COMP OUT
0.1UF FAULT_REF2 8 - V-
15V R503 R507

11.8K 16.2K 35V 12
1% 1%
8
R489 0.1W 15V 0.1W LGND LGND
1 TP60
8
20.0K
1% LGND U91
0.1W U91 D16
6 IN- TLE2142 WIRE LOOP
2 V+ 7
IN- TLE2142 MBD330DWT1
R496 V-
V+ 1 4 3 5
6.49K IN+
V-
FAULT_REF1 2 3 IN+
2
1% R484 C378 C636
4
0.1W 20.0K
1% 4700PF 4700PF
4
U92 0.1W 50V 50V
NC
LM4040B50 C400
-15V 0.1UF
3 NC-2
2 NC
C411 35V
0.1UF NC-4
4
NC LGND
35V -15V
1 5 LGND LGND LGND
NC-5 NC
LGND
WIRE LOOPTESTPOINTS
TP25 1
PRI_A
1
ISRC_A
TP42
1
PRI_B
TP50
1
ISRC_B
TP43
TP47 1
LGND
FOR WIRE LOOPTESTPOINTS -USE5016 FOR

GNDAND 5015 FOR
SIGNALS

2011 - 04
Additional Hardware Troubleshooting Information

Note: Voltages listed are +/-10% unless otherwise indicated.
TP2, TP3, TP4, TP5

Footswitch signals
(Top left one is TP2) TP1 J4 Power Supply input out
J8 Enclosure Fan
TP27 HS out
J27 heat sink fan
TP62 RF out
J23 – speaker
connector (pin o
is square one)
J24 EEPROM signals

J30 Bezel Connector
square pin is
Pins in order from
edge of PCB – Pins
1, 2, 4, 6, 7, 8, 9, 10,
11, 12, 13, 14, 15, 16,
18, 19
J28 – Power pins J25 – Backlight connector J29 – LCD connector, FB22 TP60
from receptacle (arrow pointing to pin 1) is fourth via from the right
Numbering: (blue arrow points to it),
1,2,3 CC signal is red arrow
4,5,6
7,8,9
Figure 47 - Access Points Used For GEN11 Troubleshooting While Powered
• Large TP are ground.

• If all the LED are continuously lit, it indicates that the PCB has failed.

42 2011 - 04
Troubleshooting Using PCB Interface Signals:

Interface from PCB to:
i. LCD Display
• Backlight connector (J25)
• 12VDC at J25.1
• LCD connector (J29)
1. Check for good connection.
2. Check for clock on LCD_DOTCLK (FB22 or R167) UI processor is sending a clock to LCD.
Figure 48
3. Check for data timing signal (next to dot clock signal third from the right in Figure 48). This shows the UI is properly writing
and refreshing the LCD with data. If this signal does not exist, then the PCB is defective.
Figure 49

43 2011 - 04
4. Check for LCD CC signal (very end – first on the top left in Figure 49.) If this signal does not exist, then the LCD is defective.
Figure 50
ii. Speaker
• Speaker connector (J23)
1. Check V+ (J23.1) and V- (J23.2) for activity when signal is expected.
• No signal both pins ~ +5.6 VDC
• When activating see ~2Vp/p signal riding on ~+5.6 VDC
• If this signal does not exist, then the PCB is defective.
Figure 51

44 2011 - 04
2. The speaker current (I_SPKR) feeds to a comparator and outputs AUDIO_SNS (TP60). This test point should indicate 3.3V
when the speaker current passes a certain threshold. If there is activation without current, then the speaker is defective. If there
is no current when audio signal in step above is present, then the speaker is defective.
Figure 52
iii. Handpiece Receptacle

Check for continuity between handpiece inputs and its connectors.
1. J24 pins 1-5. J24
• Pin 4 is presence (also TP 64) - Pin 4 to Pin 3 is shorted when HP is present
• EEPROM data on Pin 1
• Handswitch signals on Pin 5 (and also future instrument EEPROM signal)
2. J28 power drive signals to the instruments.
• Pin 1 (TP62) is RF out (EnSeal output signals)
• Pin 9 (TP27) is HS out (Harmonic output signals)
• Pin 3 is ground return
iv. Footswitch Receptacle
Connects to J5.
1. FSW_MON (TP2) is expected to follow the FSW_CLK signal almost exactly. (Check if all the FETs are switching properly to
keep track of the PCB circuitry.)

45 2011 - 04
2. FSW_CLK (TP1) is expected to be a 2 kHz square wave (0 to 3.3V).
Figure 53
3. FSW_PRS (TP3) is expected to be 3.3V when footswitch is present. FSW_PRS signal dips low on every edge of the clock if
footswitch is not present. Stays high if footswitch is present.
Figure 54
4. FSW_MAX (TP4) – If “MAX” is pressed, this signal is expected to be 3.3V after the rising edge of FSW_CLK. Dips low if
MAX pedal is not pressed on rising edge of the clock.
5. FSW_MIN (TP8) – If “MIN” is pressed, this signal is expected to be 0V after the falling edge of FSW_CLK. Normally low,
spikes high on the falling edges of the clock when the MIN pedal is not pressed, but will stay low when the pedal is pressed.
v. Power Supply
• AC power inlet and cable assembly.
• Check for 48V at J4.1 with respect to GND at J4.6 or any GND test point.

46 2011 - 04
vi. Bezel PCB

• Bezel Board Connector (J30)
1. Check UI_SPI1_MISO, (J30.2) for periodic activity – which means that PCB is trying to communicate to Bezel.
Figure 55
2. Check level of N_BEZEL_CS (J30.6). It should be high (3.3V) for normal activity. If it is not high, it indicates problems with
the PCB.
3. Check level of BEZEL_RST (J30.7). It should be low under normal conditions. If it is high, it indicates problems with the
PCB.
4. Check level of INHIBIT_LATCH (J30.10). It should be high (3.3V) in normal operation. If low, it indicates a problem with the
Bezel PCB.
5. Check level of BRDPWRON_LATCH (J30.11 or R325). It should be high (3.3V) in normal operation. If low, it indicates
problem with the Bezel PCB.
6. Remove the power supply control cable to test if the generator does not turn on. Allows generator to turn on if Bezel PCB is
not operating.
vii. Fans
• Enclosure Fan Connector (J8)
1. Check for 48V at J8.1. If the fan does not move and this voltage is present, then the fan is defective.
2. Pin 3 is tach signal coming back from fan.
3. Pins 4 and 5 are related to fan speed for future functionality.
• Heatsink Fan Connector (J27)
1. Check for 48V at J27.1. If the fan does not move and this voltage is present, then the fan is defective.
2. Pin 3 is tach signal coming back from fan.
3. Pins 4 and 5 are related to fan speed for future functionality.

47 2011 - 04
Power versus Load Curves

Power versus Load Resistance (Impedance)
160.00 3.50
Voltage
140.00 3.00
Power
Power, Watts and Voltage, Volts RMS
Current
120.00
2.50
Current, Amperes RMS

100.00
2.00
80.00
1.50
60.00
1.00
40.00
20.00 0.50
0.00 0.00
-150 50 250 450 650 850 1050 1250
Load Impedance, Ohms
Figure 56 - Electrosurgical Power versus Load Resistance
A Graph of Voltage, Current and Power vs. Load Impedance Describing a Load Curve
160.00 3.50
Voltage
140.00 3.00
Power
Power, Watts and Voltage, Volts RMS
Current
120.00
2.50
Current, Amperes RMS

100.00
2.00
80.00
1.50
60.00
1.00
40.00
20.00 0.50
0.00 0.00
0 20 40 60 80 100 120 140 160 180 200
Figure 56a - Zoomed View of Electrosurgical Power Versus Load Resistance

48 2011 - 04
Voltage versus Load Resistance (Impedance)
A Graph of Voltage Measurement and Uncertainty vs. Load Impedance
120
100
Voltage Measurement, Volts RMS
80
Voltage
60 Voltage Measurement Low
Voltage Measurement High
40
20
0
0 20 40 60 80 100 120 140 160 180 200
Load Impedance
Figure 57 - Electrosurgical Voltage Measurement versus Load Impedance
Impedance Measurement versus Load Impedance
A Graph of Impedance Measurement and Uncertainty vs. Load Impedance
200
180
160
Impedance Measurement, Ohms
140
120
Load Im pedance
100 Im pedance Measurem ent Low
Im pedance Measurem ent High
80
60
40
20
0
0 50 100 150 200
Load Impedance
Figure 58 - Electrosurgical Impedance Measurement versus Load Impedance

49 2011 - 04
Measurement Uncertainity versus Load Impedance
A Graph of Measurement Uncertainty vs. Load Impedance
25.00%
20.00%
Percent Uncertainty
15.00% % Error, Current

% Error, Voltage
% Error Power
10.00% % Error Impedance
5.00%
0.00%
0 500 1000 1500 2000 2500 3000
Figure 59 - Electrosurgical Measurement Uncertainty versus Load Impedance
A Graph of Measurement Uncertainty vs. Load Impedance
25.00%
20.00%
Percent Uncertainty
15.00% % Error, Current

% Error, Voltage
% Error Power
10.00% % Error Impedance
5.00%
0.00%
0 10 20 30 40 50 60 70 80 90 100
Figure 59a - Zoomed View of Electrosurgical Measurement Uncertainty versus Load Impedance

50 2011 - 04
System Specifications
Main Fuses T5AL 250 V (Time-delay, 5 Amp, glass body, 5x20 mm package size, quantity: 2)
Degree of Protection Against Electric Shock Type CF applied part consisting of the Harmonic or EnSeal instruments
Class of Protection Against Electric Shock Class 1
Ingress Protection G11 Enclosure IP21
Ingress Protection G11 Footswitch IP68
Main Input 100 - 240 V ~, 50/60 Hz, 500 VA
Output EnSeal Output:
Bipolar, no neutral electrode required
100 VAC RMS maximum
135 watts maximum (rated load 15 ohms)
300 - 490 kHz (330 kHz unless otherwise marked in instrument IFU)
Harmonic Output:
150 VAC RMS maximum
35 watts maximum
30 - 80 kHz (55.5 kHz unless otherwise marked in instrument IFU)
Ambient Operating Conditions Temperature: 59° F to 80.6° F, 15° C to 27° C
Humidity: 30% - 75% non-condensing
Atmospheric Pressure Range: 700 hPa - 1060 hPa
Transport and Storage Conditions Temperature: -31° F to 129.2° F, -35° C to +54° C
Humidity: 10% - 95% non-condensing
Atmospheric Pressure Range: 700 hPa - 1060 hPa
Weight Generator: 13 lbs (5.9 kg)
Cart: 37 lbs (16.8 kg)
Footswitch: 8 lbs (3.6 kg)
Overall Dimensions Generator: 13.76” (35.0 cm) x 13.98” (35.5 cm) x 5.34” (13.6 cm)
Cart: 18.88” (48.0 cm) x 22.11” (56.2 cm) x 37.53” (95.3 cm)
Footswitch: 13.45” (34.2 cm) x 7.50” (19.0 cm) x 4.10” (10.4 cm)
Power Cord North American removable power cord set with the following characteristics:
Plug Style: NEMA 5-15 (clear) North American Hospital Grade
Receptacle: IEC 60320 C13 with straight non-angled cord entry
Cord Length: 4.6 meters nominal
Current Rating: 13A
Voltage Rating: 125 VAC minimum
Wiring Code: North American
Cordage Description: SJT (UL) or SJT (CSA)
Conductors: 16 AWG 3C
Agency Approvals Required: UL and CSA
International removable power cord set with the following characteristics:

Plug Style: as needed by particular country requirements
Receptacle: IEC 60320 C13 with straight non-angled cord entry
Cord Length: 2.44 - 4.6 meters nominal
Current Rating: 10A
Minimum conductor size cross-sectional area: 1.0mm2 copper
Voltage Rating: 250 VAC minimum
Wiring: International
Cordage Type: HAR
Item to have certification by at least one of the following agencies: VDE, ASTA, SEMKO,
KEMA, LCIE, DFT, IMQ, SEV

51 2011 - 04
Electromagnetic Compatibility (EMC)

The Generator G11 requires special precautions regarding electromagnetic compatibility (EMC) and must be installed and used in accordance
with the EMC information provided in this guide. The Generator G11 is intended for use in the electromagnetic environments specified below.
Caution: Ensure that the Generator G11 is used only in these environments.
Electromagnetic Emissions
Emissions Test Compliance Guidance
RF emissions Group 1 (per IEC The Generator G11 uses RF energy only for its internal function.
60601-2-2:2009) Therefore, its RF emissions are very low and are not likely to
CISPR 11 cause any interference in nearby electronic equipment.
RF emissions Class A The Generator G11 is suitable for use in all establishments other
than domestic and those directly connected to the public
CISPR 11 low-voltage power supply network that supplies buildings used
for domestic purposes.
Harmonic emissions Not applicable
IEC 61000-3-2
Voltage fluctuations/flicker Not applicable

emissions
IEC 61000-3-3
Electromagnetic Immunity Guidance

For electromagnetic immunity, essential performance is: activation tones are coupled with energy output, energy output ceases when
activation switches are opened, and there is no energy output without activation switch closure.
Immunity Test IEC 60601 Test Level Compliance Level Electromagnetic Environment -
Guidance
Electrostatic ± 6kV Contact ± 6kV Contact Relative humidity should be at least
Discharge ± 8kV Air ± 8kV Air 30%.
IEC 61000-4-2
Electrical fast ± 2 kV on Power Supply ± 2 kV on Power Supply Mains power quality should be that
Transient/Burst Lines Lines of a typical commercial or hospital
IEC 61000-4-4 ± 1 kV on Input/Output ± 1 kV on Input/Output environment.
Lines Lines
Surge ± 1kV line(s) to line(s) ± 1kV Differential Mode Mains power quality should be that
IEC 61000-4-5 ± 2kV line(s) to earth ± 2kV Common Mode of a typical commercial or hospital
environment.
Power Frequency 3 A/m 3 A/m Power frequency magnetic fields should

Magnetic Fields be at levels characteristic of a typical
IEC 61000-4-3 location in a typical commercial or
hospital environment.

52 2011 - 04
Voltage Dips, <5% UT (95% dip in UT for <5% UT (95% dip in UT for Mains power quality should be that
Short Interrupts, 0.5 cycles) 0.5 cycles) of a typical commercial or hospital
and Variations <40% UT (60% dip in UT <40% UT (60% dip in UT for environment. If the user of the
on Power Supply for 5 cycles) 5 cycles) Generator G11 requires continued
Lines <70% UT (30% dip in UT <70% UT (30% dip in UT for operation during power mains
IEC 61000-4-11 for 25 cycles) 25 cycles) interruptions, it is recommended that
<5 % UT <5 % UT the Generator G11 be powered from
(>95 % dip in UT) for 5 s (>95 % dip in UT) for 5 s an uninterruptible power supply or a
battery.
Conducted RF 3 Vrms 3 Vrms Portable and mobile RF

communications equipment should
IEC 61000-4-6 150 kHz to 80 MHz be used no closer to any part of the
Generator G11, including cables, than
the recommended separation distance
calculated from the equation applicable
to the frequency of the transmitter.
Recommended separation distance:

d = 1�2 P
Radiated RF 3 V/m 3 V/m d = 1�2 P 80 MHz to 800 MHz

d = 1�2 P 800 MHz to 2.5 GHz
IEC 61000-4-3 80 MHz to 2.5 GHz where P is the maximum output
power rating of the transmitter in
watts (W) according to the transmitter
manufacturer and d is the recommended
separation distance in meters (m).
Field strengths from fixed RF

transmitters, as determined by an
electromagnetic site survey,a should be
less than the compliance level in each
frequency range.b
Interference may occur in the vicinity of

equipment marked with the following
symbol:
Note: At 80 MHz and 800 MHz, the higher frequency range applies.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects and people.
a
The ISM (industrial, scientific and medical) bands between 150 kHz and 80 MHz are 6,765 MHz to 6,795 MHz; 13,553 MHz to
13,567 MHz; 26,957 MHz to 27,283 MHz; and 40,66 MHz to 40,70 MHz.
b
The compliance levels in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2.5 GHz
are intended to decrease the likelihood that mobile/portable communications equipment could cause interference if it is inadvertently
brought into patient areas. For this reason, an additional factor of 10/3 has been incorporated into the formulae used in calculating the
recommended separation distance for transmitters in these frequency ranges.

53 2011 - 04
Recommended separation distances between portable and mobile RF communications equipment and the Generator G11
The Generator G11 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer
or the user of the Generator G11 can help prevent electromagnetic interference by maintaining a minimum distance between the portable
and mobile RF communications equipment (transmitters) and the Generator G11 as recommended below, according to the maximum output
power of the communications equipment.
Rated maximum output power of Separation distance according to frequency of transmitter

transmitter (W) (m)
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
d = 1�2 P d = 1�2 P d = 1�2 P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1.0 1.20 1.20 2.30
10 3.79 3.79 7.27
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated
using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts
(W) according to the transmitter manufacturer.
Note: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures,
objects and people.

54 2011 - 04
Conformance to Standards
The Generator G11 conforms to the following international standards:
EN (IEC) 60601-1 Medical electrical equipment - Part 1: General requirements for basic safety and essential
(with Canadian and US National Deviations) performance
EN (IEC) 60601-1-2 Medical electrical equipment - Part 1-2: General requirements for basic safety and essential
performance - Collateral standard: Electromagnetic compatibility - Requirements and tests
EN (IEC) 60601-2-2 Medical electrical equipment - Part 2-2: Particular requirements for the safety of high frequency
surgical equipment
EN (IEC) 60601-1-8 Medical electrical equipment - Part 1-8: General requirements for basic safety and essential
performance - Collateral standard: General requirements, tests and guidance for alarm systems
in medical electrical equipment and medical electrical systems

55 2011 - 04
Symbols
Footswitch
Non-ionizing Radiation
Equipotential Ground Lug
Electrical and Electronic equipment. Return waste to a collection system or treatment and
recycling facilities. Applicable in the EU. Follow decontamination instructions before
returning waste.
Authorized Representative in the European Community
Manufacturer
On/Off Switch
Caution: Federal (USA) law restricts this device to sale by or on the order of a physician.
Keep Dry
Date of Manufacture
Reorder Number
Serial Number
Authorized Representative in the USA

56 2011 - 04
Refer to instructions manual / booklet.
Non-sterile
CF Applied Part (Device Connector)
The electronic information product (EIP) has met the requirements set forth by the People’s
Republic of China for marking of EIPs, and can be used during its environmental protection
use period of 50 years. After the environmental protection period has expired, the EIP should
be recycled. Applicable in the People’s Republic of China.
Fuse
Product is certified by a Nationally Recognized Testing Laboratory.
Consult the Generator G11 Operator’s Manual.
Recyclable Packaging
Relative Humidity
Temperature
Low Alarm
Medium Alarm

57 2011 - 04
P43566P02
REF
GEN11, CRT11
Ethicon Endo-Surgery (Europe) GmbH

Hummelsbuetteler Steindamm 71
22851 Norderstedt
GERMANY
Ethicon Endo-Surgery, Inc.

4545 Creek Road, Cincinnati, OH 45242-2839 USA
1-800-USE-ENDO
ETHICON ENDO-SURGERY, LLC © EES, LLC 2011

Guaynabo, Puerto Rico 00969 USA Rev. 2011-04 P43566P02

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Generator G11

Service Manual V 1.0

Harmonic® and EnSeal® are trademarks of Ethicon Endo-Surgery.

Standard Conventions Used

Chapter 1 - General Information

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Illustration and Nomenclature

1 POWER ON/OFF Glows green when the generator is powered up.

3 CONNECTOR/ Receptacle used to attach the connectors or devices to the generator.

Back Panel of the Generator

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5 FOOTSWITCH Receptacle used to connect the footswitch to the generator.

6 POTENTIAL Provides means for connection to a potential equalization conductor.

8 MAX (RIGHT PEDAL) Activates maximum power for Harmonic.

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medical equipment such as monitors and imaging systems.

Maintenance and Repair

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Chapter 2 - Theory of Operation

Generator G11 Theory of Operation

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Main PCB I/O Diagram

POWER SUPPLY ENABLE

DSP PROCESSOR FPGA HS*

Figure 4 Main PCB I/O Diagram

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Chapter 3 - Repair and Replacement Procedures

2. Remove the four mounting screws as shown in the image.

3. Remove the bottom enclosure by sliding it backwards.

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4. Separate the bottom EPAC.

Main PCB Disassembly Procedure

1. Disconnect the J4 DC Connector and Power Grounding Cable as shown.

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2. Disconnect the following as shown in the images:

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3. Separate the PCB from the generator.

4. Remove the following electrical connections and route wires:

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-- J27 Heat sink Fan

-- J28 Receptacle 9 pin

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-- J24 Receptacle 5 pin

-- J29 LCD Flat Connector

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-- J30 Bezel Flat Connector

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Power Module Disassembly Procedure

2. Take out the power module from the unit.

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Speaker Removal Procedure

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2. Pull out the speaker using flat head screw driver.

Connector / Device Receptacle Removal Procedure

2. Separate the Connector / Device Receptacle from the top chassis.

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Front Panel Disassembly Procedure

3. Remove gasket and LCD from the Bezel.

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4. Separate the LCD gasket from the Bezel.

5. Disconnect the Bezel PCB cables.

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