Global Service Training

422F2/427F2/428F2/432F2/434F2/444f2
Backhoe loader side-shift INTRODUCTION

Text Reference

SERV2033

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trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar
and may not be used without permission. © 2014 Caterpillar Inc. All Rights Reserved.
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SERV2033 - 07/14 -2- Introduction

TABLE OF CONTENTS
Safety Briefing��������������������������������������������������������������������������������������������������������������������� 3
Purpose����������������������������������������������������������������������������������������������������������������������������������� 4
Reason������������������������������������������������������������������������������������������������������������������������������������� 5
Competency Statement����������������������������������������������������������������������������������������������������� 6
Learning Outcomes������������������������������������������������������������������������������������������������������������ 7
machine updates������������������������������������������������������������������������������������������������������������������ 8
MACHINE WALK AROUND�������������������������������������������������������������������������������������������������������11
C3.4B Engine Service Points-Top���������������������������������������������������������������������������������� 13
C4.4 ACERT™ Engine Service Points - Top������������������������������������������������������������������ 16
Machine Batteries������������������������������������������������������������������������������������������������������������� 19
Fuel tank Assembly����������������������������������������������������������������������������������������������������������� 20
Optional E-Stick - Service Points�������������������������������������������������������������������������������� 21
CONCLUSION��������������������������������������������������������������������������������������������������������������������������� 22

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Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

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Safety Briefing

Before beginning this module, the following topics will be reviewed:

• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

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PURPOSE

This course is designed to prepare the participants

to quickly and accurately diagnose issues, to test,
and properly adjust components in all major machine
systems and to demonstrate knowledge of the methods
and strategies used in all major systems of the 422F2,
427F2, 428F2, 432F2, 434F2, and 444F2 Backhoe
Loader Side-Shift.

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Purpose

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REASON

This training is necessary for the participants to be

able to quickly and accurately diagnose issues, to test
and properly adjust components, to have knowledge of
component and systems operations and the strategies
used in all 422F2, 427F2, 428F2, 432F2, 434F2, and
444F2 Backhoe Loader Side-Shift systems. This
understanding will enable technicians to be able to
provide efficient customer service, which enhances
customer satisfaction.

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Reason

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COMPETENCY STATEMENT
At the completion of this training session, the participants will be
able to locate, identify, and describe the major service points for the
major machine system components using the list provided on the
lab sheets for this module

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Competency Statement

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LEARNING OUTCOMES

Upon completion of this 422F2, 427F2, 428F2,

432F2, 434F2 and 444F2 Backhoe Loader Side-Shift
Introduction module, participants will be able to:
• Identify the location and functionality of the major service
points and the major machine systems components.
• Locate each service compartment and identify the filters, fluid
level indicators, fill tubes, and other major service points.
• Locate and identify the major system components for the
engine and support systems, the emissions system, the
hydraulic systems, and the electrical systems.

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Learning Outcomes

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machine updates

• Identify the machine features. This presentation discusses the major design features of the 422F2, 427F2, 428F2,
432F2, 434F2, and 444F2 Backhoe Loader. The model shown is the 444F2
machine.

The 422F2-444F2 Backhoe Loaders are a direct replacement for the 422F, 428F,
432F, 434F, and 444F Backhoe Loaders.

TThe 427F2 uses the Cat 3.4B engine rated at 74 hp (55 kw) and meets EPA Tier 4
Final guidelines without the use of diesel exhaust fluid (DEF) due to a power rating
of less than 56 kw.. The 428F2, 432F2, 434F2 and 444F2 use the Cat 4.4 engine,
rated at 94 hp (70 kw), 100 hp (74.5 kw or 110 hp (82 kw), that meets EPA Tier 4
Final guidelines using Selective Catalyst Reduction (SCR).

NOTE: This ITTP SERV 2033 includes information on the C3.4B only. For
information on the Engine and Support systems for the C4.4 refer to
SERV 2048. For information on the Emissions System for the C4.4 refer to
SERV 1981 module 5 C4.4 SCR Systems Operation.

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F Series Backhoe Loader vs. F2 Backhoe Loader

SIMILARITIES AND DIFFERENCES

FEATURE SAME SIMILAR DIFFERENT

Machine Appearance X
Operator's Station X
Engine and Support Systems X
Emissions System X
Powertrain System X
Electrical System X
Mechanical Implement System X
Pilot Implement System X
Maintenance Items X
Instrument Display X
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• Identify the similarities and
differences between the F-Series
and the F2 machines.
This chart compares the F-Series Backhoe Loaders to the F2 Backhoe Loaders.
The F2 Backhoe Loaders are nearly identical in design and operation as the
previous F-Series Backhoe Loaders.
• Machine Appearance: The appearance of the 422F2-444F2 Backhoe
Loaders have been updated. The larger, flat glass cab is all new, featuring:
improved sealing, increased visibility, and simplified floor plates. The hood and
fender styling has been updated. The front wiper motor is now mounted lower
and the rear wiper is now mounted to the window.
• Operator’s Station: Wide seats with air suspension and heating option
keeps the operator comfortable in all climates. Multi-adjustable pilot backhoe
controls are now offered. A keypad security system is now optional on all
models. A revised instrument display adds functionality and improved clarity.

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• Engine and Support System: The 427F2 features the C3.4B engine that
meets U.S. EPA Tier 4 Final emissions standards, while providing plenty of
power for the utility work. The engine does not need diesel exhaust fluid to
meet the Tier 4 Final standards due to a power rating of less than 56 kw. The
C3.4B can operate on B20 biodiesel fuel that meets ASTM 6751 standards,
which can provide the customer with potentially more fuel savings. The
C4.4 now has SCR emissions control. C4.4 equipped models now feature
engine idle shutdown that automatically shuts the engine off when it has been
idling for more than a specified amount of time. There is also an eco mode
to help the customer manage fuel consumption. Changing to eco mode is
accomplished through the console switch panel
NOTE: For information on the Engine and Support systems for the C4.4
refer to SERV 2048. For information on the Emissions System for the C4.4
refer to SERV 1981 module 5 C4.4 SCR Systems Operation.
• Emissions System: The 427F2 features the C3.4B engine that meets U.S.
EPA Tier 4 Final emissions standards using a Diesel Oxidation Catalyst (DOC)
and a Diesel Particulate Filter (DPF) which will be discussed in greater detal in
the C3.4B Emissions System module. The 428F2, 432F2, 434F2 and 444F2
feature the C4.4 engine that meets U.S. EPA Tier 4 Final emissions standards
using SCR emissions control, information on this system can be found in
SERV 1981 module 5 C4.4 SCR Systems Operation.
• Powertrain: The standard shift four speed transmission has been changed
to the latest generation of manual gearbox design, however, is functionally
identical to the previous F Series backhoe loaders. The auto shift transmission
has been changed from a five speed transmission to a six speed transmission
through powertrain software changes. A lockup torque converter is now
available on auto shift transmissions.
• Electrical System: The electrical system is largely unchanged from the
previous F-Series machines. the fuse panel is now a printed circuit board
design with built in CAT ET diagnostic port. The interior lights are now
controlled via door switch. The rear roading lights are now LED and the radio
is now powered by the key switch.
• Mechanical Implement Hydraulic and Steering System: The mechanical
implement hydraulic and steering system found on the F2 Backhoe loaders
remains unchanged from the previous F Series Backhoe loaders. Hydraulic
line clippings have been improved on the backhoe portion of the machine.
• Pilot Implement Hydraulic and Steering System: The pilot implement
hydraulic and steering system found on the F2 Backhoe loaders remains
unchanged from the previous F-Series Backhoe loaders. The 428F2, 432F2,
434F2 and 444F2 have larger implement pumps to support ECO mode
strategy. The hydraulic line clippings have been improved on the backhoe
portion of the machine
• Maintenance Items: The emissions standards for these machines require the
soot in the catalyzed Diesel Particulate Filter (DPF) be regenerated at certain
intervals. This process can be done automatically or initiated by the operator
using a switch in the operator’s cab on the right console.
-- C4.4 equipped machines require the diesel exhaust fluid (DEF) level to be
monitored and reservoir refilled as required. A warning lamp indicates low
DEF level.
-- C3.4 and C4.4 equipped machines will have different locations to check
and add engine oil, coolant etc. The filter locations and maintenance
intervals may vary between C3.4 and C4.4 equipped machines.

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• Identify the main components
and service points on the left
side of the machine.
-11- Introduction
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11
MACHINE WALK AROUND
The compartments and major components located on the left side of the machine
are shown above and include:
• Work tool coupler (1)
• Loader (2)
• Engine compartment (3)
• Operator’s station (4)
• Fuel Tank (5)
• Backhoe (6)
• Stabilizer (7)
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• Identify the fresh air filter. FRESH AIR FILTER

The fresh air filter (arrow) is located inside a compartment on the right side of the
machine above the rear wheel. This compartment also contains the windshield
washer fluid reservoir. .

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2

3
4

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• Identify the components and C3.4B Engine Service Points-Top

service points on the left side of
the machine.
Service points and components located on the left side of the machine are:
• Engine intake air filter (1)
• Engine oil fill (2)
• Powertrain oil level check and fill (3)
• Fuel water separator (4)
• Fuel filter primer (5)
• Coolant reservoir (6)

NOTE: The C3.4B engine service points are shown above. For further
information on these functions/service points, please refer to the Operation
and Maintenance Manual SEBU9215-01 or SEBU9217-01.

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SERV2033 - 07/14
• Identify the components and
service points on the left side of
the machine.
-14- Introduction
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C3.4B Engine Service Points-left side
Service points and components located on the left side of the machine are:
• Primary fuel filter/water separator (1)
• Secondary Fuel filter (2)
• Fuel fill (3)
• Engine oil level check (4)
• Engine oil filter (5)
NOTE: The C3.4B engine service points are shown above. For further
information on these functions/service points, please refer to the Operation
and Maintenance Manual SEBU9215-01 or SEBU9217-01.
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• Identify
. the components and
service points on the left side of
the machine.
C3.4B Engine Service Points-Left side
Service points and components located on the left side of the machine are:
• Hydraulic oil fill (1)
• Hydraulic oil level gauge (2)

NOTE: The C3.4B engine service points are shown above. For further
information on these functions/service points, please refer to the Operation
and Maintenance Manual SEBU9215-01 or SEBU9217-01.

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C4.4 ACERT™ Engine Service Points - Top

Engine bay maintenance items can be serviced through the following:

• Engine oil fill (1) (yellow color code)
• Engine oil level gauge/dipstick (2)
• Hydraulic oil fill (3)
• Transmission combined oil fill and dipstick (4) (purple color code)
• Air filter housing (5)
• Hydraulic oil gauge (6)
• Hood lock mechanism (7)
NOTE: For further information on these functions/service points, please
refer to the Operation and Maintenance Manual SEBU9215-01 or
SEBU9217-01.

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C4.4 ACERT Engine Service Points - Left Side

The image above shows the following:

• Primary fuel filter/water separator (1) is mounted on the inside of the left side
of the tower torque tube.
• Secondary fuel filter (2)
• Open Circuit Ventilation (OCV) canister (3)
• Engine oil filter housing (4) is mounted behind the left frame rail.
• Air filter restriction switch (5)
• Fuel injection pump (6)
• Engine coolant expansion tank (7)
• Engine oil level gauge/dipstick (8)
NOTE: The hood has been removed for clarity and instructional purposes.
NOTE: For further information on these functions/service points, please
refer to the Operation and Maintenance Manual SEBU9215-01 or
SEBU9217-01.

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3 4

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C4.4 ACERT™ Engine Service Points - Right Side

Mounted on the right side of the engine are the following:

• Turbocharger (1)
• Alternator (2)
• Air conditioning compressor (3)
• Serpentine belt (4)
• Cooling fan and guard (5)
• Exhaust back pressure valve (6)
NOTE: The hood has been removed for clarity and instructional purposes.
NOTE: For further information on these functions/service points, please
refer to the Operation and Maintenance Manual SEBU9215-01 or
SEBU9217-01.

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Machine Batteries

The battery installation (1) is located at the front of the machine, forward of the
cooling package (2). They can be accessed by raising the main radiator access
door (not shown) and removing the protective plate (3); a protective rubber cover
(4) is fitted on top of the battery installation.

The machine can be equipped with either a standard battery installation, or as

shown on the above image, the heavy-duty installation, comprising of two batteries
connected in parallel to provide greater starting current etc. in colder climates.

Accessible under the lockable access panel (not shown) is the battery disconnect
switch (5) and the Wait to Disconnect Lamp (6). The wait to disconnect lamp will
be illuminated as long as there is power to the engine ECM. The DEF system will
be cooled and purged during this time. .

NOTE: Do not conduct any service procedures to the DEF system until the
indicator lamp has turned off. The indicator lamp may remain illuminated
for up to 5 minutes even though the start switch is off and the battery.
disconnect switch is off. When the indicator lamp is illuminated, the DEF
system is still powered.
NOTE: For further information on these functions/service points, please
refer to the Operation and Maintenance Manual SEBU9215-01 or
SEBU9217-01.

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Fuel tank Assembly

The image above shows the following:

• Fuel tank (1) is a non-metallic type and is housed in the frame (2).
• Left side access steps (3).are bolted to the frame.
• The fuel filler tube (4).
• The diesel exhaust fluid tank (DEF) and filler tube (5).
NOTE: For further information on these functions/service points, please
refer to the Operation and Maintenance Manual SEBU9215-01 or
SEBU9217-01.

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CONCLUSION

The Introduction module for the 427F2-444F2 Backhoe Loader is now complete.

When used in conjunction with the Operation and Maintenance Manuals (OMM)
and other service information, the operator and the service technician will be able
to locate and identify the major components of the 427F2-444F2 Backhoe Loader.

More detailed information regarding individual systems, their components,

subcomponents, and their operational strategies are available in subsequent
modules of this training package.

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